WO2000002777A1 - Machine for wrapping products with an extensible film - Google Patents

Machine for wrapping products with an extensible film Download PDF

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Publication number
WO2000002777A1
WO2000002777A1 PCT/ES1998/000198 ES9800198W WO0002777A1 WO 2000002777 A1 WO2000002777 A1 WO 2000002777A1 ES 9800198 W ES9800198 W ES 9800198W WO 0002777 A1 WO0002777 A1 WO 0002777A1
Authority
WO
WIPO (PCT)
Prior art keywords
film
article
folding
machine
elevator
Prior art date
Application number
PCT/ES1998/000198
Other languages
Spanish (es)
French (fr)
Inventor
Josu Errasti Iriarte
Original Assignee
Ulma C Y E, S. Coop.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ulma C Y E, S. Coop. filed Critical Ulma C Y E, S. Coop.
Priority to PCT/ES1998/000198 priority Critical patent/WO2000002777A1/en
Priority to EP98930814A priority patent/EP1036738A1/en
Priority to JP2000559017A priority patent/JP2002520224A/en
Priority to BR9812053-0A priority patent/BR9812053A/en
Priority to CA002303211A priority patent/CA2303211A1/en
Publication of WO2000002777A1 publication Critical patent/WO2000002777A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/06Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths
    • B65B11/08Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a single straight path
    • B65B11/10Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a single straight path to fold the wrappers in tubular form about contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/54Wrapping by causing the wrapper to embrace one end and all sides of the contents, and closing the wrapper onto the opposite end by forming regular or irregular pleats
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/001Arrangements to enable adjustments related to the product to be packaged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/003Arrangements to enable adjustments related to the packaging material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2210/00Specific aspects of the packaging machine
    • B65B2210/04Customised on demand packaging by determining a specific characteristic, e.g. shape or height, of articles or material to be packaged and selecting, creating or adapting a packaging accordingly, e.g. making a carton starting from web material

