WO2000067904A1 - Composition for use as nox trap, combining two compositions based on manganese and another element selected among the alkalines, alkaline-earths and rare earths and use thereof for treating exhaust gases - Google Patents

Composition for use as nox trap, combining two compositions based on manganese and another element selected among the alkalines, alkaline-earths and rare earths and use thereof for treating exhaust gases Download PDF

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Publication number
WO2000067904A1
WO2000067904A1 PCT/FR2000/001227 FR0001227W WO0067904A1 WO 2000067904 A1 WO2000067904 A1 WO 2000067904A1 FR 0001227 W FR0001227 W FR 0001227W WO 0067904 A1 WO0067904 A1 WO 0067904A1
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Prior art keywords
composition
support
compound according
manganese
compound
Prior art date
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PCT/FR2000/001227
Other languages
French (fr)
Inventor
Christian Bert
Thierry Birchem
Christophe Bouly
Marc Guyon
Catherine Hedouin
Najat Moral
Thierry Pontier
Christian Sarda
Thierry Seguelong
Original Assignee
Rhodia Chimie
Ecia
Renault
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from FR9905843A external-priority patent/FR2793161B1/en
Priority claimed from FR9905869A external-priority patent/FR2793163B1/en
Priority claimed from FR9905872A external-priority patent/FR2793164B1/en
Application filed by Rhodia Chimie, Ecia, Renault filed Critical Rhodia Chimie
Priority to EP00925405A priority Critical patent/EP1187675A1/en
Priority to BR0010365-9A priority patent/BR0010365A/en
Priority to KR1020017014219A priority patent/KR20020042528A/en
Priority to AU44138/00A priority patent/AU4413800A/en
Priority to CA002373080A priority patent/CA2373080A1/en
Priority to MXPA01011243A priority patent/MXPA01011243A/en
Priority to JP2000616923A priority patent/JP2002543964A/en
Publication of WO2000067904A1 publication Critical patent/WO2000067904A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9481Catalyst preceded by an adsorption device without catalytic function for temporary storage of contaminants, e.g. during cold start
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/54Nitrogen compounds
    • B01D53/56Nitrogen oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9404Removing only nitrogen compounds
    • B01D53/9409Nitrogen oxides
    • B01D53/9413Processes characterised by a specific catalyst
    • B01D53/9422Processes characterised by a specific catalyst for removing nitrogen oxides by NOx storage or reduction by cyclic switching between lean and rich exhaust gases (LNT, NSC, NSR)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/04Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of alkali metals, alkaline earth metals or magnesium
    • B01J20/041Oxides or hydroxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/06Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/10Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
    • B01J20/103Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate comprising silica
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • B01J20/28054Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J20/28057Surface area, e.g. B.E.T specific surface area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/32Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating
    • B01J20/3202Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating characterised by the carrier, support or substrate used for impregnation or coating
    • B01J20/3204Inorganic carriers, supports or substrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/32Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating
    • B01J20/3231Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating characterised by the coating or impregnating layer
    • B01J20/3234Inorganic material layers
    • B01J20/3236Inorganic material layers containing metal, other than zeolites, e.g. oxides, hydroxides, sulphides or salts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/32Manganese, technetium or rhenium
    • B01J23/34Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/024Multiple impregnation or coating
    • B01J37/0244Coatings comprising several layers
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G25/00Compounds of zirconium
    • C01G25/006Compounds containing, besides zirconium, two or more other elements, with the exception of oxygen or hydrogen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/202Alkali metals
    • B01D2255/2022Potassium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/202Alkali metals
    • B01D2255/2027Sodium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/204Alkaline earth metals
    • B01D2255/2042Barium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/2073Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/90Physical characteristics of catalysts
    • B01D2255/902Multilayered catalyst
    • B01D2255/9022Two layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/90Physical characteristics of catalysts
    • B01D2255/92Dimensions
    • B01D2255/9207Specific surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/02Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the alkali- or alkaline earth metals or beryllium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/10Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of rare earths
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area

