WO2001040648A1 - Cam device, automatic chemical feed device with the cam device, and tray mounting structure of the automatic chemical feed device - Google Patents
Cam device, automatic chemical feed device with the cam device, and tray mounting structure of the automatic chemical feed device Download PDFInfo
- Publication number
- WO2001040648A1 WO2001040648A1 PCT/JP2000/006125 JP0006125W WO0140648A1 WO 2001040648 A1 WO2001040648 A1 WO 2001040648A1 JP 0006125 W JP0006125 W JP 0006125W WO 0140648 A1 WO0140648 A1 WO 0140648A1
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- WO
- WIPO (PCT)
- Prior art keywords
- cam
- cam plate
- chemical liquid
- supply device
- tray
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/02—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical
- F04B9/04—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical the means being cams, eccentrics or pin-and-slot mechanisms
- F04B9/042—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical the means being cams, eccentrics or pin-and-slot mechanisms the means being cams
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/08—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for interconverting rotary motion and reciprocating motion
- F16H25/14—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for interconverting rotary motion and reciprocating motion with reciprocation perpendicular to the axis of rotation
Definitions
- the present invention relates to an automatic chemical liquid supply device equipped with a power supply device and a cam device, and a tray mounting structure of the automatic chemical liquid supply device.
- the present invention relates to a cam device including a cam plate and a cam follower member that performs a linear motion in conjunction with the rotation of the cam plate, an automatic chemical solution supply device incorporating the cam device, and a tray mounting structure of the automatic chemical solution supply device.
- a cam device including a cam plate and a cam follower member that performs a linear motion in conjunction with the rotation of the cam plate, an automatic chemical solution supply device incorporating the cam device, and a tray mounting structure of the automatic chemical solution supply device.
- a supply device for supplying a chemical solution such as a lab solution or a disinfectant solution for cleaning or disinfecting a hand or a fingertip
- a use operation of a user specifically, 2.
- an automatic chemical liquid supply device that detects a user's hand reaching operation and the like and can automatically supply a chemical liquid.
- Japanese Patent Application Laid-Open No. 9-14129 / 29 discloses a chemical solution container provided with a manual pump mechanism widely used in homes and the like for the quantitative supply of stone liquid and the like, and the manual pump mechanism described above.
- the supply of the chemical solution can be automated by driving the pump mechanism in a non-contact manner, and a more clean and sanitary supply of the chemical solution can be performed.
- the replenishment of chemicals and the change of the type can be easily performed by replacing the entire container, and the risk of inconveniences such as contamination by foreign matter and contamination during the replacement is minimized.
- the power supply to the pump drive mechanism and the detection sensor for driving the pump mechanism of the chemical solution container is performed by a battery (dry battery) built in the device, so that the chemical solution supply device can be easily moved.
- the device can be installed at a desired place.
- the pump mechanism of the chemical solution container as described above is attached to a sealing cap for sealing the opening of the container, sucks and discharges the chemical solution inserted into the container and stored therein.
- the automatic chemical liquid supply device automatically performs the pressing operation of the pressing head.
- a crank mechanism connected to an electric motor is provided to perform the pressing operation.
- the push-in operation of the pad is automated.
- the inventor of the present invention has been conducting research and development for further improving the performance of an automatic chemical liquid supply device incorporating such a chemical liquid container with a pump mechanism, and has been examining the state of discharge of the chemical liquid from a discharge nozzle. It was found that it is important to maintain the pushing speed when pushing the pushing head of the pump mechanism as constant as possible during the pushing stroke in order to make the pump head uniform and stable during the period. .
- the spray pump or forming pump when the chemical solution in the container is ejected in the form of a mist or foam (so-called spray pump or forming pump), if the pushing speed fluctuates more than a certain degree during the stroke, the spray angle is too small. If the chemical does not spread sufficiently, or the particle size of the foam is too coarse to produce a sufficiently fine foam, the spray of the chemical does not become a good mist or foam, and in extreme cases, Partially dripping into a liquid makes it difficult to disinfect or wash hands, and also significantly impairs usability.
- spray pump or forming pump if the pushing speed fluctuates more than a certain degree during the stroke, the spray angle is too small. If the chemical does not spread sufficiently, or the particle size of the foam is too coarse to produce a sufficiently fine foam, the spray of the chemical does not become a good mist or foam, and in extreme cases, Partially dripping into a liquid makes it difficult to disinfect or wash hands, and also significantly impairs usability.
- the driving operation of the pump mechanism (the pressing operation of the pressing head) is performed by a crank mechanism connected to an electric motor.
- the rotational motion of the electric motor is caused by engaging the base end of the crank with a projection provided near the periphery of the disk rotated by the electric motor via the gear mechanism.
- the pump mechanism is driven and operated at the tip of the crank.
- the movement of the tip of the crank during the pushing stroke is such that the rotation speed of the motor is constant. If there is, it will be performed at irregular speed.
- the pushing speed at which the pushing head of the pump mechanism is pushed in varies greatly between the start and the end of the stroke, and the state of discharge of the chemical solution from the discharge nozzle is changed during the discharge period. It is difficult to achieve uniform and stable.
- the driving operation of the pump mechanism is performed not by the crank mechanism as described above, but by a cam plate that is rotationally driven by a motor, and a cam follower member that slides on a peripheral portion of the cam plate to perform a linear reciprocating motion. It is also conceivable to use a cam device having the following.
- the cam plate 144 has a configuration in which the peripheral shape is a simple circle, and the rotation axis 144 s is offset (eccentric) from the center of the circle. Is the most common.
- Such a cam device is affected by a spring mounted in a manual pump mechanism of a chemical solution container when actually used in an automatic chemical solution supply device. That is, the spring exerts a reaction force on the pump pushing operation, and the spring force assists the return operation. For this reason, as in the case of the above-mentioned circular eccentric cam, if the pushing operation is performed only by rotating the cam plate 144 by 180 degrees, the load increases, and the driving force is applied to the cam plate 144. This has a negative effect on the life of the motor and its reduction gear. In addition, when a dry battery is used as the power supply, Life is also shortened.
- the cam plate is rotated so that the rotation angle of the cam plate corresponding to the pump pushing operation period becomes larger than 180 degrees.
- the above-mentioned automatic chemical liquid supply device may be a table-mounting type which is used by being mounted on a flat place such as a table, but a wall-mounting type which is fixed to a vertical wall is not rare.
- a tray is provided at the lower end of the device case so as to protrude vertically forward with respect to the case, in order to improve the convenience of the user.
- Such trays need to be cleaned or disinfected on a regular basis, for example, to maintain sanitary conditions.For thorough cleaning or disinfection, remove the tray from the equipment case. It is desirable. However, conventionally, to remove this tray, the device itself must be removed from the vertical wall and the tray must be removed from the device case, and cleaning and disinfecting the tray is troublesome and troublesome. Was difficult.
- the present invention has been made in view of the above problems, and focuses on the characteristics of the Archimedes spiral curve to convert the rotational motion of a cam plate into a linear motion of a cam driven member that slides on a peripheral edge of the cam plate.
- a cam device capable of keeping the moving speed of the linear motion constant at the time of injection, and to make the ejection state of the chemical solution uniform and stable during the ejection period by incorporating the cam device.
- an automatic chemical liquid supply device that can reduce the load on the drive motor and, consequently, reduce the current consumption.
- an automatic chemical liquid supply device that can easily attach and detach the tray
- the purpose of the present invention is to provide a tray mounting structure. Disclosure of the invention
- a cam device includes a cam plate having a predetermined peripheral shape, a rotation center set at a predetermined portion, and a sliding contact with the peripheral portion of the cam plate.
- a cam driven member having a sliding portion to be obtained, and a peripheral portion of the cam plate provided on the assumption that the driven member performs a linear motion in conjunction with the rotation of the cam plate.
- Is a two-dimensional polar coordinate display with the rotation center as the origin, and is formed by a spiral curve defined by the equation r a6 (r is radial, ⁇ is declination, and a is a constant) It is characterized by.
- an automatic chemical solution supply device includes a chemical solution container having a manual pump mechanism, a pump drive mechanism for driving the manual pump mechanism, and electric power for supplying drive power to the pump drive mechanism.
- the manual pump mechanism is driven by the pump driving mechanism, and an automatic chemical liquid supply device capable of automatically supplying the chemical liquid in the chemical liquid container is assumed.
- An electric motor connected to the control unit is provided, and a cam plate connected to an output shaft of the electric motor is slidably contactable with a peripheral portion of the cam plate.
- the manual pump mechanism is configured to have a pushing operation in conjunction with a reciprocating linear operation of a cam driven member accompanying rotation of the cam plate. And a return operation, and a cam plate peripheral portion corresponding to a region including at least a substantially middle to a substantially end point in a pushing stroke of the head portion is formed by the spiral curve. It is characterized by
- the manual pump mechanism is interlocked with a reciprocating linear operation of a cam driven member accompanying rotation of the cam plate.
- a head portion for performing a pushing operation and a returning operation, and a rotation angle of the cam plate corresponding to a pushing operation period of the head portion is larger than 180 degrees.
- the present invention is characterized in that the peripheral shape of the cam plate is set.
- the automatic chemical liquid supply device according to any one of the second to fourth aspects, wherein the cam driven member performs a vertical linear motion.
- a fall prevention mechanism for preventing the cam driven member from falling due to its own weight is provided.
- the tray mounting structure of the automatic chemical liquid supply device includes: a chemical liquid container having a manual pump mechanism; a pump driving mechanism for driving the manual pump mechanism; and a driving mechanism for driving the pump driving mechanism.
- a power supply unit for supplying electric power, a detection sensor for detecting a user's use operation, and a control unit for controlling the operation of the pump driving mechanism according to an output signal from the detection sensor;
- the manual pump mechanism is driven by the pump drive mechanism, and the bottom side of the case body of the automatic chemical liquid supply device capable of automatically supplying the chemical liquid in the chemical liquid container.
- a locking hook having a locking portion projecting vertically is provided, while an intermediate vertical wall having a slot portion through which the locking portion of the locking hook can be inserted is provided on the bottom side of the case body.
- front and rear vertical walls which are located in front of and in the middle of the middle and are longer in the upper and lower directions than the base of the locking hook, respectively.
- the locking portion of the locking hook is inserted into the slot portion of the intermediate vertical wall and locked, and the front and rear vertical walls have their ends facing the mounting surface of the tray. It is characterized by having.
- the tray mounting structure for an automatic chemical liquid supply device is the above-mentioned sixth invention, wherein the predetermined height projecting vertically in the middle of the locking portion of the locking hook is provided. Are provided.
- the rotational movement of the cam plate is changed to the reciprocating straight line of the cam driven member. It becomes possible to keep the moving speed constant when converting to motion.
- the moving speed when converting the rotational motion of the cam plate into the reciprocating linear motion of the cam driven member is kept constant, whereby the pushing speed of the head portion is reduced. Is maintained constant, and the discharge state of the chemical solution can be made uniform and stable.
- the rotation angle of the cam plate corresponding to the pushing operation period of the head portion, which performs the pushing operation and the returning operation in conjunction with the reciprocating linear operation of the cam driven member is larger than 180 degrees. Since the peripheral shape of the cam plate is set so that the same work is performed at a larger rotation angle as compared with a conventional general eccentric circular cam plate, the driving force is applied to the cam plate. The applied motor load and current consumption can be reduced.
- the cam follower performs a linear motion in the vertical direction, and a fall prevention mechanism for preventing the cam follower from falling due to its own weight when the rotation of the cam plate is stopped.
- the cam follower does not fall by its own weight even when the rotation of the cam plate is stopped, for example, when replacing the chemical solution container, etc.
- the mounting surface at the rear portion of the tray has a base extending substantially vertically upward and substantially vertically rearward from the front end side of the base (that is, with respect to the mounting surface). (Approximately parallel to each other). A locking hook having a locking portion that protrudes is provided. When the tray is mounted on the bottom side of the case body, a locking hook provided on the mounting surface of the tray is provided.
- the stopper is inserted into the slot of the intermediate vertical wall provided on the bottom side of the case body and locked, and the front ends of the front and rear vertical walls on the bottom side of the case body are Since it is opposed to the mounting surface of the tray, the vertical movement of the tray can be reliably restricted, and when removing the tray from the case body, pull the tray forward and lock the locking hook. After the part is removed from the slot of the intermediate vertical wall, the tray can be easily removed by moving the tray downward.
- the tray can be easily attached to and detached from the case body.
- the tray can be removed while the case body is fixed to the wall, and the tray can be easily cleaned or disinfected. Become.
- the seventh invention of the present application basically, the same effects as those of the sixth invention can be obtained.
- the locking portion since a small convex portion having a predetermined height protruding in the vertical direction is provided in the middle of the locking portion of the locking hook, the locking portion has a slot portion of the intermediate vertical wall. In the state where the locking portion is inserted and locked, it is possible to prevent the locking portion from accidentally falling out of the slot portion.
- the mounting surface of the tray is elastically displaced in the vertical direction so that the locking portion can be relatively easily pulled out of the slit portion of the intermediate vertical wall, so that the small convex portion is formed. Height is set.
- FIG. 1 is an overall perspective view of an automatic chemical solution supply device according to an embodiment of the present invention.
- FIG. 2 is a perspective view showing a state in which a front cover of the automatic chemical liquid supply device is opened.
- FIG. 3 is an explanatory side view of a chemical solution container used in the automatic chemical solution supply device.
- FIG. 4 is a block diagram for explaining an outline of the overall configuration of the automatic chemical liquid supply device.
- FIG. 5 is an explanatory front view showing a main part of a pump driving mechanism of the automatic chemical liquid supply device.
- FIG. 6 is an explanatory side view of a main part of the pump drive mechanism.
- FIG. 7 is an explanatory front view of a cam driven member of the pump drive mechanism.
- FIG. 8 is a plan view of the cam driven member, as viewed in the direction of arrows Y8-Y8 in FIG.
- FIG. 9 is a side view of the force driven member, as viewed in the direction of the arrows Y9-Y9 in FIG.
- FIG. 10 is an explanatory front view of a slide guide for guiding the sliding operation of the cam driven member.
- FIG. 11 is a plan view of the slide guide, as viewed in the direction of the arrow 11 in FIG. 10.
- FIG. 12 is a side view of the slide guide as viewed in the direction of the arrow Y12-Y12 in FIG.
- FIG. 13 is an explanatory front view showing a state where the cam follower is assembled to a slide guide.
- FIG. 14 is an explanatory rear view showing a state where the cam follower is mounted on a slide guide.
- FIG. 15 is a bottom view showing the assembled state of the cam follower to the slide guide, as viewed in the direction of the arrow Y15-Y15 in FIG.
- FIG. 16 is an enlarged explanatory view of a portion # 16 in FIG.
- FIG. 17 is an explanatory front view of a slide guide to which a cam driven member is attached, showing another example of the cam driven member drop prevention mechanism.
- FIG. 18 is an enlarged explanatory view of a portion # 18 in FIG.
- FIG. 19 is an explanatory front view of the cam plate according to the present embodiment.
- FIG. 20 is an explanatory diagram showing a stroke of the linear movement of the cam follower member with respect to the rotation angle of the cam plate.
- FIG. 21 is a part of a series of explanatory views showing the downward movement fl ⁇ of the cam driven member due to the rotation of the cam plate, and is a front explanatory view at the start of rotation of the cam plate (rotation angle is 0 degrees). .
- FIG. 22 is a part of a series of explanatory views showing the lowering operation of the cam driven member by the rotation of the cam plate, and is a front explanatory view when the rotation angle of the cam plate is 90 degrees.
- FIG. 23 is a part of a series of explanatory views showing the lowering operation of the cam driven member by the rotation of the cam plate, and is a front explanatory view when the rotation angle of the cam plate is 180 degrees.
- Fig. 24 is a series of charts showing the lowering operation of the cam follower due to the rotation of the cam plate.
- FIG. 7 is a part of an explanatory diagram showing a front view when the rotation angle of the cam plate is 270 degrees.
- FIG. 25 is a graph showing the operation characteristics of the automatic chemical liquid supply device according to the present embodiment.
- FIG. 26 is an overall perspective view showing a state in which the automatic chemical liquid supply device according to the present embodiment is equipped with a tray.
- FIG. 27 is an exploded perspective view of the device case and the tray of the automatic chemical solution supply device.
- FIG. 28 is an explanatory rear view of the device case.
- FIG. 29 is a bottom view of the device case, as viewed in the direction of the arrow Y29-Y29 in FIG.
- FIG. 30 is a cross-sectional view of a main part of the case main body and the tray for explaining the tray mounting operation of the device case to the case main body.
- FIG. 31 is an explanatory sectional view of a main part showing a state in which the tray is attached to the case main body.
- FIG. 32 is an explanatory front view of a circular eccentric cam plate according to a conventional example.
- FIG. 33 is an explanatory view showing a stroke of a linear movement of a cam follower member with respect to a rotation angle of a cam plate according to the conventional example.
- Fig. 34 is a part of a series of explanatory views showing the lowering operation of the cam follower member due to the rotation of the cam plate according to the conventional example, and the frontal explanation at the start of rotation of the cam plate (rotation angle is 0 degree).
- FIG. 34 is a part of a series of explanatory views showing the lowering operation of the cam follower member due to the rotation of the cam plate according to the conventional example, and the frontal explanation at the start of rotation of the cam plate (rotation angle is 0 degree).
- FIG. 35 is a part of a series of explanatory views showing the lowering operation of the cam follower member due to the rotation of the cam plate according to the conventional example, and is a front explanatory view when the rotation angle of the cam plate is 90 degrees.
- FIG. 36 is a part of a series of explanatory views showing the descending operation of the cam follower member due to the rotation of the cam plate according to the conventional example, and is a front explanatory view when the rotation angle of the cam plate is 180 degrees.
- FIG. 37 is a part of a series of explanatory views showing a descending operation of a cam driven member due to rotation of a cam plate according to the conventional example, and is a front explanatory view when the rotation angle of the cam plate is 2700 degrees.
- FIG. 38 is a graph showing the operation characteristics of an automatic chemical liquid supply device according to a comparative example incorporating the above-described conventional cam plate. BEST MODE FOR CARRYING OUT THE INVENTION
- FIG. 1 is an overall perspective view of an automatic chemical solution supply device according to the present embodiment
- FIG. 2 is a view [view] showing a state where a front cover of the device is opened.
- the above-mentioned automatic chemical liquid supply device 1 houses a battery box 2 for storing a dry battery as a power supply and a control unit ⁇ electric motor described later in a substantially rectangular parallelepiped device case 10.
- a chemical container 20 having a manual pump mechanism is accommodated in a space beside these boxes 2 and 3, and the manual pump mechanism is provided behind the chemical container 20.
- a pump drive mechanism (to be described later) for driving is provided.
- the device case 10 is made of, for example, resin and includes a front cover 12 that can be opened and closed with respect to the case body 11 having a predetermined depth. At the top of the front cover 12, a vertically elongated nozzle slot 13 for projecting a discharge nozzle 26 of the chemical solution container 20 to the front of the apparatus, and a detection sensor 32 and an indicator 33 described later are respectively provided on the front of the apparatus. Circular openings 14 and 15 are provided to protrude (see FIG. 2).
- a substantially transparent front panel 16 is fitted under the slot 13 and the openings 14 and 15, and is housed in the apparatus case 10 through the panel 16.
- the main body 21 of the chemical solution container 20 can be visually recognized, and the type of the chemical solution currently used can be identified even with the front cover 12 closed.
- the chemical solution container 20 includes a container body 21 for storing a chemical solution, a sealing cap 22 for sealing an opening of the container body 21, and a chemical solution in the container body 21. And a manual pump mechanism 23 for sucking out and discharging to the outside.
- the pump mechanism 23 includes a suction pump section 24 fixed to the sealing cap 22 and a press head having a piston pipe 25 p inserted reciprocally with respect to the pump section 24. 25 (pressing operation unit), and a discharge nozzle 26 connected to the pressing head 25 to discharge the sucked chemical solution to the outside.
- the lower end of the pump unit 24 has a container.
- a suction pipe 27 inserted into the liquid medicine of the main body 21 is connected.
- the pressing head 25 is pushed substantially along the axis of the container body 21 (that is, the piston tube 25 p is pushed into the pump section 24), so that each pushing operation is performed. A certain amount of the chemical is discharged from the nozzle 26.
- the manual pump mechanism 23 has the same configuration as the well-known conventional one and performs the same function, and therefore, further detailed description and illustration are omitted.
