WO2000023647A1 - Compositions de nettoyage a sec contenant de l'acide polysulfonique - Google Patents

Compositions de nettoyage a sec contenant de l'acide polysulfonique Download PDF

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Publication number
WO2000023647A1
WO2000023647A1 PCT/US1998/022243 US9822243W WO0023647A1 WO 2000023647 A1 WO2000023647 A1 WO 2000023647A1 US 9822243 W US9822243 W US 9822243W WO 0023647 A1 WO0023647 A1 WO 0023647A1
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WO
WIPO (PCT)
Prior art keywords
dry
cleaning composition
cleaning
bag
agents
Prior art date
Application number
PCT/US1998/022243
Other languages
English (en)
Inventor
James A. Smith
Original Assignee
Custom Cleaner, Inc.
Henkel Kgaa
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Custom Cleaner, Inc., Henkel Kgaa filed Critical Custom Cleaner, Inc.
Priority to AU11096/99A priority Critical patent/AU1109699A/en
Priority to PCT/US1998/022243 priority patent/WO2000023647A1/fr
Publication of WO2000023647A1 publication Critical patent/WO2000023647A1/fr

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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/04Detergent materials or soaps characterised by their shape or physical properties combined with or containing other objects
    • C11D17/041Compositions releasably affixed on a substrate or incorporated into a dispensing means
    • C11D17/047Arrangements specially adapted for dry cleaning or laundry dryer related applications
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L1/00Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
    • D06L1/02Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using organic solvents
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L1/00Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
    • D06L1/02Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using organic solvents
    • D06L1/04Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using organic solvents combined with specific additives
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L1/00Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
    • D06L1/12Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents

