WO2001066506A1 - Method for oxidising hydrocarbons into acids - Google Patents
Method for oxidising hydrocarbons into acids Download PDFInfo
- Publication number
- WO2001066506A1 WO2001066506A1 PCT/FR2001/000685 FR0100685W WO0166506A1 WO 2001066506 A1 WO2001066506 A1 WO 2001066506A1 FR 0100685 W FR0100685 W FR 0100685W WO 0166506 A1 WO0166506 A1 WO 0166506A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fluorinated
- catalyst
- perfluorinated
- oxidation
- acid
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
- C07C51/21—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
- C07C51/31—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation of cyclic compounds with ring-splitting
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07B—GENERAL METHODS OF ORGANIC CHEMISTRY; APPARATUS THEREFOR
- C07B41/00—Formation or introduction of functional groups containing oxygen
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C27/00—Processes involving the simultaneous production of more than one class of oxygen-containing compounds
- C07C27/10—Processes involving the simultaneous production of more than one class of oxygen-containing compounds by oxidation of hydrocarbons
- C07C27/12—Processes involving the simultaneous production of more than one class of oxygen-containing compounds by oxidation of hydrocarbons with oxygen
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/48—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by oxidation reactions with formation of hydroxy groups
- C07C29/50—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by oxidation reactions with formation of hydroxy groups with molecular oxygen only
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/27—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation
- C07C45/32—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen
- C07C45/33—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/27—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation
- C07C45/32—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen
- C07C45/33—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties
- C07C45/34—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties in unsaturated compounds
- C07C45/36—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties in unsaturated compounds in compounds containing six-membered aromatic rings
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
- C07C51/31—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation of cyclic compounds with ring-splitting
- C07C51/313—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation of cyclic compounds with ring-splitting with molecular oxygen
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2601/00—Systems containing only non-condensed rings
- C07C2601/12—Systems containing only non-condensed rings with a six-membered ring
- C07C2601/14—The ring being saturated
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2601/00—Systems containing only non-condensed rings
- C07C2601/18—Systems containing only non-condensed rings with a ring being at least seven-membered
- C07C2601/20—Systems containing only non-condensed rings with a ring being at least seven-membered the ring being twelve-membered
Definitions
- the present invention relates to a process for the oxidation of hydrocarbons, in particular of branched or unbranched saturated aliphatic hydrocarbons, of cycloaliphatic or alkylaromatic hydrocarbons to acid or polyacid compounds
- It relates more particularly to oxidation by an oxidizing agent containing molecular oxygen of cyclohexane to adipic acid
- adipic acid is an important chemical compound used as raw material in many manufacturing such as the production of polymers such as polyamides, polyesters or polyurethanes
- One of the aims of the present invention is to propose a process for the oxidation of hydrocarbons in a single step to produce acids or polyacids, in a liquid medium under the conditions of the oxidation reaction and allowing separation of the acid produced and recycling of the catalyst by simple operations with acceptable yields
- the invention provides a process for the oxidation of substituted or unsubstituted saturated aliphatic or cycloahphatic hydrocarbons or of alkylaromatic hydrocarbons to acids or polyacids in a liquid medium by an oxidizing agent comprising molecular oxygen, characterized in that one of the constituents of the liquid medium is a fluorinated organic compound
- the fluorinated organic compound is a compound which must form, at the temperature and pressure conditions of the oxidation reaction, at least one homogeneous liquid phase with the hydrocarbon (s) to be oxidized.
- the fluorinated compound may be, advantageously at least partially miscible with the hydrocarbon (s) to be oxidized, under the temperature and pressure conditions used to carry out the oxidation reaction.
- At least partially miscible is meant that, under the conditions of the oxidation reaction, the solubility of one compound in the other is at least greater than 2% by weight, and that a homogeneous liquid phase comprising at least one part of the hydrocarbons to be oxidized and of the fluorinated organic compound is formed.
- the miscibility between the hydrocarbon and the fluorinated compound is such that, under the conditions of implementation of the invention, these two compounds form a single homogeneous liquid phase.
- fluorinated compound it is necessary to understand either a single compound, or a mixture of fluorinated compounds. These compounds may be liquid or solid, in the latter case they will be dissolved in the hydrocarbon to be oxidized, in particular under the conditions of implementation of the invention.
- these fluorinated compounds are stable at least, under the conditions for carrying out the oxidation reaction described later.