Definitions

  • the invention relates to an article wrapping machine with extensible film, the obvious purpose of which is to wrap an article by means of a portion of film that is finally sealed in closure, and which has means for supplying film from a reel towards the article to be wrapped, with means that make the correct positioning between the article and the film to be wrapped, as well as the folding and final sealing of the film once the article is wrapped.
  • the machine is of the type in which the entry and exit of the items to be wrapped is carried out on the same front, in order to be able to integrate in said wrapping machine, if necessary, weighing and labeling equipment.
  • Some types of wrapping machines of articles or products with extensible film are known, being able to cite among them the one described in the patent US 4501106, intended to wrap trays containing certain products, so that in said machine the tray to be wrapped accesses through a feeding car that has it in a fixed position on an elevator, regardless of the size of the tray and the dimensions of the product contained in it.
  • This elevator then moves vertically upwards with the tray, until reaching the film sheet destined to wrap said tray, sheet that is supplied from a coil and pulled, for delivery, by means of an extraction clamp, said machine having Folders of the film to wrap the tray laterally and inferiorly and then move on to a band where the final closure takes place by hot sealing, preferably.
  • the portion of film that is extracted by the extraction clamp is always the same, regardless of the size of the tray and the height reached by the product contained in it. This causes that, when packing trays that present a lot of height on the opposite side of the feed reel, as the amount of film available on that side is fixed, the film must be stretched so that a very elastic and high micron film must be used to prevent it from being possible to break.
  • the folder removes the long part of the film, that is, the one that will cover the base of the article, stealing directly from the reel but, while the folder pushes the stolen film under the tray, at the same time it pushes said tray against the stop thereby increasing the pressure of the film against the tray and against the articles contained therein, in such a way that it can sometimes cause damage to the tray itself and even in the articles without being sufficiently delicate.
  • this overpressure of the film forces the use of films with an oversized weight.
  • the film cutting blade acts at a fixed point in the machine cycle, regardless of the size of the article, since the movement of said blade comes from the general camshaft of the machine, so that whatever means of folding provided in this machine always steal an amount of film from the coil, this sometimes represents an unnecessary waste of film.
  • the recommended machine has been designed to solve all this problem to full satisfaction, based on the fact that the different movements and operational phases of it are programmed, depending always of the dimensions of the article, controlling both the placement of said article to be wrapped, as well as the size of the portion of film to be used, as well as the movements of the extraction clamp, of the folding elements and of the blade itself. cut, so that all this will be based on the dimensions of the article and the film used.
  • one of the characteristics of the invention is that the article will be arranged on the corresponding elevator in a position determined by the microprocessor, depending on the dimensions thereof, so that the distribution of the film in the envelope will achieve closure by superposition on its lower base.
  • the position of each article is determined at the most appropriate point for its wrapping, depending on the dimensions of the article and, specifically, its width.
  • the elevator itself traditionally formed by a series of boluses equipped with folding heads, which aims to keep the items stable when lifting and wrapping operations are carried out, has been perfected, eliminating springs and any other mechanism until now necessary for get dejection and recovery of the heads.
  • the bolus body is expected to It is made of flexible plastic material and that it is opportunely coupled to a head, also made of plastic, through a neck designed to produce the precise folding and recovery movements for the normal operation of the folding blades.
  • the film extraction clamp is provided with a variable longitudinal movement to extract a portion of film proportional to the transverse perimeter of the article to be wrapped, the necessary amount of film being extracted in each case to perform optimally, with the precise amount of film, the last folding or subsequent folding.
  • the extraction clamp has a variable movement in the direction of the product exit, moving below the sealing strip. This movement is very important because thanks to it it is possible to control the stretching of the film in the final folding.
  • the extraction clamp will make a stretch of the film that will be proportional to the degree of flexibility of the film and the necessary cutting tension.
  • Another novel feature of the wrapping machine of the invention is that it includes lateral clamps that hold the film when it is fully extended and tensioned in the longitudinal direction, these clamps being laterally movable to make a stretch of the film in a transverse direction, which It will be programmable to the width of the film used and the length of the article to be wrapped.
  • These lateral clamps have a movement of approach to the variable film, in order to be able to hold the film by its external edges, whatever the width of the film feeding reel.
  • the displacement of the lateral clamps is fixed, in order to always achieve the same degree of stretching, independent of the width of the film.
  • the corresponding film feeding reels have a brake whose activation and deactivation occurs in a programmed way depending on the item to be wrapped. This brake remains activated until the lifting of the article causes contact with the film, at which time the brake is deactivated and the article continues its ascent by stealing an additional amount of film from the reel, the brake being connected again before the elevator race is completed, to obtain the tension in the film necessary to facilitate its subsequent cutting.
  • the exact moment of braking is determined by the programmer, depending on the product to be wrapped and, therefore, the specific film needs, managing to optimize the use of the least amount of film possible in each wrap, also avoiding breakage of the film by exceeding the elastic limit of the film, making the wrap with an optimal tension for the best presentation of the wrapped item.
  • the wrapping process begins with the introduction of side folding blades and a rear folding blade, so that to make the lateral folds the tension of the film will be maintained and the machine control will order the deactivation of the film clamping system at the exact moment when the side presser presses the film and starts folding.
  • the activation of the movement of the lateral clamps that hold and that have previously stretched it in that direction can be programmed so that said clamps are introduced simultaneously with the lateral folding blades, being the deactivation point of the programmed lateral clamps depending on the length of the product to be wrapped.
  • the folding by the front or last folding that is to say, of the portion located between the extracting clip and the sealing band to which the article already practically wrapped will be accessed and where the final sealing is carried out, is carried out by pushing of said article by means of an ejector system that causes the latter to advance on the film portion, for which it is necessary that the extractor clip releases the film that is still held in its central area, the movements of the ejector and the clip being synchronized by the microprocessor .
  • the central folding machine incorporates the ejector mechanism, so that said central folder makes the last folding and after it has finished, the ejector mechanism is transferred by transferring the article to the welding band.
  • the machine thus constituted allows to wrap articles of any size, even articles of low consistency, using all types of films and optimizing the amount of film to be used, always with a homogeneous tension of the film throughout the wrapping, and a portion of concrete film for Each item to wrap.
  • the machine incorporates means that allow positioning the free end of the film of the reel in the corresponding feeder device, of Fast and comfortable way.
  • the hot sealing band can be displaced and replaced instead by a tray transfer system with the product, from the exit position to a side of the machine, in order to automate the removal of trays and give the possibility of installation of an automatic heavy-labeling equipment, or an automatic label dispenser.
  • Figure 1 shows a view corresponding to a schematic side elevation of the assembly of the machine object of the invention.
  • Figure 2. It shows a plan view of the film that runs between a feeding comb and a comb corresponding to the extraction clamp, a film that runs between a pair of lateral clamps through which stretching in that direction of the film.
  • Figure 3. It shows a view similar to that of the previous figure, with the lateral clamps displaced outward causing the film to stretch.
  • Figure 4.- Shows a front view of the tray to be wrapped in an elevated position, pushing the film held on its sides by the lateral stretching tongs, and above them the lateral folding blades.
  • Figure 5. Shows a view similar to that of the previous figure, with the lateral folding of the film on the article.
  • Figure 6. It shows a top plan view of the side folding blades and the central or rear folder.
  • Figure 7. Shows a final sequence of the application of the envelope on the tray, from which and by means of the pusher observed in said figure, the article will pass with the wrap towards the hot band where the end of the wrapping phase and the sealing of the film will take place.
  • Figure 8. Schematically shows the moment in which the lateral blades fold the lateral film and collide with the bowling heads, which fold down as a result of the crash.
  • Figure 9. Shows a longitudinal section of one of the bolus of the elevator.
  • Figure 10. Shows the central folding blade with the ejector mechanism integrated in it, the latter being observed in the collected position and in the extraction position.
  • Figure 11.- Shows the extraction clamp in plan view and its two sides.
  • the machine of the invention is intended to wrap items or products (1), for example trays containing any type of product, items (1) that are fed through an endless band or conventional feeder (2), to a conveniently located elevator (3) and on which each of the items (1) will be placed to be lifted so as to be wrapped by a portion of film (4) coming from a coil (5), being able to see in figure 1 how the machine includes two reels (5), each of which will have a certain type of film, the film being selected from one or the other depending on the type of product to wrap.
  • the film (4) passes through a feeder constituted by a comb (6) that is part of a general and tilting device (7) which in turn comprises means for positioning the free end of the film (4) on the feeder comb (6), both when a new reel (5) is put in the machine and when a film jam occurs.
  • the device (7) is tilting around the axis (8), being maintained in its operative position by actuating a pneumatic cylinder (9) whose piston has a support end (10) for a roller (11) belonging to the general body of the device (7), all this so that when the cylinder (9) is actuated the piston thereof is extended and therefore pushed upwards, and supporting through the end (10) of the piston, with the particularity that the positioner is constituted by a roller (12) that presses on a wheel (13), when it is in the closed position referred to above, that is, pushed up the device (7) by means of the cylinder ( 9), so that the film (4) is forced to pass between the roller (12) and wheel (13).
  • the wheel (13) is mounted on a support (14) that at its opposite end to that of the latter is a carrier of another roller (15) that keeps the film properly positioned (4) once it has been sectioned by means of the cutting blade (16), as depicted in Figure 1.
  • the machine also has an extraction clamp (17) that is movable forward and backward, and is located in the area opposite to that of the coils (5), below the sealing band (27), of so that the article (1) raised by means of the elevator (3) is located under the film (4), between said extraction clamp (17) and the feeding zone referred to above.
  • the article (1) to be wrapped enters the machine, through the front part of the same, through the already mentioned feed belt (2), passing in front of a pick-up barrier (18), which verify the dimensions of the article (1), transmitting the data to the corresponding microprocessor, so that it carries out the appropriate orders to control the movements of all the means and devices that make up the machine.
  • Said article (1) is arranged on the elevator (3), in a position determined by the programmer itself, depending on the dimensions thereof.
  • the clip (17) extracts a variable portion of the film (4) proportional to the dimensions of the article (1), also producing a pre-stretching of the same depending on its characteristics, always keeping in mind that, according to the product to be wrapped, the machine will select one or another type of film, coming from one or the other of the coils (5).
  • the extraction clamp (17) has a variable and programmable movement in the direction of the output of the product, said clamp moving below the sealing strip (22).
  • lateral tweezers (19) clamp the film (4) by its margins and produce a programmed transverse stretch based on the characteristics of the film. Said transverse stretching is always the same, whatever the width of the starting film, that is, the displacement of the tweezers (19) in the direction of stretching is always the same, while the displacement in the other direction is variable and dependent on the width of the film.
  • the lifting system is then activated, that is, the elevator (3), and the article (1) is raised up to the envelope area represented in figure 1, the elevator ascent (3) being controlled by a counter of impulses that informs the programmer of the position of the tray at all times.
  • the tray or what is the same, the upper part of the product contained therein, contacts the film sheet (4), a brake provided in the corresponding bobbin holder is disconnected, in order to extract some film from the respective coil (5), connecting again the brake before the article (1) reaches the point of greatest elevation, so that a stretch of the film is produced that provides adequate tension for its subsequent cutting.
  • folding and lateral blades (20) and a rear folding blade (21) intervene, making the lateral folding, as shown in figures 4 and 5, and the subsequent folding of the film on the article (1 ), so that at the moment when the side press brakes (20) press the film (4) and start folding, the programmer will deactivate the side clips (19) that will release the film, to allow folding of the film.
  • the press brake (21) will fold the film portion (4) located between the article (1) and the cutting blade (16), the cutting control being carried out according to the dimensions of the article (1) of the type of film
  • the folding blade (21) continues its advance stroke by transporting the article (1) to the sealing band (22), where the sealing of the film completely wrapped on the article (1) occurs, as a consequence that said band (22) is provided with heating means to produce the corresponding seal.
  • the thrust of the article (1) towards the sealing strip (22) is carried out by an ejector (23), mounted on the central blade itself (21), whose ejector is actuated by a cylinder (24), as schematically represented in figure 7.
  • the central ejector folder is intended for the folding of the part of the film between the inner end of the article and the cutting blade and the transfer of the article to the welding band (22) while it is being carried out. the last folding or final folding.
  • the central ejector folder (23) consists of a support body (38) which has two cylindrical extensions (39), on its sides, for the accommodation of two bushes to facilitate the movement of the assembly on the respective axes.
  • the central folding blade (21) and the ejector mechanism are integral to that support body (38).
  • the ejector mechanism is composed of a cylinder (24) and a scissor mechanism (35) and (36) finished off in a bidder (37), all as shown in Figure 11.
  • the activation of the cylinder (24) of the pusher element (23) is carried out when the folding blade (21) reaches the limit of its stroke and the extraction clamp (17) releases the portion of film located between it and the article (1) , with the opening of such a clamp (17) being programmed according to the article and the characteristics of the film.
  • the final folding of the film portion (4) located between the clamp (6) and the sealing band (22), is carried out by the aforementioned thrust of the element or pusher (23), leaving the film portion (4) located between the bottom of such article (1) and the sealing band itself (22), so that once the latter is wrapped and located above the band (22), welding of the folds of the film itself will occur. (4), being that band (22) assisted by suitable heating means.
  • the clamp (17) for extracting the portion of the film (4) is provided with a variable longitudinal movement, depending on the product or article (1) to be wrapped, removing that clamp (17) a length of film proportional to the previously detected perimeter of the article (1) by means of the collection barrier (18).
  • the extractor clamp (17) when removing the film from the coil, is divided into three parts that operate in unison or sequentially. In order to extract the film from the coil, the clamp (17) holds the film in its entire width. However, at the time of releasing it, it does so in parts, so that the lateral ends of the clamp are first opened to release the film of the lateral wings and thereby facilitate the folding maneuver of such laterals, while the part The central part of the film, held by the central part of the clamp, is still retained or pinched until the final fold is made.
  • the clamping device (17) is mounted on a body (40) that has two cylindrical extensions (41) at its ends for the location of two bushes that facilitate their movement on respective axes.
  • a plate (42) is mounted and on it the clamping mechanism consisting of three parts of which the two outer ones can move simultaneously when the actuator (43) is activated, while the central part moves through the activator (44).
  • the activator (44) drives the part (17 '), which acts in the center, while the actuator (43), by means of the appropriate transmission, drives the clamp parts (17''), located at the ends.
  • the outer clamping parts release the film before and, in particular, when lateral folding begins, precisely to facilitate it.
  • the central pincer part as indicated above, opens just at the moment the final folding begins.
  • the machine's microprocessor will be programmed to carry out the necessary calculation so that the article (1) is placed in a defined position on the elevator (3), depending on the width of it, so that the placement in a defined and programmed position It is necessary for the correct distribution of the film in the wrapping of different products, all with the particularity that the previously programmed control will allow the introduction of an article in the machine depending on the position of the elevator (3), to avoid the introduction of a new article when said elevator is not located in its lower position.
  • the elevator (3) is composed of a base from which a plurality of boluses emerge, its object being to keep the items in a stable position when lifting and wrapping operations are performed.
  • Bowling consists of a flexible body (31) and a head (32).
  • the head is made of injected polyester or similar material, with the rounded configuration being the part on which the articles rest, so that contact with them continues to exist when the head is tilted or ablated by the corresponding folding blade during The wrapping process.
  • Said head (32) is hollow in order to avoid maximum possible noise due to the collision with each other or with the folding blades.
  • the flexible body (31) is fixed by tongue and groove or any other shape to the head (32).
  • the body (31) is made of a polyurethane polyurethane and has a throttle like a throat that facilitates its despondency and vertical recovery.
  • the machine's operating cycle is composed of the following phases or operations, all of them commanded by the microprocessor:
  • the article is placed in a defined position of the elevator (3).
  • the microprocessor program chooses the coil to be used depending on the length of the article captured by the photoelectric barrier (18).
  • the microprocessor program calculates the length of the film necessary for the wrap in the transverse direction of the article. With this data, the clamping system (17) takes the film from the corresponding reel and extracts a portion previously selected by the program.
  • the machine control system allows you to program the activation and deactivation of a brake located on each bobbin holder (5), which will be activated before the caliper removes the total length of the selected film, keeping the brake activated until the lift place the article in contact with the film.
  • side clips (19) hold the film and They perform a transverse stretch.
  • the position of these lateral clamps varies depending on the reel selected in order to hold the film always by the outermost area and achieve optimum stretching of the film depending on the width and elastic characteristics of the film.
  • the article wrapping process begins.
  • the control system activates the lifting system by which the article is transported from the position defined in the feeding belt to the wrapping area.
  • a pulse contactor located in the elevator motor informs the control system of the position of the article at all times. With this information the control of the previously programmed system, according to the dimensions of the article, orders the following movements:
  • the wrapping process continues with the introduction of the folding blades (20) which make the lateral folding and the previous folding.
  • the machine control will order the deactivation of the film clamping system at the exact moment when the lateral press brake presses the film and the folding begins.
  • the activation of the movement of the lateral clamps (19) that hold the film and have previously stretched it can be programmed so that said clamps are introduced simultaneously with the lateral folding blades (20).
  • the deactivation point of the side clamps (19) has been previously programmed according to the length of the article.
  • the portion of the film between the blade and the coil is fixed in the introducer system which includes a pressure mechanism that makes it possible to remove the film in the direction of the inside of the machine but prevents movement of the film in the opposite direction.
  • the film extraction clamp which has been holding the film for The wrapping cycle releases the portion of film located between said clip and the article.
  • the final folding of the portion of the film between the extractor and the sealing strip is carried out by the same ejector system by means of its advance, placing the portion of the film between the article and the sealing strip when the subsequent press brake has made its stroke of breakthrough and the film has been released from the extractor.
  • the article already wrapped is placed on top of the hot sealing strip (22), where the folded film folds are welded against the bottom base of the article.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Abstract

In this machine intended to wrap products with an extensible film, the article (1), when entering the machine, passes in front of a barrier (18) which detects its dimensions and sends them to a microprocessor which controls all the movements of the machine, positioning in an appropriate manner the article (1) at the appropriate location of an elevator (3); the stroke of the traction tong (17) is controlled in order to extract and take a predetermined length of film (4), according to the size of the article (1), the stroke or displacement of the lateral tongs (19) being also controlled in order to stretch the film in the transverse direction, controlling at the same time the activation and deactivation of the supply bobbin brake and the movements of the folding blades in relation to the article to be wrapped and the film used in order to obtain a homogeneous wrapping with the optimum film quantity.

