WO2000040826A1 - Pool cleaner - Google Patents

Pool cleaner Download PDF

Info

Publication number
WO2000040826A1
WO2000040826A1 PCT/ZA1999/000097 ZA9900097W WO0040826A1 WO 2000040826 A1 WO2000040826 A1 WO 2000040826A1 ZA 9900097 W ZA9900097 W ZA 9900097W WO 0040826 A1 WO0040826 A1 WO 0040826A1
Authority
WO
WIPO (PCT)
Prior art keywords
passage
pool cleaner
cleaner according
inlet
outlet
Prior art date
Application number
PCT/ZA1999/000097
Other languages
French (fr)
Inventor
Carl Frederick Wilhelm Supra
Original Assignee
Carl Frederick Wilhelm Supra
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Carl Frederick Wilhelm Supra filed Critical Carl Frederick Wilhelm Supra
Priority to EP99952046A priority Critical patent/EP1163410B1/en
Priority to AU64348/99A priority patent/AU759119B2/en
Priority to DE69913205T priority patent/DE69913205T8/en
Publication of WO2000040826A1 publication Critical patent/WO2000040826A1/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H4/00Swimming or splash baths or pools
    • E04H4/14Parts, details or accessories not otherwise provided for
    • E04H4/16Parts, details or accessories not otherwise provided for specially adapted for cleaning
    • E04H4/1654Self-propelled cleaners
    • E04H4/1663Self-propelled cleaners the propulsion resulting from an intermittent interruption of the waterflow through the cleaner

