超级数字通用盘及其制造方法和制造模具 技术领域 Super digital universal disc, manufacturing method and manufacturing mold thereof
本发明涉及一种光盘记录媒体及其制造方法和制造模具, 尤 其涉及一种与数字通用盘兼容的超级数字通用盘及其制造方法和 制造模具。 背景技术 The present invention relates to an optical disc recording medium, a manufacturing method and a manufacturing mold thereof, and particularly to a super digital versatile disc compatible with a digital versatile disc, a manufacturing method thereof, and a manufacturing mold. Background technique
光盘主要用于存储声音、 影像和数据之用, 一般只有圆形的 尺寸, 外径为 120毫米或 80毫米。 光盘主要有两类, 即 CD盘(小 型光盘)和 DVD盘 (数字通用盘)。 The optical disc is mainly used for storing sound, video and data. Generally, it has a circular size and an outer diameter of 120 mm or 80 mm. There are two main types of optical discs, namely CD discs (small discs) and DVD discs (digital versatile discs).
CD根据各种功能和记录格式, 可分为 CD-DA、 CD-I. CD- Photo. CD-G、 CD-ROM. CD-ROM XA、 VCD、 CD-R, CD-RW 等多种格式。 According to various functions and recording formats, CDs can be divided into CD-DA, CD-I. CD- Photo. CD-G, CD-ROM. CD-ROM XA, VCD, CD-R, CD-RW and other formats .
DVD 可以分为 DVD- Video (视频 DVD)、 DVD-Audio (音频 DVD). DVD-ROM, DVD-R, DVD-RW. DVD-RAM 等多种格 式。 DVD can be divided into DVD-Video (Video DVD), DVD-Audio (Audio DVD). DVD-ROM, DVD-R, DVD-RW. DVD-RAM and other formats.
DVD与普通 CD外观非常相似, 其直径为 120亳米, 厚度为 1.2 毫米。 DVD的信息存储容量可以达到 CD 的七至十三倍。 以 单面单层 DVD为例, 它的数据存储量达到 4.7GB, 超过一张 CD 存储量的七倍。 当应用于家庭影院时, 一张单层 DVD 至少可以 存储长达二小时十五分的视频图象, 且拥有高清晰图象质量 (水平 解像度高达 500 线)和高保真音乐及交互式多媒体的性能。 同时 DVD 带有杜比数码 (AC-3)环绕声和八个独立声道。 当应用于音频 产品时, 单面单层 DVD可以存储六至七张 CD唱盘的音乐内容, 同时提供高达 96千赫的取样频率和 24 比特的模数转换能力。 由 于 DVD 具有更高的存储容量, 当用于存储游戏程序时, 游戏程 序可以具有更多意想不到的设计, 具有更强的真实感和更多的自
然场境, 使游戏程序更具娱乐性。 DVD 的只读存储模式完全可以 取代现有的 CD。 由于单面单层 DVD的容量是 CD-ROM的七倍, 所以仅一张 DVD-ROM便能存储一本参考书的内容, 包括图象、 声音和视频剪辑等。 DVDs look very similar to regular CDs, with a diameter of 120mm and a thickness of 1.2mm. The information storage capacity of a DVD can reach seven to thirteen times that of a CD. Taking a single-sided single-layer DVD as an example, its data storage capacity reaches 4.7GB, which is more than seven times that of a CD. When used in home theater, a single-layer DVD can store at least two hours and fifteen minutes of video images, and has high-definition image quality (horizontal resolution up to 500 lines) and high-fidelity music and interactive multimedia. performance. The DVD also comes with Dolby Digital (AC-3) surround sound and eight independent channels. When applied to audio products, single-sided single-layer DVDs can store six to seven CD players' music content, while providing up to 96 kHz sampling frequency and 24-bit analog-to-digital conversion capability. Because DVD has a higher storage capacity, when used to store game programs, game programs can have more unexpected designs, have a stronger sense of reality, and have more autonomy. Naturally, the game program is more entertaining. The read-only storage mode of DVD can completely replace the existing CD. Since the capacity of a single-sided single-layer DVD is seven times that of a CD-ROM, only one DVD-ROM can store the contents of a reference book, including images, sounds, and video clips.
任何种类的数据信息都可以存储在 DVD上, 这意味着 DVD 在多媒体应用方面具有广阔的发展前途。 例如, 有线和无线电视 可以将 DVD用于更有效的节目上。 视频点播 (VOD)是一个理想的 DVD应用, 因为 DVD影像不需要倒带, 并且可以自动搜索。 卡 接 OK DVD是另一种应用, 并具有庞大的市场。 此外, DVD也 可应用于出版业。 其他可能的应用领域包括视频和音频录制, 用 以替代各种系统的磁带。 Any kind of data information can be stored on DVD, which means that DVD has broad development prospects in multimedia applications. For example, cable and wireless television can use DVDs for more effective programming. Video on Demand (VOD) is an ideal DVD application because DVD images do not need to be rewinded and can be searched automatically. Card-to-OK DVD is another application and has a huge market. In addition, DVDs can be used in the publishing industry. Other possible applications include video and audio recording to replace tapes in various systems.