- these suitable fluorinated compounds can be chosen from the group comprising
- fluorinated aliphatic hydrocarbons or perfluorinated cyclic or acyclic, aromatic fluorinated hydrocarbons such as perfluorotoluene, perfluoromethylcyclohexane, perfluorohexane, perfluoroheptane, perfluorooctane, perfluorononane, perfluorodecalin, perfluoromethyldecalin, ⁇ , ⁇ , ⁇ -trifluorotoluene, 1, 3-bis (methyl trifluoropropyl) benzene.
- Fluorinated or perfluorinated acids such as frifluoromethyl benzoic acids, pentafluorobenzoic acid, hexanoic, heptanoic, octanoic, nonanoic acid, perfluorinated adipic acid, perfluorinated
- Fluorinated or perfluorinated halides such as perfluorinated iodo octane, perfluorinated bromooctane - Fluorinated or perfluorinated amines such as perfluorinated tpropylamine, perfluorinated tributylamine, perfluorinated tripentylamine
- the concentration of fluorinated compounds in the liquid oxidation medium can vary within wide limits. Thus, it can be between 1 and 99% by weight relative to the total weight of the liquid medium, more advantageously it can be between 10 and 80. % by weight of the liquid medium
- This catalyst advantageously comprises a metallic element chosen from the group comprising Cu, Ag, Au, Mg, Ca, Sr, Ba, Zn, Cd, Hg, Al, Ga , In, Tl, Se, Y, Ti, Zr, Hf, Ge, Sn, Pb, V, Nb, Ta, Cr, Mo, W, Mn, Te, Re, Fe, Ru, Os, Co, Rh, Ir , Ni, Pd, Pt, lanthanides like Ce and combinations thereof
- catalytic elements are used either in the form of compounds advantageously at least partially soluble in the liquid oxidation medium under the conditions for carrying out the oxidation reaction, or supported, absorbed or linked to an inert support such as silica , alumina
- the catalyst is preferably, in particular under the conditions for carrying out the oxidation reaction
- the catalyst used is soluble in the hydrocarbon to be oxidized and / or in the fluorinated compound to allow recycling of this catalyst
- soluble it is meant that the catalyst is at least partially soluble in the medium considered
- the catalytically active metallic elements are supported or incorporated in a micro or mesoporous mineral matrix or in a polyme ⁇ que matrix or are in the form of organometallic complexes grafted onto an organic or mineral support
- incorporated it is meant that the metal is an element of the support or that one works with complexes sterically trapped in porous structures under the conditions of oxidation
- the homogeneous or heterogeneous catalyst consists of salts or metal complexes of groups IVb (group of Ti), Vb (group of V), Vllb (group of Cr), Vllb ( Mn group), VIII (Fe or Co or Ni group), Ib (Cu group), and cerium, alone or as a mixture
- the preferred elements are, in particular, Co and / or Mn and / or Cr and / or Zr, Hf, Ce and or Zr, Hf
- the metal concentration in the liquid oxidation medium varies between 0.00001 and 5% (% by weight), preferably between 0.001% and 2%
- the invention applies more particularly to the oxidation of cycloaliphatic compounds such as cyclohexane, cyclododecane leading respectively to adipic acid and dodecanoic acid
- the invention relates to the direct oxidation of cyclohexane to adipic acid, by an oxygen-containing gas, in liquid medium and in the presence of a catalyst.
- the catalyst preferably comprises cobalt
- the oxidation reaction is carried out at a temperature between 50 ° C and 200 ° C, preferably between 70 ° C and 180 ° C. It can be carried out under atmospheric pressure However, it is generally carried out under pressure for maintain the components of the reaction medium in liquid form
- the pressure can be between 10 KPa (0.1 bar) and 20,000 KPa (200 bar), preferably between 100Kpa (1 bar) and 10,000 Kpa (100 bar)
- the oxygen used can be in pure form or in admixture with an inert gas such as nitrogen or helium. It is also possible to use air more or less enriched with oxygen.
- the quantity of oxygen supplied to the medium is advantageously between 1 and 1000 moles per mole of compounds to be oxidized
- the oxidation process can be carried out continuously or according to a discontinuous process
- the liquid reaction medium leaving the reactor is treated according to known methods allowing on the one hand to separate and recover the acid produced and on the other hand to recycle non-oxidized or partially oxidized organic compounds such as cyclohexane, cyclohexanol and / or cyclohexanone, the catalyst and the fluorinated compound.
