WO2001042734A1 - Capacitive digital display type measuring instrument - Google Patents

Capacitive digital display type measuring instrument Download PDF

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Publication number
WO2001042734A1
WO2001042734A1 PCT/CN2000/000574 CN0000574W WO0142734A1 WO 2001042734 A1 WO2001042734 A1 WO 2001042734A1 CN 0000574 W CN0000574 W CN 0000574W WO 0142734 A1 WO0142734 A1 WO 0142734A1
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WO
WIPO (PCT)
Prior art keywords
lever
base
fixed
grid
digital display
Prior art date
Application number
PCT/CN2000/000574
Other languages
French (fr)
Chinese (zh)
Other versions
WO2001042734A8 (en
Inventor
Qiliang Chen
Shaoguang Chen
Haiping Liu
Original Assignee
Qiliang Chen
Shaoguang Chen
Haiping Liu
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qiliang Chen, Shaoguang Chen, Haiping Liu filed Critical Qiliang Chen
Publication of WO2001042734A1 publication Critical patent/WO2001042734A1/en
Publication of WO2001042734A8 publication Critical patent/WO2001042734A8/en

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/02Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using mechanical means
    • G01D5/04Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using mechanical means using levers; using cams; using gearing

Definitions

  • the invention relates to a digital display lever meter for measuring minute displacement, in particular to a digital display lever meter manufactured by using the principle of a capacitive angular displacement sensor. Background technique
  • Lever meter is a kind of zero displacement meter with small displacement. It is very convenient to use and has been widely used. At present, the lever meters on the market are mainly mechanical pointer type. The pointer type lever meter has the advantages of simple structure, reliable operation and no power supply. It has the disadvantages that the readings are not intuitive and cannot adapt to modern digitalization and The need for automated measurement control. For this reason, American Digital Inspection Co., Ltd. first introduced a digital display lever meter with a liquid crystal display for reading and a digital output interface. It can be connected to a microcomputer for automatic measurement recording and status monitoring.
  • the purpose of the present invention is to provide a digital display lever meter with an angular displacement sensor.
  • the mechanical transmission between the lever systems is used to drive the rotation of the grid turntable, so that the angular displacement sensor of the present invention can directly pick up the displacement signal. , Simplifies the circuit and improves the stability and working life of the lever meter.
  • Another object of the present invention is to provide a digital display lever meter.
  • the housing for fixing the digital display screen can be rotated relative to the base, which is convenient for observers of various positions to read.
  • the capacitive grid sensor of the present invention rotates the moving grid turntable relative to the fixed grid, there is no triboelectric contact point of the potentiometer sensor, so that its stability and life are better than that of the potentiometer sensor; meanwhile, The invention directly converts a mechanical signal into a digital signal through an angular displacement sensor.
  • the digital display lever meter of the present invention is simpler, more stable, and has a longer life than the mechanical crusts and circuits of the existing digital display lever meter.
  • the LCD display integrated with the fixed grid can be rotated to any direction.
  • the present invention can also separate the fixed grid plate from the measurement circuit board, so that the fixed grid plate and the moving grid turntable form an independent capacitive grid sensor, and the measurement circuit board and the digital display screen are integrated into an independent measurement display module. The two are electrically connected by a cable.
  • the measurement display module can be installed on any position on the base and can be set around any set axis. Rotate to adjust the viewing direction, and flip in any set direction to adjust the viewing angle. In this way, the present invention facilitates reading by observers in various positions, and increases the practicability of the digital display lever meter of the present invention.
  • the present invention uses a double-sided or multi-layer printed circuit board technology to combine a fixed grid plate with a measurement circuit board, and is designed as a fixed grid plate with a measurement circuit. It has the characteristics of reliable line and simple structure, and can also reduce the influence of electromagnetic interference.
  • the digital display lever meter of the present invention can directly use an application specific integrated circuit (IC) of a general digital measuring tool to measure the lever meter by selecting an appropriate lever ratio and transmission ratio R / L i.
  • IC application specific integrated circuit
  • the circuit IC can save the cost of developing a new IC, effectively reduce the production and development costs, and is used in industrial applications.
  • the tube of the drawings is to be explained
  • FIG. 1A shows an embodiment of a fixed grid of an angular displacement sensor according to the present invention, which has a ring-shaped receiving electrode and a certain-pattern emitter;
  • FIG. 1B shows a moving grid that cooperates with the fixed grid shown in FIG. 1A and has two sensing poles.
  • FIG. 1C is another embodiment of the fixed grid of the angular displacement sensor of the present invention, which has a ring-shaped receiving pole and A certain pattern of emitters;
  • FIG. 1D is a movable grid matched with a fixed grid shown in FIG. 1C, which has four induction poles;
  • FIG. 1E is another embodiment of the fixed grid of the angular displacement sensor according to the present invention, which has a ring-shaped receiving electrode and a certain pattern of the emitter, wherein the receiving electrode is disposed inside the emitter;
  • FIG. 1F is a view of the fixed electrode shown in FIG. 1E Grid-matching moving grid with four induction poles;
  • FIG. 2A is a schematic diagram of the internal structure of a first embodiment of a capacitive grid digital display lever meter according to the present invention
  • FIG. 2B is a schematic diagram of the cooperation between the angular displacement sensor and the fork lever of the present invention shown in FIG. 2A;
  • FIG. 2C is an external view of the lever meter shown in FIG. 2A, showing a digital display screen provided on the base;
  • FIG. 3A is a schematic diagram of the overall internal structure of a second embodiment of a capacitive grid digital display lever meter according to the present invention.
  • FIG. 3B is a schematic plan view of the cooperation between the angular displacement sensor and the gear lever of the present invention shown in FIG. 3A;
  • 3C is an external view of the lever meter shown in FIG. 3A, showing a digital display screen provided on the base;
  • 3D is a schematic diagram of a digital display screen arranged outside the housing by the lever meter shown in FIG. 3A, wherein the digital display screen is connected to the housing by a pivot;
  • FIG. 4A is the overall interior of a third embodiment of a capacitive grid digital display lever meter of the present invention
  • Fig. 4B is a schematic plan view of the return-to-zero system of the embodiment shown in Fig. 4A;
  • FIG. 4C is an external view of the lever meter shown in FIG. 4A, showing a digital display screen provided on the base;
  • FIG. 5A is a schematic diagram of the overall structure of a fourth embodiment of a capacitive grid-type digital display lever meter according to the present invention, wherein the rotation device of the angular displacement sensor is fixed to the base by using a support frame;
  • FIG. 5C is a schematic view of a crust of a housing with a digital display screen fixed in the embodiment shown in FIG. 5A;
  • FIG. 5D is an external view of the lever meter shown in FIG. 5A, showing the digital display screen provided on the base;
  • FIG. 6A is a schematic diagram of the overall structure of a fifth embodiment of a capacitive grid digital display lever meter according to the present invention, in which the digital display screen is tilted in the housing;
  • FIG. 6B is a schematic plan view of the zero return system of the embodiment shown in FIG. 6A, and a transmission post of the angular displacement sensor is used to form a shifting post;
  • FIG. 6C is an external view of the lever meter shown in FIG. 6A, showing a digital display screen provided on the base;
  • FIG. 7A is a schematic diagram of the overall structure of a sixth embodiment of a capacitive grid type digital display lever meter according to the present invention, in which a digital display screen and a rotation surface of a lever system are disposed vertically;
  • FIG. 7B is a schematic plan view of the zero return system of the embodiment shown in FIG. 7A;
  • FIG. 7C shows a digital display screen of the embodiment shown in FIG. 7A
  • FIG. 8A is a schematic diagram of the overall structure of a seventh embodiment of a capacitive grid type digital display lever meter according to the present invention, in which a driven gear meshing with a lever gear is provided on a shaft member;
  • FIG. 8B is a schematic plan view of the cooperation between the angular displacement sensor and the gear lever of the present invention shown in FIG. 8A;
  • FIG. 8C is a schematic diagram of the embodiment shown in FIG. 8A, which shows a zero return system;
  • FIG. 8D shows a digital display provided perpendicular to the rotation plane of the lever in the embodiment shown in FIG. 8A Screen;
  • FIG. 9A is a schematic diagram of the overall structure of an eighth embodiment of a capacitive grid-type digital display lever meter according to the present invention, in which a housing for fixing a digital display screen is disposed at an end of a base using a rotating shaft;
  • FIG. 9B FIG. 9A is a schematic plan view showing that the angular displacement sensor of the present invention cooperates with a gear lever shown in FIG. 9A;
  • FIG. 9C is a schematic plan view of a digital display screen of the embodiment shown in FIG. 9A;
  • Fig. 9D is an external view of the embodiment shown in Fig. 9A. The best way to implement the invention
  • the capacitive grid angular displacement sensor includes a fixed grid of a certain number of transmitting and receiving electrodes, and a moving grid as a sensing electrode.
  • N the simplest and most practical shape of a moving grid and a fixed grid is circular. If there are N sensing electrodes, N is a positive integer. When the number of transmitting electrodes is 8N, the sector angle of each transmitting electrode grid is 2 7 ⁇ / 8N.
  • the fixed grid shown in Figure 1A should include 16 transmitting electrodes 101, and the receiving electrode 102 should also be It is distributed along the circumference and corresponds to the sensing electrode 103.
  • the grids 1 12 also need to be arranged along the circumference.
  • the difference from the embodiment shown in FIG. 1 ( ⁇ 1D) is that the positions of the transmitting and receiving grids are exchanged.
  • the transmitting grid 121 is arranged along the circumference, and then the receiving grid 122 needs to be disposed inside the transmitting grid, and 123 is an induction grid.
  • the lever system of the capacity grid digital display lever meter 20 includes a rotating central shaft 202, the ends of which are fixed to a base 203 with bearings 208, respectively;
  • the outside of the base 203 has a measuring contact 21 1 on one end, and the other end is fixed to the rotation central shaft 202; and a transmission lever 204 is provided in the cavity of the base 203, using a An end portion is fixed to the rotation central shaft 202, and a transmission member 212 is provided on the other end portion thereof.
  • the lever system of the lever meter 20 is rotatable around the axis A-A by the clearance-free cooperation of a pair of bearings 208 and the lever rotating shaft 202 mounted on the base 203.
  • the center axis line B-B of the angular displacement sensor 200 of the present invention is parallel to the rotation center axis A-A of the lever, as shown in FIG. 2A.
  • the sensor 200 includes a rotating device, provided with a shaft member 206, fixed to the base 203 through a bearing 207, and a connecting member 216, which is coupled to the transmission member 212; a moving grid 215, and a shaft 206 through a rotating turntable 205 Coaxially fixed; and a certain grid plate 2U, concentrically opposed to the moving grid 215 at a certain distance.
  • the transmission member 212 of the transmission lever 204 is a fork member, which is coupled to the shift lever 216, as shown in FIG. 2B.
  • the moving grid turntable 205 is fixed on a rotating shaft 206, and the rotating shaft 206 can rotate in a precision-fit bearing 207 fixed on the base 203.
  • the shift lever 216 on the rotating shaft 206 with the shift fork 212 on the lever 204, the movement of the lever 201 and the probe 21 1 can drive the sensor moving grid disc 205 and the moving grid 215 thereon to rotate.
  • the return-to-zero system of the lever meter is arranged such that a hairspring 209 is installed on the rotating shaft 206, and the other end of the hairspring 209 is installed on the bearing seat 207 for providing the rotating shaft 206 mechanical restoring force to keep the moving grid 215 mechanical zero position stability.
  • a housing 210 for fixing the digital display screen 213 is disposed on the base 203, and at the same time covers the fixed grid plate.
  • the printed circuit board in addition to the fixed grid, the printed circuit board is also manufactured with a measurement circuit. Components such as an integrated circuit (IC), a crystal oscillator, and a capacitor are installed to form a fixed grid board 214 having a measurement circuit.
  • the digital display screen 213 is electrically connected with a conductive adhesive strip and is fixedly installed on the plastic case 210 to become a measurement display module. The module is fixed in position relative to the base 203, as shown in FIG. 2C.
  • FIG. 3A A digital display lever meter 30 according to a second preferred embodiment of the present invention is shown in FIG. 3A.
  • the result of the lever table shown in FIG. 3A is basically the same as that of the lever table 20 shown in FIG. 2A.
  • the lever 301, the transmission lever 304, the lever rotating shaft 302, and the bearing 308 which cooperates with the rotating shaft 302 without any clearance.
  • the bearing 308 is fixed on the base 303.
  • the central axis A-A of the lever rotation is parallel to the central axis B-B of the angular displacement sensor 300, and their positions relative to the base are fixed.
  • the moving grid turntable 305 of the sensor 300 is fixed on the rotating shaft 306, and the rotating shaft 306 and the bearing 307 fixed on the base 303 cooperate with each other without clearance, so that the rotation center axis B-B of the rotating shaft 306 does not drift.
  • the two ends of the hairspring 309 are respectively mounted on the rotating shaft 306 and the bearing seat 307 to provide a mechanical resetting force.
  • the moving grid 315 is mounted on the turntable 305, and the fixed grid 314 is mounted on the base 303, so that the moving grid 315 and the fixed grid 314 are concentrically opposed and maintain a small gap.
  • the gear 316 fixed on the rotating shaft 306 is meshed with the gear 312 on the lever 304, as shown in FIG. 3B.
  • the movement of the probe of the lever 301 can drive the grid 315 to rotate.
  • the non-linear error can be smaller, and the indexing radius R of the gear on the rotating shaft 306 can be made smaller, which is conducive to improving the resolution of the lever meter, as shown in FIG. 3C.
  • the present invention changes the electrical connection between the digital display screen 313 and the fixed grid plate 314 with a measurement circuit to a flexible connection, for example, a flexible printed circuit or a thermocompression connector, the plastic case 310 and the fixed grid plate 314 are fixed on the base.
  • the digital display screen 313 is hingedly mounted on the plastic case 310, so that the digital display screen 313 can be flipped relative to the base 303 to adjust the viewing angle.
  • the digital display lever meter 40 of the third preferred embodiment of the present invention is shown in FIG. 4A.
  • the digital display screen 418 can be rotated within a range of 360 relative to the base 407 so as to observe the readings from different directions.
  • a measuring lever 401 and a fork lever 406 are installed on both sides of the lever rotating shaft 405, respectively.
  • a pair of ball bearings 403 is embedded in the rotating shaft 405, and the bearings 403 rotate around a tapered shaft tip 404 mounted on the base 407.
  • the shaft tip 404 is mounted on the base 407 by using a thread, and the installation depth can be adjusted to the shaft tip.
  • the measuring lever 401 and the lever rotating shaft 405 are connected by a screw thread, and there is an adjustable length sleeve 4 02 in the middle interval. It is used to fine-tune the distance from the central axis of the transmission to the touch point of the probe, that is, the length of Lo. Guaranteed accuracy.