Definitions

  • the present invention relates to dry- cleaning systems utilizing polysulfonic acid, by which fabric articles can be freshened or dry- cleaned in a dryer, such as a rotary clothes dryer.
  • the invention includes such dry-cleaning compositions and bags having an opening with a fastening system that enables closure of the bag in a vapor impermeable manner.
  • the invention also contemplates kits containing the dry-cleaning compositions and the bags, as well as methods for using the dry-cleaning systems.
  • the conventional methods for dry- cleaning utilize chlorinated hydrocarbon solvents, such as perchloroethylene, which are generally charged with water and detergent.
  • chlorinated hydrocarbon solvents such as perchloroethylene
  • a disadvantage of these dry-cleaning systems is that these solvents, and especially perchloroethylene, do not function effectively with high amounts of water.
  • a process for home dry-cleaning clothing is disclosed by S. Denissenko et al . in U.S. Patent No. 4,336,024, wherein the soiled areas are pre- treated with a liquid cleaning composition.
  • the clothing is then attached to an absorbent sheet and spun using the spin cycle of a washing machine, so that the cleaning composition and the soil are driven through the clothing and into the absorbent sheet.
  • U.S. Patent No. 5,238,587 issued to J. Smith et al . discloses a method for cleaning soiled fabric via the enclosure of the desired clothing in a bag with an added sheet impregnated with a gelled liquid cleaning composition. (The entire contents of U.S. Patent No. 4,336,024 and U.S. Patent No. 5,238,587 are incorporated herein by reference . ) Additional objects of the present invention will become readily apparent to persons skilled in the art from the following discussion. SUMMARY OF THE INVENTION The present invention provides dry-cleaning or fabric- freshening systems adapted for dry-cleaning and/or freshening all types of fabric articles.
  • the system uses an effective amount of a dry-cleaning composition comprising polysulfonic acid, and water.
  • the polysulfonic acid should be present in an amount effective to clean and/or freshen a soiled fabric article contacted therewith (preferably between about .25 and about 20 weight percent, and more preferably between about 1 and 5 weight percent, based on the total weight percent of the composition) .
  • the polysulfonic acid can also be useful to promote the distribution of the dry-cleaning composition on fabric articles while leaving no significant undesirable visible residue on the fabric article.
  • the water is present in an effective amount to disperse the polysulfonic acid and build viscosity (preferably between about 10 and about 99.75 weight percent water, and more preferably between about 20 and about 95 weight percent water, and even more preferably between about 80 and about 95 weight percent water, based on the total weight percent of the composition) .
  • water levels can be less than 10 weight percent, as long as the polysulfonic acid is dispersed. Water can also be useful as a cleaning solvent in this invention.
  • the above-described dry-cleaning compositions may further include other components that do not interfere with the dry-cleaning activity of the compositions.
  • the composition can also contain at least 1 water- miscible or partially water-miscible organic solvent. If present, the amount of organic solvent should be between about 1 and about 85 total weight percent based on the total weight percent of the composition, although total amounts may vary as desired and depending on the presence of other components, as described below, as would be understood by someone of ordinary skill in this art.
  • compositions may include surfactants, which if present are preferably in an amount between about .01 and about 10 weight percent, based on the total weight percent of the composition, although total amounts may vary as desired and depending on the presence of other components, as described below, as would be understood by someone of ordinary skill in this art. Along these lines, it is known that detergency is better with lower levels of surfactant .
  • dry-cleaning compositions may further include gelling agents or viscosity modifiers, gum arabic, karaya gum, gum tragacanth, starch (corn, potato, tapioca, wheat, waxy maize) , polyvinyl acetate, PVP/VP combinations, carylics, modified acrylics, xanthan gum, alginates and derivatives of alginates, locust bean gum, animal glue, nonionic cellulose derivatives, nonionic guar derivatives, nonionic starch derivatives, anionic cellulose derivatives, anionic guar derivatives, anionic starch derivatives, casein, carrageenan and guar gum.
  • gelling agents or viscosity modifiers may further include gelling agents or viscosity modifiers, gum arabic, karaya gum, gum tragacanth, starch (corn, potato, tapioca, wheat, waxy maize) , polyvinyl acetate, PVP/VP combinations, carylics, modified acrylics,
  • the above-described dry-cleaning compositions may further include fragrances, fabric-softening agents, leather-treating agents or other desired agents.
  • the above-described dry-cleaning compositions may be present on a substrate (for instance, a sheet, a sponge, a dauber, a stick, granules or a cube) .
  • a sheet is the preferred substrate, such as, for instance, a plastic sheet or a porous sheet, and the dry-cleaning composition may be stably impregnated onto the sheet.
  • the dry-cleaning compositions of this invention remain in a moist or wet state when present on a substrate.
  • the dry-cleaning compositions may be present in a spray or roll on solution, or the like.
  • the invention also relates to the above- described dry-cleaning systems which further include a bag that has an opening comprising a fastening system so that the bag can enclose the soiled fabric article in an effective vapor impermeable manner.
  • a bag that has an opening comprising a fastening system so that the bag can enclose the soiled fabric article in an effective vapor impermeable manner.
  • One option with this form of the invention is that the bag has an interior surface, and at least a portion of the interior surface has an effective amount of the dry-cleaning composition releasably absorbed thereinto, wherein the bag is formed of a flexible non-porous material which is not substantially damaged upon exposure to agitation and to a temperature effective to cause the release of the dry-cleaning composition from the interior surface .
  • the invention also relates to processes for cleaning or freshening a soiled fabric article with the above-described dry-cleaning systems.
  • Such processes comprise the steps of (a) placing into a bag the soiled fabric article and an effective amount of the above-described dry-cleaning composition, wherein the bag includes an opening comprising a fastening system so that the bag can enclose the soiled fabric article in an effective vapor impermeable manner;
  • the invention also relates to methods for removing a stain from a soiled fabric article with the above-described dry-cleaning systems. Such methods comprise the steps of
  • step (d) opening the fastening system and removing the cleaned fabric article from the bag.