- FIG. 4 is a block diagram for explaining an outline of the configuration of the automatic chemical liquid supply device 1.
- the automatic chemical solution supply device 1 includes a control unit 30 which is a control circuit board on which various electric components or electronic components are arranged, for example, on a circuit board. Stored in Box 3.
- the control unit 30 is electrically connected to, for example, four D1 type batteries as a power source 31 housed in the battery box 2. Further, in addition to the detection sensor 32 and the indicator 33 described above, various switches such as a sensor switch 34 and a mode switch 35 are electrically connected to the control unit 30.
- the detection sensor 32 is, for example, of an infrared type. The detection sensor 32 detects a user's use operation by detecting a human hand Hd or a fingertip using infrared light. It is set to be input to 0.
- the indicator 33 indicates whether or not the device 1 is normally operable. When the device 1 is normally operable, the indicator 33 indicates, for example, green, and the voltage of the power supply 31 is lower than the set value. When normal operation cannot be performed below, for example, it is lit red to notify You.
- the sensor switch 34 turns on / off ( ⁇ N / OFF) the operation of the detection sensor 32, and is normally ON. However, when the device is inspected or the chemical solution container 20 is replaced, the sensor switch 34 is turned ON. If the operation of the detection sensor 32 should be stopped, it is switched to the OFF side.
- the sensor switch 34 is attached to, for example, a side surface of the device case 10.
- the mode switch 35 is used to select and set the discharge mode of the chemical solution. By switching the mode switch 35, the detection sensor 32 detects the operation of the user once. The user can select how many times the chemical solution should be ejected.
- control unit 30 further includes a pump driving mechanism 4 for driving the manual pump mechanism 23 of the chemical liquid container 20 to automatically discharge the chemical liquid in the container body 21 from the discharge nozzle 26. 0 is electrically connected.
- the pump driving mechanism 40 includes an electric motor 41 connected to a power supply 31 via a control unit 30 and driven and controlled according to a control signal from the control unit 30, and an output shaft of the motor 41.
- the cam device 43 includes a cam plate 44 having a predetermined peripheral shape and a rotation center set at a predetermined position, and a sliding member capable of slidingly contacting the peripheral portion of the cam plate 44.
- a cam follower member 45 having a contact portion, and the cam follower member 45 performs a linear motion as the cam plate 44 rotates.
- the cam follower member 45 is positioned such that its top plate 45a comes into contact with the upper end of the pressing head 25 of the pump mechanism 23 of the chemical solution container 20, as indicated by the phantom line in FIG.
- the pump mechanism 23 is driven by the cam follower member 45 performing a linear motion.
- the reduction gear unit 43 includes an input gear 43A that engages with the motor gear 41G coupled to the motor output shaft 41s, and an output gear 43 coupled to the rotating shaft 44s of the cam plate 44. 3 C, and an intermediate gear 43 B positioned between the output gear 43 C and the input gear 43 A and interlocking with both gears 43 A and 43 C, and the motor output shaft 41 The rotation of s is reduced at a predetermined reduction ratio and transmitted to the rotating shaft 44 s of the cam plate 44.
- the rotation shaft 44 s of the cam plate 44 is pivotally supported (rotatably supported) on a base plate 49 via a bearing 48.
- a projection 44 p is provided on the lower surface of the cam plate 44, for example, a limit switch (not shown) is disposed in the vicinity to measure the rotation angle or the number of rotations of the cam plate 44. I can do it.
- the cam driven member 45 includes a slide plate 45 b slidably supported by a guide case 46 described below, and an upper end of the slide plate 45 b. And a top plate 45a projecting substantially at right angles to the base plate to form a substantially L-shaped basic shape in side view.
- the overall shape of the slide plate 45b is rectangular in a front view.
- a concave portion 45c having a predetermined depth is formed on the back side of the slide plate 45b.
- the cam plate 44c is formed in the concave portion 45c. Is stored, and the inner surface 45 d of the vertical wall of the concave portion 45 c slides on the peripheral portion of the cam plate 44.
- the cam follower member 45 is integrally formed of, for example, a synthetic resin.
- the top plate 45a and the slide plate 45b are composed of a plurality of large and small reinforcing ribs 45e and 45b. They are interconnected by f.
- the slide guide 46 for supporting the cam driven member 45 so as to be freely slidable up and down has a substantially rectangular shape as a whole.
- the guide groove part 46b that guides the left and right ends of the slide plate 4 5b so that it can slide freely in the vertical direction, the width corresponding to the top plate 45a, and the depth corresponding to the vertical stroke.
- a guide case 45a formed with an opening 45c that is open at the top.
- a step 45d of a predetermined width is installed so as to bridge the lower end of the upper end of the guide case 45a. I'm sick.
- the slide guide 46 is mounted on the upper surface of the base plate 49 of the pump drive mechanism 40 by using fixing screws (not shown) by the mounting holes 46 f formed in the tabs 46 e at the four corners. 4 4 side).
- FIGS. 13 and 14 show the state where the cam follower 45 with the cam plate 44 housed in the recess 45 c is assembled to the slide guide 46 from the front side and the rear side, respectively. It is the schematic explanatory drawing shown.
- the assembled state shown in FIGS. 13 and 14 shows a state where the cam follower member 45 is located at the upper end position of the stroke in the vertical reciprocation.
- a spring 47 for supporting the cam driven member 45 is interposed between the slide guide 46 and the cam driven member 45.
- the spring 47 has upper and lower mounting portions 47 b and 4 extending at a predetermined angle from the spring body portion 47 a wound in a coil shape. 7c, and is mounted between the front wall of the guide case 46a of the slide guide 46 and the slide plate 45b of the cam driven member 45.
- the end of the upper mounting portion 47b is locked in the locking hole 45h of the slide plate 45b, and the end of the lower mounting portion 47c is engaged with the guide case 46a. Locked in the hole 46h.
- the spring coefficient of the spring 47 can sufficiently support the own weight of the cam driven member 45, and can be used when the cam driven member 45 performs a downward movement by the action of the pump driving mechanism 40. However, it is properly set so as not to apply an excessively large biasing force and hinder its smooth operation.
- the peripheral shape is a shape obtained by slightly deforming the egg shape, and as shown in FIGS. 13 and 14, the cam driven member 45 is In the state of being located at or near the upper end position of the stroke in the vertical reciprocating motion, the cam plate 44 is not in sliding contact with the upper side of the vertical wall inner surface 45 d of the cam driven member 45.
- the cam driven member 45 since the spring 47 is provided to support the cam driven member 45, the cam driven member 45 is located at or near the upper end position of the stroke in the vertical reciprocating motion. Even if the chemical solution container 20 is removed from below the top plate 45a of the cam follower member 45 in the state of, the cam follower member 45 is supported by the urging force of the spring 47, It will not fall under its own weight.
- the top plate 45a is positioned at or near the upper end of the stroke in the vertical reciprocation of the cam follower 45.
- the new chemical container can be set below the top plate 45a without touching the top plate 45a. That is, the replacement work is simple and can be performed hygienically.
- FIG. 17 and FIG. 18 show another example of the fall prevention mechanism of the cam driven member.
- a locking hook 5 that can be elastically displaced in the width direction of the opening 56 c (the left-right direction in FIGS. 17 and 18) is provided at the upper opening end of the opening 56 c of the slide guide 56.
- 6 k is provided in a body, and a hook portion 56 m having a substantially triangular shape in a front view is formed at the tip side of the locking hook 56 k.
- the left and right outer ribs 55 e of the cam follower 55 are set such that the lower end 55 k can engage with the tip hook 56 m of the locking hook 56 k.
- the cam follower 55 is lowered by the rotation of the cam plate 44.
- the lower end 55 k of the rib 55 e descends along the upper tapered surface 56 t of the tip hook 56 m of the locking hook 56 k and cantilever at the upper end.
- the supported locking hook 56 k is elastically displaced so that the tip hook 56 m moves outward, so that the cam follower 55 can be lowered without any trouble.
- the cam driven member 55 and the slide guide 56 have the same configuration as those of the above-described members 45 and 46 except for the mechanism for preventing the cam driven member from falling.
- the automatic chemical liquid supply device 1 having the above configuration is operable as usual (the indicators 33 and 33 are displayed in green), and the user extends his hand below the discharge nozzle 26 to use the device 1 ( In FIG. 2, the detection sensor 32 detects this use operation and outputs a detection signal to the control unit 30.
- the electric motor 41 of the pump drive mechanism 40 is driven based on the detection signal, and the rotational force is transmitted to the cam device 43 via the reduction gear unit 42 to rotate the force plate 44.
- the rotational movement of the cam plate 44 is converted into a linear movement of the cam follower member 45, and the cam follower member 45 presses the pressing head 25 of the pump mechanism 23 of the chemical solution container 20 (pressing operation).
- a certain amount of the chemical is discharged from the discharge nozzle 26 toward the user's hand.
- the cam driven member 45 pushes the pressing head 25 of the pump mechanism 23
- the cam is driven so that the pushing speed is as constant as possible during the pushing stroke.
- the peripheral shape of the plate 4 4 is set.
- FIG. 19 is an explanatory front view of the cam plate 44.
- the cam plate 44 according to the present embodiment has a peripheral shape obtained by slightly deforming the oval shape, and is centered on the axis of the rotating shaft 44 s (rotation center C s). It is driven to rotate in the direction of the arrow (clockwise in FIG. 19).
- FIGS. 21 to 24 show the state of sliding contact between the periphery of the cam plate 44 and the inner surface 45 d of the vertical wall of the cam driven member 45 along with the rotation of the cam plate 44, and the cam driven portion.
- FIG. 20 shows a change in the amount of lowering L of the cam follower member 45 with respect to the rotation angle as the cam plate 44 rotates.
- FIG. 20 and FIG. 33 to be described later show the operating characteristics when the cam device is driven with no load (that is, not when the pump mechanism of the chemical solution container is driven by being incorporated in the automatic chemical solution supply device).
- a predetermined portion of the curve defining the peripheral shape of the cam plate 44 (specifically, a portion in the range from the point P1 to the point P3) SA is the cam plate 4
- a two-dimensional polar coordinate display with the rotation center C s as the origin, and a spiral curve defined by the equation r a ⁇ (r is a radial, ⁇ is a declination, a is a constant) (so-called Archimedes spiral curve) It is formed with.
- the range up to) is applied as a curve defining the peripheral shape of the cam plate 44.
- a portion other than the portion SA defined by the Archimedes spiral curve that is, from the point P3 to the point P1 including the point Po.
- the curves having different radii of curvature were formed by connecting several curves 4 smoothly.
- a predetermined portion specifically, a portion in a range from the point P1 to the point P3 of the curve defining the peripheral shape is obtained by setting the rotation center C s of the cam plate 44 to the origin.
- a cam plate 44 formed by an Archimedes spiral curve was set.
- the descending speed of the cam follower 45 can be made constant over a stroke range corresponding to the predetermined portion SA defined by the Archimedes spiral curve in the peripheral portion of the cam plate 44.
- the operation speed at the time of operating the manual pump mechanism 23 of the chemical liquid container 20 via 45 can be kept constant, and the discharge state of the chemical liquid can be made uniform and stable.
- the moving speed at the time of converting the rotational movement of the cam plate 44 into the reciprocating linear movement of the cam follower member 45 is made constant, whereby By keeping the pressing speed of the head 25 constant, the discharge state of the chemical solution can be made uniform and stable.
- the rotation angle ⁇ of the cam plate 44 corresponding to the pressing operation period of the pressing head 25 is 264.5 degrees, and 1 It is larger than 80 degrees.
- the time loss can be reduced accordingly.
- FIGS. 32 to 38 show the operating characteristics of a circular eccentric cam plate 144 as a comparative example and an automatic chemical liquid supply device incorporating the same.
- the peripheral shape of the cam plate 144 is a simple circle, and the axis C s ′ (center of rotation) of the rotating shaft 144 s is offset from the center of the circle. (Eccentric).
- FIGS. 34 to 37 show the state of sliding contact between the peripheral edge of the cam plate 144 and the inner surface of the vertical wall 144 of the force driven member 144 along with the rotation of the cam plate 144.
- the cam driven member 144 and the slide guide 144 in this comparative example have exactly the same configuration as the cam driven member 45 and the slide guide 46 according to the present embodiment, and have the same operation. What to do.
- the motor is stopped because the peripheral edge of the cam plate 144 is always in sliding contact with the inner surface 144 d of the vertical wall of the cam driven member 144.
- the cam driven member 144 is directly supported by the cam plate 144. Therefore, the above-described fall prevention mechanism is not required.
- Example of the present invention 5.854 [V] / Comparative example: 5.627 [V]
- Example of the present invention 0.543 [A] Z Comparative example: 0.705 [A]
- Example of the present invention 2.504 [kgf]
- Comparative example 2.408 [kgf]
- Example of the present invention 0.78 [second] Comparative example: 0.90 [second]
- the current consumption is smaller and the battery life is longer than in the comparative example.
- the pressing stroke time of the pressing head 25 is shortened. Since the stroke length is the same, in other words, the pushing speed increases.
- the chemical liquid is discharged in a spray state (a so-called spray pump) or when stones or the like are discharged in a foam state (a so-called forming pump)
- the pushing speed is low, good discharge is achieved. In some cases, a state cannot be obtained. In the examples, it has been found that a sufficient pushing speed can be secured.
- the above-mentioned automatic chemical solution supply device 1 can be used as a table mounting type device by mounting it on a flat place such as a table in the state shown in FIG. 1, but as shown in FIG.
- a tray 70 projecting substantially vertically forward from the case body 11 can be attached to the lower side of the case 10.
- a plurality of mounting holes 11 k are provided on the back surface of the case body 10 of the device case 10, and the device case 10 is mounted on a wall. It can be mounted and used as a wall-mounted device. In the case of this wall-mounted type, the tray 70 is mounted as a standard in order to enhance user convenience.
- the tray 70 is more preferably made of resin, and has a concave receiving portion 71 at its front portion, as can be clearly seen from FIGS. 26 and 27, and has a tray 7 at its rear portion.
- a mounting portion 72 is formed for mounting 0 on the bottom side of the case body 11 of the device case 10.
- a pair of guide pieces 73 is provided substantially at the center of the left and right side edges of the upper surface (mounting surface) 72 a of the mounting portion 72.
- a locking hook 4 extending in the width direction is formed at a predetermined location in the front-rear direction of the mounting surface 72a.
- the locking hook 74 includes a base 74 a extending substantially vertically upward, and substantially vertically extending from the tip side of the base 74 a (that is, the mounting surface). It is formed substantially in an L-shape with the locking portion 74 b protruding. More preferably, a small convex portion 74c having a predetermined height and projecting downward is provided at an appropriate position in the middle of the locking portion 74b.
- the left and right vertical walls 61 and the front and rear vertical walls 6 2 and 6 3 are provided on the bottom side of the case body 11 of the device case 10.
- a tray attaching / detaching portion 60 having an intermediate vertical wall 64 extending in the left-right direction is provided.
- Each of the vertical walls 61, 62, 63, and 64 is formed to extend substantially vertically downward from the bottom surface 11 b of the case body 11.
- the intermediate vertical wall 6 4 is located between the front vertical wall 6 2 and the rear vertical wall 6 3. It is arranged at the position corresponding to the locking hook 74.
- a slot portion 64 h through which the locking portion 74 b of the locking hook 74 can pass is formed in the intermediate vertical wall 64.
- the rear vertical wall 63 is also provided with a slot portion 63 h for die cutting.
- the vertical length of the front and rear vertical walls 62 and 63 is set to be longer than the height of the base 74a of the locking hook 74, and the tray mounting state shown in FIG. 31 is set. In this state, the movement and rotation of the tray 70 in the vertical direction are reliably restricted.
- the mounting surface 72a is slightly upwardly elastic by lifting the locking hook 74.
- the insertion operation is performed with the displacement.
- the locking portion 74b is urged downward by the elastic force of the mounting surface 72a after passing through the slot portion 64h, and Even if force is applied in the direction, it will not accidentally fall out of the slot 6 4 h.
- a small convex portion 74c having a predetermined height protruding downward is provided in the middle of the locking portion 74b of the locking hook 74, and the locking portion 74b is a slot portion.
- the small convex portion 74c is locked to the intermediate vertical wall 64 at the rear end side of the slot portion 64h while being locked through the hole 64h. This ensures that b does not accidentally fall out of the slot 64 h.
- the mounting surface 70 a of the tray 70 is elastically displaced upward so as to lift the locking hook 74 when removing the tray 70 from the case body 11.
- the above-mentioned locking portion 7 4 b is relatively easily removed from the slot portion 6 4 h of the intermediate vertical wall 64. It is set appropriately so that you can escape.
- the tray 70 can be easily removed from the tray attaching / detaching portion 60 of the case body 11 by pulling out the locking portion 74b from the slot portion 64h in this manner.
- the tray 70 can be easily attached to and detached from the case main body 11 of the device case 10.
- the automatic chemical solution supply device 1 can be a wall-mounted type. Even when used, the tray 70 can be removed while the case body 11 is fixed to the wall, so that the tray 70 can be easily cleaned or disinfected.
- the present embodiment relates to a case where a cam device having a cam plate in which a part of a curve defining a peripheral shape is formed by an Archimedes spiral curve is used by being incorporated in an automatic chemical liquid supply device.
- a cam device having a cam plate in which a part of a curve defining a peripheral shape is formed by an Archimedes spiral curve is used by being incorporated in an automatic chemical liquid supply device.
- the above-described cam device is not limited to such a case, and may be applied to other devices and devices where it is desired to convert at least a part of the rotational motion of the cam plate into linear motion at a constant speed. You can do it.
- the rotational speed of the cam plate when converting the rotational movement of the cam plate into the linear movement operation of the force driven member can be kept constant. It is effective to make the discharge state of the chemical liquid uniform and stable by incorporating it into an automatic chemical liquid supply device that operates the manual pump mechanism of the chemical liquid container via a member. Further, in the automatic chemical liquid supply device of the present invention, the operating speed at the time of operating the manual pump mechanism of the chemical liquid container via the cam driven member is kept constant, and the discharge state of the chemical liquid is made uniform and stable.
- the automatic chemical liquid supply device has a The tray mounting structure allows the tray to be easily attached to and detached from the case body.For example, in the case of a wall-mounted automatic chemical solution supply device, the tray can be removed while the case body is fixed to the wall, and the tray can be cleaned or disinfected. This is effective in making it easy to perform
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
- Infusion, Injection, And Reservoir Apparatuses (AREA)
- Details Of Reciprocating Pumps (AREA)
Abstract
An automatic chemical feed device automatically feeding chemical contained in a chemical container with a manual pump mechanism by detecting the operating action of a user with a sensor to operate a pump drive mechanism, the pump drive mechanism comprising a cam device having a cam plate driven by a motor and a cam follower member performing reciprocating linear motion in conjunction with the rotating motion of the cam plate, wherein a specified portion at the peripheral edge of the cam plate is formed with a spiral curve specified by an equation τ= a(4x)υτ is radius vector, υ is declination, and a is constant) in two-dimensional polar coordinates having an origin at the rotating center of the cam plate, whereby, because such a cam device capable of maintaining the moving speed of the linear motion at a constant when the rotating motion is converted to the linear motion is assembled, the status of delivery of chemical during the period of chemical delivery can be uniformed and stabilized.
Description
明 細 書 力ム装置および該カム装置を備えた自動薬液供給装置並びに自動薬液供給装置の トレィ取付構造 技術分野 TECHNICAL FIELD The present invention relates to an automatic chemical liquid supply device equipped with a power supply device and a cam device, and a tray mounting structure of the automatic chemical liquid supply device.
この発明は、 カムプレートとその回転動作に連動して直線運動を行うカム従動 部材とを備えたカム装置、 および該カム装置が組み込まれた自動薬液供給装置、 並びに自動薬液供給装置のトレイ取付構造に関する。 背景技術 The present invention relates to a cam device including a cam plate and a cam follower member that performs a linear motion in conjunction with the rotation of the cam plate, an automatic chemical solution supply device incorporating the cam device, and a tray mounting structure of the automatic chemical solution supply device. About. Background art
従来、 手や指先などの洗浄あるいは消毒を行うための例えば石験液や消毒液等 の薬液を供給する供給装置 (所謂、 デイスペンサ) として、 使用者 (ユーザ) の 使用動作、 具体的には、 ユーザが手を差し出す動作などを検出して、 薬液を自動 的に供給できるようにした自動薬液供給装置が知られている。 Conventionally, as a supply device (so-called dispenser) for supplying a chemical solution such as a lab solution or a disinfectant solution for cleaning or disinfecting a hand or a fingertip, a use operation of a user (user), specifically, 2. Description of the Related Art There is known an automatic chemical liquid supply device that detects a user's hand reaching operation and the like and can automatically supply a chemical liquid.