Definitions

  • the present invention relates to a compound which can be used as a Nox trap associating two compositions, the active phases of which are based on manganese and on another element chosen from alkalis, alkaline-earths and rare earths, and its use in the treatment of gases. exhaust
  • NOx traps which are capable of oxidizing NO to NO2 and then adsorbing the O2 thus formed. Under certain conditions, the NO2 is released and then reduced to 2 by reducing species contained in the exhaust gases.
  • NOx traps still have certain drawbacks. As a result of their aging, it has been observed that they tend to work only in a high temperature range and therefore have a reduced operating window It would therefore be advantageous to have a system capable of operating over a wider temperature range Furthermore, they are generally based on precious metals Gold, these metals are expensive and their availability can be problematic II would be also interesting to be able to have catalysts without precious metals to reduce costs
  • the object of the invention is therefore the development of a compound which can be used in a wider range of temperatures and, optionally, in the absence of precious metal
  • the compound of the invention which can be used as a NOx trap, is characterized in that it comprises a combination
  • composition comprising a support and an active phase, the active phase being based on manganese and at least one other element A chosen from alkali and alkaline earth metals, manganese and element A being chemically related,
  • a second composition comprising a support and an active phase based on manganese and at least one other element B chosen from alkali metals, alkaline earth metals and rare earths, this second composition having or being capable of having a specific surface of at least 10m / g after calcination 8 hours at 800 ° C
  • rare earths is understood to mean the elements of the group constituted by ytt ⁇ um and the elements of the periodic classification with atomic number included inclusively between 57 and 71
  • specific surface is understood to mean the BET specific surface area determined by nitrogen adsorption in accordance with standard ASTM D 3663-78 established on the basis of the BRUNAUER - EMMETT-TELLER method determined in the periodical "The Journal of the Amencan Chemical Society, 60, 309 (1938) "
  • compositions comprise a support and an active phase
  • support must be p ⁇ s in a broad sense to designate, in the composition, the majority of the element (s) and / or either without catalytic activity or proper trapping activity, or having a catalytic activity or trapping not equivalent to that of the active phase, and on which or on which the other elements are deposited
  • support and active or supported phase we will speak in the following description of support and active or supported phase but it will be understood that we would not leave not within the scope of the present invention in the case where an element described as belonging to the active or supported phase was present in the support, for example by having been introduced into it during the preparation of the support itself
  • the first composition is described below
  • This composition comprises an active phase which is based on manganese and at least one other element A chosen from alkali metals and alkaline earth metals.
  • alkaline element mention may be made more particularly of sodium and potassium As alkaline earth element, barium can in particular be mentioned.
  • the composition may comprise one or more elements A, any reference below of the description in element A must therefore be understood as being able to also apply in the case where there are, several elements A
  • the elements manganese and A are present in this first composition in a chemically bonded form.
  • the elements manganese and A can be present in the form of a compound or of a phase of mixed oxide type
  • This compound or this phase can in particular be represented by the formula A x Mn y ⁇ 2 ⁇ ⁇ (1) in which 0.5 ⁇ y / x ⁇ 6, the value of ⁇ depending on the nature of the element A and the oxidation state of manganese
  • phase or compound of formula (1) there may be mentioned, by way of example, those of the vernadite, hollandite, romanechite or psilomelane, birnessite, todorokite, nozzle or lithiophonte type.
  • the compound may optionally be hydrated. (1) is given here by way of illustration, it would not be departing from the scope of the present invention if
  • the degree of oxidation of manganese can vary between 2 and 7 and, more particularly between 3 and 7
  • this element and manganese can be present in the form of a compound of type K2Mn-4 ⁇ 8 In the case of barium, it can be a compound of type BaMn ⁇ 3
  • the invention covers the case where the active phase of the first composition consists essentially of manganese and one or more other elements A chosen from alkali and alkaline earth metals, manganese and element A being chemically linked
  • consists essentially is meant that the composition of the invention may have a NOx trap activity in the absence in the active phase of any element other than manganese and the element (s) A, such as for example an element of the precious metal or other metal type usually used in catalysis
  • the first compositions further comprises a support.
  • a support any porous support which can be used in the field of catalysis can be used. It is preferable that this support has chemical inertness with respect to the manganese elements and A sufficient to avoid a substantial reaction. of one or more of these elements with the support which would be likely to hinder the creation of a chemical bond between the manganese and the element A However, in the case of a reaction between the support and these elements, it is possible to implement more quantities important manganese and element A to obtain the desired chemical bond between these elements
  • This support can be based on alumina Any type of alumina can be used HERE capable of having a specific surface sufficient for an application in catalysis Mention may be made of aluminas resulting from the rapid dehydration of at least one aluminum hydroxide, such as baye ⁇ te, hydrargillite or gibbsite, nordstrandite, and / or at least one aluminum oxyhydroxide such as boehmite, pseudoboehmite and diaspore
  • a stabilized alumina As a stabilizing element, mention may be made of rare earths, barium, silicon, titanium and zirconium. As rare earth, mention may be made particularly of cerium, lanthanum or the lanthanum-neodymium mixture.
  • the preparation of the stabilized alumina is carried out in a manner known per se, in particular by impregnating the alumina with solutions of salts, such as the nitrates of the abovementioned stabilizing elements or else by co-drying of an alumina precursor and of salts. of these elements then calcination
  • the support can also be based on an oxide chosen from cerium oxide, zirconium oxide or their mixtures
  • compositions based on a cerium oxide, a zirconium oxide and a ytt ⁇ um oxide, or even, in addition to the cerium oxide and zirconium oxide based on at least one other oxide chosen from scandium oxide and rare earth oxides with the exception of cerium, in a cerium / zirconium atomic ratio of at least 1
  • These compositions have a specific surface after calcination for 6 hours at 900 ° C. of at least 35 m2 / g and an oxygen storage capacity at 400 ° C. of at least 1.5 ml of 02 g.
  • the support is based on cerium oxide and it also comprises silica. Supports of this type are described in patent applications EP-A-207857 and EP-A -547924 whose teaching is incorporated HERE
  • the total content of manganese, alkaline, and alkaline earth can vary within wide limits.
  • the minimum content is that below which NOx adsorption activity is no longer observed.
  • This content can be comp ⁇ se in particular between 2 and 50%, more particularly between 5 and 30%, this content being expressed in atomic% relative to the sum of the moles of oxide (s) of the support and the elements concerned of the phase active.
  • the respective contents of manganese, alkaline, and alkaline-earth can also vary within wide proportions, the manganese content can be in particular equal to, or close to that of alkaline or alkaline-earth.
  • the alkali is potassium in a content (as expressed above) which can be between 10 and 50% and more particularly between 30 and 50%.
  • the first composition of the compound of the invention can be prepared by a process in which the support is brought into contact with the manganese and at least one other element A or with precursors of manganese and at least one other element A and where the whole is calcined at a temperature sufficient to create a chemical bond between the manganese and the element A.
  • a method which can be used for the abovementioned contact is impregnation.
  • a solution or a slip of salts is formed. or of compounds of the elements of the supported phase.
  • salts one can choose the salts of inorganic acids such as nitrates, sulfates or chlorides. It is also possible to use the salts of organic acids and in particular the salts of saturated aliphatic carboxylic acids or the salts of hydroxycarboxylic acids. As examples, mention may be made of formates, acetates, propionates, oxalates or citrates. the support with the solution or the slip. More particularly dry impregnation is used. Dry impregnation consists in adding to the product to be impregnated a volume of an aqueous solution of the element which is equal to the pore volume of the solid to be impregnated. It may be advantageous to deposit the elements of the active phase in two stages. Thus, it is advantageously possible to deposit the manganese in a first step then the element A in a second.
  • the support After impregnation, the support is optionally dried and then it is calcined It should be noted that it is possible to use a support which has not yet been calcined before impregnation
  • the deposition of the active phase can also be done by atomization of a suspension based on salts or compounds of the elements of the active phase and of the support.
  • the atomized product thus obtained is then calcined.
  • the calcination is carried out, as indicated above, at a temperature sufficient to create a chemical bond between the manganese and the element A
  • This temperature varies according to the nature of the element A but, in the case of calcination in air, it is generally at least 600 ° C. more particularly at least 700 ° C., it can in particular be between 800 ° C. and 850 ° C.
  • composition also comprises a support and an active phase.
  • active phase of the first composition also applies HERE, in particular as regards concerns the nature of the elements of this phase and their quantity
  • element B can be more particularly sodium, potassium or barium
  • the active phase of the second composition can also be based on manganese and at least one rare earth
  • This rare earth can be more particularly chosen from cerium, terbium, gadolinium, sama ⁇ um, neodymium and praseodymium
  • the content total manganese, alkaline, alkaline earth or rare earth may vary between 1 and 50%, more particularly between 5 and 30% This content is expressed in atomic% relative to the sum of the moles of oxide (s) of the support and of the elements concerned in the supported phase
  • the respective manganese, alkaline, alkaline-earth or rare earth contents may also vary in large proportions, the manganese content may in particular be equal to, or close to that of element B
  • the invention covers the case where the active phase consists essentially of manganese and one or more other elements B chosen from alkaline earths and rare earths.
  • consists essentially is meant that the composition of the invention can have a NOx trap activity in the absence in the active phase of any element other than manganese and the element (s) B, such as for example an element of the precious metal type or other metal usually used in catalysis
  • a characteristic of the second composition is that it has or is capable of having a specific surface of at least 10 m / g after calcination for 8 hours at 800 ° C. This specific surface can be
  • this specific surface is at least 80 m / g and
  • the specific surface is understood to mean the BET specific surface determined by nitrogen adsorption in accordance with standard ASTM D 3663-78 established on the basis of the method BRUNAUER - EMMETT- TELLER described in the periodical "The Journal of the American Chemical Society, 60, 309 (1938)"
  • This surface characteristic is obtained by the choice of a suitable support having in particular a sufficiently high specific surface.
  • This support can be based on alumina. Any type of alumina capable of having a specific surface sufficient for a catalysis application can be used here.
  • the aluminas resulting from the rapid dehydration of at least one aluminum hydroxide may be mentioned, such as baye ⁇ te, hydrargillite or gibbsite, nordstrandite, and / or at least one aluminum oxyhydroxide such as boehmite, pseudoboehmite and diaspore
  • a stabilized alumina is used.
  • stabilizing element mention may be made of rare earths, barium, silicon and zirconium.
  • rare earth mention may be made very particularly of cerium, lanthanum or the mixture lanthanum-neodymium
  • the preparation of the stabilized alumina is carried out in a manner known per se, in particular by impregnating the alumina with solutions of salts, such as nitrates, of the abovementioned stabilizing elements or else by co-drying of an alumina precursor and of salts of these elements followed by calcination
  • salts such as nitrates
  • the ripening can be carried out by suspending the alumina in water then heating at a temperature comp ⁇ se for example between 70 and 110 ° C. After curing, the alumina is subjected to a heat treatment
  • Another preparation consists of a
  • the stabilizer content expressed by weight of stabilizer oxide relative to the stabilized alumina is generally between 1.5 and 15%, more particularly between 2.5 and 11%.
  • the support can also be based on silica
  • the alkoxylated compound can be chosen in particular from the products of formula (2) Rl - ((CH2) ⁇ -0) n -R2 in which Ri and R2 represent linear or non-linear alkyl groups, or H or OH or Cl or Br or I, n is a number between 1 and 100 and x is a number between 1 and 4, or those of formula (3) (R3, R-4) - ⁇ - ((CH2) ⁇ -0) n -
  • R3 and R4 are identical or different substituents on this ring and represent hydrogen or linear or non-alkyl groups having from 1 to 20 carbon atoms, x and n being defined as above, or also those of formula (4) R4 ⁇ - ((CH2) ⁇ -O) nH where R4 represents a linear or non-linear alcohol group, having from 1 to 20 carbon atoms, x and n being defined as above, and those of formula (5) R5-S - ((CH2) ⁇ -O) n -H where R5 represents a linear or non-linear alkyl group having from 1 to 20 carbon atoms, x and n being defined as above
  • R5-S - ((CH2) ⁇ -O) n -H where R5 represents a linear or non-linear alkyl group having from 1 to 20 carbon atoms, x and n being defined as above
  • These supports can also be obtained by a second type of process which comprises a stage in which a solution of a cerium salt, a solution of a zirconium salt and an additive chosen from anionic surfactants, non-surfactants, are reacted.
  • anionic surfactants carboxylates, phosphates, sulfates and sulfonates can be used more particularly.
  • nonionic surfactants it is possible to use ethoxylated alkyl phenols and ethoxylated amines.
  • the reaction between the zirconium and cerium salts can be carried out. by heating the solution containing the salts, it is then a thermohydrolysis reaction It can also be done by precipitation by introducing a base into the solution containing the salts
  • the preparation of the second composition can be done with the same methods as those which were given above for the first. It will be noted that after bringing the support into contact with the elements of the active phase, the whole is calcined at a sufficient temperature for these elements to be present in the form of oxides Generally, this temperature is at least 500 ° C., more particularly at least 600 ° C.
  • the compound of the invention as described above is in the form of a powder but it can optionally be shaped to be in the form of granules, beads, cylinders or honeycombs of variable dimensions
  • the invention relates also a system, usable for trapping NOx, which comprises a coating (wash coat) with catalytic properties and incorporating the compound according to the invention, this coating being deposited on a substrate of the type, for example metallic or ceramic monolith.
  • the system comprises a substrate and a coating consisting of two superposed layers.
  • the first layer contains the first composition of the compound and the second layer contains the second composition L
  • the order of the layers can be arbitrary, that is to say that the internal layer in contact with the substrate can contain either the first or the second composition, the external layer deposited on the first then containing the other composition of the compound
  • the compound is present in the coating in the form of a single layer which in this case comprises the two aforementioned compositions, in the form of a mixture, obtained for example by mechanical mixing.
  • the system comprises two juxtaposed substrates, each substrate comprising a coating
  • the coating of the first substrate contains the first composition
  • the coating of the second substrate contains the second composition
  • the invention further relates to the use of a compound as described above in the manufacture of such a system
  • the invention also relates to a gas treatment process with a view to reducing the emissions of nitrogen oxides using the compound of the invention.
  • gases capable of being treated in the context of the present invention are, for example, those from gas turbines, boilers of thermal power plants or even internal combustion engines. In the latter case, it may especially be diesel engines or engines operating in lean mixture
  • the compound of the invention functions as NOx traps when it is brought into contact with gases which have a high oxygen content.
  • the value ⁇ is correlated with the air / fuel ratio in a manner known per se, in particular in the field of internal combustion engines.
  • gases may be those of an engine operating in a lean burn mixture and which have an oxygen content (expressed by volume) for example of at least 2%, as well as those which have an even higher oxygen content, for example.
  • oxygen content expressed by volume
  • diesel engine gases that is to say at least 5% or more than 5%, more particularly at least 10%, this content being, for example, between 5% and 20%.
  • gases of the above type which may also contain water in an amount of the order of 10% for example.
  • the NOx trap evaluation test is carried out as follows:
  • each of the NOx traps (first composition and second composition) in powder is loaded into a quartz reactor.
  • the powder used has previously been compacted, then ground and sieved so as to isolate the particle size range between 0.125 and 0.250 mm.
  • the reaction mixture at the inlet of the reactor has the following composition (by volume) - - NO: 300 vpm
  • NO and NOx signals are given by an ECOPHYSICS NOx analyzer, based on the principle of chemiluminescence
  • NOx traps The evaluation of NOx traps is carried out by determining the total amount of NOx adsorbed (expressed in mgNO / g of trap or active phase) until the trap phase is saturated The experiment is repeated at different temperatures between 250 ° C. and 500 ° C It is thus possible to determine the optimal temperature zone for the operation of the NOx traps
  • Manganese nitrate Mn (N03) 2.4H 2 0 and potassium nitrate KNO3 99.5% are used
  • the support used is of the type described in Example 4 of patent application WO 97/43214, that is to say a support based on cerium oxide, zirconium oxide and lanthanum oxide but in the respective proportions by weight relative to the oxides of 72/24/4
  • This step consists in depositing the active element Mn in an amount equal to 10 atomic% and calculated as follows
  • This step consists in depositing the second active element K in an amount of 10 atomic% and calculated as follows
  • the operating protocol is as follows
  • Manganese nitrate Mn (N03) 2.4H 2 0 and potassium nitrate KN03 99.5% are used
  • the support used is an SB3 Condea alumina which has been stabilized by impregnation with 10 atomic% of Ce and then calcination for 2 hours at 500 ° C.
  • the procedure is carried out in two stages for the deposition in the same manner as for the first composition (dry impregnation, pore volume of the support determined with water of 0.8 cm 3 / g) with the elements Mn and K in the same quantities, the first calcination taking place at 500 ⁇ C and the second at 800 ° C.
  • the composition thus obtained has a BET surface area of 117 m 2 / g.
  • NOx trap activity is therefore observed over the entire temperature range between 250 ° C. and 500 ° C. This activity takes place in the absence of precious metal.

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Abstract

The invention concerns a compound and its use as NOx trap in the treatment of exhaust gases. Said compound is characterised in that it comprises a combination of: a first composition comprising a support and an active phase, the active phase being based on manganese and at least another element A selected among the alkalines and alkaline earths, the manganese and the element A being chemically bound, a second composition comprising a support and an active phase based on manganese and at least another element B selected among the alkalines, the alkaline-earths and rare earths, said second composition having or capable of having a specific surface area of at least 10 m2/g after being calcined for 8 hours at 800 °C.