Description

MAQUINA ENVOLVEDORA DE PRODUCTOS CON FILM EXTENSIBLE PRODUCT WRAPPING MACHINE WITH EXTENSIBLE FILM
D E S C R I P C I Ó ND E S C R I P C I Ó N
OBJETO DE LA INVENCIÓNOBJECT OF THE INVENTION
La invención se refiere a una máquina envolvedora de artículos con film extensible, cuya evidente finalidad es la de realizar la envuelta de un artículo mediante una porción de film que finalmente es sellada en cierre, y que cuenta con medios de suministro de film desde una bobina hacia el artículo a envolver, con medios que efectúan el correcto posicionado entre el artículo y el film que ha de envolverlo, así como el plegado y definitivo sellado inferior del film una vez envuelto el artículo.The invention relates to an article wrapping machine with extensible film, the obvious purpose of which is to wrap an article by means of a portion of film that is finally sealed in closure, and which has means for supplying film from a reel towards the article to be wrapped, with means that make the correct positioning between the article and the film to be wrapped, as well as the folding and final sealing of the film once the article is wrapped.
La máquina es del tipo en la que la entrada y salida de los artículos a envolver se efectúa por el mismo frente, en orden a poder integrar en dicha máquina envolvedora, si fuera necesario, equipos de pesado y etiquetado.The machine is of the type in which the entry and exit of the items to be wrapped is carried out on the same front, in order to be able to integrate in said wrapping machine, if necessary, weighing and labeling equipment.
El objeto de la invención es proporcionar una máquina envolvedora de artículos, tales como bandejas conteniendo productos de cualquier índole, en la que los movimientos de todos sus dispositivos y medios que intervienen en su funcionamiento son debidamente controlados a partir de un microprocesador previamente programado, de manera que dependiendo de las dimensiones de la bandeja, ésta es debidamente colocada en el elevador, suministrándose y cortándose la porción de film extensible que ha de utilizarse en función de las dimensiones concretas del artículo. Es decir, el microprocesador de la máquina controla por una parte la colocación del artículo y, dependiendo de las dimensiones de éste, controla igualmente la porción de film que ha de envolverlo, así como el tensado del film y la adecuada sincronización de los movimientos de todos los mecanismos y elementos intervinientes en la operación de envuelta.The object of the invention is to provide an article wrapping machine, such as trays containing products of any kind, in which the movements of all its devices and means involved in its operation are duly controlled from a previously programmed microprocessor, of so that depending on the dimensions of the tray, it is properly placed in the elevator, providing and cutting the portion of stretch film to be used depending on the specific dimensions of the article. That is, the machine's microprocessor controls on the one hand the Placement of the article and, depending on its dimensions, also controls the portion of the film to be wrapped, as well as the tensioning of the film and the adequate synchronization of the movements of all the mechanisms and elements involved in the wrapping operation.
ANTECEDENTES DE LA INVENCIÓNBACKGROUND OF THE INVENTION
Se conocen algunos tipos de máquinas envolvedoras de artículos o productos con film extensible, pudiendo citar entre ellas la descrita en la patente US 4501106, destinada a envolver bandejas contenedoras de determinados productos, de manera que en dicha máquina la bandeja a envolver accede a través de un carro de alimentación que la dispone en una posición fija sobre un elevador, independientemente del tamaño de la bandeja y de las dimensiones del producto contenido en ella. Seguidamente ese elevador se desplaza verticalmente hacia arriba con la bandeja, hasta alcanzar la lámina de film destinada a envolver dicha bandeja, lámina que es suministrada a partir de una bobina y traccionada, para su suministro, mediante una pinza de extracción, contando dicha máquina con plegadores del film para envolver lateral e inferiormente la bandeja y pasar posteriormente a una banda donde tiene lugar el cierre definitivo mediante sellado en caliente, preferentemente.Some types of wrapping machines of articles or products with extensible film are known, being able to cite among them the one described in the patent US 4501106, intended to wrap trays containing certain products, so that in said machine the tray to be wrapped accesses through a feeding car that has it in a fixed position on an elevator, regardless of the size of the tray and the dimensions of the product contained in it. This elevator then moves vertically upwards with the tray, until reaching the film sheet destined to wrap said tray, sheet that is supplied from a coil and pulled, for delivery, by means of an extraction clamp, said machine having Folders of the film to wrap the tray laterally and inferiorly and then move on to a band where the final closure takes place by hot sealing, preferably.
Esta máquina presenta algunos inconvenientes entre los que se pueden citar los siguientes:This machine has some drawbacks, among which the following can be mentioned:
- La porción de film que se extrae mediante la pinza de extracción es siempre la misma, independientemente del tamaño de la bandeja y de la altura alcanzada por el producto contenido en ella. Esto provoca que, cuando se envasan bandejas que presentan mucha altura en el lado opuesto a la bobina de alimentación, como la cantidad de film disponible en ese lado es fija, el film ha de quedar muy estirado por lo que ha de usarse un film muy elástico y de alto micraje para evitar que se pueda romper.- The portion of film that is extracted by the extraction clamp is always the same, regardless of the size of the tray and the height reached by the product contained in it. This causes that, when packing trays that present a lot of height on the opposite side of the feed reel, as the amount of film available on that side is fixed, the film must be stretched so that a very elastic and high micron film must be used to prevent it from being possible to break.
- La plegadora saca la parte larga del film, es decir, la que va a cubrir la base del artículo, robando directamente de la bobina pero, mientras la plegadora empuja el film robado bajo la bandeja, a la vez empuja dicha bandeja contra el tope incrementando con ello la presión del film contra la bandeja y contra los artículos contenidos en la misma, de tal manera que puede en ocasiones producir daños en la propia bandeja e incluso en los artículos sin son suficientemente delicados. En cualquier caso, esta sobrepresión del film por efecto de la propia actividad de la máquina y, más concretamente, del sistema de plegado, obliga al empleo de films con un gramaje sobredimensionado.- The folder removes the long part of the film, that is, the one that will cover the base of the article, stealing directly from the reel but, while the folder pushes the stolen film under the tray, at the same time it pushes said tray against the stop thereby increasing the pressure of the film against the tray and against the articles contained therein, in such a way that it can sometimes cause damage to the tray itself and even in the articles without being sufficiently delicate. In any case, this overpressure of the film as a result of the machine's own activity and, more specifically, of the folding system, forces the use of films with an oversized weight.
- La cuchilla de corte del film, actúa en un punto fijo del ciclo de la máquina, independientemente del tamaño del artículo, puesto que el movimiento de dicha cuchilla procede del árbol de levas general de la máquina, de manera que como quiera que los medios de plegado previstos en esta máquina siempre roban una cantidad de film de la bobina, esto representa en ocasiones un gasto de film innecesario.- The film cutting blade acts at a fixed point in the machine cycle, regardless of the size of the article, since the movement of said blade comes from the general camshaft of the machine, so that whatever means of folding provided in this machine always steal an amount of film from the coil, this sometimes represents an unnecessary waste of film.
DESCRIPCIÓN DE LA INVENCIÓNDESCRIPTION OF THE INVENTION
La máquina que se preconiza ha sido concebida para resolver toda esa problemática a plena satisfacción, basándose en que los distintos movimientos y fases operativas de la misma están programados, dependiendo siempre de las dimensiones del artículo, controlando tanto la colocación de dicho artículo a envolver, como el tamaño de la porción de film que ha de utilizarse, así como los movimientos de la pinza de extracción, de los elementos plegadores y de la propia cuchilla de corte, de forma que todo ello estará en función de las dimensiones del artículo y del film utilizado.The recommended machine has been designed to solve all this problem to full satisfaction, based on the fact that the different movements and operational phases of it are programmed, depending always of the dimensions of the article, controlling both the placement of said article to be wrapped, as well as the size of the portion of film to be used, as well as the movements of the extraction clamp, of the folding elements and of the blade itself. cut, so that all this will be based on the dimensions of the article and the film used.
Más concretamente, una de las características de la invención consiste en que el artículo se dispondrá sobre el correspondiente elevador en una posición determinada por el microprocesador, en función de las dimensiones del mismo, de manera que la distribución del film en la envuelta conseguirá el cierre por superposición en su base inferior.More specifically, one of the characteristics of the invention is that the article will be arranged on the corresponding elevator in a position determined by the microprocessor, depending on the dimensions thereof, so that the distribution of the film in the envelope will achieve closure by superposition on its lower base.
Por consiguiente, en base a esa primera característica, se determina la posición de cada artículo en el punto más adecuado para su envuelta, dependiendo de las dimensiones del mismo y, concretamente, de su anchura .Therefore, based on that first characteristic, the position of each article is determined at the most appropriate point for its wrapping, depending on the dimensions of the article and, specifically, its width.
Como consecuencia de poder situar el artículo en cualquier posición del elevador, será posible distribuir el film de manera óptima en el proceso de envuelta.As a result of being able to place the article in any position of the elevator, it will be possible to distribute the film optimally in the wrapping process.
El propio elevador, tradicionalmente formado por una serie de bolos dotados de cabezas abatibles, que tiene por objeto mantener los artículos estables cuando se realizan las operaciones de elevación y envuelta, ha sido perfeccionado, eliminando del mismo muelles y cualquier otro mecanismo hasta ahora necesarios para obtener el abatimiento y recuperación de las cabezas.The elevator itself, traditionally formed by a series of boluses equipped with folding heads, which aims to keep the items stable when lifting and wrapping operations are carried out, has been perfected, eliminating springs and any other mechanism until now necessary for get dejection and recovery of the heads.
En efecto, se ha previsto que el cuerpo del bolo esté fabricado de material plástico flexible y que vaya oportunamente acoplado a una cabeza, también de plástico, a través de un cuello diseñado para producir los movimientos de abatimiento y recuperación precisos para el normal funcionamiento de las palas plegadoras.Indeed, the bolus body is expected to It is made of flexible plastic material and that it is opportunely coupled to a head, also made of plastic, through a neck designed to produce the precise folding and recovery movements for the normal operation of the folding blades.
Otra característica de la invención consiste en que la pinza de extracción del film está dotada de un movimiento longitudinal variable para extraer una porción de film proporcional al perímetro transversal del artículo a envolver, extrayéndose la cantidad necesaria de film para en cada caso realizar óptimamente, con la cantidad de film precisa, el último plegado o plegado posterior.Another feature of the invention is that the film extraction clamp is provided with a variable longitudinal movement to extract a portion of film proportional to the transverse perimeter of the article to be wrapped, the necessary amount of film being extracted in each case to perform optimally, with the precise amount of film, the last folding or subsequent folding.
