WO2000044670A1 - Method for preparing mcm-48-type mesoporous titanosilicates and their use as catalysts in selective oxidation reactions - Google Patents

Method for preparing mcm-48-type mesoporous titanosilicates and their use as catalysts in selective oxidation reactions Download PDF

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WO2000044670A1
WO2000044670A1 PCT/ES2000/000030 ES0000030W WO0044670A1 WO 2000044670 A1 WO2000044670 A1 WO 2000044670A1 ES 0000030 W ES0000030 W ES 0000030W WO 0044670 A1 WO0044670 A1 WO 0044670A1
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alkyl
groups
aryl
organic
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Avelino Corma Canos
Marcelo Eduardo Domine
Maria Lourdes PEÑA LOPEZ
Fernando Rey Garcia
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Consejo Superior De Investigaciones Cientificas
Universidad Politecnica De Valencia
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D301/00Preparation of oxiranes
    • C07D301/02Synthesis of the oxirane ring
    • C07D301/03Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
    • C07D301/19Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with organic hydroperoxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/03Catalysts comprising molecular sieves not having base-exchange properties
    • B01J29/0308Mesoporous materials not having base exchange properties, e.g. Si-MCM-41
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/89Silicates, aluminosilicates or borosilicates of titanium, zirconium or hafnium
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B37/00Compounds having molecular sieve properties but not having base-exchange properties
    • C01B37/005Silicates, i.e. so-called metallosilicalites or metallozeosilites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/12After treatment, characterised by the effect to be obtained to alter the outside of the crystallites, e.g. selectivation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/30After treatment, characterised by the means used
    • B01J2229/32Reaction with silicon compounds, e.g. TEOS, siliconfluoride

Definitions

  • MEL and BEA are active catalysts in selective epoxidation reactions of olefins, as well as in other oxidation reactions of organic compounds such as alloys, sulfides, phenol, etc.
  • these materials have serious diffusional limitations when trying to process bulky reagents. This limitation has been remedied through the use of mesoporous solids with structures type MCM-41 containing Ti in its composition taking advantage of the fact that these materials can be prepared with channel systems with diameters between 15 to 300 ⁇ .
  • these mesoporous catalysts have a lower activity and intrinsic selectivity in olefin epoxidation reactions than their zeolitic analogues, probably due to the different adsorption properties and the different coordination environment of the active Ti centers.
  • Ti-MCM-41 materials with mesoporous structures that contain Ti in their structure, as is the case of Ti-MCM-48 type solids.
  • These materials have pore systems with openings analogous to those found in MCM-41, but unlike this, the pore systems have a three-way structure, which facilitates the diffusion of reagents.
  • these materials for the same pore diameter as the MCM-41, have a larger specific surface. Therefore, they are excellent candidates for use in selective oxidation processes.
  • This invention claims the use of mesoporous catalysts type MCM-48 based on silica containing Ti in its composition, which may or may not have organic groups anchored on its surface, in processes of selective oxidation of olefins with organic hydroperoxides such as terbutylhydroperoxide or hydroperoxide of eumeno, without being these limiting examples.
  • This reaction is carried out by contacting a reactive mixture containing olefin and organic or inorganic hydroperoxide with the MCM-48 type mesoporous solid catalyst at a temperature between 10 and 200 ° C with constant stirring during reaction times that can vary between 5 minutes to 24 hours depending on the catalyst and the reaction conditions employed.
  • this reaction can be carried out in a continuous reactor in which the reactive mixture, containing olefin and hydroperoxide, is passed through a catalytic bed at a temperature between 10 and 400 ° C, using special speeds between 10 and 0.01 h "1 .
  • the hydrophilicity-hydrophobicity properties of the catalyst can be modified by anchoring organosilicon compounds on the surface of the mesoporous solid type MCM-48 and adapting these to the specific characteristics of the reagents.
  • the incorporation of Titanium in the MCM-48 type mesoporous catalyst can be carried out by direct synthesis, in which a titanium precursor is added to the synthesis gel, or by anchoring titanium compounds on a silica surface that give rise to species of Ti isolated after a calcination process.
  • organic structure-directing compounds during the synthesis of the MCM-48 type mesoporous material
  • the removal of the organic species found inside the pores of the MCM-48 type mesoporous material can be carried out. by calcination of the catalyst or by chemical extraction thereof.
  • the catalyst before removing the occluded organic in its pores has the following molar composition:
  • Cationic surfactants respond to the formula R 1 R 2 R 3 RQ + where Q is nitrogen or phosphorus and where at least one of the substituents Ri, R 2 , R 3 or R 'is an aryl or alkyl group containing more than 6 atoms carbon and less than 36, and each of the remaining groups R1, R 2, R 3 ot is a hydrogen or an alkyl or aryl group with less than five carbons.
  • cationic surfactants that can be incorporated into the gel composition are called gemstone surfactants, or R ⁇ R 2 R 3 Q (R 4 R 5 QR6QR4R 5 ) Qn ⁇ R2R3 where Q is a nitrogen or phosphorus and at least one of the R R ⁇ substituents is an alkyl or aryl group with more than six carbon atoms and less than 36, and each of the remaining Ri-Re groups are hydrogens or alkyl or aryl groups with memos of five carbon atoms or mixtures thereof. In these cases two of the groups R_, R 2 , R 3 or Rt can be interconnected giving rise to cyclized compounds.
  • Cationic surfactants are introduced into the synthesis gel composition in the form of hydroxide, halide, nitrate, sulfate, carbonate or silicate or mixtures thereof.
  • Non-limiting examples of them are cetyltrimethylammonium, dodecyltrimethylammonium, cetylpyridinium, cetyltrimethylphosphonium, etc.
  • S may also refer to a neutral surfactant, in which case they respond to the formula R1R2R3Q where Q is nitrogen or phosphorus and where at least one of the substituents Ri, R 2 , or R 3 is an aryl or alkyl group containing more than 6 atoms carbon and less than 36, and each of the remaining Ri, R2 or R 3 groups is a hydrogen or an alkyl or aryl group with less than five carbons, non-limiting examples being dodecylamine, cetylamine and cetylpyridine.
  • Compounds that respond to the nR-EO formula consisting of an alkyl polyethylene oxides, alkyl aryl polyethylene oxides and alkyl polypropylene and alkylene copolymers may also act as neutral surfactants, examples not being limiting commercial surfactants called Tergitol 15-S-9, Triton X-114, Igepal RC-760, Pluronic 64 L, Tetronic and Sorbitan.
  • Esters derived from fatty acids obtained by reaction with short chain alcohols, sugars, amino acids, amines and polymers or copolymers derived from polypropylene, polyethylene, polyacrylamide or polyvinyl alcohol may also be included in the formulation, non-limiting examples are lisolecithin, lecithin, dodecyl ether of pentaoxyethylene, phosphatyldilauryldiethanolamine, digalactose diglyceride and monogalactose diglyceride.
  • the surfactant can also be an anionic surfactant that responds to the formula RQ " where R is an aryl or alkyl group containing more than 6 carbon atoms and less than 36, and Q is a carboxylic, phosphate or sulfate group, non-limiting examples being Dodecyl sulfate, stearic acid, Aerosol OT and phospholipids such as phosphatyl choline and diethanolamine phosphatyl, and n can vary between 0 and 0.5.
  • MCM-48 type mesoporous catalysts is carried out by preparing a gel of molar composition: SiO 2 : x TiO 2 : n S: m TAAOH: x H 2 O where x can take values between 0.0001 and 0.5, S can be a cationic, anionic or neutral surfactant.
  • Cationic surfactants respond to the formula R 1 R2R3R Q where Q is nitrogen or phosphorus and where at least one of the substituents Ri, R2, R 3 or Rt is an aryl or alkyl group containing more than 6 carbon atoms and less than 36 , and each of the remaining groups Ri, R2, R?
  • R t is a hydrogen or an alkyl or aryl group with less than five carbons.
  • gemstone surfactants R 1 R 2 R 3 QR QR ⁇ R2R3 or R 1 R 2 R 3 Q (Tt 4 R5QR5QR4R5) nQR ⁇ R2R3 where Q is a nitrogen or phosphorus and at least one of the substituents R1-R5 is an alkyl or aryl group with more than six carbon atoms and less than 36, and each of the remaining R ⁇ - R groups are hydrogens or alkyl or aryl groups with memes of five carbon atoms or mixtures of them.
  • Ri, R_, R 3 or R groups can be interconnected giving rise to cyclized compounds.
  • Cationic surfactants are introduced into the synthesis gel composition in the form of hydroxide, halide, nitrate, sulfate, carbonate or silicate or mixtures thereof.
  • Non-limiting examples of them are cetyltrimethylammonium, dodecyltrimethylammonium, cetylpyridinium, cetyltrimethylphosphonium, etc.
  • S may also refer to a neutral surfactant, in which case they respond to the formula R 1 R2R3Q where Q is nitrogen or phosphorus and where at least one of the substituents Ri, R 2 , or R3 is an aryl or alkyl group containing more than 6 carbon atoms and less than 36, and each of the remaining Ri, R_ or R 3 groups is a hydrogen or an alkyl or aryl group with less than five carbons, non-limiting examples being dodecylamine, cetylamine and cetylpyridine.
  • Compound neutral surfactants that respond to the nR-EO formula consisting of an alkyl polyethylene oxides, alkyl aryl polyethylene oxides and alkyl polypropylene and alkylene ethylene copolymers may also act as non-limiting examples, commercial surfactants termed Tergitol 15 S 9, Triton X-114, Igepal RC-760, Pluronic 64 L, Tetronic and Sorbitan.
  • Esters derived from fatty acids obtained by reaction with short chain alcohols, sugars, amino acids, amines and polymers or copolymers derived from polypropylene, polyethylene, polyacrylamide or polyvinyl alcohol may also be included in the formulation, non-limiting examples being lisolecithin, lecithin, dodecyl ether of pentaoxyethylene, dilauryldiethanolamine phosphatyl, digalactose diglyceride and monogalactose diglyceride.
  • the surfactant can also be an anionic surfactant that respond to the formula RQ " where R is an aryl or alkyl group containing more than 6 carbon atoms and less than 36, and Q is a sulfate, carboxylic, phosphate or sulfate group, examples being Non-limiting dodecylsulfate, stearic acid, Aerosol OT and phospholipids such as phosphatylcholine and dietarylamine phosphatyl.n may be varied between 0 and 5.
  • TAAOH refers to a tetraalkylammonium, tetraarylammonium or arylakylammonium hydroxide, ammonium, alkali metal, alkaline earth metals or mixtures of them, m can be varied between 0 and 10.
  • the synthesis of these materials is carried out by preparing an aqueous, alcoholic solution or water / alcohol mixture containing TAAOH and the surfactant. In some cases, when the surfactant is added in the form of hydroxide, the addition of TAAOH may not be necessary. A source of pure or dissolved silicon is added to the resulting solution with constant stirring and at temperatures between 0 and 90 ° C. Finally, a source of pure titanium or in solution is added to the reaction mixture. As sources of Ti and / or Si oxides, oxyhydroxides, alkoxides, halides or any of its salts, and in general any Ti and / or Si compound capable of being hydrolyzed under the reaction conditions can be used. The resulting mixture is stirred until completely homogeneous for times between 0.1 minutes and 60 hours in order to eliminate part or all of the alcohols that could have been introduced into the synthesis gel.
  • the resulting mixture is heated between 20 and 200 ° C for a time between 10 minutes and 60 hours.
  • the final solids are separated from the mother liquors, washed with water, alcohol or water-alcohol mixtures and dried.
  • the organic occluded in the pores of the materials can be removed by calcination at temperatures between 300 and 1100 ° C, or it is extracted by supercritical conditions using alcohol-water mixtures, or any other aqueous mixture capable of presenting a certain character weak acid in supercritical conditions.
  • the occluded organic can also be extracted by treatment with a mixture of one or more mineral or organic acids in a solvent that can be water, alcohol, hydrocarbons or mixtures thereof.
  • acids sulfuric acid, nitric acid, hydrochloric acid, perchloric acid, acetic acid, mono, di or trichloroacetic acid, mono, di or trifluoroacetic acid are preferred, these examples being not limiting.
  • This treatment is intended to extract the surfactant or other organic residue that may be occluded within the pores of the catalyst.
  • This treatment is carried out at temperatures between 0 and 250 ° C in one or more successive stages of extraction, although generally two or three stages are usually sufficient to extract all of the organic from the inside of the pores.
  • the duration of this treatment is between 10 minutes and 40 hours depending on the acid or mixture of acids used, the extraction temperature, the solvent and the liquid / solid ratio, the preferred range for the latter being between 5 and 100 gg "1 .
  • These catalysts respond to the chemical formula: SiO 2 : x TiO 2 : a H 2 O where x can vary between 0.00001 and 0.25, preferably between 0.0001 and 0.1 and depends on the degree of hydration of the material and can vary between 0 and 2.
  • x can vary between 200 and 1500 rn ⁇ g "1 and have an intense band in the UN-vis spectrum centered around 220 nm, indicating the presence of Ti in tetrahedral environments.
  • These catalysts are active and selective in epoxidation reactions of olefins.
  • These materials can also be prepared by anchoring Ti species on the hydroxylated surface of a purely siliceous MCM-48 mesoporous material.
  • the silicic precursor is prepared analogously to the above, but no reagent containing titanium is included in its preparation.
  • the purely silicic type MCM-48 mesoporous solid is dehydrated and contacted with a titanium compound in gas phase or in organic solution where a catalyst is present, which favors the reaction between the Si-OH groups of the MCM-48 type mesoporous material and the titanium compound, the catalyst being an amine, ammonia or an organic or inorganic hydroxide.
  • titanium compounds are: titanium halides, titanium alkoxides, dichlorotitanocene or titanium complexes in which the titanium atom is coordinated by a dionate group such as acetylacetonate, ammonium or sodium hexafluorotitanate and any ionic salt or complex containing titanium in its composition and may be capable of reacting with a Si-OH group under the conditions of preparation of the claimed material. Excess reagents are removed by washing and / or heat treatment in an inert atmosphere, followed by calcination in air under conditions in which organic matter or halogens that may be present in the material are removed.
  • the material can be treated with a methylating agent.
  • This methylation is carried out using R 1 R 2 R 3 (R ') ⁇ , R ⁇ - (R') 2Y, R ⁇ (R ') 3N or R1R-R3Y- ⁇ H- Y R1R2R3
  • Ri, R 2 and R 3 are organic groups the same or different from each other and may be H or alkyl or aryl groups that may or may not be functionalized with amines, thiols, sulfonic groups, tetraalkylammoniums or acids.
  • R ' is a hydrolysable group under the conditions of preparation such as alkoxide or halide groups.
  • SiO 2 and YR p O 2- p / 2: x TiO 2 : a H 2 O
  • R is hydrogen or an alkyl, aryl or polyaromatic group, the same or different from each other , which may or may not be functionalized with acid, amino, thiol, etc. groups.
  • Y bonds can be Si, Ge, Sn or Ti
  • p can be varied between 1 and 3
  • x can vary between 0.00001 and 0.25, preferably between 0.0001 and 0.1 already depends on the degree of hydration of the material and can vary between 0 and 2.
  • Methylated materials have a high specific surface area between
  • Example 1 Preparation of a mesoporous catalyst with MCM-48 structure containing Ti in its composition.
  • CTA + ions 200 g of Cetyltrimethylammonium bromide (CTAB) are dissolved in 600 g of distilled water.
  • CTA + ions 200 g of Cetyltrimethylammonium bromide (CTAB) are dissolved in 600 g of distilled water.
  • this solution is contacted with 500 g of Dowex SBR resin at room temperature for 12 hours.
  • the resulting solution is filtered and the exchange process is repeated.
  • the final concentration of OH is determined by titration with HC1 (0.1M) with phenolphthalein being 5.87-10 "4 moles-gdis, while the concentration of bromide ions in solution is below the detection limit of a bromide selective electrode, so that the concentration of CTA + ions is considered to be equal to that of OH " and the degree of anion exchange of 100%.
  • 92.18 g of CTAOH solution are diluted with 280.60 g of water.
  • TEOT titanium tetraethoxide
  • Example 2 Activation of a catalyst as described in example 1 by calcination.
  • Example 1 3.00 g of material described in Example 1 are placed in a tubular quartz reactor and a dry nitrogen stream of 150 ml-min "1 is passed while the temperature is raised to 540 ° C to 3 ° C-min " 1 . Once the temperature has been reached, the nitrogen flow is maintained for 60 minutes, after which the nitrogen flow is changed to a dry air flow of 150 ml-min "1. The calcination is prolonged for an additional 360 minutes and the solid it cools to room temperature.This heat treatment allows to completely remove all the organic occluded in the pores of the material.
  • This solid has a characteristic X-ray diffraction diagram of the MCM-48 structure, a specific surface area of 1230 m ⁇ g "1 , as well as a band in the UN-vis spectrum centered at 210 nm.
  • Example 3 Use of a material as described in example 2 as a selective catalyst in the cyclohexene oxidation reaction.
  • Example 2 Use of a material such as that described in example 2 as a selective catalyst in the oxidation reaction of ⁇ -pinene.
  • Example 5 Use of a material as described in example 2 as a selective catalyst in the terpinolene oxidation reaction.
  • Example 2 150 mg of the material described in Example 2 is introduced into a 70 ° C glass reactor, which contains 1135 mg of terpinolene and 1380 mg of tertbutylhydroperoxide. The reaction mixture is stirred, and a reaction sample is taken at 0.5 hours. The conversion of terpinolene with respect to the maximum possible is 30% with a selectivity to the different epoxy of 62%.
  • Example 6 Methylation of a material as described in example 2.
