WO2000030583A1 - Process for applying discrete web portions to a receiving web - Google Patents
Process for applying discrete web portions to a receiving web Download PDFInfo
- Publication number
- WO2000030583A1 WO2000030583A1 PCT/US1999/027228 US9927228W WO0030583A1 WO 2000030583 A1 WO2000030583 A1 WO 2000030583A1 US 9927228 W US9927228 W US 9927228W WO 0030583 A1 WO0030583 A1 WO 0030583A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- web
- web portion
- receiving
- portions
- cut
- Prior art date
Links
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15756—Applying tabs, strips, tapes, loops; Knotting the ends of pads
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15585—Apparatus or processes for manufacturing of babies' napkins, e.g. diapers
- A61F13/15593—Apparatus or processes for manufacturing of babies' napkins, e.g. diapers having elastic ribbons fixed thereto; Devices for applying the ribbons
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15707—Mechanical treatment, e.g. notching, twisting, compressing, shaping
- A61F13/15723—Partitioning batts; Cutting
Definitions
- the present invention relates to a process for applying discrete web portions, such as tapes or tape attachment zones or elastic bands, on to a receiving web, such as a diaper.
- the process is applicable to high speed production lines used in the manufacture of diapers and similar products.
- Diapers, adult incontinence products and the like, are usually manufactured on high speed production machines. Such machines generally form a continuous web which is transported through the machine in the machine direction in order to pass through a series of work stations. At each work station an operation is carried out.
- One common operation is to attach features such as tapes or tape attachment zones or elastic bands, on to a receiving web.
- Such features are often required to be discrete “patches”, rather than continuous features which lie along the whole length (in the machine direction) of the receiving web.
- patches may be applied by various known techniques, including the technique known as "cut and slip".
- An example of a known process is to provide an apparatus which receives discrete parts traveling at a first speed and applies them to a receiving web traveling at a second (usually faster) speed.
- this patent discloses an apparatus which receives a continuous web traveling at a first speed, the web being cut into discrete parts and then applied to a receiving web traveling at a second (usually faster) speed.
- the end product has discrete parts which are spaced uniformly along the receiving web.
- Figures 35 and 36 of US-A-5 660 657 illustrate such an apparatus.
- three rotating transfer assemblies receive and hold the discrete parts and transfer them to the receiving web.
- Each transfer assembly is mounted on an independently rotating shaft having a variable angular velocity.
- the spacing between a first and second, adjacent, discrete parts might be a distance X, whist the spacing between the second and third, adjacent, discrete parts might be a distance Y. Subsequently, the spacing between the third and fourth, adjacent, discrete parts might be the distance X again; the spacing between the fourth and fifth, adjacent, discrete parts might be Y again, and so on.
- the object of the present invention is to provide a process which would provide a receiving web upon which discrete parts are either unevenly spaced, or which are unequal in length, or both, and which could be easily adjusted to provide different spacings between the discrete parts, and/or different lengths of discrete parts, so that different products, or different -sizes of products, can easily be manufactured on the same apparatus.
- This object is achieved by: separating the web portion into at least a first web portion and a second web portion by means of at least a second cut; moving the web portions relative to each other so that they are spaced apart; and applying each of the spaced apart web portions to the receiving web.
- Figure 1 shows a schematic side-view of an apparatus suitable for carrying out the process of the present invention.
- Figure 2A shows the left-hand half of a continuous web of prior art diapers, prior to being cut into individual diapers.
- Figure 2B shows the right-hand half of a continuous web of diapers made according to the process of the present invention, prior to being cut into individual diapers.
- a "receiving web” is a web of material which is continuous in the machine direction.
- a preferred receiving web comprises a plurality of interconnected single use disposable absorbent articles, such as diapers.
- each diaper is comprised of an absorbent pad element or absorbent core, and web portions such as elastomeric elements or patches.
- the absorbent pad elements and the elastomeric elements are located between a backsheet and a topsheet, or alternatively, on top of a backsheet or topsheet.
- the continuous webs of backsheet material and topsheet material are preferably maintained under very slight tension in the machine direction to prevent wrinkling and to facilitate registration with the diaper assembly and converting operations until the completed diaper web is severed into discrete diapers by cutting across the width of the web.
- the term "diaper” is used herein to refer to diapers for babies or infants, to refer to training pants, and also to refer to adult incontinence products.
- the receiving web is cut into discrete lengths (e.g. individual diapers) by cutting across the width of the receiving web after applying each of the spaced apart web portions to the receiving web, and each discrete length of the receiving web has at least the first web portion and the second web portion applied to it.