La pinza de extracción tiene un movimiento variable en el sentido de la salida del producto, desplazándose por debajo de la banda de sellado. Este movimiento es muy importe por cuanto gracias al mismo es posible controlar el estirado del film en el plegado final.The extraction clamp has a variable movement in the direction of the product exit, moving below the sealing strip. This movement is very important because thanks to it it is possible to control the stretching of the film in the final folding.
Además, la pinza de extracción realizará un estirado del film que será proporcional al grado de flexibilidad de éste y a la tensión de corte necesaria.In addition, the extraction clamp will make a stretch of the film that will be proportional to the degree of flexibility of the film and the necessary cutting tension.
La pinza de extracción del film está capacitada para realizar un pinzado por zonas, definiéndose tres zonas, dos laterales y una central, de manera que el pinzado del film se realiza al unísono en las tres zonas, en tanto que su liberación es secuencial, primeramente las zonas laterales para facilitar los plegados laterales, esto es, para dejar libres las zonas exteriores del film y facilitar su introducción debajo del artículo, en tanto que la parte central seguirá sujeta o pinzada hasta el momento del plegado final.The film extraction clamp is capable of performing a zone clamp, defining three zones, two lateral and one central, so that the clamping of the film is done in unison in the three zones, while its release is sequential, first the lateral areas to facilitate lateral folding, that is, to free the outer areas of the film and facilitate its introduction under the article, while the central part will follow held or pinched until the moment of final folding.
Otra característica de novedad que presenta la máquina envolvedora de la invención, es que incluye unas pinzas laterales que sujetan el film cuando éste está completamente extendido y tensado en sentido longitudinal, siendo esas pinzas desplazables lateralmente para realizar un estiramiento del film en sentido transversal, que será programable al ancho del film utilizado y a la longitud del artículo a envolver. Estas pinzas laterales tienen un movimiento de acercamiento al film variable, con objeto de poder sujetar al film por sus bordes externos, sea cual sea la anchura de la bobina de alimentación de film. Por el contrario, en el sentido de estiramiento, el desplazamiento de las pinzas laterales es fijo, al objeto de conseguir siempre el mismo grado de estiramiento, independiente de la anchura del film.Another novel feature of the wrapping machine of the invention is that it includes lateral clamps that hold the film when it is fully extended and tensioned in the longitudinal direction, these clamps being laterally movable to make a stretch of the film in a transverse direction, which It will be programmable to the width of the film used and the length of the article to be wrapped. These lateral clamps have a movement of approach to the variable film, in order to be able to hold the film by its external edges, whatever the width of the film feeding reel. On the contrary, in the direction of stretching, the displacement of the lateral clamps is fixed, in order to always achieve the same degree of stretching, independent of the width of the film.
Otra característica de novedad que presenta la máquina, consiste en que las correspondientes bobinas de alimentación de film cuentan con un freno cuya activación y desactivación se produce de forma programada en función del artículo a envolver. Este freno se mantiene activado hasta que la elevación del artículo provoca el contacto con el film, en cuyo momento se desactiva el freno y el artículo continúa su ascenso robando una cantidad de film adicional de la bobina, produciéndose la conexión nuevamente del freno antes de que se complete la carrera del elevador, para obtener así la tensión en el film necesaria para facilitar su posterior corte.Another characteristic of novelty that the machine presents, is that the corresponding film feeding reels have a brake whose activation and deactivation occurs in a programmed way depending on the item to be wrapped. This brake remains activated until the lifting of the article causes contact with the film, at which time the brake is deactivated and the article continues its ascent by stealing an additional amount of film from the reel, the brake being connected again before the elevator race is completed, to obtain the tension in the film necessary to facilitate its subsequent cutting.
El momento exacto de frenado está determinado por el programador, en función del producto a envolver y, por lo tanto, de las necesidades de film concretas, consiguiendo optimizar la utilización de la menor cantidad de film posible en cada envuelta, evitando además la rotura del film por sobrepasar el límite elástico del mismo, realizando la envuelta con una tensión óptima para la mejor presentación del artículo envuelto.The exact moment of braking is determined by the programmer, depending on the product to be wrapped and, therefore, the specific film needs, managing to optimize the use of the least amount of film possible in each wrap, also avoiding breakage of the film by exceeding the elastic limit of the film, making the wrap with an optimal tension for the best presentation of the wrapped item.
En cuanto al proceso de envuelta propiamente dicho, el mismo se inicia con la introducción de unas palas plegadoras laterales y de una pala plegadora posterior, de manera que para efectuar los pliegues laterales se mantendrá la tensión del film y el control de la máquina ordenará la desactivación del sistema de sujeción del film en el momento exacto en que la plegadora lateral presiona el film y comienza el plegado.As for the wrapping process itself, it begins with the introduction of side folding blades and a rear folding blade, so that to make the lateral folds the tension of the film will be maintained and the machine control will order the deactivation of the film clamping system at the exact moment when the side presser presses the film and starts folding.
Por su parte, la activación del movimiento de las pinzas laterales que sujetan y que previamente lo han estirado en esa dirección, puede ser programado para que dichas pinzas se introduzcan simultáneamente con las palas plegadoras laterales, estando el punto de desactivación de las pinzas laterales programado en función de la longitud del producto a envolver.On the other hand, the activation of the movement of the lateral clamps that hold and that have previously stretched it in that direction, can be programmed so that said clamps are introduced simultaneously with the lateral folding blades, being the deactivation point of the programmed lateral clamps depending on the length of the product to be wrapped.
El plegado por la parte delantera o último plegado, es decir, de la porción situada entre la pinza extractora y la banda de sellado a la que accederá el artículo ya prácticamente envuelto y donde se realiza el sellado final, se efectúa por empuje de tal artículo mediante un sistema expulsor que provoca el avance de éste sobre la porción de film, para lo cual es necesario que la pinza extractora libere el film que aún tiene sujeto en su área central, estando sincronizados los movimientos del expulsor y de la pinza por el microprocesador. Otra característica novedosa es que la plegadora central incorpora el mecanismo expulsor, de manera que dicha plegadora central realiza el último plegado y finalizado éste entra el funcionamiento el mecanismo expulsor transfiriendo el artículo a la banda de soldadura.The folding by the front or last folding, that is to say, of the portion located between the extracting clip and the sealing band to which the article already practically wrapped will be accessed and where the final sealing is carried out, is carried out by pushing of said article by means of an ejector system that causes the latter to advance on the film portion, for which it is necessary that the extractor clip releases the film that is still held in its central area, the movements of the ejector and the clip being synchronized by the microprocessor . Another novel feature is that the central folding machine incorporates the ejector mechanism, so that said central folder makes the last folding and after it has finished, the ejector mechanism is transferred by transferring the article to the welding band.
Como es evidente, el programa del microprocesador que incorpora la máquina, permitirá la elección automática de la bobina a utilizar, en función de la longitud del producto a envolver, y de las características de éste.As is evident, the program of the microprocessor that incorporates the machine will allow the automatic choice of the coil to be used, depending on the length of the product to be wrapped, and its characteristics.
Obviamente, para que el programador pueda controlar y determinar el momento exacto del movimiento de cada elemento de la máquina, es necesario que las dimensiones del articulo sean detectadas antes de entrar a la máquina, concretamente en la cinta de alimentación a la misma, para lo cual se ha previsto la incorporación de una barrera fotoeléctrica que capta las dimensiones del artículo y las envía al respectivo microprocesador para el control de todos los medios y dispositivos anteriormente referidos, en función de las dimensiones del artículo o producto detectado.Obviously, in order for the programmer to control and determine the exact moment of movement of each machine element, it is necessary that the dimensions of the article be detected before entering the machine, specifically on the feeding belt to it, for which has been foreseen the incorporation of a photoelectric barrier that captures the dimensions of the article and sends them to the respective microprocessor for the control of all the aforementioned means and devices, depending on the dimensions of the article or product detected.
La máquina así constituida permite envolver artículos de cualquier tamaño, incluso artículos de poca consistencia, utilizando todo tipo de films y optimizando la cantidad de film a emplear, siempre con un homogéneo tensado del film en toda la envuelta, y una porción de film concreta para cada artículo a envolver.The machine thus constituted allows to wrap articles of any size, even articles of low consistency, using all types of films and optimizing the amount of film to be used, always with a homogeneous tension of the film throughout the wrapping, and a portion of concrete film for Each item to wrap.
Finalmente, decir que la máquina incorpora medios que permiten posicionar el extremo libre del film de la bobina en el correspondiente dispositivo alimentador, de manera rápida y cómoda.Finally, to say that the machine incorporates means that allow positioning the free end of the film of the reel in the corresponding feeder device, of Fast and comfortable way.
En definitiva, las operaciones principales que realiza la máquina comandada por el microprocesador, pueden concretarse en las siguientes:In short, the main operations performed by the machine commanded by the microprocessor can be specified in the following:
- Elección de la bobina de film a utilizar en función de las dimensiones del artículo.- Choice of the film reel to use depending on the dimensions of the article.
- Transporte del artículo desde una zona estable del carro de alimentación a una posición concreta del elevador, dependiente del ancho del artículo a envasar.- Transport of the article from a stable area of the feeding car to a specific position of the elevator, depending on the width of the article to be packaged.
- Desconexión del freno del portabobinas para poder extraer el film necesario.- Disconnection of the brake of the bobbin holder to be able to extract the necessary film.
- Comienzo de la carrera del elevador.- Start of the elevator race.
- Extracción, mediante pinzado y estirado, del film procedente de la bobina preseleccionada, extrayéndose una cantidad de film variable en función del ancho del artículo.- Extraction, by means of pinching and stretching, of the film from the preselected coil, extracting a variable amount of film depending on the width of the article.
- Conexión del freno del portabobinas para el estirado del film al final de su extracción.- Bobbin holder brake connection for stretching the film at the end of its extraction.
- Desconexión del freno del portabobinas en la última fase de la carrera ascendente del elevador para robar el film adicional necesario.- Disconnection of the brake of the bobbin holder in the last phase of the upward stroke of the elevator to steal the necessary additional film.
- Conexión del freno del portabobinas al final de la carrera del elevador.- Bobbin holder brake connection at the end of the elevator stroke.
- Introducción de las pinzas laterales para pinzar el film por sus márgenes y seguidamente su estirado en sentido transversal sincronizadamente con la actuación de la plegadora lateral.- Introduction of the lateral clamps to clamp the film by its margins and then its stretched in transverse direction synchronously with the operation of the side folder.
- Corte de la lámina de film en sincronismo con la plegadora central.- Cutting of the film sheet in synchronism with the central folder.