  • This solid presents a characteristic X-ray diffraction diagram of the MCM-48 structure, a specific surface area of 1195 m 2 -g "! , As well as a band in the UN-vis spectrum centered at 210 nm.
  • the 9 spectrum Si-MAS-RM ⁇ has a resonance band at -10 ppm assigned to the presence of Si-C bonds.
  • Example 7 Use of a material as described in example 6 as a selective catalyst in the cyclohexene oxidation reaction.
  • 300 mg of the material described in example 6 are introduced into a glass reactor at 60 ° C, containing 4500 mg of cyclohexene and 1538 mg of tertbutylhydroperoxide.
  • the reaction mixture is stirred, and a reaction sample is taken at 0.5 h.
  • the conversion of cyclohexene with respect to the maximum possible is 55% with an epoxide selectivity of 100%.
  • Example 8 Use of a material such as that described in example 6 as a selective catalyst in the oxidation reaction of ⁇ -pinene.
  • 150 mg of the material described in example 6 are introduced into a 70 ° C glass reactor containing 1140 mg of ⁇ -pinene and 1890 of ethene hydroperoxide. The reaction mixture is stirred and a sample is taken at 0.5 hour reaction. The conversion of ⁇ -pinene is 30% and the yields to epoxide and caffeine aldehyde are 23% and 3%, respectively. The oxidant efficiency is 92%.
  • Example 9 Use of a material as described in example 6 as a selective catalyst in the terpinolene oxidation reaction.
  • Example 6 150 mg of the material described in Example 6 is introduced into a 70 ° C glass reactor, which contains 1135 mg of terpinolene and 1380 mg of tertbutylhydroperoxide. The reaction mixture is stirred, and a reaction sample is taken at 0.5 hours. The conversion of terpinolene with respect to the maximum possible, is 80% with a selectivity to the different epoxide of 70%
  • Example 10 Activation of a material as described in example 1 by chemical extraction.
  • This solid has a characteristic X-ray diffraction diagram of MCM-48 and a specific surface area of 1260m 2 -g " , as well as a band in the UN-vis spectrum centered at 210 nm.
  • Example 11 Use of a material as described in example 10 as a selective catalyst in the cyclohexene oxidation reaction. 300 mg of the material described in Example 10 is introduced into a 60 ° C glass reactor, which contains 4500 mg of cyclohexene and 1538 mg of tertbutylhydroperoxide. The reaction mixture is stirred, and a reaction sample is taken at 0.5h. The conversion of cyclohexene with respect to the maximum possible is 80% with an epoxy selectivity of 91%.
  • Example 12 Use of a material such as that described in example 10 as a selective catalyst in the oxidation reaction of ⁇ -pinene.
  • 150 mg of the material described in example 10 are introduced into a 70 ° C glass reactor containing 1140 mg of ⁇ -pinene and 1890 of ethene hydroperoxide. The reaction mixture is stirred and a sample is taken at 0.5 hour reaction. The conversion of ⁇ -pinene is 10% and the selectivities to the epoxide and the camouflage aldehyde are 60% and 8%, respectively. The oxidant efficiency is 30%.
  • Example 13 Use of a material as described in example 10 as a selective catalyst in the terpinolene oxidation reaction.
  • Example 10 150 mg of the material described in Example 10 is introduced into a glass reactor at 60 ° C, containing 1135 mg of terpinolene and 1380 mg of tertbutylhydroperoxide.
  • Example 14 Methylation of a material as described in example 10.
  • This solid presents a characteristic X-ray diffraction diagram of the MCM-48 structure, a specific surface area of 1205 m 2 -g "1 , as well as a band in the UN-vis spectrum centered at 210 nm.
  • the spectrum of 29 Si-MAS-RM ⁇ has a resonance band at -10 ppm assigned to the presence of Si-C bonds.
  • Example 15 Use of a material as described in example 14 as a selective catalyst in the cyclohexene oxidation reaction.
  • 300 mg of the material described in example 14 are introduced into a 60 ° C glass reactor, which contains 4500 mg of cyclohexene and 1538 mg of tertbutylhydroperoxide.
  • the reaction mixture is stirred, and a reaction sample is taken at 0.5h.
  • the conversion of cyclohexene with respect to the maximum possible is 95% with an epoxy selectivity of 99%.
  • Example 16 Use of a material such as that described in example 14 as a selective catalyst in the oxidation reaction of ⁇ -pinene.
  • Example 17 Use of a material as described in example 14 as a selective catalyst in the terpinolene oxidation reaction.
  • 150 mg of the material described in example 14 are introduced into a glass reactor at 60 ° C, containing 1135 mg of terpinolene and 1380 mg of tertbutylhydroperoxide.
  • the reaction mixture is stirred, and a reaction sample is taken at 0.5 hours.
  • the conversion of terpinolene with respect to the maximum possible, is 84% with a selectivity to the different epoxide of 64%.
  • Example 18 Use of a material such as that described in example 14 as a selective catalyst in the limonene oxidation reaction.
  • Example 14 150 mg of the material described in Example 14 is introduced into a 70 ° C glass reactor, which contains 1157 mg of limonene and 1363 mg of tertbutylhydroperoxide.
  • the reaction mixture is stirred, and a reaction sample is taken at 0.5 hours.
  • the conversion of limonene with respect to the maximum possible is 73% with a selectivity to the different epoxy of 75%.
  • Example 19 Use of a material such as that described in Example 14 as a selective catalyst in the isoprene oxidation reaction.
  • 150 mg of the material described in example 14 are introduced into a glass reactor at 35 ° C, containing 2202 mg of isoprene and 901 mg of tertbutylhydroperoxide.
  • the reaction mixture is stirred, and a reaction sample is taken at 0.5 hours.
  • the conversion of isoprene with respect to the maximum possible is 54% with a selectivity to the different epoxide of 60%.
  • Example 20 Preparation of a mesoporous support with purely silicic MCM-48 structure.
  • CTA + ions 200 g of Cetyltrimethylammonium bromide (CTAB) are dissolved in 600 g of distilled water.
  • CTC1 Cetyltrimethylammonium bromide
  • this solution is contacted with 500 g of Dowex SBR resin at room temperature for 12 hours.
  • the resulting solution is filtered and the exchange process repeated.
  • the final concentration of OH is determined by titration with HC1 (0.1M) with phenolphthalein being 5.87-10 "4 moles-gdis, while the concentration of bromide ions in solution is below the detection limit of a bromide selective electrode, so that the concentration of CTA + ions is considered equal to that of OH " and the degree of anion exchange of 100%.
  • the nitrogen flow is maintained for 60 minutes, after which the nitrogen flow is changed to a dry air flow of 150 ml-min "1.
  • the calcination is prolonged for an additional 360 minutes and the solid it cools to room temperature. This heat treatment allows to completely remove all the organic occluded in the pores of the material.
  • This solid presents a characteristic X-ray diffraction diagram of the MCM-48 structure and a specific surface area of 1080 m -g " .
  • Example 21 Incorporation of the active species of titanium into the mesoporous support described in example 20.
  • the incorporation of titanium is carried out by anchoring a titanium compound on the surface of the precursor described in example 20.
  • the material has no significant structural or textural differences with respect to the purely siliceous precursor, responding to the following molar composition: SiO 2 : 0.004 TiO 2 : 0.8H 2 O
  • the UN-vis spectrum of this material has a narrow band at 220 nm assigned to the formation of monomeric species of titanium.
  • Example 22 Use of a material such as that described in example 21 as a selective catalyst in the cyclohexene oxidation reaction.
  • 300 mg of the material described in example 21, are introduced into a glass reactor at 60 ° C, containing 4500 mg of cyclohexene and 1538 mg of tertbutylhydroperoxide.
  • the reaction mixture is stirred, and a reaction sample is taken at 0.5 h.
  • the conversion of cyclohexene with respect to the maximum possible is 32% with an epoxy selectivity of 97%.
  • Example 23 Use of a material such as that described in example 21 as a selective catalyst in the oxidation reaction of ⁇ -pinene.
  • the oxidant efficiency is 33%.
  • Example 24 Methylation of a material as described in example 21.
  • Example 21 2.0 g of the sample obtained in Example 21 are dehydrated at 100 ° C and 10 "3 Tor for 2 hours. The sample is cooled, and at room temperature a solution of 1.88g of hexamethyldisilazane (CH 3 ) 3 Si- ⁇ H is added -If (CH 3 ) 3) in 30g of toluene, the resulting mixture is refluxed at 120 ° C for 90 minutes and washed with toluene. The final product is dried at 60 ° C.
  • CH 3 hexamethyldisilazane
  • This solid presents a characteristic X-ray diffraction diagram of the MCM-48 structure, a specific surface area of 1003 as well as a band in the UN-vis spectrum centered at 210 nm.
  • the spectrum of 29 Si-MAS-RM ⁇ has a resonance band at -10 ppm assigned to the presence of Si-C bonds.
  • Example 25 Use of a material as described in example 24 as a selective catalyst in the cyclohexene oxidation reaction.
  • 300 mg of the material described in example 24 are introduced into a glass reactor at 60 ° C, containing 4500 mg of cyclohexene and 1538 mg of tertbutylhydroperoxide.
  • the reaction mixture is stirred, and a reaction sample is taken at 0.5 h.
  • the conversion of cyclohexene with respect to the maximum possible is 47% with an epoxy selectivity of 99%.
  • Example 26 Use of a material as described in example 24 as a selective catalyst in the oxidation reaction of ⁇ -pinene.
  • the oxidant efficiency is 44%.
  • Example 27 Use of a material such as that described in example 24 as a selective catalyst in the terpinolene oxidation reaction.
  • Example 24 150 mg of the material described in Example 24 is introduced into a 70 ° C glass reactor, which contains 1135 mg of terpinolene and 1380 mg of tertbutylhydroperoxide.
  • Example 28 Use of a material such as that described in example 24 as a selective catalyst in the limonene oxidation reaction.
  • Example 24 150 mg of the material described in Example 24 is introduced into a 70 ° C glass reactor, which contains 1157 mg of limonene and 1363 mg of tertbutylhydroperoxide. The reaction mixture is stirred, and a reaction sample is taken at 0.5 hours. The conversion of limonene with respect to the maximum possible, is 77% with a selectivity to the different epoxy of 72%.
  • Example 29 Use of a material such as that described in example 25 as a selective catalyst in the isoprene oxidation reaction.
  • 150 mg of the material described in example 24 are introduced into a 27 ° C glass reactor, containing 2202 mg of isoprene and 901 mg of tertbutylhydroperoxide.
  • the reaction mixture is stirred, and a reaction sample is taken at 0.5 hours.
  • the conversion of isoprene with respect to the maximum possible is 25% with a selectivity to the different epoxide of 53%.

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Abstract

The invention relates to a method for preparing MCM-48-type mesoporous titanosilicates which may or may not have organic groups on their surfaces. Titanium may be incorporated through direct synthesis by adding titanium precursor to the synthesis gel or by anchoring titanium compounds on a silica surface. Said compounds are used as catalysts in selective oxidation processes of organic compounds with organic or inorganic peroxides.

Description

TÍTULOTITLE
Procedimiento para la preparación de titanosilicatos mesoporosos tipo MCM-48, y su uso como catalizador en reacciones de oxidación selectiva.Process for the preparation of mesoporous titanosilicates type MCM-48, and their use as a catalyst in selective oxidation reactions.
CAMPO DE LA TÉCNICAFIELD OF THE TECHNIQUE
Materiales catalíticosCatalytic materials
ANTECEDENTESBACKGROUND
Recientemente se ha puesto de manifiesto que silicotitanatos con estructuras MFT,Recently it has been revealed that silicotitates with MFT structures,
MEL y BEA son catalizadores activos en reacciones de epoxidación selectiva de olefinas, así como en otras reacciones de oxidaciones de compuestos orgánicos tales como aléanos, sulfuros, fenol, etc. Sin embargo, estos materiales presentan serias limitaciones difusionales cuando se intentan procesar reactivos voluminosos. Esta limitación ha sido subsanada mediante el empleo de sólidos mesoporosos con estructuras tipo MCM-41 conteniendo Ti en su composición aprovechando que estos materiales pueden ser preparados con sistemas de canales con diámetros comprendidos entre 15 a 300 Á. Sin embargo, estos catalizadores mesoporosos presentan una menor actividad y selectividad intrínseca en reacciones de epoxidación de olefinas que sus análogos zeolíticos debido probablemente a la distintas propiedades de adsorción y al diferente entorno de coordinación de los centros activos de TiMEL and BEA are active catalysts in selective epoxidation reactions of olefins, as well as in other oxidation reactions of organic compounds such as alloys, sulfides, phenol, etc. However, these materials have serious diffusional limitations when trying to process bulky reagents. This limitation has been remedied through the use of mesoporous solids with structures type MCM-41 containing Ti in its composition taking advantage of the fact that these materials can be prepared with channel systems with diameters between 15 to 300 Á. However, these mesoporous catalysts have a lower activity and intrinsic selectivity in olefin epoxidation reactions than their zeolitic analogues, probably due to the different adsorption properties and the different coordination environment of the active Ti centers.
(IV).(IV).
Se ha observado que la modificación de las propiedades de adsorción tras un proceso de sililación mejora tanto la conversión como la selectividad a los productos deseados en reacciones de epoxidación de olefinas. Si las propiedades catalíticas de materiales Ti-MCM-41 han sido ampliamente estudiadas, no se puede decir lo mismo de otros materiales con estructuras mesoporosas que contengan Ti en su estructura como es el caso de sólidos tipo Ti-MCM-48. Estos materiales poseen sistemas de poros con aperturas análogas a las encontradas en la MCM-41, pero a diferencia de esta, los sistemas de poros tienen una estructura tridireccional, lo que facilita la difusión de los reactivos. Además estos materiales, para un mismo diámetro de poro que la MCM-41, presentan una mayor superficie específica. Por todo ello son unos excelentes candidatos para su empleo en procesos de oxidación selectiva. BREVE DESCRIPCIÓN DE LA INVENCIÓNIt has been observed that the modification of the adsorption properties after a silylation process improves both the conversion and the selectivity to the desired products in olefin epoxidation reactions. If the catalytic properties of Ti-MCM-41 materials have been extensively studied, the same cannot be said of other materials with mesoporous structures that contain Ti in their structure, as is the case of Ti-MCM-48 type solids. These materials have pore systems with openings analogous to those found in MCM-41, but unlike this, the pore systems have a three-way structure, which facilitates the diffusion of reagents. In addition, these materials, for the same pore diameter as the MCM-41, have a larger specific surface. Therefore, they are excellent candidates for use in selective oxidation processes. BRIEF DESCRIPTION OF THE INVENTION
En esta invención se reclama el empleo de catalizadores mesoporosos tipo MCM- 48 basados en sílice conteniendo Ti en su composición, que pueden o no presentar grupos orgánicos anclados en su superficie, en procesos de oxidación selectiva de olefinas con hidroperóxidos orgánicos como terbutilhidroperóxido o hidroperóxido de eumeno, sin ser estos ejemplos limitantes.This invention claims the use of mesoporous catalysts type MCM-48 based on silica containing Ti in its composition, which may or may not have organic groups anchored on its surface, in processes of selective oxidation of olefins with organic hydroperoxides such as terbutylhydroperoxide or hydroperoxide of eumeno, without being these limiting examples.
Esta reacción se lleva a cabo poniendo en contacto una mezcla reactiva que contiene la olefϊna y el hidroperóxido orgánico o inorgánico con el catalizador sólido mesoporoso tipo MCM-48 a una temperatura comprendida entre 10 y 200°C con agitación constante durante tiempos de reacción que pueden variar entre 5 minutos a 24 horas dependiendo del catalizador y de las condiciones de reacción empleadas. Asimismo, esta reacción puede llevarse a cabo en un reactor continuo en el que la mezcla reactiva, conteniendo la olefina y el hidroperóxido, se hace pasar a través de un lecho catalítico a una temperatura comprendida entre 10 y 400°C, empleando velocidades especiales entre 10 y 0.01 h"1.This reaction is carried out by contacting a reactive mixture containing olefin and organic or inorganic hydroperoxide with the MCM-48 type mesoporous solid catalyst at a temperature between 10 and 200 ° C with constant stirring during reaction times that can vary between 5 minutes to 24 hours depending on the catalyst and the reaction conditions employed. Likewise, this reaction can be carried out in a continuous reactor in which the reactive mixture, containing olefin and hydroperoxide, is passed through a catalytic bed at a temperature between 10 and 400 ° C, using special speeds between 10 and 0.01 h "1 .
Las propiedades de hidrofilicidad-hidrofobicidad del catalizador pueden ser modificadas mediante anclaje de compuestos organosilíceos en la superficie del sólido mesoporoso tipo MCM-48 y adecuar estas a las características específicas del los reactivos. La incorporación de Titanio en el catalizador mesoporoso tipo MCM-48 puede realizarse mediante síntesis directa, en el que un precursor de Titanio es adicionado al gel de síntesis, o bien mediante anclaje de compuestos de titanio sobre una superficie de sílice que dan lugar a especies de Ti aisladas tras un proceso de calcinación. Por último, en el caso de utilizar compuestos orgánicos directores de estructura durante la síntesis del material mesoporoso tipo MCM-48, la eliminación de las especies orgánicas que se encuentran en el interior de los poros del material mesoporoso tipo MCM-48 puede llevarse a cabo mediante calcinación del catalizador o mediante extracción química de los mismos.The hydrophilicity-hydrophobicity properties of the catalyst can be modified by anchoring organosilicon compounds on the surface of the mesoporous solid type MCM-48 and adapting these to the specific characteristics of the reagents. The incorporation of Titanium in the MCM-48 type mesoporous catalyst can be carried out by direct synthesis, in which a titanium precursor is added to the synthesis gel, or by anchoring titanium compounds on a silica surface that give rise to species of Ti isolated after a calcination process. Finally, in the case of using organic structure-directing compounds during the synthesis of the MCM-48 type mesoporous material, the removal of the organic species found inside the pores of the MCM-48 type mesoporous material can be carried out. by calcination of the catalyst or by chemical extraction thereof.