- the amount of catalyst is generally between 0.00001% and 5% and preferably between 0.001% and 2%, without these values being critical. '' have sufficient activity while not using too large quantities of a catalyst which must then be separated from the final reaction mixture and recycled
- the catalyst in addition to cobalt, can also comprise other compounds based on metals chosen from the group comprising manganese, copper, cerium, vanadium, chromium, zirconium, hafnium or a combination of some of these elements It is advantageous to also use a compound which initiates the oxidation reaction, such as for example a ketone or an aldehyde Cyclohexanone which is a reaction intermediate in the case of the oxidation of cyclohexane, is very particularly indicated Generally, the initiator represents from 0.01% to 20% by weight of the weight of the reaction mixture used, without these proportions having a critical value. The initiator is especially useful when starting the oxidation and when perform
- the oxidation can also be carried out in the presence of water introduced from the initial stage of the process.
- the reaction mixture resulting from the oxidation is subjected to different operations of separation of some of its constituents for, by example, allowing the recycling of certain constituents such as the non-oxidized hydrocarbon, the oxidation intermediates, the catalyst, at the level of the oxidation and the recovery of the acids produced.
- a medium comprising a solid phase consisting essentially of acid, at least one organic liquid phase containing essentially the unreacted compound to be oxidized, optionally the dissolved fluorinated compound and / or the oxidation intermediates, (or more organic phases if the fluorinated compound and the hydrocarbon are not completely miscible at low temperature) and an aqueous liquid phase essentially containing acid by-products of oxidation and the water formed.
- the catalyst can be in one of the organic phases if it is soluble in said phase, or in the aqueous phase
- the organic and aqueous liquid phases constituting the filtrate or the cent ⁇ fugat are separated, if necessary, by decantation, the organic phase or phases can be recycled in a new oxidation reaction II can be advantageous to carry out, prior to the acid crystallization operation, a concentration of the reaction mixture
- the final raw reaction mixture can be drawn off hot, for example at a temperature which can reach 75 ° C.
- the reaction mixture then settles in at least two liquid phases one or more organic phases containing essentially the unreacted hydrocarbon, the fluorinated compound and possibly the oxidation intermediates and an aqueous liquid phase containing essentially the acids formed and the water formed Depending on the solubility and the nature of the catalyst, this can be present in the organic phase or phases and recycled with the recycling of these or recovers by solid / liquid separation before precipitation or crystallization of the acid formed in the case of '' heterogeneous catalysis or by liquid / liquid extraction, electrodyahse, treatment on resins if it is soluble in the aqueous phase
- the liquid phases are separated by decantation the organic phase or phases can be recycled in a new oxidation reaction
- the fluorinated compound used in accordance with the invention is generally contained or forms an essential element of the organic phase or phases Consequently, after separation of the acid formed and optionally from the liquid phase containing the water formed , the oxidation intermediates, the catalyst and the fluorinated compound are recycled in the oxidation step with the hydrocarbon not having been oxidized
- the fluorinated compound is solid in a phase of treatment of the reaction medium, it will advantageously be separated and recovered by implementing solid / liquid separation processes either before treatment of the reaction medium to recover the acid produced, or with the acid produced In the latter case, the acid can be recovered by extraction with water
- water can be added to the reaction medium to obtain better dissolution of the acid byproducts of oxidation and better recovery of the acid formed.
- the acid is generally recovered by precipitation during the cooling of the reaction medium.
- the acid thus recovered can be purified according to usual techniques and described in numerous patents. Mention may be made, for example, of French patents no. 2749299 and 2749300
- the non-organic or aqueous liquid phase contains the catalyst, it is extracted either before the crystallization of the acid formed by precipitation or extraction according to known methods such as liquid-liquid extraction, electrodialysis, treatment on exchange resins d for example, either after crystallization of the acid formed by extraction techniques described above or the like
- reaction mixture After cooling and depressurization, the reaction mixture is homogenized by adding acetic acid.
- the constituents of the mixture obtained are determined by gas chromatography
- Example 1 is repeated in the same apparatus and under the same operating conditions, but not loading a fluorinated compound and using an amount of cyclohexane of 40.2 g (479 mmol) The following results are obtained - conversion rate (TT) cyclohexane 0.80%
- reaction mixture After cooling and depressurization, the reaction mixture is homogenized by adding acetic acid.
- the constituents of the mixture obtained are determined by gas chromatography.
- cobalt is added in the form of Cobalt acetylacetonate to obtain a content of 300 ppm of Co in the reaction medium and of cyclohexanone to have a concentration of 1% by mole relative to cyclohexane.
- the reaction is carried out at a temperature of 105 ° C under an air pressure of 100 bar for 3 hours.