- Plegado posterior de la porción de film cortado por la pala central.- Rear folding of the portion of film cut by the central blade.
- Expulsión del artículo envuelto a la zona de sellado y sellado del film supuerpuesto en la base del artículo.- Expulsion of the article wrapped in the sealing and sealing area of the film supposed at the base of the article.
La ejecución controlada de todos los movimientos y maniobras referidos posibilita la envuelta automática de una gran variedad de productos o artículos, en función de sus dimensiones, formas y propiedades, pudiéndose utilizar para ello diferentes tipos de film extensible.The controlled execution of all the movements and maneuvers referred to enables automatic wrapping of a wide variety of products or items, depending on their dimensions, shapes and properties, being able to use different types of stretch film.
La banda caliente de sellado puede ser desplazada y sustituida en su lugar por un sistema de transferencia de la bandeja con el producto, desde la posición de salida a una parte lateral de la máquina, con objeto de automatizar la retirada de bandejas y dar la posibilidad de instalación de un equipo de pesado-etiquetado automático, o en su caso un dispensador de etiquetas automático.The hot sealing band can be displaced and replaced instead by a tray transfer system with the product, from the exit position to a side of the machine, in order to automate the removal of trays and give the possibility of installation of an automatic heavy-labeling equipment, or an automatic label dispenser.
DESCRIPCIÓN DE LOS DIBUJOSDESCRIPTION OF THE DRAWINGS
Para complementar la descripción que se está realizando y con objeto de ayudar a una mejor comprensión de las características del invento, de acuerdo con un ejemplo preferente de realización práctica del mismo, se acompaña como parte integrante de dicha descripción, un juego de dibujos en donde con carácter ilustrativo y no limitativo, se ha representado lo siguiente:To complement the description that is being made and in order to help a better understanding of the features of the invention, according to a preferred example of practical realization thereof, an integral part of said description is attached, an set of drawings in which, with an illustrative and non-limiting nature, the following has been represented:
La figura 1.- Muestra una vista correspondiente a un alzado lateral esquemático del conjunto de la máquina objeto de la invención.Figure 1 shows a view corresponding to a schematic side elevation of the assembly of the machine object of the invention.
La figura 2.- Muestra una vista en planta del film que discurre entre un peine de alimentación y un peine correspondiente a la pinza de extracción, film que discurre entre una pareja de pinzas laterales mediante las que se podrá realizar el estiramiento en ese sentido del film.Figure 2.- It shows a plan view of the film that runs between a feeding comb and a comb corresponding to the extraction clamp, a film that runs between a pair of lateral clamps through which stretching in that direction of the film.
La figura 3.- Muestra una vista similar a la de la figura anterior, con las pinzas laterales desplazadas hacia afuera produciendo el estiramiento del film.Figure 3.- It shows a view similar to that of the previous figure, with the lateral clamps displaced outward causing the film to stretch.
La figura 4.- Muestra una vista frontal de la bandeja a envolver en una posición elevada, empujando al film sujeto en sus laterales por las pinzas de estiramiento lateral, y por encima de ellas las palas plegadoras laterales.Figure 4.- Shows a front view of the tray to be wrapped in an elevated position, pushing the film held on its sides by the lateral stretching tongs, and above them the lateral folding blades.
La figura 5.- Muestra una vista similar a la de la figura anterior, realizándose el plegado lateral del film sobre el artículo.Figure 5.- Shows a view similar to that of the previous figure, with the lateral folding of the film on the article.
La figura 6.- Muestra una vista en planta superior de las palas plegadoras laterales y la plegadora central o posterior.Figure 6.- It shows a top plan view of the side folding blades and the central or rear folder.
La figura 7.- Muestra una secuencia final de la aplicación de la envuelta sobre la bandeja, desde la cual y mediante el empujador que se observa en dicha figura, el artículo pasará con la envuelta hacia la banda caliente donde se producirá el final de la fase de envuelta y el sellado del film.Figure 7.- Shows a final sequence of the application of the envelope on the tray, from which and by means of the pusher observed in said figure, the article will pass with the wrap towards the hot band where the end of the wrapping phase and the sealing of the film will take place.
La figura 8.- Muestra esquemáticamente el momento en que las palas laterales pliegan el film lateral y chocan contra las cabezas de los bolos, que se abaten como consecuencia del choque.Figure 8.- Schematically shows the moment in which the lateral blades fold the lateral film and collide with the bowling heads, which fold down as a result of the crash.
La figura 9.- Muestra una sección longitudinal de uno de los bolos del elevador.Figure 9.- Shows a longitudinal section of one of the bolus of the elevator.
La figura 10.- Muestra la pala plegadora central con el mecanismo expulsor integrado en la misma, éste último observándose en posición recogida y en posición de extracción.Figure 10.- Shows the central folding blade with the ejector mechanism integrated in it, the latter being observed in the collected position and in the extraction position.
La figura 11.- Muestra la pinza de extracción en vista en planta y por sus dos laterales.Figure 11.- Shows the extraction clamp in plan view and its two sides.
REALIZACIÓN PREFERENTE DE LA INVENCIÓNPREFERRED EMBODIMENT OF THE INVENTION
A la vista de las referidas figuras, puede observarse cómo la máquina de la invención está prevista para envolver artículos o productos (1) , por ejemplo bandejas conteniendo cualquier tipo de producto, artículos (1) que son alimentados a través de una banda sinfín o alimentador convencional (2) , hasta un elevador (3) situado convenientemente y sobre el que se situará cada uno de los artículos (1) para ser elevado con el fin de que ser envuelto mediante una porción de film (4) procedente de una bobina (5) , pudiéndose ver en la figura 1 cómo la máquina incluye dos bobinas (5) , cada una de las cuales tendrá un determinado tipo de film, siendo seleccionado el film de una u otra dependiendo del tipo de producto a envolver.In view of the aforementioned figures, it can be seen how the machine of the invention is intended to wrap items or products (1), for example trays containing any type of product, items (1) that are fed through an endless band or conventional feeder (2), to a conveniently located elevator (3) and on which each of the items (1) will be placed to be lifted so as to be wrapped by a portion of film (4) coming from a coil (5), being able to see in figure 1 how the machine includes two reels (5), each of which will have a certain type of film, the film being selected from one or the other depending on the type of product to wrap.
El film (4) , desde la correspondiente bobina (5) , pasa a través de un ali entador constituido por un peine (6) que forma parte de un dispositivo general y basculante (7) que comprende a su vez medios posicionadores del extremo libre del film (4) sobre el peine alimentador (6) , tanto cuando se pone una nueva bobina (5) en la máquina como cuando se produce un atasco de film.The film (4), from the corresponding coil (5), passes through a feeder constituted by a comb (6) that is part of a general and tilting device (7) which in turn comprises means for positioning the free end of the film (4) on the feeder comb (6), both when a new reel (5) is put in the machine and when a film jam occurs.
En cualquier caso, el dispositivo (7) es basculante alrededor del eje (8) , manteniéndose en su posición operativa mediante el accionamiento de un cilindro neumático (9) cuyo émbolo presenta un extremo (10) de apoyo para un rodillo (11) perteneciente al cuerpo general del dispositivo (7) , todo ello de manera que cuando el cilindro (9) está accionado el émbolo del mismo se encuentra extendido y por lo tanto empujado hacia arriba, y apoyando a través del extremo (10) del émbolo, con la particularidad de que el posicionador está constituido por un rodillo (12) que presiona sobre una rueda (13) , cuando se encuentra en la posición cerrada referida con anterioridad, es decir, empujado hacia arriba el dispositivo (7) por medio del cilindro (9) , con lo que el film (4) se ve obligado a pasar entre el rodillo (12) y rueda (13) .In any case, the device (7) is tilting around the axis (8), being maintained in its operative position by actuating a pneumatic cylinder (9) whose piston has a support end (10) for a roller (11) belonging to the general body of the device (7), all this so that when the cylinder (9) is actuated the piston thereof is extended and therefore pushed upwards, and supporting through the end (10) of the piston, with the particularity that the positioner is constituted by a roller (12) that presses on a wheel (13), when it is in the closed position referred to above, that is, pushed up the device (7) by means of the cylinder ( 9), so that the film (4) is forced to pass between the roller (12) and wheel (13).
Cuando se quiere disponer el extremo libre del film (4) sobre el peine alimentador (6) , para el recambio de una bobina, será necesario desactivar el cilindro (9) , retrayéndose su émbolo y por lo tanto dejando bascular al dispositivo (7) , liberándose así el film (4) del presionado entre el rodillo (12) y rueda (13) , lo que permite la correspondiente manipulación para el posicionado del film.When it is desired to arrange the free end of the film (4) on the feeder comb (6), for the replacement of a coil, it will be necessary to deactivate the cylinder (9), retracting its plunger and therefore allowing the device to swing (7) , thus releasing the film (4) from the pressing between the roller (12) and wheel (13), which allows the corresponding handling for the film positioning.
La rueda (13) va montada sobre un soporte (14) que en su extremo opuesto al de aquella es portador de otro rodillo (15) que mantiene debidamente posicionado al film (4) una vez realizado el seccionado del mismo mediante la cuchilla de corte (16) , como se representa en la figura 1.The wheel (13) is mounted on a support (14) that at its opposite end to that of the latter is a carrier of another roller (15) that keeps the film properly positioned (4) once it has been sectioned by means of the cutting blade (16), as depicted in Figure 1.
La máquina cuenta además con una pinza de extracción (17) que es desplazable hacia adelante y hacia atrás, y que está situada en la zona opuesta a la de las bobinas (5) , por debajo de la banda de sellado (27) , de manera que el artículo (1) elevado mediante el elevador (3) quede situado bajo el film (4) , entre tal pinza de extracción (17) y la zona de alimentación anteriormente referida.The machine also has an extraction clamp (17) that is movable forward and backward, and is located in the area opposite to that of the coils (5), below the sealing band (27), of so that the article (1) raised by means of the elevator (3) is located under the film (4), between said extraction clamp (17) and the feeding zone referred to above.
De esta manera, el artículo (1) a envolver entra en la máquina, por la parte frontal de la misma, a través de la ya comentada cinta de alimentación (2) , pasando por delante de una barrera de captación (18) , que verifica las dimensiones del artículo (1) , transmitiéndose los datos al correspondiente microprocesador, para que éste lleve a cabo las oportunas órdenes de control de los movimientos de todos los medios y dispositivos que conforman la máquina.In this way, the article (1) to be wrapped enters the machine, through the front part of the same, through the already mentioned feed belt (2), passing in front of a pick-up barrier (18), which verify the dimensions of the article (1), transmitting the data to the corresponding microprocessor, so that it carries out the appropriate orders to control the movements of all the means and devices that make up the machine.
Dicho artículo (1) se dispone sobre el elevador (3) , en una posición determinada por el propio programador, en función de las dimensiones de aquel.Said article (1) is arranged on the elevator (3), in a position determined by the programmer itself, depending on the dimensions thereof.
Seguidamente, la pinza (17) extrae una porción variable del film (4) proporcional a las dimensiones del artículo (1) , produciendo además un pre-estirado del mismo en función de sus características, teniendo siempre presente que, de acuerdo con el producto a envolver, la máquina seleccionará uno u otro tipo de film, procedente de una u otra de las bobinas (5) .Next, the clip (17) extracts a variable portion of the film (4) proportional to the dimensions of the article (1), also producing a pre-stretching of the same depending on its characteristics, always keeping in mind that, according to the product to be wrapped, the machine will select one or another type of film, coming from one or the other of the coils (5).