为使 DVD在保持与 CD相近的外观的前提下具有较大的容 量, 将 DVD的坑 (或称坑纹、 凹坑)设计为仅为 CD坑的一半, 即 0.4微米, DVD的轨道间隔距离也为 CD轨道间隔距离的一半, 即 0.74微米。为了使光学头能够正确地聚焦在如此小的坑上, DVD 采用了比 CD 更薄的聚碳酸酯 (PC)基片。 但是, 如果仅用单张这 样薄的基片制造 DVD, 则 DVD会因为太薄而无法被单独地平稳 拿放, 并且不能在常规 DVD播放机中播放。 常规 DVP播放机要 求所播放的 DVD片必须具有约为 1.2毫米的最小厚度。 因此, 在 制造常规 DVD时, 采用一种粘合技术, 将两片 0.6亳米厚的基片 粘合在一起, 形成 1.2亳米厚的 DVD。 在单面单层 DVD 中, 其 中的一片基片上没有录制数据。 显然, 常规 DVD 的生产过程不 但浪费了基片原料, 而且由于需要昂贵的粘合机和大量粘合剂, 不必要地增加了生产成本。 此外, 粘合工艺不仅延长了生产时间, 而且降低了 DVD的良品率。 发明内容 In order to make the DVD have a large capacity under the premise of maintaining the appearance similar to that of the CD, the pits (or pits, pits) of the DVD are designed to be only half of the CD pits, that is, 0.4 micrometers. It is also half the CD track separation distance, which is 0.74 microns. In order for the optical head to focus properly on such small pits, DVDs use thinner polycarbonate (PC) substrates than CDs. However, if a DVD is manufactured using only a single sheet of such a thin substrate, the DVD will be too thin to be held smoothly on its own and cannot be played in a conventional DVD player. Conventional DVP players require that the DVD film being played must have a minimum thickness of about 1.2 mm. Therefore, when manufacturing a conventional DVD, a bonding technique is used to bond two 0.6 mm thick substrates together to form a 1.2 mm thick DVD. In a single-sided single-layer DVD, no data is recorded on one of the substrates. Obviously, the production process of the conventional DVD not only wastes the raw material of the substrate, but also increases the production cost unnecessarily because of the need for expensive bonding machines and a large amount of adhesive. In addition, the bonding process not only prolongs production time, but also reduces DVD yield. Summary of the Invention
本发明第一个目的在于提供一种新型结构的数字通用盘, 本
文中将其称为超级数字通用盘 (SDVD)。 超级 DVD 具有与常规 DVD兼容的数据格式, 因此, 可以在常规的 DVD播放机中播放, 但是其制造工艺相对筒单, 并且节省原料。 A first object of the present invention is to provide a digital universal disc with a new structure. It is referred to herein as the Super Digital Versatile Disc (SDVD). Super DVD has a data format compatible with conventional DVDs, so it can be played in conventional DVD players, but its manufacturing process is relatively simple and raw materials are saved.
本发明第二个目的在于提供制造上述超级数字通用盘的方 法。 A second object of the present invention is to provide a method for manufacturing the above-mentioned super digital versatile disc.
本发明第三个目的在于提供制造上述超级数字通用盘所使用 的模具。 A third object of the present invention is to provide a mold for manufacturing the above-mentioned super digital versatile disc.
为实现上述第一个目的, 本发明提供一种数字通用盘, 包括 中心孔、 与中心孔同心的压盘区和数据记录区, 其特征在于: To achieve the first object, the present invention provides a digital universal disk, which includes a center hole, a pressure plate area and a data recording area concentric with the center hole, and is characterized by:
压盘区和数据记录区被构成在同一块单片基片上, 压盘区处 的基片厚度大于数据记录区处的基片厚度。 The platen area and the data recording area are formed on the same single substrate. The thickness of the substrate at the platen area is greater than the thickness of the substrate at the data recording area.
为实现上述第二个目的, 本发明提供一种制造数字通用盘的 方法, 其特征在于包括以下步骤: To achieve the above second object, the present invention provides a method for manufacturing a digital versatile disc, which is characterized by including the following steps:
注塑成型一块基片, 在基片上形成围绕中心孔的压盘区和围 绕压盘区的数据记录区, 其中压盘区处的基片厚度大于数据记录 区处的基片厚度。 A substrate is injection-molded, and a platen area around the central hole and a data recording area around the platen are formed on the substrate, wherein the thickness of the substrate at the platen area is greater than the thickness of the substrate at the data recording area.