  • an amount of the dry-cleaning composition may be applied to the soiled fabric article to loosen the stain (for instance, by rubbing or dabbing the soiled fabric article with the dry-cleaning composition, or by spraying, rolling on or dipping the soiled fabric article with the dry cleaning composition) .
  • kits for dry-cleaning or fabric- freshening a fabric article comprise, packaged in association,
  • a bag including an opening comprising a fastening system so that the bag can enclose the soiled fabric article in an effective vapor impermeable manner.
  • the bag may include an interior surface such as is described above, wherein at least a portion of the interior surface has an effective amount of the dry-cleaning composition releasably absorbed thereinto.
  • the present invention provides dry-cleaning or freshening systems for dry-cleaning or freshening fabric articles, comprising a dry-cleaning composition including polysulfonic acid and water.
  • fabrics or “fabric articles” encompasses not only clothing, but other items which are commonly dry-cleaned, including sheets, draperies, rugs, upholstery coverings, towels and the like.
  • fabrics also can include all known fabrics, including wool, leather, nylon, cotton, polyester, etc., as well as delicate fabrics, such as 100% acetate, silk, rayon, and blends of these fabrics.
  • the term "dryer” refers to a rotary hot air dryer, which tumbles the clothes in a drum with warm or heated air at an elevated temperature, usually at a temperature of about 40 and about 95°C, preferably at about 50 and about 90°C, for preselected periods of time (preferably, between about 15 and about 45 minutes) .
  • the term "soil” includes odoriferous compounds such as tobacco smoke, residue, perfume, mustiness, perspiration and the like, as well as visible spots and stains.
  • freshen includes the removal, deodorizing, chemical neutralizing and/or masking of odoriferous compounds on or within a fabric with a desirable scent.
  • dry cleaning or “cleaning” includes the removal, displacement or loosening of one or both kinds of "soil” from the fabric.
  • an effective amount of the above- described the dry-cleaning composition is contacted with the soiled fabric (or fabrics) .
  • the composition contacts spotted and/or stained portions of fabric therein and removes or decreases the spots and/or stains.
  • the composition contacts the fabric and freshens it .
  • compositions of this invention work most effectively when subjected to heat. Therefore, in the preferred practice of the invention, the soiled fabric (or fabrics) is put into a bag along with an effective amount of the above-described dry-cleaning composition, and the bag is subjected to an amount of agitation and heat effective to release the dry-cleaning composition in liquid and/or in vaporous form from the substrate, vehicle, fabric, interior absorptive surface of the bag, etc., on which the dry-cleaning composition is present in the bag.
  • the composition in liquid and/or vaporous form contacts the fabric article and cleans it. Moreover, the composition contacts spotted and/or stained portions of fabric therein and removes or decreases the spots and/or stains.
  • the composition contacts the fabric and freshens it .
  • the bag of the present invention may be placed in a rotary hot air clothes dryer to provide the effective amount of heat and agitation, or tumbling.
  • the present invention provides a method for cleaning and/or freshening soiled fabric articles comprising (a) placing a soiled fabric article (i.e., spotted, stained and/or in need of freshening) in the aforesaid dry-cleaning bag; (b) sealing the bag; and (c) tumbling the sealed bag and its contents in a dryer at a temperature effective to release the dry-cleaning composition in liquid and/or vapor form and for a time effective to contact an effective amount of the released dry-cleaning composition with the soiled fabric, so as to clean and/or freshen the fabric .
  • a soiled fabric article i.e., spotted, stained and/or in need of freshening
  • All of the embodiments of the present dry-cleaning compositions contemplate polysulfonic acid as a critical component.
  • Polysulfonic acid is a polymer which is 17% active in water and has a high viscosity (more than about 20,000 cps) . It has been determined that polysulfonic acid affords special advantages when present in the dry-cleaning compositions described herein. For instance, polysulfonic acid acts as a surfactant and exhibits stain removal properties, adds slip characteristics to fabrics (e.g., reduction in drag), and helps dissolve/disperse the other components of the composition onto the fabric without leaving a white residue. Polysulfonic acid acts as a coupling agent to facilitate higher amounts of solvent into the system. Unlike the chlorinated hydrocarbon solvents used conventionally, in this invention polysulfonic acid functions with significant or even high amounts of water.
  • polysulfonic acid With polysulfonic acid, it is possible to include at least a low amounts of solids in the composition while retaining a relatively high viscosity, which allows for controlling the volatility of the active ingredients in the composition (for instance, allowing controlled release of the ingredients) . Further, the pH of the composition including polysulfonic acid may be adjusted without affecting viscosity. Thus, the pH can be appropriately adjusted as needed for particular textiles .
  • Polysulfonic acid is commercially available from, for example, Henkel under the name HSP-1180 or Rheothik 80-11.
  • Water is necessary as a carrier in this invention and to disperse the polysulfonic acid and build sufficient viscosity with it.
  • the presence of the water is also useful to enhance the cleaning and other beneficial properties of the polysulfonic acid and, if added, surfactants.
  • Another advantage of the presence of water is that it helps suppress the flash point of the organic solvent, if added, and therefore makes the dry- cleaning systems safer for general use.
  • the dry-cleaning compositions may further include organic solvents.
  • the organic solvent should be water-miscible, or at least partially water-miscible. As would be understood by someone skilled in this art, the less water that is present in the composition, the lower the polarity of the organic solvent is preferred.
  • the major portion of the organic solvent can be a glycol ether.
  • glycol ethers are lower (alkoxy) - or lower (alkoxy) lower (alkoxy) -ethers of ethanol or isopropanol .
  • preferred glycol ethers are available under the trade names Arcosolv ® (Arco Chemical Co.) or Cellosolve ® , Carbitol ® , or Propasol ® (Union Carbide Corp.), and include, e.g., butylCarbitol ® , hexylCarbitol ® , methylCarbitol ® , and Carbitol ® itself, (2- (2 -ethoxy) ethoxy) ethanol .
  • the more preferred organic solvents include dipropylene glycol n-propyl ether, dipropylene glycol n-butyl ether, tripropylene glycol methyl ether, 3 -methoxy-3 -methyl -1-butanol and ⁇ -butyrolactone . Certain of these solvents, including 3 -methoxy-3 -methyl-1-butanol and ⁇ - butyrolactone, are preferably used in combination with at least one other solvent. When ⁇ - butyrolactone is the solvent used it is preferably used in small amounts and mixed with another organic solvent .