- discrete lengths e.g. individual diapers
- This can be achieved by providing a further cut along a line orthogonal to the second cut, in order to provide a first left-side web portion; a first right-side web portion; a second left-side web portion; and a second right-side web portion, the web portions being applied so as to be substantially symmetrical on either side of a machine direction axis of the receiving web.
- the length of each individual diaper defines a certain pitch (i.e. the length of the individual diaper in the machine direction).
- the prior art processes e.g. "cut and slip"
- the prior art processes are adequate to achieve this.
- the prior art processes are unsuitable.
- the prior art processes are only suitable to provide one web portion per pitch (or possibly evenly spaced multiples of web portions per pitch).
- the length in the machine direction of the first web portion, and the length in the machine direction of the second web portion is unequal.
- the first and second embodiments of the invention may be combined.
- FIG. 1 illustrates schematically an example of the process of the present invention.
- An incoming web 100 is fed with a velocity V1 between a first knife roll 2 and a first anvil 6, to make a first cut, and web portion 101 which has been cut from the incoming web 100 is held by vacuum shoes 8 and 9.
- the web portion 101 corresponds in length to the total length of the first and second tapes 102, 103.
- the web portion 101 is held on the web transfer apparatus 1 which accelerates the web portion to match the velocity V2 of the receiving web 200.
- a second cut is made between a second knife roll 3 and a second anvil 6 to separate the web portion 101 into a first tape 102 and a second tape 103.
- the first tape 102 is held by a vacuum shell 9, which, in turn is supported by an oscillating arm 10.
- the oscillating arms 10 (of which three are illustrated in Figure 1 ) are mounted independently on the main shaft of the web transfer apparatus 1.
- the first tape 102 is subsequently advanced relative to the second tape 103 by means of a cam mechanism 11 connected to the vacuum shell / oscillating arm assembly, 9, 10, so that the first and second tapes are spaced apart by a distance corresponding to the distance between the first and second tapes required in the finished diaper.
- the first and second tapes are applied to the receiving web 200 at matched speeds by means of a transfer roll 4.
- a similar series of process steps is used to apply the first and second tape landing patches.
- the receiving web 200 has a series of web portions applied to it, each web portion being cut into at least a first web portion 102 and a second web portion 103, and wherein the distance between any web portion 102 and the two web portions on either side of it 103, 103' in the machine direction, is unequal.
- Figure 2B illustrates a diaper 200 having tapes 102 and tape landing patches 103 affixed to the backsheet of the diaper 200.
- the tapes 102 are used to fasten the diaper 200 around the waist of the wearer and they are secured by releasable attachment to the tape landing patches 202.
- the tapes will be referred to as a first tape 101 and a second tape 32, and the tape landing patches as a first tape landing patch 31 , and a second tape landing patch 32.
- FIG. 2A shows a prior art diaper in which the web portions 104 are applied in strips 110 which overlap the waist region 150 of both of two adjoining diapers. This limits product design because the waist region 150 must accommodate the material of the web portion 150. When a waist elastic is subsequently laid in the waist region 150, the waist elastic overlays the web patch 104.
- the process of the present invention can be easily adapted to provide more than two web portions per diaper.
- a second and third cut separates the web portion into three parts (a first web portion, second web portion and third web portion), and two of these web portions are then accelerated in order to move the web portions apart by the required spacing.