De esta forma se han obtenido catalizadores altamente activos y selectivos en procesos de oxidación selectiva de definas. En la presente invención se describe un procedimiento mediante el cual se obtienen productos de oxidación de olefinas, fundamentalmente epóxidos, aldehidos o cetonas, con elevadas conversiones y selectividades. Este método se fundamenta en el empleo de catalizadores sólidos mesoporosos tipo MCM-48 basados en sílice que contienen titanio en su composición.In this way, highly active and selective catalysts have been obtained in processes of selective oxidation of definas. In the present invention a process is described by which oxidation products of olefins, mainly epoxides, aldehydes or ketones, with high conversions and selectivities are obtained. This method is based on the use of silica-based mesoporous solid catalysts type MCM-48 containing titanium in its composition.
El catalizador antes de eliminar el orgánico ocluido en sus poros tiene la siguiente composición molar:The catalyst before removing the occluded organic in its pores has the following molar composition:
SiO2: x TiO2 : n S donde x puede variar entre 0.0001 y 0.5 , S puede ser compuesto orgánico, como por ejemplo un surfactante catiónico, aniónico o neutro. Los surfactantes catiónicos responden a la formula R1R2R3R Q+ donde Q es nitrógeno o fósforo y donde al menos uno de los sustituyentes Ri, R2, R3 o R» es un grupo arilo o alquilo conteniendo más de 6 átomos de carbono y menos de 36, y cada uno de los restantes grupos R1, R2, R3 o t es un hidrógeno o un grupo alquilo o arilo con menos de cinco carbonos. También se incluyen dentro de los surfactantes catiónicos que pueden incorporarse a la composición del gel los llamados surfactantes gemínales,
Figure imgf000005_0001
o RιR2R3Q(R4R5QR6QR4R5)Qn ιR2R3 donde Q es un nitrógeno o fósforo y al menos uno de los sustituyentes R Rδ es un grupo alquilo o arilo con más de seis átomos de carbono y menos de 36, y cada uno de los restantes grupos Ri-Re son hidrógenos o grupos alquilo o arilo con memos de cinco átomos de carbono o mezclas de ellos. En estos casos dos de los grupos R_, R2, R3 o Rt pueden estar interconectados dando lugar a compuestos ciclados. Los surfactantes catiónicos se introducen en la composición del gel de síntesis en forma de hidróxido, haluro, nitrato, sulfato, carbonato o silicato o mezclas de ellos. Ejemplos no limitantes de ellos son cetiltrimetilamonio, dodeciltrimetilamonio, cetilpiridinio, cetiltrimetilfosfonio, etc. S podrá referirse también a un surfactante neutro, en cuyo caso responden a la fórmula R1R2R3Q donde Q es nitrógeno o fósforo y donde al menos uno de los sustituyentes Ri, R2, o R3 es un grupo arilo o alquilo conteniendo más de 6 átomos de carbono y menos de 36, y cada uno de los restantes grupos Ri, R2 o R3 es un hidrógeno o un grupo alquilo o arilo con menos de cinco carbonos, siendo ejemplos no limitantes dodecilamina, cetilamina y cetilpiridina. También podrán actuar como surfactantes neutros compuestos que responden a la fórmula nR-EO que consisten en un óxidos de alquilpolietileno, óxidos de alquil-aril- polietileno y copolímeros de alquilpolipropileno y alquiletileno, siendo ejemplos no limitantes los surfactantes comerciales denominados Tergitol 15-S-9, Tritón X-114, Igepal RC-760, Pluronic 64 L, Tetronic y Sorbitan. También podrán ser incluidos en la formulación esteres derivados de ácidos grasos obtenido por reacción con alcoholes de cadena corta, azucares, aminoácidos, aminas y polímeros o copolímeros derivados del polipropileno, polietileno, poliacrilamida o polivinilalcohol, siendo ejemplos no limitantes lisolecitina, lecitina, dodecil éter de pentaoxietileno, fosfatildilaurildietanolamina, diglicerido de digalactosa y diglicerido de monogalactosa. El surfactante también puede ser un surfactante aniónico que responde a la fórmula RQ" donde R es un grupo arilo o alquilo conteniendo más de 6 átomos de carbono y menos de 36, y Q es un grupo carboxílico, fosfato o sulfato, siendo ejemplos no limitantes el dodecilsulfato, ácido esteárico, Aerosol OT y fosfolípidos tales como fosfatil-colina y fosfatilo de dietanolamina. y n puede variar entre 0 y 0.5.
SiO 2 : x TiO 2 : n S where x can vary between 0.0001 and 0.5, S can be an organic compound, such as a cationic, anionic or neutral surfactant. Cationic surfactants respond to the formula R 1 R 2 R 3 RQ + where Q is nitrogen or phosphorus and where at least one of the substituents Ri, R 2 , R 3 or R 'is an aryl or alkyl group containing more than 6 atoms carbon and less than 36, and each of the remaining groups R1, R 2, R 3 ot is a hydrogen or an alkyl or aryl group with less than five carbons. Also included within the cationic surfactants that can be incorporated into the gel composition are called gemstone surfactants,
Figure imgf000005_0001
or RιR 2 R 3 Q (R 4 R 5 QR6QR4R 5 ) Qn ιR2R3 where Q is a nitrogen or phosphorus and at least one of the R Rδ substituents is an alkyl or aryl group with more than six carbon atoms and less than 36, and each of the remaining Ri-Re groups are hydrogens or alkyl or aryl groups with memos of five carbon atoms or mixtures thereof. In these cases two of the groups R_, R 2 , R 3 or Rt can be interconnected giving rise to cyclized compounds. Cationic surfactants are introduced into the synthesis gel composition in the form of hydroxide, halide, nitrate, sulfate, carbonate or silicate or mixtures thereof. Non-limiting examples of them are cetyltrimethylammonium, dodecyltrimethylammonium, cetylpyridinium, cetyltrimethylphosphonium, etc. S may also refer to a neutral surfactant, in which case they respond to the formula R1R2R3Q where Q is nitrogen or phosphorus and where at least one of the substituents Ri, R 2 , or R 3 is an aryl or alkyl group containing more than 6 atoms carbon and less than 36, and each of the remaining Ri, R2 or R 3 groups is a hydrogen or an alkyl or aryl group with less than five carbons, non-limiting examples being dodecylamine, cetylamine and cetylpyridine. Compounds that respond to the nR-EO formula consisting of an alkyl polyethylene oxides, alkyl aryl polyethylene oxides and alkyl polypropylene and alkylene copolymers may also act as neutral surfactants, examples not being limiting commercial surfactants called Tergitol 15-S-9, Triton X-114, Igepal RC-760, Pluronic 64 L, Tetronic and Sorbitan. Esters derived from fatty acids obtained by reaction with short chain alcohols, sugars, amino acids, amines and polymers or copolymers derived from polypropylene, polyethylene, polyacrylamide or polyvinyl alcohol may also be included in the formulation, non-limiting examples are lisolecithin, lecithin, dodecyl ether of pentaoxyethylene, phosphatyldilauryldiethanolamine, digalactose diglyceride and monogalactose diglyceride. The surfactant can also be an anionic surfactant that responds to the formula RQ " where R is an aryl or alkyl group containing more than 6 carbon atoms and less than 36, and Q is a carboxylic, phosphate or sulfate group, non-limiting examples being Dodecyl sulfate, stearic acid, Aerosol OT and phospholipids such as phosphatyl choline and diethanolamine phosphatyl, and n can vary between 0 and 0.5.
La síntesis de estos catalizadores mesoporosos tipo MCM-48 se lleva cabo preparando un gel de composición molar: SiO2 : x TiO2 : n S : m TAAOH : x H2O donde x puede tomar valores entre 0.0001 y 0.5, S puede ser un surfactante catiónico, aniónico o neutro. Los surfactantes catiónicos responden a la formula R1R2R3R Q donde Q es nitrógeno o fósforo y donde al menos uno de los sustituyentes Ri, R2, R3 o Rt es un grupo arilo o alquilo conteniendo más de 6 átomos de carbono y menos de 36, y cada uno de los restantes grupos Ri, R2, R? o Rt es un hidrógeno o un grupo alquilo o arilo con menos de cinco carbonos. También se incluyen dentro de los surfactantes catiónicos que pueden incorporarse a la composición del gel los llamados surfactantes gemínales, R1R2R3QR QRιR2R3 o R1R2R3Q(Tt4R5QR5QR4R5)nQRιR2R3 donde Q es un nitrógeno o fósforo y al menos uno de los sustituyentes R1-R5 es una grupo alquilo o arilo con más de seis átomos de carbono y menos de 36, y cada uno de los restantes grupos RΪ-R, son hidrógenos o grupos alquilo o arilo con memos de cinco átomos de carbono o mezclas de ellos. En estos casos dos de los grupos Ri, R_, R3 o R pueden estar interconectados dando lugar a compuestos ciclados. Los surfactantes catiónicos se introducen en la composición del gel de síntesis en forma de hidróxido, haluro, nitrato, sulfato, carbonato o silicato o mezclas de ellos. Ejemplos no limitantes de ellos son el cetiltrimetilamonio, el dodeciltrimetilamonio, cetilpiridinio, cetiltrimetilfosfonio, etc. S podrá referirse también a un surfactante neutro, en cuyo caso responden a la fórmula R1R2R3Q donde Q es nitrógeno o fósforo y donde al menos uno de los sustituyentes Ri, R2, o R3 es un grupo arilo o alquilo conteniendo más de 6 átomos de carbono y menos de 36, y cada uno de los restantes grupos Ri, R_ o R3 es un hidrógeno o un grupo alquilo o arilo con menos de cinco carbonos, siendo ejemplos no limitantes dodecilamina, cetilamina y cetilpiridina. También podrán actuar como surfactantes neutros compuestos que responden a la fórmula nR-EO que consiste en un óxidos de alquilpolietieno, óxidos de alquil-aril- polietileno y copolímeros de alquilpolipropileno y alquiletileno, siendo ejemplos no limitantes los surfactantes comerciales denominados Tergitol 15 S 9, Tritón X-114, Igepal RC-760, Pluronic 64 L, Tetronic y Sorbitan. También podrán ser incluidos en la formulación esteres derivados de ácidos grasos obtenido por reacción con alcoholes de cadena corta, azucares, aminoácidos, aminas y polímeros o copolímeros derivados del polipropileno, polietileno, poliacrilamida o polivinilalcohol, siendo ejemplos no limitantes lisolecitina, lecitina, dodecil éter de pentaoxietileno, fosfatilo de dilaurildietanolamina, diglicerido de digalactosa y diglicerido de monogalactosa. El surfactante también puede ser un surfactante aniónico que responden a la fórmula RQ" donde R es un grupo arilo o alquilo conteniendo más de 6 átomos de carbono y menos de 36, y Q es un grupo sulfato, carboxílico, fosfato o sulfato, siendo ejemplos no limitantes el dodecilsulfato, ácido esteárico, Aerosol OT y fosfolípidos tales como fosfatil-colina y fosfatilo de dietanolamina. n puede variarse entre 0 y 5. TAAOH se refiere a un hidróxido de tetraalquilamonio, tetraarilamonio o arilaquilamonio, amonio, metal alcalino, alcalinoterreos o mezclas de ellos, m puede variarse entre 0 y 10.The synthesis of these MCM-48 type mesoporous catalysts is carried out by preparing a gel of molar composition: SiO 2 : x TiO 2 : n S: m TAAOH: x H 2 O where x can take values between 0.0001 and 0.5, S can be a cationic, anionic or neutral surfactant. Cationic surfactants respond to the formula R 1 R2R3R Q where Q is nitrogen or phosphorus and where at least one of the substituents Ri, R2, R 3 or Rt is an aryl or alkyl group containing more than 6 carbon atoms and less than 36 , and each of the remaining groups Ri, R2, R? or R t is a hydrogen or an alkyl or aryl group with less than five carbons. Also included within the cationic surfactants that can be incorporated into the gel composition are called gemstone surfactants, R 1 R 2 R 3 QR QRιR2R3 or R 1 R 2 R 3 Q (Tt 4 R5QR5QR4R5) nQRιR2R3 where Q is a nitrogen or phosphorus and at least one of the substituents R1-R5 is an alkyl or aryl group with more than six carbon atoms and less than 36, and each of the remaining RΪ- R groups are hydrogens or alkyl or aryl groups with memes of five carbon atoms or mixtures of them. In these cases two of the Ri, R_, R 3 or R groups can be interconnected giving rise to cyclized compounds. Cationic surfactants are introduced into the synthesis gel composition in the form of hydroxide, halide, nitrate, sulfate, carbonate or silicate or mixtures thereof. Non-limiting examples of them are cetyltrimethylammonium, dodecyltrimethylammonium, cetylpyridinium, cetyltrimethylphosphonium, etc. S may also refer to a neutral surfactant, in which case they respond to the formula R 1 R2R3Q where Q is nitrogen or phosphorus and where at least one of the substituents Ri, R 2 , or R3 is an aryl or alkyl group containing more than 6 carbon atoms and less than 36, and each of the remaining Ri, R_ or R 3 groups is a hydrogen or an alkyl or aryl group with less than five carbons, non-limiting examples being dodecylamine, cetylamine and cetylpyridine. Compound neutral surfactants that respond to the nR-EO formula consisting of an alkyl polyethylene oxides, alkyl aryl polyethylene oxides and alkyl polypropylene and alkylene ethylene copolymers may also act as non-limiting examples, commercial surfactants termed Tergitol 15 S 9, Triton X-114, Igepal RC-760, Pluronic 64 L, Tetronic and Sorbitan. Esters derived from fatty acids obtained by reaction with short chain alcohols, sugars, amino acids, amines and polymers or copolymers derived from polypropylene, polyethylene, polyacrylamide or polyvinyl alcohol may also be included in the formulation, non-limiting examples being lisolecithin, lecithin, dodecyl ether of pentaoxyethylene, dilauryldiethanolamine phosphatyl, digalactose diglyceride and monogalactose diglyceride. The surfactant can also be an anionic surfactant that respond to the formula RQ " where R is an aryl or alkyl group containing more than 6 carbon atoms and less than 36, and Q is a sulfate, carboxylic, phosphate or sulfate group, examples being Non-limiting dodecylsulfate, stearic acid, Aerosol OT and phospholipids such as phosphatylcholine and dietarylamine phosphatyl.n may be varied between 0 and 5. TAAOH refers to a tetraalkylammonium, tetraarylammonium or arylakylammonium hydroxide, ammonium, alkali metal, alkaline earth metals or mixtures of them, m can be varied between 0 and 10.
La síntesis de estos materiales se lleva a cabo preparando un disolución acuosa, alcohólica o mezcla agua/alcohol conteniendo el TAAOH y el surfactante. En algunos casos, cuando el surfactante se adiciona en forma de hidróxido puede no ser necesaria la adición de TAAOH. Sobre la disolución resultante se adiciona con agitación constante y a temperaturas comprendidas entre 0 y 90°C una fuente de silicio pura o en disolución. Finalmente, se añade a la mezcla reactiva una fuente de titanio pura o en disolución. Como fuentes de Ti y/o Si se pueden emplear óxidos, oxihidróxidos, alcóxidos, haluros o cualquiera de sus sales, y en general cualquier compuesto de Ti y/o Si susceptible de ser hidrolizado en las condiciones de reacción. La mezcla resultante se agita hasta completa homogeneidad durante tiempos comprendidos entre 0.1 minutos y 60 horas con el fin de eliminar parte o la totalidad de los alcoholes que se pudieran haber introducido en el gel de síntesis.The synthesis of these materials is carried out by preparing an aqueous, alcoholic solution or water / alcohol mixture containing TAAOH and the surfactant. In some cases, when the surfactant is added in the form of hydroxide, the addition of TAAOH may not be necessary. A source of pure or dissolved silicon is added to the resulting solution with constant stirring and at temperatures between 0 and 90 ° C. Finally, a source of pure titanium or in solution is added to the reaction mixture. As sources of Ti and / or Si oxides, oxyhydroxides, alkoxides, halides or any of its salts, and in general any Ti and / or Si compound capable of being hydrolyzed under the reaction conditions can be used. The resulting mixture is stirred until completely homogeneous for times between 0.1 minutes and 60 hours in order to eliminate part or all of the alcohols that could have been introduced into the synthesis gel.
La mezcla resultante se calienta entre 20 y 200°C durante un tiempo comprendido entre 10 minutos y 60 horas. Los sólidos finales se separan de las aguas madres, se lavan con agua, alcohol o mezclas agua-alcohol y se secan.The resulting mixture is heated between 20 and 200 ° C for a time between 10 minutes and 60 hours. The final solids are separated from the mother liquors, washed with water, alcohol or water-alcohol mixtures and dried.