  • glycol ethers useful in the invention include diethylene glycol monobutyl ether, triethylene glycol monobutyl ether, ethylene glycol monohexyl ether, diethylene glycol monohexyl ether, dipropylene glycol monobutyl ether, butylethoxypropylene glycol, diethylene glycol monomethyl ether, triethylene glycol monomethyl ether, diethylene glycol monoethyl ether, triethylene glycol monoethyl ether, ethylene glycol monopropyl ether, diethylene glycol monopropyl ether, ethylene glycol monobutyl ether, propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, propylene glycol methyl ether, propylene glycol ethyl ether, propylene glycol n- propyl ether, propylene glycol -butyl ether, propylene glyco
  • glycol ethers are commercially available, for instance, from Dow, Union Carbide and Arco. Of course, the choice of glycol ether can be readily made by one of ordinary skill in the art on the basis of its volatility, wt-% of the total dispersion and the like.
  • Other useful organic solvents include lactones, for instance, dimethyl isosorbide (made by ICI, under the name of Arlasolve DMI) .
  • solvents are probably not useful because these solvents can dissolve or stain 100% acetate fabrics.
  • solvents include N-methyl-2-pyrrolidone, ⁇ butralactone, methoxytriglycol , and propylene carbonate .
  • Alcohols which can be employed as co-solvents include liquid polyethylene glycols, i.e., polyethylene glycol-200, 300, 400 or 600, wherein the suffixed numbers indicate the approximate molecular weight of the glycol .
  • Other useful co-solvents include other alcohols, for example, C*2-C*4 polyols, such as a diol or triol, e.g., ethylene glycol, propylene glyol , glycerol or mixtures thereof.
  • organic solvents can also be used in addition to the at least one organic solvent required in the compositions of the invention, including conventional chlorinated dry-cleaning solvents.
  • Preferred examples of these solvents comprise the di- to tetrachlorinated derivatives of methane, the di- to pentachlorinated derivatives of ethane and of ethylene, the mono- to trichlorinated derivatives of cyclohexane, and monochlorobenzene .
  • this type include carbon tetrachloride, methylenechloride, 1 , 1-dichloroethane, 1, 2-dichloroethane, 1, 1-trichloroethane, 1 , 1, 2-trichloroethane, 1,1,1 - trichloroethane, 1,1, 2-trichloroethane, trichloroethylene, 1 , 1 , 2 , 2-tetrachloroethane, tetrachloroethylene , pentachloroethane , monochlorocyclohexane, 1 , 4-dichlorocyclohexane, monochlorobenzene and mixtures of the foregoing.
  • hydrocarbon solvents such as isoparaffinic solvents (available commercially as Isopar K and DP-2000) can be useful.
  • the above-described dry-cleaning compositions may further include surfactants.
  • the surfactants may act as cleaning intensifiers to facilitate removal of the soil upon release of the dry-cleaning composition, especially in the heat of the dryer.
  • Surfactants are generally useful in the dry-cleaning compositions in amounts from about .1 to about 20 weight percent, although amounts may vary according to the particular ' surfactant (s) employed and the desired result, as would be understood by someone skilled in this art .
  • Non- ionic surfactants and amphoteric surfactants are preferred for use in the dry-cleaning composition and can also act as adjunct fabric softeners. Minor but effective amounts of certain anionic surfactants may also be useful to provide faster dissipation of the composition in the dryer.
  • Nonionic surfactants contemplated by the invention include the condensation products of ethylene oxide with a hydrophobic polyoxyalkylene base formed by the condensation of propylene oxide with propylene glycol.
  • the hydrophobic portion of these compounds has a molecular weight sufficiently high so as to render it water- insoluble .
  • the addition of polyoxyethylene moieties to this hydrophobic portion increases the water-solubility of the molecule as a whole, and the liquid character of the product is retained up to the point where the polyoxyethylene content is about 50% of the total weight of the condensation product.
  • Examples of compounds of this type include certain of the commercially-available Pluronic ® surfactants (BASF Wyandotte Corp.), especially those in which the polyoxypropylene ether has a molecular weight of about 1500-3000 and the polyoxyethylene content is about 35-55% of the molecule by weight, i.e., Pluronic ® L-62.
  • Preferred nonionic surfactants include the condensation products of C e -C 22 alkyl alcohols with 2-50 moles of ethylene oxide per mole of alcohol .
  • Examples of compounds of this type include the condensation products of C u -C 15 fatty alcohols with 3-50 moles of ethylene oxide per mole of alcohol which are commercially available from Shell Chemical Co., Houston, TX, as, i.e., Neodol ® 23-6.5 (C 12 -C 13 fatty alcohol condensed with about 7 moles of ethylene oxide) , the PolyTergent ® SLF series from Olin Chemicals or the Tergitol ® series from Union Carbide, i.e., Tergitol ®
  • 15-S-15 which is formed by condensing about 15 moles of ethylene oxide with a C ⁇ -C ⁇ secondary alkanol
  • Tergitol ® TMN-6 which is the condensation product of about 6 moles of ethylene oxide with isolauryl alcohol (CTFA name: isolaureth-6)
  • CTFA name: isolaureth-6 isolaureth-6
  • Incropol ® CS-12 which is a mixture of stearyl and cetyl alcohol condensed with about 12 moles of ethylene oxide (Croda, Inc.)
  • Incropol ® L-7 which is lauryl alcohol condensed with about 7 moles of ethylene oxide (Croda, Inc.)
  • Tergitol ® 15-S-3 which is the condensation product of about 3 moles of ethylene oxide with a mixture of (C u -C 15 ) secondary alcohols .
  • Preferred nonionic surfactants also include (C 8 -C 24 ) fatty acid amides, e.g., the monoamides of a mixture of arachidic and behenic acid (Kenamide ® B, Humko Chem. Co., Memphis, TN) , and the mono- or di-alkanolamides of (C 8 -C 22 ) fatty acids, e.g., the diethanol amide, monoethanol amide or monoisopropanolamide of coconut, lauric, myristic or stearic acid, or mixtures thereof.
  • fatty acid amides e.g., the monoamides of a mixture of arachidic and behenic acid (Kenamide ® B, Humko Chem. Co., Memphis, TN
  • C 8 -C 22 the mono- or di-alkanolamides of (C 8 -C 22 ) fatty acids, e.g., the diethanol amide, monoethanol amide or monoisoprop
  • Monamidet ® S is the monoethanol amide of stearic acid (Mona Industries, Inc., Patterson, NJ)
  • Monamine ALX-100S is a mixture of the diethanol amide of cocoa fatty acid and the diethanol amide of dodecylbenzene sulfonic acid.
  • the fatty alkanolamide designated "Active #2" (Blew Chem. Co.) is also believed to be of this class of nonionic surfactant .
  • nonionic surfactants which may be employed include the ethylene oxide esters of
  • nonylphenoxy polyoxyethylene ether Particularly useful are the esters prepared by condensing about 8-12 moles of ethylene oxide with nonylphenol , i.e., the Igepal ® CO series (Rhone-Poulenc, Cranbury, N.J.) .
  • ethylene oxide esters of alkyl mercaptans such as dodecyl mercaptan polyoxyethylene thioether
  • the ethylene oxide esters of fatty acids such as the lauric ester of polyethylene glycol and the lauric ester of methoxypolyethylene glycol
  • the ethylene oxide ethers of fatty acid amides the condensation products of ethylene oxide with partial fatty acid esters of sorbitol such as the lauric ester of sorbitan polyethylene glycol ether, and other similar materials, wherein the mole ratio of ethylene oxide to the acid, phenol, amide or alcohol is about 5-50:1.
