WO2000066998A9 - Procede et dispositif permettant de saisir une image d'une surface essentiellement cylindrique - Google Patents
Procede et dispositif permettant de saisir une image d'une surface essentiellement cylindriqueInfo
- Publication number
- WO2000066998A9 WO2000066998A9 PCT/AT2000/000104 AT0000104W WO0066998A9 WO 2000066998 A9 WO2000066998 A9 WO 2000066998A9 AT 0000104 W AT0000104 W AT 0000104W WO 0066998 A9 WO0066998 A9 WO 0066998A9
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- image
- round optics
- sensor
- optical sensor
- optics
- Prior art date
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/954—Inspecting the inner surface of hollow bodies, e.g. bores
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/952—Inspecting the exterior surface of cylindrical bodies or wires
Definitions
- the invention relates to a ner driving for capturing an image of an essentially cylindrical surface, such as the surface of a cavity or outer jacket of an essentially cylindrical workpiece.
- image processing denotes the interpretation of an image, object or scene by using contactless sensors with the aim of obtaining information, monitoring machines or processes or checking workpieces.
- An image processing system usually consists of the components: lighting, Sensor technology with optics, image digitization / image processing and image evaluation / generation of identification and control data.
- CCD cameras are the most common as imaging sensors.
- the semiconductor CCD cameras have become very cheap, small and light. They are available as a matrix sensor (2D arrangement, usually 780x580 pixels) and also as a line sensor (1 D arrangement, from 256 to 8000 pixels).
- Image processing is used to process the captured image so that it can be evaluated in the subsequent stages with relatively little effort. Here the image is rectified, the noise and redundant redundancies eliminated by data compression.
- the pre-processed image is evaluated, errors classified or objects identified, which is done using appropriately programmed computers. Intelligent evaluation algorithms such as neural networks or fuzzy logic are often used here.
- the present invention relates to the use of an image processing system in the field of surface inspection of - preferably finished - workpieces and specifically relates only to the image acquisition part of such an image processing system.
- An image processing system offers decisive advantages especially in the field of surface inspection: It inspects objectively, reproducibly, fatigue-free and regardless of the condition of the staff.
- an image acquisition unit and an image evaluation unit the image acquisition unit having all-round optics, which detects light from the entire circumference of the cylindrical surface and projects it onto an optical sensor, the all-round optics and cylindrical surface being moved relative to one another and after the completion of a predeterminable movement path Partial image of the surface that has just been captured by the sensor is stored by the image evaluation unit and all partial images are combined to form an overall image of the surface and the all-round optics and cylindrical surface are continuously moved relative to one another.
- the speed of the relative movement between the all-round optics and the surface is chosen to be the same throughout.
- the surface is kept still and the all-round optics are moved further relative to the surface.
- This variant is particularly suitable for workpieces that are large and / or heavy compared to the all-round optics and therefore can only be moved with greater effort than these.
- the optical sensor is held stationary with respect to the all-round optics and the light detected by the all-round optics, preferably using optical fibers or mirror systems, is projected onto the optical sensor.
- the spatial separation of the all-round optics and sensor thus achieved means that the part of the image acquisition unit to be moved can be manufactured with very small geometric dimensions.
- the optical sensor In contrast to the form of filling just mentioned, provision can also be made for the optical sensor to be rigidly connected to the all-round optics and to be moved together with the latter in relation to the surface.
- the all-round optics are held immovably and the surface is moved relative to the all-round optics.
- This design variant should be selected in particular if the surface whose image is to be captured is that of an endless strand of workpieces, e.g. an extruded plastic strand, a glass strand or the like.
- the image evaluation unit recognizes defects in the surface by comparing the overall surface image with a reference image.
- Another object of the invention is to provide a device of the simplest possible design for carrying out the method just discussed.
- this is achieved by an image acquisition unit and an image evaluation unit, the image acquisition unit having all-round optics, which detects light from the entire circumference of the cylindrical surface and projects it onto an optical sensor, the all-round optics and cylindrical surface being kept movable relative to one another and optical sensor is a ring sensor.
- this is achieved by an image acquisition unit and an image evaluation unit, the image acquisition unit having all-round optics, which detects light from the entire circumference of the cylindrical surface and projects it onto an optical sensor, the all-round optics and cylindrical surface being kept movable relative to one another and optical sensor is a matrix sensor.
- the optical sensor is implemented in CMOS technology or in CCD technology. Both technologies have sufficient for the subject area of application
- the all-round optics and, if appropriate, the optical sensor are fixed on a linear drive that can be moved continuously.
