WO2001028732A1 - Friction stir spot welding method and apparatus - Google Patents
Friction stir spot welding method and apparatus Download PDFInfo
- Publication number
- WO2001028732A1 WO2001028732A1 PCT/NO2000/000344 NO0000344W WO0128732A1 WO 2001028732 A1 WO2001028732 A1 WO 2001028732A1 NO 0000344 W NO0000344 W NO 0000344W WO 0128732 A1 WO0128732 A1 WO 0128732A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- shoulder
- pin
- friction stir
- welding
- members
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
- B23K20/125—Rotary tool drive mechanism
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
Definitions
- the present invention relates to a new improved method of friction stir welding of members, more particularly to a spot welding method, and furthermore to apparatuses to conduct such method.
- Friction stir welding is a new friction welding process representing a disruptive welding technology.
- the principles of the process and applied apparatus disclosed by WO93/10935 are based on a relative cyclic movement between a non- consumable probe of a harder material than the workpieces to be joined and the workpieces. Urging the rotating probe into the assembled adjacent workpieces along their joining line creates a plasticized region in the workpieces due to a generated frictional heat. Thus no heat is generated as in conventional friction stir welding due to a relative motion between the workpieces to be joined.
- This new welding method having the advantage of solid state bonding, has been successfully implemented on providing plate and profile seam joints not previously feasible and gains increasing popularity for numerous joining applications.
- Another object of the present invention is to provide improved modifications of friction stir welding apparatuses ensuring a substantial keyhole filling during/after the probe's retraction from the joined members.
- Fig. 1 illustrates schematically the novel principle of the improved friction stir welding by means of controlled and variable forces (exercised in the joined-to-be members).
- Fig. 2 shows schematically in a vertical cross-sectional view a construction principle of the applicable friction stir welding apparatus.
- Fig. 3 shows schematically in a vertical cross-sectional view another variant of the friction stir welding apparatus.
- the friction stir welding as described in WO93/10935 is incorporated herein by reference to the extent consistent with the present invention.
- Fig. 1 the principle of the novel friction stir welding based on a shoulder being movable independently of the pin and exercising controlled and variable (down) forces on the pre-assembled joined-to-be members is illustrated schematically as steps 1a-1 e in the basic welding cycle.
- a motor driven rotating cylindrical pin 1 is mounted in a rotating cylindrical shoulder 2 with the pin being movable along their combined central axis (from hereon denominated z-axis) independently of the shoulder during the welding cycle.
- the movement of the pin along the z-axis is controlled by an actuator (not shown in the Figure), the actuator being e.g. a milling machine, friction stir welding machine, arm of a welding robot, a hand held machine or any other applicable means.
- the movement of the shoulder along the z-axis is force controlled during the welding cycle.
- the shoulder's z-axis rotation velocity and direction can be chosen independently from the pin or be identical.
- An extra containment shoulder 21 encompassing the shoulder 2 independent of said shoulder's z-axis rotation can be an option to aid refilling of the keyhole.
- the pin itself can be either smooth, have a modified surface, or have a reverse pitch with regard to its direction of rotation; thus further enhancing the refilling of the keyhole.
- the basic welding cycle contains the following steps as shown in Figure 1 :
- Step b Penetration
- an extra containment shoulder 21 shown schematically co-axially arranged to and enveloping the shoulder 2, is lowered down to the surfaces of members A,B.
- the function of the containment shoulder 21 is to keep the excessive upcoming material under the shoulder 2 also during the following steps c and d.
- Step d Retracting
- Step e illustrates the completion of the welding cycle showing substantially reduced volume of the hole 10 by a simple "plunge/lift” operation of the tool keeping the shoulder under down force.
- Figure 2 illustrates in a cross-sectional view the apparatus for making friction stir welds with force controlled shoulder and friction stir welded spot welds in a simple form, having the shoulder 2 and pin 1 rotating at the same rotational velocity. The apparatus can also make shoulder down force controlled butt welds.
- the apparatus comprises conventionally a frame 5 that is mountable at the end of e.g. a robot arm (not shown in the Figure), milling machine, friction stir welding machine or any other applicable means.
- a hand held variant might also be viable.
- power source e.g. a motor 4
- the friction stir weld pin either with or without reversed thread pitch is fixed, thus rotating at motor speed.
- the shoulder 2 is constructed in such a manner that it has a loose splined fit with tool holder 3 and pin 1 and therefore can slide along the z-axis over the tool holder, while the rotational velocity of the shoulder is identical to that of tool holder and pin.
