WO1999046444A1 - Eucalyptus biokraft pulping process - Google Patents
Eucalyptus biokraft pulping process Download PDFInfo
- Publication number
- WO1999046444A1 WO1999046444A1 PCT/US1998/005101 US9805101W WO9946444A1 WO 1999046444 A1 WO1999046444 A1 WO 1999046444A1 US 9805101 W US9805101 W US 9805101W WO 9946444 A1 WO9946444 A1 WO 9946444A1
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- WIPO (PCT)
- Prior art keywords
- chips
- wood
- wood chips
- pulp
- fungus
- Prior art date
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Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C1/00—Pretreatment of the finely-divided materials before digesting
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C5/00—Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
- D21C5/005—Treatment of cellulose-containing material with microorganisms or enzymes
Definitions
- This invention relates to a method for producing paper pulp for use in the making of paper.
- Pulping involves treating wood to separate the cellulose fibers. Pulping processes are divided into two broad classes : chemical pulping and mechanical pulping. Chemical pulping involves the use of chemicals to solubilize the lignin in the wood cell wall and to release cellulose fibers. Lignin is a natural glue-like material that holds the wood cell wall together. Chemical pulping is a low yield process (about 50%) with significant waste treatment and chemical recycling costs; however, the pulp produced has extremely high strength properties.
- Mechanical pulping involves the use of mechanical force to separate cellulose fibers. Mechanical processes are high yield (up to 95%) but give paper with lower strength properties, high color reversion and low brightness.
- fungi not only produce the whole set of enzymes necessary for lignin degradation but also act as a transport system for these enzymes by bringing them into the depth of wood chips and create the physiological conditions necessary for enzymatic reactions.
- Some of the white rot fungi are relatively selective for lignin and in that way their action mimic that of chemical pulping agents. It is these selective lignin degrading fungi which are useful for biopulping.
- the present invention deals with a method for biokraft pulping of eucalyptus . It involves partial degradation/modification of eucalyptus wood with white rot fungi followed by kraft pulping of the treated wood. It has been found that pretreatment with white rot fungi improves chemical pulping efficiency and pulp properties (brightness and strength) . Treated wood chips could be pulped in a shorter cooking time or could alternatively be used to produce pulp using lower active alkali charge or sulfidity. The bleached biopulps are easier to refine than the reference pulp.
- An object of this invention is to provide a novel method for producing paper pulp for use in the making of paper by fungal treatment .
- Another object of this invention is to provide a method for producing paper pulp for use in the making of paper which avoids or reduces the nutrient requirements during fungal treatment of wood chips .
- Still another object of this invention is to provide a method for producing paper pulp for use in the making of paper which requires less amount of chemicals in comparison to conventional kraft pulping and consequently reduced effluents.
- Yet another object of the present invention is to provide a method for producing paper pulp for use in the making of paper and wherein the cooking time is reduced.
- a method for producing pulp from eucalyptus pulp for use in the making of paper comprising in the steps of : a) inoculating eucalyptus wood chips with white rot fungi ; b) incubating the wood chips so as to cause a propagation of the fungus through the wood chips and allow the fungus to modify lignin; and c) pulping of the degraded wood chips by a known kraft process;
- the foregoing steps are augmented by the further step of bleaching the kraft pulp by conventional bleaching processes.
- the eucalyptus chips biotreated by the metabolic activity of the white rot fungi during incubation are themselves a commodity of commerce which may be utilized directly in a kraft process, or transported to another location for kraft pulping at a time remote from the initial big treatment step.
- the present invention deals with the biological pretreatment of wood chips for making of chemical pulp, for manufacture of paper. It has been particularly found that through the use of white rot fungi and the maintenance of suitable conditions during the treatment of wood chips by white rot fungi, it is possible to utilize a biological treatment or pretreatment as a part of chemical pulping (kraft) process on eucalyptus which is a major raw material for manufacture of paper in many countries. It has been found that the process results in shorter cooking time or chemical savings and energy savings and also results in a paper which has a higher strength than that made from purely kraft pulping process. The experimental evidence presented makes it clear that the procedure is efficacious and efficient and enables the creation of commercial scale procedures for implementing the general process described herein.