- the linear drive is formed by an electrical spindle drive, since such drives can be produced in a relatively simple manner with the travel accuracy required in the context in question.
- Spindle drive is formed by an electrical stepper or servo motor, because such drives are particularly easy to control.
- the linear drive is formed by a pneumatic smooth-running cylinder.
- Such a drive also has the necessary travel accuracy.
- Fig.l is a block diagram of a device according to the invention.
- FIG. 6 shows the overall picture of the bore according to FIG. 5;
- FIG. 7 shows the circuit diagram of an image capturing component 9 which is held in CMOS technology
- Fig.l is a block diagram of an inventive device for inspecting the
- Outer surface of cylindrical workpieces, according to the principle of the invention be recorded.
- the basic structure of the necessary devices is the same.
- a device suitable for inspecting cavity surfaces is therefore described below.
- such a device essentially comprises two main components, namely on the one hand the image acquisition unit 1 and on the other hand the image evaluation unit 2.
- the image capturing unit 1 has all-round optics 6, which captures light from the entire circumference of the cylindrical surface 13 and projects it onto an optical sensor 8, 8 '(see FIG. 2, 3).
- the electrical output of this sensor 8, 8 ' is connected to the image evaluation unit 2.
- Said sensor 8,8 ' is not so large that the entire surface of the object to be inspected
- Cavity could be projected onto it, but rather only a section - which, as explained in more detail below, an annular disk-shaped, encompassing the entire circumference
- Section of the surface is to be projected onto it.
- All-round optics 6 and cylindrical surface 13 can be moved relative to each other and after
- Partial images are combined into a total image of the surface in a manner also described below.
- the image acquisition unit 1 comprises an endoscope 3, which is fixed on the slide 5 of a linear drive 4 which is mounted in a translationally displaceable manner.
- This linear drive 4 can be of any design, for example, a
- Spindle drive threaded spindle is rotatably driven about its longitudinal axis, slide 5 has an internal thread which is penetrated by the threaded spindle) or a pneumatic linear drive (smooth-running pneumatic cylinder, its free
- Piston rod end forms the carriage 5) can be specified.
- Threaded spindle is preferably carried out by an electrical step or
- Servo motor which - as will be discussed in more detail below - continuously drive the threaded spindle.
- all-round optics is understood in connection with FIG. 1 to be an objective which, due to its design, is permeable to any light which is incident on it in a plane running approximately normal to its geometric axis of symmetry 7 (see FIG. 2)
- the relative movement between surface 13 and all-round optics 6 is here achieved in that the surface 13 or the workpiece on which this surface 13 is located is kept still and the all-round optics 6 is moved relative to the surface 13.
- Another component of the image acquisition unit 1 is the optical sensor 8, 8 ', onto which the light passing through the all-round optics 6 is projected.
- image sensors are known per se and are designed, for example, as ring sensors 8 or as surface or matrix sensors 8 '.
- This sensor is particularly preferably designed as a ring sensor 8, which means that its individual image acquisition components 9 are arranged in a ring.
- these image acquisition components 9 are fixed on the lateral surface of a cylindrical support 10, as shown in FIG. With this design, the light incident through the all-round optics 6 does not need to be deflected, but can be made to fall directly on the sensor 8.
- a further, more common design of a ring sensor 6, as shown in FIG. 3, is to mount the individual image acquisition components 9 on a flat carrier surface 11, but to arrange them there in a ring.
- the light incident through the all-round optics 6 must be redirected to this ring-shaped sensor 8, which can be done, for example, by a deflecting mirror which is designed as a desk mirror 12.
- a desk mirror 12 has, as can be seen from FIG. 3, the shape of a truncated cone, the outer surface of which is mirrored. It is also possible to forward the incident light using a light guide.
- Both types of ring sensors 8 only have a single image line, so that, in contrast to surface sensors 8 '(cf. FIG. 4 a), they cannot detect a larger image, but only an image line.
- the image acquisition components 9 are arranged in the form of a rectangular matrix, so that a larger-area image can be projected onto this sensor design. Both sensor designs can be used according to the invention, which will be explained further below.
- both ring sensors 8 and area sensors can be constructed in different technologies, the most common examples being CMOS technology and CCD technology.
- the technology of the sensor 8, 8 ' is also not essential to the invention and is therefore freely selectable.
- the sensor 8, 8 ′ could also be at the tip of the endoscope 3, namely within the all-round optics 6.