Description

COMPOSE UTILISABLE COMME PIEGE A NOx. ASSOCIANT DEUX COMPOUND USEFUL AS A NOx TRAP. COMBINING TWO
COMPOSITIONS A BASE DE MANGANESE ET D'UN AUTRE ELEMENT CHOISI.COMPOSITIONS BASED ON MANGANESE AND ANOTHER SELECTED ELEMENT.
PARMI LES ALCALINS. LES ALCALINO-TERREUX ET LES TERRES RARES ETAMONG ALKALIANS. ALKALINO-EARTHY AND RARE EARTHS AND
SON UTILISATION DANS LE TRAITEMENT DES GAZ D'ECHAPPEMENTITS USE IN THE TREATMENT OF EXHAUST GASES
La présente invention concerne un compose utilisable comme piège à Nox associant deux compositions dont les phases actives sont à base de manganèse et d'un autre élément choisi parmi les alcalins, les alcalino-terreux et les terres rares et son utilisation dans le traitement des gaz d'échappementThe present invention relates to a compound which can be used as a Nox trap associating two compositions, the active phases of which are based on manganese and on another element chosen from alkalis, alkaline-earths and rare earths, and its use in the treatment of gases. exhaust
On sait que la réduction des émissions des oxydes d'azote (NOx) des gaz d'échappement des moteurs d'automobiles notamment, est effectuée à l'aide de catalyseurs "trois voies" qui utilisent stoechiométπquement les gaz réducteurs présents dans le mélange Tout excès d'oxygène se traduit par une détérioration brutale des performances du catalyseurIt is known that the reduction of emissions of nitrogen oxides (NOx) from the exhaust gases of automobile engines in particular, is carried out using “three-way” catalysts which use stoichiometrically the reducing gases present in the mixture All excess oxygen results in sudden deterioration in catalyst performance
Or, certains moteurs comme les moteurs diesel ou les moteurs essence fonctionnant en mélange pauvre (lean burn) sont économes en carburant mais émettent des gaz d'échappement qui contiennent en permanence un large excès d'oxygène d'au moins 5% par exemple Un catalyseur trois voies standard est donc sans effet sur les émissions en NOx dans ce cas Par ailleurs, la limitation des émissions en NOx est rendue impérative par le durcissement des normes en post combustion automobile qui s'étendent maintenant à ces moteursHowever, certain engines such as diesel engines or gasoline engines operating in lean burn are fuel efficient but emit exhaust gases which permanently contain a large excess of oxygen of at least 5% for example A standard three-way catalytic converter therefore has no effect on NOx emissions in this case In addition, limiting NOx emissions is made imperative by the tightening of standards in automotive post combustion which now extend to these engines
Pour résoudre ce problème, on a proposé notamment des systèmes appelés pièges à NOx, qui sont capables d'oxyder NO en NO2 puis d'adsorber le O2 ainsi formé Dans certaines conditions, le NO2 est relargué puis réduit en 2 par des espèces réductrices contenues dans les gaz d'échappement Ces pièges à NOx ont encore toutefois certains inconvénients Ainsi, on a pu constater à la suite de leur vieillissement, qu'ils ont tendance à ne plus fonctionner que dans une gamme de température élevée et ils présentent de ce fait une fenêtre de fonctionnement réduite II serait donc intéressant de pouvoir disposer d'un système pouvant fonctionner sur une gamme de température plus large Par ailleurs, ils sont généralement à base de métaux précieux Or, ces métaux sont chers et leur disponibilité peut être problématique II serait aussi intéressant de pouvoir disposer de catalyseurs sans métaux précieux pour en réduire les coûtsTo solve this problem, systems called NOx traps have been proposed, which are capable of oxidizing NO to NO2 and then adsorbing the O2 thus formed. Under certain conditions, the NO2 is released and then reduced to 2 by reducing species contained in the exhaust gases These NOx traps still have certain drawbacks. As a result of their aging, it has been observed that they tend to work only in a high temperature range and therefore have a reduced operating window It would therefore be advantageous to have a system capable of operating over a wider temperature range Furthermore, they are generally based on precious metals Gold, these metals are expensive and their availability can be problematic II would be also interesting to be able to have catalysts without precious metals to reduce costs
L'objet de l'invention est donc la mise au point d'un composé qui peut être utilisé dans une plus large gamme de températures et, éventuellement, en l'absence de métal précieux Dans ce but, le composé de l'invention, utilisable comme piège à NOx, est caractérisé en ce qu'il comprend une associationThe object of the invention is therefore the development of a compound which can be used in a wider range of temperatures and, optionally, in the absence of precious metal For this purpose, the compound of the invention, which can be used as a NOx trap, is characterized in that it comprises a combination
- d'une première composition comprenant un support et une phase active, la phase active étant à base de manganèse et d'au moins un autre élément A choisi parmi les alcalins et les alcalino-terreux, le manganèse et l'élément A étant chimiquement liés,- a first composition comprising a support and an active phase, the active phase being based on manganese and at least one other element A chosen from alkali and alkaline earth metals, manganese and element A being chemically related,
- d'une seconde composition comprenant un support et une phase active à base de manganèse et d'au moins un autre élément B choisi parmi les alcalins, les alcalino- terreux et les terres rares, cette seconde composition présentant ou étant susceptible de présenter une surface spécifique d'au moins 10m /g après calcination 8 heures a 800°Ca second composition comprising a support and an active phase based on manganese and at least one other element B chosen from alkali metals, alkaline earth metals and rare earths, this second composition having or being capable of having a specific surface of at least 10m / g after calcination 8 hours at 800 ° C
D'autres caractéπstiques, détails et avantages de l'invention apparaîtront encore plus complètement à la lecture de la description qui va suivre, ainsi que d'un exemple concret mais non limitatif destiné à l'illustrerOther characteristics, details and advantages of the invention will appear even more completely on reading the description which follows, as well as a concrete but nonlimiting example intended to illustrate it.
Pour l'ensemble de la description, on entend par terres rares les éléments du groupe constitué par l'yttπum et les éléments de la classification périodique de numéro atomique compris inclusivement entre 57 et 71For the whole of the description, the term “rare earths” is understood to mean the elements of the group constituted by yttπum and the elements of the periodic classification with atomic number included inclusively between 57 and 71
Par ailleurs, on entend par surface spécifique, la surface spécifique B E T déterminée par adsorption d'azote conformément à la norme ASTM D 3663-78 établie à partir de la méthode BRUNAUER - EMMETT- TELLER décπte dans le périodique "The Journal of the Amencan Chemical Society, 60, 309 (1938)"Furthermore, the term “specific surface” is understood to mean the BET specific surface area determined by nitrogen adsorption in accordance with standard ASTM D 3663-78 established on the basis of the BRUNAUER - EMMETT-TELLER method determined in the periodical "The Journal of the Amencan Chemical Society, 60, 309 (1938) "
Le composé de l'invention se caractérise par l'association de deux compositions spécifiques qui vont maintenant être décπtes plus particulièrementThe compound of the invention is characterized by the association of two specific compositions which will now be more particularly determined
Ces compositions comprennent un support et une phase active Le terme support doit être pπs dans un sens large pour désigner, dans la composition, le ou les éléments majoritaires et/ou soit sans activité catalytique ni activité de piégeage propre, soit présentant une activité catalytique ou de piégeage non équivalente à celle de la phase active, et sur lequel ou sur lesquels sont déposés les autres éléments Pour simplifier, on parlera dans la suite de la description de support et de phase active ou supportée mais on comprendra que l'on ne sortirait pas du cadre de la présente invention dans le cas où un élément décrit comme appartenant à la phase active ou supportée était présent dans le support, par exemple en y ayant été introduit lors de la préparation même du supportThese compositions comprise a support and an active phase The term support must be pπs in a broad sense to designate, in the composition, the majority of the element (s) and / or either without catalytic activity or proper trapping activity, or having a catalytic activity or trapping not equivalent to that of the active phase, and on which or on which the other elements are deposited To simplify, we will speak in the following description of support and active or supported phase but it will be understood that we would not leave not within the scope of the present invention in the case where an element described as belonging to the active or supported phase was present in the support, for example by having been introduced into it during the preparation of the support itself
La première composition est décrite ci-dessousThe first composition is described below
Cette composition comprend une phase active qui est a base de manganèse et d'au moins un autre élément A choisi parmi les alcalins et les alcalino-terreux Comme élément alcalin, on peut citer plus particulièrement le sodium et le potassium Comme élément alcalino-terreux, on peut mentionner notamment le baryum Comme la composition peut comprendre un ou plusieurs éléments A, toute référence dans la suite de la description à l'élément A devra donc être comprise comme pouvant s'appliquer aussi au cas où il y aurai, plusieurs éléments AThis composition comprises an active phase which is based on manganese and at least one other element A chosen from alkali metals and alkaline earth metals. As alkaline element, mention may be made more particularly of sodium and potassium As alkaline earth element, barium can in particular be mentioned. As the composition may comprise one or more elements A, any reference below of the description in element A must therefore be understood as being able to also apply in the case where there are, several elements A
