WO2020218444A1 - Friction-stir point joining device and operation method for same - Google Patents

Friction-stir point joining device and operation method for same Download PDF

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Publication number
WO2020218444A1
WO2020218444A1 PCT/JP2020/017550 JP2020017550W WO2020218444A1 WO 2020218444 A1 WO2020218444 A1 WO 2020218444A1 JP 2020017550 W JP2020017550 W JP 2020017550W WO 2020218444 A1 WO2020218444 A1 WO 2020218444A1
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WIPO (PCT)
Prior art keywords
shoulder
friction stir
pin
joined
pin member
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PCT/JP2020/017550
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French (fr)
Japanese (ja)
Inventor
良司 大橋
良崇 村松
正樹 武岡
将弘 三宅
Original Assignee
川崎重工業株式会社
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Application filed by 川崎重工業株式会社 filed Critical 川崎重工業株式会社
Priority to JP2020523465A priority Critical patent/JPWO2020218444A1/ja
Publication of WO2020218444A1 publication Critical patent/WO2020218444A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding

Definitions

  • the present invention relates to a friction stir welding device and an operating method thereof.
  • the first member made of soft metal and the second member made of hard metal are superposed, and the probe is rotated from the side of the first member so that the tip thereof reaches directly above the second member.
  • a method for joining dissimilar metal members is known, in which the first and second members are joined by inserting and rubbing and stirring (see, for example, Patent Document 1).
  • An object of the present invention is to provide a friction stir welding point joining device and an operating method thereof, which can shorten the joining time as compared with the joining method of dissimilar metal members disclosed in Patent Document 1. ..
  • the friction stirring point joining device is a friction stirring point joining device having a first member and a second member and joining by softening the object to be joined by frictional heat.
  • the friction stirring point joining device comprises a pin member formed in a columnar shape, a shoulder member formed in a cylindrical shape through which the pin member is inserted therein, and the pin member and the shoulder member.
  • a rotary drive that rotates around an axis that coincides with the axis of the pin member, an advance / retreat drive that moves the pin member and the shoulder member forward and backward along the axis, and a controller are provided.
  • the first member is arranged so as to face the tool and is made of a material having a lower melting point than the second member.
  • the pin member and the shoulder member are rotated.
  • the rotation drive and the advance / retreat drive are operated so as to press the jointed portion of the object to be joined (A)
  • the tip of the shoulder member in the rotated state is preliminarily placed in the first member.
  • the advance / retreat drive and the rotation drive are operated so as to reach a predetermined first position set and retract the pin member in a rotated state from the jointed portion of the object to be joined
  • the pin member in a rotated state is pulled out from the bonded portion of the object to be joined, and the pin member in a rotated state is pulled out from the bonded portion of the object to be joined.
  • C in which the rotary drive and the advance / retreat drive are operated so as to advance toward the direction of (C), is configured to be executed.
  • the operation method of the friction stirring point joining device is an operation method of a friction stirring point joining device having a first member and a second member and joining by softening the object to be joined by frictional heat.
  • the friction stirring point joining device comprises a pin member formed in a columnar shape, a shoulder member formed in a cylindrical shape through which the pin member is inserted therein, and the pin member and the shoulder member.
  • a rotary drive that rotates around an axis that coincides with the axis of the pin member, an advance / retreat drive that moves the pin member and the shoulder member forward and backward along the axis, and a controller are provided.
  • the first member is arranged so as to face the tool and is made of a material having a lower melting point than the second member.
  • the pin member and the shoulder member are rotated.
  • the rotation drive and the advance / retreat drive are operated so as to press the jointed portion of the object to be joined (A)
  • the tip of the shoulder member in the rotated state is preliminarily placed in the first member.
  • the advance / retreat drive and the rotation drive are operated so as to reach a predetermined first position set and retract the pin member in a rotated state from the jointed portion of the object to be joined
  • the pin member in a rotated state is pulled out from the bonded portion of the object to be joined, and the pin member in a rotated state is pulled out from the bonded portion of the object to be joined.
  • C in which the rotary drive and the advance / retreat drive are operated so as to advance toward the direction of (C), is configured to be executed.
  • the joining time can be shortened as compared with the conventional joining method of dissimilar metal members.
  • FIG. 1 is a schematic view showing a schematic configuration of a friction stir welding device according to the first embodiment.
  • FIG. 2 is a block diagram schematically showing a control configuration of the friction stir welding device shown in FIG.
  • FIG. 3 is a flowchart showing an example of the operation of the friction stir welding device according to the first embodiment.
  • FIG. 4A is a process diagram schematically showing an example of each process of friction stir point joining by the friction stir point joining device shown in FIG.
  • FIG. 4B is a process diagram schematically showing an example of each process of friction stir point joining by the friction stir point joining device shown in FIG. FIG.
  • FIG. 5 is a graph showing the results of a tensile shear test and a cross tensile test of a material to be welded by friction stir welding under the joining condition 1 using the friction stir point joining devices of Comparative Example 1 and Test Example 1.
  • FIG. 6 is a cross-sectional photograph of an object to be welded under friction stir welding condition 1 or bonding condition 2 using the friction stir welding point bonding devices of Comparative Example 1 and Test Example 1.
  • FIG. 7 is a graph showing the results of a cross tensile test of a material to be welded by friction stir point welding under the joining condition 1 using the friction stir point joining device of Test Example 2.
  • FIG. 8 is a graph showing the results of a tensile shear test of an object to be welded by friction stir point joining under the joining conditions 3 to 6 using the friction stir point joining device of Test Example 3.
  • FIG. 9 is a cross-sectional photograph of an object to be welded by friction stir point joining under the joining conditions 3 to 7 using the friction stir point joining device of Test Example 3.
  • FIG. 10 is a cross-sectional photograph of an object to be welded by friction stir point bonding under the bonding condition 8 using the friction stir point bonding device of Test Example 4.
  • FIG. 11 is a cross-sectional photograph of an object to be welded under friction stir welding condition 9 using the friction stir point joining devices of Comparative Example 2 and Test Example 5.
  • the friction stirring point joining device is a friction stirring point joining device having a first member and a second member and joining by softening the object to be joined by frictional heat, and is a friction stirring point joining device.
  • the device includes a pin member formed in a columnar shape, a shoulder member formed in a cylindrical shape, and a pin member inserted therein, and a pin member and a shoulder member around an axis that coincides with the axis of the pin member.
  • the first member is arranged so as to face the tool, and includes a rotary drive that rotates the pin member and a shoulder member, and a controller that moves the pin member and the shoulder member forward and backward along the axis, respectively.
  • the controller is made of a material having a lower melting point than the second member, and the controller is such that the pin member and the shoulder member press the jointed portion of the jointed object in a rotated state.
  • the tip of the shoulder member in the rotated state reaches a predetermined first position set in advance in the first member, and the pin member in the rotated state is joined.
  • the advance / retreat drive and the rotary drive are operated so as to retreat from the jointed portion of the object, and after (B), the rotated shoulder member is pulled out from the joined portion of the object to be joined.
  • C in which the rotary drive and the advance / retreat drive are operated so that the rotated pin member advances toward the joined portion of the object to be joined, is configured to be executed.
  • the first position is an arbitrary position of 25% or less of the thickness dimension of the first member from the contact surface of the first member with the second member. You may.
  • the sealant material may be applied to the contact portion between the first member and the second member which are overlapped with each other.
  • FIG. 1 is a schematic view showing a schematic configuration of a friction stir welding device according to the first embodiment.
  • the vertical direction in the figure is represented as the vertical direction in the friction stir welding apparatus.
  • the friction stir welding device 50 includes a pin member 11, a shoulder member 12, a tool fixing device 52, an advancing / retreating drive 53, a clamp member 13, and a backing support portion 55. It includes a backing member 56 and a rotary drive 57.
  • the pin member 11, the shoulder member 12, the tool fixing device 52, the advancing / retreating drive 53, the clamp member 13, and the rotary drive 57 are provided at the upper end of the backing support portion 55 composed of the C-type gun (C-type frame). Has been done. Further, a backing member 56 is provided at the lower end of the backing support portion 55. The pin member 11, the shoulder member 12, the clamp member 13, and the backing member 56 are attached to the backing support portion 55 at positions facing each other. The object to be joined 60 is arranged between the pin member 11, the shoulder member 12, the clamp member 13, and the backing member 56.
  • the pin member 11, the shoulder member 12, and the clamp member 13 are fixed to the tool fixture 52 composed of the rotary tool fixture 521 and the clamp fixture 522. Specifically, the pin member 11 and the shoulder member 12 are fixed to the rotary tool fixture 521, and the clamp member 13 is fixed to the clamp fixture 522 via the clamp drive 41. Then, the rotary tool fixture 521 is supported by the clamp fixture 522 via the rotary driver 57.
  • the clamp drive 41 is composed of a spring.
  • the pin member 11, the shoulder member 12, and the clamp member 13 are driven forward and backward in the vertical direction by the advance / retreat drive 53 composed of the pin drive 531 and the shoulder drive 532.
  • the pin member 11 is formed in a columnar shape and is supported by a rotary tool fixture 521, although not shown in detail in FIG. Further, the pin member 11 is rotated by the rotation drive 57 around the axis Xr (rotation axis) corresponding to the axis of the pin member 11, and by the pin drive 531 in the arrow P1 direction, that is, the axis Xr direction (FIG. 1). In the vertical direction), it is configured to be able to move forward and backward.
  • the pin drive 531 may be composed of, for example, a linear actuator.
  • the linear actuator may be composed of, for example, a servomotor and a rack and pinion, a servomotor and a ball screw, an air cylinder, or the like.
  • the shoulder member 12 is formed in a cylindrical shape having a hollow shape, and is supported by the rotary tool fixture 521.
  • a pin member 11 is inserted in the hollow of the shoulder member 12.
  • the shoulder member 12 is arranged so as to surround the outer peripheral surface of the pin member 11.
  • the shoulder member 12 is configured to be rotated around the same axis Xr as the pin member 11 by the rotation drive 57, and can be moved forward and backward along the arrow P2 direction, that is, the axis Xr direction by the shoulder drive 532. There is.
  • the shoulder drive 532 may be composed of, for example, a linear actuator.
  • the linear actuator may be composed of, for example, a servomotor and a rack and pinion, a servomotor and a ball screw, an air cylinder, or the like.
  • the pin member 11 and the shoulder member 12 are both supported by the same rotary tool fixture 521 in the present embodiment, and both are integrally rotated around the axis Xr by the rotary drive 57. To do. Further, the pin member 11 and the shoulder member 12 are configured to be movable back and forth along the axis Xr direction by the pin drive 531 and the shoulder drive 532, respectively.
  • the pin member 11 can move forward and backward independently, and the pin member 11 and the shoulder member 12 can move forward and backward as the shoulder member 12 moves forward and backward.
  • Each may be configured to be able to move forward and backward independently.
  • the clamp member 13 is formed in a cylindrical shape having a hollow shape, and is provided so that its axis coincides with the axis Xr.
  • a shoulder member 12 is inserted in the hollow of the clamp member 13.
  • the cylindrical shoulder member 12 is arranged so as to surround the outer peripheral surface of the pin member 11, and the cylindrical clamp member 13 is arranged so as to surround the outer peripheral surface of the shoulder member 12.
  • the clamp member 13, the shoulder member 12, and the pin member 11 each have a coaxial core-shaped nested structure.
  • the clamp member 13 is configured to press the object to be joined 60 from one surface (surface). As described above, the clamp member 13 is supported by the clamp fixture 522 via the clamp drive 41 in the first embodiment.
  • the clamp drive 41 is configured to urge the clamp member 13 toward the backing member 56 side.
  • the clamp member 13 (including the clamp drive 41 and the clamp fixture 522) is configured to be able to advance and retreat in the arrow P3 direction (the same direction as the arrow P1 and the arrow P2) by the shoulder drive 532.
  • clamp drive 41 is composed of a spring in the first embodiment, the clamp drive 41 is not limited to this.
  • the clamp drive 41 may have a configuration in which the clamp member 13 is urged or pressed, and for example, a mechanism using gas pressure, hydraulic pressure, a servomotor or the like can be preferably used.
  • the pin member 11, the shoulder member 12, and the clamp member 13 have a tip surface 11a, a tip surface 12a, and a tip surface 13a, respectively. Further, the pin member 11, the shoulder member 12, and the clamp member 13 are moved back and forth by the advance / retreat drive 53, so that the tip surface 11a, the tip surface 12a, and the tip surface 13a are each the surface of the object to be joined 60. It comes into contact with the object to be joined) and presses the object 60 to be joined.
  • the shoulder member 12 is configured to satisfy Rs> 2 1/2 ⁇ Rp, where Rs is the radius of the tip surface 12a of the shoulder member 12 and Rp is the radius of the tip surface 11a of the pin member 11. ing.
  • the shoulder member 12 is configured such that the area of the annular tip surface 12a is larger than the area of the circular tip surface 11a of the pin member 11.
  • the joining area (the area where the new surface is formed) can be increased as compared with the joining method of dissimilar metal members disclosed in Patent Document 1. Therefore, the joining strength can be increased as compared with the joining method of dissimilar metal members disclosed in Patent Document 1.
  • the backing member 56 is configured to be supported by a flat surface (supporting surface 56a) so as to abut the back surface of the flat plate-shaped object to be joined 60.
  • the structure of the backing member 56 is not particularly limited as long as it can appropriately support the object to be joined 60 so that friction stir welding can be performed.
  • the backing member 56 may be configured so that, for example, a backing member 56 having a plurality of types of shapes is separately prepared and can be removed from the backing support portion 55 and replaced depending on the type of the object to be joined 60. Good.
  • the object to be joined 60 has two plate-shaped first members 61 and second members 62.
  • the first member 61 is arranged so as to face the pin member 11 and the shoulder member 12, and is made of a material having a melting point lower than that of the second member 62.
  • the material to be joined 60 may be coated with a sealant material on the contact portion (contact surface) between the first member 61 and the second member 62 that are overlapped with each other.
  • the sealant material may be a sealing material or an adhesive.
  • the sealant material for example, polysulfide-based synthetic rubber, natural rubber, silicone rubber, synthetic rubber such as fluororubber, synthetic resin such as tetrafluoroethylene rubber resin, and the like can be used.
  • the first member 61 includes at least one of a metal material (for example, aluminum, aluminum alloy, magnesium alloy, etc.), a thermoplastic (for example, polyamide, etc.), and a fiber reinforced plastic (for example, carbon fiber reinforced plastic, etc.).
  • a metal material for example, aluminum, aluminum alloy, magnesium alloy, etc.
  • a thermoplastic for example, polyamide, etc.
  • a fiber reinforced plastic for example, carbon fiber reinforced plastic, etc.
  • aluminum alloy various aluminum alloys can be used. For example, Al—Mg—Si based alloy (A6061) or Al—Si—Mg based alloy (AC4C) may be used.
  • a metal material for example, steel, titanium, etc.
  • steel various types of steel can be used, and mild steel or high-strength steel may be used.
  • an oxide film may be formed on the surface of the steel, or a plating layer (for example, zinc plating) may be formed.
  • the steel sheet on which the zinc plating is formed may be a hot-dip galvanized steel sheet (GI steel sheet), an alloyed hot-dip galvanized steel sheet (GA steel sheet), a galvanized steel sheet, or aluminum. It may be a silicon-plated hot-stamped steel sheet. Further, the thickness of the plating layer may be 2 ⁇ m to 50 ⁇ m.
  • the object to be joined 60 is composed of a plate-shaped first member 61 and a plate-shaped second member 62
  • the object to be joined is not limited to this.
  • the shape of the 60 is arbitrary, and may be, for example, a rectangular parallelepiped shape or an arc shape. Further, the object to be joined 60 may have three or more members.
  • the specific configurations of the pin member 11, the shoulder member 12, the tool fixing device 52, the advancing / retreating drive 53, the clamp member 13, the backing support portion 55, and the rotary drive 57 in the first embodiment are described above.
  • the configuration is not limited to this, and a configuration widely known in the field of friction stir welding can be preferably used.
  • the pin drive 531 and the shoulder drive 532 may be composed of a motor, a gear mechanism, or the like known in the field of friction stir welding.
  • the backing support portion 55 is composed of a C-type gun, but the present invention is not limited to this.
  • the backing support portion 55 supports the pin member 11, the shoulder member 12, and the clamp member 13 so as to be movable back and forth, and the backing member 56 is placed at a position facing the pin member 11, the shoulder member 12, and the clamp member 13. It may be configured in any way as long as it can be supported.
  • the configuration including the clamp member 13 is adopted, but the present invention is not limited to this, and a configuration without the clamp member 13 may be adopted.
  • the clamp member 13 may be detachably configured from the backing support portion 55, if necessary.
  • the friction stir point joining device 50 adopts a form arranged in a friction stir point joining robot device (not shown). Specifically, the backing support portion 55 is attached to the tip of the arm of the robot device.
  • the backing support portion 55 can also be considered to be included in the friction stir welding robot device.
  • the specific configuration of the friction stir point joining robot device including the backing support portion 55 and the arm is not particularly limited, and a configuration known in the field of friction stir welding such as an articulated robot can be preferably used. ..
  • the friction stir welding point joining device 50 (including the backing support portion 55) is not limited to the case where it is applied to a friction stir welding point joining robot device, for example, an NC machine tool, a large C frame, and the like. It can also be suitably applied to known processing equipment such as an auto riveter.
  • the friction stir point joining device 50 may adopt a form in which the object to be joined 60 is hand-held as long as it is possible to stably perform friction stir point joining to the object to be joined 60.