  • Useful amphoteric surfactants include the (C 8 -C 22 ) alkyl (dimethyl) amine oxides, such as those of the Schercamox ® series (Scher Chem. Co., Clifton, NJ) , e.g., Schercamox DML is lauryl (dimethyl) amine oxide.
  • Other useful amphoteric surfactants are known to the art, e.g., as disclosed in Marshall et al . U.S. Patent No. 3,936,538), the disclosure of which is incorporated by reference herein.
  • Anionic surfactants suitable for use in the dry-cleaning composition are well known to those of skill in the art, and include, for example, sodium cocoyl isethionate, commercially available as Jordapon ® CI from Mazer Chemicals, Gurnee, Illinois.
  • the anionic surfactant may be optionally added in minor but effective amounts e.g., up to about 1%, in addition to the nonionic or amphoteric surfactant.
  • quaternary amines One broad class of cationic surfactants suitable for use in the dry-cleaning compositions is referred to as quaternary amines, or "quats.” These materials not only function to facilitate soil removal, but can also function to condition the fabrics and to reduce static cling and lint adherence.
  • Subclasses of these materials are well known to those of skill in the art and include the monomethyl trialkyl quaternaries, imidazolinium quaternaries, dimethyl alkyl benzyl quaternaries, dialkyl dimethyl quaternaries, methyl dialkoxy alkyl quaternaries, diamido amine-based quaternaries and dialkyl methyl benzyl quaternaries preferably the "alkyl" moiety of these compounds is a (C 8 -C 24 ) alkyl group and the quaternary (amine) is a chloride or methosulfate salt .
  • one useful subclass of aliphatic quaternary amines may be structurally defined as follows:
  • R is benzyl, or lower (alkyl) benzyl;
  • R ⁇ is alkyl of 10 to 24, preferably 12 to 72 carbon atoms;
  • R 2 is C 10 -C 24 -alky, C 1 -C 4 -alkyl, or (C 2 -C 3 ) hydroxyalkyl ,
  • R 3 is Ci-C. j -alkyl or (C 2 -C 3 ) hydroxyalkyl and
  • X represents an anion capable of imparting water solubility or dispersibility including chloride, bromide, iodide, sulfate and methosulfate.
  • these aliphatic quats include n-C 12 -C 18 -alkyl-dimethylbenzylammonium chloride (myrisalkonium chloride) , n-C 12 -C 14 - alkyldimethyl (ethylbenzyl) ammonium chloride (quaternium 14), dimethyl- (benzyl) ammonium chloride and mixtures thereof.
  • These compounds are commercially available as, for instance, Variquat ® B-343 from Sherex Chem. Co., Dublin, OH which is a dihydrogenated tallow methyl benzyl ammonium chloride.
  • This class of quat is germicidal, and is preferably used in combination with at least one of the other quats disclosed hereinbelow.
  • R and R x are (C 8 -C 24 ) alkyl , e.g., the N,N-di- (higher) -C 10 -C 24 -alkyl-N,N-di (lower) -C-C 4 (alkyl) quaternary ammonium salts such as distearyl (dimethyl) ammonium chloride, di- hydrogenated tallow (dimethyl) ammonium chloride, ditallow (dimethyl) ammonium chloride (Arquad ® 2HT-75, Akzo Chemie, McCook, IL) , distearyl (dimethyl) ammonium methylsulfate and di-hydrogenated- allow (dimethyl) ammonium methyl sulfate (Varisoft ® 137, Sherex) .
  • R and R x are (C 8 -C 24 ) alkyl , e.g., the N,N-di- (higher)
  • A is a C 14 -C 24 normal or branched alkyl group
  • Y is ethylene, propylene or butylene
  • R x and R 2 are individually H, C ⁇ , (lower) alkyl or ( C- ⁇ -C j ) hydroxyalkyl or together form the moiety -CH 2 -CH 2 YCH 2 -CH 2 -, wherein Y is NH, O or CH 2 ;
  • X is the salt of an organic acid.
  • Incromate ® series e.g., Incromate ® IDL [isostearamidopropyl (dimethyl) amine lactate] , Incromate ® ISML [isostearamidopropy -(morpholinium) lactate] and Incromate ® CDP
  • Examples of preferred imidazolinium quaternaries include, but are not limited to, (methyl - 1 -1allow-amido) ethyl -2 -tallow imidazolinium methyl sulfate, available commercially from Sherex Chemical Co. as Varisoft ® 475 ; (methyl-1-oleylamido) ethyl -2 -oleyl- imidazolinium methyl sulfate, available commercially from Sherex Chemical Co. as Varisoft ® 3690; tallow imidazolinium methosulfate
  • stearyl amine salts are the stearyl amine salts that are soluble in water such as stearyl-dimethylamine hydrochloride, distearyl amine hydrochloride, decyl pyridinium bromide, the pyridinium chloride derivative of the acetylaminoethyl esters of lauric acid, lauryl trimethyl ammonium chloride, decylamine acetate and bis [ (oleoyl) - (5,8) -ethanoloxy] -tallow (C 14 -C 18 ) aminehydrogen phosphate (Necon ® CPS-100) and the like.
  • stearyl amine salts that are soluble in water such as stearyl-dimethylamine hydrochloride, distearyl amine hydrochloride, decyl pyridinium bromide, the pyridinium chloride derivative of the acetylaminoethyl esters of lauric acid,
  • the above-described dry-cleaning compositions may further include fabric-softening agents, or other desired agents.
  • the dry-cleaning compositions of the invention contemplate any type of fabric-treatment agent, as long as such additives do not interfere with the dispersal and spot and/or stain removal properties of the composition.
  • compositions may also, or in the alternative, include an agent selected from the group consisting of anti-creasing agents, anti- soil agents, bacteriostatic agents, brightening agents, bodying agents, dyes, coloring agents, fiber emollients, finishing agents, fragrances, germicides, lubricants, mildew-proofing agents, moth-proofing agents, shrinkage controllers, preservatives, fiber emollients, stain-removing agents, deodorants, insect repellents, sizing agents, and the like, and mixtures thereof.
  • an agent selected from the group consisting of anti-creasing agents, anti- soil agents, bacteriostatic agents, brightening agents, bodying agents, dyes, coloring agents, fiber emollients, finishing agents, fragrances, germicides, lubricants, mildew-proofing agents, moth-proofing agents, shrinkage controllers, preservatives, fiber emollients, stain-removing agents, deodorants, insect repellents
  • the above-described dry-cleaning compositions may further include a compound having a vapor tension of less than or equal to 4 Pa at 25°C, which is selected from the group consisting of C 10 -C 12 aliphatic alcohols, C 10 -C 13 aldehydes, C 13 - C 18 aliphatic ketones, aromatic ketones having a musk odor and up to 18 carbon atoms, C 8 -C 15 aliphatic esters, methyl anthranilate, methyl N- methylanthranilate, p-cresyl phenylacetate, amyl salicylate, coumarin, dihydrocoumarin, gammadecalactone, dodecalactone, undecalactone, eugenol, isoeugenol, diphenyl oxide, the methyl and ethyl ethers of naphthol , galaxolide, indole and its reaction products with hydroxycitronella, tridecene-2-n
  • the gelling agent comprises an organic gelling agent.
  • useful dispersing agents can include modified starches, fatty acid and acid salts and fatty alcohols.
  • compositions will preferably contain about .01 to about 5% of the gelling agent or viscosity modifiers, or as desired, as would be understood by someone having ordinary skill in this art .
  • the dry-cleaning compositions of the invention may be applied to soiled fabric articles in any manner that does not significantly interfere with the necessary functions of the various components of the composition.