例えば、 特開平 9— 1 4 1 2 9号公報には、 石鹼液等の定量供給に家庭などで も広く用いられている手動のポンプ機構を備えた薬液容器と、 上記手動ポンプ機 構を駆動するクランク式のポンプ駆動機構と、 人間の手等を感知することにより ユーザの使用動作を検出する検出センサとを備え、 該検出センサからの検出信号 に応じて上記手動ポンプ機構が駆動され、 薬液容器内の薬液を自動的に供給でき るようにした構成が開示されている。 For example, Japanese Patent Application Laid-Open No. 9-14129 / 29 discloses a chemical solution container provided with a manual pump mechanism widely used in homes and the like for the quantitative supply of stone liquid and the like, and the manual pump mechanism described above. A crank-type pump driving mechanism to be driven, and a detection sensor for detecting a user's use operation by sensing human hands and the like, and the manual pump mechanism is driven according to a detection signal from the detection sensor, There is disclosed a configuration in which a chemical solution in a chemical solution container can be automatically supplied.
かかる構成を採用することにより、 上記ポンプ機構を非接触で駆動して薬液の 供給を自動化することができ、 より清潔で衛生的な薬液供給を行うことが可能に なる。 また、 薬液の補給やその種類の変更も、 容器ごと取り替えるようにするこ とにより簡単に行え、 しかも、 この交換時の異物混入や汚染等の不具合が発生す る惧れも最小限に止めることができる。 更に、 薬液容器のポンプ機構を駆動する 上記ポンプ駆動機構や検出センサなどへの電力供給を、 装置に内蔵した電池 (乾 電池) で行わせるようにすることにより、 薬液供給装置の移動が容易になり、 装 置を所望の場所に設置することが可能になる。
ところで、 上記のような薬液容器のポンプ機構は、 周知のように、 容器の開口 部を封止する封止キャップに取り付けられ、 容器内に挿入されて内部に貯えられ た薬液を吸レ、出す吸い出し管と、 吸い出された薬液を外部に向かって吐出する吐 出ノズルと、 該吐出ノズルの入口側と上記吸い出し管の出口側とが結合された操 作部 (押圧ヘッド) とを備えており、 この押圧ヘッドを上記吸い出し管の出口側 部分の軸線に略沿って押し込むことにより、 一回の押し込み操作毎に一定量の薬 液が吐出されるようになっている。 By adopting such a configuration, the supply of the chemical solution can be automated by driving the pump mechanism in a non-contact manner, and a more clean and sanitary supply of the chemical solution can be performed. In addition, the replenishment of chemicals and the change of the type can be easily performed by replacing the entire container, and the risk of inconveniences such as contamination by foreign matter and contamination during the replacement is minimized. Can be. Further, the power supply to the pump drive mechanism and the detection sensor for driving the pump mechanism of the chemical solution container is performed by a battery (dry battery) built in the device, so that the chemical solution supply device can be easily moved. Thus, the device can be installed at a desired place. By the way, as is well known, the pump mechanism of the chemical solution container as described above is attached to a sealing cap for sealing the opening of the container, sucks and discharges the chemical solution inserted into the container and stored therein. A suction pipe, a discharge nozzle for discharging the sucked chemical solution to the outside, and an operation unit (pressing head) in which an inlet side of the discharge nozzle is connected to an outlet side of the suction pipe. By pushing the pressing head substantially along the axis of the outlet side portion of the suction pipe, a certain amount of the chemical solution is discharged for each pushing operation.
自動薬液供給装置は、 この押圧へッドの押し込み動作を自動的に行なわせるも のであり、 例えば、 上記従来公報に開示された装置では、 電動モータに連結され たクランク機構を設けて上記押圧へッドの押し込み操作を自動化している。 The automatic chemical liquid supply device automatically performs the pressing operation of the pressing head. For example, in the device disclosed in the above-mentioned conventional publication, a crank mechanism connected to an electric motor is provided to perform the pressing operation. The push-in operation of the pad is automated.
本願発明者は、 このようなポンプ機構付きの薬液容器を組み込んだ自動薬液供 給装置のより一層の性能向上を図る研究開発を重ねる中で、 吐出ノズルからの薬 液の吐出状態を、 その吐出期間中において均一で安定したものとするためには、 上記ポンプ機構の押圧へッドを押し込む際の押し込み速度を、 その押し込みスト ローク期間中できるだけ一定に維持することが重要であることを知見した。 The inventor of the present invention has been conducting research and development for further improving the performance of an automatic chemical liquid supply device incorporating such a chemical liquid container with a pump mechanism, and has been examining the state of discharge of the chemical liquid from a discharge nozzle. It was found that it is important to maintain the pushing speed when pushing the pushing head of the pump mechanism as constant as possible during the pushing stroke in order to make the pump head uniform and stable during the period. .
特に、 容器内の薬液を霧状や泡状に噴出させる場合 (所謂、 スプレーポンプや フォーミングポンプの場合) には、 この押し込み速度がそのストローク期間中に ある程度以上大きく変動すると、 噴霧角度が小さ過ぎて薬液が十分に広がらなか つたり、 或いは泡の粒度が粗すぎて十分にきめ細かい泡が得られないなど、 薬液 の噴出状態が良好な霧状あるいは泡状とならず、 極端な場合には、 部分的に液状 に垂れ落ちたりして、 手指の消毒あるいは手洗いが十分に行いにくくなり、 また、 使用感も著しぐ損なわれることになる。 In particular, when the chemical solution in the container is ejected in the form of a mist or foam (so-called spray pump or forming pump), if the pushing speed fluctuates more than a certain degree during the stroke, the spray angle is too small. If the chemical does not spread sufficiently, or the particle size of the foam is too coarse to produce a sufficiently fine foam, the spray of the chemical does not become a good mist or foam, and in extreme cases, Partially dripping into a liquid makes it difficult to disinfect or wash hands, and also significantly impairs usability.
従って、 このようなポンプを使用する場合には、 押圧ヘッドの押し込み速度を 極力一定に保って吐出状態を良好に維持することがより重要である。 この吐出状 態の良否は、 通常、 目視で評価されるが、 この評価に際しては、 押し込みスト口 ークの後半、 特に、 終盤の状態が大きく影響する。 従って、 吐出終了点付近を含 むストローク後半の押し込み速度を一定にすることが特に重要である。 Therefore, when using such a pump, it is more important to keep the pushing speed of the pressing head as constant as possible to maintain a good discharge state. The quality of this discharge state is usually evaluated visually, but the state of the latter half of the push-in stroke, especially the state at the end, has a large effect on this evaluation. Therefore, it is particularly important to keep the pushing speed in the latter half of the stroke including the vicinity of the discharge end point constant.
上記従来公報に開示された自動薬液供給装置では、 ポンプ機構の駆動操作 (押 圧ヘッドの押し込み操作) は、 電動モータに連結されたクランク機構によって行
われるのであるが、 この場合には、 歯車機構を介して上記電動モータで回転させ られる円盤の周縁近傍に設けられた突起部にクランクの基端部を係合させること により、 電動モータの回転運動をクランクの上下往復運動に変換し、 このクラン クの先端部でポンプ機構を駆動操作するようになっており、 このクランク先端部 の押し込みストローク期間中の移動動作は、 モータの回転速度が一定であれば不 等速で行われることになる。 In the automatic chemical liquid supply device disclosed in the above-mentioned conventional publication, the driving operation of the pump mechanism (the pressing operation of the pressing head) is performed by a crank mechanism connected to an electric motor. However, in this case, the rotational motion of the electric motor is caused by engaging the base end of the crank with a projection provided near the periphery of the disk rotated by the electric motor via the gear mechanism. Is converted into vertical reciprocating motion of the crank, and the pump mechanism is driven and operated at the tip of the crank. The movement of the tip of the crank during the pushing stroke is such that the rotation speed of the motor is constant. If there is, it will be performed at irregular speed.
従って、 上記ポンプ機構の押圧ヘッドを押し込む際の押し込み速度は、 そのス トロークの開始から終了までの間に大きく変化することとなり、 吐出ノズルから の薬液の吐出状態を、 その吐出期間中におレ、て均一で安定したものとすることは 難しい。 Therefore, the pushing speed at which the pushing head of the pump mechanism is pushed in varies greatly between the start and the end of the stroke, and the state of discharge of the chemical solution from the discharge nozzle is changed during the discharge period. It is difficult to achieve uniform and stable.
また、 かかるポンプ機構の駆動操作を、 上記のようなクランク機構ではなく、 モータで回転駆動されるカムプレートと、 該カムプレートの周縁部に摺接して直 線的な往復運動を行うカム従動部材とを備えたカム装置を利用して行わせること も考えられる。 In addition, the driving operation of the pump mechanism is performed not by the crank mechanism as described above, but by a cam plate that is rotationally driven by a motor, and a cam follower member that slides on a peripheral portion of the cam plate to perform a linear reciprocating motion. It is also conceivable to use a cam device having the following.
この場合、 例えば図 3 2に示すように、 カムプレート 1 4 4としては、 その周 縁形状を単純な円形とし、 回転軸 1 4 4 sをその円の中心からオフセット (偏 心) させた構成が最も一般的である。 In this case, for example, as shown in FIG. 32, the cam plate 144 has a configuration in which the peripheral shape is a simple circle, and the rotation axis 144 s is offset (eccentric) from the center of the circle. Is the most common.
しかしながら、 図 3 3に示すように、 この場合も、 やはり、 カムプレート 1 4 4の回転速度が一定であれば、 カム従動部材のストローク期間中の直線移動動作 は不等速なものとなる。 また、 このカムプレート 1 4 4を用いた場合には、 カム 従動部材は、 カムプレート 1 4 4が 1 8 0度回転する間に押し込み動作を行ない、 残り 1 8 0度を回転する間に復帰動作を行なうこととなる。 However, as shown in FIG. 33, in this case as well, if the rotation speed of the cam plate 144 is constant, the linear movement operation of the cam follower during the stroke period is not uniform. When this cam plate 144 is used, the cam follower performs the pushing operation while the cam plate 144 rotates 180 degrees, and returns while rotating the remaining 180 degrees. The operation will be performed.
かかるカム装置は、 実際に自動薬液供給装置に組み込んで使用される際には薬 液容器の手動ポンプ機構内に装着されたスプリングの影響を受ける。 すなわち、 ポンプ押し込み動作に対しては上記スプリングが反力を及ぼし、 復帰動作に対し てはスプリング力が補助となる。 このため、 上記の円形偏心カムの場合のように、 カムプレート 1 4 4の 1 8 0度の回転だけで押し込み動作を行わせると負荷が大 きくなり、 カムプレート 1 4 4に駆動力を与えるモータやその減速ギヤ等の寿命 に悪影響を及ぼす。 また、 乾電池を電源とした場合には、 消費電流が大きく電池
寿命も短くなる。 Such a cam device is affected by a spring mounted in a manual pump mechanism of a chemical solution container when actually used in an automatic chemical solution supply device. That is, the spring exerts a reaction force on the pump pushing operation, and the spring force assists the return operation. For this reason, as in the case of the above-mentioned circular eccentric cam, if the pushing operation is performed only by rotating the cam plate 144 by 180 degrees, the load increases, and the driving force is applied to the cam plate 144. This has a negative effect on the life of the motor and its reduction gear. In addition, when a dry battery is used as the power supply, Life is also shortened.
尚、 上記図 3 2及び図 3 3に示される円形偏心カムの作動特性については、 後 で更に詳しく説明する。 The operating characteristics of the circular eccentric cams shown in FIGS. 32 and 33 will be described later in further detail.
ところで、 幾何学的に一定の規則性をもって描力れ得る渦巻き状の二次元曲線 の一種として、 極座標表示で下記①式により規定される、 所謂、 アルキメデス渦 卷き曲線は、 従来、 公知である。 尚、 この①式において、 符号 rは動径、 Θは偏 角、 また、 aは定数である。 By the way, a so-called Archimedes spiral curve defined by the following formula in polar coordinates as one kind of a spiral two-dimensional curve that can be drawn with a geometric regularity is conventionally known. . In this equation, the symbol r is the radius vector, Θ is the argument, and a is a constant.
r = a Θ …① r = a Θ… ①
この①式で表されるアルキメデス渦巻き曲線では、 曲線上を移動する点の角度 変化に対する移動速度 V ( = d r / d Θ ) は一定となる (v = a ) 。 In the Archimedes spiral curve expressed by this formula, the moving speed V (= dr / dΘ) with respect to the angle change of the point moving on the curve is constant (v = a).
すなわち、 カムプレートの周縁形状にこのアルキメデス渦巻き曲線を適用する ことにより、 カムプレートの回転速度が一定であれば、 カムプレートの回転運動 をその周縁部に摺接するカム従動部材の直線移動動作に変換する際における移動 速度を一定にすることが可能になる。 In other words, by applying this Archimedes spiral curve to the peripheral shape of the cam plate, if the rotational speed of the cam plate is constant, the rotational movement of the cam plate is converted into the linear movement of the cam driven member that slides on the peripheral edge. This makes it possible to keep the moving speed constant.
また、 自動薬液供給装置の手動ポンプ機構の駆動操作をモータ駆動のカム装置 で行わせる場合、 ポンプ押し込み動作期間に対応するカムプレートの回転角が 1 8 0度よりも大きくなるように上記カムプレートの周縁形状を設定することによ り、 駆動モータ及びその減速ギヤの負荷を低減して寿命向上を図ると共に、 消費 電流も低減することができる。 In addition, when the driving operation of the manual pump mechanism of the automatic chemical liquid supply device is performed by a motor driven cam device, the cam plate is rotated so that the rotation angle of the cam plate corresponding to the pump pushing operation period becomes larger than 180 degrees. By setting the peripheral shape of the drive motor, the load on the drive motor and its reduction gear can be reduced, the life can be improved, and the current consumption can be reduced.
また、 上述のような自動薬液供給装置は、 テーブル等の平坦な箇所に載置して 用いられるテーブル載置式のものも有るが、 縦壁に固定して用いられる壁掛け式 の場合も少なくない。 この壁掛け式の場合には、 ユーザの利便性向上のために、 通常、 装置ケースの下端部に該ケースに対して前方へ垂直に突き出すトレイが設 けられる。 In addition, the above-mentioned automatic chemical liquid supply device may be a table-mounting type which is used by being mounted on a flat place such as a table, but a wall-mounting type which is fixed to a vertical wall is not rare. In the case of the wall-mounted type, a tray is provided at the lower end of the device case so as to protrude vertically forward with respect to the case, in order to improve the convenience of the user.
このようなトレィは、 例えば、 衛生状態維持のために定期的に清掃あるいは消 毒することが必要であり、 十分な清掃あるいは消毒作業を行うには、 トレィを装 置ケースから取り外した状態で行うことが望ましい。 しかしながら、 従来では、 このトレイを取り外すためには、 装置自体を縦壁から取り外して装置ケースから トレィを取り外す必要があり、 トレイの清掃あるいは消毒作業に手間が掛り煩わ
しいという難点があった。 Such trays need to be cleaned or disinfected on a regular basis, for example, to maintain sanitary conditions.For thorough cleaning or disinfection, remove the tray from the equipment case. It is desirable. However, conventionally, to remove this tray, the device itself must be removed from the vertical wall and the tray must be removed from the device case, and cleaning and disinfecting the tray is troublesome and troublesome. Was difficult.
本願発明は、 上記諸問題に鑑みてなされたもので、 アルキメデス渦巻き曲線の 特性に着目することにより、 カムプレートの回転運動を該カムプレートの周縁部 に摺接するカム従動部材の直線運動に変換する際における直線運動の移動速度を 一定にすることができるカム装置を提供すること、 および、 かかるカム装置を組 み込むことにより、 吐出期間中における薬液の吐出状態を均一で安定したものと することができ、 また、 駆動モータへの負荷を低減し、 ひいては消費電流を低減 することができる自動薬液供給装置を提供すること、 更には、 トレイの着脱を容 易に行うことができる自動薬液供給装置のトレイ取付構造を提供することを目的 としてなされたものである。 発明の開示 The present invention has been made in view of the above problems, and focuses on the characteristics of the Archimedes spiral curve to convert the rotational motion of a cam plate into a linear motion of a cam driven member that slides on a peripheral edge of the cam plate. To provide a cam device capable of keeping the moving speed of the linear motion constant at the time of injection, and to make the ejection state of the chemical solution uniform and stable during the ejection period by incorporating the cam device. To provide an automatic chemical liquid supply device that can reduce the load on the drive motor and, consequently, reduce the current consumption. Furthermore, an automatic chemical liquid supply device that can easily attach and detach the tray The purpose of the present invention is to provide a tray mounting structure. Disclosure of the invention
上記目的を達成するため、 本願の第 1の発明に係るカム装置は、 所定の周縁形 状を有し所定部位に回転中心が設定されたカムプレートと、 該カムプレートの周 縁部に摺接し得る摺接部を有するカム従動部材とを備え、 上記カムプレートの回 転動作に連動して上記力ム従動部材が直線運動を行うようにした力ム装置を前提 とし、 上記カムプレートの周縁形状の所定部分が、 上記回転中心を原点とする二 次元極座標表示で、 式 r = a 6 ( rは動径、 Θは偏角、 aは定数) により規定さ れる渦巻き曲線で形成されていることを特徴としたものである。 In order to achieve the above object, a cam device according to a first aspect of the present invention includes a cam plate having a predetermined peripheral shape, a rotation center set at a predetermined portion, and a sliding contact with the peripheral portion of the cam plate. A cam driven member having a sliding portion to be obtained, and a peripheral portion of the cam plate provided on the assumption that the driven member performs a linear motion in conjunction with the rotation of the cam plate. Is a two-dimensional polar coordinate display with the rotation center as the origin, and is formed by a spiral curve defined by the equation r = a6 (r is radial, Θ is declination, and a is a constant) It is characterized by.
また、 本願の第 2の発明に係る自動薬液供給装置は、 手動ポンプ機構を備えた 薬液容器と、 上記手動ポンプ機構を駆動するポンプ駆動機構と、 該ポンプ駆動機 構に駆動電力を供給する電力供給部と、 ユーザの使用動作を検出する検出センサ と、 該検出センサからの出力信号に応じて上記ポンプ駆動機構の作動を制御する 制御ュニットとを備え、 上記検出センサがユーザの使用動作を検出した際には、 上記ポンプ駆動機構によつて上記手動ポンプ機構が駆動され、 上記薬液容器内の 薬液を自動的に供給できるようにした自動薬液供給装置を前提とし、 上記ポンプ 駆動機構は、 上記制御ユニットに接続された電動モータを備えるとともに、 該電 動モータの出力軸に連繋されたカムプレートと、 該カムプレートの周縁部に摺接 可能に配設されカムプレートの回転動作に連動して往復直線動作を行なうことに
より上記手動ポンプ機構を駆動するカム従動部材とを有するカム装置を備え、 上 記カムプレートの周縁形状の所定部分が、 カムプレートの回転中心を原点とする 二次元極座標表示で、 式 r = a Θ ( rは動径、 Θは偏角、 aは定数) により規定 される渦巻き曲線で形成されていることを特徴としたものである。 Also, an automatic chemical solution supply device according to the second invention of the present application includes a chemical solution container having a manual pump mechanism, a pump drive mechanism for driving the manual pump mechanism, and electric power for supplying drive power to the pump drive mechanism. A supply unit, a detection sensor for detecting a user's use operation, and a control unit for controlling the operation of the pump drive mechanism in accordance with an output signal from the detection sensor, wherein the detection sensor detects the user's use operation In such a case, the manual pump mechanism is driven by the pump driving mechanism, and an automatic chemical liquid supply device capable of automatically supplying the chemical liquid in the chemical liquid container is assumed. An electric motor connected to the control unit is provided, and a cam plate connected to an output shaft of the electric motor is slidably contactable with a peripheral portion of the cam plate. To perform the setting by reciprocating linear motion in conjunction with the rotation of the cam plate A cam device having a cam driven member for driving the manual pump mechanism, wherein the predetermined portion of the peripheral shape of the cam plate is expressed in two-dimensional polar coordinates with the center of rotation of the cam plate as an origin, and an equation r = a It is characterized by being formed by a spiral curve defined by Θ (r is radial, Θ is declination, and a is a constant).