El orgánico ocluido en los poros de los materiales puede ser eliminado mediante calcinación a temperaturas comprendidas entre 300 y 1100°C, o bien se extrae por en condiciones supercríticas utilizando mezclas de alcohol-agua, o cualquier otra mezcla acuosa susceptible de presentar un cierto carácter ácido débil en condiciones supercríticas. El orgánico ocluido se puede extraer también mediante tratamiento con una mezcla de uno o varios ácidos minerales u orgánicos en un disolvente que puede ser agua, alcohol, hidrocarburos o mezclas de ellos. Como ácidos se prefieren ácido sulfúrico, ácido nítrico, ácido clorhídrico, ácido perclórico, ácido acético, ácido mono, di o tricloroacético, ácido mono, di o trifluoroácetico, siendo estos ejemplos no limitantes. Este tratamiento tiene por objeto extraer el surfactante u otro residuo orgánico que pueda quedar ocluido dentro de los poros del catalizador. Este tratamiento se lleva cabo a temperaturas comprendidas entre 0 y 250°C en una o más etapas sucesivas de extracción, aunque generalmente dos o tres etapas suelen ser suficientes para extraer la totalidad del orgánico del interior de los poros. La duración de este tratamiento esta comprendida entre 10 minutos y 40 horas dependiendo del ácido o mezcla de ácidos empleado, la temperatura de extracción, el disolvente y la relación líquido/sólido, siendo el rango preferido para esta última entre 5 y 100 g.g"1.The organic occluded in the pores of the materials can be removed by calcination at temperatures between 300 and 1100 ° C, or it is extracted by supercritical conditions using alcohol-water mixtures, or any other aqueous mixture capable of presenting a certain character weak acid in supercritical conditions. The occluded organic can also be extracted by treatment with a mixture of one or more mineral or organic acids in a solvent that can be water, alcohol, hydrocarbons or mixtures thereof. As acids, sulfuric acid, nitric acid, hydrochloric acid, perchloric acid, acetic acid, mono, di or trichloroacetic acid, mono, di or trifluoroacetic acid are preferred, these examples being not limiting. This treatment is intended to extract the surfactant or other organic residue that may be occluded within the pores of the catalyst. This treatment is carried out at temperatures between 0 and 250 ° C in one or more successive stages of extraction, although generally two or three stages are usually sufficient to extract all of the organic from the inside of the pores. The duration of this treatment is between 10 minutes and 40 hours depending on the acid or mixture of acids used, the extraction temperature, the solvent and the liquid / solid ratio, the preferred range for the latter being between 5 and 100 gg "1 .
Estos catalizadores responden a la formula química: SiO2: x TiO2: a H2O donde x puede variar entre 0.00001 y 0.25, preferentemente entre 0.0001 y 0.1 y a depende del grado de hidratación del material pudiendo variar entre 0 y 2. Estos catalizadores poseen una elevada superficie específica comprendida entre 200 y 1500 rn^g"1 y presentan una banda intensa en el espectro UN-vis centrada alrededor de 220 nm, lo que indica la presencia de Ti en entornos tetraédricos. Estos catalizadores son activos y selectivos en reacciones de epoxidación de olefinas. Estos materiales también se pueden preparar mediante anclaje de especies de Ti sobre la superficie hidroxilada de un material mesoporoso tipo MCM-48 puramente silíceo. En este caso se prepara el precursor silícico de forma análoga al anteriormente expuesto, pero no se incluye ningún reactivo que contenga titanio en su preparación. El sólido mesoporoso tipo MCM-48 puramente silícico se deshidrata y se pone en contacto con un compuesto de titanio en fase gas o en disolución orgánica estando presente eventualmente un catalizador que favorezca la reacción entre los grupos Si-OH del material mesoporoso tipo MCM-48 y el compuesto de titanio, siendo el catalizador una amina, amoniaco o un hidróxido orgánico o inorgánico. Como compuestos de titanio se prefieren: haluros de titanio, alcóxidos de titanio, diclorotitanoceno o complejos de titanio en los que el átomo de titanio está coordinado por un grupo dionato como acetilacetonato, hexafluorotitanato amónico o sódico y cualquier complejo o sal iónica que contenga titanio en su composición y pueda ser susceptible de reaccionar con un grupo Si-OH en las condiciones de preparación del material reivindicado. El exceso de reactivos se elimina por lavado y/o tratamiento térmico en atmósfera inerte, seguido por calcinación en aire en condiciones tales en las que se elimina la materia orgánica o halógenos que pudieran estar presentes en el material.These catalysts respond to the chemical formula: SiO 2 : x TiO 2 : a H 2 O where x can vary between 0.00001 and 0.25, preferably between 0.0001 and 0.1 and depends on the degree of hydration of the material and can vary between 0 and 2. These catalysts they have a high specific surface area between 200 and 1500 rn ^ g "1 and have an intense band in the UN-vis spectrum centered around 220 nm, indicating the presence of Ti in tetrahedral environments. These catalysts are active and selective in epoxidation reactions of olefins. These materials can also be prepared by anchoring Ti species on the hydroxylated surface of a purely siliceous MCM-48 mesoporous material. In this case, the silicic precursor is prepared analogously to the above, but no reagent containing titanium is included in its preparation. The purely silicic type MCM-48 mesoporous solid is dehydrated and contacted with a titanium compound in gas phase or in organic solution where a catalyst is present, which favors the reaction between the Si-OH groups of the MCM-48 type mesoporous material and the titanium compound, the catalyst being an amine, ammonia or an organic or inorganic hydroxide. Preferred as titanium compounds are: titanium halides, titanium alkoxides, dichlorotitanocene or titanium complexes in which the titanium atom is coordinated by a dionate group such as acetylacetonate, ammonium or sodium hexafluorotitanate and any ionic salt or complex containing titanium in its composition and may be capable of reacting with a Si-OH group under the conditions of preparation of the claimed material. Excess reagents are removed by washing and / or heat treatment in an inert atmosphere, followed by calcination in air under conditions in which organic matter or halogens that may be present in the material are removed.
Estos materiales poseen una elevada superficie específica comprendida entre 200 y 1500 m2-g"! y presentan una banda intensa en el espectro UN-vis centrada alrededor de 220 nm, lo que indica la presencia de Ti en entornos tetraédricos. Estos catalizadores son activos y selectivos en reacciones de epoxidación de olefinas.These materials have a high specific surface area between 200 and 1500 m 2 -g "! And have an intense band in the UN-vis spectrum centered around 220 nm, indicating the presence of Ti in tetrahedral environments. These catalysts are active and selective in olefin epoxidation reactions.
En una etapa adicional el material puede ser tratado con un agente metilante. Esta metilación se lleva a cabo utilizando R1R2R3(R')γ, Rι -(R')2Y, Rι(R')3N o R1R-R3Y-ΝH- Y R1R2R3 en donde Ri, R2 y R3 son grupos orgánicos iguales o distintos entre sí y pueden ser H o grupos alquilo o arilo que pueden estar o no funcionalizados con aminas, tioles, grupos sulfónicos, tetraalquilamonios o ácidos. R' es un grupo hidrolizable en las condiciones de preparación como por ejemplo grupos alcóxido o haluro. Y es un metal entre los que se prefiere Si, Ge, Sn o Ti. Siendo los procedimientos de metilación bien conocidos en el arte. De esta manera se funcionalizan la mayor parte del los grupos Si-OH y Ti-OH presentes en el material original. La composición química del material resultante metilado viene definida como: SiO2 : y YRpO2-p/2 : x TiO2 : a H2O donde R es hidrógeno o un grupo alquilo, arilo o poliaromático, iguales o distintos entre si, que puede o no estar funcionalizado con grupos ácido, amino, tiol, etc. y se encuentra unido directamente a los átomos que componen la estructura por medio de enlaces C-Y, Y puede ser Si, Ge, Sn o Ti, p puede variarse entre 1 y 3, y puede tomar valores comprendidos entre 0.0001 y 1, x puede variar entre 0.00001 y 0.25, preferentemente entre 0.0001 y 0.1 y a depende del grado de hidratación del material pudiendo variar entre 0 y 2. Los materiales metilados poseen una elevada superficie específica comprendida entreIn a further step the material can be treated with a methylating agent. This methylation is carried out using R 1 R 2 R 3 (R ') γ , Rι - (R') 2Y, Rι (R ') 3N or R1R-R3Y-ΝH- Y R1R2R3 where Ri, R 2 and R 3 are organic groups the same or different from each other and may be H or alkyl or aryl groups that may or may not be functionalized with amines, thiols, sulfonic groups, tetraalkylammoniums or acids. R 'is a hydrolysable group under the conditions of preparation such as alkoxide or halide groups. And it is a metal among which Si, Ge, Sn or Ti is preferred. Being the methylation procedures well known in the art. In this way, most of the Si-OH and Ti-OH groups present in the original material are functionalized. The chemical composition of the resulting methylated material is defined as: SiO 2 : and YR p O 2- p / 2: x TiO 2 : a H 2 O where R is hydrogen or an alkyl, aryl or polyaromatic group, the same or different from each other , which may or may not be functionalized with acid, amino, thiol, etc. groups. and it is directly linked to the atoms that make up the structure by means of CY, Y bonds can be Si, Ge, Sn or Ti, p can be varied between 1 and 3, and can take values between 0.0001 and 1, x can vary between 0.00001 and 0.25, preferably between 0.0001 and 0.1 already depends on the degree of hydration of the material and can vary between 0 and 2. Methylated materials have a high specific surface area between
100 y 1500 m2-g"! y presentan una banda intensa en el espectro UN-vis centrada alrededor de 220 nrn, lo que indica la presencia de Ti en entornos tetraédricos. Estos catalizadores son activos y selectivos en reacciones de epoxidación de olefinas.100 and 1500 m 2 -g "! And have an intense band in the UN-vis spectrum centered around 220 nrn, indicating the presence of Ti in tetrahedral environments. These catalysts are active and selective in olefin epoxidation reactions.
Los siguientes ejemplos ilustran la preparación de estos materiales y la aplicación de los mismos a la reacción de oxidación selectiva de olefinas.The following examples illustrate the preparation of these materials and their application to the selective oxidation reaction of olefins.
Ejemplo 1: Preparación de un catalizador mesoporoso con estructura MCM-48 conteniendo Ti en su composición.Example 1: Preparation of a mesoporous catalyst with MCM-48 structure containing Ti in its composition.
200 g de Bromuro de cetiltrimetilamonio (CTAB) se disuelven en 600 g de agua destilada. Para llevar a cabo el intercambio aniónico de OH" por Br', se ponen en contacto esta disolución con 500 g de resina Dowex SBR a temperatura ambiente durante 12 horas. La disolución resultante se filtra y se repite el proceso de intercambio. La concentración final de OH se determina por valoración con HC1 (0.1M) con fenolftaleina siendo de 5.87- 10"4 moles-gdis, mientras que la concentración de iones bromuro en disolución está por debajo del límite de detección de un electrodo selectivo de bromuros, por lo que se considera que la concentración de iones CTA+ es igual a la de OH" y el grado de intercambio aniónico del 100%.200 g of Cetyltrimethylammonium bromide (CTAB) are dissolved in 600 g of distilled water. To carry out the anion exchange of OH " for Br ' , this solution is contacted with 500 g of Dowex SBR resin at room temperature for 12 hours. The resulting solution is filtered and the exchange process is repeated. The final concentration of OH is determined by titration with HC1 (0.1M) with phenolphthalein being 5.87-10 "4 moles-gdis, while the concentration of bromide ions in solution is below the detection limit of a bromide selective electrode, so that the concentration of CTA + ions is considered to be equal to that of OH " and the degree of anion exchange of 100%.
92.18 g de disolución de CTAOH se diluyen con 280.60 g de agua. A esta disolución se le añaden 3.427 g de tetraetóxido de titanio (TEOT) manteniéndose con agitación constante a temperatura ambiente durante 2 horas hasta completa disolución del92.18 g of CTAOH solution are diluted with 280.60 g of water. To this solution is added 3,427 g of titanium tetraethoxide (TEOT) being kept under constant stirring at room temperature for 2 hours until complete dissolution of the
TEOT, adicionándose 60.00 g de sílice. La mezcla resultante se agita hasta homogeneidad completa durante 1 hora a temperatura ambiente y se introduce en un autoclave a 150°C durante 6 horas. El gel resultante se filtra, se lava exhaustivamente y se seca a 60°C durante 12 horas. Este material presenta un diagrama de difracción de rayos X como el mostrado en la figura 1, característico de la estructura MCM-48. Además, este sólido presenta una banda a 210 nm en el espectro UN- vis asignada a la presencia de especies de Ti aisladas en entornos tetraédricos.TEOT, adding 60.00 g of silica. The resulting mixture is stirred until complete homogeneity for 1 hour at room temperature and placed in an autoclave at 150 ° C for 6 hours The resulting gel is filtered, washed thoroughly and dried at 60 ° C for 12 hours. This material presents an X-ray diffraction diagram as shown in Figure 1, characteristic of the MCM-48 structure. In addition, this solid has a band at 210 nm in the UN-vis spectrum assigned to the presence of isolated Ti species in tetrahedral environments.
Ejemplo 2: Activación de un catalizador como el descrito en el ejemplo 1 por calcinación.Example 2: Activation of a catalyst as described in example 1 by calcination.
3.00 g de material descrito en el ejemplo 1 se disponen en un reactor tubular de cuarzo y se hace pasar una corriente de nitrógeno seco de 150 ml-min"1 mientras se eleva la temperatura hasta 540°C a 3°C-min"1. Una vez alcanzada la temperatura se mantiene el paso de nitrógeno durante 60 minutos, transcurridos los cuales, el flujo de nitrógeno se cambia por un flujo de aire seco de 150 ml-min"1. La calcinación se prolonga durante 360 minutos más y el sólido se enfría a temperatura ambiente. Este tratamiento térmico permite eliminar completamente todo el orgánico ocluido en los poros del material.3.00 g of material described in Example 1 are placed in a tubular quartz reactor and a dry nitrogen stream of 150 ml-min "1 is passed while the temperature is raised to 540 ° C to 3 ° C-min " 1 . Once the temperature has been reached, the nitrogen flow is maintained for 60 minutes, after which the nitrogen flow is changed to a dry air flow of 150 ml-min "1. The calcination is prolonged for an additional 360 minutes and the solid it cools to room temperature.This heat treatment allows to completely remove all the organic occluded in the pores of the material.
Este sólido presenta un diagrama de difracción de rayos X característico de la estructura MCM-48, una superficie específica de 1230 m^g"1, así como una banda en el espectro UN- vis centrada a 210 nm.This solid has a characteristic X-ray diffraction diagram of the MCM-48 structure, a specific surface area of 1230 m ^ g "1 , as well as a band in the UN-vis spectrum centered at 210 nm.
Ejemplo 3: Empleo de un material como el descrito en el ejemplo 2 como catalizador selectivo en la reacción de oxidación de ciclohexeno.Example 3: Use of a material as described in example 2 as a selective catalyst in the cyclohexene oxidation reaction.
300 mg del material descrito en el ejemplo 2, se introducen en un reactor de vidrio a 60°C, que contiene 4500 mg de ciclohexeno y 1538 mg de tertbutilhidroperóxido. La mezcla de reacción se agita, y se toma una muestra de reacción a 0.5h. La conversión de ciclohexeno con respecto al máximo posible, es del 34 % con una selectividad al epóxido del 100 %. Ejemplo 4: Empleo de un material como el descrito en el ejemplo 2 como catalizador selectivo en la reacción de oxidación de α-pineno.300 mg of the material described in Example 2, are introduced into a 60 ° C glass reactor, which contains 4500 mg of cyclohexene and 1538 mg of tertbutylhydroperoxide. The reaction mixture is stirred, and a reaction sample is taken at 0.5h. The conversion of cyclohexene with respect to the maximum possible is 34% with an epoxy selectivity of 100%. Example 4: Use of a material such as that described in example 2 as a selective catalyst in the oxidation reaction of α-pinene.
150 mg del material descrito en el ejemplo 2 se introducen en un reactor de vidrio a 70°C que contiene 1140 mg de α-pineno y 1890 de hidroperóxido de eumeno. La mezcla de reacción se agita y se toma muestra a las 0.5 horas de reacción. La conversión de α-pineno es del 15 % y los rendimientos al epóxido y al aldehido camfolénico son del150 mg of the material described in example 2 are introduced into a 70 ° C glass reactor containing 1140 mg of α-pinene and 1890 of ethene hydroperoxide. The reaction mixture is stirred and a sample is taken at 0.5 hour reaction. The conversion of α-pinene is 15% and the yields to epoxide and caffeine aldehyde are
6 % y del 7 %, respectivamente. La eficiencia de oxidante es del 47 %.6% and 7%, respectively. The oxidant efficiency is 47%.
Ejemplo 5: Empleo de un material como el descrito en el ejemplo 2 como catalizador selectivo en la reacción de oxidación de terpinoleno.Example 5: Use of a material as described in example 2 as a selective catalyst in the terpinolene oxidation reaction.
150 mg del material descrito en el ejemplo 2 se introducen en un reactor de vidrio a 70°C, que contiene 1135 mg de terpinoleno y 1380 mg de tertbutilhidroperóxido. La mezcla de reacción se agita, y se toma una muestra de reacción a 0.5 horas. La conversión de terpinoleno con respecto al máximo posible, es del 30 % con una selectividad a los distintos epóxido del 62 %.150 mg of the material described in Example 2 is introduced into a 70 ° C glass reactor, which contains 1135 mg of terpinolene and 1380 mg of tertbutylhydroperoxide. The reaction mixture is stirred, and a reaction sample is taken at 0.5 hours. The conversion of terpinolene with respect to the maximum possible is 30% with a selectivity to the different epoxy of 62%.
Ejemplo 6: Metilación de un material como el descrito en el ejemplo 2.Example 6: Methylation of a material as described in example 2.