- Other means for restriction of the rotational freedom e.g.
- the shoulder is mounted inside an axial truss bearing 7 which is mounted in a hollow piston 9, the piston being part of a hollow hydraulic or pneumatic actuator, thus ensuring the down force control over the shoulder.
- Other means of actuation are conceivable/applicable.
- the frame 5 contains two motors, the top motor 4 having an axle going through the hollow axle of the bottom motor 4' and driving the tool holder 3 through an extension.
- the shoulder extension in itself forms a hollow axis 8 and can slide in the hollow motor axle 10 with a loose splined fit.
- the shoulder z-axis rotational degree of freedom is now constricted, effectively making the shoulder rotate with the same velocity as the hollow axle of the bottom motor. Only loose fit between shoulder and tool holder is now present, thus ensuring additionally z-axis rotational degree of freedom between these two.
- the constraining shoulder can typically for both principles be spring loaded and attached to the cover plate 11 of the piston.
- An obvious advantage of the independently rotating pin and shoulder is to separate function of heat input from the shoulder and the induced deformation by the pin rotation, which are both a function of their rotational velocity. This means more flexibility and better control with regard to the welding process parameters. Furthermore, the automatic positioning of the shoulder on the welded members will also cope with the thickness variations in the weld members ensuring uniform seam welds of improved quality when applied on butt welded members.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU79726/00A AU7972600A (en) | 1999-10-19 | 2000-10-18 | Friction stir spot welding method and apparatus |
EP00970327A EP1286805A1 (en) | 1999-10-19 | 2000-10-18 | Friction stir spot welding method and apparatus |
NO20021885A NO320749B1 (en) | 2000-10-18 | 2002-04-19 | Method and apparatus for spot welding |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NO19995093 | 1999-10-19 | ||
NO995093A NO995093D0 (en) | 1999-10-19 | 1999-10-19 | Method and apparatus for spot welding |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2001028732A1 true WO2001028732A1 (en) | 2001-04-26 |
Family
ID=19903879
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/NO2000/000344 WO2001028732A1 (en) | 1999-10-19 | 2000-10-18 | Friction stir spot welding method and apparatus |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1286805A1 (en) |
AU (1) | AU7972600A (en) |
NO (1) | NO995093D0 (en) |
WO (1) | WO2001028732A1 (en) |
Cited By (26)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001083154A2 (en) * | 2000-05-01 | 2001-11-08 | General Tool Company | Friction stir welding machine and method |
EP1153694A2 (en) * | 2000-05-08 | 2001-11-14 | Kawasaki Jukogyo Kabushiki Kaisha | Spot joining method and spot joining device |
WO2003033198A1 (en) | 2001-10-17 | 2003-04-24 | Kawasaki Jukogyo Kabushiki Kaisha | Frictional agitating connection device and robot with the device |
US6601751B2 (en) * | 2000-04-28 | 2003-08-05 | Mazda Motor Corporation | Method and apparatus for joining |
US6732900B2 (en) * | 2002-04-02 | 2004-05-11 | Mts Systems Corporation | Friction stir welding spindle with axially displaceable spindle shaft |
EP1514632A1 (en) * | 2003-09-11 | 2005-03-16 | The Boeing Company | Apparatus and method for friction stir welding with a variable speed pin |
WO2006081153A1 (en) | 2005-01-24 | 2006-08-03 | The Boeing Company | Friction stir welding apparatus |
DE102005019758A1 (en) * | 2005-04-28 | 2006-11-02 | Hydro Aluminium Deutschland Gmbh | Method and apparatus for joining at least two components made of dissimilar materials |
DE102005029882A1 (en) * | 2005-06-27 | 2006-12-28 | Gkss-Forschungszentrum Geesthacht Gmbh | Friction stir welding apparatus includes first inner segment surrounding a pin and having first friction surface segment surrounding the first inner segment and rotationally driven independently of the first inner segment |