Landscapes
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Epidemiology (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Vascular Medicine (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- Veterinary Medicine (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Absorbent Articles And Supports Therefor (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Collation Of Sheets And Webs (AREA)
- Orthopedics, Nursing, And Contraception (AREA)
- Nonwoven Fabrics (AREA)
- Replacement Of Web Rolls (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Investigating Or Analysing Biological Materials (AREA)
- Surgical Instruments (AREA)
Abstract
Description
Claims
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/831,780 US6544375B1 (en) | 1998-11-23 | 1998-11-17 | Process for applying discrete web portions to a receiving web |
CA002351371A CA2351371A1 (en) | 1998-11-23 | 1999-11-17 | Process for applying discrete web portions to a receiving web |
EP99972523A EP1143901B1 (en) | 1998-11-23 | 1999-11-17 | Process for applying discrete web portions to a receiving web |
DE69909328T DE69909328T2 (en) | 1998-11-23 | 1999-11-17 | METHOD FOR ATTACHING DISCONTINUOUS TISSUE TO A RECEIVING TISSUE |
AU14790/00A AU1479000A (en) | 1998-11-23 | 1999-11-17 | Process for applying discrete web portions to a receiving web |
JP2000583468A JP5014533B2 (en) | 1998-11-23 | 1999-11-17 | Manufacturing method for receiving and applying individual web parts to a web |
IL14292399A IL142923A0 (en) | 1998-11-23 | 1999-11-17 | Process for applying discrete web portions to a receiving web |
AT99972523T ATE243986T1 (en) | 1998-11-23 | 1999-11-17 | METHOD FOR ATTACHING DISCONTINUOUS PIECES OF TISSUE TO A RECEIVING TISSUE |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP98122228.4 | 1998-11-23 | ||
EP98122228A EP1004285A1 (en) | 1998-11-23 | 1998-11-23 | Process for applying discrete web portions to a receiving web |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2000030583A1 true WO2000030583A1 (en) | 2000-06-02 |
Family
ID=8233022
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1999/027228 WO2000030583A1 (en) | 1998-11-23 | 1999-11-17 | Process for applying discrete web portions to a receiving web |
Country Status (9)
Country | Link |
---|---|
EP (2) | EP1004285A1 (en) |
JP (1) | JP5014533B2 (en) |
AT (1) | ATE243986T1 (en) |
AU (1) | AU1479000A (en) |
CA (1) | CA2351371A1 (en) |
DE (1) | DE69909328T2 (en) |
ES (1) | ES2200596T3 (en) |
IL (1) | IL142923A0 (en) |
WO (1) | WO2000030583A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002253606A (en) * | 2001-03-05 | 2002-09-10 | Zuiko Corp | Conveying system and apparatus |
US9495632B2 (en) | 2001-02-02 | 2016-11-15 | Avery Dennison Corporation | RFID label technique |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6936129B2 (en) * | 1998-06-12 | 2005-08-30 | First Quality Products, Inc. | Method of making a winged absorbent article |
US6783487B2 (en) * | 2001-04-13 | 2004-08-31 | Kimberly-Clark Worldwide, Inc. | Pant-type personal care articles, and methods of making and using such personal care articles |
DE20121347U1 (en) | 2001-05-04 | 2002-08-14 | Korma S.P.A., Peregallo Di Lesmo | Device for producing a plurality of layers of absorbent |
US6811019B2 (en) * | 2001-06-29 | 2004-11-02 | The Procter & Gamble Company | Method and apparatus utilizing servo motors for placing parts onto a moving web |
BR0303717A (en) * | 2002-08-22 | 2005-04-26 | Zuiko Corp | Method and apparatus for producing garments |
DE10256652A1 (en) * | 2002-12-03 | 2004-06-17 | WINKLER + DüNNEBIER AG | Process and assembly to manufacture hygiene incontinence products by differential speed presentation of moving webs to profiled surface under suck/blow action |
US7347914B2 (en) * | 2002-12-13 | 2008-03-25 | Zuiko Corporation | Method for producing an article having an elastic bonded between two webs |
ITCR20030001A1 (en) * | 2003-01-20 | 2004-07-21 | Delta System S R L | WORK STATION FOR CUTTING AND BENDING OF SHAPED HYGIENIC ABSORBENTS. |
DE10361856A1 (en) * | 2003-12-30 | 2005-07-28 | Paul Hartmann Ag | Method and device for applying a flat material web section |
JP4683868B2 (en) * | 2004-07-01 | 2011-05-18 | 花王株式会社 | Transport system |
JP5351649B2 (en) * | 2009-07-31 | 2013-11-27 | ユニ・チャーム株式会社 | Cutting transfer apparatus and cutting transfer method |
