Classifications

• • D—TEXTILES; PAPER
  • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
  • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
  • D21F3/00—Press section of machines for making continuous webs of paper
  • D21F3/02—Wet presses
  • D21F3/04—Arrangements thereof

Definitions

• the invention concerns a press section in a paper machine, which press section comprises at least two separate press nips, through which the paper web to be pressed is passed as a substantially closed draw and in which press section there is at least one press nip provided with two press felts that receive water, through which press nip the paper web runs between said press felts and after which last-mentioned nip the paper web is separated from one of the press felts and transferred on support of the other press felt substantially as a closed draw further.
• the structure of paper in particular of printing paper, must also be symmetric.
• Good printing properties required from printing paper mean good smoothness, evenness and certain absorption properties of both faces.
• the properties of paper, in particular the symmetry of density, are affected considerably by the operation of the press section of a paper machine, which operation also has a decisive significance for the evenness of the profiles of the paper in the cross direction and in the machine direction.
• the first nip in a press of the SymPress IITM type is a two-felt nip, and therein the upper roll is a suction roll, by the effect of whose vacuum the web follows the upper felt, which is, at the same time, the pick-up felt.
• This solution operates well in a SymPress IITM press.
• the holding zone subjected to a vacuum starts from the first nip and continues up to the following nip, and the level of the vacuum has been arranged to be adjustable. Further, the coverage of the lower felt on the upper felt after the first nip has been regulated such that the runnability is good and that rewetting is minimized.
• a roll nip in which one of the rolls is a suction roll limits the linear load to a maximal level of 100...150 kN/m.
• the linear load can be raised up to 300...400 kN/m (max. 1500...2000 kN/m, depending on the backup roll), and the length of the nip can be varied, so that the dry solids content of the web that is achieved is higher and better controllable than with a roll nip.
• the object of the present invention is to provide novel press section concepts in which it is largely possible to avoid the drawbacks discussed above and to provide a press section that, for its part, permits, if necessary, an increase of the running speed of a paper machine to the range of ⁇ 2000 m/min.
• a primary embodiment of the invention is mainly characterized in that the last nip in the press section is an extended-nip zone, in which one roll is a shoe roll provided with a hose mantle and with a press shoe arrangement and the other roll is a press suction roll provided with a suction zone, that the paper web is passed through said last extended-nip zone between two press fabrics, that directly after said last extended-nip zone the paper web is separated from one of the press fabrics and transferred, with the aid of the vacuum present in the suction zone of said press suction roll, to follow the press fabric placed at the side of said press suction roll without substantial rewetting, and that the paper web is passed on the latter press fabric as a closed draw onto a drying wire or equivalent of the dryer section follow- ing after the press section, onto which drying wire or equivalent the web is transferred as a suction roll transfer or by means of an equivalent arrangement.
• a secondary embodiment of the invention is mainly characterized in that two fabrics or equivalent are passed through the first extended-nip zone in the press section, of which fabrics or equivalent at least one is a press felt that receives water, that said extended-nip zone is formed by a shoe roll provided with a flexible hose mantle and by a press suction roll operating opposite to said shoe roll and provided with a suction zone which is fitted in the area of said extended-nip zone, that said press felt that receives water has been fitted around, and in connection with, said press suction roll so that the paper web is separated from the other press fabric and follows said press felt that receives water with the aid of the vacuum in the suction zone in the press suction roll without substantial rewetting, and that on said press felt the web is passed further as a closed draw onto a press fabric of the following press nip in the press section.
• the first and second embodiment of the invention mentioned above can be used synergically together as a combination.
• the embodiment of the invention that is currently considered to be preferable is its first embodiment.
• a two-felt nip or nips preferably applied in the present invention water is removed out of the web into both felts, and by the effect of the vacuum in the press suction roll, after the nip, the web follows the correct felt to which the effect of the vacuum is applied.
• the press felts can be separated from one another immediately, and the web is transferred further on the face of the correct felt.
• the dewatering in the nip is enhanced, i.e. the dry solids content of the web is increased.
