一种滚珠联轴器 发明所属技术领域 本发明涉及一种联轴器, 特别是一种滚珠联轴器。 现有技术 联轴器是工业领域中应用非常广泛的一种装置。 为了适应不同 行业或场合的需要, 人们开发出了不同的联轴器, 如刚性联轴器、 齿 式联轴器、 +字滑块联轴器、 十字万向联轴器、 簧片联轴器和滚珠联 轴器等。 但现有的联轴器都存在这样或那样的缺点。 如式轮联轴器传 力主要是由齿来传递。 工作时, 交角随时都可能发生变化。 交角变化 时, 齿的接触为点接触, 因而传递扭矩小, 适用寿命低, 同时齿加工 难度大, 成本高而且润滑条件差。 十字万向联轴器是目前应用比较广 的一种联轴器, 但仍然存在以下一些不足之处: 其圓弧导槽制造工艺 复杂, 被联接轴不能有轴向位移, 球与主被动件之间为滑动磨擦, 使 用寿命短, 传动效率低, 而且最大应力点接触为^球与尖角接触, 产 生附加力, 承载能力小。 中国实用新型专利 90215888.0公开了一种滚 珠联轴器, 该滚珠联轴器的主动件和从动件用于联接的相对表面为圓 柱面, 其间有间隙, 直径大于间隙的滚珠嵌在主、 从动件之间的滚动 槽内,滚珠的最好的受力部位即分布圓部分位于间隙区。 但是, 这种 滚珠联轴器力的传递是通过滚动槽在主动件和从动件上相应圓柱面挤 压并剪切滚珠球面来实现的,因受力的圓柱表面不到 1/4圓周,导致承载 力小、 抗沖击性能差, 容易出现滚动槽圓柱面被压溃而失效的情况, 影响联轴器的使用寿命; 当被联接的轴交叉时, 主动件和从动件之间 的间隙一边增大, 另一边相对减小, 滾珠不能保持在圆柱面的中心, 导致滚珠在圓柱面中的径向定位失效, 有效承载面积进一步减小, 对 联轴器的使用寿命产生不利影响: 由于滚珠在圓柱面内只能轴向滚
动, 不能径向滚动, 因面对被联接轴的平行对中要求较高。 发明目的 本发明的目的在于提供一种承载能力大、 抗沖击性能好、 适用 更大交叉角度轴联接、 对被联接轴的平行对中要求低、 使用寿命长的 滚珠联轴器。 发明简述 本发明提供了一种滚珠联轴器, 该滚珠联轴器包括主动件、 滚 珠和从动件, 其中主动件和从动件用于联接的相对表面 ω凸交错且留 有间隙, 滚珠装在凹凸部分的侧面开的滚动槽内, 滚珠的直径大于主 动件和从动件之间的间隙。 TECHNICAL FIELD The present invention relates to a coupling, and more particularly to a ball coupling. The prior art coupling is a device that is widely used in the industrial field. In order to meet the needs of different industries or occasions, people have developed different couplings, such as rigid couplings, toothed couplings, + -slide couplings, universal joints, reed couplings And ball couplings. However, the existing couplings have such disadvantages. Such wheel couplings are mainly transmitted by teeth. The angle of intersection may change at any time during work. When the intersection angle changes, the tooth contact is a point contact, so the transmission torque is small, the service life is low, at the same time, the tooth processing is difficult, the cost is high, and the lubrication condition is poor. Cross universal coupling is a widely used coupling at present, but there are still some shortcomings: the manufacturing process of the arc guide groove is complicated, the coupled shaft cannot have axial displacement, the ball and the active and passive parts There is sliding friction between them, the service life is short, the transmission efficiency is low, and the maximum stress point contact is the contact between the ball and the sharp corner, which generates additional force and has a small load bearing capacity. Chinese utility model patent 90215888.0 discloses a ball coupling. The opposing surface of the driving member and the driven member of the ball coupling for coupling is a cylindrical surface with a gap therebetween. Balls with a diameter larger than the gap are embedded in the master and slave. In the rolling groove between the moving parts, the best force-receiving part of the ball, namely the distribution circle, is located in the gap area. However, this kind of ball coupling force transmission is achieved by rolling grooves on the driving member and the corresponding cylindrical surface of the driven member to press and cut the ball spherical surface, because the cylindrical surface under force is less than 1/4 circumference This results in a small bearing capacity and poor impact resistance, and it is easy for the cylindrical surface of the rolling groove to be crushed and fail, which affects the service life of the coupling. When the coupled shafts cross, the The gap increases on one side and decreases on the other side. The ball cannot be held in the center of the cylindrical surface, which causes the radial positioning of the ball in the cylindrical surface to fail. The effective bearing area is further reduced, which adversely affects the service life of the coupling: Balls can only roll axially in a cylindrical surface It cannot move in the radial direction, because the parallel alignment facing the coupled shaft is relatively high. OBJECTS OF THE INVENTION The object of the present invention is to provide a ball coupling with large bearing capacity, good impact resistance, suitable for coupling with larger cross-angle shafts, low parallel alignment requirements for the coupled shafts, and long service life. SUMMARY OF THE INVENTION The present invention provides a ball coupling, which includes a driving member, a ball, and a driven member, wherein the opposing surfaces ω of the driving member and the driven member used for coupling are staggered with a gap, The ball is installed in a rolling groove formed on the side of the concave and convex portion, and the diameter of the ball is larger than the gap between the driving member and the driven member.