  • a form in which the robot is used as the positioner of the object to be welded 60 may be adopted.
  • FIG. 2 is a block diagram schematically showing a control configuration of the friction stir welding device shown in FIG.
  • the friction stir welding point joining device 50 includes a controller 51, a storage device 31, an input device 32, and a position detector 33.
  • the controller 51 is configured to control each member (each device) constituting the friction stir welding point joining device 50. Specifically, the controller 51 reads out and executes software such as a basic program stored in the storage device, thereby forming a pin drive 531 and a shoulder drive 532, and a rotary drive. 57 and.
  • the controller 51 may be composed of a single controller 51 for centralized control, or may be composed of a plurality of controllers 51 for distributed control in cooperation with each other. Further, the controller 51 may be composed of a microcomputer, an MPU, a PLC (Programmable Logic Controller), a logic circuit, or the like.
  • the storage device 31 stores a basic program and various data in a readable manner, and the storage device 31 is composed of a known memory, a storage device such as a hard disk, or the like.
  • the storage device 31 does not have to be a single device, and may be configured as a plurality of storage devices (for example, a random access memory and a hard disk drive).
  • the controller 51 and the like are composed of a microcomputer, at least a part of the storage device 31 may be configured as the internal memory of the microcomputer or may be configured as an independent memory.
  • the storage device 31 may store data so that the data can be read from other than the controller 51, or the data may be written from the controller 51 or the like. Not to mention.
  • the input device 32 enables the controller 51 to input various parameters related to the control of friction stir welding, other data, and the like, and is a known input device such as a keyboard, a touch panel, and a button switch group. It is configured.
  • at least data such as joining conditions of the object to be joined 60, for example, the thickness and material of the object to be joined 60 can be input by the input device 32.
  • the position detector 33 is configured to detect the position information of the tip (tip surface 12a) of the shoulder member 12 and output the detected position information to the controller 51.
  • a displacement sensor for example, a displacement sensor, an LVDT, an encoder or the like may be used.
  • FIG. 3 is a flowchart showing an example of the operation of the friction stir welding device according to the first embodiment.
  • 4A and 4B are process diagrams schematically showing an example of each process of friction stir point joining by the friction stir point joining device shown in FIG. 1.
  • FIGS. 4A and 4B a part of the friction stir welding device is omitted, the arrow r indicates the rotation direction of the pin member 11 and the shoulder member 12, and the block arrow F indicates the first member 61 and the first member 61. 2
  • the direction of the force applied to the member 62 is shown. Further, although a force is also applied to the first member 61 and the second member 62 from the backing member 56, they are not shown in FIGS. 4A and 4B for convenience of explanation.
  • the shoulder member 12 is shaded and hatched in order to clarify the distinction between the pin member 11 and the clamp member 13.
  • the operator places the object to be joined 60 on the support surface 56a of the backing member 56.
  • the operator operates the input device 32 to input the joining execution of the object to be joined 60 to the controller 51.
  • the robot may place the object to be joined 60 on the support surface 56a of the backing member 56.
  • the controller 51 drives the rotation drive 57 to drive the pin member 11 and the shoulder member 12 at a predetermined first rotation speed (for example, 200 to 3000 rpm). Rotate (step S101; see step (1) in FIG. 4A).
  • the controller 51 drives the advance / retreat drive 53 (shoulder drive 532) to rotate the pin member 11 and the shoulder member 12, and then presses the pin member 11, the shoulder member 12, and the clamp member 13.
  • the tip surface 11a of the pin member 11, the tip surface 12a of the shoulder member 12, and the tip surface 13a of the clamp member 13 are brought close to the object 60 of the object 60. It is brought into contact with the surface 60c (the portion to be joined of the object to be joined 60) (step S102; see step (2) in FIG. 4A).
  • the controller 51 presses the object to be joined 60 with a predetermined pressing pressure (for example, a predetermined value included in the range of 3 kN to 15 kN) set in advance by the pin member 11, the shoulder member 12, and the clamp member 13.
  • a predetermined pressing pressure for example, a predetermined value included in the range of 3 kN to 15 kN
  • the advance / retreat drive 53 Shoulder drive 532 is controlled so as to do so.
  • the first member 61 and the second member 62 are sandwiched between the clamp member 13 and the backing member 56, and the clamp member 13 is urged toward the surface 60c side of the object to be joined 60 by the contraction of the clamp drive 41. , Clamping force is generated.
  • the controller 51 drives the advancing / retreating drive 53 so that the tip surface 11a of the pin member 11 is immersed in the tip surface 12a of the shoulder member 12 (step S103).
  • the controller 51 may drive the advance / retreat drive 53 (pin drive 531) so that the pin member 11 is separated from the object to be joined 60.
  • the controller 51 may drive the advance / retreat drive 53 (shoulder drive 532) so that the shoulder member 12 is press-fitted into the object to be joined 60.
  • the tip end portion of the shoulder member 12 is press-fitted into the jointed portion of the object to be joined 60 in a rotated state.
  • the controller 51 acquires the position information of the tip of the shoulder member 12 from the position detector 33 (step S104). Next, the controller 51 determines whether or not the position information of the tip of the shoulder member 12 acquired in step S104 has reached a predetermined first position set in advance (step S105).
  • the first position can be set in advance by an experiment or the like, and is an arbitrary position in the first member 61. More specifically, the first position is a position of the contact surface 61a of the first member 61 with the second member 62 and a position of 25% or less of the thickness t (thickness dimension) of the first member 61 from the contact surface 61a. It is an arbitrarily set position between and.
  • the first position is the thickness of the first member 61 from the contact surface 61a from the viewpoint of removing the plating layer (plating film) or oxide film formed on the surface of the second member 62 by the plastic flow portion 60a.
  • the position may be 25% or less of t (thickness dimension).
  • the first position may be a position 10 ⁇ m or more above (inward) from the contact surface 61a from the viewpoint of suppressing wear of the tip of the shoulder member 12. Further, the first position may be the contact surface 61a from the viewpoint of facilitating the position control of the tip of the shoulder member 12 by the controller 51.
  • the softened portion (plastic flow portion 60a) of the object to be joined 60 reaches the surface of the first member 61 to the second member 62. Then, the plating layer (plating film) or oxide film formed on the surface of the second member 62 is removed by the plastic flow portion 60a, and the portion of the second member 62 that is in contact with the plastic flow portion 60a is removed. A new surface is formed.
  • the softened material of the plastic flow portion 60a is pushed away by the shoulder member 12 and flows from directly below the shoulder member 12 directly below the pin member 11, so that the pin member 11 retracts and floats with respect to the shoulder member 12 (FIG. FIG. See step (3) of 4A).
  • the plating layer (plating film) formed on the surface of the second member 62 or the impurities forming the oxide film (for example, zinc, iron oxide, etc.) also flow directly under the pin member 11. Further, a part of the impurities flows out of the outer peripheral surface of the tip portion of the shoulder member 12.
  • step S104 determines that the position information of the tip of the shoulder member 12 acquired in step S104 has not reached the first position (No in step S105)
  • the controller 51 returns to step S104 and acquires it in step S104.
  • the processing of step S104 and step S105 is repeated until it is determined that the position information of the tip end portion of the shoulder member 12 has reached the first position.
  • step S104 determines that the position information of the tip of the shoulder member 12 acquired in step S104 has reached the first position (Yes in step S105)
  • the controller 51 executes the process of step S106.
  • step S106 the controller 51 drives the advancing / retreating drive 53 (pin drive 531) so that the pin member 11 advances toward the object 60, and / or the controller 51 is the shoulder member 12. Drives the advance / retreat drive 53 (pin drive 531) so as to move away from the object to be joined 60.
  • the controller 51 controls the advancing / retreating drive 53 to align the tip surface 11a of the pin member 11 and the tip surface 12a of the shoulder member 12 to the extent that almost no step is formed between them (they are flush with each other). ).
  • the pin member 11 gradually advances toward the first member 61, and the shoulder member 12 retracts from the first member 61.
  • the softened portion of the plastic flow portion 60a flows from directly below the pin member 11 to directly below the shoulder member 12 (recess formed by press-fitting the shoulder member 12).
  • the tip surface 11a of the pin member 11 and the tip surface 12a of the shoulder member 12 move to the vicinity of the surface 60c of the object to be joined 60.
  • the surface 60c of the object to be joined 60 is shaped to obtain a substantially flat surface to the extent that substantially no recess is formed (see step (4) in FIG. 4B).
  • step S103 and / or step S106 the controller 51 sets the area of the tip surface of the pin member 11 as Ap, the area of the tip surface of the shoulder member 12 as As, and the press-fitting depth of the pin member 11 as Pp.
  • the press-fitting depth of the shoulder member 12 is Ps
  • the following equation (I) Ap ⁇ Pp + As ⁇ Ps Tx ⁇ ⁇ ⁇ (I)
  • It is preferable to control the advance / retreat drive 53 so as to reduce the absolute value of the tool average position Tx defined in, and more preferably to control the advance / retreat drive 53 so that the tool average position Tx 0. .. Since specific control for reducing the absolute value of the tool average position Tx is disclosed in detail in Japanese Patent Application Laid-Open No. 2012-196682, the description thereof will be omitted here.
  • the controller 51 may control the advance / retreat drive 53 so that the tip surface 11a of the pin member 11 is located at the first position in the process of step S106.
  • the controller 51 advances and retreats so that the tip surface 11a of the pin member 11 and the tip surface 12a of the shoulder member 12 are flush with each other after the tip surface 11a of the pin member 11 is located at the first position.
  • the drive 53 may be controlled.
  • the controller 51 drives the advancing / retreating drive 53 so as to separate the pin member 11, the shoulder member 12, and the clamp member 13 from the object to be joined (step S107). Then, the controller 51 controls the rotation drive 57 to stop the rotation of the pin member 11 and the shoulder member 12 (step S108; see step (5) of FIG. 4B), and this program (joint 60). The joining process) is completed.
  • the controller 51 brings the tip of the shoulder member 12 in the rotated state to the first position and is in the rotated state.
  • the advance / retreat drive 53 and the rotary drive 57 are configured to operate so that the pin member 11 of the above is retracted from the jointed portion of the object 60 to be joined.
  • the shoulder member 12 when the shoulder member 12 is press-fitted, the force for causing plastic flow in the bonded portion is larger than when the pin member 11 is press-fitted, and the press-fitting speed into the bonded portion is reduced. It can be suppressed. Therefore, in the friction stir welding point joining device 50 according to the first embodiment, the joining time can be shortened as compared with the joining method of dissimilar metal members disclosed in Patent Document 1.
  • the softened portion (plastic flow portion 60a) of the object to be joined 60 is changed from the first member 61 to the second member. It reaches the surface of 62.
  • the plating layer (plating film) or oxide film formed on the surface of the second member 62 is removed by the plastic flow portion 60a, and the portion of the second member 62 that is in contact with the plastic flow portion 60a is removed. A new surface is formed.
  • the removed plating layer (plating film) or impurities (for example, zinc) forming the oxide film flow directly under the pin member 11. Further, a part of the impurities flows out of the outer peripheral surface of the tip end portion of the shoulder member 12.
  • the softened portion of the plastic flow portion 60a flows from directly below the pin member 11 to directly below the shoulder member 12 (recess formed by press-fitting the shoulder member 12), the amount of impurities that flow out is the amount of the shoulder member. The amount of impurities flowing directly under 12 is reduced.
  • the softened portion of the plastic flow portion 60a flows from directly under the shoulder member to directly under the probe (recess formed by press-fitting the probe), the amount of impurities flowing directly under the probe may decrease. Absent.
  • the friction stir welding point joining device 50 can increase the joining strength as compared with the joining method of dissimilar metal members disclosed in Patent Document 1.
  • the shoulder member 12 when the shoulder member 12 has a radius of the tip surface 12a of the shoulder member 12 as Rs and a radius of the tip surface 11a of the pin member 11 as Rp. , Rs> 2 1/2 ⁇ Rp.
  • the shoulder member 12 is configured such that the area of the annular tip surface 12a is larger than the area of the circular tip surface 11a of the pin member 11.
  • the joining area (the area where the new surface is formed) can be increased as compared with the joining method of dissimilar metal members disclosed in Patent Document 1. Therefore, in the friction stir welding point joining device 50 according to the first embodiment, the joining strength can be increased as compared with the joining method of dissimilar metal members disclosed in Patent Document 1.
  • Test Example 1 A joining test of the object to be joined 60 was performed using the friction stir welding point joining device 50 according to the first embodiment.
  • the first position which is the target arrival position of the shoulder member 12, is set to a position 0.1 mm above the contact surface (lower surface) of the first member 61 with the second member 62.
  • Comparative Example 1 As Comparative Example 1, a joining test of the object to be joined 60 was carried out by the joining method of dissimilar metal members disclosed in Patent Document 1.
  • the pin driver 531 is driven so that the pin member 11 is press-fitted into the joined portion in the process of step S103.
  • step S106 the program was set so that the advance / retreat drive 53 (pin drive 531) was driven so that the pin member 11 was separated from the object to be joined 60.
  • FIG. 5 is a graph showing the results of a tensile shear test and a cross tensile test of a material to be joined by friction stir welding under the joining condition 1 using the friction stir point joining devices of Comparative Example 1 and Test Example 1.
  • FIG. 6 is a cross-sectional photograph of an object to be welded by friction stir point joining under the joining condition 1 or joining condition 2 using the friction stir point joining device of Comparative Example 1 and Test Example 1.
  • the tensile shear strength of the object to be joined 60 which was subjected to friction stir point welding under the joining condition 1 by using the friction stir welding device of Comparative Example 1, was 1345N and the cross tensile strength was 84N. It was.
  • the tensile shear strength of the object to be joined 60 which was subjected to friction stir point joining under the joining condition 1 using the friction stir point joining device of Test Example 1, was 2939N, and the cross tensile strength was 299N.
  • the joining strength can be sufficiently increased as compared with the joining method of dissimilar metal members disclosed in Patent Document 1. It has been shown.
  • Test Example 2 A joining test of the object to be joined 60 was performed using the friction stir welding point joining device 50 according to the first embodiment. It should be noted that the first position, which is the target arrival position of the shoulder member 12, is 0.1, 0.2, 0.25, and 0.1, 0.2, 0.25 above, respectively, from the contact surface (lower surface) of the first member 61 with the second member 62. It was set at a position of 0.3 mm.
  • FIG. 7 is a graph showing the results of a cross tensile test of a material to be welded by friction stir point welding under the joining condition 1 using the friction stir point joining device of Test Example 2.
  • the result of the cross tensile test when the first position is set to the position 0.1 mm above the contact surface of the first member 61 with the second member 62 is used as a reference.
  • the first position is formed on the surface of the second member 62. It was shown that the plating layer (plating film) or the oxide film on the surface was removed to form a new surface, which could be joined to the first member 61.
  • the first position which is the target arrival position of the shoulder member 12, is set to a position 0.1 mm above the contact surface (lower surface) of the first member 61 with the second member 62.
  • FIG. 8 is a graph showing the results of a tensile shear test of an object to be welded by friction stir point joining under the joining conditions 3 to 6 using the friction stir point joining device of Test Example 3.
  • FIG. 9 is a cross-sectional photograph of the object to be welded by friction stir point joining under the joining conditions 3 to 7 using the friction stir point joining device of Test Example 3.
  • the tensile shear strength of the workpiece 60 to be joined by friction stir point welding under the joining conditions 3 to 6 using the friction stir point joining device of Test Example 3 is 2.0 kN or more, and various steel plates. It was shown that the bonding strength can be sufficiently increased even by using.
  • the object to be joined 60 can be joined by using a 980 MPa class alloyed hot-dip galvanized steel sheet (GA) as the second member 62.
  • GA 980 MPa class alloyed hot-dip galvanized steel sheet
  • Test Example 4 A joining test of the object to be joined 60 was performed using the friction stir welding point joining device 50 according to the first embodiment.
  • the first position which is the target arrival position of the shoulder member 12, is set to a position 0.1 mm above the contact surface (lower surface) of the first member 61 with the second member 62. Further, a sealant material (adhesive) was applied to the contact surface between the first member 61 and the second member 62.
  • FIG. 10 is a cross-sectional photograph of an object to be welded by friction stir point bonding under the bonding condition 8 using the friction stir point bonding device of Test Example 4.
  • the joining range shown in FIG. 10 means a portion where the pin member 11 and the shoulder member 12 come into contact with the upper surface of the object to be joined 60.
  • step S106 even if the softened portion of the plastic flow portion 60a flows from directly below the pin member 11 to directly below the shoulder member 12 (recess formed by press-fitting the shoulder member 12), the sealant It was suggested that the material did not flow directly under the shoulder member 12 (the recess created by press-fitting the shoulder member 12), but remained (retained) directly under the pin member 11.
  • Test Example 5 A joining test of the object to be joined 60 was performed using the friction stir welding point joining device 50 according to the first embodiment.
  • the first position which is the target arrival position of the shoulder member 12, is set to a position 0.1 mm above the contact surface (lower surface) of the first member 61 with the second member 62. Further, when the tip of the shoulder member 12 reached the first position in step S105, the pin member 11 and the shoulder member 12 were pulled upward to stop the joining test.
  • Comparative Example 2 As Comparative Example 2, a joining test of the object to be joined 60 was carried out by the joining method of dissimilar metal members disclosed in Patent Document 1.
  • the pin driver 531 is driven so that the pin member 11 is press-fitted into the joined portion in the process of step S103.