为实现上述第三个目的, 本发明提供一种用于制造数字通用 盘的模具, 包括: In order to achieve the third object, the present invention provides a mold for manufacturing a digital versatile disc, including:
可相向运动的第一模座和第二模座, 第一模座端面与第二模 座端面相互面对, 在第一模座端面与第二模座端面之间构成基片 成型空间; The first mold base and the second mold base that can move toward each other, the first mold base end surface and the second mold base end face each other, and a substrate forming space is formed between the first mold base end surface and the second mold base end surface;
一个设置在第一模座端面上的流体注入孔, 可经此孔向基片 成型空间注入流体; 并且 A fluid injection hole provided on the end surface of the first die base, through which fluid can be injected into the substrate molding space; and
第二模座包括: The second mold base includes:
一个中央毂, 其端面暴露于第二模座端面, 进而暴露于基片 成型空间, 与流体注入孔相互面对, 以及 A central hub, whose end surface is exposed to the end surface of the second mold base, and then to the substrate molding space, and faces the fluid injection hole, and
一个套接于中央毂中的冲压件, 可相对于第二模座端面移动 以便进入或离开基片成型空间;
所述模具的特征在于: A stamped part sleeved in the central hub can be moved relative to the end face of the second die seat to enter or leave the substrate forming space; The mold is characterized by:
中央毂的端面从第二模座端面向第二模座内部凹入第一预定 距离。 The end face of the central hub is recessed for a first predetermined distance from the end of the second die seat toward the inside of the second die seat.
根据本发明的超级 DVD与常规 DVD兼容, 可以在常规 DVD 播放机中正常播放, 但是比常规 DVD节省了大约一半的原料。 The super DVD according to the present invention is compatible with a conventional DVD, and can be normally played in a conventional DVD player, but saves about half of the raw material as compared with a conventional DVD.
根据本发明的超级 DVD的制造方法, 无需配备昂贵的自动粘 合机, 极大地节省了投资。 附图概述 According to the manufacturing method of the super DVD according to the present invention, there is no need to equip an expensive automatic bonding machine, and the investment is greatly saved. Overview of the drawings
通过结合附图对本发明最佳实施方式的详细描述, 本发明的 上述及其他特征和优点将会更加明显。 The above and other features and advantages of the present invention will be more apparent through a detailed description of the best embodiment of the present invention in conjunction with the accompanying drawings.
图 1是本发明的超级 DVD的第一实施方式的顶视图; 图 2是图 1所示的超级 DVD的截面图; 1 is a top view of a first embodiment of a super DVD of the present invention; FIG. 2 is a cross-sectional view of the super DVD shown in FIG. 1;
图 3是本发明的超级 DVD的第二实施方式的顶视图; 图 4是图 3所示的超级 DVD的截面图; 3 is a top view of a second embodiment of a super DVD of the present invention; FIG. 4 is a cross-sectional view of the super DVD shown in FIG. 3;
图 5是本发明的超级 DVD制造模具的示意图。 本发明的最佳实施方式 Fig. 5 is a schematic diagram of a super DVD manufacturing mold of the present invention. Best Mode of the Invention
下面详细描述本发明的最佳实施方式。 The preferred embodiments of the present invention are described in detail below.
图 1是本发明的超级 DVD的第一实施方式的顶视图, 该图与 常规 DVD的顶视图相同。 标号 1 为中心孔。 标号 2为压盘区, 当将超级 DVD装入常规 DVD播放机中时, 播放机中相应的压盘 片(未示出)将在压盘区 2处固定住超级 DVD, 从而超级 DVD在 电机 (未示出)的带动下, 以中心孔 1 为轴飞速旋转。 标号 3 为数 据记录区, 用于根据不同用途, 按照相应的记录格式, 存储声音、 影像和数据。 数据记录区 3 的记录格式可以符合现有技术中任何 有关 DVD记录格式的规范, 从而使超级 DVD与常规 DVD兼容, 以便可以在常规 DVD播放机中正常播放。
当然, 超级 DVD中数据记录区 3的记录格式也可以符合将来 可能出现的任其他在关光盘记录格式的规范。 数据记录区 3 采取 的不同记录格式不构成对本发明的限制。 FIG. 1 is a top view of a first embodiment of a super DVD of the present invention, which is the same as that of a conventional DVD. Reference number 1 is the center hole. Reference numeral 2 is a platen. When a Super DVD is loaded into a conventional DVD player, the corresponding platen (not shown) in the player will fix the Super DVD at the platen 2, so that the Super DVD is in the motor. Driven by (not shown), the center hole 1 is used as the axis to rotate rapidly. Reference numeral 3 is a data recording area, and is used to store sound, video, and data according to different uses and according to a corresponding recording format. The recording format of the data recording area 3 can conform to any specifications of the DVD recording format in the prior art, thereby making the Super DVD compatible with the conventional DVD so that it can be played normally in a conventional DVD player. Of course, the recording format of the data recording area 3 in the Super DVD can also conform to any other specifications of the recording format of the disc in question that may appear in the future. The different recording formats adopted by the data recording area 3 do not constitute a limitation on the present invention.