  • the upper and lower ends of the moving grid turntable 412 of the sensor 40 each have a tapered shaft
  • the tip 421 cooperates with the ball bearings 410 and 413 without clearance, respectively, so that the rotation axis line B-B of the turntable 412 is constant during the rotation process, and is parallel to the lever rotation axis A-A line.
  • the bearing 413 is embedded in the fixed grid plate 420, and the center of the bearing 413 coincides with the fixed grid pattern center.
  • the bearing 410 is fixed on the base 407 through a screw and a fastening nut 411, and is adjusted by adjusting the depth of screw insertion.
  • the bearings 410, 413 and the shaft tip of the turntable 412 are fitted without clearance.
  • the moving grid 419 is installed on the turntable 412 so that the moving grid surface is perpendicular to the axis B-B line, and the center of the figure of the moving grid is on the B-B line.
  • a printed circuit board 420 is also fabricated with a measurement circuit, and components such as an integrated circuit (IC), a crystal oscillator, and a capacitor are mounted.
  • Fixed grid plate with measuring circuit 420 digital display screen 4 1 8 is electrically connected by conductive rubber strips and fixed on plastic case 4 1 7 together. More specifically, the plastic case 417 is mounted on a circular ring-shaped bracket 408, which is adapted to the base 407 and can be rotated relative to the base 407. Refer to the schematic diagram of the lever table 40 shown in FIG. 4C.
  • the center axis of rotation of the bracket 408 is perpendicular to the fixed grid surface and passes through the center of the figure of the fixed grid and coincides with the line B-B of the center axis of the moving grid circle turntable 414.
  • the mechanical zero reset system of the lever meter 40 is composed of a spring 414, two zero-position levers 415, and a shift post 416.
  • the cross spring is clamped on the four-round post 416, and it is also pressed against the two gear levers 415 at the same time.
  • the gear lever balances the restoring force of the spring and maintains the zero position, as shown in FIG. 4B.
  • the plunger deviates from the zero position.
  • One end of the spring 414 leaves the plunger 416, and the other end is away from the gear lever 415, and a resetting force is generated.
  • the internal structure of the lever meter 50 according to the fourth preferred embodiment of the present invention is shown in FIG. 5A.
  • the digital display screen 517 in this embodiment is perpendicular to the rotation plane of the lever, as shown in FIG. 5D.
  • the lever system is composed of a rotating shaft 505 and a probe lever 501 and a fork lever 506 installed on both sides of the rotating shaft 505.
  • the rotating shaft 505 has a pair of tapered shaft tips and a pair of ball bearings 504.
  • the bearings 504 are fastened to the base 507 with threads and fastening nuts 503.
  • the screwing depth adjustment of the screw installation can make the shaft tips and The ball bearing realizes a clearance-free fit to ensure that the position of the rotation axis A-A line relative to the base 507 does not change when the shaft 505 rotates.
  • the probe lever 501 is also mounted on the rotating shaft 505 with a thread, and an adjustable-length sleeve 502 is sleeved on the mounting thread of the 501 to finely adjust the distance Lo.
  • One end of the shaft 513 is provided with an umbrella cap 523, and the other end is fixed to a support frame 509 through a thread, and the support frame 509 is mounted on the base 507 so that the axis line B-B is parallel to the axis line A-A.
  • the upper and lower surfaces of the center hole portion of the moving grid turntable 512 of the sensor 50 are recessed to form recessed portions 521 and 522.
  • the recessed part 521 and the umbrella cap 523 are fitted into balls to become a pair of ball bearings; the recessed part 522 is fitted to the support frame 509 and fitted with balls to form a ball bearing, so the turntable 512 can rotate around the shaft 513.
  • the ball bearing and the shaft can achieve a clearance-free fit, so that when the turntable 512 rotates, the rotation axis B-B line is fixed to the support frame 509.
  • the moving grid 519 is installed on the turntable 512, and the vertical grid line B-B is installed on the moving grid surface.
  • the graphic center of the moving grid 519 is on the B-B axis.
  • the fixed grid 520 is fixed on the shaft 513, and the axis B-B is vertical. It is located at the fixed grid 520 and passes through the center of the figure of the fixed grid. This ensures that the moving grid and the fixed grid are parallel and concentric, and then a small gap maintained face to face becomes a capacitive grid sensor.
  • lever 508 on the turntable 512. Through the coupling of the lever 508 and the fork lever 506, the displacement of the probe of the lever 501 will be transmitted to the moving grid 519 of the sensor 500 and detected.
  • the mechanical zero return system of the lever meter 50 is formed by a zero return spring 514 mounted on a support frame 509, two eccentric stops 515 mounted on the base 507, and a lever 508 on the turntable 512, as shown in FIG. 5B.
  • the lever 508 here is driven by both the fork and the spring.
  • the eccentric baffle 515 is mounted on the base 507 with threads, and the mounting position of the eccentric blob 515 can be changed, for example, by rotating the thread.
  • the cross spring 514 sandwiched between the levers 508 can be aligned with the two baffles 515. Cut to eliminate the mechanical zero position variation to ensure the accurate zero position of the lever meter.
  • Components such as switches and batteries are installed on the third printed circuit board 518.
  • Components such as integrated circuits (IC) and crystal capacitors can be mounted on the board 518 or on the fixed grid 520.
  • the third printed circuit board 518 and the digital display screen 517 are electrically connected with a conductive adhesive strip and are fixed on a plastic case 516 to become a display module. As shown in FIG. 5C, the module is mounted on the base 507 to make 517 Display It is perpendicular to the rotation surface of the lever, so that the fixed grid 520 and the printed circuit board 518 have an angle of 90 °.
  • the electrical connection methods of the fixed grids 520 and 518 can be flexible connections using flexible cables, flexible printed circuits or thermocompression connectors (zebra paper).
  • FIG. 6A is a schematic diagram of the overall structure of a capacitive grid-type digital display lever meter 60 according to a fifth embodiment of the present invention, in which a digital display screen 619 is tilted in a housing 616, that is, the digital display screen 619 has an included angle with respect to the rotation plane of the lever;
  • the display screen 619 can be rotated within 360 ° relative to the base, so that the display screen can be adjusted to the optimal viewing angle when viewed from different directions.
  • the support frame 609 is provided with recessed portions 622 and 623 around its screw holes at two end surfaces, respectively.
  • the shaft member 613 includes a first umbrella cap 624, which is disposed at the top portion and is fixed to the fixed grid plate 621; and a second umbrella cap 611, which is connected to the bottom end portion of the base plate through a screw hole, and is placed on the base. In the groove.
  • the moving grid turntable 612 includes an upper recessed portion 625 on two end surfaces, which surrounds its central hole portion and is disposed on the upper end of the turntable 612. The upper recessed portion 625 cooperates with the first umbrella cap 624 of the shaft 613 for receiving.
  • adjusting the screw-in depth of the umbrella cap 61 1 can make all of the ball bearings distributed in the axial direction fit without clearance, and ensure that the rotation center axis of the turntable 612 relative to the base 609 and the rotation center axis of the rotation shaft 613 relative to the base are The same line B-B line is parallel to the axis A-A line.
  • the fixed grid 621 is fixed on the rotating shaft 613, and is opposed to the moving grid plate 620 fixed on the turntable 612 with a certain gap, and the rotation center axis B-B line passes through the The center of the figure of the moving grid 620 and the fixed grid 62 1 forms a capacitive grid angular displacement sensor.
  • the fixed grid 621 is fixed to the casing 616 for fixing the display screen 619. Since the rotating shaft 613 can rotate relative to the supporting frame 609 with the help of balls provided on the upper and lower end surfaces of the supporting frame 609, the fixed grid 62 1 of the sensor 600 fixed to the rotating shaft 613 Can be rotated 360 °. In this way, according to the lever meter 60 of the present invention, its housing 6 1 6 can rotate relative to the base 609, as shown in FIG. 6C. The rotation of the fixed grid 62 1 only changes the mechanical zero position of the sensor, and does not change any other characteristic parameters of the sensor.
  • the zero return system of this embodiment is basically the same as the fourth embodiment. As shown in FIG. 6B, it is composed of a zero return spring 614, a shift lever 608, and two eccentric stops 615.
  • the fixed grid plate 621 is also manufactured with a measurement circuit, and can be equipped with components such as integrated circuits (ICs), crystals, capacitors and the like.
  • ICs integrated circuits
  • the fixed grid plate 621 and the digital display screen 619 are electrically connected by a conductive tape with an inclined surface, and the two are fixed at a certain angle and fixed in a plastic case 616 to become a measurement display module.
  • the lever table 60 of the present invention is provided with a rubber bowl 618 of the lever table 60 of the present invention on the head of the base 607. More specifically, the lever meter 60 of the present invention is also provided with a sealing rubber ring 617 around the cavity on the base 607 for sealing the plastic case 616.
  • the measurement display module provided in the housing 616 can not only rotate 360 ° relative to the base 607, but also because the housing itself is sealed, it can still prevent oil, water and dust when the housing 616 rotates or the lever 601 moves. Enter the inside of the lever meter 60 to ensure that the capacitive grid sensor composed of the fixed grid plate 621 and the moving grid 620 can reliably work in the environment with oil, water, dust and other pollutants.
  • FIG. 7A is a schematic diagram of the overall structure of a capacitive grid-type digital display lever meter 70 according to a sixth preferred embodiment of the present invention, in which the digital display screen 722 is disposed perpendicular to the rotation surface of the lever system, as shown in FIG. 7C.
  • the lever system of the lever meter 70 of the present invention is basically the same as that of the fourth embodiment, that is, the fork on the fork lever 706 and the lever 708 on the turntable 712 are coupled to rotate, so that the movement of the measuring lever contact drives the grid.
  • the turntable 712 rotates.
  • the structure of the angular displacement sensor is basically the same as that of the fourth embodiment, that is, the lower end of the umbrella shaft 713 is mounted on the support frame 709 by threads; the upper and lower sides of the turntable 712 have depressions, and the ball and the umbrella shaft 713 and The supporting frame 709 cooperates.
  • the nut 711 plays a role of fastening and adjustment, so that the ball and the disc 712 and the shaft 713 cooperate with each other without a gap, so that the rotation center axis B-B of the turntable 712 is constant with respect to the base 707.
  • the support frame 709 is fixed to the base 707 by screws 710 so as to be parallel to the line A-A of the center axis of rotation of the lever.
  • the moving grid 720 and the fixed grid 719 face each other with a small gap of about 0.1mm and make the rotation center axis line B-B perpendicular to the surfaces of the moving grid 720 and the fixed grid 719 and pass through the center of the moving grid and the fixed grid.
  • Capacitive grid angular displacement sensor Capacitive grid angular displacement sensor.
  • the mechanical zero return system of the lever meter 70 is shown in FIG. 7B. It consists of a zero return spring 714, a lever 708, and two stops 715.
  • the stopper 715 is directly mounted on the support frame 709, and the stopper 715 can be rotated and adjusted around the center hole C, so that the round end of the front end of the stopper just contacts the spring 714 at the zero position.
  • the stopper 715 is fastened to the support frame 709, and one end of the spring 714 is clamped to the support frame 709 with a pressure block 717.
  • the zero return system can be adjusted outside the base 707, and then The sensor and the zero return system on the support frame 709 are integrated into the base 707, which is convenient for installation and adjustment.
  • the fixed grid plate 719 of this embodiment has a measuring circuit and is equipped with components such as integrated circuits (ICs), crystal oscillators, capacitors, etc.
  • the fixed grid plate 719 is fixed on the shaft 713.
  • the printed circuit board 721 is mounted on the plastic case 716, and is equipped with components such as switches, batteries, and the like, and the digital display screen fixed on the housing 716 can be connected with the conductive rubber strip. 722 is electrically connected.
  • the electrical connection between the fixed grid plate 719 and the printed wiring board 721 which are perpendicular to each other is by direct soldering at a 90 ° angle. Part of the area of the fixed grid plate 719 and the movable grid plate 720 is inserted into the circuit board 721. Inside the slot to reduce the overall lever meter Height, so that the effective area of the fixed grid and moving grid is not reduced to maintain the sensitivity of the sensor.
  • the cover plate 718 is installed on the base 707, and the blind holes on the cover plate 718 are embedded in the umbrella cap of the shaft 713, so that the two ends of the shaft 713 are fixed It is not easy to shake, and at the same time, the cover plate 718 plays a role of protecting the capacity sensor.
  • FIG. 8A is a schematic diagram of the overall structure of a seventh embodiment of a capacitive grid digital display lever meter according to the present invention, in which a driven gear 810 meshing with a lever gear 806 is disposed on a rotating shaft 813, and a schematic diagram thereof is shown in FIG. 8B
  • the digital display screen 822 is also perpendicular to the rotation plane of the lever, as shown in FIG. 8D.
  • the turntable 812 is fixed on the rotating shaft 81 3 with a screw and rotates together.
  • a pair of tapered ball bearing holders are made on the rotating shaft 81 3 and the supporting frame 809.
  • the turntable 81 2 is screwed onto the rotating shaft 813 so that the ball bearings can be fitted without clearance, so that the center line B-B of the rotation is relative to the supporting frame 809 during rotation. Keep it constant.
  • Support frame 809 by screws Fasten to the base 807 so that the B-B axis is parallel to the A-A axis.
  • the moving grid 820 is fixed on the turntable 812, and the B-B axis is perpendicular to the moving grid 820 and passes through the center of the figure of the moving grid.
  • the fixed grid plate 819 is fixed on the cover plate 818, and the cover plate 818 is fixed on the base 807, so that the fixed grid and the moving grid face to face maintain a small gap and the axis B-B passes through the fixed grid perpendicular to the fixed grid surface.
  • the center of the graph is then formed into a capacitive grid angular displacement sensor.
  • the zero return system of the lever meter is the same as that of the sixth embodiment, and is composed of a spring 814 pressed on the bracket 809 by a pressing block 817, a lever 808 on the turntable 812, and two adjustable stops 815 mounted on the support frame 809 It is only that the shift lever 808 now only shifts the spring 814 and is no longer used as a transmission member coupled to the lever, as shown in FIG. 8C.
  • the printed circuit board 821 and the digital display screen 822 are electrically connected with a conductive adhesive strip and fixed on a plastic case 816 to become a display module.
  • the mold is fixed on the base 807.
  • a slot is formed on the printed circuit board 821, so that a part of the area of the turntable 812 and the moving grid 820 can enter the slot for rotation, and a part of the fixed grid plate 819 is also inserted into the slot.
  • the electrical connections of the circuit boards 821 and 819 that are perpendicular to each other are directly soldered by using a 90 ° corner, and the lifting gate is installed on the fixed grid 819.
  • Components such as batteries, integrated circuits (ICs), crystals, capacitors can be mounted on the fixed grid plate 819 or on the circuit board 821.
  • FIG. 9A is a schematic diagram of the overall structure of a capacitive grid digital display lever meter 90 according to an eighth embodiment of the present invention, in which a housing 916 for fixing a digital display screen 925 is disposed at a rear portion of a base 907 by a rotating shaft 920, The display screen 925 is approximately perpendicular to the probe lever 901. In some applications, for example, to go deep into the hole to measure, this crusted lever meter is more convenient to read.