  • FIG. 11 is a cross-sectional photograph of an object to be welded under friction stir welding condition 9 using the friction stir point joining devices of Comparative Example 2 and Test Example 5.
  • the pin member is schematically shown by a broken line
  • the shoulder member is schematically shown by a alternate long and short dash line.
  • the amount of impurities that flow out is the amount of the shoulder member. It was suggested that the amount of impurities flowing directly under 12 was reduced.
  • the impurities flowing directly under the pin member 11 are such that the softened portion of the plastic flow portion 60a is directly below the pin member 11 to directly below the shoulder member 12. It is considered that when it flows, it remains (retains) directly under the pin member 11.
  • the friction stir welding point joining device and its operating method of the present invention are useful because the joining time can be shortened as compared with the conventional joining method of dissimilar metal members.

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Abstract

A friction-stir point joining device according to the present invention comprises: a pin member (11); a shoulder member (12); a rotary driver (57); an advancement and retreatment driver (53); and a controller (51) configured to cause the advancement and retreatment driver (53) and the rotary driver (57) to be operated such that the tip of the shoulder member in a rotated state reach a predetermined first position preset in a first member (61), and the pin member (11) in a rotated state retreats from a joint target part of a joint target object (60).

Description

摩擦攪拌点接合装置及びその運転方法Friction stir welding device and its operation method
 本発明は、摩擦攪拌点接合装置及びその運転方法に関する。 The present invention relates to a friction stir welding device and an operating method thereof.
 軟質金属からなる第一の部材と硬質金属からなる第二の部材とを重ね合わせ、該第一の部材側から、プローブを回転させつつ、その先端が該第二の部材の直上に達するように差し込み、摩擦攪拌して、第一及び第二の部材を接合せしめる、異種金属部材の接合方法が知られている(例えば、特許文献1参照)。 The first member made of soft metal and the second member made of hard metal are superposed, and the probe is rotated from the side of the first member so that the tip thereof reaches directly above the second member. A method for joining dissimilar metal members is known, in which the first and second members are joined by inserting and rubbing and stirring (see, for example, Patent Document 1).
 特許文献1に開示されている異種金属部材の接合方法では、回転工具として、プローブがショルダ部材とは別体に構成されて、別個に軸方向に移動可能とされた複動式回転工具を用い、該プローブを第一の部材に差し込んで、第一及び第二の部材の摩擦攪拌接合を行なっている。 In the method of joining dissimilar metal members disclosed in Patent Document 1, a double-acting rotary tool in which the probe is configured separately from the shoulder member and is movable in the axial direction is used as the rotary tool. , The probe is inserted into the first member to perform friction stir welding of the first and second members.
特許第4937386号Patent No. 4937386
 しかしながら、上記特許文献1に開示されている異種金属部材の接合方法であっても、接合時間の短縮化の観点から未だ改善の余地があった。 However, even with the method for joining dissimilar metal members disclosed in Patent Document 1, there is still room for improvement from the viewpoint of shortening the joining time.
 本発明は、上記特許文献1に開示されている異種金属部材の接合方法に比して、接合時間を短縮することができる、摩擦攪拌点接合装置及びその運転方法を提供することを目的とする。 An object of the present invention is to provide a friction stir welding point joining device and an operating method thereof, which can shorten the joining time as compared with the joining method of dissimilar metal members disclosed in Patent Document 1. ..
 上記課題を解決するために、本発明に係る摩擦攪拌点接合装置は、第1部材と第2部材を有する、被接合物を摩擦熱で軟化させることにより接合する摩擦攪拌点接合装置であって、前記摩擦攪拌点接合装置は、円柱状に形成されているピン部材と、円筒状に形成され、前記ピン部材が内部に挿通されているショルダ部材と、前記ピン部材及び前記ショルダ部材を、前記ピン部材の軸心に一致する軸線周りに回転させる回転駆動器と、前記ピン部材及び前記ショルダ部材を、それぞれ、前記軸線に沿って進退移動させる進退駆動器と、制御器と、を備え、前記第1部材は、前記ツールと対向するように配置され、かつ、前記第2部材よりも融点の低い材料で構成されていて、前記制御器は、前記ピン部材及び前記ショルダ部材が、回転した状態で、前記被接合物の被接合部を押圧するように、前記回転駆動器及び前記進退駆動器を動作させる(A)と、回転した状態の前記ショルダ部材の先端を前記第1部材内における予め設定されている所定の第1位置まで到達させ、かつ、回転した状態の前記ピン部材を前記被接合物の被接合部から後退するように、前記進退駆動器及び前記回転駆動器を動作させる(B)と、前記(B)の後に、回転した状態の前記ショルダ部材を前記被接合物の被接合部から引き抜くように、かつ、回転した状態の前記ピン部材を前記被接合物の被接合部に向かって進出するように、前記回転駆動器及び前記進退駆動器を動作させる(C)と、を実行するように構成されている。 In order to solve the above problems, the friction stirring point joining device according to the present invention is a friction stirring point joining device having a first member and a second member and joining by softening the object to be joined by frictional heat. The friction stirring point joining device comprises a pin member formed in a columnar shape, a shoulder member formed in a cylindrical shape through which the pin member is inserted therein, and the pin member and the shoulder member. A rotary drive that rotates around an axis that coincides with the axis of the pin member, an advance / retreat drive that moves the pin member and the shoulder member forward and backward along the axis, and a controller are provided. The first member is arranged so as to face the tool and is made of a material having a lower melting point than the second member. In the controller, the pin member and the shoulder member are rotated. Then, when the rotation drive and the advance / retreat drive are operated so as to press the jointed portion of the object to be joined (A), the tip of the shoulder member in the rotated state is preliminarily placed in the first member. The advance / retreat drive and the rotation drive are operated so as to reach a predetermined first position set and retract the pin member in a rotated state from the jointed portion of the object to be joined ( After B) and (B), the pin member in a rotated state is pulled out from the bonded portion of the object to be joined, and the pin member in a rotated state is pulled out from the bonded portion of the object to be joined. (C), in which the rotary drive and the advance / retreat drive are operated so as to advance toward the direction of (C), is configured to be executed.
 これにより、ピン部材とショルダ部材が同じ回転数である場合に、ショルダ部材を被接合部内に圧入する場合の方が、ピン部材を被接合部内に圧入する場合に比して、周速が大きくなる。 As a result, when the pin member and the shoulder member have the same rotation speed, the peripheral speed is higher when the shoulder member is press-fitted into the bonded portion than when the pin member is press-fitted into the bonded portion. Become.
 このため、ショルダ部材を圧入する場合の方が、ピン部材を圧入する場合に比して、被接合部内の塑性流動を起こさせる力が大きくなり、被接合部内への圧入速度の低下を抑制することができる。したがって、上記特許文献1に開示されている異種金属部材の接合方法に比して、接合時間を短縮することができる。 Therefore, when the shoulder member is press-fitted, the force for causing the plastic flow in the bonded portion is larger than when the pin member is press-fitted, and the decrease in the press-fitting speed into the bonded portion is suppressed. be able to. Therefore, the joining time can be shortened as compared with the joining method of dissimilar metal members disclosed in Patent Document 1.
 また、本発明に係る摩擦攪拌点接合装置の運転方法は、第1部材と第2部材を有する、被接合物を摩擦熱で軟化させることにより接合する摩擦攪拌点接合装置の運転方法であって、前記摩擦攪拌点接合装置は、円柱状に形成されているピン部材と、円筒状に形成され、前記ピン部材が内部に挿通されているショルダ部材と、前記ピン部材及び前記ショルダ部材を、前記ピン部材の軸心に一致する軸線周りに回転させる回転駆動器と、前記ピン部材及び前記ショルダ部材を、それぞれ、前記軸線に沿って進退移動させる進退駆動器と、制御器と、を備え、前記第1部材は、前記ツールと対向するように配置され、かつ、前記第2部材よりも融点の低い材料で構成されていて、前記制御器は、前記ピン部材及び前記ショルダ部材が、回転した状態で、前記被接合物の被接合部を押圧するように、前記回転駆動器及び前記進退駆動器を動作させる(A)と、回転した状態の前記ショルダ部材の先端を前記第1部材内における予め設定されている所定の第1位置まで到達させ、かつ、回転した状態の前記ピン部材を前記被接合物の被接合部から後退するように、前記進退駆動器及び前記回転駆動器を動作させる(B)と、前記(B)の後に、回転した状態の前記ショルダ部材を前記被接合物の被接合部から引き抜くように、かつ、回転した状態の前記ピン部材を前記被接合物の被接合部に向かって進出するように、前記回転駆動器及び前記進退駆動器を動作させる(C)と、を実行するように構成されている。 Further, the operation method of the friction stirring point joining device according to the present invention is an operation method of a friction stirring point joining device having a first member and a second member and joining by softening the object to be joined by frictional heat. The friction stirring point joining device comprises a pin member formed in a columnar shape, a shoulder member formed in a cylindrical shape through which the pin member is inserted therein, and the pin member and the shoulder member. A rotary drive that rotates around an axis that coincides with the axis of the pin member, an advance / retreat drive that moves the pin member and the shoulder member forward and backward along the axis, and a controller are provided. The first member is arranged so as to face the tool and is made of a material having a lower melting point than the second member. In the controller, the pin member and the shoulder member are rotated. Then, when the rotation drive and the advance / retreat drive are operated so as to press the jointed portion of the object to be joined (A), the tip of the shoulder member in the rotated state is preliminarily placed in the first member. The advance / retreat drive and the rotation drive are operated so as to reach a predetermined first position set and retract the pin member in a rotated state from the jointed portion of the object to be joined ( After B) and (B), the pin member in a rotated state is pulled out from the bonded portion of the object to be joined, and the pin member in a rotated state is pulled out from the bonded portion of the object to be joined. (C), in which the rotary drive and the advance / retreat drive are operated so as to advance toward the direction of (C), is configured to be executed.
 これにより、ピン部材とショルダ部材が同じ回転数である場合に、ショルダ部材を被接合部内に圧入する場合の方が、ピン部材を被接合部内に圧入する場合に比して、周速が大きくなる。 As a result, when the pin member and the shoulder member have the same rotation speed, the peripheral speed is higher when the shoulder member is press-fitted into the bonded portion than when the pin member is press-fitted into the bonded portion. Become.
 このため、ショルダ部材を圧入する場合の方が、ピン部材を圧入する場合に比して、被接合部内の塑性流動を起こさせる力が大きくなり、被接合部内への圧入速度の低下を抑制することができる。したがって、上記特許文献1に開示されている異種金属部材の接合方法に比して、接合時間を短縮することができる。 Therefore, when the shoulder member is press-fitted, the force for causing the plastic flow in the bonded portion is larger than when the pin member is press-fitted, and the decrease in the press-fitting speed into the bonded portion is suppressed. be able to. Therefore, the joining time can be shortened as compared with the joining method of dissimilar metal members disclosed in Patent Document 1.
 本発明の上記目的、他の目的、特徴、及び利点は、添付図面参照の下、以下の好適な実施形態の詳細な説明から明らかにされる。 The above-mentioned object, other object, feature, and advantage of the present invention will be clarified from the detailed description of the following preferred embodiments with reference to the accompanying drawings.
 本発明に係る摩擦攪拌点接合装置及びその運転方法によれば、従来の異種金属部材の接合方法に比して、接合時間を短縮することができる。 According to the friction stir welding point joining device and its operating method according to the present invention, the joining time can be shortened as compared with the conventional joining method of dissimilar metal members.
図1は、本実施の形態1に係る摩擦攪拌点接合装置の概略構成を示す模式図である。FIG. 1 is a schematic view showing a schematic configuration of a friction stir welding device according to the first embodiment. 図2は、図1に示す摩擦攪拌点接合装置の制御構成を模式的に示すブロック図である。FIG. 2 is a block diagram schematically showing a control configuration of the friction stir welding device shown in FIG. 図3は、本実施の形態1に係る摩擦攪拌点接合装置の動作の一例を示すフローチャートである。FIG. 3 is a flowchart showing an example of the operation of the friction stir welding device according to the first embodiment. 図4Aは、図1に示す摩擦攪拌点接合装置による摩擦攪拌点接合の各工程の一例を模式的に示す工程図である。FIG. 4A is a process diagram schematically showing an example of each process of friction stir point joining by the friction stir point joining device shown in FIG. 図4Bは、図1に示す摩擦攪拌点接合装置による摩擦攪拌点接合の各工程の一例を模式的に示す工程図である。FIG. 4B is a process diagram schematically showing an example of each process of friction stir point joining by the friction stir point joining device shown in FIG. 図5は、比較例1及び試験例1の摩擦攪拌点接合装置を用いて、接合条件1で摩擦攪拌点接合した被接合物の引張せん断試験と十字引張試験の結果を示すグラフである。FIG. 5 is a graph showing the results of a tensile shear test and a cross tensile test of a material to be welded by friction stir welding under the joining condition 1 using the friction stir point joining devices of Comparative Example 1 and Test Example 1. 図6は、比較例1及び試験例1の摩擦攪拌点接合装置を用いて、接合条件1又は接合条件2で摩擦攪拌点接合した被接合物の断面写真である。FIG. 6 is a cross-sectional photograph of an object to be welded under friction stir welding condition 1 or bonding condition 2 using the friction stir welding point bonding devices of Comparative Example 1 and Test Example 1. 図7は、試験例2の摩擦攪拌点接合装置を用いて、接合条件1で摩擦攪拌点接合した被接合物の十字引張試験の結果を示すグラフである。FIG. 7 is a graph showing the results of a cross tensile test of a material to be welded by friction stir point welding under the joining condition 1 using the friction stir point joining device of Test Example 2. 図8は、試験例3の摩擦攪拌点接合装置を用いて、接合条件3~6で摩擦攪拌点接合した被接合物の引張せん断試験の結果を示すグラフである。FIG. 8 is a graph showing the results of a tensile shear test of an object to be welded by friction stir point joining under the joining conditions 3 to 6 using the friction stir point joining device of Test Example 3. 図9は、試験例3の摩擦攪拌点接合装置を用いて、接合条件3~7で摩擦攪拌点接合した被接合物の断面写真である。FIG. 9 is a cross-sectional photograph of an object to be welded by friction stir point joining under the joining conditions 3 to 7 using the friction stir point joining device of Test Example 3. 図10は、試験例4の摩擦攪拌点接合装置を用いて、接合条件8で摩擦攪拌点接合した被接合物の断面写真である。FIG. 10 is a cross-sectional photograph of an object to be welded by friction stir point bonding under the bonding condition 8 using the friction stir point bonding device of Test Example 4. 図11は、比較例2及び試験例5の摩擦攪拌点接合装置を用いて、接合条件9で摩擦攪拌点接合した被接合物の断面写真である。FIG. 11 is a cross-sectional photograph of an object to be welded under friction stir welding condition 9 using the friction stir point joining devices of Comparative Example 2 and Test Example 5.
 以下、本発明の好ましい実施の形態を、図面を参照しながら説明する。なお、以下では全ての図を通じて同一又は相当する要素には同一の参照符号を付して、その重複する説明を省略する。また、全ての図面において、本発明を説明するために必要となる構成要素を抜粋して図示しており、その他の構成要素については図示を省略している場合がある。さらに、本発明は以下の実施の形態に限定されない。 Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. In the following, the same or corresponding elements will be designated by the same reference numerals throughout all the figures, and duplicate description thereof will be omitted. Further, in all the drawings, the constituent elements necessary for explaining the present invention are excerpted and shown, and the other constituent elements may be omitted. Furthermore, the present invention is not limited to the following embodiments.
 (実施の形態1)
 本実施の形態1に係る摩擦攪拌点接合装置は、第1部材と第2部材を有する、被接合物を摩擦熱で軟化させることにより接合する摩擦攪拌点接合装置であって、摩擦攪拌点接合装置は、円柱状に形成されているピン部材と、円筒状に形成され、ピン部材が内部に挿通されているショルダ部材と、ピン部材及びショルダ部材を、ピン部材の軸心に一致する軸線周りに回転させる回転駆動器と、ピン部材及びショルダ部材を、それぞれ、軸線に沿って進退移動させる進退駆動器と、制御器と、を備え、第1部材は、ツールと対向するように配置され、かつ、第2部材よりも融点の低い材料で構成されていて、制御器は、ピン部材及びショルダ部材が、回転した状態で、被接合物の被接合部を押圧するように、回転駆動器及び進退駆動器を動作させる(A)と、回転した状態のショルダ部材の先端を第1部材内における予め設定されている所定の第1位置まで到達させ、かつ、回転した状態のピン部材を被接合物の被接合部から後退するように、進退駆動器及び回転駆動器を動作させる(B)と、(B)の後に、回転した状態のショルダ部材を被接合物の被接合部から引き抜くように、かつ、回転した状態のピン部材を被接合物の被接合部に向かって進出するように、回転駆動器及び進退駆動器を動作させる(C)と、を実行するように構成されている。
(Embodiment 1)
The friction stirring point joining device according to the first embodiment is a friction stirring point joining device having a first member and a second member and joining by softening the object to be joined by frictional heat, and is a friction stirring point joining device. The device includes a pin member formed in a columnar shape, a shoulder member formed in a cylindrical shape, and a pin member inserted therein, and a pin member and a shoulder member around an axis that coincides with the axis of the pin member. The first member is arranged so as to face the tool, and includes a rotary drive that rotates the pin member and a shoulder member, and a controller that moves the pin member and the shoulder member forward and backward along the axis, respectively. In addition, the controller is made of a material having a lower melting point than the second member, and the controller is such that the pin member and the shoulder member press the jointed portion of the jointed object in a rotated state. When the advancing / retreating drive is operated (A), the tip of the shoulder member in the rotated state reaches a predetermined first position set in advance in the first member, and the pin member in the rotated state is joined. The advance / retreat drive and the rotary drive are operated so as to retreat from the jointed portion of the object, and after (B), the rotated shoulder member is pulled out from the joined portion of the object to be joined. (C), in which the rotary drive and the advance / retreat drive are operated so that the rotated pin member advances toward the joined portion of the object to be joined, is configured to be executed.