Par ailleurs, les éléments manganèse et A sont présents dans cette première composition sous une forme chimiquement liée On entend par là qu'il y a des liaisons chimiques entre le manganèse et l'élément A résultant d'une réaction entre eux, ces deux éléments n'étant pas simplement juxtaposés comme dans un simple mélange Ainsi, les éléments manganèse et A peuvent être présents sous la forme d'un compose ou d'une phase de type oxyde mixte Ce composé ou cette phase peuvent notamment être représentes par la formule AxMnyθ2±^ (1) dans laquelle 0,5<y/x<6, la valeur de δ dépendant de la nature de l'élément A et de l'état d'oxydation du manganèse Comme phase ou composé de formule (1) on peut citer à titre d'exemple ceux du type vernadite, hollandite, romanéchite ou psilomélane, birnessite, todorokite, buseπte ou lithiophonte Le composé peut être éventuellement hydraté Le compose peut par ailleurs avoir une structure lamellaire de type Cdl2 La formule (1) est donnée ici à titre illustratif, on ne sortirait pas du cadre de la présente invention si le composé présentait une formule différente dans la mesure bien entendu où le manganèse et l'élément A seraient bien chimiquement liésFurthermore, the elements manganese and A are present in this first composition in a chemically bonded form. By this is meant that there are chemical bonds between manganese and element A resulting from a reaction between them, these two elements not being simply juxtaposed as in a simple mixture Thus, the elements manganese and A can be present in the form of a compound or of a phase of mixed oxide type This compound or this phase can in particular be represented by the formula A x Mn y θ2 ± ^ (1) in which 0.5 <y / x <6, the value of δ depending on the nature of the element A and the oxidation state of manganese As phase or compound of formula (1) there may be mentioned, by way of example, those of the vernadite, hollandite, romanechite or psilomelane, birnessite, todorokite, nozzle or lithiophonte type. The compound may optionally be hydrated. (1) is given here by way of illustration, it would not be departing from the scope of the present invention if the compound had a different formula insofar as of course the manganese and the element A are well chemically linked
L'analyse par RX ou par microscopie électronique permet de mettre en évidence la présence d'un tel composé Le degré d'oxydation du manganèse peut varier entre 2 et 7 et, plus particulièrement entre 3 et 7Analysis by X-ray or by electron microscopy makes it possible to demonstrate the presence of such a compound The degree of oxidation of manganese can vary between 2 and 7 and, more particularly between 3 and 7
Dans le cas du potassium, cet élément et le manganèse peuvent être présents sous la forme d'un composé de type K2Mn-4θ8 Dans le cas du baryum, il peut s'agir d'un composé de type BaMnθ3 L'invention couvre le cas où la phase active de la première composition consiste essentiellement en du manganèse et en un ou plusieurs autres éléments A choisi parmi les alcalins et les alcalino-terreux, le manganèse et l'élément A étant chimiquement liés Par "consiste essentiellement" on entend que la composition de l'invention peut avoir une activité de piège à NOx en l'absence dans la phase active de tout élément autre que le manganèse et le ou les éléments A, comme par exemple un élément du type métal précieux ou autre métal utilisé habituellement en catalyseIn the case of potassium, this element and manganese can be present in the form of a compound of type K2Mn-4θ8 In the case of barium, it can be a compound of type BaMnθ3 The invention covers the case where the active phase of the first composition consists essentially of manganese and one or more other elements A chosen from alkali and alkaline earth metals, manganese and element A being chemically linked By "consists essentially" is meant that the composition of the invention may have a NOx trap activity in the absence in the active phase of any element other than manganese and the element (s) A, such as for example an element of the precious metal or other metal type usually used in catalysis
La première compositions comprend en outre un support Comme support, on peut mettre en œuvre tout support poreux utilisable dans le domaine de la catalyse II est préférable que ce support présente une inertie chimique vis à vis des éléments manganèse et A suffisante pour éviter une réaction substantielle d'un ou de ces éléments avec le support qui serait susceptible de gêner la création d'une liaison chimique entre le manganèse et l'élément A Toutefois, dans le cas d'une réaction entre le support et ces éléments, il est possible de mettre en œuvre des quantités plus importantes de manganèse et d'élément A pour obtenir la liaison chimique recherchée entre ces élémentsThe first compositions further comprises a support. As a support, any porous support which can be used in the field of catalysis can be used. It is preferable that this support has chemical inertness with respect to the manganese elements and A sufficient to avoid a substantial reaction. of one or more of these elements with the support which would be likely to hinder the creation of a chemical bond between the manganese and the element A However, in the case of a reaction between the support and these elements, it is possible to implement more quantities important manganese and element A to obtain the desired chemical bond between these elements
Ce support peut être à base d'alumine On peut utiliser ICI tout type d'alumine susceptible de présenter une surface spécifique suffisante pour une application en catalyse On peut mentionner les alumines issues de la déshydratation rapide d'au moins un hydroxyde d'aluminium, tel que la bayeπte, l'hydrargillite ou gibbsite, la nordstrandite, et/ou d'au moins un oxyhydroxyde d'aluminium tel que la boehmite, la pseudoboehmite et le diasporeThis support can be based on alumina Any type of alumina can be used HERE capable of having a specific surface sufficient for an application in catalysis Mention may be made of aluminas resulting from the rapid dehydration of at least one aluminum hydroxide, such as bayeπte, hydrargillite or gibbsite, nordstrandite, and / or at least one aluminum oxyhydroxide such as boehmite, pseudoboehmite and diaspore
On peut aussi utiliser une alumine stabilisée Comme élément stabilisant on peut citer les terres rares, le baryum, le silicium, le titane et le zirconium Comme terre rare on peut mentionner tout particulièrement le céπum, le lanthane ou le mélange lanthane- néodymeIt is also possible to use a stabilized alumina. As a stabilizing element, mention may be made of rare earths, barium, silicon, titanium and zirconium. As rare earth, mention may be made particularly of cerium, lanthanum or the lanthanum-neodymium mixture.
La préparation de l'alumine stabilisée se fait d'une manière connue en soi notamment par imprégnation de l'alumine par des solutions de sels, comme les nitrates des éléments stabilisants précités ou encore par coséchage d'un précurseur d'alumine et de sels de ces éléments puis calcinationThe preparation of the stabilized alumina is carried out in a manner known per se, in particular by impregnating the alumina with solutions of salts, such as the nitrates of the abovementioned stabilizing elements or else by co-drying of an alumina precursor and of salts. of these elements then calcination
Le support peut aussi être à base d'un oxyde choisi parmi l'oxyde de céπum, l'oxyde de zirconium ou leurs mélangesThe support can also be based on an oxide chosen from cerium oxide, zirconium oxide or their mixtures
On peut mentionner notamment pour les mélanges d'oxyde de céπum et d'oxyde de zirconium ceux décrits dans les demandes de brevets EP-A- 605274 et EP-A- 735984 dont l'enseignement est incorporé ICI On peut plus particulièrement utiliser les supports à base d'oxyde de cérium et de zirconium dans lesquels ces oxydes sont présents dans une proportion atomique céπum/zirconium d'au moins 1 Pour ces mêmes supports, on peut aussi utiliser ceux qui se présentent sous forme d'une solution solide Dans ce cas, les spectres en diffraction X du support révèlent au sein de ce dernier l'existence d'une seule phase homogène Pour les supports les plus riches en cérium, cette phase correspond en fait à celle d'un oxyde cénque Ceθ2 cubique cristallisé et dont les paramètres de mailles sont plus ou moins décalés par rapport à un oxyde cénque pur, traduisant ainsi l'incorporation du zirconium dans le réseau cristallin de l'oxyde de cérium, et donc l'obtention d'une solution solide vraieMention may be made in particular for mixtures of cerium oxide and zirconium oxide those described in patent applications EP-A-605,274 and EP-A-735,984, the teaching of which is incorporated HERE The supports can more particularly be used based on cerium and zirconium oxide in which these oxides are present in a céπum / zirconium atomic proportion of at least 1 For these same supports, one can also use those which are in the form of a solid solution In this case, the X-ray diffraction spectra of the support reveal within the latter the existence of a single homogeneous phase For the supports richest in cerium, this phase corresponds in fact to that of a cenic oxide Ceθ2 cubic crystallized and whose the mesh parameters are more or less offset with respect to a pure cene oxide, thus reflecting the incorporation of zirconium in the crystal lattice of cerium oxide, and therefore obtaining a solid solution e true
On peut encore mentionner pour les mélanges d'oxyde de cérium et d'oxyde de zirconium à base de ces deux oxydes et en outre d'oxyde de scandium ou d'une terre rare autre que le cérium, et notamment ceux décπts dans la demande de brevet WO 97/43214 dont l'enseignement est incorporé ICI Cette demande décrit en particulier des compositions à base d'un oxyde de céπum, d'un oxyde de zirconium et d'un oxyde d'yttπum, ou encore, outre l'oxyde de céπum et l'oxyde de zirconium à base d'au moins un autre oxyde choisi parmi l'oxyde de scandium et les oxydes de terres rares à l'exception du céπum, dans une proportion atomique céπum/zirconium d'au moins 1 Ces compositions présentent une surface spécifique après calcination 6 heures à 900°C d'au moins 35m2/g et une capacité de stockage de l'oxygène à 400°C d'au moins 1 ,5ml d'02 g.Mention may also be made for mixtures of cerium oxide and zirconium oxide based on these two oxides and in addition of scandium oxide or of a rare earth other than cerium, and in particular those decπts in the application. WO 97/43214 whose teaching is incorporated HERE This application describes in particular compositions based on a cerium oxide, a zirconium oxide and a yttπum oxide, or even, in addition to the cerium oxide and zirconium oxide based on at least one other oxide chosen from scandium oxide and rare earth oxides with the exception of cerium, in a cerium / zirconium atomic ratio of at least 1 These compositions have a specific surface after calcination for 6 hours at 900 ° C. of at least 35 m2 / g and an oxygen storage capacity at 400 ° C. of at least 1.5 ml of 02 g.
Selon un mode de réalisation particulier de l'invention, le support est à base d'oxyde de cérium et il comprend en outre de la silice Des supports de ce type sont décrits dans les demandes de brevets EP-A-207857 et EP-A-547924 dont l'enseignement est incorporé ICIAccording to a particular embodiment of the invention, the support is based on cerium oxide and it also comprises silica. Supports of this type are described in patent applications EP-A-207857 and EP-A -547924 whose teaching is incorporated HERE
La teneur totale en manganèse, alcalin, et alcalino-terreux peut varier dans de larges proportions. La teneur minimale est celle en deçà de laquelle on n'observe plus d'activité d'adsorption des NOx. Cette teneur peut être compπse notamment entre 2 et 50%, plus particulièrement entre 5 et 30%, cette teneur étant exprimée en % atomique par rapport à la somme des des moles d'oxyde(s) du support et des éléments concernés de la phase active. Les teneurs respectives en manganèse, alcalin, et alcalino-terreux peuvent aussi varier dans de larges proportions, la teneur en manganèse peut être notamment égale à, ou proche de celle en alcalin ou alcalino- terreux.The total content of manganese, alkaline, and alkaline earth can vary within wide limits. The minimum content is that below which NOx adsorption activity is no longer observed. This content can be compπse in particular between 2 and 50%, more particularly between 5 and 30%, this content being expressed in atomic% relative to the sum of the moles of oxide (s) of the support and the elements concerned of the phase active. The respective contents of manganese, alkaline, and alkaline-earth can also vary within wide proportions, the manganese content can be in particular equal to, or close to that of alkaline or alkaline-earth.