  • the dry-cleaning composition is present in the dry-cleaning system on a substrate.
  • the substrate may be a sheet, a sponge, a dauber, a stick, a cube, granules or the like.
  • a sheet is the preferred substrate.
  • Fabric materials useful to form the sheet are woven or, preferably, non- woven fibers that are generally adhesively or thermally bonded, although hydroentangled non- wovens work as well.
  • Fibrous sheets having a web or corded fiber structure, or those which comprise fibrous mats in which the fibers are distributed haphazardly or in a random array can also be used.
  • the fibers can be natural, such as wool, silk, jute, hemp, cotton, linen, sisal, or ramie; or synthetic such as rayon, cellulose ester, polyvinyl derivatives, polyolefins, polyamides or polyesters, or mixtures of natural and synthetics. Generally, any diameter or dernier of fiber is useful in the present invention.
  • non-woven cloth materials employed herein are not prone to tear or separate when used, for example, in an automatic dryer, due to the haphazard or random array of fibers in the non-woven material which impart excellent strength in all directions.
  • preferred non-woven cloth material useful as substrates in the present invention include 100% rayon sheets, known as Fabray ® Nonwoven Fabric F-110 (40 gm) , available from Sterns Technical Textile Co.; or 100% polypropylene sheets, known as NW-161, available from Kimberly Clark Co., Neenah, WI ; or as #405 or #498 from Fiber Dynamics; or as Grade 10180, 10244 or 23102 from Dexter Non-Wovens Division (blended from cellulosic rayon and synthetic fibers) ; or as Style 778 from Speciality Textiles.
  • the sheets have dimensions ranging from about 3" X 4" up to about 14" X 16".
  • the sheet must also be of a sufficient size to carry a desirable load of dry-cleaning composition.
  • the most preferred size of sheets for use in the present invention range from about 4" X 14", particularly from about 5" X 12" to about 9" X 10".
  • the preferred sheets have surface areas ranging from about 12 inches squared to about 224 inches squared, and most preferably from about 48 inches squared to about 120 inches squared.
  • the dry-cleaning composition of the present invention is released from the sheet, sponge, dauber, stick, cube, granules, etc. upon physical contact with the fabric articles, e.g., as when the fabric articles and the sheet, sponge, dauber, stick, cube, granules, etc. are tumbled together in the bag, preferably under heated conditions .
  • one or more fabric articles and a suitably sized, impregnated, flexible sheet are placed into the bag, the bag is closed, and then the bag is subjected to an amount of agitation and/or heat effective to release the dry-cleaning composition from the flexible sheet upon contacting the fabric articles.
  • the sheet "tumbles" among the fabric articles, thus dispersing the composition evenly onto them.
  • the fabric articles are cleaned, freshened or otherwise treated by the composition.
  • the closed bag, containing the flexible sheet and the fabric article (s) can be placed in a rotary hot air clothes dryer to provide the effective amount of heat and/or agitation, or tumbling, usually at a temperature of about 40°-95° C, preferably at about 50° -90° C, for preselected periods of time. For example, about 15-45 minutes of tumbling are sufficient to release the dry- cleaning composition from the sheet interior surface of the bag at these temperatures and to clean or freshen the fabric articles.
  • the dry-cleaning composition may further be applied directly to the soiled fabric to be cleaned, e.g., by spraying, rolling on wet or sprinkling via dry powder, the dry-cleaning composition onto the fabric, the fabric subsequently placed into the bag, the bag sealed and rotated in a hot air clothes dryer.
  • the spotted and/or stained sections of the fabric may be manually rubbed on the inside of the impregnated bag to pre-treat the soiled areas with the dry-cleaning compositions in order to loosen the soil.
  • the dry cleaning composition cleans the soil from the fabric while excess moisture and the removed soil are absorbed by the interior absorptive surface of the bag.
  • the bag should be fabricated of an essentially gas impermeable material and comprise an opening which can be reversibly closed, in order to effectively contain the liquid or vaporous dry-cleaning compositions within the confines of the sealed bag.
  • the bags of the present invention may be formed from any flexible material which exhibits sufficient thermal stability for use in the rotary hot air dryer discussed above.
  • it is important that the containment bag will not substantially be damaged upon exposure to conditions including a temperature effective to cause release of the dry-cleaning composition from the substrate, fabric, etc.
  • the bag will be formed from non-porous plastic film, non-woven fabric, and the like.
  • the outermost layer of the bag can be formed from polyethylene, polypropylene, polyamide, nylon, or a multiple or layered complex comprising such materials.
  • the bag of the present invention is formed by the co-extrusion of materials with the desired properties.
  • the bags suitable for use in the present invention will have dimensions ranging from about 18" x 23" up to about 36" x 40".
  • the most preferred size of bag for use in the present invention range is from about 20" x 28" to about 26" x 30". These dimensions preferably result in the bag having a surface area in the range of about 1120 in 2 , and most preferably from about 1120 in 2 to about 1560 in 2 .
  • the bag may be formed as above, except that it should have interior layer capable of absorbing releasably therein a sufficient amount of the gelled or liquid dry-cleaning composition to effectively clean fabrics without significant leaking or bleeding of the composition into the interior of the bag upon storage.
  • the bag In order to effectively contain the vaporous dry-cleaning compositions within the interior space of the sealed bag, the bag must, of course, have an essentially gas impermeable material as its outermost layer and comprise an opening which can be reversibly closed.
  • the outermost layer of the bag can be formed from polyethylene, polypropylene, polyamide, nylon or a multiple or layered complex comprising such materials.
  • the innermost plastic layer will be a reticulated plastic film formed in situ, a solid granular or porous absorbent solid filled plastic film or a combination of both foamed and solids loaded plastic. Examples of such materials include, but are not limited to, polyethylene, diatomacious earth filled polyethylene, polypropylene, and other solid absorbents dispersed in film.
  • the bag may be formed in two steps.
  • the thermally stable oifter layer of the bag is pre-formed and a non-woven fabric subsequently attached to the inside surface of the bag in a second step.
  • Non-woven cloth materials useful in the present invention to form the absorbent interior surface of the bag are generally adhesively or thermally bonded fibrous products laving a web or corded fiber structure, or those which comprise fibrous mats in which the fibers are distributed haphazardly or in a random array.