Definitions

  • This invention relates to a pool cleaner.
  • the present invention is concerned, in the first instance, with a pool cleaner
  • cleaner which includes a body, at least one passage which extends through the
  • the passage having a minimum cross-sectional
  • the said position of minimum cross-sectional area is at the outlet.
  • the pool cleaner may include a partition which divides the passage into first and
  • the partition when used, may be formed integrally with the remainder of the partition
  • the partition is formed separately from the body and is engaged with formations
  • the pool cleaner may include a chamber adjacent the inlet which is in
  • the closure member is preferably formed so that a gap is formed between a
  • this gap is approximately equal to the width of the
  • the closure member may be domed or have any other suitable shape, or be
  • the cleaner may include flotation means which may be elongate, extending in
  • the flotation means comprises a plurality of
  • the flotation means may be formed separately and may then be embedded in
  • the flotation means is formed integrally with the body by
  • foaming material from which the body is made during manufacture of the body is made during manufacture of the body.
  • material of the body is directly caused to foam, by means of chemical action, or
  • the material is foamed by the introduction of a foaming agent of any appropriate
  • the flotation means is preferably located on what in use is an upper side of the
  • biasing means which may be in the form
  • Figure 1 is a side view of a pool cleaner according to the invention in the
  • Figure 2 is a perspective illustration of a core used in the process of
  • Figure 3 is an end view of a mouth of the pool cleaner shown in Figure 1 ;
  • Figure 4 is a cross-sectional view of a body of the pool cleaner taken on a line
  • Figure 5 is a perspective view of a partition and hammer used in the pool
  • Figure 6 is an end view of the body of the pool cleaner with a cover plate in an
  • Figure 7 is a cross-sectional side view of a modification of the pool cleaner
  • Figure 8 is a front view of the modification of Figure 7;
  • Figure 9 is a view of a pool cleaner body which is similar to that shown in Figure
  • Figure 10 is a side view of a pool cleaner according to a different form of the
  • FIG 11 illustrates a flow interrupting device which is used in the pool cleaner
  • Figure 10 shows the components of Figures 10 and 11 assembled.
  • FIG. 1 of the accompanying drawings illustrates a pool cleaner body 10 in the
  • the body is formed inside a first mould member 12
  • the mould member 14 referred to herein as a core.
  • the mould member 12 is made from
  • the core 14 is precisely positioned inside a cavity 16 which defines an outer
  • a suitable plastics material such as polypropylene is then injected into the cavity
  • An objective of the present invention is to provide a pool cleaner body which is
  • the body has a unitary type construction.
  • weights are traditionally used in a manner which is determined empirically and which depends inter alia on the depth of the swimming pool in which the cleaner is used.
  • a second benefit is that the applicant has noticed that the pool cleaner body is
  • the pool cleaner body is able to rotate in a manner which reduces the likelihood that the pool cleaner will become trapped at awkward locations under water, for example at corners or steps.
  • the pool cleaner body 10 includes an
  • elongate flotation component 18 which, in this example of the invention, is
  • foamed material such as polystyrene or foamed
  • the pool cleaner body also includes a lead weight or bias component 20 embedded in the body.
  • the core 14 is shown in perspective in Figure 2.
  • the core has a central section
  • ribs are on opposed sides of the central section. Only one rib is visible in Figure
  • the central section of the core is formed with a first pair of recesses 30 on one
  • the lead weight are precisely positioned relatively to the core.
  • the core is then
  • the core extends between opposed ends 36 and 38 of the body and, once
  • passage has an inlet 42 and an outlet 44.
  • the passage at the outlet, has a
  • the core also has no steps or discontinuities
  • the central section 22 is formed with a taper of r and
  • the inlet 42 does not include a step or undercut formation which could prevent
  • the core as is evident particularly from Figure 2, has
  • the core has a solid section 50 which is mainly provided for purposes of utility
  • plastic material such as polypropylene 50 of a suitable
  • the fact that the central section 22 is tapered, means that only a
  • the spigots 34 are sheared.
  • the spigots are, as has been noted, anchored to the body and to the flotation component 18 and the
  • the spigots do not have substantial strength and the relative movement referred to is sufficient to break the spigots so that the core can be
  • the invention thus provides a method of constructing a pool cleaner body with
  • Adjacent the inlet 42 the core and mould member 12 are shaped to define an
  • the inlet has a surrounding shoulder 58.
  • the body has a length 60 and the flotation component 18 has a length 62,
  • the length 62 is preferably in excess of 25% of the length 60 and more
  • the flotation component 18 is on an upper side of the pool cleaner body in use