 また、本実施の形態1に係る摩擦攪拌点接合装置では、第1位置は、第1部材の第2部材との当接面から第1部材の厚み寸法の25%以下の任意の位置であってもよい。 Further, in the friction stir welding apparatus according to the first embodiment, the first position is an arbitrary position of 25% or less of the thickness dimension of the first member from the contact surface of the first member with the second member. You may.
 また、本実施の形態1に係る摩擦攪拌点接合装置では、ショルダ部材は、当該ショルダ部材における先端面の半径をRs、ピン部材における先端面の半径をRpとしたときに、次式Rs>21/2×Rpを満たすように構成されていてもよい。 Further, in the friction stir welding apparatus according to the first embodiment, when the radius of the tip surface of the shoulder member is Rs and the radius of the tip surface of the pin member is Rp, the following equation Rs> 2 It may be configured to satisfy 1/2 × Rp.
 さらに、本実施の形態1に係る摩擦攪拌点接合装置では、被接合物は、重ね合された第1部材と第2部材との接触部分にシーラント材が塗布されていてもよい。 Further, in the friction stir welding device according to the first embodiment, the sealant material may be applied to the contact portion between the first member and the second member which are overlapped with each other.
 以下、本実施の形態1に係る摩擦攪拌点接合装置の一例について、図面を参照しながら詳細に説明する。 Hereinafter, an example of the friction stir welding device according to the first embodiment will be described in detail with reference to the drawings.
 [摩擦攪拌点接合装置の構成]
 図1は、本実施の形態1に係る摩擦攪拌点接合装置の概略構成を示す模式図である。なお、図1においては、図における上下方向を摩擦攪拌点接合装置における上下方向として表している。
[Structure of friction stir welding device]
FIG. 1 is a schematic view showing a schematic configuration of a friction stir welding device according to the first embodiment. In addition, in FIG. 1, the vertical direction in the figure is represented as the vertical direction in the friction stir welding apparatus.
 図1に示すように、本実施の形態1に係る摩擦攪拌点接合装置50は、ピン部材11、ショルダ部材12、工具固定器52、進退駆動器53、クランプ部材13、裏当て支持部55、裏当て部材56、及び回転駆動器57を備えている。 As shown in FIG. 1, the friction stir welding device 50 according to the first embodiment includes a pin member 11, a shoulder member 12, a tool fixing device 52, an advancing / retreating drive 53, a clamp member 13, and a backing support portion 55. It includes a backing member 56 and a rotary drive 57.
 ピン部材11、ショルダ部材12、工具固定器52、進退駆動器53、クランプ部材13、及び回転駆動器57は、C型ガン(C型フレーム)で構成される裏当て支持部55の上端に設けられている。また、裏当て支持部55の下端には、裏当て部材56が設けられている。ピン部材11、ショルダ部材12、及びクランプ部材13と、裏当て部材56と、は互いに対向する位置で裏当て支持部55に取り付けられている。なお、ピン部材11、ショルダ部材12、及びクランプ部材13と、裏当て部材56と、の間には、被接合物60が配置される。 The pin member 11, the shoulder member 12, the tool fixing device 52, the advancing / retreating drive 53, the clamp member 13, and the rotary drive 57 are provided at the upper end of the backing support portion 55 composed of the C-type gun (C-type frame). Has been done. Further, a backing member 56 is provided at the lower end of the backing support portion 55. The pin member 11, the shoulder member 12, the clamp member 13, and the backing member 56 are attached to the backing support portion 55 at positions facing each other. The object to be joined 60 is arranged between the pin member 11, the shoulder member 12, the clamp member 13, and the backing member 56.
 ピン部材11、ショルダ部材12、及びクランプ部材13は、回転工具固定器521及びクランプ固定器522から構成される工具固定器52に固定されている。具体的には、ピン部材11及びショルダ部材12は、回転工具固定器521に固定されていて、クランプ部材13は、クランプ駆動器41を介して、クランプ固定器522に固定されている。そして、回転工具固定器521は、回転駆動器57を介して、クランプ固定器522に支持されている。なお、クランプ駆動器41は、スプリングにより構成されている。 The pin member 11, the shoulder member 12, and the clamp member 13 are fixed to the tool fixture 52 composed of the rotary tool fixture 521 and the clamp fixture 522. Specifically, the pin member 11 and the shoulder member 12 are fixed to the rotary tool fixture 521, and the clamp member 13 is fixed to the clamp fixture 522 via the clamp drive 41. Then, the rotary tool fixture 521 is supported by the clamp fixture 522 via the rotary driver 57. The clamp drive 41 is composed of a spring.
 また、ピン部材11、ショルダ部材12、及びクランプ部材13は、ピン駆動器531及びショルダ駆動器532から構成される進退駆動器53によって、上下方向に進退駆動される。 Further, the pin member 11, the shoulder member 12, and the clamp member 13 are driven forward and backward in the vertical direction by the advance / retreat drive 53 composed of the pin drive 531 and the shoulder drive 532.
 ピン部材11は、円柱状に形成されていて、図1には、詳細に図示されないが、回転工具固定器521により支持されている。また、ピン部材11は、回転駆動器57により、ピン部材11の軸心に一致する軸線Xr(回転軸)周りに回転し、ピン駆動器531により、矢印P1方向、すなわち軸線Xr方向(図1では上下方向)に沿って、進退移動可能に構成されている。 The pin member 11 is formed in a columnar shape and is supported by a rotary tool fixture 521, although not shown in detail in FIG. Further, the pin member 11 is rotated by the rotation drive 57 around the axis Xr (rotation axis) corresponding to the axis of the pin member 11, and by the pin drive 531 in the arrow P1 direction, that is, the axis Xr direction (FIG. 1). In the vertical direction), it is configured to be able to move forward and backward.
 なお、ピン駆動器531としては、例えば、直動アクチュエータで構成されていてもよい。直動アクチュエータとしては、例えば、サーボモータとラックアンドピニオン、サーボモータとボールネジ、又はエアシリンダー等で構成されていてもよい。 The pin drive 531 may be composed of, for example, a linear actuator. The linear actuator may be composed of, for example, a servomotor and a rack and pinion, a servomotor and a ball screw, an air cylinder, or the like.
 ショルダ部材12は、中空を有する円筒状に形成されていて、回転工具固定器521により支持されている。ショルダ部材12の中空内には、ピン部材11が内挿されている。換言すると、ショルダ部材12は、ピン部材11の外周面を囲むように配置されている。 The shoulder member 12 is formed in a cylindrical shape having a hollow shape, and is supported by the rotary tool fixture 521. A pin member 11 is inserted in the hollow of the shoulder member 12. In other words, the shoulder member 12 is arranged so as to surround the outer peripheral surface of the pin member 11.
 また、ショルダ部材12は、回転駆動器57により、ピン部材11と同一の軸線Xr周りに回転し、ショルダ駆動器532により、矢印P2方向、すなわち軸線Xr方向に沿って進退移動可能に構成されている。 Further, the shoulder member 12 is configured to be rotated around the same axis Xr as the pin member 11 by the rotation drive 57, and can be moved forward and backward along the arrow P2 direction, that is, the axis Xr direction by the shoulder drive 532. There is.
 なお、ショルダ駆動器532としては、例えば、直動アクチュエータで構成されていてもよい。直動アクチュエータとしては、例えば、サーボモータとラックアンドピニオン、サーボモータとボールネジ、又はエアシリンダー等で構成されていてもよい。 The shoulder drive 532 may be composed of, for example, a linear actuator. The linear actuator may be composed of, for example, a servomotor and a rack and pinion, a servomotor and a ball screw, an air cylinder, or the like.
 このように、ピン部材11及びショルダ部材12(回転工具)は、本実施の形態ではいずれも同一の回転工具固定器521によって支持され、いずれも回転駆動器57により軸線Xr周りに一体的に回転する。さらに、ピン部材11及びショルダ部材12は、ピン駆動器531及びショルダ駆動器532により、それぞれ軸線Xr方向に沿って進退移動可能に構成されている。 As described above, the pin member 11 and the shoulder member 12 (rotary tool) are both supported by the same rotary tool fixture 521 in the present embodiment, and both are integrally rotated around the axis Xr by the rotary drive 57. To do. Further, the pin member 11 and the shoulder member 12 are configured to be movable back and forth along the axis Xr direction by the pin drive 531 and the shoulder drive 532, respectively.
 なお、本実施の形態1においては、ピン部材11は単独で進退移動可能であるとともに、ショルダ部材12の進退移動に伴っても進退移動可能となっているが、ピン部材11及びショルダ部材12がそれぞれ独立して進退移動可能に構成されてもよい。 In the first embodiment, the pin member 11 can move forward and backward independently, and the pin member 11 and the shoulder member 12 can move forward and backward as the shoulder member 12 moves forward and backward. Each may be configured to be able to move forward and backward independently.
 クランプ部材13は、ショルダ部材12と同様に、中空を有する円筒状に形成されていて、その軸心が軸線Xrと一致するように設けられている。クランプ部材13の中空内には、ショルダ部材12が内挿されている。 Similar to the shoulder member 12, the clamp member 13 is formed in a cylindrical shape having a hollow shape, and is provided so that its axis coincides with the axis Xr. A shoulder member 12 is inserted in the hollow of the clamp member 13.
 すなわち、ピン部材11の外周面を囲むように、円筒状のショルダ部材12が配置されていて、ショルダ部材12の外周面を囲むように円筒状のクランプ部材13が配置されている。換言すれば、クランプ部材13、ショルダ部材12及びピン部材11が、それぞれ同軸心状の入れ子構造となっている。 That is, the cylindrical shoulder member 12 is arranged so as to surround the outer peripheral surface of the pin member 11, and the cylindrical clamp member 13 is arranged so as to surround the outer peripheral surface of the shoulder member 12. In other words, the clamp member 13, the shoulder member 12, and the pin member 11 each have a coaxial core-shaped nested structure.
 また、クランプ部材13は、被接合物60を一方の面(表面)から押圧するように構成されている。クランプ部材13は、上述したように、本実施の形態1においては、クランプ駆動器41を介してクランプ固定器522に支持されている。クランプ駆動器41は、クランプ部材13を裏当て部材56側に付勢するように構成されている。そして、クランプ部材13(クランプ駆動器41及びクランプ固定器522を含む)は、ショルダ駆動器532によって、矢印P3方向(矢印P1及び矢印P2と同方向)に進退可能に構成されている。 Further, the clamp member 13 is configured to press the object to be joined 60 from one surface (surface). As described above, the clamp member 13 is supported by the clamp fixture 522 via the clamp drive 41 in the first embodiment. The clamp drive 41 is configured to urge the clamp member 13 toward the backing member 56 side. The clamp member 13 (including the clamp drive 41 and the clamp fixture 522) is configured to be able to advance and retreat in the arrow P3 direction (the same direction as the arrow P1 and the arrow P2) by the shoulder drive 532.
 なお、クランプ駆動器41は、本実施の形態1においては、スプリングで構成したが、これに限定されるものではない。クランプ駆動器41は、クランプ部材13に付勢を与えたり加圧力を与えたりする構成であればよく、例えば、ガス圧、油圧、サーボモータ等を用いた機構も好適に用いることができる。 Although the clamp drive 41 is composed of a spring in the first embodiment, the clamp drive 41 is not limited to this. The clamp drive 41 may have a configuration in which the clamp member 13 is urged or pressed, and for example, a mechanism using gas pressure, hydraulic pressure, a servomotor or the like can be preferably used.
 ピン部材11、ショルダ部材12、及びクランプ部材13は、それぞれ先端面11a、先端面12a、及び先端面13aを備えている。また、ピン部材11、ショルダ部材12、及びクランプ部材13は、進退駆動器53により進退移動することで、先端面11a、先端面12a、及び先端面13aは、それぞれ、被接合物60の表面(被接合物60の被接合部)に当接し、被接合物60を押圧する。 The pin member 11, the shoulder member 12, and the clamp member 13 have a tip surface 11a, a tip surface 12a, and a tip surface 13a, respectively. Further, the pin member 11, the shoulder member 12, and the clamp member 13 are moved back and forth by the advance / retreat drive 53, so that the tip surface 11a, the tip surface 12a, and the tip surface 13a are each the surface of the object to be joined 60. It comes into contact with the object to be joined) and presses the object 60 to be joined.
 また、ショルダ部材12は、当該ショルダ部材12の先端面12aの半径をRs、ピン部材11の先端面11aの半径をRpとしたときに、Rs>21/2×Rpを満たすように構成されている。換言すると、ショルダ部材12は、円環状の先端面12aの面積が、ピン部材11の円状の先端面11aの面積よりも大きくなるように構成されている。 Further, the shoulder member 12 is configured to satisfy Rs> 2 1/2 × Rp, where Rs is the radius of the tip surface 12a of the shoulder member 12 and Rp is the radius of the tip surface 11a of the pin member 11. ing. In other words, the shoulder member 12 is configured such that the area of the annular tip surface 12a is larger than the area of the circular tip surface 11a of the pin member 11.
 これにより、上記特許文献1に開示されている異種金属部材の接合方法に比して、接合面積(新生面が形成される面積)を大きくすることができる。このため、上記特許文献1に開示されている異種金属部材の接合方法に比して、接合強度を大きくすることができる。 Thereby, the joining area (the area where the new surface is formed) can be increased as compared with the joining method of dissimilar metal members disclosed in Patent Document 1. Therefore, the joining strength can be increased as compared with the joining method of dissimilar metal members disclosed in Patent Document 1.
 裏当て部材56は、本実施の形態1においては、平板状の被接合物60の裏面を当接するように平坦な面(支持面56a)により、支持するように構成されている。裏当て部材56は、摩擦攪拌接合を実施できるように被接合物60を適切に支持することができるものであれば、その構成は特に限定されない。裏当て部材56は、例えば、複数の種類の形状を有する裏当て部材56が別途準備され、被接合物60の種類に応じて、裏当て支持部55から外して交換できるように構成されてもよい。 In the first embodiment, the backing member 56 is configured to be supported by a flat surface (supporting surface 56a) so as to abut the back surface of the flat plate-shaped object to be joined 60. The structure of the backing member 56 is not particularly limited as long as it can appropriately support the object to be joined 60 so that friction stir welding can be performed. The backing member 56 may be configured so that, for example, a backing member 56 having a plurality of types of shapes is separately prepared and can be removed from the backing support portion 55 and replaced depending on the type of the object to be joined 60. Good.
 被接合物60は、2枚の板状の第1部材61及び第2部材62を有する。第1部材61は、ピン部材11及びショルダ部材12と対向するように配置され、かつ、第2部材62よりも融点の低い材料で構成されている。 The object to be joined 60 has two plate-shaped first members 61 and second members 62. The first member 61 is arranged so as to face the pin member 11 and the shoulder member 12, and is made of a material having a melting point lower than that of the second member 62.
 なお、被接合物60は、重ね合された第1部材61と第2部材62との接触部分(当接面)にシーラント材が塗布されていてもよい。シーラント材としては、シーリング材であってもよく、接着剤であってもよい。シーラント材としては、例えば、ポリサルファイド系合成ゴム、天然ゴム、シリコーンゴム、フッ素ゴム等の合成ゴム、四フッ化エチレンゴム樹脂等の合成樹脂等を用いることができる。 The material to be joined 60 may be coated with a sealant material on the contact portion (contact surface) between the first member 61 and the second member 62 that are overlapped with each other. The sealant material may be a sealing material or an adhesive. As the sealant material, for example, polysulfide-based synthetic rubber, natural rubber, silicone rubber, synthetic rubber such as fluororubber, synthetic resin such as tetrafluoroethylene rubber resin, and the like can be used.
 第1部材61としては、金属材料(例えば、アルミニウム、アルミニウム合金、マグネシウム合金等)、熱可塑性プラスチック(例えば、ポリアミド等)、及び繊維強化プラスチック(例えば、炭素繊維強化プラスチック等)のうち、少なくとも1つの材料を用いてもよい。アルミニウム合金としては、各種のアルミニウム合金を用いることができ、例えば、Al-Mg-Si系合金(A6061)を用いてもよく、Al-Si-Mg系合金(AC4C)を用いてもよい。 The first member 61 includes at least one of a metal material (for example, aluminum, aluminum alloy, magnesium alloy, etc.), a thermoplastic (for example, polyamide, etc.), and a fiber reinforced plastic (for example, carbon fiber reinforced plastic, etc.). One material may be used. As the aluminum alloy, various aluminum alloys can be used. For example, Al—Mg—Si based alloy (A6061) or Al—Si—Mg based alloy (AC4C) may be used.