• the rewetting arising from the other felt after the nip is reduced, because the web is no longer in contact with said felt. Also, the rewetting arising from the felt that the web follows is reduced, because the vacuum in the suction roll keeps the water better in the felt, and the web absorbs less water as it expands (in the z-direction) . Since, in the press section in accordance with the invention, the web already chooses the correct felt in the nip, after the nip no separate transfer suction roll or equivalent is needed, by whose means the web could be forced to follow the correct felt. By means of such a transfer suction roll, abrasion might be caused in the web, because at a transfer suction roll the felts may have different speeds or tensions.
• the press section in accordance with the invention is particularly well suitable for the manufacture of all printing and writing paper grades, whose basis weight is, as a rule, lower than 100 g/m 2 .
• a preferred embodiment of the invention is particularly well suited in which two successive extended nips are used, both of which are two-felt nips, in which case a particularly symmetric dewatering and, thereby, symmetry in the z-direction, which is required from printing papers, are achieved.
• a press suction roll when used in an extended nip as the backup roll of the hose roll, owing to the high nip loads it is preferable to use a sufficiently large suction roll diameter D ⁇ 800...2000 mm and a thickness of the mantle of the suction roll higher than normal, s ⁇ 50...120 mm.
• a press suction roll in the present invention, it is also possible to use a variable-crown roll or an adjustable-crown roll, such as the applicant's roll with the trade mark SymZTMRoll.
• the suction zone of the press suction roll is extended substantially to the width of the extended-nip zone only, in which case the width of the suction sector on the press suction roll is, as a rule, in the range ⁇ 8° ...16°, preferably in the range ⁇ 10°...14°.
• a fully closed draw is accomplished from the forming wire to the drying wire.
• an exception from this closed draw may be constituted by a short open draw, which may be used in the invention, from the smooth-faced centre roll of the press section to the paper guide roll and further.
• Figure 1 is a schematic illustration of the preferred embodiment of the invention, in which two successive extended-nip zones arranged in accordance with the invention and a fully closed draw of the web from the forming wire to the drying wire are employed.
• Figures 2A, 2B, 2C, 2D, 2E, 2F, 2G, and 2H illustrate different variations of ar- rangements of the first press nip in a press section in accordance with the invention.
• Figures 3A, 3B, 3C, 3D, 3E, and 3F are illustrations corresponding to Figs. 2A...2H of arrangements of the second and the last nip in a press section in accordance with the invention and of the draw of the web to the dryer section.
• Figures 4A, 4B, 4C, 4D, 4E, and 4F illustrate alternative arrangements of the first closed group of nips in a press section in accordance with the invention.
• Figures 5A, 5B, 5C, and 5D illustrate the last separate extended nips employed in connection with the nip arrangements illustrated in Figs. 4A...4F.
• Figures 6A and 6B illustrate two different nip arrangements at which the first press suction roll, at the same time, forms the pick-up point with the forming wire.
• Figures 7A and 7B illustrate alternative modes of fitting of a last separate nip for use in connection with Figs. 6 A and 6B.
• Figures 8A and 8B illustrate such arrangements of the first nip in a press section in accordance with the invention in which, after a closed assembly of press rolls, the web is passed from the last press roll further by means of a particular transfer belt.
• Figures 9A and 9B illustrate separate last nips in a press section for use in connection with Figs. 8A and 8B.
• Figures 10A and 10B illustrate a press section in which the first press suction roll in the press forms the pick-up point and in which the web is passed further from the second press roll by means of a particular transfer belt.
• Figures 11A and 11B illustrate alternative modes of fitting of the last separate nip in a press section for use in connection with Figs. 10A and 10B.
• Fig. 1 illustrates the exemplifying embodiment of the invention that is, according to current knowledge, the most advantageous one, in particular in paper machines that produce printing and writing papers.
• the paper web W is separated from the forming wire 10 at the pick-up point P and transferred onto the suction zone 35a of the pick-up roll 35 onto the first upper felt 31, which is guided by its guide rolls 33.