EP1884308A1 (en) * | 2006-08-04 | 2008-02-06 | Sumitomo Light Metal Industries, Ltd. | Method of friction stir welding together dissimilar metal members with a double acting rotary tool for filling of the hole created by the probe |
WO2009109668A1 (en) | 2008-03-03 | 2009-09-11 | Fundacion Fatronik | Machine-tool for friction stir welding |
WO2011113719A2 (en) | 2010-03-15 | 2011-09-22 | L'oreal | Composition comprising a dibenzoylmethane screening agent and a merocyanine dicyano or cyanoacetate derivative; method for the photostabilization of the dibenzoylmethane screening agent |
WO2011113718A1 (en) | 2010-03-15 | 2011-09-22 | L'oreal | Composition containing a dibenzoylmethane screening agent and a hydrophilic or water-soluble merocyanin uv-screening agent; process for photostabilizing the dibenzoylmethane screening agent |
CN102319952A (en) * | 2011-06-14 | 2012-01-18 | 兰州理工大学 | Spot welding method and device for light alloy-steel key-free hole stirring friction |
US8141859B2 (en) | 2007-11-02 | 2012-03-27 | The Boeing Company | Apparatus and method for effecting pin-to-shoulder tool separation for a friction stir welding pin tool |
DE102011111750B3 (en) * | 2011-08-24 | 2012-12-13 | Technische Universität München | Friction friction welding device and method for joining workpieces by means of a friction stir welding process |
US8434660B2 (en) | 2005-01-24 | 2013-05-07 | The Boeing Company | Method for friction stir welding using spindle-in-spindle |
EP2596898A1 (en) | 2011-11-25 | 2013-05-29 | Helmholtz-Zentrum Geesthacht Zentrum für Material- und Küstenforschung GmbH | Friction welding tool with a self-clamping device |
US20140069985A1 (en) * | 2011-03-18 | 2014-03-13 | Kawasaki Jukogyo Kabushiki Kaisha | Friction stir spot welding device and friction stir spot welding method |
US20140069986A1 (en) * | 2011-03-18 | 2014-03-13 | Kawasaki Jukogyo Kabushiki Kaisha | Friction stir spot welding device and friction stir spot welding method |
CN103801817A (en) * | 2012-11-15 | 2014-05-21 | 上海航天设备制造总厂 | Double-speed rotating stirring tool for thick plate welding |
US20170297142A1 (en) * | 2015-01-09 | 2017-10-19 | Ihi Corporation | Friction stir welding method |
US9915046B2 (en) | 2015-12-15 | 2018-03-13 | HFW Solutions, Inc. | Self alignment structure for applications joining extruded members |
EP3235585A4 (en) * | 2014-12-15 | 2018-08-08 | Kawasaki Jukogyo Kabushiki Kaisha | Friction stir spot welding device and friction stir spot welding method |
US11084121B2 (en) * | 2017-09-08 | 2021-08-10 | Kawasaki Jukogyo Kabushiki Kaisha | Double-acting friction stir spot welding method and apparatus |
JP2021164943A (en) * | 2020-04-08 | 2021-10-14 | Jfeスチール株式会社 | Friction stir joining method for aluminum alloy plate and steel plate |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1993010935A1 (en) * | 1991-12-06 | 1993-06-10 | The Welding Institute | Improvements relating to friction welding |
DE19630271A1 (en) * | 1996-07-26 | 1998-04-23 | Burkhardt Dr Suthoff | Method for connecting a plasticizable workpiece to another workpiece |
EP0867254A1 (en) * | 1997-03-25 | 1998-09-30 | Showa Aluminum Corporation | Friction welding method |
-
1999
- 1999-10-19 NO NO995093A patent/NO995093D0/en unknown
-
2000
- 2000-10-18 AU AU79726/00A patent/AU7972600A/en not_active Abandoned
- 2000-10-18 WO PCT/NO2000/000344 patent/WO2001028732A1/en not_active Application Discontinuation
- 2000-10-18 EP EP00970327A patent/EP1286805A1/en not_active Withdrawn
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1993010935A1 (en) * | 1991-12-06 | 1993-06-10 | The Welding Institute | Improvements relating to friction welding |
DE19630271A1 (en) * | 1996-07-26 | 1998-04-23 | Burkhardt Dr Suthoff | Method for connecting a plasticizable workpiece to another workpiece |
EP0867254A1 (en) * | 1997-03-25 | 1998-09-30 | Showa Aluminum Corporation | Friction welding method |