2.0 g de la muestra obtendrá en el ejemplo 2 se deshidratan a 100°C y 10'3 Tor durante 2 horas. La muestra se enfría, y a temperatura ambiente se adiciona una disolución de 1.88g de hexametildisilazano (CH3)3Si-NH-Si(CH3)3) en 30g de tolueno. La mezcla resultante se refluye a 120°C durante 90 minutos y se lava con tolueno. El producto final se seca a 60°C.2.0 g of the sample obtained in example 2 are dehydrated at 100 ° C and 10 -3 Tor for 2 hours. The sample is cooled, and at room temperature a solution of 1.88g of hexamethyldisilazane (CH 3 ) 3 Si-NH-Si (CH 3 ) 3 ) in 30g of toluene is added. The resulting mixture is refluxed at 120 ° C for 90 minutes and washed with toluene. The final product is dried at 60 ° C.
Este sólido presenta un diagrama de difracción de Rayos X caracterísitico de la estructura MCM-48, una superficie específica de 1195 m2-g"!, así como una banda en el espectro UN-vis centrada a 210 nm. Además el espectro de 9Si-MAS-RMΝ presenta una banda de resonancia a -10 ppm asignada a la presencia de enlaces Si-C. Ejemplo 7: Empleo de un material como el descrito en el ejemplo 6 como catalizador selectivo en la reacción de oxidación de ciclohexeno.This solid presents a characteristic X-ray diffraction diagram of the MCM-48 structure, a specific surface area of 1195 m 2 -g "! , As well as a band in the UN-vis spectrum centered at 210 nm. In addition the 9 spectrum Si-MAS-RMΝ has a resonance band at -10 ppm assigned to the presence of Si-C bonds. Example 7: Use of a material as described in example 6 as a selective catalyst in the cyclohexene oxidation reaction.
300 mg del material descrito en el ejemplo 6 se introducen en un reactor de vidrio a 60°C, que contiene 4500 mg de ciclohexeno y 1538 mg de tertbutilhidroperóxido. La mezcla de reacción se agita, y se toma una muestra de reacción a 0.5 h. La conversión de ciclohexeno con respecto al máximo posible, es del 55 % con una selectividad al epóxido del 100 %.300 mg of the material described in example 6 are introduced into a glass reactor at 60 ° C, containing 4500 mg of cyclohexene and 1538 mg of tertbutylhydroperoxide. The reaction mixture is stirred, and a reaction sample is taken at 0.5 h. The conversion of cyclohexene with respect to the maximum possible is 55% with an epoxide selectivity of 100%.
Ejemplo 8: Empleo de un material como el descrito en el ejemplo 6 como catalizador selectivo en la reacción de oxidación de α-pineno.Example 8: Use of a material such as that described in example 6 as a selective catalyst in the oxidation reaction of α-pinene.
150 mg del material descrito en el ejemplo 6 se introducen en un reactor de vidrio a 70°C que contiene 1140 mg de α-pineno y 1890 de hidroperóxido de eumeno. La mezcla de reacción se agita y se toma muestra a las 0.5 horas de reacción. La conversión de α-pineno es del 30 % y los rendimientos al epóxido y al aldehido camfolénico son del 23 % y del 3 %, respectivamente. La eficiencia de oxidante es del 92 %.150 mg of the material described in example 6 are introduced into a 70 ° C glass reactor containing 1140 mg of α-pinene and 1890 of ethene hydroperoxide. The reaction mixture is stirred and a sample is taken at 0.5 hour reaction. The conversion of α-pinene is 30% and the yields to epoxide and caffeine aldehyde are 23% and 3%, respectively. The oxidant efficiency is 92%.
Ejemplo 9: Empleo de un material como el descrito en el ejemplo 6 como catalizador selectivo en la reacción de oxidación de terpinoleno.Example 9: Use of a material as described in example 6 as a selective catalyst in the terpinolene oxidation reaction.
150 mg del material descrito en el ejemplo 6 se introducen en un reactor de vidrio a 70°C, que contiene 1135 mg de terpinoleno y 1380 mg de tertbutilhidroperóxido. La mezcla de reacción se agita, y se toma una muestra de reacción a 0.5 horas. La conversión de terpinoleno con respecto al máximo posible, es del 80 % con una selectividad a los distintos epóxido del 70 %150 mg of the material described in Example 6 is introduced into a 70 ° C glass reactor, which contains 1135 mg of terpinolene and 1380 mg of tertbutylhydroperoxide. The reaction mixture is stirred, and a reaction sample is taken at 0.5 hours. The conversion of terpinolene with respect to the maximum possible, is 80% with a selectivity to the different epoxide of 70%
Ejemplo 10: Activación de un material como el descrito en el ejemplo 1 por extracción química.Example 10: Activation of a material as described in example 1 by chemical extraction.
5.5 g de muestra como la descrita en el ejemplo 1 son tratados con 276.4 g de una disolución de 0.05 M de ácido sulfúrico en etanol. Esta suspensión se agita a reflujo durante una hora. El sólido se recupera por filtración y se lava con etanol hasta pH neutro. El sólido resultante se seca a 100°C durante 30 minutos. Obteniéndose 3.51 g de producto. El sólido resultante se somete a una segunda etapa de extracción en la que 3.5 g de sólido se adicionan a una disolución de ácido clorhídrico 0.15 M en etanol/heptano (48:52), empleándose una relación líquido/sólido de 50. Esta suspensión se refluye con agitación constante durante 24 horas, filtrándose y lavándose con etanol. El sólido resultante se seca a 60°C durante 12 horas.5.5 g of sample as described in example 1 are treated with 276.4 g of a 0.05 M solution of sulfuric acid in ethanol. This suspension is stirred at reflux for one hour. The solid is recovered by filtration and washed with ethanol until neutral pH. The resulting solid is dried at 100 ° C for 30 minutes. Obtaining 3.51 g of product. The resulting solid is subjected to a second extraction stage in which 3.5 g of solid are added to a 0.15 M hydrochloric acid solution in ethanol / heptane (48:52), using a liquid / solid ratio of 50. This suspension is refluxed with constant stirring for 24 hours, filtering and washing with ethanol. The resulting solid is dried at 60 ° C for 12 hours.
Este sólido presenta un Diagrama de difracción de Rayos X caracterísitico de MCM-48 y una superficie específica de 1260m2-g" , así como una banda en el espectro UN-vis centrada a 210 nm.This solid has a characteristic X-ray diffraction diagram of MCM-48 and a specific surface area of 1260m 2 -g " , as well as a band in the UN-vis spectrum centered at 210 nm.
Ejemplo 11: Empleo de un material como el descrito en el ejemplo 10 como catalizador selectivo en la reacción de oxidación de ciclohexeno. 300 mg del material descrito en el ejemplo 10 se introducen en un reactor de vidrio a 60°C, que contiene 4500 mg de ciclohexeno y 1538 mg de tertbutilhidroperóxido. La mezcla de reacción se agita, y se toma una muestra de reacción a 0.5h. La conversión de ciclohexeno con respecto al máximo posible, es del 80% con una selectividad al epóxido del 91%.Example 11: Use of a material as described in example 10 as a selective catalyst in the cyclohexene oxidation reaction. 300 mg of the material described in Example 10 is introduced into a 60 ° C glass reactor, which contains 4500 mg of cyclohexene and 1538 mg of tertbutylhydroperoxide. The reaction mixture is stirred, and a reaction sample is taken at 0.5h. The conversion of cyclohexene with respect to the maximum possible is 80% with an epoxy selectivity of 91%.
Ejemplo 12: Empleo de un material como el descrito en el ejemplo 10 como catalizador selectivo en la reacción de oxidación de α-pineno.Example 12: Use of a material such as that described in example 10 as a selective catalyst in the oxidation reaction of α-pinene.
150 mg del material descrito en el ejemplo 10 se introducen en un reactor de vidrio a 70°C que contiene 1140 mg de α-pineno y 1890 de hidroperóxido de eumeno. La mezcla de reacción se agita y se toma muestra a las 0.5 horas de reacción. La conversión de α-pineno es del 10 % y las selectividades al epóxido y al aldehido camfolénico son del 60 % y del 8 %, respectivamente. La eficiencia de oxidante es del 30 %.150 mg of the material described in example 10 are introduced into a 70 ° C glass reactor containing 1140 mg of α-pinene and 1890 of ethene hydroperoxide. The reaction mixture is stirred and a sample is taken at 0.5 hour reaction. The conversion of α-pinene is 10% and the selectivities to the epoxide and the camouflage aldehyde are 60% and 8%, respectively. The oxidant efficiency is 30%.
Ejemplo 13: Empleo de un material como el descrito en el ejemplo 10 como catalizador selectivo en la reacción de oxidación de terpinoleno.Example 13: Use of a material as described in example 10 as a selective catalyst in the terpinolene oxidation reaction.
150 mg del material descrito en el ejemplo 10 se introducen en un reactor de vidrio a 60°C, que contiene 1135 mg de terpinoleno y 1380 mg de tertbutilhidroperóxido.150 mg of the material described in Example 10 is introduced into a glass reactor at 60 ° C, containing 1135 mg of terpinolene and 1380 mg of tertbutylhydroperoxide.
La mezcla de reacción se agita, y se toma una muestra de reacción a 0.5 horas. La conversión de terpinoleno con respecto al máximo posible, es del 42 % con una selectividad a los distintos epóxido del 60 %. Ejemplo 14: Metilación de un material como el descrito en el ejemplo 10.The reaction mixture is stirred, and a reaction sample is taken at 0.5 hours. The conversion of terpinolene with respect to the maximum possible, is 42% with a selectivity to the different epoxide of 60%. Example 14: Methylation of a material as described in example 10.
2.0 g de la muestra obtendrá en el ejemplo 10 se deshidratan a 100°C y 10'3 Tor durante 2 horas. La muestra se enfría, y a temperatura ambiente se adiciona una disolución de 1.88g de hexametildisilazano (CH3)3Si-NH-Si(CH3)3) en 30g de tolueno. La mezcla resultante se refluye a 120°C durante 90 minutos y se lava con tolueno. El producto final se seca a 60°C.2.0 g of the sample obtained in example 10 was dehydrated at 100 ° C and 10 -3 Tor for 2 hours. The sample is cooled, and at room temperature a solution of 1.88g of hexamethyldisilazane (CH 3 ) 3 Si-NH-Si (CH 3 ) 3 ) in 30g of toluene is added. The resulting mixture is refluxed at 120 ° C for 90 minutes and washed with toluene. The final product is dried at 60 ° C.
Este sólido presenta un diagrama de difracción de Rayos X caracterísitico de la estructura MCM-48, una superficie específica de 1205 m2-g"1, así como una banda en el espectro UN-vis centrada a 210 nm. Además el espectro de 29Si-MAS-RMΝ presenta una banda de resonancia a -10 ppm asignada a la presencia de enlaces Si-C.This solid presents a characteristic X-ray diffraction diagram of the MCM-48 structure, a specific surface area of 1205 m 2 -g "1 , as well as a band in the UN-vis spectrum centered at 210 nm. In addition, the spectrum of 29 Si-MAS-RMΝ has a resonance band at -10 ppm assigned to the presence of Si-C bonds.
Ejemplo 15: Empleo de un material como el descrito en el ejemplo 14 como catalizador selectivo en la reacción de oxidación de ciclohexeno.Example 15: Use of a material as described in example 14 as a selective catalyst in the cyclohexene oxidation reaction.
300 mg del material descrito en el ejemplo 14 se introducen en un reactor de vidrio a 60°C, que contiene 4500 mg de ciclohexeno y 1538 mg de tertbutilhidroperóxido.300 mg of the material described in example 14 are introduced into a 60 ° C glass reactor, which contains 4500 mg of cyclohexene and 1538 mg of tertbutylhydroperoxide.
La mezcla de reacción se agita, y se toma una muestra de reacción a 0.5h. La conversión de ciclohexeno con respecto al máximo posible, es del 95 % con una selectividad al epóxido del 99 %.The reaction mixture is stirred, and a reaction sample is taken at 0.5h. The conversion of cyclohexene with respect to the maximum possible is 95% with an epoxy selectivity of 99%.
Ejemplo 16: Empleo de un material como el descrito en el ejemplo 14 como catalizador selectivo en la reacción de oxidación de α-pineno.Example 16: Use of a material such as that described in example 14 as a selective catalyst in the oxidation reaction of α-pinene.
150 mg del material descrito en el ejemplo 14 se introducen en un reactor de vidrio a 70°C que contiene 1140 mg de α-pineno y 1890 de hidroperóxido de eumeno. La mezcla de reacción se agita y se toma muestra a las 8 horas de reacción. La conversión de α-pineno es del 49 % y las selectiviadades al epóxido y al aldehido camfolénico son del150 mg of the material described in example 14 are introduced into a 70 ° C glass reactor containing 1140 mg of α-pinene and 1890 of ethene hydroperoxide. The reaction mixture is stirred and sample is taken at 8 hours of reaction. The conversion of α-pinene is 49% and the selectivities to epoxide and caffeine aldehyde are of
83 % y del 7 %, respectivamente. La eficiencia de oxidante es del 50 %. Ejemplo 17: Empleo de un material como el descrito en el ejemplo 14 como catalizador selectivo en la reacción de oxidación de terpinoleno.83% and 7%, respectively. The oxidant efficiency is 50%. Example 17: Use of a material as described in example 14 as a selective catalyst in the terpinolene oxidation reaction.
150 mg del material descrito en el ejemplo 14 se introducen en un reactor de vidrio a 60°C, que contiene 1135 mg de terpinoleno y 1380 mg de tertbutilhidroperóxido. La mezcla de reacción se agita, y se toma una muestra de reacción a 0.5 horas. La conversión de terpinoleno con respecto al máximo posible, es del 84 % con una selectividad a los distintos epóxido del 64 %.150 mg of the material described in example 14 are introduced into a glass reactor at 60 ° C, containing 1135 mg of terpinolene and 1380 mg of tertbutylhydroperoxide. The reaction mixture is stirred, and a reaction sample is taken at 0.5 hours. The conversion of terpinolene with respect to the maximum possible, is 84% with a selectivity to the different epoxide of 64%.
Ejemplo 18: Empleo de un material como el descrito en el ejemplo 14 como catalizador selectivo en la reacción de oxidación de limoneno.Example 18: Use of a material such as that described in example 14 as a selective catalyst in the limonene oxidation reaction.
150 mg del material descrito en el ejemplo 14 se introducen en un reactor de vidrio a 70°C, que contiene 1157 mg de limoneno y 1363 mg de tertbutilhidroperóxido.150 mg of the material described in Example 14 is introduced into a 70 ° C glass reactor, which contains 1157 mg of limonene and 1363 mg of tertbutylhydroperoxide.
La mezcla de reacción se agita, y se toma una muestra de reacción a 0.5 horas. La conversión de limoneno con respecto al máximo posible, es del 73 % con una selectividad a los distintos epóxido del 75 %.The reaction mixture is stirred, and a reaction sample is taken at 0.5 hours. The conversion of limonene with respect to the maximum possible is 73% with a selectivity to the different epoxy of 75%.
Ejemplo 19: Empleo de un material como el descrito en el ejemplo 14 como catalizador selectivo en la reacción de oxidación de isopreno.Example 19: Use of a material such as that described in Example 14 as a selective catalyst in the isoprene oxidation reaction.
150 mg del material descrito en el ejemplo 14 se introducen en un reactor de vidrio a 35°C, que contiene 2202 mg de isopreno y 901 mg de tertbutilhidroperóxido. La mezcla de reacción se agita, y se toma una muestra de reacción a 0.5 horas. La conversión de isopreno con respecto al máximo posible, es del 54 % con una selectividad a los distintos epóxido del 60 %.150 mg of the material described in example 14 are introduced into a glass reactor at 35 ° C, containing 2202 mg of isoprene and 901 mg of tertbutylhydroperoxide. The reaction mixture is stirred, and a reaction sample is taken at 0.5 hours. The conversion of isoprene with respect to the maximum possible is 54% with a selectivity to the different epoxide of 60%.
Ejemplo 20: Preparación de un soporte mesoporoso con estructura MCM-48 puramente silícico.Example 20: Preparation of a mesoporous support with purely silicic MCM-48 structure.
200 g de Bromuro de cetiltrimetilamonio (CTAB) se disuelven en 600 g de agua destilada. Para llevar a cabo el intercambio aniónico de OH" por Br", se ponen en contacto esta disolución con 500 g de resina Dowex SBR a temperatura ambiente durante 12 horas. La disolución resultante se filtra y se repite el proceso de intercambio. La concentración final de OH se determina por valoración con HC1 (0.1M) con fenolftaleina siendo de 5.87-10"4 moles-gdis, mientras que la concentración de iones bromuro en disolución está por debajo del límite de detección de un electrodo selectivo de bromuros, por lo que se considera que la concentración de iones CTA+ es igual a la de OH" y el grado de intercambio aniónico del 100%. 92.18 g de disolución de CTAOH se diluyen con 280.60 g de agua. A esta disolución se le añaden 60.00 g de sílice. La mezcla resultante se agita hasta homogeneidad completa durante 1 hora a temperatura ambiente y se introduce en un autoclave a 150°C durante 6 horas. El gel resultante se filtra, se lava exhaustivamente y se seca a 60°C durante 12 horas. Este material presenta un diagrama de difracción de rayos X como el mostrado en la figura 2, característico de la estructura MCM-48. 10.00 g de este material se disponen en un reactor tubular de cuarzo y se hace pasar una corriente de nitrógeno seco de 150 ml-min"1 mientras se eleva la temperatura hasta 540°C a 3°C-min'1. Una vez alcanzada la temperatura se mantiene el paso de nitrógeno durante 60 minutos, transcurridos los cuales, el flujo de nitrógeno se cambia por un flujo de aire seco de 150 ml-min"1. La calcinación se prolonga durante 360 minutos más y el sólido se enfría a temperatura ambiente. Este tratamiento térmico permite eliminar completamente todo el orgánico ocluido en los poros del material.200 g of Cetyltrimethylammonium bromide (CTAB) are dissolved in 600 g of distilled water. To carry out the anion exchange of OH " for Br " , this solution is contacted with 500 g of Dowex SBR resin at room temperature for 12 hours. The resulting solution is filtered and the exchange process repeated. The final concentration of OH is determined by titration with HC1 (0.1M) with phenolphthalein being 5.87-10 "4 moles-gdis, while the concentration of bromide ions in solution is below the detection limit of a bromide selective electrode, so that the concentration of CTA + ions is considered equal to that of OH " and the degree of anion exchange of 100%. 92.18 g of CTAOH solution are diluted with 280.60 g of water.To this solution is added 60.00 g of silica.The resulting mixture is stirred until complete homogeneity for 1 hour at room temperature and introduced into an autoclave at 150 ° C for 6 hours. The resulting gel is filtered , washed thoroughly and dried at 60 ° C. for 12 hours.This material presents an X-ray diffraction diagram as shown in Figure 2, characteristic of the structure MCM-48. 10.00 g of this material are arranged in a tubular quartz reactor and a dry nitrogen stream of 150 ml-min "1 is passed while the temperature is raised to 540 ° C to 3 ° C-min '1 . Once the temperature has been reached, the nitrogen flow is maintained for 60 minutes, after which the nitrogen flow is changed to a dry air flow of 150 ml-min "1. The calcination is prolonged for an additional 360 minutes and the solid it cools to room temperature.This heat treatment allows to completely remove all the organic occluded in the pores of the material.