更に、 本願の第 3の発明に係る自動薬液供給装置は、 上記第 2の発明において、 上記手動ポンプ機構は上記カムプレー卜の回転に伴なうカム従動部材の往復直線 動作に連動して押し込み動作と復帰動作とを行なうへッド部を備えており、 該へ ッド部の押し込みストロークにおける少なくとも略中間から略終点を含む領域に 対応するカムプレート周縁部が上記渦巻き曲線で形成されていることを特徴とし たものである。 Further, in the automatic chemical liquid supply device according to a third invention of the present application, in the second invention, the manual pump mechanism is configured to have a pushing operation in conjunction with a reciprocating linear operation of a cam driven member accompanying rotation of the cam plate. And a return operation, and a cam plate peripheral portion corresponding to a region including at least a substantially middle to a substantially end point in a pushing stroke of the head portion is formed by the spiral curve. It is characterized by
また、 更に、 本願の第 4の発明に係る自動薬液供給装置は、 上記第 2の発明に おいて、 上記手動ポンプ機構は上記カムプレートの回転に伴なうカム従動部材の 往復直線動作に連動して押し込み動作と復帰動作とを行なうへッド部を備えてお り、 該へッド部の押し込み動作期間に対応する上記カムプレートの回転角が 1 8 0度よりも大きくなるように、 上記カムプレートの周縁形状が設定されているこ とを特徴としたものである。 Further, in the automatic chemical liquid supply device according to a fourth invention of the present application, in the second invention, the manual pump mechanism is interlocked with a reciprocating linear operation of a cam driven member accompanying rotation of the cam plate. And a head portion for performing a pushing operation and a returning operation, and a rotation angle of the cam plate corresponding to a pushing operation period of the head portion is larger than 180 degrees. The present invention is characterized in that the peripheral shape of the cam plate is set.
また、 更に、 本願の第 5の発明に係る自動薬液供給装置は、 上記第 2〜第 4の 発明のいずれか一において、 上記カム従動部材は上下方向の直線動作を行なうも のであり、 上記カムプレートの回転動作が停止された際に、 上記カム従動部材の 自重による落下を防止する落下防止機構が設けられていることを特徴としたもの である。 Further, according to a fifth aspect of the present invention, there is provided the automatic chemical liquid supply device according to any one of the second to fourth aspects, wherein the cam driven member performs a vertical linear motion. When the rotation of the plate is stopped, a fall prevention mechanism for preventing the cam driven member from falling due to its own weight is provided.
また、 更に、 本願の第 6の発明に係る自動薬液供給装置のトレィ取付構造は、 手動ポンプ機構を備えた薬液容器と、 上記手動ポンプ機構を駆動するポンプ駆動 機構と、 該ポンプ駆動機構に駆動電力を供給する電力供給部と、 ユーザの使用動 作を検出する検出センサと、 該検出センサからの出力信号に応じて上記ポンプ駆 動機構の作動を制御する制御ュニットとを備え、 上記検出センサがユーザの使用 動作を検出した際には、 上記ポンプ駆動機構によって上記手動ポンプ機構が駆動 され、 上記薬液容器内の薬液を自動的に供給できるようにした自動薬液供給装置 のケース体の底面側に前方へ略垂直に突き出すトレイを着脱可能に取り付けるト
レイ取付構造であって、 上記トレイの後部に上記ケース体の底面側への取付面が 設けられ、 該取付面の所定部位に、 上方へ略垂直に延びる基部と、 該基部の先端 側から略垂直に突き出す係止部とを備えた係止フックが設けられる一方、 上記ケ ース体の底面側には、 上記係止フックの係止部を挿通させ得るスロット部を備え た中間縦壁と、 該中間の前方および後方に位置し上記係止フックの基部よりも上 下方向に長い前側および後側の縦壁がそれぞれ設けられ、 上記トレイをケース体 の底面側に取り付けた際には、 上記係止フックの係止部が上記中間縦壁のス口ッ ト部に挿通して係止されるとともに、 上記前側および後側の縦壁の先端が上記ト レイの取付面に対向していることを特徴としたものである。 Further, the tray mounting structure of the automatic chemical liquid supply device according to the sixth invention of the present application includes: a chemical liquid container having a manual pump mechanism; a pump driving mechanism for driving the manual pump mechanism; and a driving mechanism for driving the pump driving mechanism. A power supply unit for supplying electric power, a detection sensor for detecting a user's use operation, and a control unit for controlling the operation of the pump driving mechanism according to an output signal from the detection sensor; When the user detects the use operation of the user, the manual pump mechanism is driven by the pump drive mechanism, and the bottom side of the case body of the automatic chemical liquid supply device capable of automatically supplying the chemical liquid in the chemical liquid container. A tray that detachably attaches a tray that projects almost vertically to the front A lay mounting structure, wherein a mounting surface to the bottom surface side of the case body is provided at a rear portion of the tray, a base extending substantially vertically upward at a predetermined portion of the mounting surface, and a base substantially extending from a front end side of the base. A locking hook having a locking portion projecting vertically is provided, while an intermediate vertical wall having a slot portion through which the locking portion of the locking hook can be inserted is provided on the bottom side of the case body. When the tray is mounted on the bottom side of the case body, there are provided front and rear vertical walls which are located in front of and in the middle of the middle and are longer in the upper and lower directions than the base of the locking hook, respectively. The locking portion of the locking hook is inserted into the slot portion of the intermediate vertical wall and locked, and the front and rear vertical walls have their ends facing the mounting surface of the tray. It is characterized by having.
また、 更に、 本願の第 7の発明に係る自動薬液供給装置のトレイ取付構造は、 上記第 6の発明において、 上記係止フックの係止部の途中には、 上下方向に突出 する所定高さの微小凸部が設けられていることを特徴としたものである。 Further, the tray mounting structure for an automatic chemical liquid supply device according to the seventh invention of the present application is the above-mentioned sixth invention, wherein the predetermined height projecting vertically in the middle of the locking portion of the locking hook is provided. Are provided.
本願の第 1の発明によれば、 カムプレートの周縁形状の所定部分が、 カムプレ ートの回転中心を原点とする二次元極座標表示で、 式 r = a Θ ( rは動径、 Θは 偏角、 aは定数) により規定される渦巻き曲線 (所謂、 アルキメデス渦巻き曲 線) で形成されているので、 カムプレートの周縁部の上記所定部分では、 その周 縁形状をなす曲線上を移動する点の角度変化に対する移動速度 Vは一定となり According to the first aspect of the present invention, the predetermined portion of the peripheral shape of the cam plate is expressed in two-dimensional polar coordinates with the origin being the rotation center of the cam plate, and the equation r = a Θ (where r is the radial radius and Θ is the Since the angle is defined by a spiral curve (a so-called Archimedes spiral curve) defined by a constant (a is a constant), in the above-mentioned predetermined portion of the peripheral portion of the cam plate, a point moving on the curve forming the peripheral shape is used. Is constant with respect to the angle change of
( v = d r / d 6 = a ) 、 カムプレートの回転運動をカム従動部材の直線移動動 作に変換する際における移動速度を一定にすることが可能になる。 (v = dr / d6 = a), it is possible to keep the moving speed constant when converting the rotational motion of the cam plate into the linear motion of the cam driven member.
また、 本願の第 2の発明によれば、 自動薬液供給装置のポンプ駆動機構に組み 込まれたカムプレー卜の周縁形状の所定部分が、 カムプレートの回転中心を原点 とする二次元極座標表示で、 式 r == a Θ ( rは動径、 Θは偏角、 aは定数) によ り規定される渦巻き曲線 (所謂、 アルキメデス渦巻き曲線) で形成されているの で、 カムプレートの周縁部の上記所定部分については、 その周縁形状をなす曲線 上を移動する点の角度変化に対する移動速度 Vは一定となり (v = d r Z d 0 = a ) 、 カムプレートの回転運動をカム従動部材の往復直線動作に変換する際にお ける移動速度を一定にすることが可能になる。 Further, according to the second invention of the present application, the predetermined portion of the peripheral shape of the cam plate incorporated in the pump drive mechanism of the automatic chemical liquid supply device is displayed in two-dimensional polar coordinates with the rotation center of the cam plate as the origin, Since it is formed by a spiral curve (so-called Archimedes spiral curve) defined by the equation r == a Θ (r is radial, Θ is declination, and a is a constant), the cam plate peripheral edge For the above-mentioned predetermined portion, the moving speed V with respect to the angle change of the point moving on the curve forming the peripheral shape becomes constant (v = dr Z d 0 = a), and the rotational movement of the cam plate is changed to the reciprocating straight line of the cam driven member. It becomes possible to keep the moving speed constant when converting to motion.
これにより、 カムプレートの周縁部の上記所定部分に対応する範囲について、 上記カム従動部材を介して薬液容器の手動ポンプ機構を作動させる際の作動速度
を一定に維持し、 薬液の吐出状態を均一で安定したものとすることができる。 更に、 本願の第 3の発明によれば、 基本的には、 上記第 2の発明と同様の効果 を奏することができる。 特に、 上記カム従動部材の往復直線動作に連動して押し 込み動作と復帰動作とを行なうへッド部の押し込みストロークにおける少なくと も略中間から略終点を含む範囲に対応するカムプレート周縁部が、 上記アルキメ デス渦巻き曲線で形成されている。 従って、 薬液の吐出状態を評価する上で重要 な上記範囲について、 カムプレートの回転運動をカム従動部材の往復直線動作に 変換する際における移動速度を一定にし、 これにより、 上記ヘッド部の押し込み 速度を一定に維持して薬液の吐出状態を均一で安定したものとすることができる。 また、 更に、 本願の第 4の発明によれば、 基本的には、 上記第 2の発明と同様 の効果を奏することができる。 しかも、 その上、 上記カム従動部材の往復直線動 作に連動して押し込み動作と復帰動作とを行なうへッド部の押し込み動作期間に 対応するカムプレー卜の回転角が 1 8 0度よりも大きくなるように、 上記カムプ レートの周縁形状が設定されているので、 従来一般的な円形の偏心カムプレート の場合に比べて、 同じ仕事をより大きな回転角で行うこととなり、 カムプレート に駆動力を付与するモータの負荷および消費電流を低減することができる。 Thereby, the operation speed when the manual pump mechanism of the chemical liquid container is operated via the cam driven member in a range corresponding to the predetermined portion of the peripheral portion of the cam plate. Is maintained constant, and the discharge state of the chemical solution can be made uniform and stable. Further, according to the third invention of the present application, basically, the same effects as those of the second invention can be obtained. In particular, a cam plate peripheral portion corresponding to a range including at least a substantially middle to a substantially end point in a pushing stroke of a head portion that performs a pushing operation and a returning operation in conjunction with the reciprocating linear operation of the cam follower member. It is formed by the Archimedes spiral curve described above. Therefore, in the above range, which is important for evaluating the discharge state of the chemical solution, the moving speed when converting the rotational motion of the cam plate into the reciprocating linear motion of the cam driven member is kept constant, whereby the pushing speed of the head portion is reduced. Is maintained constant, and the discharge state of the chemical solution can be made uniform and stable. Further, according to the fourth invention of the present application, basically the same effects as those of the second invention can be obtained. In addition, the rotation angle of the cam plate corresponding to the pushing operation period of the head portion, which performs the pushing operation and the returning operation in conjunction with the reciprocating linear operation of the cam driven member, is larger than 180 degrees. Since the peripheral shape of the cam plate is set so that the same work is performed at a larger rotation angle as compared with a conventional general eccentric circular cam plate, the driving force is applied to the cam plate. The applied motor load and current consumption can be reduced.
また、 更に、 本願の第 5の発明によれば、 基本的には、 上記第 2〜第 4の発明 のいずれか一と同様の効果を奏することができる。 しかも、 その上、 上記カム従 動部材は上下方向の直線動作を行なうものであり、 上記カムプレートの回転動作 が停止された際に、 上記カム従動部材の自重による落下を防止する落下防止機構 が設けられているので、 例えば、 薬液容器を取り換える場合などにおいて、 カム プレートの回転が停止した状態でも、 カム従動部材が自重によって落下すること はない。 Further, according to the fifth invention of the present application, basically, the same effect as any one of the second to fourth inventions can be obtained. In addition, the cam follower performs a linear motion in the vertical direction, and a fall prevention mechanism for preventing the cam follower from falling due to its own weight when the rotation of the cam plate is stopped. The cam follower does not fall by its own weight even when the rotation of the cam plate is stopped, for example, when replacing the chemical solution container, etc.
また、 更に、 本願の第 6の発明によれば、 上記トレィ後部の取付面に、 上方へ 略垂直に延びる基部と該基部の先端側から後方へ略垂直に (つまり、 上記取付面 に対して略平行に) 突き出す係止部とを備えた係止フックが設けられており、 上 記トレイをケース体の底面側に取り付けた際には、 トレイの取付面にに設けた係 止フックの係止部が、 ケース体の底面側に設けられた中間縦壁のスロット部に挿 通して係止されるとともに、 ケース体の底面側の前側および後側の縦壁の先端が
トレイの取付面に対向しているので、 トレイの上下方向の移動を確実に規制でき、 かつ、 トレィを上記ケース体から取り外す際には、 トレィを前方へ引き出して上 記係止フックの係止部を中間縦壁のスロット部から抜脱した後、 該トレイを下方 に移動させることにより、 容易に取り外すことができる。 Further, according to the sixth invention of the present application, the mounting surface at the rear portion of the tray has a base extending substantially vertically upward and substantially vertically rearward from the front end side of the base (that is, with respect to the mounting surface). (Approximately parallel to each other). A locking hook having a locking portion that protrudes is provided. When the tray is mounted on the bottom side of the case body, a locking hook provided on the mounting surface of the tray is provided. The stopper is inserted into the slot of the intermediate vertical wall provided on the bottom side of the case body and locked, and the front ends of the front and rear vertical walls on the bottom side of the case body are Since it is opposed to the mounting surface of the tray, the vertical movement of the tray can be reliably restricted, and when removing the tray from the case body, pull the tray forward and lock the locking hook. After the part is removed from the slot of the intermediate vertical wall, the tray can be easily removed by moving the tray downward.
すなわち、 ケース体に対するトレイの脱着が簡単で、 例えば壁掛け式のもので は、 ケース体を壁に固定したままでトレィを取り外すことが可能になり、 トレイ の清掃あるいは消毒作業も簡単に行えるようになる。 In other words, the tray can be easily attached to and detached from the case body.For example, in the case of a wall-mounted type, the tray can be removed while the case body is fixed to the wall, and the tray can be easily cleaned or disinfected. Become.
また、 更に、 本願の第 7の発明によれば、 基本的には、 上記第 6の発明と同様 の効果を奏することができる。 し力 も、 その上、 上記係止フックの係止部の途中 には、 上下方向に突出する所定高さの微小凸部が設けられているので、 上記係止 部が中間縦壁のスロット部に挿通して係止された状態で、 該スロット部から上記 係止部が不用意に抜け落ちることを防止できる。 この場合、 トレイ取り外し時に は、 トレイの取付面を上下方向に弾性変位させて上記係止部を中間縦壁のス口ッ ト部から比較的容易に抜脱できるように、 上記微小凸部の高さが設定される。 図面の簡単な説明 Further, according to the seventh invention of the present application, basically, the same effects as those of the sixth invention can be obtained. In addition, since a small convex portion having a predetermined height protruding in the vertical direction is provided in the middle of the locking portion of the locking hook, the locking portion has a slot portion of the intermediate vertical wall. In the state where the locking portion is inserted and locked, it is possible to prevent the locking portion from accidentally falling out of the slot portion. In this case, when removing the tray, the mounting surface of the tray is elastically displaced in the vertical direction so that the locking portion can be relatively easily pulled out of the slit portion of the intermediate vertical wall, so that the small convex portion is formed. Height is set. BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本発明の実施の形態に係る自動薬液供給装置の全体斜視図である。 図 2は、 上記自動薬液供給装置のフロントカバーを開いた状態を示す斜視図で ある。 FIG. 1 is an overall perspective view of an automatic chemical solution supply device according to an embodiment of the present invention. FIG. 2 is a perspective view showing a state in which a front cover of the automatic chemical liquid supply device is opened.
図 3は、 上記自動薬液供給装置に収納して用いられる薬液容器の側面説明図で ある。 FIG. 3 is an explanatory side view of a chemical solution container used in the automatic chemical solution supply device.
図 4は、 上記自動薬液供給装置の全体構成の概略を説明するためのプロック構 成図である。 FIG. 4 is a block diagram for explaining an outline of the overall configuration of the automatic chemical liquid supply device.
図 5は、 上記自動薬液供給装置のポンプ駆動機構の主要部を示す正面説明図で ある。 FIG. 5 is an explanatory front view showing a main part of a pump driving mechanism of the automatic chemical liquid supply device.
図 6は、 上記ポンプ駆動機構の主要部の側面説明図である。 FIG. 6 is an explanatory side view of a main part of the pump drive mechanism.
図 7は、 上記ポンプ駆動機構のカム従動部材の正面説明図である。 FIG. 7 is an explanatory front view of a cam driven member of the pump drive mechanism.
図 8は、 図 7の Y 8— Y 8矢印方向の矢視図で、 上記カム従動部材の平面説明 図である。
図 9は、 図 7の Y 9— Y 9矢印方向の矢視図で、 上記力ム従動部材の側面説明 図図である。 FIG. 8 is a plan view of the cam driven member, as viewed in the direction of arrows Y8-Y8 in FIG. FIG. 9 is a side view of the force driven member, as viewed in the direction of the arrows Y9-Y9 in FIG.
図 1 0は、 上記カム従動部材のスライド動作を案内するスライドガイ ドの正面 説明図である。 FIG. 10 is an explanatory front view of a slide guide for guiding the sliding operation of the cam driven member.
図 1 1は、 図 1 0の Υ 1 1— Υ 1 1矢印方向の矢視図で、 上記スライドガイド の平面説明図である。 FIG. 11 is a plan view of the slide guide, as viewed in the direction of the arrow 11 in FIG. 10.
図 1 2は、 図 1 0の Y 1 2— Y 1 2矢印方向の矢視図で、 上記スライドガイド の側面説明図である。 FIG. 12 is a side view of the slide guide as viewed in the direction of the arrow Y12-Y12 in FIG.
図 1 3は、 上記カム従動部材のスライドガイドへの組付状態を示す正面説明図 である。 FIG. 13 is an explanatory front view showing a state where the cam follower is assembled to a slide guide.
図 1 4は、 上記カム従動部材のスライドガイドへの組付状態を示す背面説明図 である。 FIG. 14 is an explanatory rear view showing a state where the cam follower is mounted on a slide guide.
図 1 5は、 図 1 3の Y 1 5— Y 1 5矢印方向の矢視図で、 上記カム従動部材の スライドガイドへの組付状態を示す底面説明図である。 FIG. 15 is a bottom view showing the assembled state of the cam follower to the slide guide, as viewed in the direction of the arrow Y15-Y15 in FIG.
図 1 6は、 図 1 5の Υ 1 6部分の拡大説明図である。 FIG. 16 is an enlarged explanatory view of a portion # 16 in FIG.
図 1 7は、 上記カム従動部材の落下防止機構の他の例を示すカム従動部材を組 み付けたスライドガイドの正面説明図である。 FIG. 17 is an explanatory front view of a slide guide to which a cam driven member is attached, showing another example of the cam driven member drop prevention mechanism.
図 1 8は、 図 1 7の Υ 1 8部分の拡大説明図である。 FIG. 18 is an enlarged explanatory view of a portion # 18 in FIG.
図 1 9は、 本実施の形態に係るカムプレートの正面説明図である。 FIG. 19 is an explanatory front view of the cam plate according to the present embodiment.
図 2 0は、 上記カムプレートの回転角度に対するカム従動部材の直線運動のス トロークを示す説明図である。 FIG. 20 is an explanatory diagram showing a stroke of the linear movement of the cam follower member with respect to the rotation angle of the cam plate.
図 2 1は、 上記カムプレートの回転によるカム従動部材の下降動 fl≡を示す一連 の説明図の一部で、 カムプレートの回転開始時 (回転角が 0度) における正面説 明図である。 FIG. 21 is a part of a series of explanatory views showing the downward movement fl≡ of the cam driven member due to the rotation of the cam plate, and is a front explanatory view at the start of rotation of the cam plate (rotation angle is 0 degrees). .