Cited By (49)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6601751B2 (en) * | 2000-04-28 | 2003-08-05 | Mazda Motor Corporation | Method and apparatus for joining |
US6742696B2 (en) | 2000-05-01 | 2004-06-01 | General Tool Company | Friction stir welding machine |
WO2001083154A3 (en) * | 2000-05-01 | 2002-03-28 | Gen Tool Company | Friction stir welding machine and method |
WO2001083154A2 (en) * | 2000-05-01 | 2001-11-08 | General Tool Company | Friction stir welding machine and method |
EP1153694A2 (en) * | 2000-05-08 | 2001-11-14 | Kawasaki Jukogyo Kabushiki Kaisha | Spot joining method and spot joining device |
EP1153694A3 (en) * | 2000-05-08 | 2002-06-19 | Kawasaki Jukogyo Kabushiki Kaisha | Spot joining method and spot joining device |
US6832713B2 (en) | 2000-05-08 | 2004-12-21 | Kawasaki Jukogyo Kabushiki Kaisha | Spot joining method and spot joining device |
WO2003033198A1 (en) | 2001-10-17 | 2003-04-24 | Kawasaki Jukogyo Kabushiki Kaisha | Frictional agitating connection device and robot with the device |
US7575145B2 (en) | 2001-10-17 | 2009-08-18 | Kawasaki Jukogyo Kabushiki Kaisha | Friction stir welding apparatus and robot employing the apparatus |
US7370784B2 (en) * | 2001-10-17 | 2008-05-13 | Kawasaki Jukogyo Kabushiki Kaisha | Friction stir welding apparatus and robot employing the apparatus |
US6732900B2 (en) * | 2002-04-02 | 2004-05-11 | Mts Systems Corporation | Friction stir welding spindle with axially displaceable spindle shaft |
EP1514632A1 (en) * | 2003-09-11 | 2005-03-16 | The Boeing Company | Apparatus and method for friction stir welding with a variable speed pin |
US6913186B2 (en) | 2003-09-11 | 2005-07-05 | The Boeing Company | Apparatus and method for friction stir welding with a variable speed pin |
CN1313238C (en) * | 2003-09-11 | 2007-05-02 | 波音公司 | Apparatus and method for friction stir welding with a variable speed pin |
US8662372B2 (en) | 2004-11-17 | 2014-03-04 | The Boeing Company | Apparatus for friction stir welding using spindle-in-spindle |
WO2006081153A1 (en) | 2005-01-24 | 2006-08-03 | The Boeing Company | Friction stir welding apparatus |
US8434660B2 (en) | 2005-01-24 | 2013-05-07 | The Boeing Company | Method for friction stir welding using spindle-in-spindle |
DE102005019758A1 (en) * | 2005-04-28 | 2006-11-02 | Hydro Aluminium Deutschland Gmbh | Method and apparatus for joining at least two components made of dissimilar materials |
EP1849552A2 (en) * | 2005-04-28 | 2007-10-31 | Hydro Aluminium Deutschland GmbH | Device for connecting at least two components made of different materials with a pin having at least one formed member built as a cutting element |
EP1849552A3 (en) * | 2005-04-28 | 2007-11-07 | Hydro Aluminium Deutschland GmbH | Device for connecting at least two components made of different materials with a pin having at least one formed member built as a cutting element |
DE102005019758B4 (en) * | 2005-04-28 | 2007-12-13 | Hydro Aluminium Deutschland Gmbh | Method and apparatus for joining at least two components made of dissimilar materials |
EP1716959A3 (en) * | 2005-04-28 | 2006-12-06 | Hydro Aluminium Deutschland GmbH | Process of and devices for friction stir welding of at least two Workpieces of different materials with a slidable pin and current passing through the workpieces |
JP2007007729A (en) * | 2005-06-27 | 2007-01-18 | Gkss Forschungszentrum Geesthacht Gmbh | Apparatus for friction stir welding |
EP1738856A1 (en) | 2005-06-27 | 2007-01-03 | Gkss-Forschungszentrum Geesthacht Gmbh | Tool and method of friction stir welding with a supplementary friction surface segment independently rotatable with respect to a inner segment of the tool |
DE102005029882A1 (en) * | 2005-06-27 | 2006-12-28 | Gkss-Forschungszentrum Geesthacht Gmbh | Friction stir welding apparatus includes first inner segment surrounding a pin and having first friction surface segment surrounding the first inner segment and rotationally driven independently of the first inner segment |