Este sólido presenta un diagrama de difracción de rayos X característico de la estructura MCM-48 y una superficie específica de 1080 m -g" .This solid presents a characteristic X-ray diffraction diagram of the MCM-48 structure and a specific surface area of 1080 m -g " .
Ejemplo 21: Incorporación de la especies activas de titanio al soporte mesoporoso descrito en el ejemplo 20.Example 21: Incorporation of the active species of titanium into the mesoporous support described in example 20.
La incorporación de titanio se lleva a cabo mediante anclaje de un compuesto de titanio sobre la superficie del precursor descrito en el ejemplo 20.The incorporation of titanium is carried out by anchoring a titanium compound on the surface of the precursor described in example 20.
5 g del material descrito en el ejemplo 20 se deshidratan a 300 °C y vacío 10"3 mm de Hg durante 2 horas, adicionándose una disolución que contiene 0.079 g de dicloruro de titanoceno en 45 g de cloroformo anhidro. La suspensión resultante se agita a temperatura ambiente durante 1 hora bajo atmósfera de Ar. A esta suspensión se le adiciona una disolución que contiene 0.063 g de trietilamina en 10 g de cloroformo. Se observa desprendimiento de gases blancos y el color de la disolución cambia de rojo-anaranjado a amarillo-anaranjado. Se prolonga la agitación durante una hora. El sólido se recupera por filtración y el exceso de reactivos se elimina por lavado exhaustivo con diclorometano. El sólido resultante se calcina a 540 °C en atmósfera de N2 durante 1 hora prolongándose el tratamiento térmico durante 6 horas más en aire. En estas condiciones todo el orgánico presente en el material es eliminado.5 g of the material described in example 20 are dehydrated at 300 ° C and vacuum 10 "3 mm Hg for 2 hours, adding a solution containing 0.079 g of titanocene dichloride in 45 g of anhydrous chloroform. The resulting suspension is stirred at room temperature for 1 hour under Ar atmosphere. A suspension containing 0.063 g of triethylamine in 10 g of chloroform is added to this suspension, white gas evolution is observed and the color of the solution changes from red-orange to yellow "orange. Stirring is prolonged for one hour. The solid is recovered by filtration and the excess reagents are removed by thorough washing with dichloromethane. The resulting solid is calcined at 540 ° C under N2 atmosphere for 1 hour. heat treatment for 6 more hours in air. Under these conditions all the organic present in the material is removed.
El material no presenta diferencias estructurales o texturales significativas respecto del precursor puramente silíceo, respondiendo a la siguiente composición molar: SiO2 : 0.004 TiO2 : 0.8H2OThe material has no significant structural or textural differences with respect to the purely siliceous precursor, responding to the following molar composition: SiO 2 : 0.004 TiO 2 : 0.8H 2 O
El espectro UN-vis de este material presenta una banda estrecha a 220 nm asignada a la formación de especies monoméricas de titanio.The UN-vis spectrum of this material has a narrow band at 220 nm assigned to the formation of monomeric species of titanium.
Ejemplo 22: Empleo de un material como el descrito en el ejemplo 21 como catalizador selectivo en la reacción de oxidación de ciclohexeno.Example 22: Use of a material such as that described in example 21 as a selective catalyst in the cyclohexene oxidation reaction.
300 mg del material descrito en el ejemplo 21, se introducen en un reactor de vidrio a 60°C, que contiene 4500 mg de ciclohexeno y 1538 mg de tertbutilhidroperóxido.300 mg of the material described in example 21, are introduced into a glass reactor at 60 ° C, containing 4500 mg of cyclohexene and 1538 mg of tertbutylhydroperoxide.
La mezcla de reacción se agita, y se toma una muestra de reacción a 0.5 h. La conversión de ciclohexeno con respecto al máximo posible, es del 32 % con una selectividad al epóxido del 97 %.The reaction mixture is stirred, and a reaction sample is taken at 0.5 h. The conversion of cyclohexene with respect to the maximum possible is 32% with an epoxy selectivity of 97%.
Ejemplo 23: Empleo de un material como el descrito en el ejemplo 21 como catalizador selectivo en la reacción de oxidación de α-pineno.Example 23: Use of a material such as that described in example 21 as a selective catalyst in the oxidation reaction of α-pinene.
150 mg del material descrito en el ejemplo 21 se introducen en un reactor de vidrio a 70°C que contiene 1140 mg de α-pineno y 1890 de hidroperóxido de eumeno. La mezcla de reacción se agita y se toma muestra a las 8 horas de reacción. La conversión de α-pineno es del 12 % y los rendimientos al epóxido y al aldehido camfolénico son del 8150 mg of the material described in example 21 are introduced into a 70 ° C glass reactor containing 1140 mg of α-pinene and 1890 of ethene hydroperoxide. The reaction mixture is stirred and sample is taken at 8 hours of reaction. The conversion of α-pinene is 12% and the yields to epoxide and caffeine aldehyde are 8
% y del 2 %, respectivamente. La eficiencia de oxidante es del 33 %.% and 2%, respectively. The oxidant efficiency is 33%.
Ejemplo 24: Metilación de un material como el descrito en el ejemplo 21.Example 24: Methylation of a material as described in example 21.
2.0 g de la muestra obtenida en el ejemplo 21 se deshidratan a 100°C y 10"3 Tor durante 2 horas. La muestra se enfría, y a temperatura ambiente se adiciona una disolución de 1.88g de hexametildisilazano (CH3)3Si-ΝH-Si(CH3)3) en 30g de tolueno. La mezcla resultante se refluye a 120°C durante 90 minutos y se lava con tolueno. El producto final se seca a 60°C.2.0 g of the sample obtained in Example 21 are dehydrated at 100 ° C and 10 "3 Tor for 2 hours. The sample is cooled, and at room temperature a solution of 1.88g of hexamethyldisilazane (CH 3 ) 3 Si-ΝH is added -If (CH 3 ) 3) in 30g of toluene, the resulting mixture is refluxed at 120 ° C for 90 minutes and washed with toluene.The final product is dried at 60 ° C.
Este sólido presenta un diagrama de difracción de Rayos X caracterísitico de la estructura MCM-48, una superficie específica de 1003
Figure imgf000018_0001
así como una banda en el espectro UN-vis centrada a 210 nm. Además el espectro de 29Si-MAS-RMΝ presenta una banda de resonancia a -10 ppm asignada a la presencia de enlaces Si-C.
This solid presents a characteristic X-ray diffraction diagram of the MCM-48 structure, a specific surface area of 1003
Figure imgf000018_0001
as well as a band in the UN-vis spectrum centered at 210 nm. In addition, the spectrum of 29 Si-MAS-RMΝ has a resonance band at -10 ppm assigned to the presence of Si-C bonds.
Ejemplo 25: Empleo de un material como el descrito en el ejemplo 24 como catalizador selectivo en la reacción de oxidación de ciclohexeno.Example 25: Use of a material as described in example 24 as a selective catalyst in the cyclohexene oxidation reaction.
300 mg del material descrito en el ejemplo 24 se introducen en un reactor de vidrio a 60°C, que contiene 4500 mg de ciclohexeno y 1538 mg de tertbutilhidroperóxido.300 mg of the material described in example 24 are introduced into a glass reactor at 60 ° C, containing 4500 mg of cyclohexene and 1538 mg of tertbutylhydroperoxide.
La mezcla de reacción se agita, y se toma una muestra de reacción a 0.5 h. La conversión de ciclohexeno con respecto al máximo posible, es del 47 % con una selectividad al epóxido del 99 %.The reaction mixture is stirred, and a reaction sample is taken at 0.5 h. The conversion of cyclohexene with respect to the maximum possible is 47% with an epoxy selectivity of 99%.
Ejemplo 26: Empleo de un material como el descrito en el ejemplo 24 como catalizador selectivo en la reacción de oxidación de α-pineno.Example 26: Use of a material as described in example 24 as a selective catalyst in the oxidation reaction of α-pinene.
150 mg del material descrito en el ejemplo 24 se introducen en un reactor de vidrio a 70°C que contiene 1140 mg de α-pineno y 1890 de hidroperóxido de eumeno. La mezcla de reacción se agita y se toma muestra a las 0.5 horas de reacción. La conversión de α-pineno es del 28 % y los rendimientos al epóxido y al aldehido camfolénico son del150 mg of the material described in example 24 are introduced into a 70 ° C glass reactor containing 1140 mg of α-pinene and 1890 of ethene hydroperoxide. The reaction mixture is stirred and a sample is taken at 0.5 hour reaction. The conversion of α-pinene is 28% and the yields to epoxide and caffeine aldehyde are
22 % y del 4 %, respectivamente. La eficiencia de oxidante es del 44 %.22% and 4%, respectively. The oxidant efficiency is 44%.
Ejemplo 27: Empleo de un material como el descrito en el ejemplo 24 como catalizador selectivo en la reacción de oxidación de terpinoleno.Example 27: Use of a material such as that described in example 24 as a selective catalyst in the terpinolene oxidation reaction.
150 mg del material descrito en el ejemplo 24 se introducen en un reactor de vidrio a 70°C, que contiene 1135 mg de terpinoleno y 1380 mg de tertbutilhidroperóxido.150 mg of the material described in Example 24 is introduced into a 70 ° C glass reactor, which contains 1135 mg of terpinolene and 1380 mg of tertbutylhydroperoxide.
La mezcla de reacción se agita, y se toma una muestra de reacción a 0.5 horas. La conversión de terpinoleno con respecto al máximo posible, es del 78 % con una selectividad a los distintos epóxidos del 62 %. Ejemplo 28: Empleo de un material como el descrito en el ejemplo 24 como catalizador selectivo en la reacción de oxidación de limoneno.The reaction mixture is stirred, and a reaction sample is taken at 0.5 hours. The conversion of terpinolene with respect to the maximum possible is 78% with a selectivity to the different epoxides of 62%. Example 28: Use of a material such as that described in example 24 as a selective catalyst in the limonene oxidation reaction.
150 mg del material descrito en el ejemplo 24 se introducen en un reactor de vidrio a 70°C, que contiene 1157 mg de limoneno y 1363 mg de tertbutilhidroperóxido. La mezcla de reacción se agita, y se toma una muestra de reacción a 0.5 horas. La conversión de limoneno con respecto al máximo posible, es del 77 % con una selectividad a los distintos epóxido del 72 %.150 mg of the material described in Example 24 is introduced into a 70 ° C glass reactor, which contains 1157 mg of limonene and 1363 mg of tertbutylhydroperoxide. The reaction mixture is stirred, and a reaction sample is taken at 0.5 hours. The conversion of limonene with respect to the maximum possible, is 77% with a selectivity to the different epoxy of 72%.
Ejemplo 29: Empleo de un material como el descrito en el ejemplo 25 como catalizador selectivo en la reacción de oxidación de isopreno.Example 29: Use of a material such as that described in example 25 as a selective catalyst in the isoprene oxidation reaction.
150 mg del material descrito en el ejemplo 24 se introducen en un reactor de vidrio a 27°C, que contiene 2202 mg de isopreno y 901 mg de tertbutilhidroperóxido. La mezcla de reacción se agita, y se toma una muestra de reacción a 0.5 horas. La conversión de isopreno con respecto al máximo posible, es del 25 % con una selectividad a los distintos epóxido del 53 %. 150 mg of the material described in example 24 are introduced into a 27 ° C glass reactor, containing 2202 mg of isoprene and 901 mg of tertbutylhydroperoxide. The reaction mixture is stirred, and a reaction sample is taken at 0.5 hours. The conversion of isoprene with respect to the maximum possible is 25% with a selectivity to the different epoxide of 53%.

Claims

Reivindicaciones Claims
1.- Uso de materiales mesoporosos tipo MCM-48 formados por Si y Ti en forma de titanosilicatos para la oxidación de compuestos orgánicos.1.- Use of mesoporous materials type MCM-48 formed by Si and Ti in the form of titanosilicates for the oxidation of organic compounds.
2.- Uso de materiales mesoporosos tipo MCM-48 formados por Si y Ti y que además contienen grupos orgánicos unidos a los átomos de Si y/o Ti que conforman la estructura mesoporosa, como catalizadores de oxidación de compuestos orgánicos.2.- Use of mesoporous materials type MCM-48 formed by Si and Ti and which also contain organic groups bonded to the atoms of Si and / or Ti that make up the mesoporous structure, as oxidation catalysts of organic compounds.
3.- Uso de materiales mesoporosos tipo MCM-48 que responden a la fórmula química:3.- Use of mesoporous materials type MCM-48 that respond to the chemical formula:
SiO2: x TiO2 como catalizadores para la oxidación de compuestos orgánicos y que se obtienen a partir de un precursor con estructura MCM-48 de fórmula química:SiO 2 : x TiO 2 as catalysts for the oxidation of organic compounds and which are obtained from a precursor with MCM-48 structure of chemical formula:
SiO2: x TiO2 : nS donde x puede variar entre 0.0001 y 0.5 , S puede ser compuesto orgánico, como por ejemplo un surfactante catiónico, aniónico o neutro. Los surfactantes catiónicos responden a la formula RιR2R3RιQ+ donde Q es nitrógeno o fósforo y donde al menos uno de los sustituyentes Ri, R2, R? o Rt es un grupo arilo o alquilo conteniendo más de 6 átomos de carbono y menos de 36, y cada uno de los restantes grupos Ri, R2, R3 o R* es un hidrógeno o un grupo alquilo o arilo con menos de cinco carbonos. También se incluyen dentro de los surfactantes catiónicos que pueden incorporarse a la composición del gel los llamados surfactantes gemínales,
Figure imgf000021_0001
o R1R R3Q(R4R5QR6QR4R5)QnRιR2R3 donde Q es un nitrógeno o fósforo y al menos uno de los sustituyentes RrR; es una grupo alquilo o arilo con más de seis átomos de carbono y menos de 36, y cada uno de los restantes grupos Ri-Rδ son hidrógenos o grupos alquilo o arilo con memos de cinco átomos de carbono o mezclas de ellos. En estos casos dos de los grupos Ri, R2, R3 o Rt pueden estar interconectados dando lugar a compuestos ciclados. Los surfactantes catiónicos se introducen en la composición del gel de síntesis en forma de hidróxido, haluro, nitrato, sulfato, carbonato o silicato o mezclas de ellos. Ejemplos no limitantes de ellos son cetiltrimetilamonio, dodeciltrimetilamonio, cetilpiridinio, cetiltrimetilfosfonio, etc.
SiO 2 : x TiO 2 : nS where x can vary between 0.0001 and 0.5, S can be an organic compound, such as a cationic, anionic or neutral surfactant. Cationic surfactants respond to the formula RιR2R3RιQ + where Q is nitrogen or phosphorus and where at least one of the substituents Ri, R 2 , R? or Rt is an aryl or alkyl group containing more than 6 carbon atoms and less than 36, and each of the remaining Ri, R2, R 3 or R * groups is a hydrogen or an alkyl or aryl group with less than five carbons . Also included within the cationic surfactants that can be incorporated into the gel composition are called gemstone surfactants,
Figure imgf000021_0001
or R 1 RR 3 Q (R 4 R5QR 6 QR 4 R 5 ) Q n RιR 2 R 3 where Q is a nitrogen or phosphorus and at least one of the RrR substituents; it is an alkyl or aryl group with more than six carbon atoms and less than 36, and each of the remaining Ri-Rδ groups are hydrogens or alkyl or aryl groups with memos of five carbon atoms or mixtures thereof. In these cases two of the Ri, R 2 , R 3 or Rt groups may be interconnected giving rise to cyclized compounds. Cationic surfactants are introduced into the synthesis gel composition in the form of hydroxide, halide, nitrate, sulfate, carbonate or silicate or mixtures thereof. Non-limiting examples of them are cetyltrimethylammonium, dodecyltrimethylammonium, cetylpyridinium, cetyltrimethylphosphonium, etc.