Como ya se ha indicado, la pinza de extracción (17) tiene un movimiento variable y programable en el sentido de la salida del producto, desplazándose dicha pinza por debajo de la banda de sellado (22) . En virtud la variación programada de este movimiento de la pinza de extracción, puede controlarse el estirado del film en la operación del plegado final.As already indicated, the extraction clamp (17) has a variable and programmable movement in the direction of the output of the product, said clamp moving below the sealing strip (22). By virtue of the programmed variation of this movement of the extraction clamp, the stretching of the film in the final folding operation can be controlled.
Cuando el film está completamente extendido y tensado, unas pinzas laterales (19) pinzan el film (4) por sus márgenes y producen un estirado transversal programado en función de las características del film. Dicho estirado transversal es siempre el mismo, sea cual sea la anchura del film de partida, es decir, el desplazamiento de las pinzas (19) en el sentido del estirado es siempre el mismo, en tanto que el desplazamiento en el otro sentido es variable y dependiente de la anchura del film.When the film is fully extended and tensioned, lateral tweezers (19) clamp the film (4) by its margins and produce a programmed transverse stretch based on the characteristics of the film. Said transverse stretching is always the same, whatever the width of the starting film, that is, the displacement of the tweezers (19) in the direction of stretching is always the same, while the displacement in the other direction is variable and dependent on the width of the film.
Seguidamente se activa el sistema de elevación, es decir, el elevador (3) , y el artículo (1) es elevado hasta la zona de envuelta representada en la figura 1, siendo la carrera de ascenso del elevador (3) controlada por un contador de impulsos que informa al programador de la posición de la bandeja en cada momento. Cuando la bandeja, o lo que es lo mismo la parte superior del producto contenido en ella, contacta con la lámina (4) de film, se desconecta un freno previsto en el correspondiente portabobinas, con el fin de extraer un poco de film de la bobina (5) respectiva, conectándose nuevamente el freno antes de que el artículo (1) alcance el punto de mayor elevación, para que se produzca un estirado del film que proporcione una tensión adecuada para su posterior corte.The lifting system is then activated, that is, the elevator (3), and the article (1) is raised up to the envelope area represented in figure 1, the elevator ascent (3) being controlled by a counter of impulses that informs the programmer of the position of the tray at all times. When the tray, or what is the same, the upper part of the product contained therein, contacts the film sheet (4), a brake provided in the corresponding bobbin holder is disconnected, in order to extract some film from the respective coil (5), connecting again the brake before the article (1) reaches the point of greatest elevation, so that a stretch of the film is produced that provides adequate tension for its subsequent cutting.
Una vez alcanzada esa posición, intervienen unas palas plegadoras y laterales (20) y una pala plegadora posterior (21) , efectuando los plegados laterales, como se representa en las figuras 4 y 5, y el plegado posterior del film sobre el artículo (1) , de manera que en el momento en que las plegadoras laterales (20) presionen el film (4) y comience el plegado, el programador desactivará las pinzas laterales (19) que liberarán el film, para permitir el plegado del mismo.Once this position has been reached, folding and lateral blades (20) and a rear folding blade (21) intervene, making the lateral folding, as shown in figures 4 and 5, and the subsequent folding of the film on the article (1 ), so that at the moment when the side press brakes (20) press the film (4) and start folding, the programmer will deactivate the side clips (19) that will release the film, to allow folding of the film.
La plegadora (21) efectuará el plegado de la porción de film (4) situada entre el articulo (1) y la cuchilla de corte (16) , llevándose a cabo el control del corte en función de la dimensiones del artículo (1) del tipo de film.The press brake (21) will fold the film portion (4) located between the article (1) and the cutting blade (16), the cutting control being carried out according to the dimensions of the article (1) of the type of film
Después de efectuado el corte, la pala plegadora (21) continúa su carrera de avance transportando el artículo (1) hacia la banda de sellado (22) , donde se produce el sellado del film totalmente envuelto sobre el artículo (1) , como consecuencia de que dicha banda (22) está dotada de medios de calentamiento para producir el correspondiente sellado.After cutting, the folding blade (21) continues its advance stroke by transporting the article (1) to the sealing band (22), where the sealing of the film completely wrapped on the article (1) occurs, as a consequence that said band (22) is provided with heating means to produce the corresponding seal.
El empuje del artículo (1) hacia la banda de sellado (22) lo realiza un expulsor (23) , montado en la propia pala central (21) , cuyo expulsor es accionado por un cilindro (24) , tal y como se representa esquemáticamente en la figura 7. Como antes se ha indicado, la plegadora central expulsora tiene por objeto la realización del plegado de la parte del film situada entre el extremo interior del artículo y la cuchilla de corte y la transferencia del artículo a la banda de soldadura (22) mientras se efectúa el último plegado o plegado final.The thrust of the article (1) towards the sealing strip (22) is carried out by an ejector (23), mounted on the central blade itself (21), whose ejector is actuated by a cylinder (24), as schematically represented in figure 7. As indicated above, the central ejector folder is intended for the folding of the part of the film between the inner end of the article and the cutting blade and the transfer of the article to the welding band (22) while it is being carried out. the last folding or final folding.
La plegadora central expulsora (23) consta de un cuerpo soporte (38) el cual posee dos extensiones cilindricas (39) , en sus laterales, para el alojamiento de sendos casquillos para facilitar el movimiento del conjunto sobre los respectivos ejes. A ese cuerpo soporte (38) es solidaria la pala plegadora central (21) y el mecanismo expulsor. El mecanismo expulsor está compuesto por un cilindro (24) y un mecanismo de tijera (35) y (36) rematado en un e pujador (37) , todo ello tal y como se representa en la figura 11.The central ejector folder (23) consists of a support body (38) which has two cylindrical extensions (39), on its sides, for the accommodation of two bushes to facilitate the movement of the assembly on the respective axes. The central folding blade (21) and the ejector mechanism are integral to that support body (38). The ejector mechanism is composed of a cylinder (24) and a scissor mechanism (35) and (36) finished off in a bidder (37), all as shown in Figure 11.
La activación del cilindro (24) del elemento empujador (23) se realiza cuando la pala plegadora (21) llega al límite de su carrera y la pinza de extracción (17) libera la porción de film situada entre ella y el artículo (1) , realizándose la apertura de tal pinza (17) de forma programada en función del artículo y de las características del film.The activation of the cylinder (24) of the pusher element (23) is carried out when the folding blade (21) reaches the limit of its stroke and the extraction clamp (17) releases the portion of film located between it and the article (1) , with the opening of such a clamp (17) being programmed according to the article and the characteristics of the film.
El plegado final de la porción de film (4) situada entre la pinza (6) y la banda de sellado (22) , se realiza por el ya referido empuje del elemento o empujador (23) , quedando la porción del film (4) situada entre el fondo de tal artículo (1) y la propia banda de sellado (22) , de modo que una vez envuelta esta última y situada encima de la banda (22) , se producirá el sellado por soldadura de los pliegues del propio film (4) , al estar esa banda (22) asistida por unos medios de calentamiento adecuados. Co o se habrá podido comprobar, la pinza (17) de extracción de la porción del film (4) está dotada de un movimiento longitudinal variable, en función del producto o artículo (1) a envolver, extrayendo aquella pinza (17) una longitud de film proporcional al perímetro previamente detectado del artículo (1) mediante la barrera de captación (18) .The final folding of the film portion (4) located between the clamp (6) and the sealing band (22), is carried out by the aforementioned thrust of the element or pusher (23), leaving the film portion (4) located between the bottom of such article (1) and the sealing band itself (22), so that once the latter is wrapped and located above the band (22), welding of the folds of the film itself will occur. (4), being that band (22) assisted by suitable heating means. As it may have been verified, the clamp (17) for extracting the portion of the film (4) is provided with a variable longitudinal movement, depending on the product or article (1) to be wrapped, removing that clamp (17) a length of film proportional to the previously detected perimeter of the article (1) by means of the collection barrier (18).
La pinza extractora (17) , al extraer el film de la bobina, está dividida en tres partes que operan al unísono o secuencialmente. Con objeto de extraer el film de la bobina, la pinza (17) sujeta el film en todo su ancho. Sin embargo, a la hora de soltarlo lo hace por partes, de manera que primeramente se abren los extremos laterales de la pinza para soltar el film de las alas laterales y facilitar con ello la maniobra de plegado de tales laterales, en tanto que la parte central del film, sujeta por la parte central de la pinza, queda aún retenida o pinzada hasta que se realice el pliegue final.The extractor clamp (17), when removing the film from the coil, is divided into three parts that operate in unison or sequentially. In order to extract the film from the coil, the clamp (17) holds the film in its entire width. However, at the time of releasing it, it does so in parts, so that the lateral ends of the clamp are first opened to release the film of the lateral wings and thereby facilitate the folding maneuver of such laterals, while the part The central part of the film, held by the central part of the clamp, is still retained or pinched until the final fold is made.
Para posibilitar lo anteriormente descrito el dispositivo de pinzado (17) está montado en un cuerpo (40) que dispone de dos extensiones cilindricas (41) en sus extremos para la ubicación de sendos casquillos que faciliten su desplazamiento sobre respectivos ejes. Sobre dicho cuerpo soporte (40) va montada una placa (42) y sobre ésta el mecanismo de pinzado que consta de tres partes de las cuales las dos exteriores pueden moverse simultáneamente cuando se activa el actuador (43) , en tanto que la parte central se mueve por el activador (44). El activador (44) acciona la parte (17'), que actúa en el centro, en tanto que el actuador (43) , mediante la oportuna transmisión, acciona las partes de pinza (17''), situadas en los extremos. Para la extracción del film la tres partes pinzantes de que consta la pinza actúan simultáneamente. Sin embargo, las partes pinzantes exteriores sueltan el film antes y, en concreto, cuando se inicia el plegado lateral, precisamente para facilitarlo. La parte de pinzante central, como antes se ha indicado, se abre justamente en el momento que se inicia el plegado final.To enable the aforementioned, the clamping device (17) is mounted on a body (40) that has two cylindrical extensions (41) at its ends for the location of two bushes that facilitate their movement on respective axes. On said support body (40) a plate (42) is mounted and on it the clamping mechanism consisting of three parts of which the two outer ones can move simultaneously when the actuator (43) is activated, while the central part moves through the activator (44). The activator (44) drives the part (17 '), which acts in the center, while the actuator (43), by means of the appropriate transmission, drives the clamp parts (17''), located at the ends. For the extraction of the film the three clamping parts of which the clamp consists simultaneously. However, the outer clamping parts release the film before and, in particular, when lateral folding begins, precisely to facilitate it. The central pincer part, as indicated above, opens just at the moment the final folding begins.