  • a flexible cable 919 for electrical connection between the circuit board 924 and the fixed grid plate 922 is used.
  • the housing 916 is fixed on the board 921, and the board 921 can be rotated relative to the base 907 with the shaft 920 as a rotating shaft.
  • the flexible cable allows a rotation range of 270 °, and the display screen 925 can be easily viewed from various directions.
  • the present invention can make full use of the existing digital display measuring instrument IC and apply it to the measuring circuit of the digital display lever meter of the present invention, so that the production and development cost of the digital display lever meter of the present invention can be effectively reduced. Therefore, if the IC of the existing digital display measuring instrument is used, the structure of each part of the digital display lever table of the present invention should satisfy the following relationship:
  • represents the radian of the sector angle of each transmitting electrode
  • R represents the rotation of the moving grid turntable
  • IC is an inch-length IC, for a leverage meter with a resolution of 0.01mm or 0.001mm, it should meet:
  • R is the distance from the rotation center of the moving grid to the contact point of the transmission coupling between the transmission lever and the angular displacement sensor
  • Lo is the distance from the rotation center of the lever to the contact point of the measuring head on the measurement lever
  • Li is the rotation center of the lever to the transmission lever and angle.
  • R is the distance from the center of the turntable to the center of the lever
  • Li is the distance from the center of the lever's rotation to the contact point of the lever fork and the lever
  • gear meshing transmission R is the index of the driven gear on the sensor Circle radius
  • Li is the indexing circle radius of the driving gear on the transmission lever.
  • metric length IC is used as the calculation processing circuit of the digital display lever meter, for a lever meter with a resolution of 0.01mm or 0.001mm, it should meet:
  • R is the distance from the rotation center of the moving grid to the contact point of the transmission coupling between the transmission lever and the angular displacement sensor
  • Lo is the distance from the rotation center of the lever to the contact point of the measuring head on the measurement lever
  • Li is the rotation center of the lever to the transmission lever and angle.
  • R is the distance from the center of the turntable to the center of the lever
  • Li is the distance from the center of the lever to the contact between the lever fork and the lever.
  • R is the component of the driven gear on the sensor.
  • the circle radius, Li is the circle radius of the driving gear on the transmission lever.
  • R is the distance from the center of the moving grid to the contact point of the transmission coupling between the transmission lever and the angular displacement sensor
  • Lo is the distance from the rotation center of the lever to the contact point of the measuring head on the measurement lever
  • Li is the distance from the rotation center of the lever to the transmission lever and angle.
  • R is the distance from the center of the turntable to the center of the lever
  • Li is the distance from the center of the lever to the contact between the lever fork and the lever.
  • R is the component of the driven gear on the sensor.
  • Degree El radius Li is the indexing circle radius of the driving gear on the transmission lever.
  • R is the distance from the center of the moving grid to the contact point of the transmission coupling between the transmission lever and the angular displacement sensor
  • Lo is the distance from the rotation center of the lever to the contact point of the measuring head on the measurement lever
  • Li is the distance from the rotation center of the lever to the transmission lever and angle.
  • R is the distance from the center of the turntable to the center of the pull rod
  • Li is the distance from the center of the lever to the contact between the lever fork and the lever.
  • R is the component of the driven gear on the sensor.
  • the circle radius, Li is the circle radius of the driving gear on the transmission lever.
  • the digital display lever meter of the present invention can use the existing special digital display in length and angle measurement. Obviously, this can reduce the cost of developing and designing the IC circuit; of course, the present invention can also design and make a dedicated digital display IC for the lever meter.
  • the digital display lever meter of the present invention is simpler in mechanical structure and circuit, higher in stability and longer in life than the existing digital display lever meter;
  • the measurement display module of the present invention can be installed at any position on its seat, can be rotated around any set axis to adjust the observation orientation, and can be turned in any set direction to adjust the viewing angle. In this way, the present invention facilitates reading by observers of various positions, and increases the practicability of the digital display lever meter of the present invention.
  • the digital display lever meter of the present invention selects an appropriate leverage ratio Li / L. With the transmission ratio R / Li, you can directly use the application specific integrated circuit (IC) of a digital display measuring tool as the measuring circuit IC of the lever meter, which can save the cost of developing a new IC, and effectively reduce the production and development costs. For industrial applications.

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  • Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
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Abstract

This invention relates to a Capacitive Digital Display Type Measuring Instrument comprising a lever system. The lever system comprises a base, a rotary central spindle fixed on the base, a first lever provided the outside of the base, a second lever provided the inside of the base, a reset mechanism making the lever system reset, a measuring sensor coupled with the second lever, and a digital display. The measuring sensor has a rotary device which consists of a shift connecting with the base; a connector coupling with a drive device; and a movable plate with induced electrodes on it and a fixed plate with transmission and receive electrodes on it.

Description

电容式数显型测量仪器 技术领域  Capacitive digital display measuring instrument
本发明涉及一种测量微小位移的数显杠杆表, 尤指一种用电容角位 移传感器原理制作的数显杠杆表。 背景技术  The invention relates to a digital display lever meter for measuring minute displacement, in particular to a digital display lever meter manufactured by using the principle of a capacitive angular displacement sensor. Background technique
杠杆表作为一种微小位移的指零仅表, 使用起来很方便, 已经得到 广泛的应用 。 目前市场上供应的杠杆表以机械指针式为主, 指针形式杠 杆表具有结抅简单, 工作可靠, 不需电源即可工作的优点, 其不足之处 是读数不够直观, 不能适应现代的数字化和自动化的测量控制的需要。 为此, 美国数字检验有限公司率先推出了一种数显杠杆表, 读数用液晶 显示屏, 并具有数字输出接口, 可与微机连接进行自动测量记录和状态 监控, 其工作原理是用电位器将杠杆的角位移量转变成电阻值和电压值 的变化量, 再经模数转换成数字量进行測量显示。 用电位器作传感器的 缺点是需经模数转换使得测量电路较复杂, 电位器电触点的滑动磨擦又 容易导致传感器工作不稳定和寿命较短。  Lever meter is a kind of zero displacement meter with small displacement. It is very convenient to use and has been widely used. At present, the lever meters on the market are mainly mechanical pointer type. The pointer type lever meter has the advantages of simple structure, reliable operation and no power supply. It has the disadvantages that the readings are not intuitive and cannot adapt to modern digitalization and The need for automated measurement control. For this reason, American Digital Inspection Co., Ltd. first introduced a digital display lever meter with a liquid crystal display for reading and a digital output interface. It can be connected to a microcomputer for automatic measurement recording and status monitoring. Its working principle is to use a potentiometer The amount of angular displacement of the lever is converted into the change amount of the resistance value and the voltage value, and then converted to a digital quantity by the analog to digital for measurement display. The disadvantage of using a potentiometer as a sensor is that the measurement circuit needs to be complicated by analog-to-digital conversion. The sliding friction of the potentiometer's electrical contacts can easily cause the sensor to be unstable and have a shorter life.
此外, 这种现有技术的数显杠杆表, 电位器的电阻片是不能随便旋 转, 因此, 为了方便各方位观察读数, 是在一个杠杆表的不同方向安装 两个显示屏; 同时用数字倒转读数电路和开关控制显示屏的数字倒转 In addition, in this prior art digital display lever meter, the resistance plate of the potentiometer cannot be rotated arbitrarily. Therefore, in order to facilitate the observation of readings in various positions, two display screens are installed in different directions of a lever meter; at the same time, the numbers are inverted. Digital inversion of reading circuit and switch control display
180。来进行读数显示的。 但是, 这样还是不能够方便人们測量。 发明的公开 180. To read the display. However, this is still not convenient for people to measure. Disclosure of invention
本发明的目的在于提出一种数显杠杆表, 该数显杠杆表具有角位移 传感器, 利用杠杆系统之间的机械传动带动动栅转盘的旋转, 从而本发 明的角位移传感器可以直接拾取位移信号, 简化了电路并提高杠杆表的 稳定性和工作寿命。 本发明的另一个目的在于提出一种数显杠杆表, 它的用于固定数显 屏的壳体可以相对基座旋转, 方便了各方位的观察者读数。 The purpose of the present invention is to provide a digital display lever meter with an angular displacement sensor. The mechanical transmission between the lever systems is used to drive the rotation of the grid turntable, so that the angular displacement sensor of the present invention can directly pick up the displacement signal. , Simplifies the circuit and improves the stability and working life of the lever meter. Another object of the present invention is to provide a digital display lever meter. The housing for fixing the digital display screen can be rotated relative to the base, which is convenient for observers of various positions to read.
本发明通过如下技术方案实现:  The present invention is implemented through the following technical solutions:
根据本发明的一个方面, 由于本发明的容栅传感器是动栅转盘相对 于定栅转动, 没有电位器传感器的摩擦电接触点, 使得其稳定性和寿命 均优于电位器式传感器; 同时, 本发明直接将机械信号通过角位移传感 器转换成数字信号, 本发明的数显杠杆表比现有数显杠杆表的机械结抅 与电路均更简单、 稳定性更高、 寿命更长。  According to one aspect of the present invention, since the capacitive grid sensor of the present invention rotates the moving grid turntable relative to the fixed grid, there is no triboelectric contact point of the potentiometer sensor, so that its stability and life are better than that of the potentiometer sensor; meanwhile, The invention directly converts a mechanical signal into a digital signal through an angular displacement sensor. The digital display lever meter of the present invention is simpler, more stable, and has a longer life than the mechanical crusts and circuits of the existing digital display lever meter.
根据本发明的又一个方面, 由于容栅传感器的定栅沿动栅的转轴转 过任意角度后, 除改变零位外传感器的其他特性参数不会改变, 这不仅 可用来调节机械零位, 而且与电调零位相结合, 可使得与定栅板连成一 体的 LCD 显示器旋转到任何方向。 此外, 本发明还可将定栅板与測量电 路板分离, 让定栅板与动栅转盘组成一个独立的容栅传感器, 测量电路 板与数字显示屏连成一体组成一个独立的测量显示模块, 两者间靠电缆 进行电气连接, 这种方案的优点是测量显示模块安装在基座上的方式不 受传感器的约束, 测量显示模块可安装在基座上任一位置, 可绕任一设 定轴转动来调节观察方位, 可沿任一设定方向翻转来调节视角 。 这样, 本发明方便了各方位的观察者读数, 增加了本发明的数显杠杆表的实用 性。  According to another aspect of the present invention, after the fixed grid of the capacitive grid sensor is rotated through an arbitrary angle along the rotation axis of the moving grid, other characteristic parameters of the sensor will not be changed except for changing the zero position, which can not only be used to adjust the mechanical zero position, but also Combined with electrical zero adjustment, the LCD display integrated with the fixed grid can be rotated to any direction. In addition, the present invention can also separate the fixed grid plate from the measurement circuit board, so that the fixed grid plate and the moving grid turntable form an independent capacitive grid sensor, and the measurement circuit board and the digital display screen are integrated into an independent measurement display module. The two are electrically connected by a cable. The advantage of this solution is that the way the measurement display module is mounted on the base is not constrained by the sensor. The measurement display module can be installed on any position on the base and can be set around any set axis. Rotate to adjust the viewing direction, and flip in any set direction to adjust the viewing angle. In this way, the present invention facilitates reading by observers in various positions, and increases the practicability of the digital display lever meter of the present invention.
根据本发明的另一个方面, 本发明利用双面或多层印刷线路板技术 将定栅板与测量电路板合二为一, 设计成为具有测量电路的定栅板, 具 有传感器与測量电路电气连线可靠, 结抅简单的特点, 同时还能減少电 磁干扰的影响。  According to another aspect of the present invention, the present invention uses a double-sided or multi-layer printed circuit board technology to combine a fixed grid plate with a measurement circuit board, and is designed as a fixed grid plate with a measurement circuit. It has the characteristics of reliable line and simple structure, and can also reduce the influence of electromagnetic interference.
根据本发明的再一个方面, 本发明的数显杠杆表通过选用 适 当 的 杠杆比 与传动比 R/ L i, 就可直接使用通常数显量具的专用 集成电路 (IC) 来作杠杆表的测量电路 IC , 可节省开发新 IC 的费用, 而有效地降低了生产与开发成本, 运于工业应用。 附图的筒要说明 According to yet another aspect of the present invention, the digital display lever meter of the present invention can directly use an application specific integrated circuit (IC) of a general digital measuring tool to measure the lever meter by selecting an appropriate lever ratio and transmission ratio R / L i. The circuit IC can save the cost of developing a new IC, effectively reduce the production and development costs, and is used in industrial applications. The tube of the drawings is to be explained
下面结合附图通过对本发明较佳实施例的描述, 将使本发明的上述 优点及技术方案显而易见。  The following describes the preferred embodiments of the present invention with reference to the accompanying drawings to make the foregoing advantages and technical solutions of the present invention obvious.
图 1A 所示的是本发明角位移传感器的定栅的一个实施例, 具有一 环形的接收极和一定图形的发射极;  FIG. 1A shows an embodiment of a fixed grid of an angular displacement sensor according to the present invention, which has a ring-shaped receiving electrode and a certain-pattern emitter;
图 1B所示的是与图 1A所示定栅相配合的动栅, 具有两个感应极; 图 1 C 是本发明角位移传感器的定栅的又一个实施例, 具有一环形 的接收极和一定图形的发射极;  FIG. 1B shows a moving grid that cooperates with the fixed grid shown in FIG. 1A and has two sensing poles. FIG. 1C is another embodiment of the fixed grid of the angular displacement sensor of the present invention, which has a ring-shaped receiving pole and A certain pattern of emitters;
图 1D是图 1C所示定栅相配合的动栅, 具有四个感应极;  FIG. 1D is a movable grid matched with a fixed grid shown in FIG. 1C, which has four induction poles;
图 1E 是本发明角位移传感器的定栅的又一个实施例, 具有一环形 的接收极和一定图形的发射极, 其中该接收极设置在该发射极的内侧; 图 1F是图 1E所示定栅相配合的动栅, 具有四个感应极;  FIG. 1E is another embodiment of the fixed grid of the angular displacement sensor according to the present invention, which has a ring-shaped receiving electrode and a certain pattern of the emitter, wherein the receiving electrode is disposed inside the emitter; FIG. 1F is a view of the fixed electrode shown in FIG. 1E Grid-matching moving grid with four induction poles;
图 2A 是本发明的一种容栅式数显杠杆表的第一实施例的整体内部 的结抅的示意图;  FIG. 2A is a schematic diagram of the internal structure of a first embodiment of a capacitive grid digital display lever meter according to the present invention; FIG.
图 2B 是图 2A 所示的本发明的角位移传感器与拨叉杠杆配合示意 图;  FIG. 2B is a schematic diagram of the cooperation between the angular displacement sensor and the fork lever of the present invention shown in FIG. 2A;
图 2C是图 2A所示杠杆表的外部视图, 示出了设置在基座上的数显 屏;  2C is an external view of the lever meter shown in FIG. 2A, showing a digital display screen provided on the base;
图 3A 是本发明的一种容栅式数显杠杆表的第二实施例的整体的内 部结抅示意图;  FIG. 3A is a schematic diagram of the overall internal structure of a second embodiment of a capacitive grid digital display lever meter according to the present invention; FIG.