S podrá referirse también a un surfactante neutro, en cuyo caso responden a la fórmula R1R2R3Q donde Q es nitrógeno o fósforo y donde al menos uno de los sustituyentes Ri, R2, o R3 es un grupo arilo o alquilo conteniendo más de 6 átomos de carbono y menos de 36, y cada uno de los restantes grupos Ri, R2 o R3 es un hidrógeno o un grupo alquilo o arilo con menos de cinco carbonos, siendo ejemplos no limitantes dodecilamina, cetilamina y cetilpiridina. También podrán actuar como surfactantes neutros compuestos que responden a la fórmula nR-EO que consisten en un óxidos de alquilpolietileno, óxidos de alquil-aril- polietileno y copolímeros de alquilpolipropileno y alquiletileno, siendo ejemplos no limitantes los surfactantes comerciales denominados Tergitol 15-S-9, Tritón X-114, Igepal RC-760, Pluronic 64 L, Tetronic y Sorbitan. También podrán ser incluidos en la formulación esteres derivados de ácidos grasos obtenido por reacción con alcoholes de cadena corta, azucares, aminoácidos, aminas y polímeros o copolímeros derivados del polipropileno, polietileno, poliacrilamida o polivinilalcohol, siendo ejemplos no limitantes lisolecitina, lecitina, dodecil éter de pentaoxietileno, fosfatildilaurildietanolamina, diglicerido de digalactosa y diglicerido de monogalactosa. El surfactante también puede ser un surfactante aniónico que responden a la fórmula RQ" donde R es un grupo arilo o alquilo conteniendo más de 6 átomos de carbono y menos de 36, y Q es un grupo sulfato, carboxílico, fosfato o sulfato, siendo ejemplos no limitantes el dodecilsulfato, ácido esteárico, Aerosol OT y fosfolípidos tales como fosfatil-colina y fosfatilo de dietanolamina. y n puede variar entre 0 y 0.5.S may also refer to a neutral surfactant, in which case they respond to the formula R1R2R3Q where Q is nitrogen or phosphorus and where at least one of the substituents Ri, R 2, or R 3 is an aryl or alkyl group containing more than 6 carbon atoms and less than 36, and each of the remaining Ri groups, R2 or R3 is a hydrogen or an alkyl or aryl group with less of five carbons, non-limiting examples are dodecylamine, cetylamine and cetylpyridine. Compounds that respond to the nR-EO formula consisting of an alkyl polyethylene oxides, alkyl aryl polyethylene oxides and alkyl polypropylene and alkylene ethylene copolymers may also act as neutral surfactants, commercial surfactants termed Tergitol 15-S being non-limiting examples. 9, Triton X-114, Igepal RC-760, Pluronic 64 L, Tetronic and Sorbitan. Esters derived from fatty acids obtained by reaction with short chain alcohols, sugars, amino acids, amines and polymers or copolymers derived from polypropylene, polyethylene, polyacrylamide or polyvinyl alcohol may also be included in the formulation, non-limiting examples are lisolecithin, lecithin, dodecyl ether of pentaoxyethylene, phosphatyldilauryldiethanolamine, digalactose diglyceride and monogalactose diglyceride. The surfactant can also be an anionic surfactant that respond to the formula RQ " where R is an aryl or alkyl group containing more than 6 carbon atoms and less than 36, and Q is a sulfate, carboxylic, phosphate or sulfate group, examples being Non-limiting dodecylsulfate, stearic acid, Aerosol OT and phospholipids such as phosphatyl choline and diethanolamine phosphatyl, and n can vary between 0 and 0.5.
En el que el material orgánico correspondiente al grupo S se extrae por vía química.In which the organic material corresponding to group S is extracted chemically.
4.- El uso de materiales mesoporosos tipo MCM-48 como catalizadores para la oxidación de compuestos orgánicos, que se preparan como los descritos en la reivindicación 3 pero en el que en una etapa posterior se someten a un proceso de silanización dando lugar a la formación de especies que contienen enlaces Si-C.4. The use of mesoporous materials type MCM-48 as catalysts for the oxidation of organic compounds, which are prepared as described in claim 3 but in which at a later stage they undergo a silanization process giving rise to the formation of species that contain Si-C bonds.
5.- El uso de materiales mesoporosos tipo MCM-48 como catalizadores para la oxidación de compuestos orgánicos, que se preparan como los descritos en la reivindicación 3, pero que se distingue de estos en el que los grupos conteniendo enlaces Si-C se introducen durante la etapa de síntesis previa a la eliminación del orgánico. 5. The use of mesoporous materials type MCM-48 as catalysts for the oxidation of organic compounds, which are prepared as described in claim 3, but which is distinguished from these in which the groups containing Si-C bonds are introduced during the synthesis stage prior to the elimination of the organic.
6.- El uso de materiales mesoporosos tipo MCM-48 como catalizadores para la oxidación de compuestos orgánicos, que se preparan como los descritos en la reivindicación 3 pero que se distinguen de estos en que el orgánico correspondiente al grupo S se elimina mediante una etapa de calcinación.6. The use of mesoporous materials type MCM-48 as catalysts for the oxidation of organic compounds, which are prepared as described in claim 3 but which differ from these in that the organic corresponding to group S is eliminated by a step of calcination.
7.- El uso de materiales mesoporosos tipo MCM-48 como catalizadores para la oxidación de compuestos orgánicos, que se preparan como los descritos en la reivindicación 6 pero en el que en una etapa posterior se someten a un proceso de silanización dando lugar a la formación de especies que contienen enlaces Si-C.7. The use of mesoporous materials type MCM-48 as catalysts for the oxidation of organic compounds, which are prepared as described in claim 6 but in which at a later stage they undergo a silanization process giving rise to the formation of species that contain Si-C bonds.
8.- El uso de materiales mesoporosos tipo MCM-48 como catalizadores para la oxidación de compuestos orgánicos, que se preparan como los descritos en la reivindicación 3 en el que el orgánico correspondiente al grupo S se elimina por medio de un proceso de extracción en mezclas alcohol/agua en condiciones supercríticas, o mediante tratamiento con un disolución de un ácido mineral u orgánico en un disolvente que puede ser agua, alcohol, hidrocarburos o mezclas de ellos.8. The use of mesoporous materials type MCM-48 as catalysts for the oxidation of organic compounds, which are prepared as described in claim 3 in which the organic corresponding to group S is eliminated by means of an extraction process in alcohol / water mixtures under supercritical conditions, or by treatment with a solution of a mineral or organic acid in a solvent that may be water, alcohol, hydrocarbons or mixtures thereof.
9.- El uso de materiales mesoporosos tipo MCM-48 como catalizadores para la oxidación de compuestos orgánicos, que se preparan como los descritos en las reivindicaciones 4 y 7 en las que como agentes silanizantes se emplean compuestos que responden a la fórmula RιR2R3(R')Y, RιR2(R')2Y, Rι( ')3Y o R,R2R3Y-NH-Y R1R2R3, en donde Ri, R2 y R3 son grupos orgánicos iguales o distintos entre sí y pueden ser H o grupos alquilo o arilo que pueden estar o no funcionalizados con aminas, tioles, grupos sulfónicos, tetraalquilamonios o ácidos, R' es un grupo hidrolizable en las condiciones de preparación como por ejemplo grupos alcóxido o haluro. Y es un metal entre los que se prefiere Si, Ge, Sn o Ti. Siendo los procedimientos de metilación bien conocidos en el arte. De esta manera se funcionalizan la mayor parte del los grupos Si-OH y Ti-OH presentes en los materiales mesoporosos tipo MCM-48. 9. The use of mesoporous materials type MCM-48 as catalysts for the oxidation of organic compounds, which are prepared as described in claims 4 and 7 in which silanizing agents are used compounds that respond to the formula RιR 2 R 3 (R ') Y, RιR 2 (R') 2Y, Rι (') 3Y or R, R 2 R 3 Y-NH-Y R 1 R 2 R 3 , where Ri, R 2 and R 3 are groups organic compounds that are the same or different from each other and may be H or alkyl or aryl groups that may or may not be functionalized with amines, thiols, sulfonic groups, tetraalkylammoniums or acids, R 'is a hydrolyzable group under the conditions of preparation such as alkoxide groups or halide And it is a metal among which Si, Ge, Sn or Ti is preferred. Being the methylation procedures well known in the art. In this way, most of the Si-OH and Ti-OH groups present in the mesoporous materials type MCM-48 are functionalized.
10.- Uso de materiales mesoporosos tipo MCM-48 como soportes de las fases activas de titanio resultando en catalizadores activos para la oxidación de compuestos orgánicos. Los precursores de estos soportes responden a la fórmula química:10.- Use of mesoporous materials type MCM-48 as supports of the active phases of titanium resulting in active catalysts for the oxidation of organic compounds. The precursors of these supports respond to the chemical formula:
SiO2 : n S donde x puede variar entre 0.0001 y 0.5 , S puede ser compuesto orgánico, como por ejemplo un surfactante catiónico, aniónico o neutro. Los surfactantes catiónicos responden a la formula R1R2R3R4Q+ donde Q es nitrógeno o fósforo y donde al menos uno de los sustituyentes Ri, R2, R3 o R es un grupo arilo o alquilo conteniendo más de 6 átomos de carbono y menos de 36, y cada uno de los restantes grupos Ri, R2, R3 o t es un hidrógeno o un grupo alquilo o arilo con menos de cinco carbonos. También se incluyen dentro de los surfactantes catiónicos que pueden incorporarse a la composición del gel los llamados surfactantes gemínales, R1R2R3QR4QR1R2R3 o R1R2R3Q(R4R5QR6QR4R5)QnR1R2R3 donde Q es un nitrógeno o fósforo y al menos uno de los sustituyentes R1-R5 es una grupo alquilo o arilo con más de seis átomos de carbono y menos de 36, y cada uno de los restantes grupos R1-R5 son hidrógenos o grupos alquilo o arilo con memos de cinco átomos de carbono o mezclas de ellos. En estos casos dos de los grupos Ri, R2, R3 o R4 pueden estar interconectados dando lugar a compuestos ciclados. Los surfactantes catiónicos se introducen en la composición del gel de síntesis en forma de hidróxido, haluro, nitrato, sulfato, carbonato o silicato o mezclas de ellos. Ejemplos no limitantes de ellos son cetiltrimetilamonio, dodeciltrimetilamonio, cetilpiridinio, cetiltrimetilfosfonio, etc.SiO 2 : n S where x can vary between 0.0001 and 0.5, S can be an organic compound, such as a cationic, anionic or neutral surfactant. Cationic surfactants respond to the formula R 1 R 2 R 3 R 4 Q + where Q is nitrogen or phosphorus and where at least one of the substituents Ri, R 2 , R 3 or R is an aryl or alkyl group containing more than 6 atoms of carbon and less than 36, and each of the remaining Ri, R 2 , R 3 ot groups is a hydrogen or an alkyl or aryl group with less than five carbons. Also included within the cationic surfactants that can be incorporated into the gel composition are the so-called geminal surfactants, R 1 R 2 R 3 QR 4 QR 1 R 2 R 3 or R 1 R 2 R 3 Q (R 4 R 5 QR 6 QR 4 R 5 ) Q n R 1 R 2 R 3 where Q is a nitrogen or phosphorus and at least one of the substituents R1-R5 is an alkyl or aryl group with more than six carbon atoms and less than 36, and each one of the remaining R 1 -R 5 groups are hydrogens or alkyl or aryl groups with memos of five carbon atoms or mixtures thereof. In these cases two of the Ri, R 2 , R 3 or R 4 groups can be interconnected giving rise to cycled compounds. Cationic surfactants are introduced into the synthesis gel composition in the form of hydroxide, halide, nitrate, sulfate, carbonate or silicate or mixtures thereof. Non-limiting examples of them are cetyltrimethylammonium, dodecyltrimethylammonium, cetylpyridinium, cetyltrimethylphosphonium, etc.
S podrá referirse también a un surfactante neutro, en cuyo caso responden a la fórmula RiR2R3Q donde Q es nitrógeno o fósforo y donde al menos uno de los sustituyentes Ri, R2, o R3 es un grupo arilo o alquilo conteniendo más de 6 átomos de carbono y menos de 36, y cada uno de los restantes grupos Ri, R2 o R3 es un hidrógeno o un grupo alquilo o arilo con menos de cinco carbonos, siendo ejemplos no limitantes dodecilamina, cetilamina y cetilpiridina. También podrán actuar como surfactantes neutros compuestos que responden a la fórmula nR-EO que consisten en un óxidos de alquilpolietileno, óxidos de alquil-aril- polietileno y copolímeros de alquilpolipropileno y alquiletileno, siendo ejemplos no limitantes los surfactantes comerciales denominados Tergitol 15-S-9, Tritón X-114, Igepal RC-760, Pluronic 64 L, Tetronic y Sorbitan. También podrán ser incluidos en la formulación esteres derivados de ácidos grasos obtenido por reacción con alcoholes de cadena corta, azucares, aminoácidos, aminas y polímeros o copolímeros derivados del polipropileno, polietileno, poliacrilamida o polivinilalcohol, siendo ejemplos no limitantes lisolecitina, lecitina, dodecil éter de pentaoxietileno, fosfatildilaurildietanolamina, diglicerido de digalactosa y diglicerido de monogalactosa. El surfactante también puede ser un surfactante aniónico que responden a la fórmula RQ' donde R es un grupo arilo o alquilo conteniendo más de 6 átomos de carbono y menos de 36, y Q es un grupo sulfato, carboxílico, fosfato o sulfato, siendo ejemplos no limitantes el dodecilsulfato, ácido esteárico, Aerosol OT y fosfolípidos tales como fosfatil-colina y fosfatilo de dietanolamina. y n puede variar entre 0 y 0.5.S may also refer to a neutral surfactant, in which case they respond to the formula RiR 2 R 3 Q where Q is nitrogen or phosphorus and where at least one of the substituents Ri, R 2 , or R 3 is an aryl or alkyl group containing more than 6 carbon atoms and less than 36, and each of the remaining Ri, R 2 or R 3 groups is a hydrogen or an alkyl or aryl group with less than five carbons, non-limiting examples being dodecylamine, cetylamine and cetylpyridine. Compounds that respond to the nR-EO formula consisting of an alkyl polyethylene oxides, alkyl aryl polyethylene oxides and alkyl polypropylene and alkylene ethylene copolymers may also act as neutral surfactants, commercial surfactants termed Tergitol 15-S being non-limiting examples. 9, Triton X-114, Igepal RC-760, Pluronic 64 L, Tetronic and Sorbitan. Esters derived from fatty acids obtained by reaction with short chain alcohols, sugars, amino acids, amines and polymers or copolymers derived from the same may also be included in the formulation polypropylene, polyethylene, polyacrylamide or polyvinyl alcohol, non-limiting examples are lysolecithin, lecithin, dodecyl pentaoxyethylene ether, phosphatyldylauryldiethanolamine, digalactose diglyceride and monogalactose diglyceride. The surfactant can also be an anionic surfactant that respond to the formula RQ ' where R is an aryl or alkyl group containing more than 6 carbon atoms and less than 36, and Q is a sulfate, carboxylic, phosphate or sulfate group, examples being non-limiting dodecyl sulfate, stearic acid, Aerosol OT and phospholipids such as phosphatyl choline and diethanolamine phosphatyl. and n can vary between 0 and 0.5.
En el que el material orgánico coπespondiente al grupo S se extrae por vía química y/o por calcinación del mismo.In which the organic material coresponding to group S is extracted chemically and / or by calcination thereof.
11.- Uso de materiales mesoporosos tipo MCM-48 como catalizadores para la oxidación de compuestos orgánicos, que responden a la fórmula química:11.- Use of MCM-48 type mesoporous materials as catalysts for the oxidation of organic compounds, which respond to the chemical formula:
SiO2: x TiO2 Y que se obtienen soportando especies activas de titanio sobre soportes mesoporosos tipo MCM-48 como los descritos en la reivindicación 10 y donde x puede variar entre 0.0001 y 0.5. Como precursores de las especies activas de Titanio se emplean compuestos de titanio entre los que se prefieren: haluros de titanio, alcóxidos de titanio, diclorotitanoceno o complejos de titanio en los que el átomo de titanio está coordinado por un grupo dionato como acetilacetonato, hexafluorotitanato amónico o sódico y cualquier complejo o sal iónica que contenga titanio en su composición y pueda ser susceptible de reaccionar con un grupo Si-OH. El exceso de reactivos se elimina por lavado y/o tratamiento térmico en atmósfera inerte, seguido por calcinación en aire en condiciones tales en las que se elimina la materia orgánica o halógenos que pudieran estar presentes en el material titanosilicato mesoporoso tipo MCM-48 final.SiO 2 : x TiO 2 Y which are obtained by supporting active species of titanium on mesoporous supports type MCM-48 as described in claim 10 and where x can vary between 0.0001 and 0.5. As precursors of the active species of Titanium, titanium compounds are used among which are preferred: titanium halides, titanium alkoxides, dichlorotitanocene or titanium complexes in which the titanium atom is coordinated by a dionate group such as acetylacetonate, ammonium hexafluorotitanate or sodium and any ionic complex or salt that contains titanium in its composition and may be capable of reacting with a Si-OH group. Excess reagents are removed by washing and / or heat treatment in an inert atmosphere, followed by calcination in air under conditions in which organic matter or halogens that may be present in the final MCM-48 type mesoporous titanosilicate material is removed.
12.- El uso de materiales mesoporosos tipo MCM-48 como catalizadores para la oxidación de compuestos orgánicos, que se preparan como los descritos en la reivindicación 11 pero en el que en una etapa posterior se someten a un proceso de silanización dando lugar a la formación de especies que contienen enlaces Si-C. 12. The use of mesoporous materials type MCM-48 as catalysts for the oxidation of organic compounds, which are prepared as described in claim 11 but in which at a later stage they undergo a silanization process resulting in the formation of species that contain Si-C bonds.