El microprocesador de la máquina estará programado para efectuar el cálculo necesario para que el artículo (1) sea situado en una posición definida sobre el elevador (3) , en función del ancho de aquel, de manera que la colocación en una posición definida y programada es necesaria para la distribución correcta del film en la envuelta de diferentes productos, todo ello con la particularidad de que el control previamente programado permitirá la introducción de un artículo en la máquina en función de la posición del elevador (3) , para evitar la introducción de una nuevo artículo cuando dicho elevador no esté situado en su posición inferior.The machine's microprocessor will be programmed to carry out the necessary calculation so that the article (1) is placed in a defined position on the elevator (3), depending on the width of it, so that the placement in a defined and programmed position It is necessary for the correct distribution of the film in the wrapping of different products, all with the particularity that the previously programmed control will allow the introduction of an article in the machine depending on the position of the elevator (3), to avoid the introduction of a new article when said elevator is not located in its lower position.
El elevador (3), a su vez, está compuesto por una base de la que emergen una pluralidad de bolos, siendo su objeto mantener los artículos en posición estable cuando se realizan las operaciones de elevación y envuelta.The elevator (3), in turn, is composed of a base from which a plurality of boluses emerge, its object being to keep the items in a stable position when lifting and wrapping operations are performed.
Los bolos están compuesto por un cuerpo flexible (31) y una cabeza (32) . La cabeza está fabricada en poliéster inyectado o material similar, siendo de configuración redondeada la parte sobre la que se apoyan los artículos, al objeto de que el contacto con los mismos siga existiendo cuando la cabeza se inclina o abate obligada por la pala plegadora correspondiente durante el proceso de envuelta.Bowling consists of a flexible body (31) and a head (32). The head is made of injected polyester or similar material, with the rounded configuration being the part on which the articles rest, so that contact with them continues to exist when the head is tilted or ablated by the corresponding folding blade during The wrapping process.
Dicha cabeza (32) es hueca al objeto de evitar al máximo los posibles ruidos por el choque entre sí o de las palas plegadoras.Said head (32) is hollow in order to avoid maximum possible noise due to the collision with each other or with the folding blades.
El cuerpo flexible (31) se fija por machihembrado o cualquier otra forma a la cabeza (32) . El cuerpo (31) está fabricado con un poliuretano poli erizado y presenta un estrangulamiento a modo de garganta que facilita su abatimiento y recuperación vertical.The flexible body (31) is fixed by tongue and groove or any other shape to the head (32). The body (31) is made of a polyurethane polyurethane and has a throttle like a throat that facilitates its despondency and vertical recovery.
Según todo lo anterior, el ciclo operativo de la máquina, se compone de las siguientes fases u operaciones, todas ellas comandadas por el microprocesador:According to the above, the machine's operating cycle is composed of the following phases or operations, all of them commanded by the microprocessor:
- El artículo se sitúa en una posición definida del elevador (3) . El programa del microprocesador elige la bobina a utilizar en función de la longitud del artículo captado por la barrera fotoeléctrica (18) . En función de la medida del ancho del artículo el programa del microprocesador calcula la longitud del film necesaria para la envuelta en el sentido transversal del artículo. Con este dato, el sistema de pinzado (17) toma el film de la bobina correspondiente y extrae una porción previamente seleccionada por el programa.- The article is placed in a defined position of the elevator (3). The microprocessor program chooses the coil to be used depending on the length of the article captured by the photoelectric barrier (18). Depending on the measurement of the width of the article, the microprocessor program calculates the length of the film necessary for the wrap in the transverse direction of the article. With this data, the clamping system (17) takes the film from the corresponding reel and extracts a portion previously selected by the program.
El sistema de control de la máquina permite programar la activación y desactivación de un freno situado en cada portabobinas (5) , el cual será activado antes de que la pinza extraiga el total de longitud de film seleccionado, manteniéndose el freno activado hasta que el elevador coloque el artículo en contacto con el film.The machine control system allows you to program the activation and deactivation of a brake located on each bobbin holder (5), which will be activated before the caliper removes the total length of the selected film, keeping the brake activated until the lift place the article in contact with the film.
Cuando el film está completamente extendido y tensado, unas pinzas laterales (19) sujetan el film y realizan un estirado transversal. La posición de estas pinzas laterales varía en función de la bobina seleccionada al objeto de sujetar el film siempre por la zona más exterior y conseguir el estiramiento óptimo del mismo en función del ancho y de las características elásticas del film.When the film is fully extended and tensioned, side clips (19) hold the film and They perform a transverse stretch. The position of these lateral clamps varies depending on the reel selected in order to hold the film always by the outermost area and achieve optimum stretching of the film depending on the width and elastic characteristics of the film.
Una vez realizadas las operaciones citadas, se inicia el proceso de envuelta del artículo. El sistema de control activa el sistema de elevación mediante el cual el artículo es transportado desde la posición definida en la cinta de alimentación hasta la zona de envuelta. En la carrera de ascenso del elevador con el artículo, un contactor de impulsos situado en el motor del elevador informa al sistema de control de la posición del artículo en cada momento. Con esta información el control del sistema previamente programado, en función de las dimensiones del artículo, ordena los siguientes movimientos:Once the aforementioned operations have been carried out, the article wrapping process begins. The control system activates the lifting system by which the article is transported from the position defined in the feeding belt to the wrapping area. In the elevator ascent race with the article, a pulse contactor located in the elevator motor informs the control system of the position of the article at all times. With this information the control of the previously programmed system, according to the dimensions of the article, orders the following movements:
- La Desconexión del freno portabobinas en el punto de la carrera del elevador en el cual el artículo contacta con el film previamente estirado.- Disconnection of the brake bobbin holder at the point of the elevator stroke in which the article contacts the previously stretched film.
- La conexión del freno portabobinas en un punto programable de la carrera ascendente del elevador anterior al punto de máxima elevación.- The connection of the brake bobbin holder at a programmable point of the upward stroke of the lift before the point of maximum elevation.
- La introducción de las pinzas laterales que previamente han estirado el film, cuando el artículo rebasa el nivel en el cual se encuentra el film.- The introduction of the lateral clamps that have previously stretched the film, when the article exceeds the level in which the film is.
- El movimiento en sentido contrario a la extracción del film de la pinza extractora (17) del film. Estos movimientos controlados por el microprocesador y programables en función de las dimensiones del artículo a envolver, previamente definidas al atravesar el artículo la barrera de medida (18) situada en el carro de alimentación (2) , permite el control de la tensión del film para conseguir optimizar la cantidad de film que ha de emplearse en cada envuelta y evitar su rotura.- The movement in the opposite direction to the extraction of the film from the extractor clamp (17) of the film. These movements controlled by the microprocessor and programmable depending on the dimensions of the article to be wrapped, previously defined when the article crosses the measuring barrier (18) located in the feeding carriage (2), allows the control of the tension of the film for get to optimize the amount of film to be used in each wrap and avoid breakage.
El proceso de envuelta continúa con la introducción de las palas plegadoras (20) la cuales efectúan los plegados laterales y el plegado anterior. Para efectuar los plegados laterales manteniendo la tensión del film, el control de la máquina ordenará la desactivación del sistema de sujeción del film en el momento exacto en que la plegadora lateral presiona el film y comienza el plegado. La activación del movimiento de las pinzas laterales (19) que sujetan el film y previamente lo han estirado, puede ser programada para que dichas pinzas se introduzcan simultáneamente con las palas plegadoras laterales (20) . El punto de desactivación de las pinzas laterales (19) ha sido programado previamente en función de la longitud del artículo.The wrapping process continues with the introduction of the folding blades (20) which make the lateral folding and the previous folding. To make the lateral folds while maintaining the tension of the film, the machine control will order the deactivation of the film clamping system at the exact moment when the lateral press brake presses the film and the folding begins. The activation of the movement of the lateral clamps (19) that hold the film and have previously stretched it can be programmed so that said clamps are introduced simultaneously with the lateral folding blades (20). The deactivation point of the side clamps (19) has been previously programmed according to the length of the article.
Después de efectuado el corte, la porción de film situada entre la cuchilla y la bobina queda fijada en el sistema introductor el cual incluye un mecanismo de presión que posibilita la extracción del film en dirección al interior de la máquina pero que impide el movimiento del film en sentido contrario.After cutting, the portion of the film between the blade and the coil is fixed in the introducer system which includes a pressure mechanism that makes it possible to remove the film in the direction of the inside of the machine but prevents movement of the film in the opposite direction.
Después de que la pala plegadora posterior (21) ha realizado el pliegue de la parte del film situada entre el artículo y la cuchilla, dicha pala continúa su avance transportando el articulo en dirección a la banda de sellado. Para que este transporte sea posible se ha previsto integrar en dicha pala un sistema expulsor (23- 24) , que se activa después de haberse efectuado el plegado final.After the rear folding blade (21) has folded the part of the film between the article and the blade, said blade continues its advance by transporting the article in the direction of the sealing band. In order for this transport to be possible, an ejector system (23-24) is integrated into said blade, which is activated after the final folding.
En el momento en que la pala plegadora posterior (21) , que incluye el sistema expulsor (23-24) llega al límite de su carrera y el sistema expulsor se activa, la pinza de extracción del film, que ha estado sujetando el film durante el ciclo de envuelta, libera la porción de film situada entre dicha pinza y el artículo.At the moment when the rear folding blade (21), which includes the ejector system (23-24) reaches the limit of its stroke and the ejector system is activated, the film extraction clamp, which has been holding the film for The wrapping cycle releases the portion of film located between said clip and the article.
El plegado final de la porción de film situada entre la pinza extractora y la banda de sellado lo realiza el mismo sistema expulsor mediante su avance, situando la porción del film entre el artículo y la banda de sellado cuando la plegadora posterior ha realizado su carrera de avance y el film ha sido liberado de la pinza extractora.The final folding of the portion of the film between the extractor and the sealing strip is carried out by the same ejector system by means of its advance, placing the portion of the film between the article and the sealing strip when the subsequent press brake has made its stroke of breakthrough and the film has been released from the extractor.
El artículo ya envuelto se sitúa encima de la banda caliente de sellado (22) , donde se sueldan los pliegues del film plegados contra la base inferior del artículo. The article already wrapped is placed on top of the hot sealing strip (22), where the folded film folds are welded against the bottom base of the article.