 また、第2部材62としては、金属材料(例えば、鋼、チタン等)を用いてもよい。鋼としては、各種の鋼をもちいることができ、軟鋼、又は高張力鋼を用いてもよい。また、鋼の表面に酸化膜が形成されていてもよく、メッキ層(例えば、亜鉛メッキ)が形成されていてもよい。亜鉛メッキが形成されている鋼板としては、溶融亜鉛メッキ鋼板(GI鋼板)であってもよく、合金化溶融亜鉛メッキ鋼板(GA鋼板)であってもよく、ガルバリウム鋼板であってもよく、アルミニウムシリコンメッキホットスタンプ鋼板であってもよい。さらに、メッキ層の厚みとしては、2μm~50μmであってもよい。 Further, as the second member 62, a metal material (for example, steel, titanium, etc.) may be used. As the steel, various types of steel can be used, and mild steel or high-strength steel may be used. Further, an oxide film may be formed on the surface of the steel, or a plating layer (for example, zinc plating) may be formed. The steel sheet on which the zinc plating is formed may be a hot-dip galvanized steel sheet (GI steel sheet), an alloyed hot-dip galvanized steel sheet (GA steel sheet), a galvanized steel sheet, or aluminum. It may be a silicon-plated hot-stamped steel sheet. Further, the thickness of the plating layer may be 2 μm to 50 μm.
 なお、本実施の形態1においては、被接合物60を板状の第1部材61と板状の第2部材62で構成されている形態を採用したが、これに限定されず、被接合物60(第1部材61及び第2部材62)の形状は任意であり、例えば、直方体状であってもよく、円弧状に形成されていてもよい。また、被接合物60は、3つ以上の部材を有していてもよい。 In the first embodiment, a form in which the object to be joined 60 is composed of a plate-shaped first member 61 and a plate-shaped second member 62 is adopted, but the object to be joined is not limited to this. The shape of the 60 (first member 61 and second member 62) is arbitrary, and may be, for example, a rectangular parallelepiped shape or an arc shape. Further, the object to be joined 60 may have three or more members.
 また、本実施の形態1におけるピン部材11、ショルダ部材12、工具固定器52、進退駆動器53、クランプ部材13、裏当て支持部55、及び回転駆動器57の具体的な構成は、前述した構成に限定されず、広く摩擦攪拌接合の分野で公知の構成を好適に用いることができる。例えば、ピン駆動器531及びショルダ駆動器532は、摩擦攪拌接合の分野で公知のモータ及びギア機構等で構成されていてもよい。 Further, the specific configurations of the pin member 11, the shoulder member 12, the tool fixing device 52, the advancing / retreating drive 53, the clamp member 13, the backing support portion 55, and the rotary drive 57 in the first embodiment are described above. The configuration is not limited to this, and a configuration widely known in the field of friction stir welding can be preferably used. For example, the pin drive 531 and the shoulder drive 532 may be composed of a motor, a gear mechanism, or the like known in the field of friction stir welding.
 また、裏当て支持部55は、本実施の形態1においては、C型ガンで構成されているが、これに限定されない。裏当て支持部55は、ピン部材11、ショルダ部材12、及びクランプ部材13を進退移動可能に支持するとともに、ピン部材11、ショルダ部材12、及びクランプ部材13に対向する位置に裏当て部材56を支持することができれば、どのように構成されていてもよい。 Further, in the first embodiment, the backing support portion 55 is composed of a C-type gun, but the present invention is not limited to this. The backing support portion 55 supports the pin member 11, the shoulder member 12, and the clamp member 13 so as to be movable back and forth, and the backing member 56 is placed at a position facing the pin member 11, the shoulder member 12, and the clamp member 13. It may be configured in any way as long as it can be supported.
 また、本実施の形態1においては、クランプ部材13を備える構成を採用したが、これに限定されず、クランプ部材13を備えていない構成を採用してもよい。この場合、例えば、クランプ部材13は、必要に応じて裏当て支持部55から着脱可能に構成されていてもよい。 Further, in the first embodiment, the configuration including the clamp member 13 is adopted, but the present invention is not limited to this, and a configuration without the clamp member 13 may be adopted. In this case, for example, the clamp member 13 may be detachably configured from the backing support portion 55, if necessary.
 さらに、本実施の形態1に係る摩擦攪拌点接合装置50は、摩擦攪拌点接合用ロボット装置(図示せず)に配設される形態を採用している。具体的には、裏当て支持部55が、ロボット装置のアームの先端に取り付けられている。 Further, the friction stir point joining device 50 according to the first embodiment adopts a form arranged in a friction stir point joining robot device (not shown). Specifically, the backing support portion 55 is attached to the tip of the arm of the robot device.
 このため、裏当て支持部55も摩擦攪拌点接合用ロボット装置に含まれるとみなすことができる。裏当て支持部55及びアームを含めて、摩擦攪拌点接合用ロボット装置の具体的な構成は特に限定されず、多関節ロボット等、摩擦攪拌接合の分野で公知の構成を好適に用いることができる。 Therefore, the backing support portion 55 can also be considered to be included in the friction stir welding robot device. The specific configuration of the friction stir point joining robot device including the backing support portion 55 and the arm is not particularly limited, and a configuration known in the field of friction stir welding such as an articulated robot can be preferably used. ..
 なお、摩擦攪拌点接合装置50(裏当て支持部55を含む)は、摩擦攪拌点接合用ロボット装置に適用される場合に限定されるものではなく、例えば、NC工作機械、大型のCフレーム、及びオートリベッター等の公知の加工用機器にも好適に適用することができる。 The friction stir welding point joining device 50 (including the backing support portion 55) is not limited to the case where it is applied to a friction stir welding point joining robot device, for example, an NC machine tool, a large C frame, and the like. It can also be suitably applied to known processing equipment such as an auto riveter.
 また、本実施の形態1に係る摩擦攪拌点接合装置50は、二対以上のロボットが、摩擦攪拌点接合装置50における裏当て部材56以外の部分と、裏当て部材56と、を正対させるように構成されていてもよい。さらに、摩擦攪拌点接合装置50は、被接合物60に対して安定して摩擦攪拌点接合を行うことが可能であれば、被接合物60を手持ち型にする形態を採用してもよく、ロボットを被接合物60のポジショナーとして用いる形態を採用してもよい。 Further, in the friction stir point joining device 50 according to the first embodiment, two or more pairs of robots face a portion of the friction stir point joining device 50 other than the backing member 56 with the backing member 56. It may be configured as follows. Further, the friction stir point joining device 50 may adopt a form in which the object to be joined 60 is hand-held as long as it is possible to stably perform friction stir point joining to the object to be joined 60. A form in which the robot is used as the positioner of the object to be welded 60 may be adopted.
 [摩擦攪拌点接合装置の制御構成]
 次に、本実施の形態1に係る摩擦攪拌点接合装置50の制御構成について、図2を参照しながら、具体的に説明する。
[Control configuration of friction stir welding device]
Next, the control configuration of the friction stir welding point joining device 50 according to the first embodiment will be specifically described with reference to FIG.
 図2は、図1に示す摩擦攪拌点接合装置の制御構成を模式的に示すブロック図である。 FIG. 2 is a block diagram schematically showing a control configuration of the friction stir welding device shown in FIG.
 図2に示すように、摩擦攪拌点接合装置50は、制御器51、記憶器31、入力器32、及び位置検出器33を備えている。 As shown in FIG. 2, the friction stir welding point joining device 50 includes a controller 51, a storage device 31, an input device 32, and a position detector 33.
 制御器51は、摩擦攪拌点接合装置50を構成する各部材(各機器)を制御するように構成されている。具体的には、制御器51は、記憶器に記憶された基本プログラム等のソフトウェアを読み出して実行することにより、進退駆動器53を構成するピン駆動器531及びショルダ駆動器532と、回転駆動器57と、を制御する。 The controller 51 is configured to control each member (each device) constituting the friction stir welding point joining device 50. Specifically, the controller 51 reads out and executes software such as a basic program stored in the storage device, thereby forming a pin drive 531 and a shoulder drive 532, and a rotary drive. 57 and.
 これにより、ピン部材11及びショルダ部材12の進出移動又は後退移動の切り替え、進退移動時のピン部材11及びショルダ部材12における、先端位置の制御、移動速度、及び移動方向等を制御することができる。また、ピン部材11、ショルダ部材12及びクランプ部材13の被接合物60を押圧する押圧力を制御することができる。さらに、ピン部材11及びショルダ部材12の回転数を制御することができる。 Thereby, it is possible to switch the advance movement or the backward movement of the pin member 11 and the shoulder member 12, control the tip position, the movement speed, the movement direction, etc. of the pin member 11 and the shoulder member 12 at the time of the advance / retreat movement. .. In addition, it is possible to control the pressing force that presses the object 60 of the pin member 11, the shoulder member 12, and the clamp member 13. Further, the rotation speeds of the pin member 11 and the shoulder member 12 can be controlled.
 なお、制御器51は、集中制御する単独の制御器51によって構成されていてもよいし、互いに協働して分散制御する複数の制御器51によって構成されていてもよい。また、制御器51は、マイクロコンピュータで構成されていてもよく、MPU、PLC(Programmable Logic Controller)、論理回路等によって構成されていてもよい。 The controller 51 may be composed of a single controller 51 for centralized control, or may be composed of a plurality of controllers 51 for distributed control in cooperation with each other. Further, the controller 51 may be composed of a microcomputer, an MPU, a PLC (Programmable Logic Controller), a logic circuit, or the like.
 記憶器31は、基本プログラム、各種データを読み出し可能に記憶するものであり、記憶器31としては、公知のメモリ、ハードディスク等の記憶装置等で構成される。記憶器31は、単一である必要はなく、複数の記憶装置(例えば、ランダムアクセスメモリ及びハードディスクドライブ)として構成されてもよい。制御器51等がマイクロコンピュータで構成されている場合には、記憶器31の少なくとも一部がマイクロコンピュータの内部メモリとして構成されてもよいし、独立したメモリとして構成されてもよい。 The storage device 31 stores a basic program and various data in a readable manner, and the storage device 31 is composed of a known memory, a storage device such as a hard disk, or the like. The storage device 31 does not have to be a single device, and may be configured as a plurality of storage devices (for example, a random access memory and a hard disk drive). When the controller 51 and the like are composed of a microcomputer, at least a part of the storage device 31 may be configured as the internal memory of the microcomputer or may be configured as an independent memory.
 なお、記憶器31には、データが記憶され、制御器51以外からデータの読み出しが可能となっていてもよいし、制御器51等からデータの書き込みが可能になっていてもよいことはいうまでもない。 It should be noted that the storage device 31 may store data so that the data can be read from other than the controller 51, or the data may be written from the controller 51 or the like. Not to mention.
 入力器32は、制御器51に対して、摩擦攪拌点接合の制御に関する各種パラメータ、あるいはその他のデータ等を入力可能とするものであり、キーボード、タッチパネル、ボタンスイッチ群等の公知の入力装置で構成されている。本実施の形態1では、少なくとも、被接合物60の接合条件、例えば、被接合物60の厚み、材質等のデータが入力器32により入力可能となっている。 The input device 32 enables the controller 51 to input various parameters related to the control of friction stir welding, other data, and the like, and is a known input device such as a keyboard, a touch panel, and a button switch group. It is configured. In the first embodiment, at least data such as joining conditions of the object to be joined 60, for example, the thickness and material of the object to be joined 60 can be input by the input device 32.
 位置検出器33は、ショルダ部材12の先端(先端面12a)の位置情報を検出して、検出した位置情報を制御器51に出力するように構成されている。位置検出器33としては、例えば、変位センサ、LVDT、エンコーダー等を用いてもよい。 The position detector 33 is configured to detect the position information of the tip (tip surface 12a) of the shoulder member 12 and output the detected position information to the controller 51. As the position detector 33, for example, a displacement sensor, an LVDT, an encoder or the like may be used.
 [摩擦攪拌点接合装置の動作(運転方法)]
 次に、本実施の形態1に係る摩擦攪拌点接合装置50の動作について、図3、図4A、及び図4Bを参照して具体的に説明する。なお、図4A及び図4Bにおいては、被接合物60として、第1部材61及び第2部材62を用い、これらを重ねて点接合にて連結する場合を例に挙げている。
[Operation of friction stir welding device (operation method)]
Next, the operation of the friction stir welding point joining device 50 according to the first embodiment will be specifically described with reference to FIGS. 3, 4A, and 4B. In addition, in FIGS. 4A and 4B, a case where the first member 61 and the second member 62 are used as the object to be joined 60 and these are overlapped and connected by point joining is given as an example.
 図3は、本実施の形態1に係る摩擦攪拌点接合装置の動作の一例を示すフローチャートである。図4A及び図4Bは、図1に示す摩擦攪拌点接合装置による摩擦攪拌点接合の各工程の一例を模式的に示す工程図である。 FIG. 3 is a flowchart showing an example of the operation of the friction stir welding device according to the first embodiment. 4A and 4B are process diagrams schematically showing an example of each process of friction stir point joining by the friction stir point joining device shown in FIG. 1.
 なお、図4A及び図4Bにおいては、摩擦攪拌点接合装置の一部を省略し、矢印rは、ピン部材11及びショルダ部材12の回転方向を示し、ブロック矢印Fは、第1部材61及び第2部材62に加えられる力の方向を示す。また、裏当て部材56からも第1部材61及び第2部材62に対して力が加えられているが、説明の便宜上、図4A及び図4Bには図示していない。さらに、ショルダ部材12には、ピン部材11及びクランプ部材13との区別を明確とするために、網掛けのハッチングを施している。 In FIGS. 4A and 4B, a part of the friction stir welding device is omitted, the arrow r indicates the rotation direction of the pin member 11 and the shoulder member 12, and the block arrow F indicates the first member 61 and the first member 61. 2 The direction of the force applied to the member 62 is shown. Further, although a force is also applied to the first member 61 and the second member 62 from the backing member 56, they are not shown in FIGS. 4A and 4B for convenience of explanation. Further, the shoulder member 12 is shaded and hatched in order to clarify the distinction between the pin member 11 and the clamp member 13.
 まず、作業者(操作者)が、裏当て部材56の支持面56aに被接合物60を載置する。ついで、作業者が入力器32を操作して、制御器51に被接合物60の接合実行を入力する。なお、ロボットが、裏当て部材56の支持面56aに被接合物60を載置してもよい。 First, the operator (operator) places the object to be joined 60 on the support surface 56a of the backing member 56. Then, the operator operates the input device 32 to input the joining execution of the object to be joined 60 to the controller 51. The robot may place the object to be joined 60 on the support surface 56a of the backing member 56.
 すると、図3に示すように、制御器51は、回転駆動器57を駆動させて、ピン部材11及びショルダ部材12を予め設定されている所定の第1回転数(例えば、200~3000rpm)で回転させる(ステップS101;図4Aの工程(1)参照)。 Then, as shown in FIG. 3, the controller 51 drives the rotation drive 57 to drive the pin member 11 and the shoulder member 12 at a predetermined first rotation speed (for example, 200 to 3000 rpm). Rotate (step S101; see step (1) in FIG. 4A).
 次に、制御器51は、進退駆動器53(ショルダ駆動器532)を駆動させて、ピン部材11及びショルダ部材12を回転させた状態で、ピン部材11、ショルダ部材12、及びクランプ部材13を被接合物60に接近させ、ピン部材11の先端面11a、ショルダ部材12の先端面12a、及びクランプ部材13の先端面13a(図4A及び図4Bには図示せず)を被接合物60の表面60c(被接合物60の被接合部)に当接させる(ステップS102;図4Aの工程(2)参照)。 Next, the controller 51 drives the advance / retreat drive 53 (shoulder drive 532) to rotate the pin member 11 and the shoulder member 12, and then presses the pin member 11, the shoulder member 12, and the clamp member 13. The tip surface 11a of the pin member 11, the tip surface 12a of the shoulder member 12, and the tip surface 13a of the clamp member 13 (not shown in FIGS. 4A and 4B) are brought close to the object 60 of the object 60. It is brought into contact with the surface 60c (the portion to be joined of the object to be joined 60) (step S102; see step (2) in FIG. 4A).
 このとき、制御器51は、ピン部材11、ショルダ部材12、及びクランプ部材13が予め設定された所定の押圧力(例えば、3kN~15kNの範囲に含まれる所定値)で被接合物60を押圧するように、進退駆動器53(ショルダ駆動器532)を制御する。 At this time, the controller 51 presses the object to be joined 60 with a predetermined pressing pressure (for example, a predetermined value included in the range of 3 kN to 15 kN) set in advance by the pin member 11, the shoulder member 12, and the clamp member 13. The advance / retreat drive 53 (Shoulder drive 532) is controlled so as to do so.
 これにより、クランプ部材13と裏当て部材56とで第1部材61及び第2部材62が挟み込まれ、クランプ駆動器41の収縮により、クランプ部材13が被接合物60の表面60c側に付勢され、クランプ力が発生する。 As a result, the first member 61 and the second member 62 are sandwiched between the clamp member 13 and the backing member 56, and the clamp member 13 is urged toward the surface 60c side of the object to be joined 60 by the contraction of the clamp drive 41. , Clamping force is generated.
 また、この状態では、ピン部材11及びショルダ部材12共に進退移動しないので、被接合物60の表面60cを「予備加熱」することになる。これにより、第1部材61の当接領域における構成材料が摩擦により発熱することで軟化し、被接合物60の表面60c近傍に塑性流動部60aが生じる。 Further, in this state, neither the pin member 11 nor the shoulder member 12 moves back and forth, so that the surface 60c of the object to be joined 60 is "preheated". As a result, the constituent material in the contact region of the first member 61 is softened by generating heat due to friction, and a plastic flow portion 60a is generated in the vicinity of the surface 60c of the object to be joined 60.