• the upper felt 31 carries the web W into the first extended nip NPl, which is provided with two felts and in which the lower felt is the lower felt 41 guided by the guide rolls 43, which carries the web W further after the extended-nip zone NPl .
• the web W is carried on the top face of the lower felt 41 as a straight run over the blow suction box 44 onto the second upper felt 32, onto which it is transferred on the suction zone 36a of the transfer suction roll 36. After this the web W is carried on the lower face of the second upper felt 32 over the blow suction boxes 34 into the second extended nip NP2, after which the web W follows the second lower felt 42, which is guided by its guide rolls 43.
• the web W is passed from the second extended nip NP2 to the transfer point S, at which the web W is transferred with the aid of the suction zone 50a of the transfer suction roll 50 onto the drying wire 51 , which runs over blow suction boxes 52 onto the first drying cylinder 53 in the dryer section and from said cylinder further in a known way.
• the function of the blow suction boxes 34 and 44 placed between the extended-nip zones NPl and NP2 is to keep the web W in contact with the felt 41,32.
• the extended nips NPl and NP2 have been formed between an upper shoe roll or hose roll 11 and 12 and a lower press suction roll 21,22 provided with a suction zone 23.
• the construction of the upper hose rolls 11,12 of the extended nips NPl and NP2 is in itself known and comprises a flexible hose mantle 14, in whose interior there is a press shoe 13 which can be loaded by means of a hydraulic pressure medium and by whose means the necessary compression pressure can be applied to the web W running between the felts 31,41;32,42 so that water is transferred in both nips NP1.NP2 into both felts substantially symmetrically so that a web sufficiently symmetric in the z-direction is obtained, which web has two identical faces.
• Such a paper is particularly suitable for writing or printing paper.
• the vacuum present in the suction zones 23 of the press suction rolls 21,22 it is secured that, after the two nips NP1.NP2, the web W follows the lower felt 41,42, in which case the lower felt 41,42 can be separated from the upper felt 31,32 directly after the nip zone, whereby rewetting of the web is substantially prevented.
• the extent of the suction zones 23 of the press suction rolls 21,22 is, as a rule, just about 8° ...16° , preferably ⁇ 10° ...14° , and extends over the area of the extended-nip zone or zones or just slightly beyond said area.
• the press suction roll 21 and/or 22 is/are used in an extended-nip zone, said roll 21/22 must be measured more robust than a normal suction roll in order to endure the high linear loads in the extended nip.
• the diameter of the press suction roll 21/22 is, as a rule, chosen in the range D « 800...2000 mm.
• the thickness of the perforated mantle of the press suction roll 21/22 and the perforations in said mantle are also dimensioned in view of high nip loads.
• the proportion of the open area in the mantle of the suction roll 21/22 i.e. the percentage of holes R, is, as a rule, chosen in the range R « 10...40 % .
• the strength of the mantle of the suction roll 21/22 can also be increased by means of choice of its material.
• the level of vacuum P effective in the suction zone 23 of the press suction roll 21/22 is, as a rule, chosen in the range p ⁇ 30...70 kPa, depending on the application.
• Figs. 2A...2H illustrate different variations of embodiments of the first press nip in accordance with the invention.
• Figs. 3A...3F illustrate different variations of carrying out the second nip in accordance with the invention and the last nip in the press section.
• the first press nips shown in Figs. 2A, 2B, 2C, and 2D are suitable for use in particular in connection with the last nip in any one of the press sections shown in Figs. 3 A and 3B.
• press sections can be carried into effect favourably as the combinations 2A + 3A, 2A + 3B, 2B + 3A, 2B + 3B, 2C + 3A, 2C + 3B, 2D + 3A, 2D + 3B.
• combinations of Figs. 2E + 3C, 2E + 3D, 2F + 3C, 2F + 3D, 2G + 3E, 2G + 3F, 2H + 3E, 2H + 3F are particularly usable.
• the first two-felt 31,41 nip is a roll nip Nl, which is formed between two, preferably water-receiving hollow-faced press rolls 61 and 71.
• the first nip Nl is a roll nip which is formed between an upper, preferably hollow-faced press roll 61 and a lower press suction roll 21, which is provided with a suction zone 23.