Selon une variante intéressante de l'invention, l'alcalin est le potassium dans une teneur (comme exprimée ci-dessus) qui peut être comprise entre 10 et 50% et plus particulièrement entre 30 et 50%. On peut préparer la première composition du composé de l'invention par un procédé dans lequel on met en contact le support avec le manganèse et au moins un autre élément A ou avec des précurseurs du manganèse et d'au moins un autre élément A et où on calcine l'ensemble à une température suffisante pour créer une liaison chimique entre le manganèse et l'élément A. Une méthode utilisable pour la mise en contact précitée est l'imprégnation On forme ainsi tout d'abord une solution ou une barbotine de sels ou de composés des éléments de la phase supportée.According to an interesting variant of the invention, the alkali is potassium in a content (as expressed above) which can be between 10 and 50% and more particularly between 30 and 50%. The first composition of the compound of the invention can be prepared by a process in which the support is brought into contact with the manganese and at least one other element A or with precursors of manganese and at least one other element A and where the whole is calcined at a temperature sufficient to create a chemical bond between the manganese and the element A. A method which can be used for the abovementioned contact is impregnation. Thus, first of all, a solution or a slip of salts is formed. or of compounds of the elements of the supported phase.
A titre de sels, on peut choisir les sels d'acides inorganiques comme les nitrates, les sulfates ou les chlorures. On peut aussi utiliser les sels d'acides organiques et notamment les sels d'acides carboxyhques aliphatiques saturés ou les sels d'acides hydroxycarboxyliques A titre d'exemples, on peut citer les formiates, acétates, propionates, oxalates ou les citrates On imprègne ensuite le support avec la solution ou la barbotine On utilise plus particulièrement l'imprégnation à sec. L'imprégnation à sec consiste à ajouter au produit à imprégner un volume d'une solution aqueuse de l'élément qui est égal au volume poreux du solide à imprégner. Il peut être avantageux d'effectuer le dépôt des éléments de la phase active en deux étapes Ainsi, on peut avantageusement déposer le manganèse dans un premier temps puis l'élément A dans un deuxièmeAs salts, one can choose the salts of inorganic acids such as nitrates, sulfates or chlorides. It is also possible to use the salts of organic acids and in particular the salts of saturated aliphatic carboxylic acids or the salts of hydroxycarboxylic acids. As examples, mention may be made of formates, acetates, propionates, oxalates or citrates. the support with the solution or the slip. More particularly dry impregnation is used. Dry impregnation consists in adding to the product to be impregnated a volume of an aqueous solution of the element which is equal to the pore volume of the solid to be impregnated. It may be advantageous to deposit the elements of the active phase in two stages. Thus, it is advantageously possible to deposit the manganese in a first step then the element A in a second.
Après imprégnation, le support est éventuellement séché puis il est calciné II est à noter qu'il est possible d'utiliser un support qui n'a pas encore été calcine préalablement à l'imprégnationAfter impregnation, the support is optionally dried and then it is calcined It should be noted that it is possible to use a support which has not yet been calcined before impregnation
Le dépôt de la phase active peut aussi se faire par atomisation d'une suspension à base de sels ou de composés des éléments de la phase active et du support On calcine ensuite le produit atomisé ainsi obtenu La calcination se fait, comme indiqué plus haut, à une température suffisante pour créer une liaison chimique entre le manganèse et l'élément A Cette température varie suivant la nature de l'élément A mais, dans le cas d'une calcination sous air, elle est généralement d'au moins 600°C plus particulièrement d'au moins 700°C, elle peut être notamment comprise entre 800°C et 850°C Des températures supérieures ne sont généralement pas nécessaires dans la mesure où la liaison chimique entre le manganèse et l'élément A est déjà formée mais par contre elles peuvent entraîner une diminution de la surface spécifique du support susceptible de diminuer les propriétés catalytiques de la composition La durée de la calcination dépend notamment de la température et elle est fixée aussi de manière à être suffisante pour créer une liaison chimique des élémentsThe deposition of the active phase can also be done by atomization of a suspension based on salts or compounds of the elements of the active phase and of the support. The atomized product thus obtained is then calcined. The calcination is carried out, as indicated above, at a temperature sufficient to create a chemical bond between the manganese and the element A This temperature varies according to the nature of the element A but, in the case of calcination in air, it is generally at least 600 ° C. more particularly at least 700 ° C., it can in particular be between 800 ° C. and 850 ° C. Higher temperatures are generally not necessary insofar as the chemical bond between the manganese and the element A is already formed but on the other hand, they can lead to a reduction in the specific surface area of the support capable of reducing the catalytic properties of the composition. temperature and it is also fixed so as to be sufficient to create a chemical bond of the elements
La seconde composition du composé de l'invention va maintenant être décrite Cette composition comporte aussi un support et une phase active Ce qui a été dit plus haut au sujet de la phase active de la première composition s'applique aussi ICI, notamment en ce qui concerne la nature des éléments de cette phase et leur quantité Ainsi, l'élément B peut être plus particulièrement le sodium, le potassium ou le baryumThe second composition of the compound of the invention will now be described. This composition also comprises a support and an active phase. What has been said above with regard to the active phase of the first composition also applies HERE, in particular as regards concerns the nature of the elements of this phase and their quantity Thus, element B can be more particularly sodium, potassium or barium
La phase active de la seconde composition peut être aussi à base de manganèse et d'au moins une terre rare Cette terre rare peut être plus particulièrement choisie parmi le cérium, le terbium, le gadolinium, le samaπum, le néodyme et le praséodyme La teneur totale en manganèse, alcalin, alcalino-terreux ou en terre rare peut varier entre 1 et 50%, plus particulièrement entre 5 et 30% Cette teneur est exprimée en % atomique par rapport à la somme des moles d'oxyde(s) du support et des éléments concernés de la phase supportée Les teneurs respectives en manganèse, alcalin, alcalino-terreux ou en terres rares peuvent aussi vaπer dans de larges proportions, la teneur en manganèse peut être notamment égale à, ou proche de celle en élément BThe active phase of the second composition can also be based on manganese and at least one rare earth This rare earth can be more particularly chosen from cerium, terbium, gadolinium, samaπum, neodymium and praseodymium The content total manganese, alkaline, alkaline earth or rare earth may vary between 1 and 50%, more particularly between 5 and 30% This content is expressed in atomic% relative to the sum of the moles of oxide (s) of the support and of the elements concerned in the supported phase The respective manganese, alkaline, alkaline-earth or rare earth contents may also vary in large proportions, the manganese content may in particular be equal to, or close to that of element B
L'invention couvre le cas où la phase active consiste essentiellement en du manganèse et en un ou plusieurs autres éléments B choisi parmi les alcalino-terreux et les terres rares Par "consiste essentiellement" on entend que la composition de l'invention peut avoir une activité de piège a NOx en l'absence dans la phase active de tout élément autre que le manganèse et le ou les éléments B, comme par exemple un élément du type métal précieux ou autre métal utilisé habituellement en catalyseThe invention covers the case where the active phase consists essentially of manganese and one or more other elements B chosen from alkaline earths and rare earths. By "consists essentially" is meant that the composition of the invention can have a NOx trap activity in the absence in the active phase of any element other than manganese and the element (s) B, such as for example an element of the precious metal type or other metal usually used in catalysis
Comme indiqué plus haut, une caractéristique de la seconde composition est qu'elle présente ou est susceptible de présenter une surface spécifique d'au moins 10m /g après calcination 8 heures à 800°C Cette surface spécifique peut êtreAs indicated above, a characteristic of the second composition is that it has or is capable of having a specific surface of at least 10 m / g after calcination for 8 hours at 800 ° C. This specific surface can be
2 notamment d'au moins 20m /g après calcination a la même température et sur la2 in particular at least 20 m / g after calcination at the same temperature and on the
2 même durée Plus particulièrement, cette surface spécifique est d'au moins 80m /g et2 same duration More particularly, this specific surface is at least 80 m / g and
2 encore plus particulièrement d'au moins 100m /g après calcination 8 heures à 800CC On entend par surface spécifique, la surface spécifique B E T déterminée par adsorption d'azote conformément à la norme ASTM D 3663-78 établie à partir de la méthode BRUNAUER - EMMETT- TELLER décrite dans le périodique "The Journal of the American Chemical Society, 60, 309 (1938)"2 still more particularly at least 100 m / g after calcination for 8 hours at 800 ° C. The specific surface is understood to mean the BET specific surface determined by nitrogen adsorption in accordance with standard ASTM D 3663-78 established on the basis of the method BRUNAUER - EMMETT- TELLER described in the periodical "The Journal of the American Chemical Society, 60, 309 (1938)"
Cette caractéristique de surface est obtenue par le choix d'un support convenable présentant notamment une surface spécifique suffisamment élevéeThis surface characteristic is obtained by the choice of a suitable support having in particular a sufficiently high specific surface.
Ce support peut être à base d'alumine On peut utiliser ici tout type d'alumine susceptible de présenter une surface spécifique suffisante pour une application en catalyse On peut mentionner les alumines issues de la déshydratation rapide d'au moins un hydroxyde d'aluminium, tel que la bayeπte, l'hydrargillite ou gibbsite, la nordstrandite, et/ou d'au moins un oxyhydroxyde d'aluminium tel que la boehmite, la pseudoboehmite et le diasporeThis support can be based on alumina. Any type of alumina capable of having a specific surface sufficient for a catalysis application can be used here. The aluminas resulting from the rapid dehydration of at least one aluminum hydroxide may be mentioned, such as bayeπte, hydrargillite or gibbsite, nordstrandite, and / or at least one aluminum oxyhydroxide such as boehmite, pseudoboehmite and diaspore