Claims

R E I V I N D I C A C I O N E SR E I V I N D I C A C I O N E S
la.- Máquina envolvedora de productos con film extensible, que estando prevista para envolver artículos (1) , que acceden al interior de la máquina a través de una banda de alimentación (2) que deposita cada artículo (1) en un elevador (3) cuyo ascenso lleva consigo la disposición de tal artículo (1) bajo una porción de film (4) estirada y tensada, entre un peine alimentador dispuesto a continuación de una bobina (5) de film y una pinza de extracción (17) situada en el lado opuesto, contando la máquina con palas plegadoras laterales (20) y una pala plegadora anterior (21) , desplazables para conseguir la adaptación del film sobre los laterales y parte posterior del artículo (1) , que finalmente es arrastrado hasta una banda de sellado (22) donde se produce el final de la envuelta de tal producto (1) con el film (4) y el sellado del mismo mediante calentamiento sobre la parte inferior, se caracteriza porque el artículo (1) puede ocupar una posición variable en el elevador (3) posición que viene definida por el microprocesador en función del ancho del artículo, realizándose la extracción de film mediante una pinza extractora (17) dotada de un desplazamiento en el sentido longitudinal variable, cuya carrera, o lo que es lo mismo, la extracción de más o menos film es función del perímetro transversal del artículo a envolver, quedando la pinza extractora (17) posicionada debajo de la banda de sellado (22) produciéndose seguidamente un estirado longitudinal del film y la extracción de la cantidad de film adicional requerida mediante la activación y desactivación secuencial del freno del portabobinas (5) para a continuación realizar el estirado transversal del film mediante unas pinzas (20) de desplazamiento variable, que atrapan el film justamente por sus bordes sea cual sea su ancho y de desplazamiento fijo en el sentido del tensado, pinzas que sueltan el film justamente cuando entran en funcionamiento las palas plegadoras (20) , habiéndose previsto una plegadora central expulsora (21-23-24) que efectúa el ltimo plegado y la expulsión del artículo envuelto.the.- Product wrapping machine with stretch film, which is intended to wrap items (1), which access the inside of the machine through a feeding band (2) that deposits each item (1) in an elevator (3 ) whose ascent carries with it the provision of such article (1) under a portion of stretched and tensioned film (4), between a feeder comb disposed next to a reel (5) of film and an extraction clamp (17) located in the opposite side, counting the machine with lateral folding blades (20) and a front folding blade (21), movable to achieve the adaptation of the film on the sides and back of the article (1), which is finally dragged to a band of sealing (22) where the end of the wrapping of such product (1) with the film (4) and the sealing thereof by heating on the bottom is produced, is characterized in that the article (1) can occupy a variable position in the elevated r (3) position that is defined by the microprocessor according to the width of the article, the extraction of the film being carried out by means of an extractor clamp (17) provided with a displacement in the variable longitudinal direction, whose stroke, or what is the same, the extraction of more or less film is a function of the transverse perimeter of the article to be wrapped, the extracting clip (17) being positioned below the sealing band (22), followed by a longitudinal stretching of the film and the extraction of the amount of additional film required by sequentially activating and deactivating the brake of the bobbin holder (5) to then carry out the transverse stretching of the film by means of calipers (20) of variable displacement, which catch the film just by its edges whatever its width and fixed displacement in the direction of tensioning, tweezers that release the film just when the folding blades (20) come into operation, a central folding presser (21-23-24) having the last folding being provided and the expulsion of the wrapped item.
2a.- Máquina envolvedora de productos con film extensible, según reivindicación 1§, caracterizada porque la pinza de extracción (17) tiene un movimiento variable en el sentido de la salida del producto, desplazándose por debajo de la banda de sellado, movimiento que permite controlar el estirado del film en el plegado final.2a.- Product wrapping machine with stretch film, according to claim 1 § , characterized in that the extraction clamp (17) has a variable movement in the direction of the output of the product, moving below the sealing band, movement that allows control the stretching of the film in the final folding.
3 §.- Máquina envolvedora de productos con film extensible, según reivindicaciones anteriores, caracterizada porque el portabobinas (5) incluye un freno cuya activación y desactivación está controlada por el microprocesador, de manera que una primera desactivación del freno se produce para que la pinza extractora (17) tome la cantidad de film ordenada por el microprocesador, para seguidamente activarse hasta que en su elevación el artículo (1) entre en contacto con el film (4) que se extiende sobre el mismo, desactivándose en ese momento para obtener la cantidad de film necesaria programada, activándose nuevamente antes de que el elevador complete su carrera, a fin de que el film quede con la tensión óptima que permita su corte.3 §.- Product wrapping machine with stretch film, according to previous claims, characterized in that the bobbin holder (5) includes a brake whose activation and deactivation is controlled by the microprocessor, so that a first deactivation of the brake occurs so that the caliper extractor (17) take the amount of film ordered by the microprocessor, then activate until in its elevation the article (1) comes into contact with the film (4) that extends over it, deactivating at that time to obtain the amount of film required programmed, activating again before the elevator completes its career, so that the film remains with the optimum tension that allows its cutting.
4§.- Máquina envolvedora de productos con film extensible, según reivindicaciones anteriores, caracterizada porque la pinza extractora (17) presenta tres zonas de pinzado que operan simultáneamente para pinzar y secuencialmente para soltar el film, siendo las dos zonas externas las que primero sueltan el film justamente cuando las palas (20) inician los plegados laterales, en tanto que la zona central de pinzado suelta el film justamente en el momento que se inicia el plegado final.4§.- Product wrapping machine with stretch film, according to previous claims, characterized in that the extractor clip (17) has three pinching areas that operate simultaneously to clamp and sequentially to release the film, the two outer areas being the first ones to release the film just when the blades (20) start the lateral folds, while the central area of clamping releases the film just at the moment when the final folding begins.
5a.- Máquina envolvedora de productos con film extensible, según reivindicaciones anteriores, caracterizada porque la pinza extractora (17) está constituida a partir de un soporte (40) con extensiones tubulares (41) para desplazamiento sobre correspondientes ejes de guiado, en cuya placa van montados accionadores (43) y (44) uno de los cuales acciona las zonas de pinzado extremas (17'') en tanto que el otro acciona la zona central de pinzado (17').5a.- Product wrapping machine with stretch film, according to previous claims, characterized in that the extractor clip (17) is constituted from a support (40) with tubular extensions (41) for movement on corresponding guide axes, in whose plate actuators (43) and (44) are mounted, one of which drives the extreme clamping zones (17 '') while the other drives the central clamping zone (17 ').
6§.- Máquina envolvedora de productos con film extensible, según reivindicación 13, caracterizada porque la plegadora central expulsora (21-23-24) consta de un cuerpo soporte (38) dotado de extensiones tubulares (39) para su desplazamientos sobre correspondientes ejes guía, de cuyo cuerpo es solidario la pala propiamente dicha (21) y un mecanismo expulsor de tijera (35-36) , rematado en un empujador (37) , mecanismo expulsor que es accionado por un cilindro neumático (24) .6§.- Product wrapping machine with stretch film, according to claim 13, characterized in that the ejector central folder (21-23-24) consists of a support body (38) provided with tubular extensions (39) for movement on corresponding axes guide, of whose body the blade itself (21) and a scissor ejector mechanism (35-36), finished off in a pusher (37), ejector mechanism that is actuated by a pneumatic cylinder (24).
7§.- Máquina envolvedora de productos con film extensible, según reivindicación 1§, caracterizada porque el elevador está dotado de una pluralidad de bolos constituidos por un cuerpo de material flexible (31) , tal como poliuretano polimerizado, y una cabeza (32) , hueca, de geometría redondeada y también construida de material plástico, tal como poliéster inyectado, estando el cuerpo y la cabeza unidos a través de un estrangulamiento del cuerpo a modo de cuello, que facilita su abatimiento en cualquier direción y posterior recuperación. 7§.- product wrapping machine stretch film according to claim 1 §, characterized in that the elevator is provided with a plurality of pins formed by a body of flexible material (31), such as polyurethane polymer, and a head (32) , hollow, with rounded geometry and also constructed of plastic material, such as injected polyester, the body and the head being joined through a throttling of the body as a neck, which facilitates its folding in any direction and subsequent recovery.
83.- Máquina envolvedora de productos con film extensible, según reivindicación 1 , caracterizada porque el alimentador de film (4) desde la respectiva bobina (5) está asociado a un dispositivo posicionador del extremo libre de tal film (4) , dispositivo que incluye un soporte basculante (7) dotado de un rodillo (12) y una rueda (13) entre los que es pasante el film (4) hacia el respectivo peine (6) del alimentador, manteniéndose el dispositivo soporte (7) en posición operativa en la que el film (4) está presionado entre el rodillo (12) y rueda (13) , por medio de un cilindro (9) cuyo vastago presenta un extremo sobre el que apoya un rodillo perteneciente al dispositivo de soporte (7) , permitiendo la desactivación de tal cilindro (9) el basculamiento de dicho dispositivo (7) para el posicionado del extremo libre del film sobre el alimentador.83.- Product wrapping machine with stretch film, according to claim 1, characterized in that the film feeder (4) from the respective reel (5) is associated with a free end positioning device of said film (4), a device that includes a tilting support (7) provided with a roller (12) and a wheel (13) between which the film (4) is passed to the respective comb (6) of the feeder, the support device (7) being kept in operative position in which the film (4) is pressed between the roller (12) and wheel (13), by means of a cylinder (9) whose rod has an end on which a roller belonging to the support device (7) rests, allowing the deactivation of such a cylinder (9) the tilting of said device (7) for positioning the free end of the film on the feeder.
93.- Máquina envolvedora de productos con film extensible, según reivindicación 1§, caracterizada porque las secuencias operativas de la máquina, todas ellas comandadas por el microprocesador, son las siguientes: a) Posicionado del artículo en un punto concreto del elevador. b) Desconexión del freno del portabobinas para extraer el film. c) Comienzo de la carrera del elevador. d) Conexión del freno del portabobinas para el estirado del film al final de la extracción. e) Desconexión del freno del portabobinas en la carrera del elevador. f) Conexión del freno del portabobinas al final de la carrera del elevador. g) Introducción y control de las pinzas laterales en función de la anchura del film. h) Estirado transversal del film. i) Movimiento de la pinzas laterales que estiran el film acompañando a la plegadora lateral hasta el punto de liberación del film, j) Cortado del film k) Movimiento de acompañamiento de la pinza extractora de film cuando el artículo es elevado. 1) Pliegue final y expulsión del artículo a la banda de sellado. 93.- Product wrapping machine with stretch film, according to claim 1 § , characterized in that the operating sequences of the machine, all of them commanded by the microprocessor, are the following: a) Positioning of the article at a specific point of the elevator. b) Disconnecting the brake from the bobbin holder to remove the film. c) Start of the elevator run. d) Bobbin holder brake connection for film stretching at the end of extraction. e) Disconnection of the brake of the bobbin holder in the elevator stroke. f) Bobbin holder brake connection at the end of the elevator stroke. g) Introduction and control of the side clamps depending on the width of the film. h) Transverse stretch of the film. i) Movement of the lateral clamps that stretch the film accompanying the lateral press brake to the point of release of the film, j) Cutting of the film k) Movement of accompaniment of the film extractor when the article is raised. 1) Final fold and ejection of the article to the sealing band.
PCT/ES1998/000198 1998-07-08 1998-07-08 Machine for wrapping products with an extensible film WO2000002777A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
PCT/ES1998/000198 WO2000002777A1 (en) 1998-07-08 1998-07-08 Machine for wrapping products with an extensible film
EP98930814A EP1036738A1 (en) 1998-07-08 1998-07-08 Machine for wrapping products with an extensible film
JP2000559017A JP2002520224A (en) 1998-07-08 1998-07-08 Machine for wrapping products with stretch film
BR9812053-0A BR9812053A (en) 1998-07-08 1998-07-08 Machine for wrapping products with expandable film
CA002303211A CA2303211A1 (en) 1998-07-08 1998-07-08 Machine for wrapping products with stretch film

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/ES1998/000198 WO2000002777A1 (en) 1998-07-08 1998-07-08 Machine for wrapping products with an extensible film

Publications (1)

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WO2000002777A1 true WO2000002777A1 (en) 2000-01-20

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PCT/ES1998/000198 WO2000002777A1 (en) 1998-07-08 1998-07-08 Machine for wrapping products with an extensible film

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JP (1) JP2002520224A (en)
BR (1) BR9812053A (en)
CA (1) CA2303211A1 (en)
WO (1) WO2000002777A1 (en)

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Also Published As

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EP1036738A1 (en) 2000-09-20
JP2002520224A (en) 2002-07-09
BR9812053A (en) 2000-09-26
CA2303211A1 (en) 2000-01-20

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