• the first nip is an extended nip NPl , which is formed between an upper hose roll 11 and a lower press suction roll 21 provided with a suction zone 23.
• Fig. 2A the first two-felt 31,41 nip is a roll nip Nl, which is formed between two, preferably water-receiving hollow-faced press rolls 61 and 71.
• the first nip Nl is a roll nip which is formed between an upper, preferably hollow-faced press roll 61 and a lower press suction roll 21, which is
• the first nip is an extended nip NPl, which is formed between an upper hose roll 11 and a lower smooth-faced or hollow-faced 72 press roll 71, which is not a suction roll, but which, if necessary, can be a variable-crown roll, such as a roll marketed by the applicant with the trade mark SymZLTM Roll.
• the second and the last nip in the press in accordance with Fig. 3A, is formed between an upper press suction roll 22 and a lower hose roll 12.
• the hose roll 12 and the press suction roll 22 are placed in an inverse order, as compared with Fig. 3A.
• the roll nips Nl, the extended nips NPl and the second extended nips NP2 shown in Figs. 2A...2D and 3A and 3B are, all of them, two-felt 31,41;32,42 nips.
• the web is passed on the upper felt 32 placed at the side of the press suction roll 22 as a closed draw onto the drying wire 51 of the dryer section, onto which wire the web is transferred while secured by the vacuum present in the suction zone 50a of the transfer suction roll 50.
• the web W is passed after the last nip NP2 on the top face of the lower felt 42 placed at the side of the press suction roll 22 onto the drying wire 51.
• the first nip NPl is an extended nip, in which the lower roll is a hose roll 11 and the upper roll a press suction roll 21, owing to whose suction zone 23 the web W follows the upper felt 31, from which the web W is separated onto the suction zone 45a of the transfer suction roll 45 and is transferred onto the lower felt 42 passing into the second nip.
• the lower roll is a hose roll 11 and the upper roll a press suction roll 21, owing to whose suction zone 23 the web W follows the upper felt 31, from which the web W is separated onto the suction zone 45a of the transfer suction roll 45 and is transferred onto the lower felt 42 passing into the second nip.
• the first nip is a roll nip Nl , and in it the lower roll is a press roll 71 , whose mantle is smooth-faced or hollow-faced, and the upper roll 21 is a press suction roll, owing to whose suction zone 23 the web W follows the upper felt 31 , from which it is transferred onto the suction zone 45a of the transfer suction roll 45 onto the lower fabric 42 that passes into the second nip.
• the last nip in the press section shown in Figs. 3C and 3D, is an extended nip NP2, which is formed between a hose roll 12 and a press suction roll 22.
• the web W follows the upper felt 32 owing to the suction zone 23 of the press suction roll 22, on which felt 32 the web is transferred onto the drying wire 51, and, similarly, in Fig. 3D, the web follows the lower felt 42.
• the first nip NPl is an extended nip, in which the upper roll is a hose roll 11 and the lower roll a press roll 71, which is smooth-faced 72.
• the lower fabric in the first extended nip NPl is a smooth-faced transfer belt 4 IB, which does substantially not receive water and which, thus, does not rewet the web W.
• the web W follows the smooth outer face of the transfer belt 41B, from which it is transferred with the aid of the suction zone 36a of the transfer suction roll 36 onto the upper fabric of the second nip N2. As is shown in Fig.
• the upper fabric in the first extended nip NPl is a smooth transfer belt 3 IB.
• the upper roll in the nip NPl is a hose roll 11
• the lower roll 71 is a hollow-faced 72 press roll. After the nip NPl , the web follows the smooth face of the transfer belt 3 IB, from which it is transferred onto the lower felt 42 of the second nip. As is shown in Fig.
• the second and the last nip in the press section which nip is an extended nip NP2
• nip is an extended nip NP2
• the web follows the upper fabric 32, from which it is transferred as a closed draw onto the drying wire 51.
• hose roll 12 and the press suction roll 22 have inverse positions, so that, after the nip NP2, the web W follows the lower felt 42.