Selon un mode de réalisation particulier de l'invention, on utilise une alumine stabilisée Comme élément stabilisant on peut citer les terres rares, le baryum, le silicium et le zirconium Comme terre rare on peut mentionner tout particulièrement le cérium, le lanthane ou le mélange lanthane-néodymeAccording to a particular embodiment of the invention, a stabilized alumina is used. As stabilizing element, mention may be made of rare earths, barium, silicon and zirconium. As rare earth, mention may be made very particularly of cerium, lanthanum or the mixture lanthanum-neodymium
La préparation de l'alumine stabilisée se fait d'une manière connue en soi, notamment par imprégnation de l'alumine par des solutions de sels, comme les nitrates, des éléments stabilisants précités ou encore par coséchage d'un précurseur d'alumine et de sels de ces éléments puis calcination On peut citer par ailleurs une autre préparation de l'alumine stabilisée dans laquelle la poudre d'alumine issue de la déshydratation rapide d'un hydroxyde ou d'un oxyhydroxyde d'aluminium est soumise à une opération de mûrissement en présence d'un agent stabilisant constitué par un composé du lanthane et, éventuellement, un composé du néodyme, ce composé pouvant être plus particulièrement un sel Le mûπssement peut se faire par mise en suspension de l'alumine dans l'eau puis chauffage à une température compπse par exemple entre 70 et 110°C Après le mûrissement, l'alumine est soumise à un traitement thermique Une autre préparation consiste en un type de traitement similaire mais avec le baryumThe preparation of the stabilized alumina is carried out in a manner known per se, in particular by impregnating the alumina with solutions of salts, such as nitrates, of the abovementioned stabilizing elements or else by co-drying of an alumina precursor and of salts of these elements followed by calcination One can also cite another preparation of stabilized alumina in which the alumina powder resulting from the rapid dehydration of an aluminum hydroxide or oxyhydroxide is subjected to an operation of ripening in the presence of a stabilizing agent consisting of a lanthanum compound and, optionally, a neodymium compound, this compound possibly being more particularly a salt The ripening can be carried out by suspending the alumina in water then heating at a temperature compπse for example between 70 and 110 ° C. After curing, the alumina is subjected to a heat treatment Another preparation consists of a similar type of treatment but with barium
La teneur en stabilisant exprimée en poids d'oxyde de stabilisant par rapport a l'alumine stabilisée est comprise généralement entre 1 ,5 et 15%, plus particulièrement entre 2,5 et 11%The stabilizer content expressed by weight of stabilizer oxide relative to the stabilized alumina is generally between 1.5 and 15%, more particularly between 2.5 and 11%.
Le support peut aussi être à base de siliceThe support can also be based on silica
Il peut aussi être à base de silice et d'oxyde de titane dans une proportion atomique TI/TI+SI compπse entre 0,1 et 15% Cette proportion peut être plus particulièrement compπse entre 0,1 et 10% Un tel support est décrit notamment dans la demande de brevet WO 99/01216 dont l'enseignement est incorporé ICIIt can also be based on silica and titanium oxide in an atomic proportion TI / TI + SI compπse between 0.1 and 15% This proportion can be more particularly compπse between 0.1 and 10% Such a support is described in particular in patent application WO 99/01216, the teaching of which is incorporated HERE
Comme autre support convenable, on peut utiliser ceux à base d'oxyde de cérium et d'oxyde de zirconium, ces oxydes pouvant se présenter sous la forme d'un oxyde mixte ou d'une solution solide de l'oxyde de zirconium dans l'oxyde de ceπum ou réciproquement Ces supports sont obtenus par un premier type de procède qui comprend une étape dans laquelle on forme un mélange comprenant de l'oxyde de zirconium et de l'oxyde de cérium et on lave ou on imprègne le mélange ainsi formé par un composé alcoxylé ayant un nombre d'atomes de carbone supérieur à 2 Le mélange imprégné est ensuite calcinéAs other suitable support, those based on cerium oxide and zirconium oxide can be used, these oxides possibly being in the form of a mixed oxide or of a solid solution of zirconium oxide in l 'ceπum oxide or vice versa These supports are obtained by a first type of process which comprises a step in which a mixture is formed comprising zirconium oxide and cerium oxide and the mixture thus formed is washed or impregnated by an alkoxylated compound having a number of carbon atoms greater than 2 The impregnated mixture is then calcined
Le composé alcoxylé peut être choisi notamment parmi les produits de formule (2) Rl-((CH2)χ-0)n-R2 dans laquelle Ri et R2 représentent des groupes alkyles linéaires ou non, ou H ou OH ou Cl ou Br ou I, n est un nombre compris entre 1 et 100 et x est un nombre compris entre 1 et 4, ou encore ceux de formule (3) (R3,R-4)-^ -((CH2)χ-0)n-The alkoxylated compound can be chosen in particular from the products of formula (2) Rl - ((CH2) χ-0) n -R2 in which Ri and R2 represent linear or non-linear alkyl groups, or H or OH or Cl or Br or I, n is a number between 1 and 100 and x is a number between 1 and 4, or those of formula (3) (R3, R-4) - ^ - ((CH2) χ-0) n -
OH dans laquelle φ désigne un cycle benzénique, R3 et R4 sont des substituants identiques ou différents de ce cycle et représentent l'hydrogène ou des groupes alkyles linéaires ou non ayant de 1 à 20 atomes de carbone, x et n étant définis comme précédemment, ou encore ceux de formule (4) R4θ-((CH2)χ-O)n-H où R4 représente un groupe alcool linéaire ou non, ayant de 1 à 20 atomes de carbone, x et n étant définis comme précédemment, et ceux de formule (5) R5-S-((CH2)χ-O)n-H où R5 représente un groupe alkyle linéaire ou non ayant de 1 à 20 atomes de carbone, x et n étant définis comme précédemment On pourra se référer pour ces produits à la demande de brevet WO 98/16472 dont l'enseignement est incorporé ICIOH in which φ denotes a benzene ring, R3 and R4 are identical or different substituents on this ring and represent hydrogen or linear or non-alkyl groups having from 1 to 20 carbon atoms, x and n being defined as above, or also those of formula (4) R4θ - ((CH2) χ-O) nH where R4 represents a linear or non-linear alcohol group, having from 1 to 20 carbon atoms, x and n being defined as above, and those of formula (5) R5-S - ((CH2) χ-O) n -H where R5 represents a linear or non-linear alkyl group having from 1 to 20 carbon atoms, x and n being defined as above We can refer to these products to patent application WO 98/16472, the teaching of which is incorporated HERE
Ces supports peuvent être aussi obtenus par un second type de procédé qui comprend une étape dans laquelle on fait réagir une solution d'un sel de cérium, une solution d'un sel de zirconium et un additif choisi parmi les tensioactifs anioniques, les tensioactifs non ioniques, les polyethylenes glycols, les acides carboxyliques et leurs sels, la réaction pouvant éventuellement avoir lieu en présence d'une base et/ou d'un agent oxydant Comme tensioactifs anioniques on peut utiliser plus particulièrement les carboxylates, les phosphates, les sulfates et les sulfonates Parmi les tensioactifs non ioniques on peut utiliser de préférence les alkyl phénols éthoxylés et les aminés éthoxylées La réaction entre les sels de zirconium et de cérium peut se faire en chauffant la solution contenant les sels, il s'agit alors d'une réaction de thermohydrolyse Elle peut aussi se faire par précipitation en introduisant une base dans la solution contenant les selsThese supports can also be obtained by a second type of process which comprises a stage in which a solution of a cerium salt, a solution of a zirconium salt and an additive chosen from anionic surfactants, non-surfactants, are reacted. ionic, polyethylene glycols, carboxylic acids and their salts, the reaction possibly being able to take place in the presence of a base and / or an oxidizing agent As anionic surfactants, carboxylates, phosphates, sulfates and sulfonates can be used more particularly. Among the nonionic surfactants, it is possible to use ethoxylated alkyl phenols and ethoxylated amines. The reaction between the zirconium and cerium salts can be carried out. by heating the solution containing the salts, it is then a thermohydrolysis reaction It can also be done by precipitation by introducing a base into the solution containing the salts
On pourra se référer pour ces produits à la demande de brevet WO 98/45212 dont l'enseignement est incorporé ICIWe can refer for these products to patent application WO 98/45212, the teaching of which is incorporated HERE
La préparation de la seconde composition peut se faire avec les mêmes méthodes que celles qui ont été données plus haut pour la première On notera qu'après la mise en contact du support avec les éléments de la phase active, on calcine l'ensemble à une température suffisante pour que ces éléments soient présents sous forme d'oxydes Généralement, cette température est d'au moins 500°C, plus particulièrement d'au moins 600°C.The preparation of the second composition can be done with the same methods as those which were given above for the first. It will be noted that after bringing the support into contact with the elements of the active phase, the whole is calcined at a sufficient temperature for these elements to be present in the form of oxides Generally, this temperature is at least 500 ° C., more particularly at least 600 ° C.
Le composé de l'invention tel que décrit plus haut se présente sous forme d'une poudre mais il peut éventuellement être mise en forme pour se présenter sous forme de granulés, billes, cylindres ou nids d'abeille de dimensions variables L'invention concerne aussi un système, utilisable pour le piègage des NOx, qui comprend un revêtement (wash coat) à propriétés catalytiques et incorporant le composé selon l'invention, ce revêtement étant déposé sur un substrat du type par exemple monolithe métallique ou céramique.The compound of the invention as described above is in the form of a powder but it can optionally be shaped to be in the form of granules, beads, cylinders or honeycombs of variable dimensions The invention relates also a system, usable for trapping NOx, which comprises a coating (wash coat) with catalytic properties and incorporating the compound according to the invention, this coating being deposited on a substrate of the type, for example metallic or ceramic monolith.
Ce système peut se présenter sous différents modes de réalisation Selon un premier mode, le système comprend un substrat et un revêtement constitué par deux couches superposées Dans ce cas, la première couche contient la première composition du composé et la seconde couche contient la seconde composition L'ordre des couches peut être quelconque, c'est à dire que la couche interne en contact avec le substrat peut contenir soit la première soit la seconde composition, la couche externe déposée sur la première contenant alors l'autre composition du composéThis system can be presented in different embodiments. According to a first mode, the system comprises a substrate and a coating consisting of two superposed layers. In this case, the first layer contains the first composition of the compound and the second layer contains the second composition L the order of the layers can be arbitrary, that is to say that the internal layer in contact with the substrate can contain either the first or the second composition, the external layer deposited on the first then containing the other composition of the compound