中心孔 1的直径一般为 15毫米,压盘区 2的外直径一般为 33.5 亳米, 数据记录区 3的外直径一般为 48亳米至 120毫米。 典型地, 数据记录区 3的外直径可以是 80毫米或 120亳米, 以便可以在常 规 DVD播放机中播放。这里给出的各种尺寸只是为了使超级 DVD 具有与常规 DVD类似的外形, 以便在常规 DVD播放机中播放。 这些尺寸不构成对中心孔 1、 压盘区 2和数据记录区 3 实际尺寸 的限制。 The diameter of the center hole 1 is generally 15 mm, the outer diameter of the platen area 2 is generally 33.5 mm, and the outer diameter of the data recording area 3 is generally 48 mm to 120 mm. Typically, the outer diameter of the data recording area 3 may be 80 mm or 120 mm, so that it can be played in a conventional DVD player. The various sizes given here are just to give Super DVDs a form factor similar to conventional DVDs for playback in conventional DVD players. These dimensions do not constitute a limitation on the actual size of the center hole 1, platen area 2 and data recording area 3.
图 2是图 1所示的超级 DVD的截面图。如图 2所示,超级 DVD 的压盘区 2和数据记录区 3被构成在同一块单片基片上, 如图中 斜线部分所示。 构成基片的材料可以是现有技术中任何适用的材 料, 例如, 可以是用于制造常规 CD或 DVD的聚碳酸酯 (PC)。 FIG. 2 is a cross-sectional view of the super DVD shown in FIG. 1. FIG. As shown in FIG. 2, the embossing area 2 and the data recording area 3 of the super DVD are formed on the same single-chip substrate, as shown by the diagonal lines in the figure. The material constituting the substrate may be any suitable material in the prior art, for example, it may be polycarbonate (PC) used for manufacturing a conventional CD or DVD.
压盘区 2的厚度在 0.6亳米至 1.5毫米的范围内, 而数据记录 区 3的厚度约为 0.6毫米。 用作数据记录区 3的基片部分的上表 面上, 以符合前文所述的各种规范的方式压制有代表数据的坑, 相临两个坑之间的基片部分称为台。 然后, 在基片的上表面镀以 金属薄膜, 以便反射激光光束, 供光学头读取。 与记录数据有关 的各种规范以及光学头的工作方式为本领域内普通技术人员所熟 知, 不心多述。 The thickness of the platen area 2 is in the range of 0.6 mm to 1.5 mm, and the thickness of the data recording area 3 is approximately 0.6 mm. On the upper surface of the substrate portion used as the data recording area 3, pits representing data are pressed in a manner conforming to the various specifications described above, and the substrate portion between two adjacent pits is called a stage. Then, the upper surface of the substrate is plated with a metal film to reflect the laser beam for reading by the optical head. Various specifications related to recording data and the working method of the optical head are well known to those skilled in the art and will not be described in detail.
上述的新颖结构可以用于各种 DVD中。 例如, 在制造 DVD- R 时, 可以在用作数据记录区 3 的基片表面上, 涂覆一层光敏材 料层, 例如染料层, 然后在记录数据的部位用紫外光照射, 以使 染料硬化。 最后, 在光敏材料层之上镀以金属层, 用于反射透过 基片入射到光敏材料层上的激光光束。 借此方法, 可以生产出新 颖结构的 DVD-R, 即超级 DVD-R (SDVD-R)。 另外, 可以通过 多靶金属等离子溅射, 在用作数据记录区 3 的基片表面上形成一
个包括多层不同金属材料薄层的复合材料层, 作为光敏材料层。 借此方法, 可以生产出新颖结构的 DVD-RW, 即超级 DVD-RW (SDVD-RW). The above-mentioned novel structure can be used in various DVDs. For example, when manufacturing DVD-R, the surface of the substrate used as the data recording area 3 may be coated with a layer of a photosensitive material, such as a dye layer, and then the area where the data is recorded is irradiated with ultraviolet light to harden the dye. . Finally, a metal layer is plated on the photosensitive material layer to reflect the laser beam incident on the photosensitive material layer through the substrate. With this method, a DVD-R with a novel structure, that is, a Super DVD-R (SDVD-R) can be produced. In addition, a multi-target metal plasma sputtering can be used to form a substrate on the surface of the substrate used as the data recording area 3. A composite material layer including a plurality of thin layers of different metal materials is used as a photosensitive material layer. By this method, a DVD-RW with a novel structure, that is, a Super DVD-RW (SDVD-RW) can be produced.
图 1和图 2所示的超级 DVD具有圓形的形状, 这是最一般的 情况。 根据不同的使用目的和需要, 本发明的超级 DVD 可以采 用其他不同的形状, 如长方形、 正方形、 椭圆形、 心形、 三角形 等, 或者任何其他不规则的形状。 这种超级 DVD 可以用于各种 用途, 例如用作 DVD名片、 DVD保安卡、 DVD 日历、 DVD宣 传品、 DVD贺卡、 DVD产品目录等等。 The super DVD shown in Figs. 1 and 2 has a circular shape, which is the most general case. According to different usage purposes and needs, the super DVD of the present invention can adopt other different shapes, such as rectangle, square, oval, heart, triangle, etc., or any other irregular shape. This super DVD can be used for various purposes, such as DVD business cards, DVD security cards, DVD calendars, DVD promotional materials, DVD greeting cards, DVD product catalogs, and so on.