• Figs. 4 A and 4B show a closed group of press rolls as the initial part of the press section.
• the first nip Nl is a two-felt nip.
• the first upper fabric 31a is both a pick-up fabric and a press fabric in the first and the second roll nip Nl and N2.
• the lower felt 41a runs through the first nip Nl .
• the first nip Nl is formed between a hollow-faced press roll 71a and an upper press suction roll 73.
• the web W follows the upper felt 31a by the effect of the suction zone 73a of the roll 73 and is transferred into the second roll nip N2, after which the web W follows the smooth face 74' of the centre roll 74.
• the third roll nip N3 is formed between the centre roll 74 and a press roll 75. Through the third roll nip N3, the press felt 76 runs. After the third roll nip N3 the web W follows the smooth face 74' of the centre roll 74, from which it is separated as a short free draw WP onto the paper guide roll 77 and is transferred onto the lower fabric 42 of the following nip.
• the press section shown in Fig. 4B differs from that shown in Fig.
• nip arrangement shown in Fig. 4C differs from that shown in Fig. 4 A in the respect only that the first lower press roll 71a and the lower felt 41a are missing, so that the first and the second nip Nl and N2 are formed in connection with the centre roll 74.
• Fig. 5 A shows the separate last extended nip NP21 of the press section, in which nip the upper roll is a press suction roll 22 and the lower roll a hose roll 12, in which connection the web W follows the upper felt 32, on which it is transferred onto the drying wire 51.
• the last nip in the press section is an extended nip NP21, in which the hose roll 12 and the press suction roll 22 are in an inverse order in relation to one another, as compared with Fig. 5 A, in which connection the web W follows the lower felt 42 after the nip NP21.
• the first group of press rolls is the applicant's so-called SymPress ITM press section, in which there are two successive roll nips Nl and N2, after which the web W is transferred from the smooth face 74' of the centre roll 74 as a short free draw WP on the paper guide roll 77 onto the lower felt 42 of the following nip.
• Fig. 4E shows a press section marketed by the applicant with the trade mark SymPress OTM, in which the first roll nip Nl is formed between an upper press suction roll 73' and a lower press roll 71a.
• the web is transferred over the suction zone 73a of the roll 73' as a substantially vertical draw into the second roll nip N20, which is formed between the press roll 78 and the centre roll 74.
• the third press nip N30 in the press section is formed.
• Fig. 4F shows such an initial end of a press section as comprises the first extended nip NPIO, which is in the position of the first roll nip Nl as shown in Figs. 4A, 4B, 4D, and 4E.
• the web W follows the suction zone of the press suction roll 73 into the second nip N21, which is formed in connection with the smooth-faced centre roll 74.
• the second extended nip NP11 of the press section which nip is formed between the centre roll 74 and the upper hose roll 12.
• the press felt 76 runs.
• FIG. 5C shows the separate last nip of the press section, which nip is the first extended nip NPIO of the press section if an arrangement of nips as shown in Fig. 4D or 4E is employed, or the third extended nip NP30 of the press section if an arrangement of nips as shown in Fig. 4F is employed, in which arrangement of nips there are two extended nips NPIO and NP11.
• the upper roll of the extended nip NPIO (NP30) is a press suction roll, and the lower roll is a hose roll 12.
• said rolls 12 and 22 are placed in an inverse order in relation to one another.
• Fig. 5C shows the separate last nip of the press section, which nip is the first extended nip NPIO of the press section if an arrangement of nips as shown in Fig. 4D or 4E is employed, or the third extended nip NP30 of the press section if an arrangement of
• a what is called Combi press is shown, in which the first roll 73b in the press section forms the first press nip Nl or a transfer nip with the centre roll 74.
• the second roll nip N2 in the press section is formed in connection with the press roll 73.
• the press felt 76 runs through the second nip N2, from which felt the web W is separated and passed onto the smooth face of the centre roll 74 and further as a short free draw WP over the paper guide roll 77 onto the lower fabric 42 of the following nip.
• the arrangement of nips illustrated in Fig. 6B differs from that shown in Fig.