图 3B是图 3A所示的本发明的角位移传感器与齿轮杠杆配合的平面 示意图;  FIG. 3B is a schematic plan view of the cooperation between the angular displacement sensor and the gear lever of the present invention shown in FIG. 3A;
图 3C是图 3A所示杠杆表的外部视图, 示出了设置在基座上的数显 屏;  3C is an external view of the lever meter shown in FIG. 3A, showing a digital display screen provided on the base;
图 3D是图 3A所示杠杆表将数显屏设置在壳体外部的示意图, 其中 该数显屏利用枢轴与壳体连接;  3D is a schematic diagram of a digital display screen arranged outside the housing by the lever meter shown in FIG. 3A, wherein the digital display screen is connected to the housing by a pivot;
图 4A 是本发明的一种容栅式数显杠杆表的第三实施例整体的内部 的结抅示意图, 其中数显壳体利用一环形支架与基座连接; 图 4B是图 4A所示实施例的回零系统的平面示意图; FIG. 4A is the overall interior of a third embodiment of a capacitive grid digital display lever meter of the present invention Fig. 4B is a schematic plan view of the return-to-zero system of the embodiment shown in Fig. 4A;
图 4C是图 4A所示杠杆表的外部视图, 示出了设置在基座上的数显 屏;  4C is an external view of the lever meter shown in FIG. 4A, showing a digital display screen provided on the base;
图 5A 是本发明的一种容栅式数显杠杆表的第四实施例的整体结抅 的示意图, 其中角位移传感器的转动装置利用一支承架与基座固定; 图 5B是图 5A所示实施例的回零系统平面示意图, 利用角位移传感 器的传动件組成其拨柱;  FIG. 5A is a schematic diagram of the overall structure of a fourth embodiment of a capacitive grid-type digital display lever meter according to the present invention, wherein the rotation device of the angular displacement sensor is fixed to the base by using a support frame; A schematic plan view of the zero return system of the embodiment, in which a transmission post of an angular displacement sensor is used to form a dial;
图 5C是图 5A所示实施例的固定有数显屏的壳体的结抅示意图; 图 5D是图 5A所示杠杆表的外部视图, 示出了设置在基座上的数显 屏;  FIG. 5C is a schematic view of a crust of a housing with a digital display screen fixed in the embodiment shown in FIG. 5A; FIG. 5D is an external view of the lever meter shown in FIG. 5A, showing the digital display screen provided on the base;
图 6A 是本发明的一种容栅式数显杠杆表的第五实施例的整体结抅 的示意图, 其中数显屏在壳体中倾斜设置;  FIG. 6A is a schematic diagram of the overall structure of a fifth embodiment of a capacitive grid digital display lever meter according to the present invention, in which the digital display screen is tilted in the housing; FIG.
图 6B是图 6A所示实施例的回零系统平面示意图, 利用角位移传感 器的传动件组成其拨柱;  FIG. 6B is a schematic plan view of the zero return system of the embodiment shown in FIG. 6A, and a transmission post of the angular displacement sensor is used to form a shifting post;
图 6C 是图 6A所示杠杆表的外部视图, 示出了设置在基座上的数显 屏;  6C is an external view of the lever meter shown in FIG. 6A, showing a digital display screen provided on the base;
图 7A 是本发明的一种容栅式数显杠杆表的第六实施例的整体结构 的示意图, 其中数显屏与杠杆系统的转动面垂直设置;  FIG. 7A is a schematic diagram of the overall structure of a sixth embodiment of a capacitive grid type digital display lever meter according to the present invention, in which a digital display screen and a rotation surface of a lever system are disposed vertically;
图 7B是图 7A所示实施例的回零系统平面示意图;  7B is a schematic plan view of the zero return system of the embodiment shown in FIG. 7A;
图 7C示出了图 7A所示实施例的数显屏;  FIG. 7C shows a digital display screen of the embodiment shown in FIG. 7A;
图 8A 是本发明的一种容栅式数显杠杆表的第七实施例的整体结抅 的示意图, 其中与杠杆齿轮啮合的从动齿轮设置在轴件上;  FIG. 8A is a schematic diagram of the overall structure of a seventh embodiment of a capacitive grid type digital display lever meter according to the present invention, in which a driven gear meshing with a lever gear is provided on a shaft member;
图 8B是图 8A所示的本发明的角位移传感器与齿轮杠杆配合的平面 示意图;  FIG. 8B is a schematic plan view of the cooperation between the angular displacement sensor and the gear lever of the present invention shown in FIG. 8A;
图 8C是图 8A所示实施例的结抅示意图, 示出了回零系统; 图 8D示出了图 8A所示实施例的与杠杆转动平面相垂直设置的数显 屏; FIG. 8C is a schematic diagram of the embodiment shown in FIG. 8A, which shows a zero return system; FIG. 8D shows a digital display provided perpendicular to the rotation plane of the lever in the embodiment shown in FIG. 8A Screen;
图 9A 是本发明的一种容栅式数显杠杆表的第八实施例的整体结抅 的示意图, 其中用于固定数显屏的壳体利用一转轴设置在基座的端部; 图 9B 是图 9A所示的本发明的角位移传感器与齿轮杠杆配合的平面 示意图;  FIG. 9A is a schematic diagram of the overall structure of an eighth embodiment of a capacitive grid-type digital display lever meter according to the present invention, in which a housing for fixing a digital display screen is disposed at an end of a base using a rotating shaft; FIG. 9B FIG. 9A is a schematic plan view showing that the angular displacement sensor of the present invention cooperates with a gear lever shown in FIG. 9A;
图 9C是图 9A所示实施例的数显屏的平面示意图;  9C is a schematic plan view of a digital display screen of the embodiment shown in FIG. 9A;
图 9D是图 9A所示实施例的外部视图。 实现本发明的最佳方式  Fig. 9D is an external view of the embodiment shown in Fig. 9A. The best way to implement the invention
下文, 将详细描述本发明。  Hereinafter, the present invention will be described in detail.
容栅角位移传感器包括一定图形的发射电极与接收电极的定 栅以及作为感应电极的动栅, 实际上, 动栅和定栅最简单实用的的形状 是圆形, 如果感应电极为 N 个, N 为正整数, 当发射电极为 8N 个, 每个发射电极栅张的扇面角为 2 7Γ /8N。 如图 1B 所示的是动栅之感 应电极 103 沿其圆周分布, 并且感应极数 N = 2, 此时图 1A所示的定栅 则应包括 16个发射电极 101, 同时接收电极 102也应当沿圆周分布, 与 感应电极 103对应。  The capacitive grid angular displacement sensor includes a fixed grid of a certain number of transmitting and receiving electrodes, and a moving grid as a sensing electrode. In fact, the simplest and most practical shape of a moving grid and a fixed grid is circular. If there are N sensing electrodes, N is a positive integer. When the number of transmitting electrodes is 8N, the sector angle of each transmitting electrode grid is 2 7Γ / 8N. As shown in Figure 1B, the sensing electrodes 103 of the moving grid are distributed along its circumference, and the number of sensing poles is N = 2. At this time, the fixed grid shown in Figure 1A should include 16 transmitting electrodes 101, and the receiving electrode 102 should also be It is distributed along the circumference and corresponds to the sensing electrode 103.
图 1 (:〜 1D所示的是感应极数 N=4 的定栅和动栅, 感应栅 1 13仍然 是沿动栅圓周分布, 此时发射栅 1 1 1 的数目应为 32 个, 接收栅 1 12 也 需沿圆周布置。  Figure 1 (: ~ 1D shows the fixed grid and moving grid with the number of sensing poles N = 4, and the sensing grid 1 13 is still distributed along the circumference of the moving grid. At this time, the number of transmitting grids 1 1 1 should be 32. The grids 1 12 also need to be arranged along the circumference.
图 1 E〜1F 所示的是感应极数 N=4 的另一种形状的定栅和动栅。 与 图 1 (:〜 1D 所示实施例不同之处在于发射与接收栅的位置交换了, 发射 栅 121 沿圆周布置, 则接收栅 122 需要设置在该发射栅的内侧, 123 为 感应栅。  Figures 1 ~ 1F show fixed and moving grids of another shape with the number of sensing poles N = 4. The difference from the embodiment shown in FIG. 1 (~ 1D) is that the positions of the transmitting and receiving grids are exchanged. The transmitting grid 121 is arranged along the circumference, and then the receiving grid 122 needs to be disposed inside the transmitting grid, and 123 is an induction grid.
本发明第一个较佳实施例的数显杠杆表 20 结抅示意图如图 2k 所 示。 首先, 容栅式数显杠杆表 20的杠杆系统包含一转动中心轴 202, 其 端部分别利用轴承 208 固定到一基座 203 ; —测量杠杆 201, 设置在所 述基座 203 的外部, 其中一个端部上具有测量触头 21 1, 另一端部固定 到所述转动中心轴 202 ; 和一传动杠杆 204, 设置在所述基座 203 的腔 体内, 利用一个端部固定到所述转动中心轴 202, 其另一端部上具有一 传动件 212。 由装在基座 203 上一对轴承 208和杠杆转轴 202 的无间隙 配合, 杠杆表 20的杠杆系统可绕轴线 A - A线转动。 The schematic diagram of the digital display lever meter 20 of the first preferred embodiment of the present invention is shown in FIG. 2k. First, the lever system of the capacity grid digital display lever meter 20 includes a rotating central shaft 202, the ends of which are fixed to a base 203 with bearings 208, respectively; The outside of the base 203 has a measuring contact 21 1 on one end, and the other end is fixed to the rotation central shaft 202; and a transmission lever 204 is provided in the cavity of the base 203, using a An end portion is fixed to the rotation central shaft 202, and a transmission member 212 is provided on the other end portion thereof. The lever system of the lever meter 20 is rotatable around the axis A-A by the clearance-free cooperation of a pair of bearings 208 and the lever rotating shaft 202 mounted on the base 203.
本发明的角位移传感器 200 的中心轴线 B - B 线与杠杆的转动中心 轴线 A - A相平行, 如图 2A所示。 该传感器 200 包括一转动装置, 设置 有一轴件 206 , 通过轴承 207 固定在基座 203, 和一连接件 216, 它与传 动件 212耦合; 一动栅 215 , 通过一旋转的转盘 205 与轴件 206 同轴固 定; 以及, 一定栅板 2U , 与动栅 215定距离同心对置。 在本实施例中, 传动杠杆 204的传动件 212为拨叉件, 它与拨杆 216相互耦合, 如图 2B 所示。 动栅转盘 205 固定在转轴 206上, 转轴 206可在固定于基座 203 上的精密配合轴承 207 中转动。 通过转轴 206上的拨杆 216 与杠杆 204 上的拨叉 212相耦合, 杠杆 201 測头 21 1 的运动就能带动传感器动栅圆 转盘 205及其上的动栅 215转动。  The center axis line B-B of the angular displacement sensor 200 of the present invention is parallel to the rotation center axis A-A of the lever, as shown in FIG. 2A. The sensor 200 includes a rotating device, provided with a shaft member 206, fixed to the base 203 through a bearing 207, and a connecting member 216, which is coupled to the transmission member 212; a moving grid 215, and a shaft 206 through a rotating turntable 205 Coaxially fixed; and a certain grid plate 2U, concentrically opposed to the moving grid 215 at a certain distance. In this embodiment, the transmission member 212 of the transmission lever 204 is a fork member, which is coupled to the shift lever 216, as shown in FIG. 2B. The moving grid turntable 205 is fixed on a rotating shaft 206, and the rotating shaft 206 can rotate in a precision-fit bearing 207 fixed on the base 203. By coupling the shift lever 216 on the rotating shaft 206 with the shift fork 212 on the lever 204, the movement of the lever 201 and the probe 21 1 can drive the sensor moving grid disc 205 and the moving grid 215 thereon to rotate.
在本发明的上述第一较佳实施例中, 杠杆表的回零系统是这样设置 的, 即在转轴 206 上安装有游丝 209, 游丝 209 的另一端安装在轴承座 207 上, 用来提供转轴 206 的机械恢复力, 以保持动栅 215机械零位的 稳定性。  In the above-mentioned first preferred embodiment of the present invention, the return-to-zero system of the lever meter is arranged such that a hairspring 209 is installed on the rotating shaft 206, and the other end of the hairspring 209 is installed on the bearing seat 207 for providing the rotating shaft 206 mechanical restoring force to keep the moving grid 215 mechanical zero position stability.
用于固定数显屏 213的壳体 210设置在基座 203上, 同时将定栅板 覆盖。 在本实施例中, 印刷线路板除制作了定栅之外,还制作有測量电 路,安裝有集成电路(IC)、 晶振、 电容等元器件, 成为具有測量电路的 定栅板 214, 它与数显屏 213 用导电胶条电气相连接并一同固定安装在 塑料壳 210 上成为测量显示模块, 该模块相对基座 203 是位置固定的, 如图 2C所示。  A housing 210 for fixing the digital display screen 213 is disposed on the base 203, and at the same time covers the fixed grid plate. In this embodiment, in addition to the fixed grid, the printed circuit board is also manufactured with a measurement circuit. Components such as an integrated circuit (IC), a crystal oscillator, and a capacitor are installed to form a fixed grid board 214 having a measurement circuit. The digital display screen 213 is electrically connected with a conductive adhesive strip and is fixedly installed on the plastic case 210 to become a measurement display module. The module is fixed in position relative to the base 203, as shown in FIG. 2C.