图 3是本发明的超级 DVD的第二实施方式的顶视图, 示出具 有长方形形状的超级 DVD。 标号 1为中心孔, 标号 2为压盘区, 标号 3为数据记录区, 它们与图 1和图 2 中的相应部件相同, 不 再赘述。 与图 1的不同之处仅在于标号 4为外部区。 Fig. 3 is a top view of a second embodiment of a super DVD of the present invention, showing a super DVD having a rectangular shape. Reference numeral 1 is a central hole, reference numeral 2 is a pressure plate area, and reference numeral 3 is a data recording area. They are the same as the corresponding components in FIG. 1 and FIG. 2 and will not be described again. It differs from FIG. 1 only in that reference numeral 4 is an external area.
在各图中所示的数据记录区 3和外部区 4上都可以制造各种 图案或文字 (本发明中, 将文字作为图案处理)。 在数据记录区 3 或外部区 4 上制作的图案、 图形, 可以用作装饰或说明的目的。 当图 3所示的超级 DVD用作 DVD名片时, 可以在数据记录区 3 和 /或外部区 4上制作出名片持有人的姓名、 职务、 工作单位、 电 话、 单位简介等多项内容。 Various patterns or characters can be produced on the data recording area 3 and the outer area 4 shown in each figure (in the present invention, characters are treated as patterns). The patterns and figures made on the data recording area 3 or the outer area 4 can be used for decoration or explanation purposes. When the Super DVD shown in FIG. 3 is used as a DVD business card, a plurality of contents such as the name, title, job title, work unit, telephone, and company profile of the business card holder can be made on the data recording area 3 and / or the external area 4.
在外部区 4 上制作图案, 可以采用现有技术中任何可用的方 法, 例如印刷、 雕刻等等。 The pattern can be made on the outer area 4 by any method available in the prior art, such as printing, engraving, etc.
在数据记录区 3 上制作图案, 需要本发明提供的新颖方法。 如前文已述, 在数据记录区 3 中压制了大量的代表数据的坑, 在 相临的坑之间形成台。 因此, 可以根据所制作的图案, 从大量的 坑和台中选择一部分坑和 /或台, 在不影响所代表数据的情况下, 略微改变它们的形状, 使其具有特殊形状。 由这些特殊形状的坑 和 /或台在宏观上组合成所制作的图案。 Making a pattern on the data recording area 3 requires a novel method provided by the present invention. As described above, a large number of pits representing the data are suppressed in the data recording area 3, and a table is formed between adjacent pits. Therefore, a part of the pits and / or mesas can be selected from a large number of pits and mesas according to the pattern made, and without affecting the represented data, their shapes are slightly changed to make them have special shapes. These special shaped pits and / or tables are combined macroscopically to form a pattern.
可以采取多种方法, 使部分坑和 /或台具备特殊形状。 例如,
可以预先将图案连同数据一起制作到模片上, 然后在注塑成型基 片的过程中将模片压制到基片上。 也可以在利用常规方法将数据 压制到基片上之后, 利用激光对需要改变形状的坑和 /或台逐一再 次刻录。 Various methods can be used to make some of the pits and / or tables have special shapes. E.g, The pattern can be made on the die together with the data in advance, and then the die is pressed onto the substrate during the injection molding of the substrate. It is also possible to record the pits and / or tables that need to be reshaped one by one after the data is pressed onto the substrate by conventional methods.
为了使图 3所示的超级 DVD能够在常规 DVD播放机中播放, 外部区 4外边缘上的任一点与中心孔 1 的圓心之间的距离必须小 于或等于 60毫米。 外部区 4的外边缘可以构成规则的形状 (例如, 圆形、 长方形、 正方形、 椭圆形、 三角形等)或任何不规则的形状。 在图 3所示的超级 DVD中, 由于外部区 4的存在, 数据记录区 3 的外直径一般小于图 1所示的超级 DVD 中数据记录区 3 的外直 径, 但最小为 48亳米。 In order for the Super DVD shown in FIG. 3 to be played in a conventional DVD player, the distance between any point on the outer edge of the outer area 4 and the center of the center hole 1 must be less than or equal to 60 mm. The outer edge of the outer region 4 may constitute a regular shape (eg, a circle, a rectangle, a square, an oval, a triangle, etc.) or any irregular shape. In the super DVD shown in FIG. 3, due to the existence of the outer area 4, the outer diameter of the data recording area 3 is generally smaller than the outer diameter of the data recording area 3 in the super DVD shown in FIG. 1, but the minimum is 48 mm.