  • the fibers can be natural, such as wool, silk, jute, hemp, cotton, linen, sisal, or ramie; or synthetic such as rayon, cellulose ester, polyvinyl derivatives, polyolefins, polyamides or polyesters. Generally, any diameter or dernier of fiber is useful in the present invention.
  • the non-woven cloth materials employed herein are not prone to tear or separate when used, for example, in an automatic dryer, due to the haphazard or random array of fibers in the non-woven material which impart excellent strength in all directions.
  • Some examples of preferred non-woven cloth material useful as substrates in the present invention include 100% rayon sheets, available as described above.
  • the interior surface of the bag that retains the cleaning composition may be rendered suitably absorptive by a number of means.
  • the bag may have one or more multiple layers of plastic film, the innermost film being absorptive, i.e., a reticulated plastic foam, a solid granular or porous absorbent solid filled plastic film or a combination of both foamed and solids loaded plastic.
  • Such bags may be formed by co-extruding one or more multiple layers of plastic layers simultaneously during the blowing of the bag.
  • a single-use dry cleaning bag is provided in which the interior surface of the bag may be pre-impregnated with the dry cleaning composition.
  • the interior absorptive surface may be a non-woven fabric attached to the inside surface of the bag after formation of the bag itself, as a second step.
  • the dry-cleaning composition may be applied to the interior absorptive surface of the bag wall, i.e., by spraying, after the manufacture of the bag. Once the dry cleaning composition has been applied, the soiled fabric can be introduced into the bag, the bag fastened and tumbled in a clothes dryer.
  • the bag may be discarded, or if desired, it may be constructed of a suitable material to allow repeated usage in a plurality of cleaning cycles.
  • Example I Dry-Cleaning Compositions
  • compositions are prepared in the following manner.
  • distilled water is charged and then a desired amount of polysulfonic acid (e.g., HSP-1180) is added.
  • the polysulfonic acid is mixed until fully dispersed uniformly.
  • the solvent/solvents, if desired, is/are then added until dispersed.
  • the remaining materials such as surfactants, fragrances, etc., if desired, are added individually with agitation.
  • the system pH can be adjusted after the polysulfonic acid is added to the water or at the end of preparation.
  • HSP-1180 is polysulfonic acid (from Henkel Corp.);
  • Arcolsolv ® DPNB is dipropylene glycol n-propyl ether (from Arco Chemical Co.);
  • Arcolsolv ® DPNP is dipropylene glycol t-butyl ether (from Arco Chemical Co .
  • Arcolsolv ® is dipropylene glycol methyl ether (from Arco Chemical Co.); Tergitol ® 15-S-3 is a nonionic surfactant (from Union Carbide Corp.); Igepal ® CO-660 is a nonionic surfactant (from Rhone-Poulenc) ; and Fragr DC1212 is a fragrance (from Hagelin & Company) . All ingredients are commercially available.
  • HSP-1180 1. .0 3.0 5.0 100.0 100.0 100.0
  • Table 1 describes other formulations according to the invention.
  • HSP-1180 2.90 2.91 3.53 5.00 5.00 3.00 2.00 1.00 0.50
  • Igepal CO-660 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
  • FragDC1212 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
  • MS-1-116-1 MS-1-116-2
  • MS-1-116-3 MS-1 1--111166--44
  • MS-1-116-5 MS-1-116-6
  • MS-1-116-7 MS-1-116-8
  • MS-1-116-9 MS-1-116-10
  • Igepal CO-660 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
  • FragDC1212 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
  • Tables 2 and 3 show a sampling of the results obtained when the above formulations were used to remove various stains from various fabrics .
  • the formulations were tested in a stain removal procedure conducted as follows. Stains approximately the size of a dime were placed on each fabric and left to dry for 24-48 hours. Stains including spaghetti and gravy do not fully absorb into fabric so after drying they were gently scraped to remove the excess stain. As close as possible each stain was removed with the same procedure, as follows.
  • a clean paper towel was placed under the stain on the cloth swatch. Then the cloth swatch was subjected to 10 seconds rubbing with the paper towel . Then the cloth swatch was moved to a clean spot on the paper towel, and subjected to 20 seconds further rubbing. Then, again, the cloth swatch was moved to a clean spot on the paper towel, and subjected to another 20 seconds further rubbing. The cloth swatch was put aside to air dry.
  • % stain removal it is meant the percentage stain removal is determined by eye. A rating of 100% stain removal means no visual sign of the original stain remains on the fabric, while 0% stain removal would be a stained cloth thaat was never spot cleaned.
  • Rank Order it is meant that, within as given set of test swatches, swatches are placed in order from best to worst for overall visual appearance. There can be no “ties”.
  • Tables 2 and 3 are only a sampling of the results obtained in testing the formulations described in Table 1. It is noted that all the formulations in Table 1 when tested demonstrated ef ectiveness in removing stains and dry-cleaning the cloth swatches.
  • the mixture of Examples I or II can be coated warm or cool or room temperature onto a substrate by means of a Meyer rod, a floating knife or doctor blade.
  • the substrate can be dipped into the liquid mixture or the mixture can be sprayed or sponged onto the substrate and then allowed to thicken.
  • the mixture remains moist on the substrate.
  • the substrate can be placed on a level surface, such as on a glass plate.
  • the dry- cleaning reaction mixture is poured across the top of the substrate and a metal rod is drawn down the surface of the substrate, which will drive the mixture through a porous substrate. Therefore, the substrate is both impregnated with and overcoated with the dry-cleaning composition.
  • the finished substrates (e.g., flexible sheets, sponges, cubes, sticks, granules, daubers, etc.) on which the dry-cleaning composition is applied are preferably packaged in moisture impermeable packaging, e.g., in foil, a foil-plastic film or a foil-treated paper composite envelope.
  • Example I or II can be applied onto the inner absorptive surface of the bag, as by spraying, sponging or other known methods of application and then allowed to absorb into the surface.
  • the dry-cleaning composition may be impregnated into the inner surface of the bag during manufacturing.
  • This embodiment of the invention provides a single use dry cleaning bag. If impregnated, the impregnation step would be achieved, for example, by spraying the dry-cleaning composition onto the absorptive inner surface of the bag during the 'cool-down' step of manufacturing, i.e., that step when air is pumped into the bag to cool it after extrusion.
  • the dry-cleaning composition may further be applied directly to the soiled fabric to be cleaned, i.e., by spraying, sponging or dipping, prior to introducing the fabric into the bag.
  • the finished dry-cleaning bags are preferably packaged in moisture impermeable packaging, e.g., in foil, a foil-plastic film or a foil-treated paper composite envelope.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)