- concentrations of cyclohexane and components of the solvent are indicated in the table below and are expressed as% by weight of each component.
- yields and selectivities obtained are also listed in the table.
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020027011810A KR20020079994A (en) | 2000-03-08 | 2001-03-07 | Method for oxidising hydrocarbons into acids |
EP01913954A EP1265836A1 (en) | 2000-03-08 | 2001-03-07 | Method for oxidising hydrocarbons into acids |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR00/02995 | 2000-03-08 | ||
FR0002995A FR2806078B1 (en) | 2000-03-08 | 2000-03-08 | PROCESS FOR THE OXIDATION OF ACID HYDROCARBONS |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2001066506A1 true WO2001066506A1 (en) | 2001-09-13 |
Family
ID=8847879
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/FR2001/000685 WO2001066506A1 (en) | 2000-03-08 | 2001-03-07 | Method for oxidising hydrocarbons into acids |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1265836A1 (en) |
KR (1) | KR20020079994A (en) |
CN (1) | CN1430593A (en) |
FR (1) | FR2806078B1 (en) |
TW (1) | TW574202B (en) |
WO (1) | WO2001066506A1 (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3947494A (en) * | 1972-12-20 | 1976-03-30 | Standard Oil Company | Quality of phthalic acids improved by haloacetic acid |
JPH05286891A (en) * | 1992-04-10 | 1993-11-02 | Nkk Corp | Production of naphthalenedicarboxylic acid |
FR2732678A1 (en) * | 1995-04-07 | 1996-10-11 | Rhone Poulenc Chimie | OXIDATION PROCESS OF HYDROCARBONS, ALCOHOLS OR KETONES BY HETEROGENIC CATALYSIS |
US5756837A (en) * | 1994-07-21 | 1998-05-26 | Rhone-Poulenc Fiber & Resin Intermediates | Method of recycling a catalyst in a reaction involving the direct oxidation of cyclohexane into adipic acid |
WO2000046172A1 (en) * | 1999-02-04 | 2000-08-10 | Rpc Inc. | Oxidation of hydrocarbons to acids in the presence of fluoro compounds |
US6147256A (en) * | 1997-04-10 | 2000-11-14 | Rhodia Fiber And Resin Intermediates | Co/Cr catalyzyed oxidation of cyclohexane |
-
2000
- 2000-03-08 FR FR0002995A patent/FR2806078B1/en not_active Expired - Fee Related
-
2001
- 2001-03-07 TW TW90105308A patent/TW574202B/en active
- 2001-03-07 CN CN01807409A patent/CN1430593A/en active Pending
- 2001-03-07 EP EP01913954A patent/EP1265836A1/en not_active Withdrawn
- 2001-03-07 WO PCT/FR2001/000685 patent/WO2001066506A1/en not_active Application Discontinuation
- 2001-03-07 KR KR1020027011810A patent/KR20020079994A/en not_active Application Discontinuation
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3947494A (en) * | 1972-12-20 | 1976-03-30 | Standard Oil Company | Quality of phthalic acids improved by haloacetic acid |
JPH05286891A (en) * | 1992-04-10 | 1993-11-02 | Nkk Corp | Production of naphthalenedicarboxylic acid |
US5756837A (en) * | 1994-07-21 | 1998-05-26 | Rhone-Poulenc Fiber & Resin Intermediates | Method of recycling a catalyst in a reaction involving the direct oxidation of cyclohexane into adipic acid |
FR2732678A1 (en) * | 1995-04-07 | 1996-10-11 | Rhone Poulenc Chimie | OXIDATION PROCESS OF HYDROCARBONS, ALCOHOLS OR KETONES BY HETEROGENIC CATALYSIS |
US6147256A (en) * | 1997-04-10 | 2000-11-14 | Rhodia Fiber And Resin Intermediates | Co/Cr catalyzyed oxidation of cyclohexane |
WO2000046172A1 (en) * | 1999-02-04 | 2000-08-10 | Rpc Inc. | Oxidation of hydrocarbons to acids in the presence of fluoro compounds |
Non-Patent Citations (1)
Title |
---|
DATABASE WPI Derwent World Patents Index; AN 1993-383016, XP002139093 * |
Also Published As
Publication number | Publication date |
---|---|
KR20020079994A (en) | 2002-10-21 |
FR2806078B1 (en) | 2004-01-30 |
FR2806078A1 (en) | 2001-09-14 |
EP1265836A1 (en) | 2002-12-18 |
TW574202B (en) | 2004-02-01 |
CN1430593A (en) | 2003-07-16 |
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