图 4是图 3所示的超级 DVD的截面图。如图 4所示,超级 DVD 的压盘区 1、 数据记录区 3和外部区 4被构成在同一块单片基片 上, 如图中斜线部分所示。 与图 2 不同的是, 增加了外部区 4。 外部区 4可以与数据记录区 3具有相同的厚度。 FIG. 4 is a cross-sectional view of the super DVD shown in FIG. 3. As shown in FIG. 4, the press disk area 1, the data recording area 3, and the external area 4 of the super DVD are formed on the same single-chip substrate, as shown by oblique lines in the figure. Unlike Figure 2, the external area 4 is added. The outer area 4 may have the same thickness as the data recording area 3.
当图 3和图 4所示的超级 DVD为不规则形状时, 为了能够在 常规 DVD播放机中正常播放不规则形状的超级 DVD, 需要在与 播放机托盘接触的盘下表面上, 在距离中心孔 1的圓心约 40毫米 处, 设置固定装置, 如标号 5 所示。 该固定装置可以是形成于基 片上的至少两个凸起, 也可以是粘接于基片上的至少两条胶边, 或者是一个与中心孔 1同心的环。 When the super DVD shown in FIGS. 3 and 4 is irregularly shaped, in order to be able to play the irregularly shaped super DVD normally in a conventional DVD player, it needs to be on the lower surface of the disc in contact with the player tray, at a distance from the center At the center of the hole 1 at about 40 mm, a fixing device is provided, as shown by reference numeral 5. The fixing device may be at least two protrusions formed on the substrate, or at least two rubber edges adhered to the substrate, or a ring concentric with the center hole 1.
常规 DVD播放机都具有读取外直径是 80亳米的小型光盘的 能力, 因为光盘播放机的托盘上在直径为 80毫米处都有一个特定 的凹下轨道。 当将图 4所示的设置有固定装置 5的超级 DVD装 到常规 DVD播放机的托盘上时, 固定装置 5 将啮合到托盘中直 径为 80亳米的凹入轨道中。 从而, 即使超级 DVD具有不规则的 形状, 它也能在 DVD播放机中电机的带动下稳定地旋转。 Conventional DVD players have the ability to read small discs with an outer diameter of 80 mm, because the disc player's tray has a specific recessed track at a diameter of 80 mm. When the super DVD provided with the fixing device 5 shown in FIG. 4 is mounted on a tray of a conventional DVD player, the fixing device 5 will be engaged into a recessed track with a diameter of 80 mm in the tray. Thus, even if a super DVD has an irregular shape, it can be stably rotated by a motor in a DVD player.
由于数据记录区 3和外部区 4尺寸的选择, 固定装置 5 可以
位于数据记录区 3处的基片下表面, 或者位于外部区 4处的基片 下表面, 或者位于数据记录区 3与外部区 4交界处的基片下表面。 固定装置 5与数据记录区 3和外部区 4的相对位置不构成对本发 明的限制。 Due to the choice of the size of the data recording area 3 and the external area 4, the fixing device 5 can The lower surface of the substrate located at the data recording area 3, or the lower surface of the substrate located at the outer area 4, or the lower surface of the substrate located at the boundary between the data recording area 3 and the outer area 4. The relative position of the fixing device 5 with the data recording area 3 and the external area 4 does not constitute a limitation on the present invention.
下详细描述图 1至图 4所示的超级 DVD的制造方法。 The manufacturing method of the super DVD shown in FIGS. 1 to 4 is described in detail below.
最基本的方法涉及这样一个步骤: 注塑成型一块基片, 在基 片上形成围绕中心孔 1的压盘区 2和围绕压盘区 2的数据记录区 3, 其中压盘区 2处的基片厚度大于数据记录区 3处的基片厚度。 The most basic method involves such a step: injection molding a substrate, forming a platen area 2 around the center hole 1 and a data recording area 3 around the platen area 2 on the substrate, wherein the thickness of the substrate at the platen area 2 Greater than the thickness of the substrate at the data recording area 3.
在本发明的最佳方式, 在上述注塑成型基片的步骤中, 使压 盘区 2处的基片厚度大于 0.6亳米并且小于或等于 1.5亳米, 使数 据记录区 3处的基片厚度约为 0.6毫米。 In the best mode of the present invention, in the above-mentioned step of injection molding the substrate, the substrate thickness at the platen area 2 is greater than 0.6 mm and less than or equal to 1.5 mm, so that the substrate thickness at the data recording area 3 is 3 Approximately 0.6 mm.
为了能够在常规 DVD播放机中播放本发明的超级 DVD, 上 述方法将数据记录区 3的外直径形成在 48毫米至 120毫米的范围 内。 In order to be able to play the super DVD of the present invention in a conventional DVD player, the above method forms the outer diameter of the data recording area 3 in the range of 48 mm to 120 mm.
上述方法可以用于制作各种 DVD, 例如只读 DVD、 DVD-R, DVD-RW. DVD-RAM, 等等。 The above methods can be used to make various DVDs, such as read-only DVDs, DVD-R, DVD-RW, DVD-RAM, and so on.