  • the body 10 formed in the manner described, is integral and has a
  • Figure 3 is an end view of the cleaner illustrating only the inlet 42, which is of
  • Slots 64 are formed on diametrically opposed sides of the passage by
  • Figure 4 is a cross-sectional view of the cavity 16 and core 14 taken on the line
  • Figure 6 is an end view of the cleaner and illustrates the flange 52 which
  • Figure 6 also illustrates a closure or cover plate 70 which is separately moulded and which includes a centrally
  • the body 10 has four relatively small inwardly extending flexible projections 74 surrounding the inlet 42.
  • the cover plate 70 is
  • the projections then revert to the illustrated positions to keep the cover plate in position firmly fixed to the pool cleaner body.
  • the cover plate can easily be
  • Figure 5 shows a pre-formed partition 80 which includes an elongate section 82
  • a flow interrupting device which is in the form of a V-shaped
  • hammer 88 has a leading end 90 which is locatable in the groove formation 84.
  • the hammer is capable of moving to and fro as is indicated by means of an arrow 92, relatively to the partition 80, between limiting positions which are defined by arms of the V-shaped groove.
  • the partition 80 is designed to fit into the slots 64 in the inner wall of the partition
  • the pool cleaner is used in a manner which is known in the art and which is
  • the water flow alternatively surges through the two sub-passages 94 and 96 which are formed by the partition 80 which divides the main passage 40 into two D-shaped sub-
  • Figures 7 and 8 illustrate from the side and front respectively an important
  • the flat cover plate 70 of Figure 6 is replaced by a dome-shaped cover plate
  • the width 93 is substantially equal to the maximum width 95 of a gap 97 which
  • valve chamber is readily cleaned simply by removing the cover plate to access the hammer and
  • partition 80 is dispensed with for opposed edges 99 of the hammer, at its apex,
  • the flotation components are of a size
  • the components 18A may be any suitable buoyancy imparted to the body over its length.
  • the components 18A may be any suitable buoyancy imparted to the body over its length.
  • the components 18A may be any suitable buoyancy imparted to the body over its length.
  • the components 18A may be any suitable buoyancy imparted to the body over its length.
  • FIG. 10 to 12 illustrate the principles of the invention applied to the
  • Figure 10 shows a pool cleaner body 100 which is moulded
  • the body which has a unitary one piece body.
  • the body includes an internal passage 102
  • outlet 106 at one end of the body. Between the region 104 and the outlet 106
  • the passage is flared and hence increases monotonically moving to the right.
  • the passage at an opposing end has an inlet 108 and the cross-sectional area
  • the passage has a first section 110 with a first taper which
  • section 112 which is also tapered so that, moving from right to left, the cross-
  • a shoulder 114 is at a junction of the
  • the body has a mouth 116 which is surrounded by an outwardly extending flange 118.
  • a flexible skirt 120 is engaged with the flange.
  • a biasing weight 122 is embedded in the body, using the technique which has been described in connection with Figure 1. In the aforementioned respects the
  • pool cleaner body 100 is similar in concept to the pool cleaner body 10 shown in Figure 1.
  • the body 100 also includes a flotation component 124 which may be separately formed and which is then embedded in the body during manufacture of the body.
  • the component 124 may be formed integrally with the body by foaming the material from which the body is made.
  • the body is formed from a plastics material and this may
  • the body may be foamed in a number of ways.
  • the body may be foamed by the introduction
  • the thickness of the body is greater than a predetermined amount
  • volume is formed in which foaming action takes place and, in this way, the
  • component 124 can be formed integrally with the material of the body.
  • foaming action may be initiated in various ways which are known in the plastics
  • the body is formed with a substantial amount of cells which impart to such
  • the body has a removable bumper strip 126 which is made from a material such as
  • Figure 10 shows the cross-section of the strip.
  • the bumper strip has an elongate rib 128 with a bulbous end 130 which is engageable with a press fit into a slot 132 of corresponding dimensions formed in a lower longitudinal edge of the body.
  • FIG 11 illustrates a flow interrupting mechanism 136 which is of known
  • the device 136 is insertable into the passage 102 through the inlet 108.
  • the diaphragm 140 seats on a shoulder 142 and a remote end
  • a swivel connector 154 extends from the nut and is connectable to a suction
  • valve 140 causes the valve to open and close, in a manner which is known in
  • length 160 of the elongate flotation component is considerably in excess of 25% of the length 162 of the pool cleaner body, between the inlet and the outlet, and
  • the body is of a unitary construction.
  • the foamed flotation component is particularly useful for it eliminates a separate
  • the weight can be eliminated. It may however be necessary to enlarge the solid
  • region of minimum cross-sectional area is at an intermediate position in the