本发明第二个较佳实施例的数显杠杆表 30如图 3A所示。 图 3A所 示的杠杆表与图 2A所示的杠杆表 20 的结抅基本相同, 杠杆系统由测量 杠杆 301、 传动杠杆 304、 杠杆转轴 302 以及与转轴 302 无间隙配合的 轴承 308 组成。 轴承 308 固装在基座 303 上。 杠杆转动中心轴线 A - A 线与角位移传感器 300 中心轴线 B - B 相平行, 两者相对基座的位置都 是固定不变的。 传感器 300的动栅园转盘 305 固定在转轴 306上, 转轴 306 与固定在基座 303上的轴承 307 无间隙配合, 使转轴 306 的转动中 心轴线 B - B 不漂移。 游丝 309 的两端分别装在转轴 306 与轴承座 307 上以提供机械复零力。动栅 315装在转盘 305上, 定栅 314装在基座 303 上, 使得动栅 315与定栅 314同心对置且保持有一小的间隙。 特别的是, 本实施例通过固定在转轴 306上的齿轮 316与杠杆 304上的齿轮 312相 啮合传动, 如图 3B所示。 这样, 杠杆 301测头的运动就能带动动栅 315 转动。本发明通过采用齿轮传动, 可以使非线性误差更小, 而且转轴 306 上齿轮的分度园半径 R 可制作得更小, 有利于杠杆表分辨率提高, 如图 3C所示。 此外, 如果本发明将数显屏 313 与具有测量电路的定栅板 314 的电气连接改为柔性连接, 例如用柔性印刷线路或热压连接器, 塑料壳 310与定栅板 314固定在基座 303上, 数显屏 313铰连接装在塑料壳 310 上, 可使得数显屏 313相对基座 303翻动来调动视角。 A digital display lever meter 30 according to a second preferred embodiment of the present invention is shown in FIG. 3A. The result of the lever table shown in FIG. 3A is basically the same as that of the lever table 20 shown in FIG. 2A. The lever 301, the transmission lever 304, the lever rotating shaft 302, and the bearing 308 which cooperates with the rotating shaft 302 without any clearance. The bearing 308 is fixed on the base 303. The central axis A-A of the lever rotation is parallel to the central axis B-B of the angular displacement sensor 300, and their positions relative to the base are fixed. The moving grid turntable 305 of the sensor 300 is fixed on the rotating shaft 306, and the rotating shaft 306 and the bearing 307 fixed on the base 303 cooperate with each other without clearance, so that the rotation center axis B-B of the rotating shaft 306 does not drift. The two ends of the hairspring 309 are respectively mounted on the rotating shaft 306 and the bearing seat 307 to provide a mechanical resetting force. The moving grid 315 is mounted on the turntable 305, and the fixed grid 314 is mounted on the base 303, so that the moving grid 315 and the fixed grid 314 are concentrically opposed and maintain a small gap. In particular, in this embodiment, the gear 316 fixed on the rotating shaft 306 is meshed with the gear 312 on the lever 304, as shown in FIG. 3B. In this way, the movement of the probe of the lever 301 can drive the grid 315 to rotate. By adopting gear transmission in the present invention, the non-linear error can be smaller, and the indexing radius R of the gear on the rotating shaft 306 can be made smaller, which is conducive to improving the resolution of the lever meter, as shown in FIG. 3C. In addition, if the present invention changes the electrical connection between the digital display screen 313 and the fixed grid plate 314 with a measurement circuit to a flexible connection, for example, a flexible printed circuit or a thermocompression connector, the plastic case 310 and the fixed grid plate 314 are fixed on the base. On 303, the digital display screen 313 is hingedly mounted on the plastic case 310, so that the digital display screen 313 can be flipped relative to the base 303 to adjust the viewing angle.
本发明第三个较佳实施例的数显杠杆表 40 结抅如图 4A所示。 根据 本实施例的杠杆表 40, 其数显屏 418 可相对基座 407在 360 范围内转 动, 以便从不同方位观察读数。 在该杠杆表 40 的杠杆系统中, 杠杆转 轴 405的两侧分别安裝有测量杠杆 401 和拨叉杠杆 406。 转轴 405上嵌 有一对滚珠轴承 403, 轴承 403绕安装在基座 407上锥形轴尖 404转动, 该轴尖 404 是利用螺紋安装在基座 407 上的, 其装入深度可调节到轴尖 与滚珠轴承无间隙配合, 保证杠杆转动轴线 A - A 线相对基座是固定的。 测量杠杆 401 与杠杆转轴 405之间用螺紋连接, 并且中间隔有一个可调 整长度的套筒 402, 它是用于微调传动中心轴线至测头触点的距离, 即 Lo的长度, 以保证精度。 The digital display lever meter 40 of the third preferred embodiment of the present invention is shown in FIG. 4A. According to the lever meter 40 of this embodiment, the digital display screen 418 can be rotated within a range of 360 relative to the base 407 so as to observe the readings from different directions. In the lever system of the lever meter 40, a measuring lever 401 and a fork lever 406 are installed on both sides of the lever rotating shaft 405, respectively. A pair of ball bearings 403 is embedded in the rotating shaft 405, and the bearings 403 rotate around a tapered shaft tip 404 mounted on the base 407. The shaft tip 404 is mounted on the base 407 by using a thread, and the installation depth can be adjusted to the shaft tip. No clearance fit with ball bearings to ensure that the axis of rotation of the lever A-A is fixed relative to the base. The measuring lever 401 and the lever rotating shaft 405 are connected by a screw thread, and there is an adjustable length sleeve 4 02 in the middle interval. It is used to fine-tune the distance from the central axis of the transmission to the touch point of the probe, that is, the length of Lo. Guaranteed accuracy.
更好的是, 传感器 40 的动栅转盘 412 的上、 下端各有一个锥形轴 尖 421分別与滾珠轴承 410、 413无间隙配合, 使转盘 412的转动轴线 B - B线在转动过程中恒定不变, 并平行于杠杆转动轴线 A - A线。 特别的 是, 轴承 413嵌入到定栅板 420 中, 轴承 413的中心与定栅图形中心重 合, 轴承 410通过螺纹与紧固螺母 411 固装在基座 407上, 通过螺紋旋 入深度的调节实现轴承 410、 413 与转盘 412 的轴尖的无间隙配合。 同 吋, 动栅 419安装在转盘 412 上, 使动栅面垂直于轴线 B - B 线, 动栅 的图形中心在 B - B 线上。 印刷线路板 420 上除制作有定栅之外, 还制 作有测量电路, 安装有集成电路 (IC) 、 晶振、 电容等元器件。 Even better, the upper and lower ends of the moving grid turntable 412 of the sensor 40 each have a tapered shaft The tip 421 cooperates with the ball bearings 410 and 413 without clearance, respectively, so that the rotation axis line B-B of the turntable 412 is constant during the rotation process, and is parallel to the lever rotation axis A-A line. In particular, the bearing 413 is embedded in the fixed grid plate 420, and the center of the bearing 413 coincides with the fixed grid pattern center. The bearing 410 is fixed on the base 407 through a screw and a fastening nut 411, and is adjusted by adjusting the depth of screw insertion. The bearings 410, 413 and the shaft tip of the turntable 412 are fitted without clearance. At the same time, the moving grid 419 is installed on the turntable 412 so that the moving grid surface is perpendicular to the axis B-B line, and the center of the figure of the moving grid is on the B-B line. In addition to the fixed grid, a printed circuit board 420 is also fabricated with a measurement circuit, and components such as an integrated circuit (IC), a crystal oscillator, and a capacitor are mounted.
具有测量电路的定栅板 420 数显屏 4 1 8 通过导电胶条电气 相连接并一同固定在塑料壳 4 1 7 上 。 更特別的是, 塑壳 417安裝 在园环状支架 408上, 该支架 408与基座 407相适配, 并可相对基座 407 转动, 参照如图 4C所示的杠杆表 40的外观示意图。 支架 408的转动中 心轴线垂直于定栅面并穿过定栅的图形中心而且与动栅园转盘 414 的转 动中心轴线 B - B线相重合。  Fixed grid plate with measuring circuit 420 digital display screen 4 1 8 is electrically connected by conductive rubber strips and fixed on plastic case 4 1 7 together. More specifically, the plastic case 417 is mounted on a circular ring-shaped bracket 408, which is adapted to the base 407 and can be rotated relative to the base 407. Refer to the schematic diagram of the lever table 40 shown in FIG. 4C. The center axis of rotation of the bracket 408 is perpendicular to the fixed grid surface and passes through the center of the figure of the fixed grid and coincides with the line B-B of the center axis of the moving grid circle turntable 414.
动栅与定栅面对面平行有一小的间隙组成容栅角位移传感器。 转盘 412 上有拨杆 409, 通过拨杆 409 与拨叉 406耦合传动, 传感器就能监 测杠杆 401测头 422的位移。  There is a small gap between the moving grid and the fixed grid facing each other to form a grid-capacitive angular displacement sensor. There is a lever 409 on the turntable 412. By coupling the lever 409 and the fork 406, the sensor can monitor the displacement of the lever 401 and the probe 422.
杠杆表 40的机械复零系统由弹簧 414、 两个零位档杆 415以及拨柱 416组成。 零位时交叉弹簧夹在 4发柱 416上, 还同时压在两档杆 415上, 档杆平衡弹簧的恢复力而保持零位, 如图 4B 所示。 当转盘 414 向任何 方向转动, 拨柱就偏离零位, 弹簧 414 的一端离开拨柱 416, 另一端离 开档杆 415, 就产生复零恢复力。  The mechanical zero reset system of the lever meter 40 is composed of a spring 414, two zero-position levers 415, and a shift post 416. At the zero position, the cross spring is clamped on the four-round post 416, and it is also pressed against the two gear levers 415 at the same time. The gear lever balances the restoring force of the spring and maintains the zero position, as shown in FIG. 4B. When the turntable 414 is turned in any direction, the plunger deviates from the zero position. One end of the spring 414 leaves the plunger 416, and the other end is away from the gear lever 415, and a resetting force is generated.
本发明第四较佳实施例的杠杆表 50 内部结抅如图 5A所示。 本实施 例的数显屏 517与杠杆的转动平面相互垂直, 参考图 5D。 其中杠杆系统 由转轴 505和安装在转轴 505两侧的测头杠杆 501与拨叉杠杆 506組成。 转轴 505有一对锥形轴尖与一对滚珠轴承 504配合, 轴承 504用螺紋和 紧固螺母 503 固紧在基座 507 上, 螺紋安装的旋入深度调节可使轴尖与 滚珠轴承实现无间隙配合, 保证转轴 505 转动时其转动轴线 A - A 线相 对基座 507的位置不会变。 测头杠杆 501也用螺紋装在转轴 505上, 可 调整长度的套筒 502套在 501的安装螺紋上用以微调距离 Lo。 The internal structure of the lever meter 50 according to the fourth preferred embodiment of the present invention is shown in FIG. 5A. The digital display screen 517 in this embodiment is perpendicular to the rotation plane of the lever, as shown in FIG. 5D. The lever system is composed of a rotating shaft 505 and a probe lever 501 and a fork lever 506 installed on both sides of the rotating shaft 505. The rotating shaft 505 has a pair of tapered shaft tips and a pair of ball bearings 504. The bearings 504 are fastened to the base 507 with threads and fastening nuts 503. The screwing depth adjustment of the screw installation can make the shaft tips and The ball bearing realizes a clearance-free fit to ensure that the position of the rotation axis A-A line relative to the base 507 does not change when the shaft 505 rotates. The probe lever 501 is also mounted on the rotating shaft 505 with a thread, and an adjustable-length sleeve 502 is sleeved on the mounting thread of the 501 to finely adjust the distance Lo.
轴 513的一端有伞形帽 523, 另一端通过螺紋用来固装在支承架 509 上, 该支承架 509装在基座 507上, 使得轴线 B - B线与轴线 A - A线平 行。 特别的是, 传感器 50 的动栅转盘 512 中心孔部上、 下面均凹陷设 置, 形成凹陷部 521和 522。 该凹陷部 521 与伞形帽 523 配合后裝上滚 珠就成为一对滚珠轴承; 凹陷部 522 与支撑架 509 配合后装上滚珠即形 成滚珠轴承, 因此转盘 512可绕轴 513转动。 通过调节螺紋的旋入深度, 滚珠轴承与轴之间可实现无间隙配合, 使得转盘 512 转动时, 转动轴线 B - B线对支承架 509固定不变。 动栅 519裝在转盘 512上, 安装得动栅 面垂直轴线 B - B线, 动栅 519的图形中心在 B - B轴线上, 定栅 520 固 定在轴 513 上, 安装得轴线 B - B 垂直于定栅 520 并穿过定栅的图形中 心。 这就保证动栅与定栅是平行与同心的, 再使之面对面保持的一小的 间隙就抅成容栅传感器。  One end of the shaft 513 is provided with an umbrella cap 523, and the other end is fixed to a support frame 509 through a thread, and the support frame 509 is mounted on the base 507 so that the axis line B-B is parallel to the axis line A-A. In particular, the upper and lower surfaces of the center hole portion of the moving grid turntable 512 of the sensor 50 are recessed to form recessed portions 521 and 522. The recessed part 521 and the umbrella cap 523 are fitted into balls to become a pair of ball bearings; the recessed part 522 is fitted to the support frame 509 and fitted with balls to form a ball bearing, so the turntable 512 can rotate around the shaft 513. By adjusting the screw-in depth, the ball bearing and the shaft can achieve a clearance-free fit, so that when the turntable 512 rotates, the rotation axis B-B line is fixed to the support frame 509. The moving grid 519 is installed on the turntable 512, and the vertical grid line B-B is installed on the moving grid surface. The graphic center of the moving grid 519 is on the B-B axis. The fixed grid 520 is fixed on the shaft 513, and the axis B-B is vertical. It is located at the fixed grid 520 and passes through the center of the figure of the fixed grid. This ensures that the moving grid and the fixed grid are parallel and concentric, and then a small gap maintained face to face becomes a capacitive grid sensor.
转盘 512 上有一拨杆 508, 通过拨杆 508 与拨叉杠杆 506的耦合, 杠杆 501测头的位移就会传动传感器 500的动栅 519而被监测出来。  There is a lever 508 on the turntable 512. Through the coupling of the lever 508 and the fork lever 506, the displacement of the probe of the lever 501 will be transmitted to the moving grid 519 of the sensor 500 and detected.
杠杆表 50的机械回零系统由安裝在支承架 509上的回零弹簧 514 , 和裝在基座 507 上的两个偏心档柱 515, 以及转盘 512上的拨杆 508抅 成, 如图 5B 所示, 这里的拨杆 508 既被拨叉带动又拨动弹簧。 偏心档 柱 515是用螺紋装在基座 507上, 改变偏心柱 515的安裝方位, 例如可 以通过旋转螺紋; 零位时可使夹在拨杆 508的交叉弹簧 514正好与两个 档柱 515 相切, 以消除机械零位的变差保证杠杆表的精确零位。 第三块 印刷线路板 518 上安裝有开关, 电池等元器件; 集成电路 (IC) 、 晶振 电容等元器件既可装在该板 518上, 也可装在定栅 520 上。 该第三块印 刷线路板 518与数显屏 517用导电胶条电气相连接一并固装在塑壳上 516 上成为显示模块, 如图 5C所示, 该模块装在基座 507 上使 517 显示屏 与杠杆转动面垂直, 从而定栅 520 与印刷线路板 518有 90°夹角 。 定栅 520 与 518 的电气连接方式可用柔性的电缆, 柔性印刷线路或热压连接 器 (斑马纸) 等作柔性连接。 The mechanical zero return system of the lever meter 50 is formed by a zero return spring 514 mounted on a support frame 509, two eccentric stops 515 mounted on the base 507, and a lever 508 on the turntable 512, as shown in FIG. 5B. As shown, the lever 508 here is driven by both the fork and the spring. The eccentric baffle 515 is mounted on the base 507 with threads, and the mounting position of the eccentric blob 515 can be changed, for example, by rotating the thread. In the zero position, the cross spring 514 sandwiched between the levers 508 can be aligned with the two baffles 515. Cut to eliminate the mechanical zero position variation to ensure the accurate zero position of the lever meter. Components such as switches and batteries are installed on the third printed circuit board 518. Components such as integrated circuits (IC) and crystal capacitors can be mounted on the board 518 or on the fixed grid 520. The third printed circuit board 518 and the digital display screen 517 are electrically connected with a conductive adhesive strip and are fixed on a plastic case 516 to become a display module. As shown in FIG. 5C, the module is mounted on the base 507 to make 517 Display It is perpendicular to the rotation surface of the lever, so that the fixed grid 520 and the printed circuit board 518 have an angle of 90 °. The electrical connection methods of the fixed grids 520 and 518 can be flexible connections using flexible cables, flexible printed circuits or thermocompression connectors (zebra paper).