按照本发明的滚珠联轴器, 其中所述的间隙位于滚珠的两极部 位。 According to the ball coupling of the present invention, the gap is located at both pole portions of the ball.
本发明的滚珠联轴器与现有技术相比具有以下优点: Compared with the prior art, the ball coupling of the present invention has the following advantages:
1、 力的传递通过滚动在主动件和从动件上相应表面直接齐压滚 珠球面实现, 由于间隙位于滚珠的两极部位, 使滚珠的分布圓部位与 滚动槽相接触, 故有效承载面积增加, 承载能力和抗沖击能力得以提 高, 使用寿命长; 1. The transmission of force is achieved by directly pressing the ball spheres on the corresponding surfaces of the driving and driven parts by rolling. Since the gap is located at the poles of the ball, the round part of the ball contacts the rolling groove, so the effective bearing area is increased. Improved carrying capacity and impact resistance, and long service life;
2、 当被联接的轴交叉时, 滚珠的球心能始终保持在滚动槽的工 作表面中心线的交叉点上, 有效承载面积不变, 可适用于更大交叉角 度轴的联接, 不影响联轴器的使用寿命; 2. When the coupled shafts cross, the ball center of the ball can always be maintained at the intersection of the center line of the working surface of the rolling groove, the effective bearing area remains unchanged, and it can be applied to the connection of larger cross-angle shafts without affecting the joint. Service life of the shaft;
3、 滚珠在滚动槽内既能轴向滚动, 又能径向滚动, 因而对被联 接轴的平行对中要求低。 附图简要说明 图 1为本发明滚珠联轴器的一种实施例的主视图。
图 2为图 1所示的滚珠联轴器的剖视图。 3. The ball can roll both axially and radially in the rolling groove, so the parallel alignment requirements of the coupled shaft are low. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front view of an embodiment of a ball coupling of the present invention. FIG. 2 is a sectional view of the ball coupling shown in FIG. 1.
图 3为图 1所示的滚珠联轴器被联接轴交叉时的剖视图。 FIG. 3 is a cross-sectional view of the ball coupling shown in FIG. 1 when the coupling shaft crosses.
图 4为滚珠受力状态图。 Figure 4 shows the state of the ball under stress.
图中代号: 1、 主动件 2、 滚珠 3、 从动件 4、 滚动槽 Codes in the picture: 1. Active part 2. Ball 3. Follower 4. Rolling groove
5、 间隙 6/8、 凹部 7/9、 凸部 10、 分布圆 1 1、 两极 实施本发明的最佳方式 下面结合附图对本发明滚珠联轴器的一种实施例进行更加详尽的 说明。 但应该理解的是, 本发明并不仅仅限于实施例。 5. Gap 6/8, concave 7/9, convex 10, distribution circle 1 1, two poles The best way to implement the present invention The following describes an embodiment of the ball coupling of the present invention in more detail with reference to the drawings. It should be understood that the present invention is not limited to the embodiments.
图 1 -3中, 主动件 1和从动件 3用于联接的相对表面凹凸交错且留 有间隙 5 , 滚珠 2装在从动件 1、 2的凹凸部分 6、 8及 7、 9的侧面开的滚 动槽 4内, 滚珠 2的直径大于主动件 1和从动件 3之间的间隙 5。 In Fig. 1-3, the opposite surfaces of the driving member 1 and the driven member 3 for coupling are uneven with gaps 5 and the balls 2 are mounted on the sides of the concave and convex portions 6, 8, and 7, 9 of the driven members 1, 2. In the opened rolling groove 4, the diameter of the ball 2 is larger than the gap 5 between the driving member 1 and the driven member 3.
如图 1、 图 2所示, 滚珠 2的滚动槽 4在主动件 1和从动件 3上的工作 表面与滚珠 2的有效接触面积增加, 即间隙 5位位于滚珠 2的两极部分, 而滚珠 2以分布圓部分 10与滚动槽 4接触, 使每粒滚珠 2的承载能力和 抗沖击能力均得以提高, 并可消除因工作表面压力不对称分布而产生 的附加压力。 As shown in FIG. 1 and FIG. 2, the effective contact area between the working surface of the rolling groove 4 of the ball 2 on the driving member 1 and the driven member 3 and the ball 2 increases, that is, the gap 5 is located at the two pole portions of the ball 2, and the ball 2 The distribution circular portion 10 is in contact with the rolling groove 4 so that the bearing capacity and impact resistance of each ball 2 are improved, and the additional pressure caused by the asymmetric distribution of the working surface pressure can be eliminated.
