WO1999065613A1 - Method and apparatus for coating bottles - Google Patents
Method and apparatus for coating bottles Download PDFInfo
- Publication number
- WO1999065613A1 WO1999065613A1 PCT/AU1999/000498 AU9900498W WO9965613A1 WO 1999065613 A1 WO1999065613 A1 WO 1999065613A1 AU 9900498 W AU9900498 W AU 9900498W WO 9965613 A1 WO9965613 A1 WO 9965613A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- bottles
- coating
- bottle
- station
- support members
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/002—Processes for applying liquids or other fluent materials the substrate being rotated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0242—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the objects being individually presented to the spray heads by a rotating element, e.g. turntable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
Definitions
- the present invention relates to a method and to an apparatus for coating bottles with a coating formulation.
- the present invention relates to a method and to an apparatus for coating PET bottles with a formulation that forms a coating that acts as a C0 2 /0 2 gas barrier.
- the substantial wastage of the coating formulation also makes it necessary to carry out significant on-going maintenance of the spray chamber, the associated air ventilation system, and the collets to remove build-up of the coating formulation.
- An object of the present invention is to provide an alternative method and apparatus for coating bottles with a coating formulation.
- a method of coating bottles made from a plastics material with a coating formulation which method includes the steps of:
- the coating formulation may be any suitable formulation.
- the coating formulation forms a coating that prevents/minimises gas transfer through the plastics material.
- the plastics material is PET.
- the method includes positioning bottles on support members at an in-feed station, moving the support members and the bottles thereon from the in- feed station to the coating station and spray coating exposed surfaces of the bottles at the coating station, and moving the support members and coated bottles thereon from the coating station to an out-feed station and detaching the coated bottles from the support members at that station, and moving the support members from the out-feed station to the in-feed station.
- the support members engage the open ends of the bottles.
- the method includes spray coating exposed surfaces of each bottle at the coating station in two steps, wherein the first step includes spray coating exposed surfaces of the neck and base and the second step includes spray coating exposed surfaces of the body of the bottle.
- the method includes stopping the movement of the support members along the path when a support member carrying a bottle reaches the coating station.
- the method includes moving the bottles along the path in indexed steps whereby when a support member carrying a bottle stops at the coating station, simultaneously:
- the method includes transferring the coated bottles from the support members to a separate support assembly and moving the support assembly into the curing oven.
- an apparatus for spray coating bottles made from a plastics material with a coating formulation which apparatus includes :
- a coating station which includes spray coating means for spraying the coating formulation onto exposed surfaces of bottles, and
- an assembly for supporting a plurality of bottles and moving the bottles in a path from an in-feed station to the coating station and from the coating station to an out-feed station, and the assembly includes a plurality of support members, with each support member being adapted to hold a bottle and to rotate the bottle about its longitudinal axis when the bottle is at the coating station to facilitate spray coating of the exposed surface of the bottle.
- the coating station includes:
- a separate spray coating assembly for spray coating the body of the bottle that is downstream of the neck/base spray coating assembly in the direction of movement of bottles along the path from the in-feed to the out-feed stations.
- the assembly for supporting and moving the bottles includes a drive means for moving the bottles along the path from the in-feed to the out-feed stations.
- the drive means is adapted to stop the movement of bottles along the path when a bottle reaches the coating station.
- the drive means is adapted to stop the movement of bottles along the path when a bottle reaches the neck/base spray coating assembly and when a bottle reaches the body spray coating assembly.
- the drive means is adapted to move the support members and bottles carried thereon in a series of indexed steps whereby in use when one of the support members stops at the coating station, simultaneously: (i) a support member carrying a coated bottle stops at the out-feed station; and
- the assembly for supporting and moving the bottles includes a turret that is rotatable about a vertical axis.
- the support members are mounted to the turret so as to support bottles to move in a circular path.
- the support members are adapted to support bottles horizontally.
- each support member includes a spindle that is rotatable about its axis and a collet for retaining a bottle to the support member in a horizontal position.
- the apparatus further includes a curing oven for curing coated bottles.
- the apparatus further includes transfer means for detaching coated bottles from the support members at the out-feed station and for transferring the coated bottles to the curing oven.
- the transfer means includes a support assembly for supporting the coated bottles horizontally.
- the support assembly includes a plurality of cradles for the coated bottles.
- Figure 1 is a top plan view which shows the general layout of the components of a preferred embodiment of an apparatus in accordance with the present invention
- Figure 2 is an end elevation of the neck/base spray assembly and the body spray assembly which form the coating station of the apparatus, as viewed in the direction of the arrow A in Figure 1;
- Figure 3 is a side elevation of the neck/base spray assembly
- Figure 4 is an end elevation of the neck/base spray assembly as viewed in the direction of the arrow B in Figure 3;
- Figure 5 is a side elevation of the body spray assembly
- Figure 6 is an end elevation of the body spray assembly as viewed in the direction of the arrow C in
- the preferred embodiment of the apparatus of the present invention includes an unscrambler assembly 5 which receives bottles from a hopper 3 and delivers the bottles onto a feed conveyer 7 so that the bottles move in nose to tail relationship along the feed conveyer to an in-feed station 9 of an assembly, generally identified by the numeral 11.