 次に、制御器51は、ピン部材11の先端面11aがショルダ部材12の先端面12aに対して没入するように、進退駆動器53を駆動する(ステップS103)。このとき、制御器51は、ピン部材11が被接合物60から離れるように、進退駆動器53(ピン駆動器531)を駆動してもよい。また、制御器51は、ショルダ部材12が被接合物60内に圧入されるように、進退駆動器53(ショルダ駆動器532)を駆動してもよい。 Next, the controller 51 drives the advancing / retreating drive 53 so that the tip surface 11a of the pin member 11 is immersed in the tip surface 12a of the shoulder member 12 (step S103). At this time, the controller 51 may drive the advance / retreat drive 53 (pin drive 531) so that the pin member 11 is separated from the object to be joined 60. Further, the controller 51 may drive the advance / retreat drive 53 (shoulder drive 532) so that the shoulder member 12 is press-fitted into the object to be joined 60.
 これにより、ショルダ部材12の先端部が、回転した状態で、被接合物60の被接合部内に圧入される。 As a result, the tip end portion of the shoulder member 12 is press-fitted into the jointed portion of the object to be joined 60 in a rotated state.
 次に、制御器51は、位置検出器33から、ショルダ部材12の先端の位置情報を取得する(ステップS104)。ついで、制御器51は、ステップS104で取得したショルダ部材12の先端の位置情報が、予め設定されている所定の第1位置まで到達したか否かを判定する(ステップS105)。 Next, the controller 51 acquires the position information of the tip of the shoulder member 12 from the position detector 33 (step S104). Next, the controller 51 determines whether or not the position information of the tip of the shoulder member 12 acquired in step S104 has reached a predetermined first position set in advance (step S105).
 ここで、第1位置は、予め実験等により設定することができ、第1部材61内の任意の位置である。より詳細には、第1位置は、第1部材61の第2部材62との当接面61aと、当該当接面61aから第1部材61の厚みt(厚み寸法)の25%以下の位置と、の間の任意に設定される位置である。 Here, the first position can be set in advance by an experiment or the like, and is an arbitrary position in the first member 61. More specifically, the first position is a position of the contact surface 61a of the first member 61 with the second member 62 and a position of 25% or less of the thickness t (thickness dimension) of the first member 61 from the contact surface 61a. It is an arbitrarily set position between and.
 また、第1位置は、塑性流動部60aにより、第2部材62の表面に形成されているメッキ層(メッキ膜)又は酸化膜を除去する観点から、当接面61aから第1部材61の厚みt(厚み寸法)の25%以下の位置であってもよい。 Further, the first position is the thickness of the first member 61 from the contact surface 61a from the viewpoint of removing the plating layer (plating film) or oxide film formed on the surface of the second member 62 by the plastic flow portion 60a. The position may be 25% or less of t (thickness dimension).
 さらに、第1位置は、ショルダ部材12の先端の摩耗を抑制する観点から、当接面61aから10μm以上、上方(内方)の位置であってもよい。また、第1位置は、制御器51によるショルダ部材12の先端の位置制御を容易にする観点から、当接面61aであってもよい。 Further, the first position may be a position 10 μm or more above (inward) from the contact surface 61a from the viewpoint of suppressing wear of the tip of the shoulder member 12. Further, the first position may be the contact surface 61a from the viewpoint of facilitating the position control of the tip of the shoulder member 12 by the controller 51.
 これにより、被接合物60の軟化部位(塑性流動部60a)は、第1部材61から第2部材62の表面にまで到達する。そして、塑性流動部60aにより、第2部材62の表面に形成されているメッキ層(メッキ膜)又は酸化膜が除去されて、第2部材62における塑性流動部60aと当接している部分に、新生面が形成される。 As a result, the softened portion (plastic flow portion 60a) of the object to be joined 60 reaches the surface of the first member 61 to the second member 62. Then, the plating layer (plating film) or oxide film formed on the surface of the second member 62 is removed by the plastic flow portion 60a, and the portion of the second member 62 that is in contact with the plastic flow portion 60a is removed. A new surface is formed.
 なお、塑性流動部60aの軟化した材料はショルダ部材12により押し退けられ、ショルダ部材12の直下からピン部材11の直下に流動するので、ピン部材11は後退し、ショルダ部材12に対して浮き上がる(図4Aの工程(3)参照)。 The softened material of the plastic flow portion 60a is pushed away by the shoulder member 12 and flows from directly below the shoulder member 12 directly below the pin member 11, so that the pin member 11 retracts and floats with respect to the shoulder member 12 (FIG. FIG. See step (3) of 4A).
 また、第2部材62の表面に形成されているメッキ層(メッキ膜)又は酸化膜を形成する不純物(例えば、亜鉛、酸化鉄等)も、ピン部材11の直下に流動する。さらに、上記不純物の一部が、ショルダ部材12先端部の外周面よりも外側に流出する。 Further, the plating layer (plating film) formed on the surface of the second member 62 or the impurities forming the oxide film (for example, zinc, iron oxide, etc.) also flow directly under the pin member 11. Further, a part of the impurities flows out of the outer peripheral surface of the tip portion of the shoulder member 12.
 制御器51は、ステップS104で取得したショルダ部材12の先端の位置情報が、第1位置まで到達していないと判定した場合(ステップS105でNo)には、ステップS104に戻り、ステップS104で取得したショルダ部材12の先端部の位置情報が、第1位置まで到達したと判定するまで、ステップS104及びステップS105の処理を繰り返す。 When the controller 51 determines that the position information of the tip of the shoulder member 12 acquired in step S104 has not reached the first position (No in step S105), the controller 51 returns to step S104 and acquires it in step S104. The processing of step S104 and step S105 is repeated until it is determined that the position information of the tip end portion of the shoulder member 12 has reached the first position.
 一方、制御器51は、ステップS104で取得したショルダ部材12の先端の位置情報が、第1位置まで到達したと判定した場合(ステップS105でYes)には、ステップS106の処理を実行する。 On the other hand, when the controller 51 determines that the position information of the tip of the shoulder member 12 acquired in step S104 has reached the first position (Yes in step S105), the controller 51 executes the process of step S106.
 ステップS106では、制御器51は、ピン部材11が被接合物60に向かって進むように、進退駆動器53(ピン駆動器531)を駆動する、及び/又は、制御器51は、ショルダ部材12が被接合物60から離れるように、進退駆動器53(ピン駆動器531)を駆動する。 In step S106, the controller 51 drives the advancing / retreating drive 53 (pin drive 531) so that the pin member 11 advances toward the object 60, and / or the controller 51 is the shoulder member 12. Drives the advance / retreat drive 53 (pin drive 531) so as to move away from the object to be joined 60.
 具体的には、制御器51は、進退駆動器53を制御して、ピン部材11の先端面11a及びショルダ部材12の先端面12aを、互いに段差がほとんど生じない程度に合わせる(面一とする)。 Specifically, the controller 51 controls the advancing / retreating drive 53 to align the tip surface 11a of the pin member 11 and the tip surface 12a of the shoulder member 12 to the extent that almost no step is formed between them (they are flush with each other). ).
 これにより、ピン部材11が徐々に第1部材61に向かって進み、ショルダ部材12が第1部材61から後退する。このとき、塑性流動部60aの軟化した部分は、ピン部材11の直下からショルダ部材12の直下(ショルダ部材12の圧入により生じた凹部)に流動する。 As a result, the pin member 11 gradually advances toward the first member 61, and the shoulder member 12 retracts from the first member 61. At this time, the softened portion of the plastic flow portion 60a flows from directly below the pin member 11 to directly below the shoulder member 12 (recess formed by press-fitting the shoulder member 12).
 そして、ピン部材11の先端面11aとショルダ部材12の先端面12aが、被接合物60の表面60c近傍まで移動する。これにより、被接合物60の表面60cが整形され、実質的な凹部が生じない程度の略平坦な面が得られる(図4Bの工程(4)参照)。 Then, the tip surface 11a of the pin member 11 and the tip surface 12a of the shoulder member 12 move to the vicinity of the surface 60c of the object to be joined 60. As a result, the surface 60c of the object to be joined 60 is shaped to obtain a substantially flat surface to the extent that substantially no recess is formed (see step (4) in FIG. 4B).
 なお、制御器51は、ステップS103及び/又はステップS106の処理において、ピン部材11の先端面の面積をAp、ショルダ部材12の先端面の面積をAsとし、ピン部材11の圧入深さをPp、ショルダ部材12の圧入深さをPsとしたときに、次の式(I)
  Ap・Pp+As・Ps=Tx ・・・ (I)
で定義されるツール平均位置Txの絶対値を小さくするように、進退駆動器53を制御することが好ましく、ツール平均位置Tx=0となるように、進退駆動器53を制御することがより好ましい。なお、ツール平均位置Txの絶対値を小さくする具体的な制御については、特開2012-196682号公報に詳細に開示されているため、ここでは、その説明を省略する。
In the process of step S103 and / or step S106, the controller 51 sets the area of the tip surface of the pin member 11 as Ap, the area of the tip surface of the shoulder member 12 as As, and the press-fitting depth of the pin member 11 as Pp. , When the press-fitting depth of the shoulder member 12 is Ps, the following equation (I)
Ap ・ Pp + As ・ Ps = Tx ・ ・ ・ (I)
It is preferable to control the advance / retreat drive 53 so as to reduce the absolute value of the tool average position Tx defined in, and more preferably to control the advance / retreat drive 53 so that the tool average position Tx = 0. .. Since specific control for reducing the absolute value of the tool average position Tx is disclosed in detail in Japanese Patent Application Laid-Open No. 2012-196682, the description thereof will be omitted here.
 また、制御器51は、ステップS106の処理において、ピン部材11の先端面11aが、第1位置に位置するように、進退駆動器53を制御してもよい。この場合、制御器51は、ピン部材11の先端面11aが、第1位置に位置した後に、ピン部材11の先端面11a及びショルダ部材12の先端面12aが、面一となるように、進退駆動器53を制御してもよい。 Further, the controller 51 may control the advance / retreat drive 53 so that the tip surface 11a of the pin member 11 is located at the first position in the process of step S106. In this case, the controller 51 advances and retreats so that the tip surface 11a of the pin member 11 and the tip surface 12a of the shoulder member 12 are flush with each other after the tip surface 11a of the pin member 11 is located at the first position. The drive 53 may be controlled.
 次に、制御器51は、ピン部材11、ショルダ部材12、及びクランプ部材13を被接合物60から離間するように、進退駆動器53を駆動させる(ステップS107)。ついで、制御器51は、回転駆動器57を制御して、ピン部材11及びショルダ部材12の回転を停止させ(ステップS108;図4Bの工程(5)参照)、本プログラム(被接合物60の接合工程)を終了する。 Next, the controller 51 drives the advancing / retreating drive 53 so as to separate the pin member 11, the shoulder member 12, and the clamp member 13 from the object to be joined (step S107). Then, the controller 51 controls the rotation drive 57 to stop the rotation of the pin member 11 and the shoulder member 12 (step S108; see step (5) of FIG. 4B), and this program (joint 60). The joining process) is completed.
 これにより、ピン部材11及びショルダ部材12の当接による回転(及び押圧)は第1部材61及び第2部材62に加えられなくなるので、塑性流動部60aでは塑性流動が停止し、塑性流動部60aと第2部材62の新生面とが接合する。 As a result, the rotation (and pressing) due to the contact between the pin member 11 and the shoulder member 12 is not applied to the first member 61 and the second member 62, so that the plastic flow stops at the plastic flow portion 60a and the plastic flow portion 60a And the new surface of the second member 62 are joined.
 このように構成されている、本実施の形態1に係る摩擦攪拌点接合装置50では、制御器51が、回転した状態のショルダ部材12の先端を第1位置まで到達させ、かつ、回転した状態のピン部材11を被接合物60の被接合部から後退するように、進退駆動器53及び回転駆動器57を動作させるように構成されている。 In the friction stir welding device 50 according to the first embodiment, which is configured in this way, the controller 51 brings the tip of the shoulder member 12 in the rotated state to the first position and is in the rotated state. The advance / retreat drive 53 and the rotary drive 57 are configured to operate so that the pin member 11 of the above is retracted from the jointed portion of the object 60 to be joined.
 これにより、ピン部材11とショルダ部材12が同じ回転数である場合に、ショルダ部材12を被接合部内に圧入する場合の方が、ピン部材11を被接合部内に圧入する場合に比して、周速が大きくなる。 As a result, when the pin member 11 and the shoulder member 12 have the same rotation speed, the case where the shoulder member 12 is press-fitted into the bonded portion is more than the case where the pin member 11 is press-fitted into the bonded portion. The peripheral speed increases.
 このため、ショルダ部材12を圧入する場合の方が、ピン部材11を圧入する場合に比して、被接合部内の塑性流動を起こさせる力が大きくなり、被接合部内への圧入速度の低下を抑制することができる。したがって、本実施の形態1に係る摩擦攪拌点接合装置50では、上記特許文献1に開示されている異種金属部材の接合方法に比して、接合時間を短縮することができる。 Therefore, when the shoulder member 12 is press-fitted, the force for causing plastic flow in the bonded portion is larger than when the pin member 11 is press-fitted, and the press-fitting speed into the bonded portion is reduced. It can be suppressed. Therefore, in the friction stir welding point joining device 50 according to the first embodiment, the joining time can be shortened as compared with the joining method of dissimilar metal members disclosed in Patent Document 1.
 また、制御器51が、ショルダ部材12の先端が第1位置まで到達するように、制御することにより、被接合物60の軟化部位(塑性流動部60a)は、第1部材61から第2部材62の表面にまで到達する。 Further, by controlling the controller 51 so that the tip of the shoulder member 12 reaches the first position, the softened portion (plastic flow portion 60a) of the object to be joined 60 is changed from the first member 61 to the second member. It reaches the surface of 62.
 そして、塑性流動部60aにより、第2部材62の表面に形成されているメッキ層(メッキ膜)又は酸化膜が除去されて、第2部材62における塑性流動部60aと当接している部分に、新生面が形成される。 Then, the plating layer (plating film) or oxide film formed on the surface of the second member 62 is removed by the plastic flow portion 60a, and the portion of the second member 62 that is in contact with the plastic flow portion 60a is removed. A new surface is formed.
 また、除去されたメッキ層(メッキ膜)又は酸化膜を形成する不純物(例えば、亜鉛等)は、ピン部材11の直下に流動する。さらに、上記不純物の一部が、ショルダ部材12の先端部の外周面よりも外側に流出する。 Further, the removed plating layer (plating film) or impurities (for example, zinc) forming the oxide film flow directly under the pin member 11. Further, a part of the impurities flows out of the outer peripheral surface of the tip end portion of the shoulder member 12.
 このため、塑性流動部60aの軟化した部分が、ピン部材11の直下からショルダ部材12の直下(ショルダ部材12の圧入により生じた凹部)に流動するときに、流出した不純物の分だけ、ショルダ部材12の直下に流動する不純物の量が減少される。 Therefore, when the softened portion of the plastic flow portion 60a flows from directly below the pin member 11 to directly below the shoulder member 12 (recess formed by press-fitting the shoulder member 12), the amount of impurities that flow out is the amount of the shoulder member. The amount of impurities flowing directly under 12 is reduced.
 一方、上記特許文献1に開示されている異種金属部材の接合方法では、プローブ(ピン部材)を圧入するため、被接合物60の軟化部位(塑性流動部60a)は、プローブにより押し退けられ、プローブの直下からショルダ部材の直下に流動し、ショルダ部材が、プローブに対して上方に移動する。このとき、第2部材62の表面に形成されているメッキ層(メッキ膜)又は酸化膜を形成する不純物(例えば、亜鉛等)も、ショルダ部材の直下に流動する。 On the other hand, in the method of joining dissimilar metal members disclosed in Patent Document 1, since the probe (pin member) is press-fitted, the softened portion (plastic flow portion 60a) of the object to be joined 60 is pushed away by the probe, and the probe is used. It flows from directly below the shoulder member directly below the shoulder member, and the shoulder member moves upward with respect to the probe. At this time, the plating layer (plating film) formed on the surface of the second member 62 or the impurities forming the oxide film (for example, zinc) also flow directly under the shoulder member.
 なお、ショルダ部材が上方に移動するため、塑性流動部60aの軟化した部分及び不純物が、ショルダ部材の先端部の外周面よりも外側にほとんど流出しない。 Since the shoulder member moves upward, the softened portion and impurities of the plastic flow portion 60a hardly flow out to the outside of the outer peripheral surface of the tip portion of the shoulder member.
 このため、塑性流動部60aの軟化した部分が、ショルダ部材の直下からプローブの直下(プローブの圧入により生じた凹部)に流動するときに、プローブの直下に流動する不純物の量が減少することがない。 Therefore, when the softened portion of the plastic flow portion 60a flows from directly under the shoulder member to directly under the probe (recess formed by press-fitting the probe), the amount of impurities flowing directly under the probe may decrease. Absent.
 したがって、本実施の形態1に係る摩擦攪拌点接合装置50では、上記特許文献1に開示されている異種金属部材の接合方法に比して、新生面と当接する部分(ショルダ部材12の圧入により生じた凹部)の不純物の量を低減することができる。 Therefore, in the friction stir welding point joining device 50 according to the first embodiment, as compared with the joining method of dissimilar metal members disclosed in Patent Document 1, the portion that comes into contact with the new surface (generated by press fitting of the shoulder member 12). The amount of impurities in the recesses) can be reduced.
 これにより、本実施の形態1に係る摩擦攪拌点接合装置50は、上記特許文献1に開示されている異種金属部材の接合方法に比して、接合強度を大きくすることができる。 As a result, the friction stir welding point joining device 50 according to the first embodiment can increase the joining strength as compared with the joining method of dissimilar metal members disclosed in Patent Document 1.