Selon un second mode de réalisation, le composé est présent dans le revêtement sous la forme d'une couche unique qui comprend dans ce cas les deux compositions précitées, sous la forme d'un mélange, obtenu par exemple par mélange mécanique Un troisième mode de réalisation est envisageable Dans ce cas, le système comprend deux substrats juxtaposés, chaque substrat comprenant un revêtement Le revêtement du premier substrat contient la première composition et le revêtement du second substrat contient la seconde composition L'invention concerne par ailleurs l'utilisation d'un composé tel que décrit plus haut dans la fabrication d'un tel systèmeAccording to a second embodiment, the compound is present in the coating in the form of a single layer which in this case comprises the two aforementioned compositions, in the form of a mixture, obtained for example by mechanical mixing. realization is possible In this case, the system comprises two juxtaposed substrates, each substrate comprising a coating The coating of the first substrate contains the first composition and the coating of the second substrate contains the second composition The invention further relates to the use of a compound as described above in the manufacture of such a system
L'invention concerne aussi un procédé de traitement de gaz en vue de la réduction des émissions des oxydes d'azote mettant en œuvre le composé de l'invention.The invention also relates to a gas treatment process with a view to reducing the emissions of nitrogen oxides using the compound of the invention.
Les gaz susceptibles d'être traités dans le cadre de la présente invention sont, par exemple, ceux issus de turbines à gaz, de chaudières de centrales thermiques ou encore de moteurs à combustion interne Dans ce dernier cas, il peut s'agir notamment de moteurs diesel ou de moteurs fonctionnant en mélange pauvre Le composé de l'invention fonctionne comme pièges à NOx lorsqu'il est mis en contact avec des gaz qui présentent une teneur élevée en oxygène Par gaz présentant une teneur élevée en oxygène, on entend des gaz présentant un excès d'oxygène par rapport à la quantité nécessaire pour la combustion stœchiométπque des carburants et, plus précisément, des gaz présentant un excès d'oxygène par rapport à la valeur stcechiométπque λ = 1 , c'est à dire les gaz pour lesquels la valeur de λ est supérieure à 1. La valeur λ est corrélée au rapport air/carburant d'une manière connue en soi notamment dans le domaine des moteurs à combustion interne. De tels gaz peuvent être ceux de moteur fonctionnant en mélange pauvre (lean burn) et qui présentent une teneur en oxygène (exprimée en volume) par exemple d'au moins 2% ainsi que ceux qui présentent une teneur en oxygène encore plus élevée, par exemple des gaz de moteurs du type diesel, c'est à dire d'au moins 5% ou de plus de 5%, plus particulièrement d'au moins 10%, cette teneur pouvant par exemple se situer entre 5% et 20%.The gases capable of being treated in the context of the present invention are, for example, those from gas turbines, boilers of thermal power plants or even internal combustion engines. In the latter case, it may especially be diesel engines or engines operating in lean mixture The compound of the invention functions as NOx traps when it is brought into contact with gases which have a high oxygen content. By gases having a high oxygen content, we mean gases. having an excess of oxygen compared to the quantity necessary for the stoichiometric combustion of fuels and, more precisely, of gases having an excess of oxygen compared to the stoichiometric value λ = 1, that is to say the gases for which the value of λ is greater than 1. The value λ is correlated with the air / fuel ratio in a manner known per se, in particular in the field of internal combustion engines. Such gases may be those of an engine operating in a lean burn mixture and which have an oxygen content (expressed by volume) for example of at least 2%, as well as those which have an even higher oxygen content, for example. example of diesel engine gases, that is to say at least 5% or more than 5%, more particularly at least 10%, this content being, for example, between 5% and 20%.
L'invention s'applique aussi aux gaz du type ci-dessus qui peuvent contenir en outre de l'eau dans une quantité de l'ordre de 10% par exemple Un exemple va maintenant être donnéThe invention also applies to gases of the above type which may also contain water in an amount of the order of 10% for example. An example will now be given
Dans cet exemple, le test d'évaluation des pièges à NOx est réalisé de la manière suivante :In this example, the NOx trap evaluation test is carried out as follows:
On charge 0,15 g de chacun des pièges à NOx (première composition et seconde composition) en poudre dans un réacteur en quartz La poudre utilisée a préalablement été compactée puis broyée et tamisée de manière à isoler la tranche granulométπque comprise entre 0,125 et 0,250 mm0.15 g of each of the NOx traps (first composition and second composition) in powder is loaded into a quartz reactor. The powder used has previously been compacted, then ground and sieved so as to isolate the particle size range between 0.125 and 0.250 mm.
Le mélange réactionnel à l'entrée du réacteur a la composition suivante (en volume)- - NO : 300 vpmThe reaction mixture at the inlet of the reactor has the following composition (by volume) - - NO: 300 vpm
- O2 : 10 % - CO2 . 10 % - N2 qsp 100 % Le débit global est de 30 Nl/h La WH est de l'ordre de 150 000 h"1 - O2: 10% - CO2. 10% - N2 qs 100% The overall flow rate is 30 Nl / h The WH is around 150,000 h "1
Les signaux de NO et NOx (NOx = NO + NO2) sont enregistrés en permanence ainsi que la température dans le réacteurThe NO and NOx signals (NOx = NO + NO2) are permanently recorded as well as the temperature in the reactor
Les signaux de NO et NOx sont donnés par un analyseur de NOx ECOPHYSICS, basé sur le principe de la chimiluminescenceNO and NOx signals are given by an ECOPHYSICS NOx analyzer, based on the principle of chemiluminescence
L'évaluation des pièges à NOx s'effectue en déterminant la quantité totale de NOx adsorbés (exprimée en mgNO/g de phase piège ou active) jusqu'à saturation de la phase piège L'expérience est répétée à différentes températures entre 250°C et 500°C Il est ainsi possible de déterminer la zone de température optimale pour le fonctionnement des pièges à NOxThe evaluation of NOx traps is carried out by determining the total amount of NOx adsorbed (expressed in mgNO / g of trap or active phase) until the trap phase is saturated The experiment is repeated at different temperatures between 250 ° C. and 500 ° C It is thus possible to determine the optimal temperature zone for the operation of the NOx traps
A) Première compositionA) First composition
Matières premièresRaw materials
On utilise du nitrate de manganèse Mn(N03)2,4H20 et du nitrate de potassium KNO3 99,5%Manganese nitrate Mn (N03) 2.4H 2 0 and potassium nitrate KNO3 99.5% are used
Le support utilisé est du type de celui décrit dans l'exemple 4 de la demande de brevet WO 97/43214, c'est à dire un support à base d'oxyde de céπum, d'oxyde de zirconium et d'oxyde de lanthane mais dans les proportions respectives en poids par rapport aux oxydes de 72/24/4The support used is of the type described in Example 4 of patent application WO 97/43214, that is to say a support based on cerium oxide, zirconium oxide and lanthanum oxide but in the respective proportions by weight relative to the oxides of 72/24/4
Préparation de la composition On procède en deux étapes pour le dépôtPreparation of the composition We proceed in two stages for the deposition
1 ère étape . Dépôt du premier élément actif1st step . Deposit of the first active element
Cette étape consiste à déposer l'élément actif Mn dans une quantité égale à 10% atomique et calculée de la manière suivanteThis step consists in depositing the active element Mn in an amount equal to 10 atomic% and calculated as follows
[Mn]/( [Mn] + [Ceθ2]+[Zr02]+[La2θ3] )= 0,10 2'ème étape Dépôt du second élément actif[Mn] / ([Mn] + [CeO 2] + [Zr0 2] + [La 2 θ3]) = 0.10 2'è me step Tabled second active element
Cette étape consiste à déposer le deuxième élément actif K dans une quantité de 10% atomique et calculée de la manière suivanteThis step consists in depositing the second active element K in an amount of 10 atomic% and calculated as follows
[K]/( [Mn] + [K] + [Ce02]+[Zrθ2]+[La2θ3] )= 0,10 Le dépôt se fait par la méthode d'imprégnation à sec Cette méthode consiste à imprégner le support considéré avec l'élément de la phase active dissout dans une solution de volume égal au volume poreux du support (déterminé à l'eau . 0 5 cm^/g) et de concentration permettant d'atteindre la concentration recherchée Dans le cas présent les éléments sont imprégnés sur le support l'un à la suite de l'autre[K] / ([Mn] + [K] + [Ce0 2 ] + [Zrθ2] + [La 2 θ3]) = 0.10 The deposition is done by the dry impregnation method This method consists in impregnating the support considered with the element of the active phase dissolved in a solution of volume equal to the pore volume of the support (determined with water. 0 5 cm ^ / g) and of concentration making it possible to reach the desired concentration In the present case, the elements are impregnated on the support one after the other.
Le protocole opératoire est le suivantThe operating protocol is as follows
- Imprégnation à sec du premier élément - Séchage à l'étuve (110°C, 2H)- Dry impregnation of the first element - Drying in the oven (110 ° C, 2H)
- Calcination 2h 600°C- Calcination 2h 600 ° C
- Imprégnation à sec du deuxième élément- Dry impregnation of the second element
- Séchage à l'étuve (110°C, 2H)- Drying in the oven (110 ° C, 2H)
- Calcination 2h 800°C- Calcination 2h 800 ° C
B) Deuxième compositionB) Second composition
Matières premièresRaw materials
On utilise du nitrate de manganèse Mn(N03)2,4H20 et du nitrate de potassium KN03 99,5%Manganese nitrate Mn (N03) 2.4H 2 0 and potassium nitrate KN03 99.5% are used
Le support utilisé est une alumine SB3 Condea qui a été stabilisée par imprégnation à 10% atomique de Ce puis calcination 2 heures à 500°CThe support used is an SB3 Condea alumina which has been stabilized by impregnation with 10 atomic% of Ce and then calcination for 2 hours at 500 ° C.
Préparation de la compositionPreparation of the composition
On procède en deux étapes pour le dépôt de la même manière que pour la première composition (imprégnation à sec, volume poreux du support déterminé à l'eau de 0,8cm3/g) avec les éléments Mn et K dans les mêmes quantités, la première calcination ayant lieu à 500βC et la seconde à 800°C La composition ainsi obtenue présente une surface BET de 117m2/g.The procedure is carried out in two stages for the deposition in the same manner as for the first composition (dry impregnation, pore volume of the support determined with water of 0.8 cm 3 / g) with the elements Mn and K in the same quantities, the first calcination taking place at 500 β C and the second at 800 ° C. The composition thus obtained has a BET surface area of 117 m 2 / g.
Les résultats en catalyse sont donnés ci-dessousThe results in catalysis are given below
Figure imgf000014_0001
Figure imgf000014_0001
On observe donc une activité de piège à NOx sur toute la gamme de températures entre 250°C et 500°C Cette activité a lieu en l'absence de métal précieux NOx trap activity is therefore observed over the entire temperature range between 250 ° C. and 500 ° C. This activity takes place in the absence of precious metal.