- the electrical signals generated by it and corresponding to the light incident on the sensor 8, 8 ′ must then be forwarded to the image processing unit 2 by means of corresponding electrical lines 24.
- the sensor 8,8 'could be fixed outside the all-round optics 6, for example at the other end of the endoscope 3 or otherwise on the slide 5 of the linear drive 4 his.
- the light incident through the all-round optics 3 would have to be fed to the sensor 8,8 ', which can be done, for example, by means of light guides or mirror systems.
- the endoscope 3 can be designed with a smaller diameter, so that it can also be used to inspect narrower cavities.
- Illumination of the cavity is also provided, which is preferably also fixed on the endoscope 3.
- FIG. 5 shows only the surface 13 of a hole, but not the workpiece within which this hole is actually made.
- the particularly preferred embodiment of the sensor 8 as a CMOS ring sensor is also assumed: the endoscope 3 comprising at least the all-round optics 6, possibly also the CMOS ring sensor 8, is pushed into the hole to be inspected along its axis of symmetry 14.
- the image processing unit 2 has the components clocked in FIG. Component 9 corresponds to falling light.
- intermediate values 17 are combined to form an overall image 21 of the surface, simply by storing the values of each surface section
- the endoscope 3 is moved further into the bore until the ring sensor 8 lies at the level of a second section 20 and the ring sensor 8 is read out again. Then the endoscope 3 is moved again and the ring sensor
- Ring sensor 8 is detected, which is combined by the downstream image processing unit 2 to form an entire, leveled image of the surface (see FIG. 6).
- the height h of each detected strip-shaped section 15, 20, 22 of the surface 13 is as high as one
- CMOS ring sensors 8 worked very quickly, they indicate
- the speed of the relative movement is preferably between
- All-round optics 6 and surface 13 are consistently chosen to be of the same height, so that there is a continuous movement (see FIG.
- Relative movement is reduced for the duration of the storage of a partial image (cf.
- the CMOS ring sensor 8 is therefore read out each time a path corresponding to the pixel height h is covered, but without stopping the endoscope 3.
- Component that is a pixel of the CMOS ring sensor 8, is shown in FIG. such
- CMOS sensors have about 120 dB, which allows detailed recordings even in high-contrast environments
- CCD sensors on the other hand, only have 70 to a maximum of 80dB. This significantly higher modulation range makes it easier to identify defects on reflective surfaces, such as those that can occur during die inspection in die-cast parts.
- CMOS sensors do not show the blooming effect that occurs with CCD sensors if a very bright light beam remains in the same place for too long. Pixels saturated by the intense lighting can no longer hold their charge, so that they flow to neighboring pixels and also saturate them. The image information of the affected pixels is lost.
- the sampling frequency i.e. the frequency with which the ring sensor 8 is read out can be directly proportional to the travel speed of the endoscope 3.
- the displacement sensor 19 is connected to the linear drive 4. This displacement sensor 19 triggers the switch 16 by one pixel height each time the endoscope 3 is moved, so that the image evaluation device 2 is caused to read out the ring sensor 8.
- An advantage of this triggered scanning is that the travel speed of the endoscope 3 can be freely selected within wide limits. Thus, e.g. in blind holes are gently braked without changing the resolution in the captured image. If the coupling of the traveled endoscope path and scanning is made changeable, i.e. the length of the path, after which a renewed scanning has to be carried out, is kept changeable, the recorded image can be given a variable resolution: if the endoscope path between two scans is increased, the resolution of the image in this area is reduced, is conversely, the endoscope path between two scans is reduced, the resolution of the image increases. Areas of the hole that are of no interest (e.g. because experience has shown that surface defects do not occur there or because defects in such areas are less interesting for assessing the quality of the hole) can be scanned with reduced resolution and at higher speed.
- the processing of the overall image 21 of the surface i.e. its examination for any existing defects in the bore surface 13 is carried out by the image evaluation unit 2, which, in addition to the total memory 18, comprises a computer on which corresponding image processing software runs, which recognizes defects in the surface by comparing the overall surface image with a reference image.
- the image evaluation unit 2 which, in addition to the total memory 18, comprises a computer on which corresponding image processing software runs, which recognizes defects in the surface by comparing the overall surface image with a reference image.
- the most important functional difference to the ring sensor 8 is that not only one line, the height h of which corresponds to the pixel height p, is projected onto this sensor 8 ', but rather that the portion projected onto the sensor 8 'is a wider, but also a ring-shaped portion of the surface 13. In order to record the overall image of the surface 13, a smaller number of partial images must therefore be recorded.