• a smooth-faced transfer belt 80 substantially not receiving water has been arranged to run around the centre roll 74a, the web W being passed on the face of said belt 80, after the second nip N2, onto the upper felt 32 of the following nip.
• the initial part of the press section shown in Fig. 6A is as such suitable for use together with the latter half of the press section as shown both in Fig. 7 A and in Fig. 7B.
• the running of the fabrics 32 and 42 must be changed so as to comply with Fig. 6B.
• Fig. 7 A shows an extended nip NP10 as the last separate nip in the press section, in which nip NP10 the upper roll is a press suction roll 22 and the lower roll a hose roll 12.
• said rolls 12,22 are in an inverse order, compared with Fig. 7A.
• Fig. 8 A illustrates a press section mainly similar to Fig. 6B described above, in which there are two roll nips Nl and N2 and in which, around the centre roll 74a, a smooth-faced transfer belt 80 not receiving water has been arranged, by whose means the web W is passed as a closed draw onto the upper felt 32 of the following nip.
• the press section illustrated in Fig. 8B differs from that shown in Fig. 8 A in the respect that the first nip is an extended nip NP10, whose lower roll is a hose roll 12. In the other respects, the construction is similar to that shown in Fig. 8A.
• Fig. 8A In Fig.
• FIG. 9A an extended nip NP20 is shown as the last separate nip in the press section, in which nip the upper roll is a press suction roll 22 and the lower roll is a hose roll 12.
• Fig. 9B the press rolls 12,22 are fitted in an inverse order, compared with Fig. 9A.
• Fig. 10A shows such a what is called Combi press in which the suction roll 73b forms a pick-up point P with the forming wire 10.
• a felt 31b runs over the suction zone 73 a of the press suction roll 73b, the web being carried on support of said felt 31b onto the second press roll 74, which forms the first roll nip Nl with the press suction roll 73b.
• a transfer belt 80 has been arranged running, on whose support the web W is transferred as a closed draw onto the upper felt 32 of the following press nip.
• the press section shown in Fig. 10B differs from that shown in Fig. 10A in the respect that the first nip in the press section is an extended nip NPl, which is formed between a press suction roll 73b and a hose roll 11.
• a smooth, impermeable transfer belt 80 has been arranged, on which the web W is carried as a closed draw onto the upper fabric 32 of the following nip, onto which fabric the web is transferred as a transfer by means of a suction roll.
• Figs. 11A and 11B show an extended nip, which is the first extended nip NP10 of the press section if a first nip Nl as shown in Fig. 10A is employed, or the second extended nip NP20 of the press section if an extended nip NPl as shown in Fig. 10B is employed.
• the press suction roll 22 and the hose roll 12 are placed in an inverse order in relation to one another.
• the run of the web through the whole press section is highly linear so that there are no major curves in the run of the web, which curves might subject the web to such high dynamic forces that the web is separated from the supporting face, such as a press felt or a transfer belt.
• the largest angle a of change in direction of the web W is in connection with the second extended nip NP2, a « 30° ...40° .
• said maximal angle of change in direction is in a range a ⁇ 45°, preferably a ⁇ 30°.
• the angle of change in direction corresponds to the width of the suction sector 23 of the press suction roll 21, 22, which sector 23 is, as was stated above, relatively little and extends just substantially over the extended-nip zone NP1/NP2 or slightly beyond said zone.

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Cited By (2)

Citations (2)

• 1998
  • 1998-05-15 FI FI981089A patent/FI111859B/fi not_active IP Right Cessation
• 1999
  • 1999-05-11 WO PCT/FI1999/000394 patent/WO1999060202A1/en active IP Right Grant
  • 1999-05-11 DE DE69915645T patent/DE69915645T2/de not_active Expired - Fee Related
  • 1999-05-11 EP EP99923626A patent/EP1105563B1/de not_active Expired - Lifetime
  • 1999-05-11 AT AT99923626T patent/ATE262074T1/de not_active IP Right Cessation
  • 1999-05-11 CA CA002333280A patent/CA2333280A1/en not_active Abandoned

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