Claims

REVENDICATIONS
1- Composé utilisable comme piège à NOx, caractéπsé en ce qu'il comprend une association1- Compound usable as a NOx trap, characterized in that it includes a combination
- d'une première composition comprenant un support et une phase active, la phase active étant à base de manganèse et d'au moins un autre élément A choisi parmi les alcalins et les alcalino-terreux, le manganèse et l'élément A étant chimiquement liés,- a first composition comprising a support and an active phase, the active phase being based on manganese and at least one other element A chosen from alkali and alkaline earth metals, manganese and element A being chemically related,
- d'une seconde composition comprenant un support et une phase active à base de manganèse et d'au moins un autre élément B choisi parmi les alcalins, les alcalino-terreux et les terres rares, cette seconde composition présentant ou étant susceptible de présenter une surface spécifique d'au moins 10m2/g, plus particulièrement d'au moins 20m2/g et encore plus particulièrement d'au moinsa second composition comprising a support and an active phase based on manganese and at least one other element B chosen from alkali metals, alkaline earth metals and rare earths, this second composition having or being capable of having a specific surface of at least 10m 2 / g, more particularly at least 20m 2 / g and even more particularly at least
80m2/g après calcination 8 heures à 800°C80m 2 / g after 8 hours calcination at 800 ° C
2- Composé selon la revendication 1 , caractérisé en ce que la seconde composition pprréésseennttee oouu eesstt ssuusscceeppttiibbllee ddee pprréé:senter une surface spécifique d'au moins 100m2/g après calcination 8 heures à 800°C2- Compound according to claim 1, characterized in that the second composition pprréésseennttee ou eesstt ssuusscceeppttiibbllee ddee pprréé: feel a specific surface of at least 100m 2 / g after calcination 8 hours at 800 ° C
3- Composé selon la revendication 1 ou 2, caractérisé en ce que les éléments A et B sont choisis parmi le potassium, le sodium ou le baryum3- Compound according to claim 1 or 2, characterized in that the elements A and B are chosen from potassium, sodium or barium
4- Composé selon l'une des revendications précédentes, caractérisé en ce que le support de la seconde composition est à base d'alumine ou d'alumine stabilisée par du silicium, du zirconium, du baryum ou une terre rare4- Compound according to one of the preceding claims, characterized in that the support of the second composition is based on alumina or alumina stabilized by silicon, zirconium, barium or a rare earth
5- Composé selon l'une des revendications 1 à 3, caractérisé en ce que le support de la seconde composition est à base de silice5- Compound according to one of claims 1 to 3, characterized in that the support of the second composition is based on silica
6- Composé selon l'une des revendications 1 à 3, caractérisé en ce que le support de la seconde composition est à base de silice et d'oxyde de titane dans une proportion atomique Ti/Ti+Si comprise entre 0,1 et 15%6- Compound according to one of claims 1 to 3, characterized in that the support of the second composition is based on silica and titanium oxide in an atomic proportion Ti / Ti + Si of between 0.1 and 15 %
7- Composé selon l'une des revendications 1 à 3, caractérisé en ce que le support de la seconde composition est à base d'oxyde de céπum et d'oxyde de zirconium, ce support ayant été obtenu par un procédé dans lequel on forme un mélange comprenant de l'oxyde de zirconium et de l'oxyde de ceπum et on lave ou on imprègne le mélange ainsi formé par un composé alcoxylé ayant un nombre d'atomes de carbone supérieur à 27- Compound according to one of claims 1 to 3, characterized in that the support of the second composition is based on céπum oxide and zirconium oxide, this support having been obtained by a process in which one forms a mix comprising zirconium oxide and ceπum oxide and the mixture thus formed is washed or impregnated with an alkoxylated compound having a number of carbon atoms greater than 2
8- Composé selon l'une des revendications 1 à 3, caractérisé en ce que le support de la seconde composition est à base d'oxyde de cérium et d'oxyde de zirconium, ce support ayant été obtenu par un procédé dans lequel on fait réagir une solution d'un sel de cérium, une solution d'un sel de zirconium et un additif choisi parmi les tensioactifs anioniques, les tensioactifs non ioniques, les polyethylenes glycols, les acides carboxyliques et leurs sels, la réaction pouvant éventuellement avoir lieu en présence d'une base et/ou d'un agent oxydant8- Compound according to one of claims 1 to 3, characterized in that the support of the second composition is based on cerium oxide and zirconium oxide, this support having been obtained by a process in which one makes reacting a solution of a cerium salt, a solution of a zirconium salt and an additive chosen from anionic surfactants, nonionic surfactants, polyethylene glycols, carboxylic acids and their salts, the reaction possibly being able to take place presence of a base and / or an oxidizing agent
9- Composé selon l'une des revendications précédentes caractérise en ce que le support de la première composition est à base d'un oxyde choisi parmi l'alumine l'oxyde de cérium, l'oxyde de zirconium ou leurs mélanges9- Compound according to one of the preceding claims, characterized in that the support of the first composition is based on an oxide chosen from alumina, cerium oxide, zirconium oxide or their mixtures
10- Composé selon l'une des revendications précédentes, caractérisé en ce que le support de la première composition est à base d'oxyde de cérium et il comprend en outre de la silice10- Compound according to one of the preceding claims, characterized in that the support of the first composition is based on cerium oxide and it further comprises silica
11- Système comprenant un substrat et un revêtement incorporant le compose selon l'une des revendications 1 à 10, sur ce substrat, le composé étant présent dans le revêtement sous la forme d'une première couche contenant la première composition précitée et d'une seconde couche contenant la seconde composition précitée11- System comprising a substrate and a coating incorporating the compound according to one of claims 1 to 10, on this substrate, the compound being present in the coating in the form of a first layer containing the aforementioned first composition and a second layer containing the aforementioned second composition
12- Système comprenant un substrat et un revêtement incorporant le composé selon l'une des revendications 1 à 10, sur ce substrat, le composé étant présent dans le revêtement sous la forme d'un mélange des deux compositions précitées12- System comprising a substrate and a coating incorporating the compound according to one of claims 1 to 10, on this substrate, the compound being present in the coating in the form of a mixture of the two above-mentioned compositions
13- Système comprenant deux substrats juxtaposés, un revêtement sur chacun desdits substrats et un composé selon l'une des revendications 1 à 10, ledit composé étant présent dans le revêtement sur le premier substrat sous la forme de la première composition précitée et dans le revêtement sur le second substrat sous la forme de la seconde composition précitée13- System comprising two juxtaposed substrates, a coating on each of said substrates and a compound according to one of claims 1 to 10, said compound being present in the coating on the first substrate in the form of the aforementioned first composition and in the coating on the second substrate in the form of the aforementioned second composition
14- Procédé de traitement de gaz en vue de la réduction des émissions des oxydes d'azote, caractéπsé en ce qu'on utilise un composé selon l'une des revendications 1 a 10 ou un système selon l'une des revendications 11 à13 15- Procédé selon la revendication 14, caractérisé en ce qu'on traite un gaz d'échappement de moteur à combustion interne.14- A method of treating gas with a view to reducing the emissions of nitrogen oxides, characterized in that a compound according to one of claims 1 to 10 or a system according to one of claims 11 to 13 is used 15- Method according to claim 14, characterized in that one treats an exhaust gas of internal combustion engine.
16- Procédé selon la revendication 15, caractérisé en ce qu'on traite un gaz présentant un excès d'oxygène par rapport à la valeur stœchiométrique.16- A method according to claim 15, characterized in that a gas having an excess of oxygen relative to the stoichiometric value is treated.
17- Utilisation d'un composé selon l'une des revendications 1 à 10 pour la fabrication d'un système pour le traitement d'un gaz d'échappement de moteur à combustion interne. 17- Use of a compound according to one of claims 1 to 10 for the manufacture of a system for the treatment of an exhaust gas from an internal combustion engine.
PCT/FR2000/001227 1999-05-07 2000-05-05 Composition for use as nox trap, combining two compositions based on manganese and another element selected among the alkalines, alkaline-earths and rare earths and use thereof for treating exhaust gases WO2000067904A1 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
EP00925405A EP1187675A1 (en) 1999-05-07 2000-05-05 Composition for use as nox trap, combining two compositions based on manganese and another element selected among the alkalines, alkaline-earths and rare earths and use thereof for treating exhaust gases
BR0010365-9A BR0010365A (en) 1999-05-07 2000-05-05 Compound that can be used as a pickup for nox9 system, gas treatment process to reduce emissions of nitrogen oxides, and use of a compound
KR1020017014219A KR20020042528A (en) 1999-05-07 2000-05-05 Composition for Use as NOx Trap, Combining Two Compositions Based on Manganese and Another Element Selected among the Alkalines, Alkaline-Earths and Rare Earths and Use Thereof for Treating Exhaust Gases
AU44138/00A AU4413800A (en) 1999-05-07 2000-05-05 Composition for use as nox trap, combining two compositions based on manganese and another element selected among the alkalines, alkaline-earths and rare earthsand use thereof for treating exhaust gases
CA002373080A CA2373080A1 (en) 1999-05-07 2000-05-05 Composition for use as nox trap, combining two compositions based on manganese and another element selected among the alkalines, alkaline-earties and rare earths and use thereof for treating exhaust gases
MXPA01011243A MXPA01011243A (en) 1999-05-07 2000-05-05 Composition for use as nox trap, combining two compositions based on manganese and another element selected among the alkalines, alkaline-earths and rare earths and use thereof for treating exhaust gases.
JP2000616923A JP2002543964A (en) 1999-05-07 2000-05-05 Compounds which can be used as NOx traps, combining two compositions based on manganese and another element selected from alkali, alkaline earth and rare earth, and their use in the treatment of exhaust gases

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
FR9905843A FR2793161B1 (en) 1999-05-07 1999-05-07 EXHAUST PURIFICATION DEVICE FOR AN INTERNAL COMBUSTION ENGINE
FR9905869A FR2793163B1 (en) 1999-05-07 1999-05-07 PURIFICATION COMPOSITION WITH TREATMENT OF NOX FROM EXHAUST GASES OF AN INTERNAL COMBUSTION ENGINE
FR99/05843 1999-05-07
FR99/05869 1999-05-07
FR99/05872 1999-05-07
FR9905872A FR2793164B1 (en) 1999-05-07 1999-05-07 COMPOSITION FOR PURIFYING EXHAUST GASES FROM AN INTERNAL COMBUSTION ENGINE

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US6727202B2 (en) 2001-08-21 2004-04-27 Engelhard Corporation Enhanced NOx trap having increased durability
EP3888787A4 (en) * 2019-09-04 2022-05-04 Grirem Advanced Materials Co., Ltd. Rare earth manganese/cerium-zirconium-based composite compound, preparation method therefor and application thereof

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JP4746264B2 (en) * 2003-11-17 2011-08-10 三井金属鉱業株式会社 Exhaust gas purification catalyst and exhaust gas purification device for internal combustion engine
EP2279785A3 (en) * 2005-03-29 2011-09-21 Yanmar Co. Ltd. Exhaust gas purifier
JP2006272115A (en) * 2005-03-29 2006-10-12 Yanmar Co Ltd Exhaust gas purifying apparatus
WO2007093593A1 (en) * 2006-02-17 2007-08-23 Rhodia Operations Composition based on oxides of zirconium, cerium, yttrium, lanthanum and of another rare earth, method for preparing same and catalytic use
JP5626093B2 (en) * 2011-04-19 2014-11-19 株式会社豊田中央研究所 Exhaust gas purification catalyst, production method thereof, and exhaust gas purification method using the same
CN110038555A (en) * 2019-04-22 2019-07-23 沈阳师范大学 A kind of preparation method and application of birnessite type manganese oxide catalyst

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US6727202B2 (en) 2001-08-21 2004-04-27 Engelhard Corporation Enhanced NOx trap having increased durability
FR2845932A1 (en) * 2002-10-17 2004-04-23 Rhodia Elect & Catalysis Catalyst useful for removing nitrogen oxides from automobile exhaust gases comprises rare-earth-doped alumina, manganese, alkali metal and platinum
EP3888787A4 (en) * 2019-09-04 2022-05-04 Grirem Advanced Materials Co., Ltd. Rare earth manganese/cerium-zirconium-based composite compound, preparation method therefor and application thereof

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