EP1884308A1 (en) * | 2006-08-04 | 2008-02-06 | Sumitomo Light Metal Industries, Ltd. | Method of friction stir welding together dissimilar metal members with a double acting rotary tool for filling of the hole created by the probe |
US8141859B2 (en) | 2007-11-02 | 2012-03-27 | The Boeing Company | Apparatus and method for effecting pin-to-shoulder tool separation for a friction stir welding pin tool |
WO2009109668A1 (en) | 2008-03-03 | 2009-09-11 | Fundacion Fatronik | Machine-tool for friction stir welding |
WO2011113718A1 (en) | 2010-03-15 | 2011-09-22 | L'oreal | Composition containing a dibenzoylmethane screening agent and a hydrophilic or water-soluble merocyanin uv-screening agent; process for photostabilizing the dibenzoylmethane screening agent |
WO2011113719A2 (en) | 2010-03-15 | 2011-09-22 | L'oreal | Composition comprising a dibenzoylmethane screening agent and a merocyanine dicyano or cyanoacetate derivative; method for the photostabilization of the dibenzoylmethane screening agent |
US9095926B2 (en) * | 2011-03-18 | 2015-08-04 | Kawasaki Jukogyo Kabushiki Kaisha | Friction stir spot welding device and friction stir spot welding method |
US20140069985A1 (en) * | 2011-03-18 | 2014-03-13 | Kawasaki Jukogyo Kabushiki Kaisha | Friction stir spot welding device and friction stir spot welding method |
US20140069986A1 (en) * | 2011-03-18 | 2014-03-13 | Kawasaki Jukogyo Kabushiki Kaisha | Friction stir spot welding device and friction stir spot welding method |
EP2687314A4 (en) * | 2011-03-18 | 2016-04-20 | Kawasaki Heavy Ind Ltd | Friction stir spot welding device and friction stir spot welding method |
US9314870B2 (en) | 2011-03-18 | 2016-04-19 | Kawasaki Jukogyo Kabushiki Kaisha | Friction stir spot welding device and friction stir spot welding method |
US8950650B2 (en) * | 2011-03-18 | 2015-02-10 | Kawasaki Jukogyo Kabushiki Kaisha | Friction stir spot welding device and friction stir spot welding method |
CN102319952A (en) * | 2011-06-14 | 2012-01-18 | 兰州理工大学 | Spot welding method and device for light alloy-steel key-free hole stirring friction |
US9132505B2 (en) | 2011-08-24 | 2015-09-15 | Technische Universität München | Friction stir welding apparatus and method for joining workpieces by means of a sliding element |
DE102011111750B3 (en) * | 2011-08-24 | 2012-12-13 | Technische Universität München | Friction friction welding device and method for joining workpieces by means of a friction stir welding process |
US8714431B2 (en) | 2011-11-25 | 2014-05-06 | Helmholtz-Zentrum Geesthacht Zentrum für Material—und Küstenforschung GmbH | Friction stir welding tool |
EP2596898A1 (en) | 2011-11-25 | 2013-05-29 | Helmholtz-Zentrum Geesthacht Zentrum für Material- und Küstenforschung GmbH | Friction welding tool with a self-clamping device |
CN103801817A (en) * | 2012-11-15 | 2014-05-21 | 上海航天设备制造总厂 | Double-speed rotating stirring tool for thick plate welding |
EP3235585A4 (en) * | 2014-12-15 | 2018-08-08 | Kawasaki Jukogyo Kabushiki Kaisha | Friction stir spot welding device and friction stir spot welding method |
US10293431B2 (en) | 2014-12-15 | 2019-05-21 | Kawasaki Jukogyo Kabushiki Kaisha | Friction stir spot welding apparatus and friction stir spot welding method |
US20170297142A1 (en) * | 2015-01-09 | 2017-10-19 | Ihi Corporation | Friction stir welding method |
US9915046B2 (en) | 2015-12-15 | 2018-03-13 | HFW Solutions, Inc. | Self alignment structure for applications joining extruded members |
US11084121B2 (en) * | 2017-09-08 | 2021-08-10 | Kawasaki Jukogyo Kabushiki Kaisha | Double-acting friction stir spot welding method and apparatus |
JP2021164943A (en) * | 2020-04-08 | 2021-10-14 | Jfeスチール株式会社 | Friction stir joining method for aluminum alloy plate and steel plate |
JP7173081B2 (en) | 2020-04-08 | 2022-11-16 | Jfeスチール株式会社 | Friction stir welding method for aluminum alloy plate and steel plate |
Also Published As
Publication number | Publication date |
---|---|
NO995093D0 (en) | 1999-10-19 |
AU7972600A (en) | 2001-04-30 |
EP1286805A1 (en) | 2003-03-05 |
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