图 6A是本发明第五实施例的容栅式数显杠杆表 60 的整体结构的示 意图, 其中数显屏 619在壳体 616 中倾斜设置, 即数显屏 619相对杠杠 转动平面有一夹角 ; 此外, 根据本实施例的杠杆表 60, 显示屏 619相对 基座可以在 360°范围内转动, 使得从不同方向观察显示屏均能调到最佳 视角 。  FIG. 6A is a schematic diagram of the overall structure of a capacitive grid-type digital display lever meter 60 according to a fifth embodiment of the present invention, in which a digital display screen 619 is tilted in a housing 616, that is, the digital display screen 619 has an included angle with respect to the rotation plane of the lever; In addition, according to the lever table 60 of this embodiment, the display screen 619 can be rotated within 360 ° relative to the base, so that the display screen can be adjusted to the optimal viewing angle when viewed from different directions.
参见图 6A ,支承架 609环绕其螺孔在两个端面分別设置了凹陷部 622 和 623。轴件 613 包含了第一伞形帽 624,设置在顶端部, 并与定栅板 621 固定; 和第二伞形帽 611, 通过螺孔连接在其底端部, 放置在所述基座 的凹槽中。 动栅转盘 612 在两个端面分别包含上凹陷部 625 , 环绕其中 心孔部并设置在该转盘 612的上端, 该上凹陷部 625与轴件 613的第一 伞形帽 624 配合用于纳置若干滚珠; 和下凹陷部 626, 环绕其中心孔部 并设置在该转盘 612的下端, 该下凹陷部 626与支承架 609的上凹陷部 625 配合用于納置若干滚珠。 因此, 转盘 612 在其上、 下端部滚珠的配 合, 可以相对转轴 613旋转; 转轴 613 又可在设置在支承架 609上、 下 端面的滚珠的配合下相对该支承架 609旋转。 当然, 调节伞型帽 61 1 旋 入深度可使沿轴向分布的滚珠轴承全部实现无间隙配合, 保证转盘 612 相对基座 609转动的转动中心轴线与转轴 613相对基座转动的转动中心 轴线是同一根线 B - B线, 并与轴线 A - A线相平行。 根据本发明的这一 实施例, 定栅 621 固裝在转动轴 613上, 与固装在转盘 612上的动栅板 620 以一定的间隙对置, 且转动中心轴线 B - B 线穿过该动栅 620 和 定栅 62 1 的图形中心, 抅成一个容栅角位移传感器 。  Referring to FIG. 6A, the support frame 609 is provided with recessed portions 622 and 623 around its screw holes at two end surfaces, respectively. The shaft member 613 includes a first umbrella cap 624, which is disposed at the top portion and is fixed to the fixed grid plate 621; and a second umbrella cap 611, which is connected to the bottom end portion of the base plate through a screw hole, and is placed on the base. In the groove. The moving grid turntable 612 includes an upper recessed portion 625 on two end surfaces, which surrounds its central hole portion and is disposed on the upper end of the turntable 612. The upper recessed portion 625 cooperates with the first umbrella cap 624 of the shaft 613 for receiving. A plurality of balls; and a lower recessed portion 626 surrounding the central hole portion and disposed at the lower end of the turntable 612, the lower recessed portion 626 cooperates with the upper recessed portion 625 of the support frame 609 to receive a plurality of balls. Therefore, the combination of the upper and lower end balls of the turntable 612 can rotate relative to the rotation shaft 613; the rotation shaft 613 can rotate relative to the support frame 609 with the cooperation of the balls provided on the upper and lower end surfaces of the support frame 609. Of course, adjusting the screw-in depth of the umbrella cap 61 1 can make all of the ball bearings distributed in the axial direction fit without clearance, and ensure that the rotation center axis of the turntable 612 relative to the base 609 and the rotation center axis of the rotation shaft 613 relative to the base are The same line B-B line is parallel to the axis A-A line. According to this embodiment of the present invention, the fixed grid 621 is fixed on the rotating shaft 613, and is opposed to the moving grid plate 620 fixed on the turntable 612 with a certain gap, and the rotation center axis B-B line passes through the The center of the figure of the moving grid 620 and the fixed grid 62 1 forms a capacitive grid angular displacement sensor.
同时, 定栅 621 又是与用于固定显示屏 619的壳体 616相固定的。 由于转轴 613 又可在设置在支承架 609 上、 下端面的滚珠的配合下相对 该支承架 609旋转,因此与该转轴 613固定的该传感器 600的定栅 62 1 可 360° 旋转 。 这样, 根据本发明杠杆表 60, 其壳体 6 1 6 可以 相对基座 609 旋转, 如图 6C 所示 。 定栅 62 1 的旋转仅仅会改 变传感器的机械零位, 而不会改变传感器的任何其他特性参 数。 At the same time, the fixed grid 621 is fixed to the casing 616 for fixing the display screen 619. Since the rotating shaft 613 can rotate relative to the supporting frame 609 with the help of balls provided on the upper and lower end surfaces of the supporting frame 609, the fixed grid 62 1 of the sensor 600 fixed to the rotating shaft 613 Can be rotated 360 °. In this way, according to the lever meter 60 of the present invention, its housing 6 1 6 can rotate relative to the base 609, as shown in FIG. 6C. The rotation of the fixed grid 62 1 only changes the mechanical zero position of the sensor, and does not change any other characteristic parameters of the sensor.
此外,杠杆系统与角位移传感器之间的传动是由拨叉杠杆 606 上的拨叉与转盘 612 上的拨杆 608耦合来实现的。 本实施例回零系统与 第四实施例基本相同, 如图 6B所示, 它由回零弹簧 614、 拨杆 608和两 个偏心档柱 615抅成。 定栅板 621 上除制作有定栅之外还制作有测量电 路, 并可安装有集成电路(IC )、 晶振、 电容等元器件。 该定栅板 621 与 数显屏 619 用有一个斜面的导电胶条电气连接, 两者保持一定的夹角一 并固装在塑壳 616中成为測量显示模块。  In addition, the transmission between the lever system and the angular displacement sensor is realized by coupling the fork on the fork lever 606 and the lever 608 on the turntable 612. The zero return system of this embodiment is basically the same as the fourth embodiment. As shown in FIG. 6B, it is composed of a zero return spring 614, a shift lever 608, and two eccentric stops 615. In addition to the fixed grid, the fixed grid plate 621 is also manufactured with a measurement circuit, and can be equipped with components such as integrated circuits (ICs), crystals, capacitors and the like. The fixed grid plate 621 and the digital display screen 619 are electrically connected by a conductive tape with an inclined surface, and the two are fixed at a certain angle and fixed in a plastic case 616 to become a measurement display module.
本发明的杠杆表 60在基座 607的头部设置了本发明的杠杆表 60橡 胶碗 618。 更特别的是, 本发明的杠杆表 60 同时在基座 607上环绕着其 腔体设置有密封橡胶环 617, 用于密封该塑壳 616。这样,设置在壳体 616 中的测量显示模块不仅可相对基座 607作 360°转动, 而且由于壳体本身 是密封的, 当壳体 616转动或者杠杆 601 运动时仍能防止油、 水、 灰尘 进入杠杆表 60 的内部, 保证由定栅板 621 与动栅 620 组成的容栅传感 器能够在有油、 水、 尘埃等污染物的环境中可靠地工作。  The lever table 60 of the present invention is provided with a rubber bowl 618 of the lever table 60 of the present invention on the head of the base 607. More specifically, the lever meter 60 of the present invention is also provided with a sealing rubber ring 617 around the cavity on the base 607 for sealing the plastic case 616. In this way, the measurement display module provided in the housing 616 can not only rotate 360 ° relative to the base 607, but also because the housing itself is sealed, it can still prevent oil, water and dust when the housing 616 rotates or the lever 601 moves. Enter the inside of the lever meter 60 to ensure that the capacitive grid sensor composed of the fixed grid plate 621 and the moving grid 620 can reliably work in the environment with oil, water, dust and other pollutants.
图 7A是本发明第六个较佳实施例的容栅式数显杠杆表 70 的整体结 抅的示意图, 其中数显屏 722 与杠杆系统的转动面垂直设置, 如图 7C 所示。 本发明杠杆表 70 的杠杆系统, 基本上与第四个实施例的相同, 即拨叉杠杆 706上的拨叉与转盘 712上的拨杆 708耦合转动, 使测量杠 杆触头的运动带动动栅转盘 712 转动。 同时, 其角位移传感器的结构也 基本与第四实施例的相同, 即伞形轴 713 下端通过螺紋裝在支承架 709 上; 转盘 712上下两面各有凹陷部, 经过滚珠分别与伞形轴 713和支承 架 709配合。 螺母 711起紧固与调节作用, 使得滚珠与盘 712和轴 713 无间隙配合, 保证转盘 712 的转动中心轴线 B - B 线相对基座 707 恒定 不变并使支承架 709通过螺钉 710装在基座 707上, 以使与杠杆的转动 中心轴线 A - A 线相平行。 动栅 720 和定栅 719 面对面保持一个小的间 隙约 0 . 1mm并使转动中心轴线 B - B线垂直于动栅 720和定栅 719 面并 穿过动栅和定柵的图形中心, 从而抅成容栅角位移传感器。 杠杆表 70 的机械回零系统如图 7B所示, 它回零弹簧 714、拨杆 708和两个档块 715 組成。 特别的是, 档块 715是直接装在支承架 709上, 档块 715可绕中 心孔 C转动调节, 使档块前端的园头在零位时刚好与弹簧 714相切接触, 调好后再在(:、 D两孔用螺钉将档块 715 紧固在支承架 709上, 弹簧 714 一端用压块 717夹在支承架 709上, 该回零系统可在基座 707外先调节 好, 然后将支承架 709 上传感器与回零系统整体装进基座 707 中, 安装 调节比较方便。 本实施例的定栅板 719 上有测量电路并安装有集成电路 ( IC) 、 晶振、 电容等元器件, 定栅板 719 固装在轴 713 上。 印刷线路 板 721 装在塑壳 716上, 并安裝有开关, 电池等元器件, 利用导电胶条 可与固定在该壳体 716 上的数显屏 722 电气相连接。 相互垂直的定栅板 719 与印刷线路板 721 之间的电气连接是采用 90°转角的直接锡焊。 定 栅板 719和动栅板 720的一部分面积是插入到了线路板 721 的开孔槽内 以降低杠杆表整体的高度, 这样可不減少定栅和动栅的有效面积以维持 传感器的灵敏度。 盖板 718安装在基座 707上, 盖板 718上的盲孔嵌入 轴 713的伞形帽, 使轴 713 两端固定不易晃动, 同时盖板 718起保护容 栅传感器的作用。 FIG. 7A is a schematic diagram of the overall structure of a capacitive grid-type digital display lever meter 70 according to a sixth preferred embodiment of the present invention, in which the digital display screen 722 is disposed perpendicular to the rotation surface of the lever system, as shown in FIG. 7C. The lever system of the lever meter 70 of the present invention is basically the same as that of the fourth embodiment, that is, the fork on the fork lever 706 and the lever 708 on the turntable 712 are coupled to rotate, so that the movement of the measuring lever contact drives the grid. The turntable 712 rotates. At the same time, the structure of the angular displacement sensor is basically the same as that of the fourth embodiment, that is, the lower end of the umbrella shaft 713 is mounted on the support frame 709 by threads; the upper and lower sides of the turntable 712 have depressions, and the ball and the umbrella shaft 713 and The supporting frame 709 cooperates. The nut 711 plays a role of fastening and adjustment, so that the ball and the disc 712 and the shaft 713 cooperate with each other without a gap, so that the rotation center axis B-B of the turntable 712 is constant with respect to the base 707. The support frame 709 is fixed to the base 707 by screws 710 so as to be parallel to the line A-A of the center axis of rotation of the lever. The moving grid 720 and the fixed grid 719 face each other with a small gap of about 0.1mm and make the rotation center axis line B-B perpendicular to the surfaces of the moving grid 720 and the fixed grid 719 and pass through the center of the moving grid and the fixed grid. Capacitive grid angular displacement sensor. The mechanical zero return system of the lever meter 70 is shown in FIG. 7B. It consists of a zero return spring 714, a lever 708, and two stops 715. In particular, the stopper 715 is directly mounted on the support frame 709, and the stopper 715 can be rotated and adjusted around the center hole C, so that the round end of the front end of the stopper just contacts the spring 714 at the zero position. At (:, D, two holes, the stopper 715 is fastened to the support frame 709, and one end of the spring 714 is clamped to the support frame 709 with a pressure block 717. The zero return system can be adjusted outside the base 707, and then The sensor and the zero return system on the support frame 709 are integrated into the base 707, which is convenient for installation and adjustment. The fixed grid plate 719 of this embodiment has a measuring circuit and is equipped with components such as integrated circuits (ICs), crystal oscillators, capacitors, etc. The fixed grid plate 719 is fixed on the shaft 713. The printed circuit board 721 is mounted on the plastic case 716, and is equipped with components such as switches, batteries, and the like, and the digital display screen fixed on the housing 716 can be connected with the conductive rubber strip. 722 is electrically connected. The electrical connection between the fixed grid plate 719 and the printed wiring board 721 which are perpendicular to each other is by direct soldering at a 90 ° angle. Part of the area of the fixed grid plate 719 and the movable grid plate 720 is inserted into the circuit board 721. Inside the slot to reduce the overall lever meter Height, so that the effective area of the fixed grid and moving grid is not reduced to maintain the sensitivity of the sensor. The cover plate 718 is installed on the base 707, and the blind holes on the cover plate 718 are embedded in the umbrella cap of the shaft 713, so that the two ends of the shaft 713 are fixed It is not easy to shake, and at the same time, the cover plate 718 plays a role of protecting the capacity sensor.