在一种方法中, 在注塑成型基片的过程中, 例如利用模片, 在数据记录区 3上压制大量坑和台, 用以代表所记录的数据; In one method, in the process of injection molding a substrate, for example, using a die, a large number of pits and tables are pressed on the data recording area 3 to represent the recorded data;
在大量坑和台之上镀以一金属层, 用于反射透过基片入射到 所述大量坑和台上的激光光束。 A metal layer is plated on the plurality of pits and mesa for reflecting the laser beam incident on the plurality of pits and mesa through the substrate.
利用这种方法, 可以在数据记录区 3上制作各种图案。 为此, 在大量坑和台中, 根据所制作的图案, 选择一部分坑和 /或台, 在 不影响所代表数据的情况下略微改变它们的形状, 即, 使其具备 特殊形状, 从而在宏观上, 这些具备特殊形状的坑和 /或台组合成 所制作的图案。 如前文所述, 也可将这种图案预先制作在模片上。 With this method, various patterns can be made on the data recording area 3. For this reason, among a large number of pits and tables, a part of the pits and / or tables is selected according to the produced pattern, and their shapes are slightly changed without affecting the represented data, that is, to make them have a special shape, thereby macroscopically , These pits and / or tables with special shapes are combined to make a pattern. As described above, such a pattern may be made in advance on a die.
另一种方法中, 在数据记录区 3 上施加一个光敏材料层, 例 如染料层。 然后, 在代表数据的部位, 用紫外光照射, 使受照射 部位硬化。 最后, 在染料层上镀以一金属层, 用于反射透过基片
入射到染料层上的激光光束。 此方法用于制作超级 DVD-R。 In another method, a layer of a photosensitive material, such as a dye layer, is applied on the data recording area 3. Then, the portion representing the data is irradiated with ultraviolet light to harden the irradiated portion. Finally, a metal layer is plated on the dye layer for reflecting through the substrate A laser beam incident on the dye layer. This method is used to make Super DVD-R.
又一种方法中, 通过多靶金属等离子溅射, 在数据记录区 3 上形成一个包括多层不同金属材料薄层的复合材料层。 复合材料 层受到激光光束照射的部位将发生相变, 改变透光特性。 此方法 用于制作超级 DVD-RW. In another method, a multi-target metal plasma sputtering is performed on the data recording area 3 to form a composite material layer including a plurality of thin layers of different metal materials. The part of the composite material layer irradiated with the laser beam will undergo a phase change, which will change the light transmission characteristics. This method is used to make Super DVD-RW.
上述各种方法中, 可以在数据记录区 3 之外形成外部区 4。 压盘区 2、 数据记录区 3和外部区 4 可以形成在同一块单片基片 上。 In the various methods described above, the external area 4 may be formed outside the data recording area 3. The platen area 2, the data recording area 3, and the external area 4 may be formed on the same single-chip substrate.
为了能够在常规 DVD播放机中播放如上制作的超级 DVD, 必须将外部区 4形成为使其外边缘上的任一点与中心孔 1 的圆心 之间的距离小于或等于 60毫米。 In order to be able to play a super DVD produced as above in a conventional DVD player, the outer area 4 must be formed such that the distance between any point on the outer edge thereof and the center of the center hole 1 is less than or equal to 60 mm.
根据不同需要, 所形成的外部区 4 的外边缘可以构成一个圆 形、 一个正方形、 一个长方形等等, 或者构成一个不规则图形。 According to different needs, the outer edges of the formed outer region 4 may form a circle, a square, a rectangle, etc., or form an irregular figure.
为了使如此制造的超级 DVD在常规 DVD播放机中稳定地旋 转, 还需在超级 DVD 的用于与播放机托盘接触的下表面上, 在 距离中心孔 1的圆心约 40毫米处, 设置固定装置。 所设置的固定 装置是至少两个凸起、 两条胶边或者是一个与中心孔 1同心的环。 In order for the super DVD thus manufactured to rotate stably in a conventional DVD player, it is also necessary to provide a fixing device on the lower surface of the Super DVD for contact with the player tray at a distance of about 40 mm from the center of the circle of the center hole 1 . The fixing device provided is at least two protrusions, two rubber edges or a ring concentric with the center hole 1.
图 5是制造本发明的超级 DVD时使用的模具的示意图。 该模 具包括: 可相向运动的第一模座 501 和第二模座 502。 第一模座 端面与第二模座端面相互面对, 在第一模座端面与第二模座端面 之间构成基片成型空间 508。 Fig. 5 is a schematic view of a mold used when manufacturing a super DVD of the present invention. The mold includes: a first mold base 501 and a second mold base 502 that can move toward each other. The first mold base end surface and the second mold base end surface face each other, and a substrate forming space 508 is formed between the first mold base end surface and the second mold base end surface.
在第一模座端面上有一个流体注入孔 503。 在注塑成型超级 DVD的基片时, 可以经流体注入孔 503, 从第一模座 501 内部向 基片成型空间 508 注入用于形成基片的流体。 这种流体例如可以 是溶化的聚碳酸酯。 A fluid injection hole 503 is formed on the end surface of the first die base. When injection molding a substrate of a super DVD, a fluid for forming a substrate may be injected into the substrate molding space 508 from the inside of the first mold base 501 through a fluid injection hole 503. Such a fluid may be, for example, a melted polycarbonate.