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Nozzles For Electric Vacuum Cleaners (AREA)
  • Extraction Or Liquid Replacement (AREA)
  • Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
  • Cleaning In General (AREA)
  • Paper (AREA)

Abstract

A pool cleaner which includes a body (10), at least one passage (40) which extends through the body with an inlet (42) on the passage (40) and an outlet (44) from the passage at respective opposed ends of the passage having a minimum cross-sectional area at a position selected from the inlet (42), the outlet (44), and a location between the inlet and the outlet, the cross-sectional area of the passage in each direction extending away the said selection position towards each respective end (36, 38) of the passage monotonically increasing in magnitude.

Description

POOL CLEANER
BACKGROUND OF THE INVENTION
This invention relates to a pool cleaner.
SUMMARY OF INVENTION
The present invention is concerned, in the first instance, with a pool cleaner
body which lends itself to facilitating the manufacture thereof as an integral structure.
Inherent in the nature of an integral pool cleaner body is the incorporation of a
flotation device in the body. The applicant has discovered that this feature can
be utilised to produce important benefits and hence a second aspect of the
invention relates to characteristics of the flotation means which allow such
benefits to be produced.
To achieve the aforementioned and other objects the invention provides a pool
cleaner which includes a body, at least one passage which extends through the
body with an inlet to the passage and an outlet from the passage at respective
opposed ends of the passage, the passage having a minimum cross-sectional
area at a position selected from the inlet, the outlet, and a location between the
inlet and the outlet, the cross-sectional area of the passage in each direction
extending away from the said selected position towards each respective end of
the passage monotonically increasing in magnitude. "Monotonic", as used herein, indicates that the cross-sectional area of the
passage at any location is greater than or equal to the cross-sectional area of
the passage at a preceding adjacent location, moving away from the position of
minimum cross-sectional area. Thus, although the cross-sectional area may not
increase along its length, in the indicated direction, it does not decrease. This
enables the passage to be formed using a single core which does not have any
undercut sections or steps which could impede withdrawal of the core from the
passage.
Preferably the said position of minimum cross-sectional area is at the outlet.
This enables a single core to be used for forming the passage, as opposed to
two cores which are movable together in opposite directions to a moulding
position.
The pool cleaner may include a partition which divides the passage into first and
second adjacent sub-passages. This however depends on the nature of the
cleaner.
The partition, when used, may be formed integrally with the remainder of the
body. This may be done by appropriately shaping the core. Preferably though
the partition is formed separately from the body and is engaged with formations
in the body thereby to divide the passage into the said first and second adjacent sub-passages.
The pool cleaner may include a chamber adjacent the inlet which is in
communication with the passage, a fluid-flow interrupting device of any
appropriate kind in the chamber, and a closure member with at least one
aperture which is releasably engaged with the body to enclose the device in the
chamber.
The closure member is preferably formed so that a gap is formed between a
surface of the closure member and an opposing surface of the fluid-flow
interrupting device. Preferably the width of this gap is approximately equal to the
maximum width of an opening formed between the fluid-flow interrupting device
and an inner wall of the chamber as the device moves, during use of the pool
cleaner.
The closure member may be domed or have any other suitable shape, or be
fixed to the body of the cleaner in any appropriate way, to achieve the
aforementioned feature.
The cleaner may include flotation means which may be elongate, extending in
the general direction of the passage, and which has a length which is in excess
of 25% of the length of the body, and which is preferably of the order of 50% of such length.
In a variation of the invention the flotation means comprises a plurality of
flotation components which are respectively positioned at spaced intervals from
each other in an array which extends in the general direction of the passage
between the inlet and the outlet.
The flotation means may be formed separately and may then be embedded in
the body during manufacture of the body. According to a preferred .aspect of the
invention however the flotation means is formed integrally with the body by
foaming material from which the body is made during manufacture of the body.
As used herein "foaming" includes any mechanism or technique whereby the
material of the body is directly caused to foam, by means of chemical action, or
the material is foamed by the introduction of a foaming agent of any appropriate
kind or is aerated, for example by the injection of a suitable gas, including air.
The flotation means is preferably located on what in use is an upper side of the
body, on one side of the passage, and biasing means which may be in the form
of a body section is then located on a lower side of the body on a directly
opposing side of the passage. BRIEF DESCRIPTION OF THE DRAWINGS
The invention is further described by way of examples with reference to the
accompanying drawings in which:
Figure 1 is a side view of a pool cleaner according to the invention in the
process of manufacture;
Figure 2 is a perspective illustration of a core used in the process of
manufacture;
Figure 3 is an end view of a mouth of the pool cleaner shown in Figure 1 ;
Figure 4 is a cross-sectional view of a body of the pool cleaner taken on a line
4-4 in Figure 1 ;
Figure 5 is a perspective view of a partition and hammer used in the pool
cleaner of the invention;
Figure 6 is an end view of the body of the pool cleaner with a cover plate in an
exploded position;
Figure 7 is a cross-sectional side view of a modification of the pool cleaner;
Figure 8 is a front view of the modification of Figure 7;
Figure 9 is a view of a pool cleaner body which is similar to that shown in Figure
1 but which includes a variation of the invention;
Figure 10 is a side view of a pool cleaner according to a different form of the
invention;
Figure 11 illustrates a flow interrupting device which is used in the pool cleaner
of Figure 10; and Figure 12 shows the components of Figures 10 and 11 assembled.
DESCRIPTION OF PREFERRED EMBODIMENTS
Figure 1 of the accompanying drawings illustrates a pool cleaner body 10 in the
process of manufacture. The body is formed inside a first mould member 12
which is made from a suitable material and in which is located a second mould
member 14 referred to herein as a core. The mould member 12 is made from
at least two interengageable halves. To a considerable extent Figure 1 is
schematic for it is intended to show the principles of the process of manufacture.