 また、本実施の形態1に係る摩擦攪拌点接合装置50では、ショルダ部材12が、当該ショルダ部材12の先端面12aの半径をRs、ピン部材11の先端面11aの半径をRpとしたときに、Rs>21/2×Rpを満たすように構成されている。換言すると、ショルダ部材12は、円環状の先端面12aの面積が、ピン部材11の円状の先端面11aの面積よりも大きくなるように構成されている。 Further, in the friction stir welding device 50 according to the first embodiment, when the shoulder member 12 has a radius of the tip surface 12a of the shoulder member 12 as Rs and a radius of the tip surface 11a of the pin member 11 as Rp. , Rs> 2 1/2 × Rp. In other words, the shoulder member 12 is configured such that the area of the annular tip surface 12a is larger than the area of the circular tip surface 11a of the pin member 11.
 これにより、上記特許文献1に開示されている異種金属部材の接合方法に比して、接合面積(新生面が形成される面積)を大きくすることができる。このため、本実施の形態1に係る摩擦攪拌点接合装置50では、上記特許文献1に開示されている異種金属部材の接合方法に比して、接合強度を大きくすることができる。 Thereby, the joining area (the area where the new surface is formed) can be increased as compared with the joining method of dissimilar metal members disclosed in Patent Document 1. Therefore, in the friction stir welding point joining device 50 according to the first embodiment, the joining strength can be increased as compared with the joining method of dissimilar metal members disclosed in Patent Document 1.
 [試験例]
 次に、本実施の形態1に係る摩擦攪拌点接合装置50及び上記特許文献1に開示されている異種金属部材の接合方法による、被接合物60の接合試験について説明する。
[Test example]
Next, a joining test of the object to be joined 60 by the friction stir point joining device 50 according to the first embodiment and the joining method of dissimilar metal members disclosed in Patent Document 1 will be described.
 (試験例1)
 本実施の形態1に係る摩擦攪拌点接合装置50を用いて、被接合物60の接合試験を実行した。なお、ショルダ部材12の目標到達位置である、第1位置を第1部材61における第2部材62との当接面(下面)から上方0.1mmの位置に設定した。
(Test Example 1)
A joining test of the object to be joined 60 was performed using the friction stir welding point joining device 50 according to the first embodiment. The first position, which is the target arrival position of the shoulder member 12, is set to a position 0.1 mm above the contact surface (lower surface) of the first member 61 with the second member 62.
 (比較例1)
 比較例1として、特許文献1に開示されている異種金属部材の接合方法による、被接合物60の接合試験を実行した。
(Comparative Example 1)
As Comparative Example 1, a joining test of the object to be joined 60 was carried out by the joining method of dissimilar metal members disclosed in Patent Document 1.
 具体的には、本実施の形態1に係る摩擦攪拌点接合装置50を用いて、ステップS103の処理において、ピン部材11が被接合部内に圧入されるように、ピン駆動器531が駆動するよう、プログラムを設定した。このとき、ピン部材11の先端が、第1部材61における第2部材62との当接面(下面)から上方0.1mmの位置に位置するように、プログラムを設定した。 Specifically, using the friction stir welding point joining device 50 according to the first embodiment, the pin driver 531 is driven so that the pin member 11 is press-fitted into the joined portion in the process of step S103. , Set the program. At this time, the program was set so that the tip of the pin member 11 was located 0.1 mm above the contact surface (lower surface) of the first member 61 with the second member 62.
 また、ステップS106の処理において、ピン部材11が被接合物60から離れるように、進退駆動器53(ピン駆動器531)が駆動するよう、プログラムを設定した。 Further, in the process of step S106, the program was set so that the advance / retreat drive 53 (pin drive 531) was driven so that the pin member 11 was separated from the object to be joined 60.
 (接合条件1)
 第1部材61として、1mmのアルミニウム板(A6061)を用い、第2部材62として、0.7mmの270MPa級非メッキの鋼板を用いた。また、ピン部材11及びショルダ部材12の回転数である、第1回転数を1000rpmとした。
(Joining condition 1)
A 1 mm aluminum plate (A6061) was used as the first member 61, and a 0.7 mm 270 MPa class non-plated steel plate was used as the second member 62. Further, the first rotation speed, which is the rotation speed of the pin member 11 and the shoulder member 12, was set to 1000 rpm.
 そして、比較例1及び試験例1の摩擦攪拌点接合装置により、接合した被接合物60をそれぞれ、引張せん断試験(JIS Z 3136)と、十字引張試験(JIS Z 3137)と、を実行した。 Then, a tensile shear test (JIS Z 3136) and a cross tensile test (JIS Z 3137) were performed on the joined objects 60 by the friction stir welding apparatus of Comparative Example 1 and Test Example 1, respectively.
 (接合条件2)
 第1部材61として、3mmのアルミニウム板(A6061)を用い、第2部材62として、0.7mmの270MPa級非メッキの鋼板を用いた。また、ピン部材11及びショルダ部材12の回転数である、第1回転数を1000rpmとした。
(Joining condition 2)
A 3 mm aluminum plate (A6061) was used as the first member 61, and a 0.7 mm 270 MPa class non-plated steel plate was used as the second member 62. Further, the first rotation speed, which is the rotation speed of the pin member 11 and the shoulder member 12, was set to 1000 rpm.
 (試験結果1)
 図5は、比較例1及び試験例1の摩擦攪拌点接合装置を用いて、接合条件1で摩擦攪拌点接合した被接合物の引張せん断試験と十字引張試験の結果を示すグラフである。
(Test result 1)
FIG. 5 is a graph showing the results of a tensile shear test and a cross tensile test of a material to be joined by friction stir welding under the joining condition 1 using the friction stir point joining devices of Comparative Example 1 and Test Example 1.
 また、図6は、比較例1及び試験例1の摩擦攪拌点接合装置を用いて、接合条件1又は接合条件2で摩擦攪拌点接合した被接合物の断面写真である。 Further, FIG. 6 is a cross-sectional photograph of an object to be welded by friction stir point joining under the joining condition 1 or joining condition 2 using the friction stir point joining device of Comparative Example 1 and Test Example 1.
 図5に示すように、比較例1の摩擦攪拌点接合装置を用いて、接合条件1で摩擦攪拌点接合した被接合物60の引張せん断強度は、1345Nで、十字引張強度は、84Nであった。一方、試験例1の摩擦攪拌点接合装置を用いて、接合条件1で摩擦攪拌点接合した被接合物60の引張せん断強度は、2939Nで、十字引張強度は、299Nであった。 As shown in FIG. 5, the tensile shear strength of the object to be joined 60, which was subjected to friction stir point welding under the joining condition 1 by using the friction stir welding device of Comparative Example 1, was 1345N and the cross tensile strength was 84N. It was. On the other hand, the tensile shear strength of the object to be joined 60, which was subjected to friction stir point joining under the joining condition 1 using the friction stir point joining device of Test Example 1, was 2939N, and the cross tensile strength was 299N.
 これらの結果から、本実施の形態1に係る摩擦攪拌点接合装置50では、上記特許文献1に開示されている異種金属部材の接合方法に比して、接合強度を十分に大きくすることができることが示された。 From these results, in the friction stir welding point joining device 50 according to the first embodiment, the joining strength can be sufficiently increased as compared with the joining method of dissimilar metal members disclosed in Patent Document 1. It has been shown.
 また、図6に示すように、被接合物60の第1部材61の厚みを3mmと大きくしても、十分に塑性流動させることができ、第1部材61と第2部材62を接合することができることが示された。 Further, as shown in FIG. 6, even if the thickness of the first member 61 of the object to be joined 60 is increased to 3 mm, sufficient plastic flow can be achieved, and the first member 61 and the second member 62 can be joined. It was shown that
 (試験例2)
 本実施の形態1に係る摩擦攪拌点接合装置50を用いて、被接合物60の接合試験を実行した。なお、ショルダ部材12の目標到達位置である、第1位置を第1部材61における第2部材62との当接面(下面)からそれぞれ、上方0.1、0.2、0.25、及び0.3mmの位置に設定した。
(Test Example 2)
A joining test of the object to be joined 60 was performed using the friction stir welding point joining device 50 according to the first embodiment. It should be noted that the first position, which is the target arrival position of the shoulder member 12, is 0.1, 0.2, 0.25, and 0.1, 0.2, 0.25 above, respectively, from the contact surface (lower surface) of the first member 61 with the second member 62. It was set at a position of 0.3 mm.
 (試験結果2)
 図7は、試験例2の摩擦攪拌点接合装置を用いて、接合条件1で摩擦攪拌点接合した被接合物の十字引張試験の結果を示すグラフである。なお、図7においては、第1位置を第1部材61における第2部材62との当接面から上方0.1mmの位置に設定したときの十字引張試験の結果を基準にしている。
(Test result 2)
FIG. 7 is a graph showing the results of a cross tensile test of a material to be welded by friction stir point welding under the joining condition 1 using the friction stir point joining device of Test Example 2. In FIG. 7, the result of the cross tensile test when the first position is set to the position 0.1 mm above the contact surface of the first member 61 with the second member 62 is used as a reference.
 図7に示すように、第1位置を第1部材61における第2部材62との当接面から上方0.25mmの位置に設定したときであっても、接合強度を十分に大きくすることができることが示された。 As shown in FIG. 7, even when the first position is set to a position 0.25 mm above the contact surface of the first member 61 with the second member 62, the joint strength can be sufficiently increased. It was shown that it can be done.
 このため、第1位置を、第1部材61の第2部材62との当接面から第1部材の厚み寸法の25%以下の位置に設定することにより、第2部材62の表面に形成されているメッキ層(メッキ膜)又は酸化膜が除去されて、新生面を形成させて、第1部材61と接合できることが示された。 Therefore, by setting the first position to a position of 25% or less of the thickness dimension of the first member from the contact surface of the first member 61 with the second member 62, the first position is formed on the surface of the second member 62. It was shown that the plating layer (plating film) or the oxide film on the surface was removed to form a new surface, which could be joined to the first member 61.
 (試験例3)
 本実施の形態1に係る摩擦攪拌点接合装置50を用いて、種々の被接合物60の接合試験を実行した。なお、ショルダ部材12の目標到達位置である、第1位置を第1部材61における第2部材62との当接面(下面)から上方0.1mmの位置に設定した。
(Test Example 3)
Using the friction stir point joining device 50 according to the first embodiment, joining tests of various objects to be joined 60 were performed. The first position, which is the target arrival position of the shoulder member 12, is set to a position 0.1 mm above the contact surface (lower surface) of the first member 61 with the second member 62.
 (接合条件3)
 第1部材61として、1mmのアルミニウム板(A6061)を用い、第2部材62として、0.7mmの270MPa級非メッキの鋼板を用いた。また、ピン部材11及びショルダ部材12の回転数である、第1回転数を1200rpmとした。
(Joining condition 3)
A 1 mm aluminum plate (A6061) was used as the first member 61, and a 0.7 mm 270 MPa class non-plated steel plate was used as the second member 62. Further, the first rotation speed, which is the rotation speed of the pin member 11 and the shoulder member 12, was set to 1200 rpm.
 (接合条件4)
 第1部材61として、1mmのアルミニウム板(A6061)を用い、第2部材62として、1.2mmの270MPa級溶融亜鉛メッキ鋼板(GI)を用いた。また、ピン部材11及びショルダ部材12の回転数である、第1回転数を2000rpmとした。
(Joining condition 4)
A 1 mm aluminum plate (A6061) was used as the first member 61, and a 1.2 mm 270 MPa class hot-dip galvanized steel sheet (GI) was used as the second member 62. Further, the first rotation speed, which is the rotation speed of the pin member 11 and the shoulder member 12, was set to 2000 rpm.
 (接合条件5)
 第1部材61として、1mmのアルミニウム板(A6061)を用い、第2部材62として、1.2mmの270MPa級合金化溶融亜鉛メッキ鋼板(GA)を用いた。また、ピン部材11及びショルダ部材12の回転数である、第1回転数を1200rpmとした。
(Joining condition 5)
A 1 mm aluminum plate (A6061) was used as the first member 61, and a 1.2 mm 270 MPa class alloyed hot-dip galvanized steel sheet (GA) was used as the second member 62. Further, the first rotation speed, which is the rotation speed of the pin member 11 and the shoulder member 12, was set to 1200 rpm.
 (接合条件6)
 第1部材61として、1mmのアルミニウム板(A6061)を用い、第2部材62として、1.2mmの980MPa級非メッキの鋼板を用いた。また、ピン部材11及びショルダ部材12の回転数である、第1回転数を1200rpmとした。
(Joining condition 6)
A 1 mm aluminum plate (A6061) was used as the first member 61, and a 1.2 mm 980 MPa class non-plated steel plate was used as the second member 62. Further, the first rotation speed, which is the rotation speed of the pin member 11 and the shoulder member 12, was set to 1200 rpm.
 そして、試験例3の摩擦攪拌点接合装置により、接合した被接合物60をそれぞれ、引張せん断試験(JIS Z 3136)を実行した。 Then, a tensile shear test (JIS Z 3136) was performed on each of the joined objects 60 by the friction stir welding device of Test Example 3.
 (接合条件7)
 第1部材61として、1mmのアルミニウム板(A6061)を用い、第2部材62として、1.2mmの980MPa級合金化溶融亜鉛メッキ鋼板(GA)を用いた。また、ピン部材11及びショルダ部材12の回転数である、第1回転数を1200rpmとした。
(Joining condition 7)
A 1 mm aluminum plate (A6061) was used as the first member 61, and a 1.2 mm 980 MPa class alloyed hot-dip galvanized steel sheet (GA) was used as the second member 62. Further, the first rotation speed, which is the rotation speed of the pin member 11 and the shoulder member 12, was set to 1200 rpm.
 (試験結果3)
 図8は、試験例3の摩擦攪拌点接合装置を用いて、接合条件3~6で摩擦攪拌点接合した被接合物の引張せん断試験の結果を示すグラフである。
(Test result 3)
FIG. 8 is a graph showing the results of a tensile shear test of an object to be welded by friction stir point joining under the joining conditions 3 to 6 using the friction stir point joining device of Test Example 3.
 また、図9は、試験例3の摩擦攪拌点接合装置を用いて、接合条件3~7で摩擦攪拌点接合した被接合物の断面写真である。 Further, FIG. 9 is a cross-sectional photograph of the object to be welded by friction stir point joining under the joining conditions 3 to 7 using the friction stir point joining device of Test Example 3.
 図8に示すように、試験例3の摩擦攪拌点接合装置を用いて、接合条件3~6で摩擦攪拌点接合した被接合物60の引張せん断強度は、2.0kN以上となり、各種の鋼板を用いても、接合強度を十分に大きくすることができることが示された。 As shown in FIG. 8, the tensile shear strength of the workpiece 60 to be joined by friction stir point welding under the joining conditions 3 to 6 using the friction stir point joining device of Test Example 3 is 2.0 kN or more, and various steel plates. It was shown that the bonding strength can be sufficiently increased even by using.
 また、図9に示すように、第2部材62として、980MPa級合金化溶融亜鉛メッキ鋼板(GA)を用いても、被接合物60を接合できることが示された。 Further, as shown in FIG. 9, it was shown that the object to be joined 60 can be joined by using a 980 MPa class alloyed hot-dip galvanized steel sheet (GA) as the second member 62.
 (試験例4)
 本実施の形態1に係る摩擦攪拌点接合装置50を用いて、被接合物60の接合試験を実行した。なお、ショルダ部材12の目標到達位置である、第1位置を第1部材61における第2部材62との当接面(下面)から上方0.1mmの位置に設定した。また、第1部材61と第2部材62との当接面にシーラント材(接着剤)を塗布した。
(Test Example 4)
A joining test of the object to be joined 60 was performed using the friction stir welding point joining device 50 according to the first embodiment. The first position, which is the target arrival position of the shoulder member 12, is set to a position 0.1 mm above the contact surface (lower surface) of the first member 61 with the second member 62. Further, a sealant material (adhesive) was applied to the contact surface between the first member 61 and the second member 62.
 (接合条件8)
 第1部材61として、1mmのアルミニウム板(A6061)を用い、第2部材62として、0.7mmの270MPa級非メッキの鋼板を用いた。また、ピン部材11及びショルダ部材12の回転数である、第1回転数を1200rpmとした。
(Joining condition 8)
A 1 mm aluminum plate (A6061) was used as the first member 61, and a 0.7 mm 270 MPa class non-plated steel plate was used as the second member 62. Further, the first rotation speed, which is the rotation speed of the pin member 11 and the shoulder member 12, was set to 1200 rpm.
 (試験結果4)
 図10は、試験例4の摩擦攪拌点接合装置を用いて、接合条件8で摩擦攪拌点接合した被接合物の断面写真である。なお、図10に示す接合範囲とは、ピン部材11及びショルダ部材12が、被接合物60の上面と当接する部分をいう。
(Test result 4)
FIG. 10 is a cross-sectional photograph of an object to be welded by friction stir point bonding under the bonding condition 8 using the friction stir point bonding device of Test Example 4. The joining range shown in FIG. 10 means a portion where the pin member 11 and the shoulder member 12 come into contact with the upper surface of the object to be joined 60.
 図10に示すように、第1部材61と第2部材62との当接面に塗布したシーラント材(接着剤)は、ピン部材11の直下に多く存在していることが示された。 As shown in FIG. 10, it was shown that a large amount of the sealant material (adhesive) applied to the contact surface between the first member 61 and the second member 62 was present directly under the pin member 11.