- the bottles are moved in a circular path from the in-feed station 9 to a coating station, generally identified by the numeral 13, and are spray coated at that station, and the coated bottles are moved from the coating station 13 to an out-feed station 15.
- the coated bottles are detached from the assembly and are transferred via a transfer conveyer 17 through a curing oven 19 and are cured in that oven.
- the assembly 11 includes a turret 21 that is arranged to rotate about a vertical axis.
- the assembly 11 further includes a plurality of support members (not shown) that are mounted to the turret in a circular array and are arranged to support bottles horizontally as the turret 21 rotates and moves the bottles in a circular path from the in-feed station 9 to the coating station 13 and then to the out-feed station 15.
- a plurality of support members (not shown) that are mounted to the turret in a circular array and are arranged to support bottles horizontally as the turret 21 rotates and moves the bottles in a circular path from the in-feed station 9 to the coating station 13 and then to the out-feed station 15.
- the apparatus includes a cartridge loading assembly at the in-feed station which receives bottles from the feed conveyor 7 and locates bottles on the support members at the in-feed station 9.
- Each support member includes a spindle (not shown) that can rotate about its axis and a collet (not shown) which is adapted to retain the necks of bottles by a friction fit.
- a turret drive (not shown) rotates the turret 21 in a series of indexed steps which positions each spindle successively at the coating station 13.
- the coating formulation may be any suitable formulation.
- the spray coating technology may be any suitable technology including, by way of example, electrostatic spray coating technology.
- the spindle drives are also arranged to rotate the spindles and bottles thereon for a short distance after the spindles are moved from the coating station 13.
- the coating station 13 is arranged to coat each bottle in two separate steps .
- exposed surfaces of the neck and base of a bottle are spray coated with suitable coating formulation and in the second step exposed surfaces of the body of the bottle are spray coated with the formulation.
- the coating station 13 includes a neck/base spray coating assembly, generally identified by the numeral 27, and a body coating assembly, generally identified by the numeral 29.
- the body coating assembly 29 is downstream of eth neck/base coating assembly 29 in the direction of movement of the bottles along the circular path from the in-feed station 9 to the out-feed station 23.
- the indexed movement of the turret drive is such that bottles are stationary (in the sense of movement along the circular path) at each assembly 27, 29 and the spindle drives of the support members rotate the bottles around their longitudinal axes while bottles are being sprayed at each assembly 27, 29.
- the neck/base coating assembly 27 includes an upright post 35, an arm 33 extending from an upper end of the post 35, and a spray head 37 with a spray nozzle 31 pivotally mounted to the arm 33.
- the arrangement is such that the nozzle 31 is positioned immediately above the neck of a bottle 57 located at the neck/base coating assembly.
- the neck/base coating assembly 27 includes an upright post 9, an arm 41 extending from an upper end of the post 39, and a spray head 43 with a spray nozzle 45 pivotally mounted to the arm 41.
- the arrangement is such that the nozzle 45 is positioned immediately adjacent the base of a bottle 57 located at the neck/base coating assembly.
- the body coating assembly 29 includes an upright post 47, a relatively short arm 49 extending from an upper end of the post 47, and a spray head 51 with a spray nozzle 53 pivotally mounted to the arm 49.
- the arrangement is such that the nozzle 53 is positioned immediately above the body of a bottle 57 located at the body coating assembly.
- the spacing between the coating station 13 and the out-feed station 15 is selected to enable sufficient time for evaporation of solvent of the coating formulation and for an increase in viscosity of the coating component of the coating formulation to facilitate transfer of coated bottles to the curing oven 19 with minimal loss of coating.
- the coated bottles are detached from the support members and are transferred onto a support assembly which includes a series of cradles 23 that support the coated bottles on their sides on the transfer conveyor 17.
- the coated bottles are detached from the support members by means of a vacuum suction cup assembly.
- the curing oven 19 is constructed so that the coated bottles move in a serpentine path, with a series of vertical sections interconnected by horizontal sections, between an inlet at one end of the oven and an outlet at the other end. As a consequence, the oven is a relatively compact construction.
- the bottles in the curing oven 19 are cured at a temperature of at least 60°C for a residence time of 10-15 minutes .
- wastage of the coating formulation was less that 20%, more typically less than 15%. This is a significant improvement over that achieved with the known method and apparatus described above .