The manner in which the mould members are made and engaged with one
another are aspects which are known in the art and hence are not further
described herein.
The core 14 is precisely positioned inside a cavity 16 which defines an outer
shape of the body 10. This is done using techniques which are known in the art.
A suitable plastics material such as polypropylene is then injected into the cavity
around the core 14 to form the body 10. Once the body has set the body is
removed from the mould member 12 and the core 14 is extracted. All this is
done using techniques which are known in the art.
An objective of the present invention is to provide a pool cleaner body which is
formed in a single moulding process so that, as far as possible, the body has a unitary type construction. In other words components which make up the body
are not separately fabricated and then secured to one another by means of
fasteners, clip formations and the like. It is important, particularly from the economic point of view and from the durability point of view, to be able to make
a pool cleaner body which has a unitary construction. Production costs are low
and the ability of the body to withstand vibration and similar shock effects, which
may be encountered during use, is enhanced.
It is known that a pool cleaner, during use, should adopt a designed orientation.
For this purpose use is made of a flotation component which imparts buoyancy
to the body and a biasing member or weight which increases the density of a
portion of the body. Hitherto, to the applicant's knowledge, pool cleaners of
which the applicant is aware make use of a flotation component which has a
"localised effect". For example in US 4023227 the flotation component is
circular, viewed from the side. In US 4351077 the flotation component is
spherical. The applicant has now discovered that the use of an elongate
flotation component holds two important benefits. Firstly the orientation of the
cleaner, which is essential for good working and particularly when the cleaner
is first immersed in water, is maintained with a surprising degree of accuracy.
An unexpected result, the reasons for which are not fully understood, is that
weights which are normally attached to a suction hose connected to the cleaner
may be dispensed with. Such weights are traditionally used in a manner which is determined empirically and which depends inter alia on the depth of the swimming pool in which the cleaner is used.
A second benefit is that the applicant has noticed that the pool cleaner body is
highly manoeuvrable during use. The pool cleaner body is able to rotate in a manner which reduces the likelihood that the pool cleaner will become trapped at awkward locations under water, for example at corners or steps.
To achieve the aforementioned benefits the pool cleaner body 10 includes an
elongate flotation component 18 which, in this example of the invention, is
prefabricated from a suitable foamed material such as polystyrene or foamed
polyurethane or any equivalent material. The pool cleaner body also includes a lead weight or bias component 20 embedded in the body.
The core 14 is shown in perspective in Figure 2. The core has a central section
22 which is elongate and which has a circular cross-section, a spigot 24 at one
end of the central section and an enlarged chamber- forming section 26 at an
opposed end of the central section. Two ribs 28 project outwardly from the
central section 22 and extend between the spigot 24 and the section 26. The
ribs are on opposed sides of the central section. Only one rib is visible in Figure
1 and Figure 2. The central section of the core is formed with a first pair of recesses 30 on one
side thereof and a second set of recesses 32 on an opposing side thereof (see Figure 1 ). Before the core is located in the mould member 12 small plastic
spigots 34 are inserted into the respective recesses. Protruding ends of the
spigots are engaged with complementary holes in the flotation component 18
and the lead weight 20, respectively. In this way the flotation component and
the lead weight are precisely positioned relatively to the core. The core is then
located in the mould member 12.
The core extends between opposed ends 36 and 38 of the body and, once
removed, leaves a passage 40 which extends between these ends. The
passage has an inlet 42 and an outlet 44. The passage, at the outlet, has a
region 46 of minimum cross-section. Proceeding in the length of the passage
from the outlet to the inlet the cross-sectional area of the core 14, and hence of
the passage, increases monotonically. Thus, at any location, the cross-section
of the passage is greater than or equal to the cross-section of the passage at an
immediately preceding location. The core also has no steps or discontinuities
which could form undercut regions, and the passage is therefore similarly
formed. The cross-sectional area of the spigot 24, and hence of the region 46,
is substantially constant. The central section 22 is formed with a taper of r and
consequently the cross-sectional area of the central section increases gradually
moving from left to right in Figure 1. The inlet 42 does not include a step or undercut formation which could prevent
retraction of the core. The core, as is evident particularly from Figure 2, has
outwardly extending V-shaped formations 48, at the section 26, which ultimately
form internal walls of a chamber of the pool cleaner. To the right of the section
26 the core has a solid section 50 which is mainly provided for purposes of utility
to enable the core to be handled and correctly located inside the member 12.
As has been indicated plastic material, such as polypropylene 50 of a suitable
grade, is injected into the volume formed between opposing surfaces of the
cavity 16 and the core 14. The material sets around the core, the flotation
component and the lead weight. Once the material has set the body and the
contained core 14 are removed from the member 12. The core is then extracted
from the body by withdrawing it through the inlet 42. Although the core is closely
surrounded by the material from which the body is formed, and consequently
there is an initial resistance to relative movement between the core and the
body, once the core has been moved to the right relatively to the body (referring
to Figure 1 ) the monotonic cross-sectional nature of the core and, more
particularly, the fact that the central section 22 is tapered, means that only a
small degree of relative movement between the body and the core is necessary
for the core to be moved freely away from the body.
As the core is withdrawn the spigots 34 are sheared. The spigots are, as has been noted, anchored to the body and to the flotation component 18 and the
lead weight 20. The spigots do not have substantial strength and the relative movement referred to is sufficient to break the spigots so that the core can be
withdrawn from the body. The sections of the spigots which remain inside the
body are simply left there.
The invention thus provides a method of constructing a pool cleaner body with
an embedded flotation component and bias component.
Adjacent the inlet 42 the core and mould member 12 are shaped to define an
outwardly extending flange 52 which circumscribes a mouth 54 which is on, what