 これにより、ステップS106を実行することにより、塑性流動部60aの軟化した部分が、ピン部材11の直下からショルダ部材12の直下(ショルダ部材12の圧入により生じた凹部)に流動しても、シーラント材は、ショルダ部材12の直下(ショルダ部材12の圧入により生じた凹部)に流動せずに、ピン部材11の直下に残留(滞留)することが示唆された。 As a result, by executing step S106, even if the softened portion of the plastic flow portion 60a flows from directly below the pin member 11 to directly below the shoulder member 12 (recess formed by press-fitting the shoulder member 12), the sealant It was suggested that the material did not flow directly under the shoulder member 12 (the recess created by press-fitting the shoulder member 12), but remained (retained) directly under the pin member 11.
 (試験例5)
 本実施の形態1に係る摩擦攪拌点接合装置50を用いて、被接合物60の接合試験を実行した。なお、ショルダ部材12の目標到達位置である、第1位置を第1部材61における第2部材62との当接面(下面)から上方0.1mmの位置に設定した。また、ステップS105でショルダ部材12の先端が第1位置に到達すると、ピン部材11及びショルダ部材12を上方に引き上げて、接合試験を停止させた。
(Test Example 5)
A joining test of the object to be joined 60 was performed using the friction stir welding point joining device 50 according to the first embodiment. The first position, which is the target arrival position of the shoulder member 12, is set to a position 0.1 mm above the contact surface (lower surface) of the first member 61 with the second member 62. Further, when the tip of the shoulder member 12 reached the first position in step S105, the pin member 11 and the shoulder member 12 were pulled upward to stop the joining test.
 (比較例2)
 比較例2として、特許文献1に開示されている異種金属部材の接合方法による、被接合物60の接合試験を実行した。
(Comparative Example 2)
As Comparative Example 2, a joining test of the object to be joined 60 was carried out by the joining method of dissimilar metal members disclosed in Patent Document 1.
 具体的には、本実施の形態1に係る摩擦攪拌点接合装置50を用いて、ステップS103の処理において、ピン部材11が被接合部内に圧入されるように、ピン駆動器531が駆動するよう、プログラムを設定した。このとき、ピン部材11の先端が、第1部材61における第2部材62との当接面(下面)から上方0.1mmの位置に位置するように、プログラムを設定した。 Specifically, using the friction stir welding point joining device 50 according to the first embodiment, the pin driver 531 is driven so that the pin member 11 is press-fitted into the joined portion in the process of step S103. , Set the program. At this time, the program was set so that the tip of the pin member 11 was located 0.1 mm above the contact surface (lower surface) of the first member 61 with the second member 62.
 また、試験例5と同様に、ステップS105でピン部材11の先端が第1位置に到達すると、ピン部材11及びショルダ部材12を上方に引き上げて、接合試験を停止させた。 Further, as in Test Example 5, when the tip of the pin member 11 reaches the first position in step S105, the pin member 11 and the shoulder member 12 are pulled upward to stop the joining test.
 (接合条件9)
 第1部材61として、1mmのアルミニウム板(A6061)を用い、第2部材62として、1.2mmの270MPa級溶融亜鉛メッキ鋼板(GI)を用いた。また、ピン部材11及びショルダ部材12の回転数である、第1回転数を1200rpmとした。
(Joining condition 9)
A 1 mm aluminum plate (A6061) was used as the first member 61, and a 1.2 mm 270 MPa class hot-dip galvanized steel sheet (GI) was used as the second member 62. Further, the first rotation speed, which is the rotation speed of the pin member 11 and the shoulder member 12, was set to 1200 rpm.
 (試験結果5)
 図11は、比較例2及び試験例5の摩擦攪拌点接合装置を用いて、接合条件9で摩擦攪拌点接合した被接合物の断面写真である。なお、図11において、ピン部材を破線により模式的に示し、ショルダ部材を一点鎖線により模式的に示す。
(Test result 5)
FIG. 11 is a cross-sectional photograph of an object to be welded under friction stir welding condition 9 using the friction stir point joining devices of Comparative Example 2 and Test Example 5. In FIG. 11, the pin member is schematically shown by a broken line, and the shoulder member is schematically shown by a alternate long and short dash line.
 図11に示すように、比較例2の摩擦攪拌点接合装置を用いて、被接合物60を摩擦攪拌点接合した場合には、塑性流動部60aの軟化した部分は、ピン部材11により押し退けられ、ピン部材11の直下からショルダ部材12の直下に流動する。このとき、第2部材62の表面に形成されているメッキ層(メッキ膜)を形成する不純物(例えば、亜鉛等)も、ショルダ部材12の直下に流動することが示された。 As shown in FIG. 11, when the object to be welded 60 is friction stir point welded using the friction stir point joining device of Comparative Example 2, the softened portion of the plastic flow portion 60a is pushed away by the pin member 11. , Flows from directly below the pin member 11 to directly below the shoulder member 12. At this time, it was shown that impurities (for example, zinc and the like) forming the plating layer (plating film) formed on the surface of the second member 62 also flowed directly under the shoulder member 12.
 一方、試験例5の摩擦攪拌点接合装置を用いて、被接合物60を摩擦攪拌点接合した場合には、塑性流動部60aの軟化した部分は、ショルダ部材12により押し退けられ、ショルダ部材12の直下からピン部材11の直下に流動する。 On the other hand, when the object to be joined 60 is subjected to friction stir point joining using the friction stir point joining device of Test Example 5, the softened portion of the plastic flow portion 60a is pushed away by the shoulder member 12, and the shoulder member 12 It flows from directly below to directly below the pin member 11.
 このとき、第2部材62の表面に形成されているメッキ層(メッキ膜)を形成する不純物(例えば、亜鉛等)の大部分が、ピン部材11の直下に流動することが示された。また、不純物の一部が、ショルダ部材12の先端部の外周面よりも外側に流出することが示された。 At this time, it was shown that most of the impurities (for example, zinc and the like) forming the plating layer (plating film) formed on the surface of the second member 62 flowed directly under the pin member 11. It was also shown that some of the impurities flowed out of the outer peripheral surface of the tip of the shoulder member 12.
 このため、塑性流動部60aの軟化した部分が、ピン部材11の直下からショルダ部材12の直下(ショルダ部材12の圧入により生じた凹部)に流動するときに、流出した不純物の分だけ、ショルダ部材12の直下に流動する不純物の量が減少することが示唆された。 Therefore, when the softened portion of the plastic flow portion 60a flows from directly below the pin member 11 to directly below the shoulder member 12 (recess created by press-fitting the shoulder member 12), the amount of impurities that flow out is the amount of the shoulder member. It was suggested that the amount of impurities flowing directly under 12 was reduced.
 また、上記試験例4の結果(試験結果4)を考慮すると、ピン部材11の直下に流動した不純物は、塑性流動部60aの軟化した部分が、ピン部材11の直下からショルダ部材12の直下に流動するときに、ピン部材11の直下に残留(滞留)するものと考察される。 Further, in consideration of the result of Test Example 4 (test result 4), the impurities flowing directly under the pin member 11 are such that the softened portion of the plastic flow portion 60a is directly below the pin member 11 to directly below the shoulder member 12. It is considered that when it flows, it remains (retains) directly under the pin member 11.
 上記説明から、当業者にとっては、本発明の多くの改良又は他の実施形態が明らかである。したがって、上記説明は、例示としてのみ解釈されるべきであり、本発明を実行する最良の形態を当業者に教示する目的で提供されたものである。本発明を逸脱することなく、その構造及び/又は機能の詳細を実質的に変更できる。また、上記実施形態に開示されている複数の構成要素の適宜な組合せにより種々の発明を形成できる。 From the above description, many improvements or other embodiments of the present invention will be apparent to those skilled in the art. Therefore, the above description should be construed only as an example and is provided for the purpose of teaching those skilled in the art the best mode of carrying out the present invention. The details of its structure and / or function can be substantially changed without departing from the present invention. In addition, various inventions can be formed by an appropriate combination of the plurality of components disclosed in the above embodiment.
 本発明の摩擦攪拌点接合装置及びその運転方法は、従来の異種金属部材の接合方法に比して、接合時間を短縮することができるため、有用である。 The friction stir welding point joining device and its operating method of the present invention are useful because the joining time can be shortened as compared with the conventional joining method of dissimilar metal members.
 11 ピン部材
 11a 先端面
 12a 先端面
 12 ショルダ部材
 13 クランプ部材
 13a 先端面
 31 記憶器
 32 入力器
 33 位置検出器
 41 クランプ駆動器
 50 摩擦攪拌点接合装置
 51 制御器
 52 工具固定器
 53 進退駆動器
 55 裏当て支持部
 56 裏当て部材
 56a 支持面
 57 回転駆動器
 60 被接合物
 60a 塑性流動部
 60c 表面
 61 第1部材
 61a 当接面
 62 第2部材
 521 回転工具固定器
 522 クランプ固定器
 531 ピン駆動器
 532 ショルダ駆動器
 t 厚み
 Xr 軸線
11 Pin member 11a Tip surface 12a Tip surface 12 Shoulder member 13 Clamp member 13a Tip surface 31 Memory device 32 Input device 33 Position detector 41 Clamp drive 50 Friction stir welding device 51 Controller 52 Tool fixture 53 Advance / retreat drive 55 Backing support 56 Backing member 56a Support surface 57 Rotation drive 60 Jointed object 60a Plastic flow part 60c Surface 61 First member 61a Contact surface 62 Second member 521 Rotating tool fixture 522 Clamp fixture 531 Pin drive 532 Shoulder drive t Thickness Xr Axis

Claims (8)

  1.  第1部材と第2部材を有する、被接合物を摩擦熱で軟化させることにより接合する摩擦攪拌点接合装置であって、
     前記摩擦攪拌点接合装置は、
     円柱状に形成されているピン部材と、
     円筒状に形成され、前記ピン部材が内部に挿通されているショルダ部材と、
     前記ピン部材及び前記ショルダ部材を、前記ピン部材の軸心に一致する軸線周りに回転させる回転駆動器と、
     前記ピン部材及び前記ショルダ部材を、それぞれ、前記軸線に沿って進退移動させる進退駆動器と、
     制御器と、を備え、
     前記第1部材は、前記ピン部材及び前記ショルダ部材と対向するように配置され、かつ、前記第2部材よりも融点の低い材料で構成されていて、
     前記制御器は、前記ピン部材及び前記ショルダ部材が、回転した状態で、前記被接合物の被接合部を押圧するように、前記回転駆動器及び前記進退駆動器を動作させる(A)と、
     回転した状態の前記ショルダ部材の先端を前記第1部材内における予め設定されている所定の第1位置まで到達させ、かつ、回転した状態の前記ピン部材を前記被接合物の被接合部から後退するように、前記進退駆動器及び前記回転駆動器を動作させる(B)と、
     前記(B)の後に、回転した状態の前記ショルダ部材を前記被接合物の被接合部から引き抜くように、かつ、回転した状態の前記ピン部材を前記被接合物の被接合部に向かって進出するように、前記回転駆動器及び前記進退駆動器を動作させる(C)と、を実行するように構成されている、摩擦攪拌点接合装置。
    A friction stir welding device that has a first member and a second member and joins objects to be joined by softening them with frictional heat.
    The friction stir welding device
    The pin member formed in a columnar shape and
    A shoulder member that is formed in a cylindrical shape and has the pin member inserted inside.
    A rotary drive that rotates the pin member and the shoulder member around an axis that coincides with the axis of the pin member.
    An advance / retreat drive that moves the pin member and the shoulder member forward / backward along the axis, respectively.
    With a controller,
    The first member is arranged so as to face the pin member and the shoulder member, and is made of a material having a melting point lower than that of the second member.
    The controller operates the rotation driver and the advance / retreat drive so as to press the jointed portion of the object to be joined in a state where the pin member and the shoulder member are rotated (A).
    The tip of the shoulder member in the rotated state reaches a predetermined first position set in advance in the first member, and the pin member in the rotated state is retracted from the jointed portion of the object to be joined. When the advance / retreat drive and the rotation drive are operated (B) so as to be performed,
    After the (B), the rotated state of the shoulder member is pulled out from the part to be joined of the object to be joined, and the pin member in the state of being rotated advances toward the part of the object to be welded. (C) The friction stir welding point joining device is configured to operate the rotary drive and the advance / retreat drive so as to perform.
  2.  前記第1位置は、前記第1部材の前記第2部材との当接面から前記第1部材の厚み寸法の25%以下の位置である、請求項1に記載の摩擦攪拌点接合装置。 The friction stir welding device according to claim 1, wherein the first position is a position of 25% or less of the thickness dimension of the first member from the contact surface of the first member with the second member.
  3.  前記ショルダ部材は、当該ショルダ部材における先端面の半径をRs、前記ピン部材における先端面の半径をRpとしたときに、次式
      Rs>21/2×Rp
    を満たすように構成されている、請求項1又は2に記載の摩擦攪拌点接合装置。
    The shoulder member has the following equation Rs> 2 1/2 × Rp, where Rs is the radius of the tip surface of the shoulder member and Rp is the radius of the tip surface of the pin member.
    The friction stir welding device according to claim 1 or 2, which is configured to satisfy the above conditions.
  4.  前記被接合物は、重ね合された前記第1部材と前記第2部材との接触部分にシーラント材が塗布されている、請求項1~3のいずれか1項に記載の摩擦攪拌点接合装置。 The friction stir welding point joining apparatus according to any one of claims 1 to 3, wherein a sealant material is applied to a contact portion between the first member and the second member which are overlapped with each other. ..
  5.  第1部材と第2部材を有する、被接合物を摩擦熱で軟化させることにより接合する摩擦攪拌点接合装置の運転方法であって、
     前記摩擦攪拌点接合装置は、
     円柱状に形成されているピン部材と、
     円筒状に形成され、前記ピン部材が内部に挿通されているショルダ部材と、
     前記ピン部材及び前記ショルダ部材を、前記ピン部材の軸心に一致する軸線周りに回転させる回転駆動器と、
     前記ピン部材及び前記ショルダ部材を、それぞれ、前記軸線に沿って進退移動させる進退駆動器と、
     制御器と、を備え、
     前記第1部材は、前記ピン部材及び前記ショルダ部材と対向するように配置され、かつ、前記第2部材よりも融点の低い材料で構成されていて、
     前記制御器は、前記ピン部材及び前記ショルダ部材が、回転した状態で、前記被接合物の被接合部を押圧するように、前記回転駆動器及び前記進退駆動器を動作させる(A)と、
     回転した状態の前記ショルダ部材の先端を前記第1部材内における予め設定されている所定の第1位置まで到達させ、かつ、回転した状態の前記ピン部材を前記被接合物の被接合部から後退するように、前記進退駆動器及び前記回転駆動器を動作させる(B)と、
     前記(B)の後に、回転した状態の前記ショルダ部材を前記被接合物の被接合部から引き抜くように、かつ、回転した状態の前記ピン部材を前記被接合物の被接合部に向かって進出するように、前記回転駆動器及び前記進退駆動器を動作させる(C)と、を実行するように構成されている、摩擦攪拌点接合装置の運転方法。
    It is an operation method of a friction stir point joining device having a first member and a second member and joining by softening an object to be joined by frictional heat.
    The friction stir welding device
    The pin member formed in a columnar shape and
    A shoulder member that is formed in a cylindrical shape and has the pin member inserted inside.
    A rotary drive that rotates the pin member and the shoulder member around an axis that coincides with the axis of the pin member.
    An advance / retreat drive that moves the pin member and the shoulder member forward / backward along the axis, respectively.
    With a controller,
    The first member is arranged so as to face the pin member and the shoulder member, and is made of a material having a melting point lower than that of the second member.
    The controller operates the rotation driver and the advance / retreat drive so as to press the jointed portion of the object to be joined in a state where the pin member and the shoulder member are rotated (A).
    The tip of the shoulder member in the rotated state reaches a predetermined first position set in advance in the first member, and the pin member in the rotated state is retracted from the jointed portion of the object to be joined. When the advance / retreat drive and the rotation drive are operated (B) so as to be performed,
    After the (B), the rotated state of the shoulder member is pulled out from the part to be joined of the object to be joined, and the pin member in the state of being rotated advances toward the part of the object to be welded. A method of operating a friction stir welding device, which is configured to operate (C) the rotary drive and the advance / retreat drive so as to perform.
  6.  前記第1位置は、前記第1部材の前記第2部材との当接面から前記第1部材の厚み寸法の25%以下の位置である、請求項5に記載の摩擦攪拌点接合装置の運転方法。 The operation of the friction stir welding device according to claim 5, wherein the first position is a position of 25% or less of the thickness dimension of the first member from the contact surface of the first member with the second member. Method.
  7.  前記ショルダ部材は、当該ショルダ部材における先端面の半径をRs、前記ピン部材における先端面の半径をRpとしたときに、次式
      Rs>21/2×Rp
    を満たすように構成されている、請求項5又は6に記載の摩擦攪拌点接合装置の運転方法。
    The shoulder member has the following equation Rs> 2 1/2 × Rp, where Rs is the radius of the tip surface of the shoulder member and Rp is the radius of the tip surface of the pin member.
    The method of operating the friction stir welding device according to claim 5 or 6, which is configured to satisfy the above conditions.
  8.  前記被接合物は、重ね合された前記第1部材と前記第2部材との接触部分にシーラント材が塗布されている、請求項5~7のいずれか1項に記載の摩擦攪拌点接合装置の運転方法。 The friction stir welding point joining apparatus according to any one of claims 5 to 7, wherein a sealant material is applied to a contact portion between the first member and the second member which are overlapped with each other. How to drive.
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