第二模座 502包括: The second mold base 502 includes:
一个中央毂 504, 其端面暴露于第二模座端面, 进而暴露于 基片成型空间 508, 与流体注入孔 503相互面对; 以及
一个套接于中央毂 504 中的沖压件 505, 可相对于第二模座 端面移动以便进入或离开基片成型空间 508。 冲压件 505 的作用 是, 在超级 DVD在基片成型空间 508 中注塑成型后, 向第二模 座端面快速冲击, 从而在吸附于第二模座端面上的超级 DVD 盘 片上冲击出例如直径为 15毫米的中心孔。 A central hub 504 whose end surface is exposed to the end surface of the second mold base, and further exposed to the substrate molding space 508, and faces the fluid injection hole 503; and A stamped part 505 sleeved in the central hub 504 can be moved relative to the end surface of the second die seat so as to enter or leave the substrate forming space 508. The function of the stamping part 505 is that after the super DVD is injection-molded in the substrate molding space 508, it rapidly impacts on the end surface of the second mold base, thereby impacting the super DVD disc adsorbed on the end surface of the second mold base with a diameter of 15 mm center hole.
在实际操作中, 可以将第一模座 501 固定, 而使第二模座按 需要接近或远离第一模座运动。 In actual operation, the first mold base 501 can be fixed, and the second mold base can be moved closer to or away from the first mold base as required.
如图所示, 中央毂 504的端面从第二模座端面向第二模座 502 内部凹入第一预定距离。 As shown in the figure, the end surface of the central hub 504 is recessed from the second die base end toward the inside of the second die base 502 for a first predetermined distance.
在注塑成型超级 DVD时, 在第二模座端面上真空吸附一个带 中心孔 (其直径一般为 33.5亳米左右)的模片 507, 模片 507 的中 心孔使中央毂 504的端面暴露于基片成型空间 508。 When injection molding a Super DVD, a die 507 with a central hole (its diameter is generally about 33.5 mm) is vacuum-adsorbed on the end face of the second die base. The central hole of the die 507 exposes the end face of the central hub 504 to the base. Sheet forming space 508.
另外, 在第一模座 501 上可以具有限位装置 506, 用于在第 二模座 502接近第一模座 501移动对对第二模座 502的移动进行 限制, 以便在第一模座端面与模片 507 之间保持第二预定距离。 该第二预定距离约为 0.6 亳米。 第一预定距离与模片 507厚度之 和在 0亳米至 0.9毫米的范围内。 In addition, a limiting device 506 may be provided on the first mold base 501 for moving the second mold base 502 close to the first mold base 501 to restrict the movement of the second mold base 502 so as to be at the end surface of the first mold base. A second predetermined distance is maintained from the die 507. The second predetermined distance is about 0.6 mm. The sum of the first predetermined distance and the thickness of the die 507 is in the range of 0 mm to 0.9 mm.
在制造本发明的超级 DVD的过程中, 图 5所示的模具是这样 使用的。 首先, 将模片 507 真空吸附到第二模座端面上, 使模片 507 的中心孔与中央毂端面刚好吻合。 然后, 第二模座 502 向第 一模座 501移动, 直至与限位装置 506接触。 之后, 从流体注入 孔 503向基片成型空间 508注入溶化的聚碳酸酯。 利用水冷法使 成型的基片冷却。 此后, 第二模座 502 离开第一模座 501。 此时, 模片 507上粘有成型的基片。 冲击件 505快速向第二模座端面之 外冲击, 从而在基片上冲击出中心孔。 最后, 机械手从第二模座 上取下基片, 供后续处理。 In the process of manufacturing the super DVD of the present invention, the mold shown in Fig. 5 is used as such. First, the die piece 507 is vacuum-sucked onto the end face of the second die holder, so that the center hole of the die piece 507 exactly matches the end face of the central hub. Then, the second mold base 502 moves toward the first mold base 501 until it comes into contact with the limiting device 506. Thereafter, the molten polycarbonate is injected into the substrate molding space 508 from the fluid injection hole 503. The formed substrate is cooled by a water cooling method. Thereafter, the second mold base 502 leaves the first mold base 501. At this time, the molded substrate 507 is adhered to the molded substrate. The impact member 505 rapidly impacts outside the end face of the second die seat, thereby striking the center hole on the substrate. Finally, the robot removes the substrate from the second mold base for subsequent processing.
虽然以上结合附图详细地描述了本发明的最佳实施方式, 但 是对于本领域内熟练的技术人员而言, 可以做出各种修改和变更,
而不背离本发明的范围和实质。 因此, 本发明的范围仅由权利要 求书限定。
Although the best embodiment of the present invention has been described in detail above with reference to the accompanying drawings, for those skilled in the art, various modifications and changes can be made. Without departing from the scope and spirit of the invention. Accordingly, the scope of the invention is limited only by the claims.