図 2 2は、 上記カムプレートの回転によるカム従動部材の下降動作を示す一連 の説明図の一部で、 カムプレートの回転角が 9 0度における正面説明図である。 図 2 3は、 上記カムプレートの回転によるカム従動部材の下降動作を示す一連 の説明図の一部で、 カムブレートの回転角が 1 8 0度における正面説明図である。 図 2 4は、 上記カムプレートの回転によるカム従動部材の下降動作を示す一連
の説明図の一部で、 カムプレー卜の回転角が 2 7 0度における正面説明図である。 図 2 5は、 本実施の形態に係る自動薬液供給装置の作動特性を示すグラフであ る。 FIG. 22 is a part of a series of explanatory views showing the lowering operation of the cam driven member by the rotation of the cam plate, and is a front explanatory view when the rotation angle of the cam plate is 90 degrees. FIG. 23 is a part of a series of explanatory views showing the lowering operation of the cam driven member by the rotation of the cam plate, and is a front explanatory view when the rotation angle of the cam plate is 180 degrees. Fig. 24 is a series of charts showing the lowering operation of the cam follower due to the rotation of the cam plate. FIG. 7 is a part of an explanatory diagram showing a front view when the rotation angle of the cam plate is 270 degrees. FIG. 25 is a graph showing the operation characteristics of the automatic chemical liquid supply device according to the present embodiment.
図 2 6は、 本実施の形態に係る自動薬液供給装置のトレイ装着状態を示す全体 斜視図である。 FIG. 26 is an overall perspective view showing a state in which the automatic chemical liquid supply device according to the present embodiment is equipped with a tray.
図 2 7は、 上記自動薬液供給装置の装置ケースと トレイの分解斜視図である。 図 2 8は、 上記装置ケースの背面説明図である。 FIG. 27 is an exploded perspective view of the device case and the tray of the automatic chemical solution supply device. FIG. 28 is an explanatory rear view of the device case.
図 2 9は、 図 2 8の Y 2 9— Y 2 9矢印方向の矢視図で、 上記装置ケースの底 面説明図である。 FIG. 29 is a bottom view of the device case, as viewed in the direction of the arrow Y29-Y29 in FIG.
図 3 0は、 上記装置ケースのケース本体へのトレイ取付作業を説明するための ケース本体と トレイの要部断面説明図である。 FIG. 30 is a cross-sectional view of a main part of the case main body and the tray for explaining the tray mounting operation of the device case to the case main body.
図 3 1は、 上記ケース本体へのトレイ取付状態を示す要部断面説明図である。 図 3 2は、 従来例に係る円形偏心カムプレートの正面説明図である。 FIG. 31 is an explanatory sectional view of a main part showing a state in which the tray is attached to the case main body. FIG. 32 is an explanatory front view of a circular eccentric cam plate according to a conventional example.
図 3 3は、 上記従来例に係るカムプレートの回転角度に対するカム従動部材の 直線運動のス トロークを示す説明図である。 FIG. 33 is an explanatory view showing a stroke of a linear movement of a cam follower member with respect to a rotation angle of a cam plate according to the conventional example.
図 3 4は、 上記従来例に係るカムプレートの回転によるカム従動部材の下降動 作を示す一連の説明図の一部で、 カムプレートの回転開始時 (回転角が 0度) に おける正面説明図である。 Fig. 34 is a part of a series of explanatory views showing the lowering operation of the cam follower member due to the rotation of the cam plate according to the conventional example, and the frontal explanation at the start of rotation of the cam plate (rotation angle is 0 degree). FIG.
図 3 5は、 上記従来例に係るカムプレートの回転によるカム従動部材の下降動 作を示す一連の説明図の一部で、 カムプレートの回転角が 9 0度における正面説 明図である。 FIG. 35 is a part of a series of explanatory views showing the lowering operation of the cam follower member due to the rotation of the cam plate according to the conventional example, and is a front explanatory view when the rotation angle of the cam plate is 90 degrees.
図 3 6は、 上記従来例に係るカムプレートの回転によるカム従動部材の下降動 作を示す一連の説明図の一部で、 カムプレートの回転角が 1 8 0度における正面 説明図である。 FIG. 36 is a part of a series of explanatory views showing the descending operation of the cam follower member due to the rotation of the cam plate according to the conventional example, and is a front explanatory view when the rotation angle of the cam plate is 180 degrees.
図 3 7は、 上記従来例に係るカムプレートの回転によるカム従動部材の下降動 作を示す一連の説明図の一部で、 カムプレートの回転角が 2 7 0度における正面 説明図である。 FIG. 37 is a part of a series of explanatory views showing a descending operation of a cam driven member due to rotation of a cam plate according to the conventional example, and is a front explanatory view when the rotation angle of the cam plate is 2700 degrees.
図 3 8は、 上記従来例のカムプレートを組み込んだ比較例に係る自動薬液供給 装置の作動特性を示すグラフである。
発明を実施するための最良の形態 FIG. 38 is a graph showing the operation characteristics of an automatic chemical liquid supply device according to a comparative example incorporating the above-described conventional cam plate. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明の実施の形態を、 添付図面に基づいて詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
図 1は本実施の形態に係る自動薬液供給装置の全体斜視図、 また、 図 2は該装 置のフロントカバーを開いた状態を示す ^[視図である。 これらの図に示すように、 上記自動薬液供給装置 1は、 略直方体状の装置ケース 1 0内に、 電源としての乾 電池を収納する電池ボックス 2と、 後述する制御ュニットゃ電動モータを収納し た制御ボックス 3とを備え、 これらボックス 2及び 3の側方の空間部に、 手動の ポンプ機構を備えた薬液容器 2 0が収納され、 この薬液容器 2 0の後方に、 上記 手動ポンプ機構を駆動するポンプ駆動機構 (後述する) が配設されている。 FIG. 1 is an overall perspective view of an automatic chemical solution supply device according to the present embodiment, and FIG. 2 is a view [view] showing a state where a front cover of the device is opened. As shown in these figures, the above-mentioned automatic chemical liquid supply device 1 houses a battery box 2 for storing a dry battery as a power supply and a control unit ゃ electric motor described later in a substantially rectangular parallelepiped device case 10. A chemical container 20 having a manual pump mechanism is accommodated in a space beside these boxes 2 and 3, and the manual pump mechanism is provided behind the chemical container 20. A pump drive mechanism (to be described later) for driving is provided.
上記装置ケース 1 0は、 例えば樹脂製で、 所定深さのケース本体 1 1に対して 開閉可能なフロントカバー 1 2を備えている。 該フロントカバ一 1 2の上部には、 薬液容器 2 0の吐出ノズノレ 2 6を装置前面に突出させる縦長のノズルスロ ッ ト 1 3、 および後述する検出センサ 3 2及びインジケータ 3 3をそれぞれ装置前面に 突出させる円形の開口部 1 4及び 1 5が設けられている (図 2参照) 。 The device case 10 is made of, for example, resin and includes a front cover 12 that can be opened and closed with respect to the case body 11 having a predetermined depth. At the top of the front cover 12, a vertically elongated nozzle slot 13 for projecting a discharge nozzle 26 of the chemical solution container 20 to the front of the apparatus, and a detection sensor 32 and an indicator 33 described later are respectively provided on the front of the apparatus. Circular openings 14 and 15 are provided to protrude (see FIG. 2).
また、 これらスロ ット 1 3及び開口部 1 4, 1 5の下方には、 実質的に透明な 正面パネル 1 6が嵌め込まれており、 このパネル 1 6を通して装置ケース 1 0内 に収納されている薬液容器 2 0の容器本体 2 1を視認することができ、 フロント カバー 1 2を閉じたままでも、 現在使用されている薬液の種類等を識別できるよ うになつている。 A substantially transparent front panel 16 is fitted under the slot 13 and the openings 14 and 15, and is housed in the apparatus case 10 through the panel 16. The main body 21 of the chemical solution container 20 can be visually recognized, and the type of the chemical solution currently used can be identified even with the front cover 12 closed.
そして、 薬液の補給やその種類の変更を行う際には、 容器ごと取り替えられる。 従って、 薬液の供給や種類の変更が簡単で、 しかも、 その際に異物の混入や汚染 等の不具合が発生する惧れも最小限に止めることができる。 Then, when replenishing the chemical or changing its type, the entire container is replaced. Therefore, it is easy to supply the chemical solution and change the type thereof, and at the same time, it is possible to minimize the possibility of inconvenience such as mixing of foreign substances and contamination.
装置使用時、 上記フ口ントカバー 1 2でケース本体 1 1の前面側を閉塞する際 には、 フロントカバー 1 2の上端の金具 1 2 aに設けられたキー穴 1 2 hとケー ス本体 1 1の上端部に形成されたキ一穴 1 1 hとを位置合わせし、 これらキー穴 When using the device, when closing the front side of the case body 11 with the front cover 1 2 above, use the keyholes 1 2h provided on the upper end 1 a of the front cover 12 and the case body 1 Align the key hole 1 1h formed at the upper end of 1 with these key holes
1 1 h, 1 2 hを重ね合わせた状態で上方からロックキ一 1 7を嵌め込んで回動 させる。 これにより、 フロントカバ一 1 2がケース本体 1 1に対してロック (係 止) されるようになつている。
上記薬液容器 2 0は、 例えば図 3に示すように、 薬液を貯える容器本体 2 1と、 該容器本体 2 1の開口部を封止する封止キヤップ 2 2と、 容器本体 2 1内の薬液 を吸い出して外部に吐出する手動のポンプ機構 2 3とを備えている。 With the 11h and 12h superimposed, insert the lock key 17 from above and rotate it. As a result, the front cover 1 and 2 are locked (locked) to the case body 11. As shown in FIG. 3, for example, the chemical solution container 20 includes a container body 21 for storing a chemical solution, a sealing cap 22 for sealing an opening of the container body 21, and a chemical solution in the container body 21. And a manual pump mechanism 23 for sucking out and discharging to the outside.
このポンプ機構 2 3は、 上記封止キャップ 2 2に固定された吸い出しポンプ部 2 4と、 該ポンプ部 2 4に対して往復動可能に揷入されたビストン管 2 5 pを有 する押圧ヘッド 2 5 (押圧操作部) と、 該押圧ヘッド 2 5に結合され吸い出され た薬液を外部に向かって吐出する吐出ノズノレ 2 6とを備えており、 上記ポンプ部 2 4の下端側には容器本体 2 1の薬液内に挿入される吸い出し管 2 7が結合され ている。 The pump mechanism 23 includes a suction pump section 24 fixed to the sealing cap 22 and a press head having a piston pipe 25 p inserted reciprocally with respect to the pump section 24. 25 (pressing operation unit), and a discharge nozzle 26 connected to the pressing head 25 to discharge the sucked chemical solution to the outside. The lower end of the pump unit 24 has a container. A suction pipe 27 inserted into the liquid medicine of the main body 21 is connected.
そして、 この押圧ヘッド 2 5を容器本体 2 1の軸線に略沿って押し込む (つま り、 ピス トン管 2 5 pをポンプ部 2 4内に押し込む) ことにより、 一回の押し込 み操作毎に一定量の薬液がノズル 2 6から吐出されるようになっている。 Then, the pressing head 25 is pushed substantially along the axis of the container body 21 (that is, the piston tube 25 p is pushed into the pump section 24), so that each pushing operation is performed. A certain amount of the chemical is discharged from the nozzle 26.
尚、 上記手動ポンプ機構 2 3は、 従来から良く知られたものと同様の構成を備 え同様の作用をなすものであるので、 これ以上の詳細な説明および図示は省略す る。 The manual pump mechanism 23 has the same configuration as the well-known conventional one and performs the same function, and therefore, further detailed description and illustration are omitted.
図 4は、 上記自動薬液供給装置 1の構成の概略を説明するためのプロック構成 図である。 この自動薬液供給装置 1は、 例えば回路基板上に種々の電気部品ある いは電子部品等が配設された制御回路基板でなる制御ュニット 3 0を備えており、 該制御ュニット 3 0は上記制御ボックス 3内に収納されている。 FIG. 4 is a block diagram for explaining an outline of the configuration of the automatic chemical liquid supply device 1. The automatic chemical solution supply device 1 includes a control unit 30 which is a control circuit board on which various electric components or electronic components are arranged, for example, on a circuit board. Stored in Box 3.
この制御ュニット 3 0には、 上記電池ボックス 2内に収納された電源 3 1とし て、 例えば 4本の単 1型乾電池が電気的に接続されている。 また、 上記制御ュニ ット 3 0には、 上述の検出センサ 3 2及びインジケータ 3 3の他、 センサスイツ チ 3 4及びモードスィツチ 3 5等の各種スィツチが電気的に接続されている。 上記検出センサ 3 2は、 例えば赤外線タイプのもので、 赤外線を利用して人間 の手 H dや指先などを感知することにより、 ユーザの使用動作を検出するもので、 その検出信号が制御ユニット 3 0に入力されるようになっている。 また、 上記ィ ンジケータ 3 3は、 装置 1が正常に作動可能な状態であるか否かを表示するもの で、 作動可能な通常時においては例えば緑色を示し、 電源 3 1の電圧が設定値以 下で正常作動を行い得ない場合には例えば赤色に輝いて報知するようになってい
る。 The control unit 30 is electrically connected to, for example, four D1 type batteries as a power source 31 housed in the battery box 2. Further, in addition to the detection sensor 32 and the indicator 33 described above, various switches such as a sensor switch 34 and a mode switch 35 are electrically connected to the control unit 30. The detection sensor 32 is, for example, of an infrared type. The detection sensor 32 detects a user's use operation by detecting a human hand Hd or a fingertip using infrared light. It is set to be input to 0. The indicator 33 indicates whether or not the device 1 is normally operable. When the device 1 is normally operable, the indicator 33 indicates, for example, green, and the voltage of the power supply 31 is lower than the set value. When normal operation cannot be performed below, for example, it is lit red to notify You.
更に、 上記センサスィッチ 3 4は、 検出センサ 3 2の作動をオン/オフ (〇N /O F F ) するもので、 通常時は O Nであるが、 装置点検時や薬液容器 2 0の交 換時など、 検出センサ 3 2の作動を停止させるべき場合には O F F側に切り換え られる。 このセンサスィッチ 3 4は、 例えば、 装置ケース 1 0の側面に取り付け られている。 Further, the sensor switch 34 turns on / off (〇N / OFF) the operation of the detection sensor 32, and is normally ON. However, when the device is inspected or the chemical solution container 20 is replaced, the sensor switch 34 is turned ON. If the operation of the detection sensor 32 should be stopped, it is switched to the OFF side. The sensor switch 34 is attached to, for example, a side surface of the device case 10.
また、 上記モードスィッチ 3 5は、 薬液の吐出モードを選択して設定するもの で、 このモードスィッチ 3 5を切り換えることにより、 検出センサ 3 2によるュ 一ザの使用動作の 1回の検知に対して、 薬液を何回吐出させるかを選ぶことがで きる。 The mode switch 35 is used to select and set the discharge mode of the chemical solution. By switching the mode switch 35, the detection sensor 32 detects the operation of the user once. The user can select how many times the chemical solution should be ejected.
また、 更に、 上記制御ユニット 3 0には、 薬液容器 2 0の手動ポンプ機構 2 3 を駆動して容器本体 2 1内の薬液を自動的に吐出ノズノレ 2 6から吐出させるため のポンプ駆動機構 4 0が電気的に接続されている。 Further, the control unit 30 further includes a pump driving mechanism 4 for driving the manual pump mechanism 23 of the chemical liquid container 20 to automatically discharge the chemical liquid in the container body 21 from the discharge nozzle 26. 0 is electrically connected.
該ポンプ駆動機構 4 0は、 制御ュニット 3 0を介して電源 3 1に接続され制御 ユニット 3 0からの制御信号に応じて駆動制御される電動モータ 4 1と、 該モー タ 4 1の出力軸の回転を所定の減速比で伝達する減速歯車ュニット 4 2と、 該歯 車ュニット 4 2を介して伝達された回転力によって回転駆動されるカム装置 4 3 とを備えている。 The pump driving mechanism 40 includes an electric motor 41 connected to a power supply 31 via a control unit 30 and driven and controlled according to a control signal from the control unit 30, and an output shaft of the motor 41. A reduction gear unit 42 for transmitting the rotation of the gear at a predetermined reduction ratio, and a cam device 43 rotationally driven by the rotational force transmitted via the gear unit 42.
このカム装置 4 3は、 後で詳しく説明するように、 所定の周縁形状を有し所定 部位に回転中心が設定されたカムプレート 4 4と、 該カムプレート 4 4の周縁部 に摺接し得る摺接部を有するカム従動部材 4 5とを備えており、 上記カムプレー ト 4 4の回転に伴なつてカム従動部材 4 5が直線運動を行うものである。 As will be described in detail later, the cam device 43 includes a cam plate 44 having a predetermined peripheral shape and a rotation center set at a predetermined position, and a sliding member capable of slidingly contacting the peripheral portion of the cam plate 44. A cam follower member 45 having a contact portion, and the cam follower member 45 performs a linear motion as the cam plate 44 rotates.
このカム従動部材 4 5は、 図 3において仮想線で示されるように、 その天板 4 5 aが薬液容器 2 0のポンプ機構 2 3の押圧へッド 2 5の上端に当接するように 位置設定されており、 カム従動部材 4 5が直線運動を行うことによって上記ボン プ機構 2 3が駆動されるようになっている。 The cam follower member 45 is positioned such that its top plate 45a comes into contact with the upper end of the pressing head 25 of the pump mechanism 23 of the chemical solution container 20, as indicated by the phantom line in FIG. The pump mechanism 23 is driven by the cam follower member 45 performing a linear motion.
図 5及び図 6に示すように、 上記ポンプ駆動機構 4 0の電動モータ 4 1 , 減速 歯車ュニット 4 3及びカムプレート 4 4は 1枚の平板状べ一スプレート 4 9に取 り付けられている。
上記減速歯車ュニット 4 3は、 モータ出力軸 4 1 sに結合されたモータギヤ 4 1 Gと嚙み合う入力ギヤ 4 3 Aと、 カムプレート 4 4の回転軸 4 4 sに結合され た出力ギヤ 4 3 Cと、 該出力ギヤ 4 3 Cと入力ギヤ 4 3 Aの間に位置して両ギヤ 4 3 A及び 4 3 Cと嚙み合う中間ギヤ 4 3 Bとで構成され、 モータ出力軸 4 1 s の回転を所定の減速比で減速してカムプレート 4 4の回転軸 4 4 sに伝えるよう に構成されている。 As shown in FIGS. 5 and 6, the electric motor 41, the reduction gear unit 43, and the cam plate 44 of the pump drive mechanism 40 are mounted on a single flat base plate 49. I have. The reduction gear unit 43 includes an input gear 43A that engages with the motor gear 41G coupled to the motor output shaft 41s, and an output gear 43 coupled to the rotating shaft 44s of the cam plate 44. 3 C, and an intermediate gear 43 B positioned between the output gear 43 C and the input gear 43 A and interlocking with both gears 43 A and 43 C, and the motor output shaft 41 The rotation of s is reduced at a predetermined reduction ratio and transmitted to the rotating shaft 44 s of the cam plate 44.
尚、 該カムプレート 4 4の回転軸 4 4 sは、 軸受 4 8を介してベースプレート 4 9に枢支 (回動自在に支持) されている。 また、 カムプレート 4 4の下面側に は突起部 4 4 pがー体的に設けられ、 例えばリミットスィッチ (不図示) を近傍 に配置してカムプレート 4 4の回転角あるいは回転数などを計測できるようにし ている。 The rotation shaft 44 s of the cam plate 44 is pivotally supported (rotatably supported) on a base plate 49 via a bearing 48. A projection 44 p is provided on the lower surface of the cam plate 44, for example, a limit switch (not shown) is disposed in the vicinity to measure the rotation angle or the number of rotations of the cam plate 44. I can do it.
上記カム従動部材 4 5は、 図 7〜図 9に示すように、 次に述べるガイ ドケース 4 6によって上下スライド自在に支持されるスライド板 4 5 bと、 該スライ ド板 4 5 bの上端部から略直角に張り出した天板 4 5 aとで、 側面視において略 L字 状の基本形状をなすように形成されている。 As shown in FIGS. 7 to 9, the cam driven member 45 includes a slide plate 45 b slidably supported by a guide case 46 described below, and an upper end of the slide plate 45 b. And a top plate 45a projecting substantially at right angles to the base plate to form a substantially L-shaped basic shape in side view.