如图 3所示, 当主动件 1和从动件 3的被联接轴交叉时, 由于主动 件 1和从动件 3的间隙位于滚珠 2承受载荷甚小的两极 1 1区域, 所以加 大主动件 1和从动件 3的间隙, 基本不会削弱滚珠 2与其滚动槽 4在主动 件 1和从动件 3上的工作表面接触面的承载能力, 而是在两侧工作圓柱 面的约束下, 其球心始终保持在滚动的两工作表面中心线的交叉点 上, 继续在良好状态下工作, 所传递的扭矩不受影响, 因此也就允许 有更大的轴交叉角度, 可达 18° 。 As shown in FIG. 3, when the coupled shafts of the driving member 1 and the driven member 3 intersect, since the gap between the driving member 1 and the driven member 3 is located in the area of the poles 11 where the ball 2 bears very little load, the driving force is increased. The gap between the element 1 and the follower 3 will not substantially weaken the bearing capacity of the ball 2 and its rolling groove 4 on the working surface contact surface of the driver 1 and the follower 3, but under the constraint of the working cylindrical surfaces on both sides The center of the sphere is always maintained at the intersection of the centerlines of the two working surfaces of the rolling, and it continues to work in a good state. The transmitted torque is not affected, so a larger axis crossing angle is allowed, up to 18 °. .
如图 1、 图 2、 图 3所示, 因滚珠 2的受压表面加长, 且两受压表 面的对称面接近联轴器轴心线, 表面接触状态发生了根本改变, 滚珠 2不但可在滚动凹凸内沿联轴器的轴向滚动, 还可沿径向滚动, 这就 降低了主动件 1和从动件 3的被联接轴的平行对中要求, 使得本发明所 提供的滚珠联轴器不但能方便高效地联接交叉不对中的轴, 也可以联
接平行对中不良的轴。 As shown in Figures 1, 2, and 3, because the pressured surface of the ball 2 is lengthened, and the symmetry plane of the two pressured surfaces is close to the axis of the coupling, the surface contact state has changed fundamentally. The rolling concavo-convex rolls in the axial direction of the coupling and can also roll in the radial direction, which reduces the parallel alignment requirements of the coupled shafts of the driving member 1 and the driven member 3, so that the ball coupling provided by the present invention Not only can easily and efficiently connect cross misaligned shafts, but also Connect poorly aligned shafts.
如图 4所示为滚珠 2的受力情况图, 参照图 1, 当主动件 1按逆时 针方向 R转动传动时, 在力 F作用下, 滚珠 2受有较均匀的压应力。 As shown in FIG. 4, the stress situation of the ball 2 is shown. Referring to FIG. 1, when the driving member 1 rotates in the counterclockwise direction R, the ball 2 is subjected to a relatively uniform compressive stress under the force F.
综上所述, 本发明的滚珠联轴器由于采用在主动件和从动件用 于联接的相对表面为凹凸交错且留有间隙, 滚珠装在 ω凸部位的侧面 开的滚动槽内, 主动件、 从动件之间的间隙位于滚珠两极部位, 主动 件、 从动件之间不直接接触, 其相对位置变化时, 滚珠在中间做纯滚 动运动, 磨擦损耗小, 因滚动槽直径与滚珠直径相同且该滚动槽包容 该滚珠, 接触压应力分布较均勾, 分布中心位于滚动槽轴截面的实体 中心区域, 其合力穿过滚珠中心, 使其具有承载能力大, 抗沖击性能 好、 适用更大交叉角度轴联接, 对被联接的轴的平行对中要求低、 使 用寿命长等优点, 本发明适用于各种联轴器上。 To sum up, since the ball coupling of the present invention adopts a concave-convex staggered surface with gaps on the opposing surfaces of the driving member and the driven member, the ball is installed in a rolling groove opened on the side of the omega convex portion. The gap between the workpiece and the driven part is located at the poles of the ball. The driving part and the driven part do not directly contact each other. When the relative position changes, the ball performs a pure rolling motion in the middle, and the friction loss is small. The rolling groove contains the ball with the same diameter, and the contact compressive stress distribution is relatively uniform. The distribution center is located in the solid central area of the rolling groove shaft section, and the resultant force passes through the center of the ball, giving it a large bearing capacity, good impact resistance, It is suitable for shaft coupling with larger cross angles, and has the advantages of low parallel alignment requirements for the shafts to be coupled, long service life, etc. The invention is applicable to various couplings.
本发明的滚珠联轴器与现有的一些联轴器的比较见下表。
A comparison of the ball coupling of the present invention with some existing couplings is shown in the table below.
本发明与其它联轴器的比较 Comparison of the invention with other couplings
*ΐ.越多. 表明性能越优异
* ΐ. The more. The better the performance
工业实用性 本发明的滚珠联轴器可广泛用于各种各样的轴之间的联接, 其承 载能力大、 抗冲击性能好、 适用更大交叉角度轴联接、 对被联接轴的 平行对中要示低、 使用寿命长。
INDUSTRIAL APPLICABILITY The ball coupling of the present invention can be widely used for coupling between various shafts, and has large bearing capacity, good impact resistance, suitable for coupling with larger cross-angle shafts, and parallel pairs of coupled shafts. Low to medium, long life.