图 8A 是本发明的一种容栅式数显杠杆表的第七实施例的整体结抅 的示意图, 其中与杠杆齿轮 806啮合的从动齿轮 810设置在转轴 813上, 其示意图如图 8B 所示; 而数显屏 822 也是与杠杠转动平面相垂直的, 如图 8D所示。 转盘 812 用螺紋固装在转轴 81 3 上随其一起转动 。 转轴 81 3 与支承架 809 上制作有一对锥面滚珠轴承座旋紧转盘 81 2 到转轴 813 上可使滚珠轴承无间隙配合, 使转动中心轴线 B - B 线 在转动过程中相对支承架 809位置保持恒定不变。 支承架 809通过螺钉 紧固在基座 807上, 使 B - B轴线平行于 A - A轴线。 动栅 820 固装在转 盘 812 上, B - B轴线垂直于动栅 820 并穿过动栅的图形中心。 定栅板 819 固装在盖板 818上, 盖板 818 固装在基座 807 上, 使得定栅与动栅 面对面保持一小的间隙并让轴线 B - B 垂直于定栅面穿过定栅的图形中 心, 从而抅成容栅角位移传感器。 杠杆表的回零系统与第六实施例相同, 由用压块 817压在支架 809上的弹簧 814、 转盘 812上的拨杆 808 以及 装在支承架 809上的两个可调档块 815組成, 只是拨杆 808现在仅仅拨 动弹簧 814, 不再作为与杠杆耦合的传动件, 如图 8C所示。 印刷线路板 821 与数显屏 822 用导电胶条电气连接一并固装在塑壳 816 上成为显示 模块, 该模坱固定在基座 807 上。 印刷线路板 821 上开有槽, 可让转盘 812和动栅 820 的部分面积进入槽内转动, 定栅板 819 的部分面积也插 入槽内。 互相垂直的线路板 821 和 819 的电气连接是利用 90°转角直接 锡焊, 升关安装在定栅板 819 上。 电池、 集成电路 (IC) 、 晶振、 电容 等元器件既可安装在定栅板 819上也可安装在线路板 821上。 FIG. 8A is a schematic diagram of the overall structure of a seventh embodiment of a capacitive grid digital display lever meter according to the present invention, in which a driven gear 810 meshing with a lever gear 806 is disposed on a rotating shaft 813, and a schematic diagram thereof is shown in FIG. 8B The digital display screen 822 is also perpendicular to the rotation plane of the lever, as shown in FIG. 8D. The turntable 812 is fixed on the rotating shaft 81 3 with a screw and rotates together. A pair of tapered ball bearing holders are made on the rotating shaft 81 3 and the supporting frame 809. The turntable 81 2 is screwed onto the rotating shaft 813 so that the ball bearings can be fitted without clearance, so that the center line B-B of the rotation is relative to the supporting frame 809 during rotation. Keep it constant. Support frame 809 by screws Fasten to the base 807 so that the B-B axis is parallel to the A-A axis. The moving grid 820 is fixed on the turntable 812, and the B-B axis is perpendicular to the moving grid 820 and passes through the center of the figure of the moving grid. The fixed grid plate 819 is fixed on the cover plate 818, and the cover plate 818 is fixed on the base 807, so that the fixed grid and the moving grid face to face maintain a small gap and the axis B-B passes through the fixed grid perpendicular to the fixed grid surface. The center of the graph is then formed into a capacitive grid angular displacement sensor. The zero return system of the lever meter is the same as that of the sixth embodiment, and is composed of a spring 814 pressed on the bracket 809 by a pressing block 817, a lever 808 on the turntable 812, and two adjustable stops 815 mounted on the support frame 809 It is only that the shift lever 808 now only shifts the spring 814 and is no longer used as a transmission member coupled to the lever, as shown in FIG. 8C. The printed circuit board 821 and the digital display screen 822 are electrically connected with a conductive adhesive strip and fixed on a plastic case 816 to become a display module. The mold is fixed on the base 807. A slot is formed on the printed circuit board 821, so that a part of the area of the turntable 812 and the moving grid 820 can enter the slot for rotation, and a part of the fixed grid plate 819 is also inserted into the slot. The electrical connections of the circuit boards 821 and 819 that are perpendicular to each other are directly soldered by using a 90 ° corner, and the lifting gate is installed on the fixed grid 819. Components such as batteries, integrated circuits (ICs), crystals, capacitors can be mounted on the fixed grid plate 819 or on the circuit board 821.
图 9A是本发明第八实施例的容栅式数显杠杆表 90 的整体结抅的示 意图, 其中用于固定数显屏 925的壳体 916利用一转轴 920设置在基座 907 的后部, 使显示屏 925 大致垂直于测头杠杆 901 , 在一些应用场合, 例如深入到孔槽内进行测量, 这种结抅的杠杆表读数比较方便。 本实施 例线路板 924与定栅板 922的电气连接用柔性电缆 919。 壳体 916 固定 在板 921 上, 板 921 能够以轴 920为转轴相对基座 907转动, 柔性电缆 充许其转动范围为 270°, 可以方便地从各个方位观察显示屏 925。  FIG. 9A is a schematic diagram of the overall structure of a capacitive grid digital display lever meter 90 according to an eighth embodiment of the present invention, in which a housing 916 for fixing a digital display screen 925 is disposed at a rear portion of a base 907 by a rotating shaft 920, The display screen 925 is approximately perpendicular to the probe lever 901. In some applications, for example, to go deep into the hole to measure, this crusted lever meter is more convenient to read. In this embodiment, a flexible cable 919 for electrical connection between the circuit board 924 and the fixed grid plate 922 is used. The housing 916 is fixed on the board 921, and the board 921 can be rotated relative to the base 907 with the shaft 920 as a rotating shaft. The flexible cable allows a rotation range of 270 °, and the display screen 925 can be easily viewed from various directions.
本发明可以充分利用现有的数显量具的 IC, 将其运用到本发明的数 显杠杆表的测量电路中, 这样便可有效地降低本发明数显杠杆表的生产 及开发成本。 因此, 如果利用现有的数显量具的 IC, 则本发明的数显杠 杆表各个部分结构应满足下述关系:  The present invention can make full use of the existing digital display measuring instrument IC and apply it to the measuring circuit of the digital display lever meter of the present invention, so that the production and development cost of the digital display lever meter of the present invention can be effectively reduced. Therefore, if the IC of the existing digital display measuring instrument is used, the structure of each part of the digital display lever table of the present invention should satisfy the following relationship:
ω R Lo / Li = c 公式 (l )  ω R Lo / Li = c formula (l)
其中, ω代表每一发射电极的扇面角的弧度, R 表示动栅转盘转动 中心到传动杠杆与所述传感器的传动耦合接触点的距离, Lo 是杠杆转动 中心到測量杠杆上测量头接触点的距离, Li 是杠杆转动中心到传动杠杆 与所述传感器耦合接触点的距离, C代表一常数。 Among them, ω represents the radian of the sector angle of each transmitting electrode, and R represents the rotation of the moving grid turntable The distance from the center to the contact point of the transmission coupling of the transmission lever and the sensor, Lo is the distance from the center of the rotation of the lever to the contact point of the measuring head on the measurement lever, and Li is the distance from the center of the rotation of the lever to the contact point of the transmission lever and the sensor, C represents a constant.
如果该 IC是英制长度单位的 IC,则对于分辩率为 0.01mm或 0.001mm 的杠杆表, 应分别满足:  If the IC is an inch-length IC, for a leverage meter with a resolution of 0.01mm or 0.001mm, it should meet:
2 7T RLo/8NLi=0.635mm 公式 (2)  2 7T RLo / 8NLi = 0.635mm formula (2)
或者,  Or,
27r RLo/8NLi=0.0635mm 公式 (3)  27r RLo / 8NLi = 0.0635mm formula (3)
其中, R 是动栅转盘转动中心到传动杠杆与角位移传感器的传动耦 合接触点的距离, Lo 为杠杆转动中心到测量杠杆上測量头触点的距离, Li 为杠杆转动中心到传动杠杆与角位移传感器的传动耦合接触点的距 离。 对于拨叉传动, R 就是转盘中心到拨杆中心的距离, Li 就是杠杆转 动中心到杠杆拨叉与拨杆的触点的距离;对齿轮啮合传动, R 就是传感器 上的从动齿轮的分度圆半径, Li 就是传动杠杆上的主动齿轮的分度圆半 径。  Among them, R is the distance from the rotation center of the moving grid to the contact point of the transmission coupling between the transmission lever and the angular displacement sensor, Lo is the distance from the rotation center of the lever to the contact point of the measuring head on the measurement lever, and Li is the rotation center of the lever to the transmission lever and angle. The distance of the transmission coupling contact point of the displacement sensor. For a fork drive, R is the distance from the center of the turntable to the center of the lever, and Li is the distance from the center of the lever's rotation to the contact point of the lever fork and the lever; for gear meshing transmission, R is the index of the driven gear on the sensor Circle radius, Li is the indexing circle radius of the driving gear on the transmission lever.
若是用公制长度单位的 IC 来作数显杠杆表的计算处理电路, 对分 辨率为 0.01mm或者 0.001mm的杠杆表, 则应分別满足: If the metric length IC is used as the calculation processing circuit of the digital display lever meter, for a lever meter with a resolution of 0.01mm or 0.001mm, it should meet:
Figure imgf000016_0001
Figure imgf000016_0001
或者, or,
Figure imgf000016_0002
Figure imgf000016_0002
其中, R 是动栅转盘转动中心到传动杠杆与角位移传感器的传动耦 合接触点的距离, Lo 为杠杆转动中心到測量杠杆上測量头触点的距离, Li 为杠杆转动中心到传动杠杆与角位移传感器的传动耦合接触点的距 离。 对于拨叉传动, R 就是转盘转动中心到拨杆中心的距离, Li 就是杠 杆转动中心到杠杆拨叉与拨杆的触点的距离;对齿轮啮合传动, R就是传 感器上的从动齿轮的分度圆半径, Li 就是传动杠杆上的主动齿轮的分度 圆半径。 本发明的数显杠杆表的计算处理电路除了可以用现有的公制或英制 的长度测量专用数显 ic 之外, 还可以直接用角度测量专用数显 I C。 当 測角专用数显 IC 以百分度 Θ。为基本单位, 对于分辨率为 0 . 01mm 或 0 . 001mm的杠杆表, 其结抅关系应分別满足: Among them, R is the distance from the rotation center of the moving grid to the contact point of the transmission coupling between the transmission lever and the angular displacement sensor, Lo is the distance from the rotation center of the lever to the contact point of the measuring head on the measurement lever, and Li is the rotation center of the lever to the transmission lever and angle. The distance of the transmission coupling contact point of the displacement sensor. For the fork drive, R is the distance from the center of the turntable to the center of the lever, and Li is the distance from the center of the lever to the contact between the lever fork and the lever. For gear meshing transmission, R is the component of the driven gear on the sensor. The circle radius, Li is the circle radius of the driving gear on the transmission lever. In addition to the calculation processing circuit of the digital display lever meter of the present invention, in addition to the existing metric or inch length measurement dedicated digital display IC, it can also directly use the angle measurement dedicated digital display IC. When measuring angle dedicated digital display IC with percentage Θ. Is the basic unit. For a lever table with a resolution of 0.01 mm or 0.001 mm, the relationship between the results should meet:
2 RG0 WLi 3600=0 . 01mm 公式六 2 RG 0 WLi 360 0 = 0. 01mm Formula 6
或者, or,
Figure imgf000017_0001
公式七
Figure imgf000017_0001
Formula seven
其中, R 是动栅转动转盘中心到传动杠杆与角位移传感器的传动耦 合接触点的距离, Lo 为杠杆转动中心到测量杠杆上测量头触点的距离, Li 为杠杆转动中心到传动杠杆与角位移传感器的传动耦合接触点的距 离。 对于拨叉传动, R 就是转动转盘中心到拨杆中心的距离, Li 就是杠 杆转动中心到杠杆拨叉与拨杆的触点的距离;对齿轮啮合传动, R就是传 感器上的从动齿轮的分度 El半径, Li 就是传动杠杆上的主动齿轮的分度 圆半径。  Among them, R is the distance from the center of the moving grid to the contact point of the transmission coupling between the transmission lever and the angular displacement sensor, Lo is the distance from the rotation center of the lever to the contact point of the measuring head on the measurement lever, and Li is the distance from the rotation center of the lever to the transmission lever and angle. The distance of the transmission coupling contact point of the displacement sensor. For the fork drive, R is the distance from the center of the turntable to the center of the lever, and Li is the distance from the center of the lever to the contact between the lever fork and the lever. For gear meshing transmission, R is the component of the driven gear on the sensor. Degree El radius, Li is the indexing circle radius of the driving gear on the transmission lever.
当测角专用 IC 以弧度 φ 。为基本单位, 对于分辨率为 0 . 01mm 或 0 .001mm的杠杆表, 其结构关系应分别满足:  When measuring angle dedicated IC in radians φ. Is the basic unit. For a lever table with a resolution of 0.01 mm or 0.001 mm, the structural relationship should meet:
R φ 。L。 / Lj=0 . 01mm 公式八  R φ. L. / Lj = 0 .01mm Formula 8
或者,  Or,
R φ 0L0 /
Figure imgf000017_0002
. 001mm 公式九
R φ 0 L 0 /
Figure imgf000017_0002
. 001mm formula 9
其中, R 是动栅转动转盘中心到传动杠杆与角位移传感器的传动耦 合接触点的距离, Lo 为杠杆转动中心到测量杠杆上測量头触点的距离, Li 为杠杆转动中心到传动杠杆与角位移传感器的传动耦合接触点的距 离。 对于拨叉传动, R 就是转盘转动中心到拔杆中心的距离, Li 就是杠 杆转动中心到杠杆拨叉与拨杆的触点的距离;对齿轮啮合传动, R就是传 感器上的从动齿轮的分度圓半径, Li 就是传动杠杆上的主动齿轮的分度 圓半径。  Among them, R is the distance from the center of the moving grid to the contact point of the transmission coupling between the transmission lever and the angular displacement sensor, Lo is the distance from the rotation center of the lever to the contact point of the measuring head on the measurement lever, and Li is the distance from the rotation center of the lever to the transmission lever and angle. The distance of the transmission coupling contact point of the displacement sensor. For the fork drive, R is the distance from the center of the turntable to the center of the pull rod, and Li is the distance from the center of the lever to the contact between the lever fork and the lever. For gear meshing transmission, R is the component of the driven gear on the sensor. The circle radius, Li is the circle radius of the driving gear on the transmission lever.
本发明的数显杠杆表可以用现有的长度与角度测量中的专用数显 IC , 显然, 这样作能够減少开发设计 IC 电路的成本; 当然, 本发明也 可以另行设计制作杠杆表的专用数显 i c。 The digital display lever meter of the present invention can use the existing special digital display in length and angle measurement. Obviously, this can reduce the cost of developing and designing the IC circuit; of course, the present invention can also design and make a dedicated digital display IC for the lever meter.