スライド板 4 5 bは、 その全体の概略形状が正面視で矩形状に形成されている。 また、 該スライ ド板 4 5 bの背面側には所定深さの凹部 4 5 cが形成され、 ボン プ駆動機構 4 0を組み立てた際には、 この凹部 4 5 c内にカムプレート 4 4が収 納され、 凹部 4 5 cの縦壁内面 4 5 dがカムプレート 4 4の周縁部に摺接する。 尚、 上記カム従動部材 4 5は、 例えば合成樹脂で一体に形成されており、 その天 板 4 5 a とスライド板 4 5 bとは、 大小 2種の複数の補強リブ 4 5 e及び 4 5 f で相互に結合されている。 The overall shape of the slide plate 45b is rectangular in a front view. A concave portion 45c having a predetermined depth is formed on the back side of the slide plate 45b. When the pump driving mechanism 40 is assembled, the cam plate 44c is formed in the concave portion 45c. Is stored, and the inner surface 45 d of the vertical wall of the concave portion 45 c slides on the peripheral portion of the cam plate 44. The cam follower member 45 is integrally formed of, for example, a synthetic resin. The top plate 45a and the slide plate 45b are composed of a plurality of large and small reinforcing ribs 45e and 45b. They are interconnected by f.
上記カム従動部材 4 5を上下スライ ド自在に支持するスライドガイド 4 6は、 図 1 0〜図 1 2に示すように、 その全体の概略形状が略矩形状に形成され、 上記 カム従動部材 4 5のスライ ド板 4 5 bの左右両端部分を上下方向ヘスライド自在 にガイド (案内) するガイ ド溝部 4 6 bと、 天板 4 5 aに対応した幅とその上下 ストロークに対応した深さを有する上方が開放された開口部 4 5 cとが形成され たガイドケース 4 5 aを備えている。 該ガイドケース 4 5 aの背面側には、 その 上端部分の下端部分とに所定幅のステ一 4 5 dが掛け渡すようにしてそれぞれ設
けられてレ、る。 As shown in FIGS. 10 to 12, the slide guide 46 for supporting the cam driven member 45 so as to be freely slidable up and down has a substantially rectangular shape as a whole. The guide groove part 46b that guides the left and right ends of the slide plate 4 5b so that it can slide freely in the vertical direction, the width corresponding to the top plate 45a, and the depth corresponding to the vertical stroke. And a guide case 45a formed with an opening 45c that is open at the top. On the back side of the guide case 45a, a step 45d of a predetermined width is installed so as to bridge the lower end of the upper end of the guide case 45a. I'm sick.
上記スライドガイド 4 6は、 その 4隅のタブ 4 6 eに形成された取付穴 4 6 f により、 固定ビス (不図示) を用いてポンプ駆動機構 4 0のベースプレート 4 9 の上面側 (カムプレート 4 4が取り付けられる側) に固定される。 The slide guide 46 is mounted on the upper surface of the base plate 49 of the pump drive mechanism 40 by using fixing screws (not shown) by the mounting holes 46 f formed in the tabs 46 e at the four corners. 4 4 side).
図 1 3及び図 1 4は、 カムプレート 4 4を凹部 4 5 c内に収納した上記カム従 動部材 4 5をスライドガイド 4 6に組み付けた状態を正面側および背面側からそ れぞれ見て示した概略説明図である。 尚、 この図 1 3及び図 1 4に示された組付 状態は、 カム従動部材 4 5がその上下往復動におけるストロークの上端位置に位 置した状態を示したものである。 FIGS. 13 and 14 show the state where the cam follower 45 with the cam plate 44 housed in the recess 45 c is assembled to the slide guide 46 from the front side and the rear side, respectively. It is the schematic explanatory drawing shown. The assembled state shown in FIGS. 13 and 14 shows a state where the cam follower member 45 is located at the upper end position of the stroke in the vertical reciprocation.
これらの図に示すように、 上記スライ ドガイド 4 6とカム従動部材 4 5との間 には、 該カム従動部材 4 5を支持するスプリング 4 7が介装されている。 As shown in these figures, a spring 47 for supporting the cam driven member 45 is interposed between the slide guide 46 and the cam driven member 45.
このスプリング 4 7は、 図 1 5及び図 1 6に詳しく示すように、 コイル状に卷 力 >れたスプリング本体部 4 7 aと所定角度をなして延びる上下の取付部 4 7 b及 び 4 7 cとで構成され、 上記スライドガイド 4 6のガイドケース 4 6 aの前壁と カム従動部材 4 5のスライド板 4 5 bとの間に装着されている。 そして、 上側の 取付部 4 7 bの端部がスライド板 4 5 bの係止孔 4 5 hに係止され、 下側の取付 部 4 7 cの端部は上記ガイドケース 4 6 aの係止孔 4 6 hに係止されている。 尚、 このスプリング 4 7のバネ係数は、 カム従動部材 4 5の自重を十分に支え ることができ、 且つ、 ポンプ駆動機構 4 0の作用によってカム従動部材 4 5が下 降動作を行う際に、 過度に大きな付勢力を及ぼしてそのスムースな動作が阻害さ れることがないように、 適切に設定されている。 As shown in detail in FIGS. 15 and 16, the spring 47 has upper and lower mounting portions 47 b and 4 extending at a predetermined angle from the spring body portion 47 a wound in a coil shape. 7c, and is mounted between the front wall of the guide case 46a of the slide guide 46 and the slide plate 45b of the cam driven member 45. The end of the upper mounting portion 47b is locked in the locking hole 45h of the slide plate 45b, and the end of the lower mounting portion 47c is engaged with the guide case 46a. Locked in the hole 46h. The spring coefficient of the spring 47 can sufficiently support the own weight of the cam driven member 45, and can be used when the cam driven member 45 performs a downward movement by the action of the pump driving mechanism 40. However, it is properly set so as not to apply an excessively large biasing force and hinder its smooth operation.
本実施の形態に係るカムプレート 4 4の場合、 その周縁形状が卵型を若干偏平 に変形させた形状であり、 図 1 3及び図 1 4に示されるように、 カム従動部材 4 5がその上下往復動におけるストロ一クの上端位置あるいはその近傍に位置した 状態では、 カムプレート 4 4がカム従動部材 4 5の縦壁内面 4 5 dの上辺と摺接 していない。 In the case of the cam plate 44 according to the present embodiment, the peripheral shape is a shape obtained by slightly deforming the egg shape, and as shown in FIGS. 13 and 14, the cam driven member 45 is In the state of being located at or near the upper end position of the stroke in the vertical reciprocating motion, the cam plate 44 is not in sliding contact with the upper side of the vertical wall inner surface 45 d of the cam driven member 45.
従って、 例えば、 薬液容器 2 0を取り換える場合などにおいて、 モータ 4 1の 駆動が停止されカムプレート 4 4の回転が止まった状態で、 カム従動部材 4 5の 天板 4 5 aの下方から薬液容器 2 0を取り去った際には、 もしもスプリング 4 7
が無ければ、 カム従動部材 4 5は、 その縦壁内面 4 5 dの上辺がカムプレート 4 4の上縁に当接する位置まで、 自重によって落下することになる。 Therefore, for example, when replacing the chemical solution container 20, the drive of the motor 41 is stopped and the rotation of the cam plate 44 is stopped, and the chemical solution container is placed under the top plate 45a of the cam driven member 45. If you remove 20, you can use the spring 4 7 If there is no cam follower member 45, it will fall by its own weight to a position where the upper side of the vertical wall inner surface 45 d abuts the upper edge of the cam plate 44.
このため、 薬液容器 2 0の交換時には、 古い容器 2 0を取り出した後、 天板 4 5 aを落下位置から持ち上げながら新しい薬液容器を天板 4 5 aの下方にセットす る必要があり、 交換作業が煩わしいものとなる。 また、 薬液容器 2 0と直接的に 接触する天板 4 5 aに人手が触れることは、 衛生上好ましくない。 For this reason, when replacing the chemical container 20, it is necessary to remove the old container 20 and then set the new chemical container below the top plate 45a while lifting the top plate 45a from the drop position. The replacement work becomes troublesome. In addition, it is not preferable from the viewpoint of hygiene that a human touches the top plate 45a which is in direct contact with the chemical solution container 20.
しかしながら、 本実施の形態では、 カム従動部材 4 5を支持するために上記ス プリング 4 7が設けられているので、 カム従動部材 4 5がその上下往復動におけ るストロークの上端位置あるいはその近傍に位置した状態で、 カム従動部材 4 5 の天板 4 5 aの下方から薬液容器 2 0を取り去っても、 カム従動部材 4 5は、 上 記スプリング 4 7の付勢力によって支持されるので、 その自重で落下することは ない。 However, in the present embodiment, since the spring 47 is provided to support the cam driven member 45, the cam driven member 45 is located at or near the upper end position of the stroke in the vertical reciprocating motion. Even if the chemical solution container 20 is removed from below the top plate 45a of the cam follower member 45 in the state of, the cam follower member 45 is supported by the urging force of the spring 47, It will not fall under its own weight.
従って、 薬液容器 2 0を交換する場合、 古い容器 2 0を取り出した際にも、 天 板 4 5 aはカム従動部材 4 5の上下往復動におけるストロ一クの上端位置あるい はその近傍位置に維持されているので、 天板 4 5 aに手を触れることなく新しい 薬液容器を天板 4 5 aの下方にセットすることができる。 すなわち、 交換作業が 簡単で、 且つ、 衛生的に行うことができるのである。 Therefore, when replacing the chemical container 20, even when the old container 20 is removed, the top plate 45a is positioned at or near the upper end of the stroke in the vertical reciprocation of the cam follower 45. The new chemical container can be set below the top plate 45a without touching the top plate 45a. That is, the replacement work is simple and can be performed hygienically.
図 1 7及び図 1 8は、 カム従動部材の落下防止機構の今一つの例を示している。 この例では、 スライドガイ ド 5 6の開口部 5 6 cの上側開口端部に、 開口 5 6 c の幅方向 (図 1 7及び図 1 8における左右方向) に弾性変位可能な係止フック 5 6 kがー体的に設けられ、 この係止フック 5 6 kの先端側には正面視で略三角形 状のフック部 5 6 mが形成されている。 一方、 カム従動部材 5 5の左右外側のリ ブ 5 5 eは、 その下端部 5 5 kが上記係止フック 5 6 kの先端フック部 5 6 mに係 合し得るように設定されている。 FIG. 17 and FIG. 18 show another example of the fall prevention mechanism of the cam driven member. In this example, a locking hook 5 that can be elastically displaced in the width direction of the opening 56 c (the left-right direction in FIGS. 17 and 18) is provided at the upper opening end of the opening 56 c of the slide guide 56. 6 k is provided in a body, and a hook portion 56 m having a substantially triangular shape in a front view is formed at the tip side of the locking hook 56 k. On the other hand, the left and right outer ribs 55 e of the cam follower 55 are set such that the lower end 55 k can engage with the tip hook 56 m of the locking hook 56 k. .
そして、 カム従動部材 5 5がその上下往復動におけるストロークの上端位置あ るいはその近傍に位置した状態では、 上記リブ 5 5 eの下端部 5 5 kが上記係止 フック 5 6 kの先端フック部 5 6 mに係止されることにより、 カム従動部材 5 5力 その位置に維持される。 When the cam follower 55 is located at or near the upper end of the stroke in the vertical reciprocating motion, the lower end 55 k of the rib 55 e is connected to the tip hook of the locking hook 56 k. The cam follower 55 is held in that position by being locked to the portion 56m.
また、 カムプレート 4 4の回転動作に伴なつてカム従動部材 5 5が下降させら
れる際には、 上記リブ 5 5 eの下端部 5 5 kが上記係止フック 5 6 kの先端フッ ク部 5 6 mの上側テーパ面 5 6 tに沿って下降するとともに、 上端で片持ち支持 された係止フック 5 6 kが先端フック部 5 6 mが外側に移動するように弾性変位す ることにより、 カム従動部材 5 5が支障無く下降できるようになつている。 尚、 上記カム従動部材 5 5及びスライドガイド 5 6は、 以上のカム従動部材の 落下防止機構以外の部分については、 前述のもの 4 5及び 4 6とそれぞれ同様の 構成を備えている。 In addition, the cam follower 55 is lowered by the rotation of the cam plate 44. The lower end 55 k of the rib 55 e descends along the upper tapered surface 56 t of the tip hook 56 m of the locking hook 56 k and cantilever at the upper end. The supported locking hook 56 k is elastically displaced so that the tip hook 56 m moves outward, so that the cam follower 55 can be lowered without any trouble. The cam driven member 55 and the slide guide 56 have the same configuration as those of the above-described members 45 and 46 except for the mechanism for preventing the cam driven member from falling.
以上の構成を備えた自動薬液供給装置 1が通常どおり作動可能な状態 (ィンジ ケータ 3 3が緑色表示) において、 ユーザが装置 1を使用すべく吐出ノズノレ 2 6 の下方に手を差し出した場合 (図 2における仮想線参照) には、 検出センサ 3 2 がこの使用動作を検出し、 その検出信号を制御ュニット 3 0に出力する。 When the automatic chemical liquid supply device 1 having the above configuration is operable as usual (the indicators 33 and 33 are displayed in green), and the user extends his hand below the discharge nozzle 26 to use the device 1 ( In FIG. 2, the detection sensor 32 detects this use operation and outputs a detection signal to the control unit 30.
そして、 この検出信号に基づいてポンプ駆動機構 4 0の電動モータ 4 1が駆動 され、 その回転力が減速歯車ュニット 4 2を介してカム装置 4 3に伝達されて力 ムプレ一ト 4 4が回転駆動される。 このカムプレート 4 4の回転運動がカム従動 部材 4 5の直線運動に変換され、 このカム従動部材 4 5によって薬液容器 2 0の ポンプ機構 2 3の押圧へッド 2 5が押圧操作 (押し込み操作) されて、 吐出ノズ ル 2 6から一定量の薬液がユーザの手に向かって吐出されるようになっている。 本実施の形態では、 上述のように、 カム従動部材 4 5がポンプ機構 2 3の押圧 ヘッド 2 5を押し込む際に、 その押し込み速度が、 押し込みストローク期間中で きるだけ一定となるように、 カムプレート 4 4の周縁形状が設定されている。 以下、 このカムプレート 4 4及びその回転動作に伴なうカム従動部材 4 5の昇 降動作について説明する。 Then, the electric motor 41 of the pump drive mechanism 40 is driven based on the detection signal, and the rotational force is transmitted to the cam device 43 via the reduction gear unit 42 to rotate the force plate 44. Driven. The rotational movement of the cam plate 44 is converted into a linear movement of the cam follower member 45, and the cam follower member 45 presses the pressing head 25 of the pump mechanism 23 of the chemical solution container 20 (pressing operation). Then, a certain amount of the chemical is discharged from the discharge nozzle 26 toward the user's hand. In the present embodiment, as described above, when the cam driven member 45 pushes the pressing head 25 of the pump mechanism 23, the cam is driven so that the pushing speed is as constant as possible during the pushing stroke. The peripheral shape of the plate 4 4 is set. Hereinafter, the elevational movement of the cam plate 44 and the cam driven member 45 accompanying the rotation of the cam plate 44 will be described.
図 1 9は、 上記カムプレート 4 4の正面説明図である。 この図に示すように、 本実施の形態に係るカムプレート 4 4は、 卵型を若干偏平に変形させた周縁形状 を有し、 回転軸 4 4 sの軸心を中心 (回転中心 C s ) として矢印方向 (図 1 9に おける時計回り方向) に回転駆動されるものである。 FIG. 19 is an explanatory front view of the cam plate 44. As shown in this figure, the cam plate 44 according to the present embodiment has a peripheral shape obtained by slightly deforming the oval shape, and is centered on the axis of the rotating shaft 44 s (rotation center C s). It is driven to rotate in the direction of the arrow (clockwise in FIG. 19).
すなわち、 電動モータ 4 1が駆動されると、 カムプレート 4 4は点 C sを中心 として矢印方向に回転し、 点 P o (回転角 : φ = 0度) を始点として、 点 P 1 (回転角: ψ = 1 0 5度) , 点 Ρ 2 (回転角 : φ = 1 3 5度) , 点 Ρ 3 (回転
角: φ = 2 6 2 . 5度) の順で、 その周縁形状を規定する曲線に沿ってカム従動 部材 4 5の縦壁内面 4 5 dと摺接する。 That is, when the electric motor 41 is driven, the cam plate 44 rotates in the direction of the arrow around the point C s, and starts at the point P o (rotation angle: φ = 0 °) and starts at the point P 1 (rotation). Angle: ψ = 105 degrees), Point Ρ 2 (rotation angle: φ = 135 degrees), Point Ρ 3 (rotation Angle: φ = 262.5 degrees), and slides along the inner surface 45 d of the vertical wall of the cam driven member 45 along a curve that defines the peripheral shape.
図 2 1乃至図 2 4は、 上記カムプレート 4 4の回転に伴なうカムプレート 4 4 の周縁部とカム従動部材 4 5の縦壁内面 4 5 dとの摺接状態および該カム従動部 材 4 5の上下運動 (下降動作) を、 回転角 φ = 0度, 9 0度, 1 8 0度および 2 7 0度の順で示している。 FIGS. 21 to 24 show the state of sliding contact between the periphery of the cam plate 44 and the inner surface 45 d of the vertical wall of the cam driven member 45 along with the rotation of the cam plate 44, and the cam driven portion. The vertical movement (downward movement) of the material 45 is shown in the order of the rotation angles φ = 0, 90, 180, and 270 degrees.
また、 図 2 0は、 上記カムプレート 4 4の回転に伴なうカム従動部材 4 5の下 降量 Lの回転角に対する変化を示している。 尚、 この図 2 0及び後述する図 3 3 は、 カム装置を無負荷で駆動した場合 (つまり、 自動薬液供給装置に組み込んで 薬液容器のポンプ機構を駆動させた場合ではなく) の動作特性を示すものである c 本実施の形態では、 上記カムプレート 4 4の周縁形状を規定する曲線の所定部 分 (具体的には、 点 P 1から点 P 3の範囲の部分) S Aが、 カムプレート 4 4の 回転中心 C sを原点とする二次元極座標表示で、 式 r = a Θ ( rは動径、 Θは偏 角、 aは定数) により規定される渦巻き曲線 (所謂、 アルキメデス渦巻き曲線) で形成されている。 FIG. 20 shows a change in the amount of lowering L of the cam follower member 45 with respect to the rotation angle as the cam plate 44 rotates. FIG. 20 and FIG. 33 to be described later show the operating characteristics when the cam device is driven with no load (that is, not when the pump mechanism of the chemical solution container is driven by being incorporated in the automatic chemical solution supply device). C In the present embodiment, a predetermined portion of the curve defining the peripheral shape of the cam plate 44 (specifically, a portion in the range from the point P1 to the point P3) SA is the cam plate 4 A two-dimensional polar coordinate display with the rotation center C s as the origin, and a spiral curve defined by the equation r = a Θ (r is a radial, Θ is a declination, a is a constant) (so-called Archimedes spiral curve) It is formed with.
このアルキメデス渦巻き曲線は、 Θ = 0度の角度位置を始点 (r = 0 ) とする もので、 0 = 1 5 0度 (点 P 1 ) から 6 = 3 0 7 . 5度 (点!3 3 ) までの範囲が カムプレート 4 4の周縁形状を規定する曲線として適用されている。 The Archimedes spiral curve, the angular position of theta = 0 degree as to the starting point (r = 0), 0 = 1 5 0 degrees (point P 1) 6 = 3 0 7 . 5 degrees (point! 3 3 The range up to) is applied as a curve defining the peripheral shape of the cam plate 44.
上記アルキメデス渦巻き曲線 r = a Θにおける定数 aについては、 これが大き くなるほど、 カムプレート 4 4の外周が大きくなり電動モータ 4 1の負担が増す ものである。 また、 カムプレート 4 4の回転始点 (回転角 φ = 0度) における力 ムプレート 4 4の外周 (点 Ρ ο ) と回転中心 C sとの距離 bは、 これが大きくな るほどカム従動部材 4 5の下降量が小さくなるものである。 Regarding the constant a in the Archimedes spiral curve r = aΘ, the larger the constant a, the larger the outer circumference of the cam plate 44 and the greater the load on the electric motor 41. The distance b between the outer periphery (point Ρο) of the force plate 44 at the rotation start point (rotation angle φ = 0 °) of the cam plate 44 and the rotation center C s increases as the cam follower member 45 increases. Is reduced.