in use is, an upstream side of the pool cleaner body. The material of the body
between the inlet 42 and the mouth 54 is formed with two opposing holes 56,
indicated in dotted outline in Figure 1. The inlet has a surrounding shoulder 58.
The body has a length 60 and the flotation component 18 has a length 62,
measured in the general direction of the passage.
The length 62 is preferably in excess of 25% of the length 60 and more
particularly is at least 50% of the length 60. It has been found, totally
fortuitously, that an elongate flotation component of this type imparts
considerable stability to the pool cleaner body and also enables the pool cleaner body to take up the correct orientation or attitude when it is immersed in water,
particularly when it is first placed in the water. Another surprising finding has
been that the manoeuvrability of the cleaner, as measured by its ability to rotate
during movement, about its longitudinal axis, is enhanced. This assists the
cleaner in extricating itself from difficult positions within a pool in which it is
located and also increases the degree of random movement of the pool cleaner.
The flotation component 18 is on an upper side of the pool cleaner body in use
while the lead weight 20 is on a lower side of the pool cleaner body,
diametrically opposing the flotation component. Thus buoyancy is exerted on
the body by the flotation component over a substantial portion of the length of
the body while the biasing action of the lead weight 20 is exerted at a localised
position, towards a lower end of the cleaner, which is on a lower side of the
cleaner.
Although the body 10, formed in the manner described, is integral and has a
unitary construction it is not complete in the sense that it is not yet ready for use.
Figure 3 is an end view of the cleaner illustrating only the inlet 42, which is of
rectangular cross-section, and the passage 40 which has a circular cross-
section. Slots 64 are formed on diametrically opposed sides of the passage by
the two ribs 28 on the core. Figure 4 is a cross-sectional view of the cavity 16 and core 14 taken on the line
4-4 in Figure 1.
Figure 6 is an end view of the cleaner and illustrates the flange 52 which
surrounds the mouth 54 and the inlet 42. Figure 6 also illustrates a closure or cover plate 70 which is separately moulded and which includes a centrally
located hole or aperture 72. The body 10 has four relatively small inwardly extending flexible projections 74 surrounding the inlet 42. The cover plate 70
can be inserted through the mouth and can be seated on the shoulder 58 by
depressing the projections 74 to allow the cover plate to pass the projections.
The projections then revert to the illustrated positions to keep the cover plate in position firmly fixed to the pool cleaner body. The cover plate can easily be
removed simply by inserting a finger through the hole 72 and tugging on the cover plate. This is a highly useful feature for it enables dirt or debris which may
have been caught inside the passage to be accessed and removed. The cover
plate can then be re-engaged with the pool cleaner body.
Figure 5 shows a pre-formed partition 80 which includes an elongate section 82
of rectangular dimensions and a V-shaped groove formation 84 at one end of
the section. A flow interrupting device which is in the form of a V-shaped
hammer 88 has a leading end 90 which is locatable in the groove formation 84.
The hammer is capable of moving to and fro as is indicated by means of an arrow 92, relatively to the partition 80, between limiting positions which are defined by arms of the V-shaped groove.
The partition 80 is designed to fit into the slots 64 in the inner wall of the
passage 40. This is done after the core has been removed from the body. The
partition is slid into the passage with opposing longitudinal edges being directly
engaged in the respective slots. The passage is thereby divided into first and
second adjacent sub-passages 94 and 96 respectively. The V-shaped groove
84 is moved to a position which is in register with the apices of .the recessed
formations which are formed by the V-shaped formations 48. The hammer 88,
which is shown in dotted outline in Figure 1 , is thereby constrained in its
movement between opposing internal inclined walls of a chamber 98.
When the cover plate 70 is engaged with the body 10 the hammer is thereby
held captive inside the valve chamber.
The pool cleaner is used in a manner which is known in the art and which is
therefore not further described in detail herein. A skirt of any flexible material
is engaged with the outwardly projecting flange 52 and a suction hose is coupled
to the outlet 44 using a swivel connector of any appropriate type. When the pool
cleaner is immersed in water suction is applied to the suction hose and to the
passage 40 by means of an external pump, not shown. The pump causes water to flow through the inlet 42 to the outlet 44. The water flow causes the hammer
88 to oscillate to and fro inside the valve chamber 98. The water flow alternatively surges through the two sub-passages 94 and 96 which are formed by the partition 80 which divides the main passage 40 into two D-shaped sub-
passages with the partition forming a common wall between the D-shaped sub- passages.
Figures 7 and 8 illustrate from the side and front respectively an important
modification which can be made to the pool cleaner.
The flat cover plate 70 of Figure 6 is replaced by a dome-shaped cover plate
70A which has a centrally formed aperture 72A in a central surface of the cover
plate which is spaced from an opposing surface of the hammer 88 by a gap 91
which has a width 93.
The width 93 is substantially equal to the maximum width 95 of a gap 97 which
is formed between opposing surfaces of the hammer and an inner wall of the
chamber 98, in use of the pool cleaner. The modification does not affect the
operation of the hammer but it does improve the performance of the pool cleaner
for the cleaner is able to draw larger pieces of material, e.g. leaves, twigs, small stones etc, through the hammer chamber and those pieces of material are far
less likely to interfere with hammer movement or become trapped inside the valve chamber. In any event, as has been pointed out, the valve chamber is readily cleaned simply by removing the cover plate to access the hammer and
the valve chamber.
Another variation shown in Figures 7 and 8 is that the formation 84 of the
partition 80 is dispensed with for opposed edges 99 of the hammer, at its apex,
ride on formations 101 of a ledge 103 which internally surrounds the valve chamber.
It is to be noted that in Figure 8 the hammer 88 is shown in dotted outline.
The feature of manoeuvrability of the pool cleaner which is achieved through the
use of an extended flotation component, as has been described by referring to the component 18 in Figure 1 , can be achieved in another manner. For
example, referring to Figure 9, a plurality of separately formed and relatively
smaller flotation components 18A are embedded in a body 10A of a pool cleaner
according to a variation of the invention. The flotation components are of a size
and number which take into account the relative densities of the material of the pool cleaner body and the density of the flotation components so that adequate