JP5492628B2 (en) * | 2010-03-26 | 2014-05-14 | ユニ・チャーム株式会社 | Delivery device |
GB2495101A (en) | 2011-09-28 | 2013-04-03 | Concepts For Success C4S | A method for production of diapers from continuous web material |
DE202012013209U1 (en) * | 2012-01-16 | 2015-06-17 | Bikoma Gmbh Spezialmaschinen | Device for producing a laminate and hygiene product |
ES2658012T3 (en) * | 2014-11-06 | 2018-03-07 | Fameccanica.Data S.P.A. | Production process of a lower layer for absorbent hygienic articles and absorbent hygienic article comprising this lower layer |
MX2017008852A (en) | 2015-01-26 | 2017-10-24 | Joa Curt G Inc | Product turner and placer. |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3431910A1 (en) * | 1984-08-30 | 1986-03-13 | Paul Hartmann Ag, 7920 Heidenheim | Device for separating and applying strip sections to successive, spaced-apart regions of a web of material |
US4767487A (en) * | 1985-10-18 | 1988-08-30 | Kimberly-Clark Corporation | Method for repositioning discrete articles |
EP0304044A1 (en) * | 1987-08-18 | 1989-02-22 | Uni-Charm Corporation | Apparatus for applying elastic band onto moving web |
US5660657A (en) * | 1995-01-31 | 1997-08-26 | Kimberly-Clark Worldwide, Inc. | Composite method for fabricating garments |
US5759340A (en) * | 1995-10-17 | 1998-06-02 | Kimberly-Clark Worldwide, Inc. | Apparatus for applying discrete parts onto a moving web |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4578133A (en) * | 1984-11-19 | 1986-03-25 | Kimberly-Clark Corporation | Method and apparatus for applying discrete strips to a web of material |
JPH0780609B2 (en) * | 1987-06-29 | 1995-08-30 | ユニ・チャ−ム株式会社 | Device for attaching elastic band to moving web |
US6022443A (en) * | 1994-01-25 | 2000-02-08 | Kimberly-Clark Worldwide, Inc. | Method and apparatus for placing discrete parts onto a moving web |
ES2193287T3 (en) * | 1995-12-29 | 2003-11-01 | Kimberly Clark Co | ABSORBENT ARTICLE OF A SINGLE USE THAT HAS A POSITIONED GRAPH AND PROCESS FOR MANUFACTURING. |
-
1998
- 1998-11-23 EP EP98122228A patent/EP1004285A1/en not_active Withdrawn
-
1999
- 1999-11-17 IL IL14292399A patent/IL142923A0/en unknown
- 1999-11-17 WO PCT/US1999/027228 patent/WO2000030583A1/en active IP Right Grant
- 1999-11-17 JP JP2000583468A patent/JP5014533B2/en not_active Expired - Fee Related
- 1999-11-17 EP EP99972523A patent/EP1143901B1/en not_active Expired - Lifetime
- 1999-11-17 CA CA002351371A patent/CA2351371A1/en not_active Abandoned
- 1999-11-17 AU AU14790/00A patent/AU1479000A/en not_active Abandoned
- 1999-11-17 ES ES99972523T patent/ES2200596T3/en not_active Expired - Lifetime
- 1999-11-17 DE DE69909328T patent/DE69909328T2/en not_active Expired - Lifetime
- 1999-11-17 AT AT99972523T patent/ATE243986T1/en not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3431910A1 (en) * | 1984-08-30 | 1986-03-13 | Paul Hartmann Ag, 7920 Heidenheim | Device for separating and applying strip sections to successive, spaced-apart regions of a web of material |
US4767487A (en) * | 1985-10-18 | 1988-08-30 | Kimberly-Clark Corporation | Method for repositioning discrete articles |
EP0304044A1 (en) * | 1987-08-18 | 1989-02-22 | Uni-Charm Corporation | Apparatus for applying elastic band onto moving web |
US5660657A (en) * | 1995-01-31 | 1997-08-26 | Kimberly-Clark Worldwide, Inc. | Composite method for fabricating garments |
US5759340A (en) * | 1995-10-17 | 1998-06-02 | Kimberly-Clark Worldwide, Inc. | Apparatus for applying discrete parts onto a moving web |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9495632B2 (en) | 2001-02-02 | 2016-11-15 | Avery Dennison Corporation | RFID label technique |
JP2002253606A (en) * | 2001-03-05 | 2002-09-10 | Zuiko Corp | Conveying system and apparatus |
JP4592201B2 (en) * | 2001-03-05 | 2010-12-01 | 株式会社瑞光 | Transport device |
Also Published As
Publication number | Publication date |
---|---|
IL142923A0 (en) | 2002-04-21 |
AU1479000A (en) | 2000-06-13 |
DE69909328T2 (en) | 2004-05-27 |
JP5014533B2 (en) | 2012-08-29 |
JP2002530255A (en) | 2002-09-17 |
ES2200596T3 (en) | 2004-03-01 |
DE69909328D1 (en) | 2003-08-07 |
EP1004285A1 (en) | 2000-05-31 |
ATE243986T1 (en) | 2003-07-15 |
CA2351371A1 (en) | 2000-06-02 |
EP1143901B1 (en) | 2003-07-02 |
EP1143901A1 (en) | 2001-10-17 |
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