本実施の形態では、 薬液容器 2 0のポンプ機構 2 3の押し込み量について、 例 えば 1 8ミリメートル [mm] のストローク長さを確保し、 かつ、 カムプレート をできるだけコンパク トなものとするために、 上記定数 a及び bを、 a = 4 . 2 [mm] , b = 4 . 7 [mm] に設定した。 In the present embodiment, in order to secure a stroke length of, for example, 18 mm [mm] with respect to the pushing amount of the pump mechanism 23 of the chemical solution container 20 and to make the cam plate as compact as possible. The above constants a and b were set to a = 4.2 [mm] and b = 4.7 [mm].
また、 カムプレート 4 4の周縁形状のうち、 上記アルキメデス渦巻き曲線で規 定される部分 S A以外の部分 (つまり、 点 P oを含み点 P 3から点 P 1にまで至
る曲線部分) については、 カムプレート 4 4の滑らかな回転が得られるように、 異なる曲率半径の曲線を幾つ力 4且み合わせて滑らかに結ぶようにして形成した。 以上のようにして、 その周縁形状を規定する曲線のうち、 所定部分 (具体的に は、 点 P 1から点 P 3の範囲の部分) S Aが、 カムプレート 4 4の回転中心 C s を原点とするアルキメデス渦巻き曲線で形成されたカムプレート 4 4を設定した。 カムプレート 4 4の周縁部のうち上記アルキメデス渦巻き曲線で規定された部 分 S Aについては、 その周縁形状をなす曲線上を移動する点の角度変化に対する 移動速度 Vは一定である (v = d r Z d 0 = a ) ので、 図 2 0から良く分かるよ うに、 カムプレート 4 4の回転運動をカム従動部材 4 5の下降動作に変換する際 における移動速度 (つまり、 図 2 0のグラフにおける傾斜) は一定となる。 Also, of the peripheral shape of the cam plate 44, a portion other than the portion SA defined by the Archimedes spiral curve (that is, from the point P3 to the point P1 including the point Po). In order to obtain a smooth rotation of the cam plate 44, the curves having different radii of curvature were formed by connecting several curves 4 smoothly. As described above, a predetermined portion (specifically, a portion in a range from the point P1 to the point P3) of the curve defining the peripheral shape is obtained by setting the rotation center C s of the cam plate 44 to the origin. A cam plate 44 formed by an Archimedes spiral curve was set. For the portion SA defined by the Archimedes spiral curve in the peripheral portion of the cam plate 44, the moving speed V with respect to the angle change of the point moving on the curve forming the peripheral shape is constant (v = dr Z d 0 = a), so as can be clearly understood from FIG. 20, the moving speed (that is, the inclination in the graph of FIG. 20) when converting the rotational motion of the cam plate 44 into the descending motion of the cam follower member 45. Is constant.
これにより、 カムプレート 4 4の周縁部のうち上記アルキメデス渦卷き曲線で 規定された所定部分 S Aに対応するストローク範囲について、 上記カム従動部材 4 5の下降速度を一定にでき、 このカム従動部材 4 5を介して薬液容器 2 0の手 動ポンプ機構 2 3を作動させる際の作動速度を一定に維持し、 薬液の吐出状態を 均一で安定したものとすることができるのである。 Thereby, the descending speed of the cam follower 45 can be made constant over a stroke range corresponding to the predetermined portion SA defined by the Archimedes spiral curve in the peripheral portion of the cam plate 44. The operation speed at the time of operating the manual pump mechanism 23 of the chemical liquid container 20 via 45 can be kept constant, and the discharge state of the chemical liquid can be made uniform and stable.
また、 上記所定部分 S Aに対応するストローク範囲は、 上記カム従動部材 4 5 の往復直線動作に連動して押し込み動作と復帰動作とを行なう押圧へッド 2 5の 押し込みストロークにおける少なくとも略中間 (点 P 2 :回転角 ψ = 1 3 5度) から略終点 (点 Ρ 3 :回転角 ψ = 2 6 2 . 5度) を含んでいる。 尚、 上記押し込 みス トロークの終点 (つまり、 最大押し込み時) は、 厳密には回転角 = 2 6 4 . The stroke range corresponding to the predetermined portion SA is at least substantially at the middle (point) of the pressing stroke of the pressing head 25 performing the pressing operation and the returning operation in conjunction with the reciprocating linear operation of the cam driven member 45. From P 2: rotation angle ψ = 135 degrees) to the substantially end point (point Ρ 3: rotation angle ψ = 262.5 degrees). Strictly speaking, the end point of the pushing stroke (that is, at the time of maximum pushing) is the rotation angle = 264.
5度に対応するように設定されている。 It is set to correspond to 5 degrees.
従って、 薬液の吐出状態を評価する上で重要な上記範囲について、 カムプレー ト 4 4の回転運動をカム従動部材 4 5の往復直線動作に変換する際における移動 速度を一定にし、 これにより、 上記押圧ヘッド 2 5の押し込み速度を一定に維持 して薬液の吐出状態を均一で安定したものとすることができる。 Therefore, in the above-mentioned range which is important for evaluating the discharge state of the chemical solution, the moving speed at the time of converting the rotational movement of the cam plate 44 into the reciprocating linear movement of the cam follower member 45 is made constant, whereby By keeping the pressing speed of the head 25 constant, the discharge state of the chemical solution can be made uniform and stable.
更に、 図 2 0及び図 2 1乃至図 2 4から良く分かるように、 上記押圧ヘッド 2 5の押し込み動作期間に対応するカムプレート 4 4の回転角 φは 2 6 4 . 5度で あり、 1 8 0度よりも大きくなつている。 Further, as can be clearly understood from FIGS. 20 and 21 to 24, the rotation angle φ of the cam plate 44 corresponding to the pressing operation period of the pressing head 25 is 264.5 degrees, and 1 It is larger than 80 degrees.
尚、 検出センサ 3 2の 1回の検出で複数回の薬液吐出を行わせる場合において
は、 休止期間 (待ち時間) が吐出期間よりも短くなるので、 時間ロスがそれだけ 少なくて済むことになる。 In addition, in the case where the chemical solution is discharged a plurality of times by one detection of the detection sensor 32, Since the pause period (waiting time) is shorter than the discharge period, the time loss can be reduced accordingly.
図 3 2乃至図 3 8は、 比較例としての円形の偏心カムプレート 1 4 4及びこれ を組み込んだ自動薬液供給装置の作動特性を示すものである。 FIGS. 32 to 38 show the operating characteristics of a circular eccentric cam plate 144 as a comparative example and an automatic chemical liquid supply device incorporating the same.
図 3 2に示すように、 この比較例では、 カムプレート 1 4 4の周縁形状は単純 な円形で、 回転軸 1 4 4 sの軸心 C s ' (回転中心) をその円の中心からオフセ ット (偏心) させて構成されている。 As shown in FIG. 32, in this comparative example, the peripheral shape of the cam plate 144 is a simple circle, and the axis C s ′ (center of rotation) of the rotating shaft 144 s is offset from the center of the circle. (Eccentric).
このカムプレート 1 4 4の場合には、 その回転に伴なうカム従動部材 1 4 5の 移動動作 (押圧ヘッドの押し込み動作) は、 図 3 3に示すように不等速なものと なる。 In the case of the cam plate 144, the movement (movement of the pressing head) of the cam follower 144 accompanying the rotation thereof is not uniform as shown in FIG.
また、 この比較例のカムプレート 1 4 4を用いた場合には、 カム従動部材 1 4 5の 1往復 (カムプレート 1 4 4の 1回転) の作動における押し込み動作期間 (回転角 φ = 0度から φ = 1 8 0度) と復帰動作期間 (回転角 φ = 1 8 0度から ^ = 3 6 0度) とが等しくなる。 従って、 このような一般的な円形の偏心カムプ レート 1 4 4と本実施の形態に係るカムプレート 4 4とを比較した場合、 本実施 の形態のカムプレート 4 4の方が、 同じ仕事をより大きな回転角で行うこととな り、 モータ 4 1及び減速歯車ュニッ ト 4 2の負荷が低減され、 また、 消費電流も 低減されるのである。 When the cam plate 144 of this comparative example is used, the pushing operation period (rotation angle φ = 0 degree) in the operation of one reciprocation of the cam driven member 144 (one rotation of the cam plate 144) is performed. From φ = 180 degrees) and the return operation period (rotation angle from φ = 180 degrees to ^ = 360 degrees). Therefore, when comparing such a general circular eccentric cam plate 144 with the cam plate 44 according to the present embodiment, the cam plate 44 of the present embodiment performs the same work more. Since the rotation is performed at a large rotation angle, the load on the motor 41 and the reduction gear unit 42 is reduced, and the current consumption is also reduced.
図 3 4乃至図 3 7は、 上記カムプレート 1 4 4の回転に伴なうカムプレート 1 4 4の周縁部と力ム従動部材 1 4 5の縦壁内面 1 4 5 dとの摺接状態および該カ ム従動部材 1 4 5の上下運動 (下降動作) を、 回転角 φ = 0度, 9 0度, 1 8 0 度および 2 7 0度の順で示している。 FIGS. 34 to 37 show the state of sliding contact between the peripheral edge of the cam plate 144 and the inner surface of the vertical wall 144 of the force driven member 144 along with the rotation of the cam plate 144. The vertical movement (downward movement) of the cam driven member 145 is shown in the order of rotation angles φ = 0 °, 90 °, 180 °, and 270 °.
尚、 この比較例におけるカム従動部材 1 4 5及びスライドガイ ド 1 4 6は、 本 実施の形態に係るカム従動部材 4 5及びスライドガイド 4 6と全く同一の構成を 有し、 同一の作用をなすものである。 また、 この比較例のカムプレート 1 4 4の 場合には、 カムプレート 1 4 4の周縁部がカム従動部材 1 4 5の縦壁内面 1 4 5 dと常に摺接しているので、 モータが停止してカムプレート 1 4 4の回転が止ま つても、 カム従動部材 1 4 5はカムプレート 1 4 4によって直接に支持される。 従って、 前述のような落下防止機構は不要である。
次に、 本実施の形態 (本発明実施例) に係るカムプレート 44を組み込んだ自 動薬液供給装置 1と、 上記比較例に係るカムプレート 144を組み込んだ自動薬 液供給装置とについて、 その特性を比較する比較試験を行った。 この比較試験は、 カムプレート以外は全く同一の条件で行った。 試験条件の概略を以下に示す。 '電源: 6ボルト [V] (単 1型アルカリ電池 4本) Note that the cam driven member 144 and the slide guide 144 in this comparative example have exactly the same configuration as the cam driven member 45 and the slide guide 46 according to the present embodiment, and have the same operation. What to do. In the case of the cam plate 144 of this comparative example, the motor is stopped because the peripheral edge of the cam plate 144 is always in sliding contact with the inner surface 144 d of the vertical wall of the cam driven member 144. Thus, even if the rotation of the cam plate 144 stops, the cam driven member 144 is directly supported by the cam plate 144. Therefore, the above-described fall prevention mechanism is not required. Next, the characteristics of the automatic chemical liquid supply device 1 incorporating the cam plate 44 according to the present embodiment (Example of the present invention) and the automatic chemical liquid supply device incorporating the cam plate 144 according to the comparative example are described. Were compared. This comparative test was performed under exactly the same conditions except for the cam plate. The outline of the test conditions is shown below. 'Power supply: 6 volts [V] (4 x D-size alkaline batteries)
-減速歯車ュニットの減速比: 1/60. 75 -Reduction ratio of reduction gear unit: 1 / 60.75
■薬液容器:噴霧ノズル型手動ポンプ付き ■ Drug container: with spray nozzle type manual pump
-薬液: ヒビスコール -Chemical solution: Hibiscol
-カムプレート, カム従動部材およびスライ ドガイドの材質:全て樹脂製 -Material of cam plate, cam follower and slide guide: All resin
·摺接部の潤滑剤:シリコングリース · Sliding contact lubricant: silicone grease
本試験では、 自動薬液供給装置作動中のモータ負荷 ·電圧 ·電流値などを測定 した。 測定結果の一例を、 図 25 (本発明実施例) と図 38 (比較例) に示す。 また、 本試験に基づいて得られた各種特性値は以下の通りであった。 In this test, the motor load, voltage, current value, etc., during operation of the automatic chemical liquid supply device were measured. One example of the measurement results is shown in FIG. 25 (Example of the present invention) and FIG. 38 (Comparative example). Various characteristic values obtained based on this test were as follows.
-平均電圧 (初期 10サイクルの平均値) -Average voltage (average value of initial 10 cycles)
本発明実施例: 5.854 [V] /比較例: 5. 627 [V] Example of the present invention: 5.854 [V] / Comparative example: 5.627 [V]
-平均電流 (初期 10サイクルの平均値) -Average current (average value of initial 10 cycles)
本発明実施例: 0. 543 [A] Z比較例: 0. 705 [A] Example of the present invention: 0.543 [A] Z Comparative example: 0.705 [A]
-最大負荷 (初期 10サイクル中) -Maximum load (during initial 10 cycles)
本発明実施例: 2. 504 [ k g f ] Z比較例: 2.408 [k g f ] Example of the present invention: 2.504 [kgf] Z Comparative example: 2.408 [kgf]
· 10万サイクルに対する消費電流 (データに基づく演算値) · Current consumption for 100,000 cycles (calculated value based on data)
本発明実施例: 15908 CmAh] Z比較例: 25777 [mAh] Inventive Example: 15908 CmAh] Z Comparative Example: 25777 [mAh]
.押圧へッド 25の押し込みストローク時間 .Pressing stroke time of pressing head 25
本発明実施例: 0.78 [秒] 比較例: 0. 90 [秒] Example of the present invention: 0.78 [second] Comparative example: 0.90 [second]
以上より、 本発明実施例の場合には、 比較例に比べて、 消費電流が少なくて済 み電池寿命が長くなる。 また、 押圧ヘッド 25の押し込みス トローク時間が短く なる。 ス トローク長さは同じであるので、 換言すれば、 押し込み速度が大きくな る。 特に、 薬液を噴霧状態で吐出させる場合 (所謂、 スプレーポンプの場合) や 石鹼等を泡状で吐出させる場合 (所謂、 フォーミングポンプの場合) には、 この 押し込み速度が遅ければ、 良好な吐出状態が得られない場合が生じるが、 本発明
実施例では、 十分な押し込み速度を確保できることが分かつた。 As described above, in the example of the present invention, the current consumption is smaller and the battery life is longer than in the comparative example. In addition, the pressing stroke time of the pressing head 25 is shortened. Since the stroke length is the same, in other words, the pushing speed increases. In particular, when the chemical liquid is discharged in a spray state (a so-called spray pump) or when stones or the like are discharged in a foam state (a so-called forming pump), if the pushing speed is low, good discharge is achieved. In some cases, a state cannot be obtained. In the examples, it has been found that a sufficient pushing speed can be secured.
ところで、 上記自動薬液供給装置 1は、 図 1に示す状態でテーブル等の平坦な 個所に載置してテーブル載置式の装置として使用することができるが、 図 2 6に 示すように、 装置ケース 1 0の下側にケース本体 1 1に対して前方へ略垂直に突 き出すトレィ 7 0を取り付けることができる。 By the way, the above-mentioned automatic chemical solution supply device 1 can be used as a table mounting type device by mounting it on a flat place such as a table in the state shown in FIG. 1, but as shown in FIG. A tray 70 projecting substantially vertically forward from the case body 11 can be attached to the lower side of the case 10.
また、 図 2 8に示すように、 上記自動薬液供給装置 1では、 装置ケース 1 0の ケース本体 1 0の背面に複数の取付穴 1 1 kが設けられており、 装置ケース 1 0 を壁に取り付けて壁掛け式の装置として使用することもできるようになつている。 この壁掛け式とした場合には、 ユーザの利便性を高めるために上記トレイ 7 0が 標準的に取り付けられる。 Further, as shown in FIG. 28, in the automatic chemical liquid supply device 1, a plurality of mounting holes 11 k are provided on the back surface of the case body 10 of the device case 10, and the device case 10 is mounted on a wall. It can be mounted and used as a wall-mounted device. In the case of this wall-mounted type, the tray 70 is mounted as a standard in order to enhance user convenience.
以下、 このトレィ 7 0を装置ケース 1 0に対して着脱可能に取り付ける取付構 造について説明する。 Hereinafter, an attachment structure for detachably attaching the tray 70 to the device case 10 will be described.
上記トレィ 7 0は、 より好ましくは樹脂製で、 図 2 6及び図 2 7から良く分か るように、 その前部に凹状の受け皿部 7 1を有し、 その後部には、 該トレイ 7 0 を装置ケース 1 0のケース本体 1 1の底面側に取り付けるための取付部 7 2が形 成されている。 この取付部 7 2の上面 (取付面) 7 2 aの左右側縁部の略中央に は一対のガイド片 7 3が設けられている。 また、 上記取付面 7 2 aの前後方向に おける所定箇所には、 幅方向に延びる係止フック Ί 4が形成されている。 The tray 70 is more preferably made of resin, and has a concave receiving portion 71 at its front portion, as can be clearly seen from FIGS. 26 and 27, and has a tray 7 at its rear portion. A mounting portion 72 is formed for mounting 0 on the bottom side of the case body 11 of the device case 10. A pair of guide pieces 73 is provided substantially at the center of the left and right side edges of the upper surface (mounting surface) 72 a of the mounting portion 72. A locking hook 4 extending in the width direction is formed at a predetermined location in the front-rear direction of the mounting surface 72a.
該係止フック 7 4は、 図 3 0及び図 3 1に詳しく示すように、 上方へ略垂直に 延びる基部 7 4 aと、 該基部 7 4 aの先端側から略垂直に (つまり、 取付面 7 2 aと略平行に) 突き出す係止部 7 4 bとで略 L字状に形成されている。 更に、 よ り好ましくは、 該係止部 7 4 bの途中の適所には、 下向に突出する所定高さの微 小凸部 7 4 cが設けられている As shown in detail in FIGS. 30 and 31, the locking hook 74 includes a base 74 a extending substantially vertically upward, and substantially vertically extending from the tip side of the base 74 a (that is, the mounting surface). It is formed substantially in an L-shape with the locking portion 74 b protruding. More preferably, a small convex portion 74c having a predetermined height and projecting downward is provided at an appropriate position in the middle of the locking portion 74b.
一方、 上記装置ケース 1 0のケース本体 1 1の底面側には、 図 2 7及び図 2 9 から良く分かるように、 左右側部の縦壁 6 1と前後の縦壁 6 2 , 6 3と左右方向 に延びる中間縦壁 6 4とを備えたトレイ着脱部 6 0が設けられている。 上記各縦 壁 6 1, 6 2 , 6 3, 6 4は、 いずれもケース本体 1 1の底面 1 1 bから下方へ略 垂直に延びて形成されている。 On the other hand, as can be clearly seen from FIGS. 27 and 29, the left and right vertical walls 61 and the front and rear vertical walls 6 2 and 6 3 are provided on the bottom side of the case body 11 of the device case 10. A tray attaching / detaching portion 60 having an intermediate vertical wall 64 extending in the left-right direction is provided. Each of the vertical walls 61, 62, 63, and 64 is formed to extend substantially vertically downward from the bottom surface 11 b of the case body 11.
上記中間縦壁 6 4は、 前側縦壁 6 2と後側縦壁 6 3との間にあり、 トレイ側の
係止フック 7 4に対応した箇所に配置されている。 この中間縦壁 6 4に上記係止 フック 7 4の係止部 7 4 bを揷通させ得るスロット部 6 4 hが形成されている。 尚、 このスロッ ト部 6 4 hを形成するために、 後側縦壁 6 3にも型抜き用のスロ ット部 6 3 hが設けられている。 The intermediate vertical wall 6 4 is located between the front vertical wall 6 2 and the rear vertical wall 6 3. It is arranged at the position corresponding to the locking hook 74. A slot portion 64 h through which the locking portion 74 b of the locking hook 74 can pass is formed in the intermediate vertical wall 64. In order to form the slot portion 64 h, the rear vertical wall 63 is also provided with a slot portion 63 h for die cutting.