虽然, 本发明通过上述较佳实施例具体地描述了本发明的技术方 案, 对于那些本领域熟知的技术人员可以根据本发明的技术方案做出更 改与变形, 而它们都将属于本发明所附的杈利要求的保护范围。 工业应用性  Although the present invention specifically describes the technical solution of the present invention through the foregoing preferred embodiments, those skilled in the art can make changes and modifications based on the technical solution of the present invention, and they will all belong to the appended claims of the present invention. The required scope of protection. Industrial applicability
本发明的数显杠杆表比现有数显杠杆表的机械结抅与电路均更简 单、 稳定性更高、 寿命更长;  The digital display lever meter of the present invention is simpler in mechanical structure and circuit, higher in stability and longer in life than the existing digital display lever meter;
本发明的测量显示模块可安装在其座上任一位置, 可绕任一设定轴 转动来调节观察方位, 可沿任一设定方向翻转来调节视角 。 这样本发明 方便了各方位的观察者读数, 增加了本发明的数显杠杆表的实用性; 本发明的数显杠杆表通过选用适当的杠杆比 Li/L。 与传动比 R/Li, 就可直接使用通常数显量具的专用集成电路 (IC) 来作杠杆表的测量电 路 IC, 可节省开发新 IC 的费用, 而有效地降低了生产与开发成本, 适 于工业应用。  The measurement display module of the present invention can be installed at any position on its seat, can be rotated around any set axis to adjust the observation orientation, and can be turned in any set direction to adjust the viewing angle. In this way, the present invention facilitates reading by observers of various positions, and increases the practicability of the digital display lever meter of the present invention. The digital display lever meter of the present invention selects an appropriate leverage ratio Li / L. With the transmission ratio R / Li, you can directly use the application specific integrated circuit (IC) of a digital display measuring tool as the measuring circuit IC of the lever meter, which can save the cost of developing a new IC, and effectively reduce the production and development costs. For industrial applications.

Claims

0067 杈利要求 0067 Fork profit requirement
1、 一种容栅式数显杠杆表, 包括 1. A grid-type digital display lever meter, including
一杠杆系统, 包含  A leverage system, including
一转动中心轴, 其端部利用轴承分別固定到一基座;  A rotating central shaft, the ends of which are respectively fixed to a base with bearings;
一第一杠杆, 设置在所述基座的外部, 一个端部上具有测量触头, 另一端部固定到所述转动中心轴; 和  A first lever provided on the outside of the base, one end of which has a measuring contact, and the other end of which is fixed to the rotation central axis; and
一第二杠杆, 设置在所述基座的腔体内, 利用一个端部固定到所述 转动中心轴, 其另一端部上具有一传动件;  A second lever, which is disposed in the cavity of the base and is fixed to the rotation central shaft by one end portion, and has a transmission member on the other end portion;
一回零系统, 设置在所述基座的腔体内, 用于将所述杠杆系统复位, 一传感器, 与所述第二杠杆的所述传动件耦合, 用于监测来自所述 杠杆系统的位移; 以及,  A zero return system is provided in the cavity of the base to reset the lever system, and a sensor is coupled to the transmission member of the second lever to monitor displacement from the lever system ; as well as,
一数字显式单元, 利用壳体设置在所述基座上, 包含  A digital display unit, which is arranged on the base by using a housing, and includes:
一数显屏; 和  A digital display screen; and
一测量电路板, 其特征在于, 设置在所述空腔内的所述传感器包括 一转动装置, 设置有  A measurement circuit board, characterized in that the sensor disposed in the cavity includes a rotating device provided with
一轴件, 与所述基座连接; 和  A shaft member connected to the base; and
一连接件, 与所述传动件耦合;  A connecting member coupled with the transmission member;
一作为感应电极的动栅, 与所述连接件联动, 通过一旋转的转盘与 所述轴件同轴设置; 以及,  A moving grid as an induction electrode is linked with the connecting member and is coaxially arranged with the shaft member through a rotating turntable; and,
一包含发射电极和接收电极的定栅, 与所述动栅定距离同心对置。 A fixed grid including a transmitting electrode and a receiving electrode is concentrically opposed to the moving grid at a fixed distance.
2、 根据杈利要求 1所述的杠杆表, 2. According to the leverage table as described in claim 1,
其特征在于, 所述定栅设置在所述测量电路板上, 并与该电路板固定到 所述基座。 It is characterized in that the fixed grid is arranged on the measurement circuit board and is fixed to the base with the circuit board.
3、 根据杈利要求 1所述的杠杆表,  3. According to the leverage table according to the profit requirement 1,
其特征在于, 所述数显屏利用一枢轴设置在所述壳体的外部, 用于相对 于该壳体翻动。 It is characterized in that the digital display screen is arranged outside the casing by a pivot for flipping relative to the casing.
4、 根据杈利要求 1所述的杠杆表, 4. According to the leverage table as described in claim 1,
其特征在于, 所述杠杆表还包括一可相对所述基座转动的环形支架, 具 有一与所述腔体配合的壁部; 和一与所述基座相配合的基部。 It is characterized in that the lever meter further comprises a ring-shaped bracket rotatable relative to the base, having a wall portion matched with the cavity; and a base portion matched with the base.
5、 根据杈利要求 4所述的杠杆表,  5. According to the leverage table as described in claim 4,
其特征在于, 设置有所述定栅的所述电路板固定在所述环形支架上, 并 设置有一轴承, 位于该定栅的图形中心。 It is characterized in that the circuit board provided with the fixed grid is fixed on the annular support, and a bearing is provided, which is located at the center of the figure of the fixed grid.
6、 根据杈利要求 5所述的杠杆表,  6. According to the leverage table as described in claim 5,
其特征在于, 所述传感器的所述轴件, 包含 It is characterized in that the shaft member of the sensor includes
第一轴尖, 设置在该转轴的一个端部, 与设置在所述环形支架上的 所述轴承配合; 以及,  A first shaft tip provided at one end of the rotating shaft to cooperate with the bearing provided on the annular bracket; and
第二轴尖, 设置在该转轴的另一个端部, 与固定在所述基座上的轴 承配合。  The second shaft tip is disposed at the other end of the rotating shaft and cooperates with a bearing fixed on the base.
7、 根据杈利要求 6所述的杠杆表,  7. According to the leverage table as described in claim 6,
其特征在于, 所述与第二轴尖配合的轴承设置在一从所述基座上穿过的 螺母中。 It is characterized in that the bearing matched with the second shaft tip is arranged in a nut passing through the base.
8、 根据杈利要求 1所述的杠杆表,  8. According to the leverage table as described in claim 1,
其特征在于, 所述转动装置还包括在所述腔体内设置有一支承架, 通过 紧固件与所述基座固定。 It is characterized in that the rotating device further comprises a support frame provided in the cavity, and is fixed to the base with a fastener.
9、 根据杈利要求 8所述的杠杆表,  9. According to the leverage table as described in claim 8,
其特征在于, 所述轴件, 利用一个端部与所述支承架固定, 包含 It is characterized in that the shaft member is fixed to the support frame by one end and includes:
一伞形帽, 设置在另一个端部, 并与所述定栅板固定。  An umbrella cap is arranged at the other end and is fixed to the fixed grid plate.
10、 根据杈利要求 9所述的杠杆表,  10. According to the leverage table according to claim 9,
其特征在于, 所述动栅转盘包含 It is characterized in that the moving grid turntable includes
第一凹陷部, 环绕其中心孔部并设置在该转盘的上端, 该第一凹陷 部与所述伞形帽配合用于納置若干滚珠; 和  A first recessed portion surrounding the central hole portion and disposed at an upper end of the turntable, the first recessed portion cooperating with the umbrella cap for receiving a plurality of balls; and
第二凹陷部, 环绕其中心孔部并设置在该转盘的下端, 该第二凹陷 部与所述支承架配合用于納置若干滚珠。 A second recessed portion is provided around the central hole portion and is disposed at the lower end of the turntable. The second recessed portion cooperates with the support frame for receiving a plurality of balls.
11、 根据杈利要求 1所述的杠扞表, 11. According to the lever table described in the claim 1,
其特征在于, 所述数显单元的壳体与所述杠杆系统的转动面相平行设 置。 It is characterized in that the housing of the digital display unit is arranged parallel to the rotation surface of the lever system.
12、 根据杈利要求 8所述的杠杆表,  12. According to the leverage table as described in claim 8,
其特征在于, 所述支承架包含 It is characterized in that the support frame contains
第一凹陷部, 环绕其螺孔并设置在上部; 和  A first recessed portion that surrounds its screw hole and is disposed on the upper portion; and
第二凹陷部, 环绕其螺孔并设置在下部。  The second recessed portion surrounds the screw hole and is disposed at the lower portion.
13、 根据杈利要求 12所述的杠杆表,  13. According to the leverage table according to claim 12,
其特征在于, 所述轴件包含 It is characterized in that the shaft includes
第一伞形帽, 设置在一个端部, 并与所述定栅板固定;  A first umbrella cap, which is disposed at one end and is fixed to the fixed grid plate;
第二伞形帽, 设置在另一个端部, 放置在所述基座的凹槽相中, 该 第二伞形帽与所述支承架的所述第二凹陷部相配合用于納置若千滚珠。  A second umbrella cap is disposed at the other end and is placed in the groove phase of the base. The second umbrella cap cooperates with the second recessed portion of the support frame for receiving Thousands of balls.
14、 根据杈利要求 13所述的杠杆表,  14. According to the leverage table according to claim 13,
其特征在于, 所述动栅转盘包含 It is characterized in that the moving grid turntable includes
第一凹陷部, 环绕其中心孔部并设置在该转盘的上端, 该第一凹陷 部与所述支承座的所述第一伞形帽配合用于纳置若千滚珠; 和  A first recessed portion surrounding the central hole portion thereof and disposed at an upper end of the turntable, the first recessed portion cooperated with the first umbrella cap of the support base for receiving Ruoqiang balls; and
第二凹陷部, 环绕其中心孔部并设置在该转盘的下端, 该第二凹陷 部与所述支承架第一凹陷部配合用于纳置若千滚珠。  A second recessed portion is provided around the central hole portion and is disposed at the lower end of the turntable. The second recessed portion cooperates with the first recessed portion of the support frame for receiving Ruoqian balls.
15、 根据杈利要求 14所述的杠杆表,  15. According to the leverage table according to claim 14,
其特征在于, 所述定栅与所述显示单元的壳体相连接。 It is characterized in that the fixed grid is connected to a casing of the display unit.
16、 根据杈利要求 15所述的杠杆表,  16. According to the leverage table according to claim 15,
其特征在于, 所述杠杆表在所述基座的腔体与用于固定所述显示屏的所 述壳体之间设置有密封圈。 It is characterized in that the lever meter is provided with a seal ring between the cavity of the base and the housing for fixing the display screen.
17、 根据杈利要求 1所述的杠杆表,  17. According to the leverage table as described in claim 1,
其特征在于, 所述显示屏在所述壳体中倾斜设置。 It is characterized in that the display screen is arranged obliquely in the casing.
18、 根据杈利要求 1所述的杠杆表,  18. According to the leverage table as described in claim 1,
其特征在于, 所述数显单元的壳体与所述杠杆系统的转动面相垂直设置。 It is characterized in that the housing of the digital display unit is arranged perpendicular to the rotation surface of the lever system.
19、 根据杈利要求 1所述的杠杆表, 19. According to the leverage table as described in claim 1,
其特征在于, 所述数显屏设置在所述基座的端部。 It is characterized in that the digital display screen is disposed at an end of the base.
20、 根据杈利要求 19所述的杠杆表,  20. According to the leverage table according to claim 19,
其特征在于, 所述壳体利用一转轴固定在所述基座的端部, 垂直于所述 杠杆转动面。 It is characterized in that the housing is fixed to the end of the base by a rotating shaft and is perpendicular to the rotation surface of the lever.
21、 根据杈利要求 1所述的杠杆表,  21. According to the leverage table according to claim 1,
其特征在于, 所述转动中心轴的至少一个端部设置在一穿过所述基座设 置的微调螺母中。 It is characterized in that at least one end portion of the rotation central shaft is disposed in a fine adjustment nut disposed through the base.
22、 根据杈利要求 1所述的杠杆表,  22. According to the leverage table according to the claim 1,
其特征在于, 所述定栅包括一个园环状的接收电极和若千发射电极, 该 发射电极的数目为设置在动栅上的感应电极数目的 8倍。 It is characterized in that the fixed grid includes a circular receiving electrode and a Ruoqian transmitting electrode, and the number of the transmitting electrodes is 8 times the number of the sensing electrodes provided on the moving grid.
23、 根据杈利要求 1所述的杠杆表,  23. According to the leverage table as described in claim 1,
其特征在于, 所述杠杆表满足下列关系It is characterized in that the leverage table satisfies the following relationship
Figure imgf000022_0001
Figure imgf000022_0001
其中, ω代表每一发射电极的扇面角的弧度, R 表示动栅转盘转动 中心到传动杠杆与所述传感器的传动耦合接触点的距离, L ο 是杠杆转 动中心到測量杠杆上測量头接触点的距离, Li 是杠杆转动中心到传动杠 杆与所述传感器耦合接触点的距离, C代表一常数。  Among them, ω represents the radian of the sector angle of each transmitting electrode, R represents the distance from the center of rotation of the moving grid turntable to the contact point of the transmission coupling between the transmission lever and the sensor, and L ο is the contact point of the rotation center of the lever to the measurement head on the measurement lever The distance Li is the distance from the center of rotation of the lever to the coupling contact point between the transmission lever and the sensor, and C represents a constant.
24、 根据杈利要求 1所述的杠杆表,  24. According to the leverage table as described in claim 1,
其特征在于, 所述转动装置的轴线平行于所述杠杆转动中心轴线。 It is characterized in that the axis of the rotation device is parallel to the axis of rotation of the lever.
25、 根据杈利要求 1所述的杠杆表,  25. According to the leverage table as described in claim 1,
其特征在于, 所述传动件设置为一齿轮; 所述转动装置的连接件为一与 所述轴件同心安装的齿轮。 It is characterized in that the transmission member is provided as a gear; the connecting member of the rotating device is a gear which is concentrically mounted with the shaft member.
26、 根据杈利要求 25所述的杠杆表,  26. According to the leverage table according to claim 25,
其特征在于, 所述杠杆表将所述动栅转盘的外缘设置成齿部, 作为与所 述传动件相连接的传动件。 It is characterized in that, in the lever meter, an outer edge of the moving grid turntable is provided as a tooth portion as a transmission member connected to the transmission member.
27、 根据杈利要求 1所述的杠杆表, 其特征在于, 所述传动件设置为一拨叉; 所述转动装置的连接件为一杆 件, 设置在所述轴件上。 27. According to the leverage table according to claim 1, It is characterized in that the transmission member is provided as a shift fork; the connecting member of the rotating device is a rod member and is disposed on the shaft member.
28、 根据杈利要求 1所述的杠杆表,  28. According to the leverage table as described in claim 1,
其特征在于, 所述传动件设置为一拨叉; 所述转动装置的连接件为一杆 件, 设置在所述动栅转盘上。 It is characterized in that the transmission member is provided as a shift fork, and the connecting member of the rotating device is a lever member provided on the movable grid turntable.
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CN108458649A (en) * 2018-03-19 2018-08-28 德清量丰电子科技有限公司 A kind of digit display dial gauge
CN109141312A (en) * 2018-11-13 2019-01-04 桂林量具刃具有限责任公司 A kind of digit display dial gauge rolling guiding with moving grid
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