- the predeterminable movement path after the completion of which the partial image of the surface 13 just detected by the sensor 8, 8 'is stored by the image evaluation unit 2, corresponds in the case of a surface sensor 8' to the width of the surface section which can be projected onto the sensor 8 '.
- the optical sensor 8,8 ' can be arranged in the immediate vicinity of the all-round optics 6 and its outputs can be connected to the image evaluation device 2 by means of electrical lines 24, or an objectionable arrangement of the all-round optics 6 and sensor 8,8' can be provided, whereby the light passing through the all-round optics 6 is fed to the sensor 8, 8 'by means of light guides and / or mirror systems.
- the principle according to the invention can also be used to record the image of the outer lateral surface of a cylindrical body.
- FIG. 1 An image acquisition unit 1 suitable for this is shown in FIG. The most significant difference from the previously discussed device for recording the image of a cavity surface lies in the other design of the all-round optics 6.
- all-round optics in connection with the detection of an essentially cylindrical outer jacket is understood to mean a lens which is designed such that it can detect light from the entire circumference of the outer jacket surface. From the axis of symmetry 7 of such an all-round lens 6, one is therefore seen “All-round view” possible around the entire circumference of the outer jacket.
- FIG. 1 A possible embodiment of such an all-round optical system 6 is shown in FIG.
- This desk mirror 25 has a through hole 29, the axis of symmetry 27 of which coincides with the optical axis 7 of the desk mirror 25.
- the workpiece 28 Through said through hole 29, the workpiece 28, the surface 13 of which is to be imaged, is passed through, which can again be done by means of a linear drive 4, not shown in detail.
- a plane mirror 30 is arranged above the desk mirror 25, which is arranged inclined to the optical axis of the desk mirror 25 and serves to deflect the light coming from the desk mirror 25 onto the sensor 8,8 '.
- the optical sensor 8, 8 ' is arranged behind the objective 31.
- the workpiece 28 is illuminated by a plurality of light beams 32, 32 'surrounding the workpiece 28 in an annular manner, the angle of incidence of the light beams 32, 32' on the surface 13 of the workpiece 28, with respect to the optical axis 7, being not equal to 90 °, so that do not place the light beams 32, 32 'and the optical axis 7 perpendicular to one another, but the light beams penetrate the optical axis at an angle.
- the desk mirror 25 can be translucent in a suitable manner in the area of incidence of the light beams 32, 32 'so that the light beams 32, 32' surrounding the workpiece 28 penetrate the desk mirror 25 and the semi-transparent mirror surface 26 and within a certain width on the entire circumferential surface Fall surface of the workpiece 28 and there scan a more or less narrow surface ring.
- the workpiece 28 is illuminated in a ring laterally above the desk mirror 25. From there, the light is reflected onto the mirror surface 26 or scattered light reaches where the reflected light 33, 33 'falls upwards onto the plane mirror 30, which contains the light throws on the lens 31, which bundles the light and images it according to the imaging scale on the sensor 8,8 '.
- an annular disk-shaped section of the surface 13 is projected onto this sensor 8, 8 '.
- the workpiece 28 is moved further by the width of a surface area which can be detected by the sensor 8,8 ', which further process takes place continuously.
- a continuous movement according to FIG. 8a can be provided or the movement speed according to FIG. 8b can be reduced to save each partial image.
- this sensor 8, 8 ' can either be designed as a single-line ring sensor 8 (FIG. 9a) or by a matrix sensor 8' (FIG. 9b), the technology of the sensor being selectable in each case, but CMOS or CCD sensors are used, especially ring sensors held in CMOS technology.
- the individual partial images When using ring sensors 8, the individual partial images again have a height h corresponding to the pixel height p of these sensors 8; when using surface sensors 8 ', the individual partial images can be wider. Corresponding to the width of the surface section that can be projected on the sensor 8, 8 ′, the
- the workpiece 28 in order to achieve the relative movement between surface 13 and all-round optics 6, the workpiece 28 can also be held immovably and the all-round optics 6 can be moved, for which purpose the latter on the carriage 5
- Linear drive 4 is fixed.
- the components of the plane mirror 30, lens 31 and sensor 8, 8 ' can also be kept movable, that is, they can also be fixed on the slide 5 of the linear drive 4, or they can also lie outside the linear drive 4, that is, they can be held immovably with respect to the all-round optics 6.