そして、 上記トレィ 7 0をケース本体 1 1のトレイ着脱部 6 0に取り付ける際 には、 図 3 0及び図 3 1に詳しく示されるように、 まず、 トレイ 7 0の取付部 7 2をケース本体 1 1のトレイ着脱部 6 0の下方に位置させ (図 3 0参照) 、 係止 フック 7 4の係止部 7 4 bを中間縦壁 6 4のスロット部 6 4 hに挿通させる。 こ の状態で、 ケース本体 1 1の前側および後側の縦壁 6 2及び 6 3の先端がトレイ 7 0の取付面 7 2 aに対向している (図 3 1参照) 。 尚、 トレイ 7 0の幅方向に ついては、 左右のガイド片 7 3がトレイ着脱部 6 0の左右側部の縦壁 6 1の内面 でガイドされることにより、 移動が規制されている。 When attaching the tray 70 to the tray attaching / detaching portion 60 of the case main body 11, first, as shown in detail in FIGS. 30 and 31, first attach the mounting portion 72 of the tray 70 to the case main body. 11. Position the tray below the tray attaching / detaching part 60 (see FIG. 30), and insert the locking part 74 b of the locking hook 74 into the slot part 64 h of the intermediate vertical wall 64. In this state, the front ends of the front and rear vertical walls 62 and 63 of the case body 11 face the mounting surface 72a of the tray 70 (see FIG. 31). In the width direction of the tray 70, the movement is regulated by the left and right guide pieces 73 guided by the inner surfaces of the vertical walls 61 on the left and right sides of the tray attaching / detaching portion 60.
上記前側および後側の縦壁 6 2及び 6 3の上下方向長さは上記係止フック 7 4 の基部 7 4 aの高さよりも長く設定されており、 図 3 1に示されたトレイ装着状 態では、 トレイ 7 0の上下方向の移動および回転は確実に規制される。 The vertical length of the front and rear vertical walls 62 and 63 is set to be longer than the height of the base 74a of the locking hook 74, and the tray mounting state shown in FIG. 31 is set. In this state, the movement and rotation of the tray 70 in the vertical direction are reliably restricted.
また、 上記係止部 7 4 bをスロット部 6 4 hに挿通させる際には、 より好まし くは、 上記係止フック 7 4を持ち上げるようにして取付面 7 2 aを若干上方へ弾 性変位させて挿通作業が行われる。 When inserting the locking portion 74b into the slot portion 64h, more preferably, the mounting surface 72a is slightly upwardly elastic by lifting the locking hook 74. The insertion operation is performed with the displacement.
従って、 図 3 1に示す装着状態では、 係止部 7 4 bは、 スロッ ト部 6 4 hに揷 通された上で取付面 7 2 aの弾性力によって下方に付勢されており、 水平方向の 力が加わっても不用意にスロット部 6 4 hから抜け落ちることはなレ、。 Accordingly, in the mounting state shown in FIG. 31, the locking portion 74b is urged downward by the elastic force of the mounting surface 72a after passing through the slot portion 64h, and Even if force is applied in the direction, it will not accidentally fall out of the slot 6 4 h.
更に、 上記係止フック 7 4の係止部 7 4 bの途中には、 下方に突出する所定高 さの微小凸部 7 4 cが設けられており、 係止部 7 4 bがスロッ ト部 6 4 hに揷通 して係止された状態で、 上記微小凸部 7 4 cがスロッ ト部 6 4 hの後端側におい て中間縦壁 6 4に係止され、 係止部 7 4 bがスロット部 6 4 hから不用意に抜け 落ちることをより確実に防止している。 Further, a small convex portion 74c having a predetermined height protruding downward is provided in the middle of the locking portion 74b of the locking hook 74, and the locking portion 74b is a slot portion. The small convex portion 74c is locked to the intermediate vertical wall 64 at the rear end side of the slot portion 64h while being locked through the hole 64h. This ensures that b does not accidentally fall out of the slot 64 h.
この微小凸部 7 4 cの高さは、 トレイ 7 0をケース本体 1 1から取り外す際に、 係止フック 7 4を持ち上げるようにトレイ 7 0の取付面 7 0 aを上方に弾性変位 させ、 上記係止部 7 4 bを中間縦壁 6 4のスロット部 6 4 hから比較的容易に抜
脱できるように、 適当に設定されている。 When the tray 70 is removed from the case body 11, the mounting surface 70 a of the tray 70 is elastically displaced upward so as to lift the locking hook 74 when removing the tray 70 from the case body 11. The above-mentioned locking portion 7 4 b is relatively easily removed from the slot portion 6 4 h of the intermediate vertical wall 64. It is set appropriately so that you can escape.
このようにして係止部 7 4 bを上記スロット部 6 4 hから抜脱することにより、 トレイ 7 0を簡単にケース本体 1 1のトレイ着脱部 6 0から取り外すことができ る。 The tray 70 can be easily removed from the tray attaching / detaching portion 60 of the case body 11 by pulling out the locking portion 74b from the slot portion 64h in this manner.
以上のように、 本実施の形態によれば、 装置ケース 1 0のケース本体 1 1にに 対するトレイ 7 0の脱着が簡単であるので、 例えば、 自動薬液供給装置 1を壁掛 け式のものとして使用する場合でも、 ケース本体 1 1を壁に固定したままでトレ ィ 7 0を取り外すことが可能で、 トレイ 7 0の清掃あるいは消毒作業も簡単に行 えるのである。 As described above, according to the present embodiment, the tray 70 can be easily attached to and detached from the case main body 11 of the device case 10. For example, the automatic chemical solution supply device 1 can be a wall-mounted type. Even when used, the tray 70 can be removed while the case body 11 is fixed to the wall, so that the tray 70 can be easily cleaned or disinfected.
尚、 本実施の形態は、 周縁形状を規定する曲線の一部がアルキメデス渦巻き曲 線で形成されたカムプレートを備えたカム装置を自動薬液供給装置に組み込んで 用いた場合についてのものであつたが、 上記カム装置は、 かかる場合に限らず、 カムプレートの回転運動の少なくとも一部の範囲を等速の直線運動に変換するこ とが望まれる他の装置や機器等にも適用することができるものである。 The present embodiment relates to a case where a cam device having a cam plate in which a part of a curve defining a peripheral shape is formed by an Archimedes spiral curve is used by being incorporated in an automatic chemical liquid supply device. However, the above-described cam device is not limited to such a case, and may be applied to other devices and devices where it is desired to convert at least a part of the rotational motion of the cam plate into linear motion at a constant speed. You can do it.
このように、 本発明は、 以上の実施態様に限定されるものではない。 また、 そ の要旨を逸脱しない範囲において、 種々の改良あるいは設計上の変更などが可能 であることは言うまでもなレ、。 産業上の利用可能性 Thus, the present invention is not limited to the above embodiments. Needless to say, various improvements or design changes can be made without departing from the spirit of the invention. Industrial applicability
以上のように、 本発明に係るカム装置によれば、 カムプレートの回転運動を力 ム従動部材の直線移動動作に変換する際における移動速度を一定にすることがで きるので、 例えば、 カム従動部材を介して薬液容器の手動ポンプ機構を作動させ る形式の自動薬液供給装置に組み込んで、 薬液の吐出状態を均一で安定したもの とするのに有効である。 また、 本発明の自動薬液供給装置は、 カム従動部材を介 して薬液容器の手動ポンプ機構を作動させる際の作動速度を一定に維持し、 薬液 の吐出状態を均一で安定したものとすることができるので、 例えば、 薬液の噴出 状態を良好な霧状あるいは泡状に保つことが求められる薬液供給に有効であり、 また、 自動薬液供給装置のカムプレートに駆動力を付与するモータの負荷および 消費電流を低減するのに有効である。 更に、 本発明に係る自動薬液供給装置のト
レイ取付構造は、 ケース体に対するトレイの脱着が簡単であるので、 例えば壁掛 け式の自動薬液供給装置では、 ケース体を壁に固定したままでトレィを取り外す ことができ、 トレイの清掃あるいは消毒作業を簡単に行えるようにする上で有効 である。
As described above, according to the cam device according to the present invention, the rotational speed of the cam plate when converting the rotational movement of the cam plate into the linear movement operation of the force driven member can be kept constant. It is effective to make the discharge state of the chemical liquid uniform and stable by incorporating it into an automatic chemical liquid supply device that operates the manual pump mechanism of the chemical liquid container via a member. Further, in the automatic chemical liquid supply device of the present invention, the operating speed at the time of operating the manual pump mechanism of the chemical liquid container via the cam driven member is kept constant, and the discharge state of the chemical liquid is made uniform and stable. Therefore, for example, it is effective for supplying a chemical solution in which it is required to keep the ejection state of the chemical solution in a good mist state or a foam state, and a load of a motor for applying a driving force to a cam plate of an automatic chemical solution supply device and This is effective for reducing current consumption. Further, the automatic chemical liquid supply device according to the present invention has a The tray mounting structure allows the tray to be easily attached to and detached from the case body.For example, in the case of a wall-mounted automatic chemical solution supply device, the tray can be removed while the case body is fixed to the wall, and the tray can be cleaned or disinfected. This is effective in making it easy to perform
Claims
1 . 所定の周縁形状を有し所定部位に回転中心が設定されたカムプレートと、 該 カムプレー卜の周縁部に摺接し得る摺接部を有するカム従動部材とを備え、 上記 カムプレートの回転動作に連動して上記カム従動部材が直線運動を行うようにし たカム装置であって、 1. A cam plate having a predetermined peripheral shape and a rotation center set at a predetermined portion, and a cam driven member having a sliding contact portion capable of slidingly contacting the peripheral portion of the cam plate. A cam device in which the cam follower member performs a linear motion in conjunction with
上記カムプレートの周縁形状の所定部分が、 上記回転中心を原点とする二次元 極座標表示で、 式 r = a 0 ( rは動径、 0は偏角、 aは定数) により規定される 渦卷き曲線で形成されていることを特徴とする力ム装置。 A predetermined part of the peripheral shape of the cam plate is a two-dimensional polar coordinate display with the rotation center as the origin, and is defined by a formula r = a 0 (where r is a radial radius, 0 is a declination, and a is a constant). A force device formed of a curved curve.
2 . 手動ポンプ機構を備えた薬液容器と、 上記手動ポンプ機構を駆動するポンプ 駆動機構と、 該ポンプ駆動機構に駆動電力を供給する電力供給部と、 ユーザの使 用動作を検出する検出センサと、 該検出センサからの出力信号に応じて上記ボン プ駆動機構の作動を制御する制御ュニットとを備え、 上記検出センサがユーザの 使用動作を検出した際には、 上記ポンプ駆動機構によって上記手動ポンプ機構が 駆動され、 上記薬液容器内の薬液を自動的に供給できるようにした自動薬液供給 装置であって、 2. A drug solution container having a manual pump mechanism, a pump drive mechanism for driving the manual pump mechanism, a power supply unit for supplying drive power to the pump drive mechanism, and a detection sensor for detecting a user's use operation. A control unit that controls the operation of the pump driving mechanism in accordance with an output signal from the detection sensor. When the detection sensor detects a user's use operation, the pump driving mechanism causes the manual pump to operate. An automatic chemical solution supply device, wherein a mechanism is driven to automatically supply a chemical solution in the chemical solution container,
上記ポンプ駆動機構は、 上記制御ュニットに接続された電動モータを備えると ともに、 該電動モータの出力軸に連繋されたカムプレートと、 該カムプレートの 周縁部に摺接可能に配設されカムプレートの回転動作に連動して往復直線動作を 行なうことにより上記手動ポンプ機構を駆動するカム従動部材とを有するカム装 置を備え、 The pump drive mechanism includes an electric motor connected to the control unit, a cam plate connected to an output shaft of the electric motor, and a cam plate slidably provided on a periphery of the cam plate. A cam device having a cam driven member that drives the manual pump mechanism by performing a reciprocating linear operation in conjunction with the rotational operation of
上記カムプレートの周縁形状の所定部分が、 カムプレートの回転中心を原点と する二次元極座標表示で、 式 r = a Θ ( rは動径、 Θは偏角、 aは定数) により 規定される渦巻き曲線で形成されていることを特徴とする自動薬液供給装置。 A predetermined portion of the peripheral shape of the cam plate is expressed in a two-dimensional polar coordinate system with the center of rotation of the cam plate as an origin, and is defined by an equation r = a Θ (where r is a radius, Θ is a declination, and a is a constant). An automatic chemical liquid supply device characterized by being formed in a spiral curve.
3 . 上記手動ポンプ機構は上記カムプレ一トの回転に伴なうカム従動部材の往復 直線動作に連動して押し込み動作と復帰動作とを行なうへッド部を備えており、 該へッド部の押し込みストロ一クにおける少なくとも略中間から略終点を含む領 域に対応するカムプレート周縁部が上記渦巻き曲線で形成されていることを特徴 とする請求の範囲第 2項記載の自動薬液供給装置。
3. The manual pump mechanism has a head portion that performs a pushing operation and a returning operation in conjunction with the reciprocating linear operation of the cam driven member accompanying the rotation of the cam plate. 3. The automatic chemical liquid supply device according to claim 2, wherein a peripheral portion of the cam plate corresponding to an area including at least a substantially middle to a substantially end point in the pushing stroke of the cam plate is formed by the spiral curve.
4 . 上記手動ポンプ機構は上記カムプレートの回転に伴なうカム従動部材の往復 直線動作に連動して押し込み動作と復帰動作とを行なうへッド部を備えており、 該へッド部の押し込み動作期間に対応する上記カムプレートの回転角が 1 8 0度 よりも大きくなるように、 上記カムプレートの周,緣形状が設定されていることを 特徴とする請求の範囲第 2項記載の自動薬液供給装置。 4. The manual pump mechanism has a head portion that performs a pushing operation and a returning operation in conjunction with the reciprocating linear operation of the cam follower member accompanying the rotation of the cam plate. The circumference and the 緣 shape of the cam plate are set so that the rotation angle of the cam plate corresponding to the pushing operation period is larger than 180 degrees. Automatic chemical liquid supply device.
5 . 上記カム従動部材は上下方向の直線動作を行なうものであり、 上記カムプレ ートの回転動作が停止された際に、 上記カム従動部材の自重による落下を防止す る落下防止機構が設けられていることを特徴とする請求の範囲第 2項〜第 4項の レ、ずれか一に記載の自動薬液供給装置。 5. The cam follower performs a linear motion in the vertical direction, and is provided with a fall prevention mechanism for preventing the cam follower from falling due to its own weight when the rotation of the cam plate is stopped. 5. The automatic chemical liquid supply device according to claim 2, wherein the automatic chemical liquid supply device is characterized in that:
6 . 手動ポンプ機構を備えた薬液容器と、 上記手動ポンプ機構を駆動するポンプ 駆動機構と、 該ポンプ駆動機構に駆動電力を供給する電力供給部と、 ユーザの使 用動作を検出する検出センサと、 該検出センサからの出力信号に応じて上記ボン プ駆動機構の作動を制御する制御ュニットとを備え、 上記検出センサがユーザの 使用動作を検出した際には、 上記ポンプ駆動機構によって上記手動ポンプ機構が 駆動され、 上記薬液容器内の薬液を自動的に供給できるようにした自動薬液供給 装置のケース体の底面側に前方へ略垂直に突き出すトレイを着脱可能に取り付け るトレィ取付構造であって、 6. A drug solution container having a manual pump mechanism, a pump drive mechanism for driving the manual pump mechanism, a power supply unit for supplying drive power to the pump drive mechanism, and a detection sensor for detecting a user's use operation. A control unit that controls the operation of the pump driving mechanism in accordance with an output signal from the detection sensor. When the detection sensor detects a user's use operation, the pump driving mechanism causes the manual pump to operate. A tray mounting structure in which a mechanism is driven to detachably mount a tray protruding substantially vertically forward on a bottom side of a case body of an automatic chemical liquid supply device capable of automatically supplying the chemical liquid in the chemical liquid container. ,
上記トレイの後部に上記ケース体の底面側への取付面が設けられ、 該取付面の 所定部位に、 上方へ略垂直に延びる基部と、 該基部の先端側から略垂直に突き出 す係止部とを備えた係止フックが設けられる一方、 上記ケース体の底面側には、 上記係止フックの係止部を揷通させ得るスロット部を備えた中間縦壁と、 該中間 の前方および後方に位置し上記係止フックの基部よりも上下方向に長い前側およ び後側の縦壁がそれぞれ設けられ、 At the rear of the tray, a mounting surface for the bottom surface side of the case body is provided. At a predetermined portion of the mounting surface, a base extending substantially vertically upward, and a locking portion protruding substantially vertically from the distal end side of the base. And an intermediate vertical wall provided with a slot portion through which the engaging portion of the engaging hook can pass, and a front and a rear of the intermediate portion on the bottom side of the case body. Front and rear vertical walls which are longer in the vertical direction than the base of the locking hook,
上記トレイをケース体の底面側に取り付けた際には、 上記係止フックの係止部 が上記中間縦壁のス口ット部に挿通して係止されるとともに、 上記前側および後 側の縦壁の先端が上記トレイの取付面に対向していることを特徴とする自動薬液 When the tray is mounted on the bottom side of the case body, the locking portion of the locking hook is inserted into the slot of the intermediate vertical wall and locked, and the front and rear sides are locked. An automatic chemical liquid characterized in that a tip of a vertical wall faces a mounting surface of the tray.
7 . 上記係止フックの係止部の途中には、 上下方向に突出する所定高さの微小凸 部が設けられていることを特徴とする請求の範囲第 6項記載の自動薬液供給装置。
7. The automatic chemical solution supply device according to claim 6, wherein a minute convex portion having a predetermined height is provided in the middle of the locking portion of the locking hook so as to project vertically.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33970699A JP2001153036A (en) | 1999-11-30 | 1999-11-30 | Cam device, automatic chemical feeder with the cam device, and tray fitting structure of automatic chemical feeder |
JP11/339706 | 1999-11-30 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2001040648A1 true WO2001040648A1 (en) | 2001-06-07 |
Family
ID=18330044
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2000/006125 WO2001040648A1 (en) | 1999-11-30 | 2000-09-08 | Cam device, automatic chemical feed device with the cam device, and tray mounting structure of the automatic chemical feed device |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP2001153036A (en) |
TW (1) | TW475030B (en) |
WO (1) | WO2001040648A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20030046751A (en) * | 2001-12-06 | 2003-06-18 | 삼성전자주식회사 | Television for receiving tele-text |
FR2868343A1 (en) * | 2004-04-01 | 2005-10-07 | Pixxent Soc Par Actions Simpli | Fluid e.g. perfume, spraying system, has actuating device comprising motor which is controlled by detection device forming control unit, and mechanism which presses spraying valve is coupled with motor |
Families Citing this family (8)
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JP5220138B2 (en) * | 2011-01-13 | 2013-06-26 | 正樹 伊藤 | Automatic liquid dispenser |
JP2017001722A (en) * | 2015-06-12 | 2017-01-05 | 日本電産サンキョー株式会社 | Liquid supply device |
US20180014878A1 (en) * | 2016-07-13 | 2018-01-18 | Biosense Webster (Israel) Ltd. | Diaphragm pumps for medical applications |
JP6977493B2 (en) * | 2017-11-13 | 2021-12-08 | サンスター株式会社 | Liquid oral composition feeder |
JP6856044B2 (en) * | 2018-03-26 | 2021-04-07 | 横浜ゴム株式会社 | Automatic soapy water supply mechanism for aircraft restroom units |
JP7217995B2 (en) * | 2020-09-30 | 2023-02-06 | 株式会社サンセイアールアンドディ | game machine |
JP2022077630A (en) * | 2020-11-12 | 2022-05-24 | 昭 田中 | Non-contact type operation device |
CN112610674A (en) * | 2020-12-01 | 2021-04-06 | 广州市昊志机电股份有限公司 | Cam type wave generator and harmonic reducer |
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- 2000-09-15 TW TW89118965A patent/TW475030B/en not_active IP Right Cessation
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JPH05172053A (en) * | 1990-05-15 | 1993-07-09 | L'oreal Sa | Compression equipment |
JPH04171287A (en) * | 1990-11-02 | 1992-06-18 | Carex Syst Inc | Electronically controlled fluid dispenser |
JP3010836U (en) * | 1994-11-02 | 1995-05-09 | 株式会社フタバ化学 | Liquid storage container with mounting table |
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KR20030046751A (en) * | 2001-12-06 | 2003-06-18 | 삼성전자주식회사 | Television for receiving tele-text |
FR2868343A1 (en) * | 2004-04-01 | 2005-10-07 | Pixxent Soc Par Actions Simpli | Fluid e.g. perfume, spraying system, has actuating device comprising motor which is controlled by detection device forming control unit, and mechanism which presses spraying valve is coupled with motor |
Also Published As
Publication number | Publication date |
---|---|
TW475030B (en) | 2002-02-01 |
JP2001153036A (en) | 2001-06-05 |
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