buoyancy is imparted to the body over its length. The components 18A may be
of the same size or differ in size. The important aspect in this regard is to
provide buoyancy for the body over a substantial portion of its length in order to achieve the benefits which have been referred to hereinbefore. The remaining
features of the pool cleaner body 10A are substantially similar to corresponding
features of the body 10 and hence have not been elaborated on.
Figures 10 to 12 illustrate the principles of the invention applied to the
construction of a pool cleaner which makes use of a different type of flow
interrupting device. Figure 10 shows a pool cleaner body 100 which is moulded,
substantially in the manner which has described in connection with Figure 1 , and
which has a unitary one piece body. The body includes an internal passage 102
which has a region 104 of minimum cross-section. This region is close to an
outlet 106 at one end of the body. Between the region 104 and the outlet 106
the passage is flared and hence increases monotonically moving to the right.
The passage at an opposing end has an inlet 108 and the cross-sectional area
of the passage moving from the region 104 to the inlet 108 increases
monotonically. The passage has a first section 110 with a first taper which
gradually increases the cross-sectional area of the passage and a second
section 112 which is also tapered so that, moving from right to left, the cross-
sectional area of the section increases. A shoulder 114 is at a junction of the
first and second sections.
The body has a mouth 116 which is surrounded by an outwardly extending flange 118. A flexible skirt 120, of known construction, is engaged with the flange.
A biasing weight 122 is embedded in the body, using the technique which has been described in connection with Figure 1. In the aforementioned respects the
pool cleaner body 100 is similar in concept to the pool cleaner body 10 shown in Figure 1.
The body 100 also includes a flotation component 124 which may be separately formed and which is then embedded in the body during manufacture of the body.
However the applicant has discovered that the component 124 may be formed integrally with the body by foaming the material from which the body is made.
It has been noted that the body is formed from a plastics material and this may
be foamed in a number of ways. The body may be foamed by the introduction
of a foaming agent which causes cavities or gas bubbles to be produced. This feature has been found to manifest itself particularly in those regions of the body
where the thickness of the body is greater than a predetermined amount, for
example of the order of 4mm. Consequently by keeping this aspect in mind it
is possible, through judicious design, to ensure that the plastics material, which
is injected into the moulds used for making the body, is caused to solidify substantially without any foaming action taking place over those portions of the
body which define walls which are relatively thin bounding the flow passage 102. By increasing the dimensions of the body relatively to the flow passage a larger
volume is formed in which foaming action takes place and, in this way, the
component 124 can be formed integrally with the material of the body. The
foaming action may be initiated in various ways which are known in the plastics
industry. For example use may be made of a cellular plastics material with the
cellular construction being produced by the effect of a gas which is injected into
the plastics material before it has set or which is generated during the injection
process by means of chemical action. Thus, by manipulating the characteristics
of the moulding process, it is possible to form the body with sections that are
less dense than the remaining sections of the body and each such less dense
section is, in effect, a flotation element. On the other hand with gas injection
techniques of plastics material it is known that the plastic material, when it
comes into contact with a mould surface, particularly a heated mould surface,
forms a section which is relatively free of gas. By manipulating the
characteristics of the mould it is possible to ensure that a substantial portion of
the body is formed with a substantial amount of cells which impart to such
portion a less dense characteristic. An opposing side of the pool cleaner body
which carries the lead weight 122 is made more dense and hence is not foamed.
The body has a removable bumper strip 126 which is made from a material such
as polyurethane which is abrasion and wear-resistant. The inset drawing o
Figure 10 shows the cross-section of the strip. The bumper strip has an elongate rib 128 with a bulbous end 130 which is engageable with a press fit into a slot 132 of corresponding dimensions formed in a lower longitudinal edge of the body.
Figure 11 illustrates a flow interrupting mechanism 136 which is of known
construction and which includes a tube 138 and a diaphragm valve 140. As
shown in Figure 12 the device 136 is insertable into the passage 102 through the inlet 108. The diaphragm 140 seats on a shoulder 142 and a remote end
144 of the tube which is formed with gripping formations 146 is then engaged with a compression ring 148 which is encompassed by a union nut 150 which is
threadedly engaged with a threaded boss 152 of the body around the outlet 106.
A swivel connector 154 extends from the nut and is connectable to a suction
hose, not shown.
When suction is applied to the connector 154 water flow through the diaphragm
valve 140 causes the valve to open and close, in a manner which is known in
the art, and the pulsating action of the water flow causes the pool cleaner to
move in a random manner over a surface which is to be cleaned.
The pool cleaner shown in Figure 12 possesses similar advantages to what
have been described in connection with the other embodiments, namely the
length 160 of the elongate flotation component is considerably in excess of 25% of the length 162 of the pool cleaner body, between the inlet and the outlet, and
the pool cleaner thus possesses considerable manouverability during use. A
second factor is that the body is of a unitary construction.
The foamed flotation component is particularly useful for it eliminates a separate
moulding step. Another important benefit is that by using substantially dense
plastics material, and by careful control of the volumes in which foaming takes
place, or does not take place, the volume which is occupied by the weight 122
can be formed with solid plastics material, which provides the required bias, and
the weight can be eliminated. It may however be necessary to enlarge the solid
plastics section to obtain a mass which is equivalent to the mass of the lead
weight which is replaced by the plastics section.
The minimum cross-sectional area of the passage, in the body of the cleaner,
is preferably at one end of the passage for this requires a single core. If the
region of minimum cross-sectional area is at an intermediate position in the
passage then the monotonic increase in cross-sectional area is in two directions,
each towards a respective end of the passage, and two cores are required, each
inserted into the mould member 12 from a different side and in opposing
directions.