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NZ508784A NZ508784A (en) | 1998-06-18 | 1999-06-18 | Method and apparatus for coating bottles |
AU45901/99A AU760768B2 (en) | 1998-06-18 | 1999-06-18 | Method and apparatus for coating bottles |
CA002334714A CA2334714A1 (en) | 1998-06-18 | 1999-06-18 | Method and apparatus for coating bottles |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AUPP4173A AUPP417398A0 (en) | 1998-06-18 | 1998-06-18 | Method and apparatus for coating bottles |
AUPP4173 | 1998-06-18 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1999065613A1 true WO1999065613A1 (en) | 1999-12-23 |
Family
ID=3808418
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/AU1999/000498 WO1999065613A1 (en) | 1998-06-18 | 1999-06-18 | Method and apparatus for coating bottles |
Country Status (4)
Country | Link |
---|---|
AU (1) | AUPP417398A0 (en) |
CA (1) | CA2334714A1 (en) |
NZ (1) | NZ508784A (en) |
WO (1) | WO1999065613A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001056704A1 (en) * | 2000-02-02 | 2001-08-09 | Schmalbach-Lubeca Ag | Bottom coating of beverage cans |
WO2004024344A2 (en) * | 2002-09-10 | 2004-03-25 | S.I.P.A. Società Industrializzazione Progettazione E Automazione S.P.A. | Coating process and coating plant for containers |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102364278A (en) * | 2011-10-26 | 2012-02-29 | 南京长江工业炉科技有限公司 | Gas cylinder wound continuous curing furnace |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2520741A1 (en) * | 1974-05-14 | 1975-11-27 | Toyo Ink Mfg Co | METHOD OF SPRAY COATING THE SURFACE OF A BOTTLE OR A CYLINDRICAL OBJECT |
US3951101A (en) * | 1973-10-26 | 1976-04-20 | Mitsui Shipbuilding & Engineering Co., Ltd. | Apparatus for coating bottles with resin |
GB1477516A (en) * | 1973-06-28 | 1977-06-22 | Mitsui Shipbuilding Eng | Coating apparatus |
WO1982000137A1 (en) * | 1980-06-28 | 1982-01-21 | Studt G | Method and device for coating outer surfaces of glass bottles with plastic material,and beam-shaped support intended to the deposit of the coating |
EP0142583A1 (en) * | 1983-11-14 | 1985-05-29 | Kyowa Denki Kagaku K.K. | Process and apparatus for coating the surfaces of containers with coating material |
US5114525A (en) * | 1989-12-26 | 1992-05-19 | Societe Nouvelle C.T.A. | Machine for frosting glass articles |
-
1998
- 1998-06-18 AU AUPP4173A patent/AUPP417398A0/en not_active Abandoned
-
1999
- 1999-06-18 CA CA002334714A patent/CA2334714A1/en not_active Abandoned
- 1999-06-18 WO PCT/AU1999/000498 patent/WO1999065613A1/en active IP Right Grant
- 1999-06-18 NZ NZ508784A patent/NZ508784A/en unknown
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1477516A (en) * | 1973-06-28 | 1977-06-22 | Mitsui Shipbuilding Eng | Coating apparatus |
US3951101A (en) * | 1973-10-26 | 1976-04-20 | Mitsui Shipbuilding & Engineering Co., Ltd. | Apparatus for coating bottles with resin |
DE2520741A1 (en) * | 1974-05-14 | 1975-11-27 | Toyo Ink Mfg Co | METHOD OF SPRAY COATING THE SURFACE OF A BOTTLE OR A CYLINDRICAL OBJECT |
WO1982000137A1 (en) * | 1980-06-28 | 1982-01-21 | Studt G | Method and device for coating outer surfaces of glass bottles with plastic material,and beam-shaped support intended to the deposit of the coating |
EP0142583A1 (en) * | 1983-11-14 | 1985-05-29 | Kyowa Denki Kagaku K.K. | Process and apparatus for coating the surfaces of containers with coating material |
US5114525A (en) * | 1989-12-26 | 1992-05-19 | Societe Nouvelle C.T.A. | Machine for frosting glass articles |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001056704A1 (en) * | 2000-02-02 | 2001-08-09 | Schmalbach-Lubeca Ag | Bottom coating of beverage cans |
WO2004024344A2 (en) * | 2002-09-10 | 2004-03-25 | S.I.P.A. Società Industrializzazione Progettazione E Automazione S.P.A. | Coating process and coating plant for containers |
WO2004024344A3 (en) * | 2002-09-10 | 2004-04-29 | Sipa Progettazione Automaz | Coating process and coating plant for containers |
CN100391621C (en) * | 2002-09-10 | 2008-06-04 | S.I.P.A.社会工业化计划与自动化股份公司 | Process and coating plant of containers |
US7560137B2 (en) | 2002-09-10 | 2009-07-14 | S.I.P.A. Societa Industrializzazione Brogettazione e Automazione S.p.A. | Process and coating plant of containers |
Also Published As
Publication number | Publication date |
---|---|
AUPP417398A0 (en) | 1998-07-09 |
NZ508784A (en) | 2003-07-25 |
CA2334714A1 (en) | 1999-12-23 |
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