Abstract

Cette invention concerne des systèmes de nettoyage à sec comprenant des compositions de nettoyage à sec qui contiennent de l'acide polysulfonique et de l'eau. Cette invention concerne également un sac servant à contenir et à nettoyer des articles textiles sales, ainsi que des procédés d'utilisation du système de nettoyage à sec et de la composition de nettoyage à sec.
PCT/US1998/022243 1998-10-22 1998-10-22 Compositions de nettoyage a sec contenant de l'acide polysulfonique WO2000023647A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
AU11096/99A AU1109699A (en) 1998-10-22 1998-10-22 Dry-cleaning compositions containing polysulfonic acid
PCT/US1998/022243 WO2000023647A1 (fr) 1998-10-22 1998-10-22 Compositions de nettoyage a sec contenant de l'acide polysulfonique

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US1998/022243 WO2000023647A1 (fr) 1998-10-22 1998-10-22 Compositions de nettoyage a sec contenant de l'acide polysulfonique

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6273919B1 (en) 1997-04-04 2001-08-14 Rynex Holdings Ltd. Biodegradable ether dry cleaning solvent
US7008458B2 (en) 1997-04-04 2006-03-07 Hayday William A Biodegradable ether dry cleaning solvent
US10370619B2 (en) * 2013-01-16 2019-08-06 Jelmar, Llc Stain removing solution

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5238587A (en) * 1991-03-20 1993-08-24 Creative Products Resource Associates, Ltd. Dry-cleaning kit for in-dryer use
WO1996039556A1 (fr) * 1995-06-05 1996-12-12 Creative Products Resource, Inc. Ensemble de nettoyage a sec s'utilisant dans un dispositif de sechage domestique
WO1997000991A1 (fr) * 1995-06-20 1997-01-09 The Procter & Gamble Company Compositions pour nettoyage a sec ayant des proprietes antistatiques
WO1999016955A1 (fr) * 1997-09-29 1999-04-08 Custom Cleaner, Inc. Necessaires de nettoyage a sec comprenant des compositions a base d'acide polysulfonique

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5238587A (en) * 1991-03-20 1993-08-24 Creative Products Resource Associates, Ltd. Dry-cleaning kit for in-dryer use
WO1996039556A1 (fr) * 1995-06-05 1996-12-12 Creative Products Resource, Inc. Ensemble de nettoyage a sec s'utilisant dans un dispositif de sechage domestique
WO1997000991A1 (fr) * 1995-06-20 1997-01-09 The Procter & Gamble Company Compositions pour nettoyage a sec ayant des proprietes antistatiques
WO1999016955A1 (fr) * 1997-09-29 1999-04-08 Custom Cleaner, Inc. Necessaires de nettoyage a sec comprenant des compositions a base d'acide polysulfonique

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6273919B1 (en) 1997-04-04 2001-08-14 Rynex Holdings Ltd. Biodegradable ether dry cleaning solvent
US6673120B2 (en) 1997-04-04 2004-01-06 Rynex Holdings, Ltd. Dry cleaning solvents containing DPTB and other surfactants
US7008458B2 (en) 1997-04-04 2006-03-07 Hayday William A Biodegradable ether dry cleaning solvent
US10370619B2 (en) * 2013-01-16 2019-08-06 Jelmar, Llc Stain removing solution

Also Published As

Publication number Publication date
AU1109699A (en) 2000-05-08

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