- All-round optics 6 can also be designed in any other design.
- the light beams can also be passed on by means of light guides.
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU39462/00A AU3946200A (en) | 1999-04-30 | 2000-04-26 | Method and device for detecting an image of an essentially cylindrical surface |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA779/99 | 1999-04-30 | ||
AT77999A AT408385B (de) | 1999-04-30 | 1999-04-30 | Verfahren und vorrichtung zur erfassung eines abbildes einer im wesentlichen zylindrischen oberfläche |
Publications (4)
Publication Number | Publication Date |
---|---|
WO2000066998A2 WO2000066998A2 (fr) | 2000-11-09 |
WO2000066998A3 WO2000066998A3 (fr) | 2001-04-12 |
WO2000066998A9 true WO2000066998A9 (fr) | 2002-08-29 |
WO2000066998A8 WO2000066998A8 (fr) | 2004-04-15 |
Family
ID=3499546
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/AT2000/000104 WO2000066998A2 (fr) | 1999-04-30 | 2000-04-26 | Procede et dispositif permettant de saisir une image d'une surface essentiellement cylindrique |
Country Status (3)
Country | Link |
---|---|
AT (1) | AT408385B (fr) |
AU (1) | AU3946200A (fr) |
WO (1) | WO2000066998A2 (fr) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7460703B2 (en) | 2002-12-03 | 2008-12-02 | Og Technologies, Inc. | Apparatus and method for detecting surface defects on a workpiece such as a rolled/drawn metal bar |
US6950546B2 (en) * | 2002-12-03 | 2005-09-27 | Og Technologies, Inc. | Apparatus and method for detecting surface defects on a workpiece such as a rolled/drawn metal bar |
DE10358670A1 (de) * | 2003-12-12 | 2005-07-07 | Focke & Co.(Gmbh & Co. Kg) | Verfahren und Vorrichtung zum Prüfen der Oberfläche eines bewegten Materialstrangs der tabakverarbeitenden Industrie |
DE102007031358B4 (de) | 2007-07-05 | 2023-03-16 | Jenoptik Industrial Metrology Germany Gmbh | Vorrichtung zur Abbildung der Innenfläche eines zylindrischen Hohlraums |
US9759670B2 (en) | 2014-12-23 | 2017-09-12 | Mitutoyo Corporation | Bore imaging system |
US9880108B2 (en) | 2014-12-23 | 2018-01-30 | Mitutoyo Corporation | Bore imaging system |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4072427A (en) * | 1976-07-28 | 1978-02-07 | Bell Telephone Laboratories, Incorporated | Fault inspection system |
US5004339A (en) * | 1979-02-27 | 1991-04-02 | Diffracto Ltd. | Method and apparatus for determining physical characteristics of objects and object surfaces |
JPH0679327B2 (ja) * | 1986-04-24 | 1994-10-05 | 日本たばこ産業株式会社 | 円筒表面撮像装置 |
DE3822303A1 (de) * | 1987-12-10 | 1989-06-22 | Birkle Gebhard | Vorrichtung zum optischen abtasten der oberflaeche eines objektes, dessen oberflaeche licht zu reflektieren oder streuen imstande ist und verfahren hierzu |
JPH09196856A (ja) * | 1996-01-23 | 1997-07-31 | Tsubakimoto Chain Co | 表面検査方法、表面検査装置及びプリズム |
DE19806261B4 (de) * | 1997-02-14 | 2006-05-11 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Verfahren zur gesteuerten Darstellung von Hohlraum-Oberflächen |
DE19713973C2 (de) * | 1997-04-04 | 2000-09-14 | Fraunhofer Ges Forschung | Verfahren und Vorrichtung zum optischen Prüfen der Mantelfläche zylindrischer Körper |
-
1999
- 1999-04-30 AT AT77999A patent/AT408385B/de not_active IP Right Cessation
-
2000
- 2000-04-26 AU AU39462/00A patent/AU3946200A/en not_active Abandoned
- 2000-04-26 WO PCT/AT2000/000104 patent/WO2000066998A2/fr active Application Filing
Also Published As
Publication number | Publication date |
---|---|
AU3946200A (en) | 2000-11-17 |
WO2000066998A2 (fr) | 2000-11-09 |
WO2000066998A3 (fr) | 2001-04-12 |
WO2000066998A8 (fr) | 2004-04-15 |
ATA77999A (de) | 2001-03-15 |
AT408385B (de) | 2001-11-26 |
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