Claims

1. A pool cleaner which includes a body, at least one passage which extends through the body with an inlet to the passage and an outlet from the
passage at respective opposed ends of the passage, the passage having a
minimum cross-sectional area at a position selected from the inlet, the outlet,
and a location between the inlet and the outlet, the cross-sectional area of the
passage in each direction extending away from the said selected position
towards each respective end of the passage monotonically increasing in
magnitude.
2. A pool cleaner according to claim 1 wherein the said position of
minimum cross-sectional area is at the outlet.
3. A pool cleaner according to claim 1 or 2 which includes a partition
which divides the passage into first and second adjacent sub-passages.
4. A pool cleaner according to claim 3 wherein the partition is formed
separately from the body and is engaged with formations in the body thereby to
divide the passage.
~"
5. A pool cleaner according to any one of claims 1 to 4 which includes a chamber adjacent the inlet which is in fluid communication with the passage, a fluid-flow interrupting device in the chamber, and a closure member
with at least one aperture which is releasably engaged with the body to enclose the device in the chamber.
6. A pool cleaner according to claim 5 wherein opposing surfaces of
the closure member and of the fluid-flow interrupting device have a gap between
them which is approximately equal to the maximum width of an opening formed
between the fluid-flow interrupting device and an inner wall of -the chamber
during movement of the fluid-flow interrupting device.
7. A pool cleaner according to any one of claims 1 to 6 which
includes flotation means which is elongate, extending in the general direction of
the passage, and which has a length which is in excess of 25% of the length of
the body.
8. A pool cleaner according to any one of claims 1 to 6 which
includes flotation means comprising a plurality of flotation components which are
respectively positioned at spaced intervals from each other in an array which
extends in the general direction of the passage between the inlet and the outlet.
9. A pool cleaner according to claim 7 or 8 wherein the flotation means is formed integrally with the body by foaming material from which the body is made during manufacture of the body.
10. A pool cleaner according to any one of claims 7 to 9 wherein the
flotation means is located on what in use is an upper side of the body on one
side of the passage and which includes biasing means which is located on a
lower side of the body on a directly opposing side of the passage.
11. A pool cleaner according to claim 10 wherein the biasing means
is formed by a solid portion of the body.
12. A pool cleaner according to any one of claims 1 to 11 which
includes at least one removable bumper strip engaged with the body.
13. A pool cleaner which includes a body, at least one passage which
extends through the body, a device for interrupting water flow through the
passage and elongate flotation means which extends generally in the direction
of the passage and which has a length which is in excess of 25% of the length
of the body.
PCT/ZA1999/000097 1999-01-06 1999-09-18 Pool cleaner WO2000040826A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP99952046A EP1163410B1 (en) 1999-01-06 1999-09-18 Pool cleaner
AU64348/99A AU759119B2 (en) 1999-01-06 1999-09-18 Pool cleaner
DE69913205T DE69913205T8 (en) 1999-01-06 1999-09-18 POOL CLEANER

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
ZA99/0070 1999-01-06
ZA9970 1999-01-06
ZA992058 1999-03-15
ZA99/2058 1999-03-15

Publications (1)

Publication Number Publication Date
WO2000040826A1 true WO2000040826A1 (en) 2000-07-13

Family

ID=27145127

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/ZA1999/000097 WO2000040826A1 (en) 1999-01-06 1999-09-18 Pool cleaner

Country Status (6)

Country Link
EP (1) EP1163410B1 (en)
CN (1) CN1134580C (en)
AU (1) AU759119B2 (en)
DE (1) DE69913205T8 (en)
ES (1) ES2212855T3 (en)
WO (1) WO2000040826A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005038170A1 (en) * 2003-10-15 2005-04-28 Integrated Pool Products (Proprietary) Limited Submerged surface cleaner
FR2914868A1 (en) * 2007-10-08 2008-10-17 Kokido Ltd Automatic cleaning device for e.g. wall of swimming pool, has valve cooperated with seat to adopt closing positions in which valve closes pipes during functioning, and prefilter placed in head to avoid blocking of valve through debris

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4133068A (en) * 1976-08-23 1979-01-09 Hofmann Helmut J Cleaning apparatus for submerged surfaces
US4208752A (en) * 1976-08-23 1980-06-24 Hofmann Helmut J Cleaning apparatus for submerged surfaces
DE3608430A1 (en) * 1985-03-14 1986-09-18 Coxwold (Proprietary) Ltd., Johannesburg, Transvaal SWIMMING POOL CLEANING DEVICE
US5737791A (en) * 1995-05-31 1998-04-14 Durigon; Duilio Cleaner for a submerged surface

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4133068A (en) * 1976-08-23 1979-01-09 Hofmann Helmut J Cleaning apparatus for submerged surfaces
US4208752A (en) * 1976-08-23 1980-06-24 Hofmann Helmut J Cleaning apparatus for submerged surfaces
DE3608430A1 (en) * 1985-03-14 1986-09-18 Coxwold (Proprietary) Ltd., Johannesburg, Transvaal SWIMMING POOL CLEANING DEVICE
US5737791A (en) * 1995-05-31 1998-04-14 Durigon; Duilio Cleaner for a submerged surface

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005038170A1 (en) * 2003-10-15 2005-04-28 Integrated Pool Products (Proprietary) Limited Submerged surface cleaner
FR2914868A1 (en) * 2007-10-08 2008-10-17 Kokido Ltd Automatic cleaning device for e.g. wall of swimming pool, has valve cooperated with seat to adopt closing positions in which valve closes pipes during functioning, and prefilter placed in head to avoid blocking of valve through debris
US20090089945A1 (en) * 2007-10-08 2009-04-09 Kokido Limited Automatic cleaning device for a surface submerged in a liquid
EP2048306A1 (en) * 2007-10-08 2009-04-15 Kokido Limited Device for automatic cleaning of a surface submerged in a liquid
US8209807B2 (en) 2007-10-08 2012-07-03 Kokido Limited Automatic cleaning device for a surface submerged in a liquid

Also Published As

Publication number Publication date
DE69913205T2 (en) 2004-09-09
ES2212855T3 (en) 2004-08-01
DE69913205D1 (en) 2004-01-08
EP1163410A1 (en) 2001-12-19
CN1344345A (en) 2002-04-10
DE69913205T8 (en) 2006-02-09
CN1134580C (en) 2004-01-14
AU6434899A (en) 2000-07-24
AU759119B2 (en) 2003-04-03
EP1163410B1 (en) 2003-11-26

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