13.- El uso de materiales mesoporosos tipo MCM-48 como catalizadores para la oxidación de compuestos orgánicos, que se preparan como el descrito en la reivindicacione 12 en las que como agentes silanizantes se emplean compuestos que responden a la fórmula R1R2R3(R')Y, RiR2(R')2Y, Rι(R')3Y o R^RsY-NH-Y R1R2R3, en donde Ri, R2 y R3 son grupos orgánicos iguales o distintos entre sí y pueden ser H o grupos alquilo o arilo que pueden estar o no funcionalizados con aminas, tioles, grupos sulfónicos, tetraalquilamonios o ácidos, R' es un grupo hidrolizable en las condiciones de preparación como por ejemplo grupos alcóxido o haluro. Y es un metal entre los que se prefiere Si, Ge, Sn o Ti. Siendo los procedimientos de metilación bien conocidos en el arte. De esta manera se funcionalizan la mayor parte del los grupos Si-OH y Ti-OH presentes en los materiales mesoporosos tipo MCM-48.13. The use of mesoporous materials type MCM-48 as catalysts for the oxidation of organic compounds, which are prepared as described in claim 12 in which as silanizing agents compounds are used that respond to the formula R 1 R 2 R 3 (R ') Y, RiR 2 (R') 2Y, Rι (R ') 3Y or R ^ RsY-NH-Y R1R2R3, where Ri, R 2 and R3 are organic groups the same or different from each other and can be H or alkyl or aryl groups that may or may not be functionalized with amines, thiols, sulfonic groups, tetraalkylammoniums or acids, R 'is a hydrolyzable group under the conditions of preparation such as alkoxide or halide groups. And it is a metal among which Si, Ge, Sn or Ti is preferred. Being the methylation procedures well known in the art. In this way, most of the Si-OH and Ti-OH groups present in the mesoporous materials type MCM-48 are functionalized.
14.- El uso de materiales mesoporosos tipo MCM-48 como catalizadores para la oxidación de compuestos orgánicos, que se preparan como los descritos en las reivindicaciones 3 a 9 y 11 a 13, y en el que se emplea como agente oxidante un hidroperóxido orgánico como por ejemplo, sin ser por ello ejemplos limitantes, hidroperóxido de eumeno, terbutilhidroperóxido y etil-bencil-hidroperóxido.14. The use of mesoporous materials type MCM-48 as catalysts for the oxidation of organic compounds, which are prepared as described in claims 3 to 9 and 11 to 13, and in which an organic hydroperoxide is used as oxidizing agent as for example, without being limiting examples, eumene hydroperoxide, terbutylhydroperoxide and ethyl benzyl hydroperoxide.
15.- Un procedimiento de oxidación de compuestos orgánicos al coπespondiente epóxido, aldehido o cetona que se caracteriza por llevarse a cabo en un reactor batch, CSTR o continuo de lecho fijo o fluidizado utilizando un sólido mesoporoso tipo MCM-48 que contiene silicio y titanio en su composición, y opcionalmente algún grupo que contenga enlaces Si-C o Ti-C, y preparado según reivindicaciones 1 a 13, y como agente oxidante hidroperoxidos orgánicos como por ejemplo, sin ser por ello limitantes, terbutilhidrperóxido, hidroperóxido de eumeno o hidroperóxido de etilbenceno. 15.- An oxidation process of organic compounds to the epoxy, aldehyde or ketone co-sponsor that is characterized by being carried out in a batch, CSTR or continuous reactor of fixed or fluidized bed using a mesoporous solid type MCM-48 containing silicon and titanium in its composition, and optionally any group containing Si-C or Ti-C bonds, and prepared according to claims 1 to 13, and as an oxidizing agent organic hydroperoxides such as, without being limiting, terbutylhydroperoxide, eumene hydroperoxide or hydroperoxide of ethylbenzene.
16.- Un procedimiento de oxidación de olefinas lineales, ramificas o cíclicas, como por ejemplo propileno, hexeno, octeno, ciclohexeno, isopreno, terpenos como α-pineno, terpinoleno, limoneno, α-cedreno, longifoleno y carifileno a los correspondientes epóxidos, aldehidos o cetonas que se caracteriza por llevarse a cabo en un reactor batch, CSTR o continuo de lecho fijo utilizando un sólido mesoporoso tipo MCM-48 que contiene silicio y titanio en su composición, y opcionalmente algún grupo que contenga enlaces Si-C o Ti-C, y preparado según reivindicaciones 1 a 13, y como agente oxidante hidroperoxidos orgánicos como por ejemplo, sin ser por ello limitantes, terbutilhidrperóxido, hidroperóxido de eumeno o hidroperóxido de etilbenceno.16.- A process of oxidation of linear, branched or cyclic olefins, such as propylene, hexene, octene, cyclohexene, isoprene, terpenes such as α-pinene, terpinolene, limonene, α-cedrene, longifolene and caripylene to the corresponding epoxides, aldehydes or ketones characterized by being carried out in a batch, CSTR or fixed bed continuous reactor using a mesoporous solid type MCM-48 containing silicon and titanium in its composition, and optionally some group containing Si-C or Ti bonds -C, and prepared according to claims 1 to 13, and as an oxidizing agent organic hydroperoxides, for example, without being limiting, terbutylhydroperoxide, eumene hydroperoxide or ethylbenzene hydroperoxide.
17.- Un material mesoporoso tipo MCM-48 cuya composición responde a la fórmula química:
Figure imgf000027_0001
en donde Y representa a uno o varios elementos de valencia 4, preferentemente Si, Ge, Ti, Zr o Sn, R es hidrógeno o un grupo alquilo, arilo, poliaromático que puede o no estar funcionalizado con grupos acido, amino, tiol, etc y se encuentra ligado a la estructura a través de enlaces C-Y. p puede variarse entre 10"5 y 0.75. Z es un elemento tetravalente minoritario en la composición (10"5 < y < 0.25) que puede ser Si, Ge, Ti, N, Zr o Sn.
17.- A mesoporous material type MCM-48 whose composition responds to the chemical formula:
Figure imgf000027_0001
wherein Y represents one or more elements of valence 4, preferably Si, Ge, Ti, Zr or Sn, R is hydrogen or an alkyl, aryl, polyaromatic group that may or may not be functionalized with acid, amino, thiol, etc. groups. and is linked to the structure through CY links. p can be varied between 10 "5 and 0.75. Z is a minor tetravalent element in the composition (10 " 5 <and <0.25) which can be Si, Ge, Ti, N, Zr or Sn.
18.- Un material mesoporoso tipo MCM-48 cuya composición responde a la fórmula:
Figure imgf000027_0002
en donde Y representa a uno o varios elementos de valencia 4, preferentemente Si, Ge, Ti, Zr o Sn, R es hidrógeno o un grupo alquilo, arilo, poliaromático que puede o no estar funcionalizado con grupos acido, amino, tiol, etc y se encuentra unido directamente a los átomos que componen la estructura por medio de enlaces C-Y. p puede variarse entre 10'5 y 0.75. Z es un elemento tetravalente minoritario en la composición (10'5 < y < 0.25) que puede ser Si, Ge, Ti, N, Zr o Sn. Y donde S representa a un surfactante catiónico, neutro o aniónico.
18.- A mesoporous material type MCM-48 whose composition responds to the formula:
Figure imgf000027_0002
wherein Y represents one or more elements of valence 4, preferably Si, Ge, Ti, Zr or Sn, R is hydrogen or an alkyl, aryl, polyaromatic group that may or may not be functionalized with acid, amino, thiol, etc. groups. and is directly linked to the atoms that make up the structure through CY bonds. p can be varied between 10 '5 and 0.75. Z is a minor tetravalent element in the composition (10 '5 <and <0.25) which may be Si, Ge, Ti, N, Zr or Sn. And where S represents a cationic, neutral or anionic surfactant.
19.- Un procedimiento de preparación en un solo paso de un material mesoporoso con estructura tipo MCM-48 según reivindicación 17 caracterizado por que en la etapa de síntesis se introduce un precursor RjYL4-j donde Y puede ser Si, Ge, Sn, Ti o Zr y R un hidrógeno o grupo orgánico prefiriéndose cadenas alquílicas de 1 a 22 carbonos, aromáticos o poliaromáticos. R podrá además contener grupos funcionales orgánicos tales como aminas, ácidos, haluros, esteres, grupos sulfónicos y tioles. L es un grupo que puede hidrolizarse en el medio de síntesis, prefiriéndose haluros, amino, etóxido, metóxido, propóxido, butóxido y alcóxidos en general como por ejemplo metiltrietoxisilano, metiltriclorogermano, iodopropiltrmetoxisilano, dicloruro de titanoceno, metiltricloroestaño, hexametildisilazano, dietildiclorosilano etc.19.- A single-step preparation process of a mesoporous material with structure type MCM-48 according to claim 17 characterized in that a precursor RjYL 4- j is introduced in the synthesis stage where Y can be Si, Ge, Sn, Ti or Zr and R an hydrogen or organic group with alkyl chains of 1 to 22 carbons, aromatic or polyaromatic being preferred. R may also contain organic functional groups such as amines, acids, halides, esters, sulfonic groups and thiols. L is a group that can be hydrolyzed in the synthesis medium, with halides, amino, ethoxide, methoxide, propoxide, butoxide and alkoxides being preferred in general, such as, for example, methyltriethoxysilane, methyltrichlorogerman, iodopropyltrimethoxysilane, titanocene dichloride, methyltrichloroesilane, hexamethyldichloroethyl, hexamethyldichloridene, hexamethyldichloroethyl, hexamethyldichloroethyl, hexamethyldichloroethyl ether
20.- Un procedimiento de preparación en un solo paso de un material mesoporoso con estructura tipo MCM-48 según reivindicación 18 en el que S es un surfactante catiónico, neutro o aniónico. Los surfactantes catiónicos responden a la formula RιR2R3 Q donde Q es nitrógeno o fósforo y donde al menos uno de los sustituyentes R1} R2, R3 o Rf es un grupo arilo o alquilo conteniendo más de 6 átomos de carbono y menos de 36., y cada uno de los restantes grupos Ri, R2, R3 o Rt es un hidrógeno o un grupo alquilo o arilo con menos de cinco carbonos. También se incluyen dentro de los surfactantes catiónicos que pueden incorporarse a la composición del gel los llamados surfactantes gemínales, RιR2R3QR4QRι 2R3 o RιR2R3Q(R4R5QR6QR4R5)nQR1R2R3 donde Q es un nitrógeno o fósforo y al menos uno de los sustituyentes R1-R5 es una grupo alquilo o arilo con más de seis átomos de carbono y menos de 36, y cada uno de los restantes grupos R1-R5 son hidrógenos o grupos alquilo o arilo con memos de cinco átomos de carbono o mezclas de ellos. En estos casos dos de los grupos Rls R2, R3 o Rt pueden estar interconectados dando lugar a compuestos ciclados. Los surfactantes catiónicos se introducen en la composición del gel de síntesis en forma de hidróxido, haluro, nitrato, sulfato, carbonato o silicato o mezclas de ellos. Ejemplos no limitantes de ellos son el cetiltrimetilamonio, el dodeciltrimetilamonio, cetilpiridinio, cetiltrimetilfosfonio, etc.20. A single step preparation process of a mesoporous material with structure type MCM-48 according to claim 18 wherein S is a cationic, neutral or anionic surfactant. Cationic surfactants respond to the formula RιR2R3 Q where Q is nitrogen or phosphorus and where at least one of the substituents R 1} R2, R3 or Rf is an aryl or alkyl group containing more than 6 carbon atoms and less than 36., and each of the remaining Ri, R2, R3 or R t groups is a hydrogen or an alkyl or aryl group with less than five carbons. Also included within the cationic surfactants that can be incorporated into the gel composition are called gemstone surfactants, RιR2R3QR4QRι 2R3 or RιR2R 3 Q (R 4 R 5 QR 6 QR 4 R5) n QR 1 R 2 R 3 where Q is a nitrogen or phosphorus and at least one of the substituents R1-R5 is an alkyl or aryl group with more than six carbon atoms and less than 36, and each of the remaining R1-R5 groups are hydrogens or alkyl or aryl groups with memes of five carbon atoms or mixtures of them. In these cases two of the R ls R 2 , R 3 or Rt groups may be interconnected giving rise to cyclized compounds. Cationic surfactants are introduced into the synthesis gel composition in the form of hydroxide, halide, nitrate, sulfate, carbonate or silicate or mixtures thereof. Non-limiting examples of them are cetyltrimethylammonium, dodecyltrimethylammonium, cetylpyridinium, cetyltrimethylphosphonium, etc.
S podrá referirse también a un surfactante neutro, en cuyo caso responden a la fórmula RιR2R3Q donde Q es nitrógeno o fósforo y donde al menos uno de los sustituyentes Ri, R2, o R3 es un grupo arilo o alquilo conteniendo más de 6 átomos de carbono y menos de 36., y cada uno de los restantes grupos Ri, R2 o R3 es un hidrógeno o un grupo alquilo o arilo con menos de cinco carbonos, siendo ejemplos no limitantes dodecilamina, cetilamina y cetilpiridina. También podrán actuar como surfactantes neutros compuestos que responden a la fórmula nR-EO que consiste en un óxidos de alquilpolietieno, óxidos de alquil-aril- polietileno y copolímeros de alquilpolipropileno y alquiletileno, siendo ejemplos no limitantes los surfactantes comerciales denominados Tergitol 15 S 9, Tritón X-114, Igepal RC-760, Pluronic 64 L, Tetronic y Sorbitan. También podrán ser incluidos en la formulación esteres derivados de ácidos grasos obtenido por reacción con alcoholes de cadena corta, azucares, aminoácidos, aminas y polímeros o copolímeros derivados del polipropileno, polietileno, poliacrilamida o polivinilalcohol, siendo ejemplos no limitantes lisolecitina, lecitina, dodecil éter de pentaoxietileno, fosfatilo de dilaurildietanolamina, diglicerido de digalactosa y diglicerido de monogalactosa. El surfactante también puede ser un surfactante aniónico que responden a la fórmula RQ" donde R es un grupo arilo o alquilo conteniendo más de 6 átomos de carbono y menos de 36, y Q es un grupo sulfato, carboxílico, fosfato o sulfato, siendo ejemplos no limitantes el dodecilsulfato, acido esteárico, Aerosol OT y fosfolipidos tales como fosfatil-colina y fosfatilo de dietanolamina.S may also refer to a neutral surfactant, in which case they respond to the formula RιR 2 R 3 Q where Q is nitrogen or phosphorus and where at least one of the substituents Ri, R 2 , or R3 is an aryl or alkyl group containing more of 6 carbon atoms and less than 36., and each of the remaining Ri, R 2 or R 3 groups is a hydrogen or an alkyl or aryl group with less than five carbons, non-limiting examples are dodecylamine, cetylamine and cetylpyridine. Compound neutral surfactants that respond to the nR-EO formula consisting of an alkyl polyethylene oxides, alkyl aryl polyethylene oxides and alkyl polypropylene and alkylene ethylene copolymers may also act as non-limiting examples, commercial surfactants termed Tergitol 15 S 9, Triton X-114, Igepal RC-760, Pluronic 64 L, Tetronic and Sorbitan. Esters derived from fatty acids obtained by reaction with short chain alcohols, sugars, amino acids, amines and polymers or copolymers derived from polypropylene, polyethylene, polyacrylamide or polyvinyl alcohol may also be included in the formulation, non-limiting examples being lisolecithin, lecithin, dodecyl ether of pentaoxyethylene, dilauryldiethanolamine phosphatyl, digalactose diglyceride and monogalactose diglyceride. The surfactant can also be an anionic surfactant that respond to the formula RQ " where R is an aryl or alkyl group containing more than 6 carbon atoms and less than 36, and Q is a sulfate, carboxylic, phosphate or sulfate group, examples being non-limiting dodecyl sulfate, stearic acid, Aerosol OT and phospholipids such as phosphatyl choline and diethanolamine phosphatyl.
21.- Un procedimiento de preparación en un solo paso de un material mesoporoso con estructura tipo MCM-48 según reivindicaciones 18 y 19 en el que el surfactante se elimina por medio de un proceso de extracción mediante tratamiento con un disolución de un ácido mineral u orgánico en un disolvente que puede ser agua, alcohol, hidrocarburos o mezclas de ellos.21. A single step preparation process of a mesoporous material with structure type MCM-48 according to claims 18 and 19 in which the surfactant is removed by means of an extraction process by treatment with a solution of a mineral acid or organic in a solvent that can be water, alcohol, hydrocarbons or mixtures thereof.
22.- Procedimiento de preparación según reivindicaciones 18, 19 y 20 y en el que un material según reivindicación 16 se somete a una etapa posterior de silanización dando lugar a la formación de nuevas especies que contienen enlaces Si-C y/o Ti-C. 22. Preparation process according to claims 18, 19 and 20 and wherein a material according to claim 16 is subjected to a subsequent stage of silanization resulting in the formation of new species containing Si-C and / or Ti-C bonds .
PCT/ES2000/000030 1999-01-29 2000-01-27 Method for preparing mcm-48-type mesoporous titanosilicates and their use as catalysts in selective oxidation reactions WO2000044670A1 (en)

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CN102807538A (en) * 2011-06-02 2012-12-05 中国石油化工股份有限公司 Method for preparing propylene oxide
CN102807538B (en) * 2011-06-02 2014-08-06 中国石油化工股份有限公司 Method for preparing propylene oxide
CN112221537A (en) * 2020-11-05 2021-01-15 大连理工大学 Using white carbon black and TiCl4Method for preparing high-activity propylene and hydrogen peroxide gas phase epoxidation catalyst by gas-solid phase reaction
CN112221537B (en) * 2020-11-05 2021-07-06 大连理工大学 Using white carbon black and TiCl4Method for preparing high-activity propylene and hydrogen peroxide gas phase epoxidation catalyst by gas-solid phase reaction

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