- C. subvermispora The particular species of fungus found to be useful is C. subvermispora . However, other white rot fungi can also be used. Strains of C. subvermispora can be maintained by conventional fungal culture techniques most conveniently by growing on potato-dextrose-agar (PDA) slants. Stock slants may routinely be prepared from an original culture for routine use and may be refrigerated until used. The particular strain of C. subvermispora utilized in the examples below, L-14807- SS-3 was obtained from the Center for Mycology Research, Forest Products Laboratory, Madison, Wisconsin.
- PDA potato-dextrose-agar
- the process of the present invention is intended and particularly adapted for the biopulping of eucalyptus.
- the wood is converted to chips through a conventional technology. Wood chips are heat treated, preferably with steam, to disable but not necessarily sterilize the chips prior to inoculation with the fungus.
- the moisture content in the chips is kept at fiber saturation point or greater. A preferred moisture content would be approximately 50-55% of the total wood based on wet weight basis of the chips.
- Fungi are preferably applied to the wood as follows.
- a starter inoculum may be prepared.
- PDA plates are inoculated from PDA slants and incubated at 27 ⁇ 1°C and 70-90% relative humidity. These plates are used to inoculate 1 liter Erlenmeyer flasks containing potato dextrose broth and yeast extract .
- the inoculated flasks are incubated without agitation in an incubator at 27 ⁇ 1°C and 70-90% relative humidity for 7-10 days.
- the surface of the medium is covered with the fungus in the form of mat.
- the fungal mat is removed from the medium, washed with sterilized water on sterilized buchner funnel to remove all the medium.
- the fungal mat is transferred into a sterile waring blender with sterile forceps and blended with sterile water. This suspension is used to inoculate wood chips. Scaling up the foregoing culture steps for preparing the fungal inoculation involves preparation of media in commercial scale vats, and growth of fungi in commercial scale fermenters . Using industrial scale equipment, fungal cultures in 500-1500 gallon batches are readily obtainable .
- Bioreactor which may be any of a number of styles capable of handling solid media fermentation culture. It is merely required that the stationary or solid phase reactor have sufficient aeration so as to ensure adequate 0 2 flow to the fungus and significant removal of C0 2 therefrom. In fact, it is an advantage of the process that it can be conducted in static fermentation procedure without the need for an exotic or moving fermenting chamber thereby allowing the process to be used more practically on a large scale. Simply some level of aeration, humidity and temperature control is required. On an industrial scale, the inoculated chip mass may be incubated in cylindrical silos or in open chip piles of 20-200 tons, under nonstick conditions, provided proper ventilation is maintained, as discussed more fully hereafter.
- wood chips are put in the bioreactor, autoclaved and cooled to room temperature, or exposed to steam to disable native microorganism populations without absolute sterilization.
- the wood chips to be treated are inoculated with starter culture .
- the amount of inoculum added to the chips can vary. It should be sufficient to ensure growth and spread to all chips in the bioreactor. Inoculum level of 1 to 5 gm per ton of wood chips was found to be sufficient.
- the chips so inoculated will then be incubated during a time period in which the fungal mycelia will penetrate throughout the wood chips. It has been found that nutrients are not required during fungal treatment of eucalyptus wood chips.
- the biologically degraded wood chips are then subjected to chemical pulping (kraft) process.
- the treated chips could be cooked in shorter time or require less chemicals during cooking and less energy during refining.
- the biokraft pulps made through this procedure is then bleached in a multistage bleaching process and made into paper using standard paper-making techniques . Paper made from biokraft pulp is better in quality, strength and texture to that created through simple kraft pulping process.
- Effective biopulping can be carried out under nonsterile conditions in which naturally occurring flora are present and viable. However, better results are obtained with steamed or autoclaved wood chips . Eucalyptus wood chips are exposed to live steam resulting in elevating their surface temperature to about 90° to 100°C, as measured immediately after steam treatment. The exposure time is a function of the temperature of the superheated vapor and also the inlet pressure. While 101° to 108°C influent steam at 15 to 75 in line psi for exposure times of 3 to 50 seconds is adequate, the optimum values are best determined in a few empirical process runs for the particular type and configuration of equipment, as hereinafter described in more detail .
- the chamber in which steam treatment takes place should not be too tightly packed. Open space of about under 10% to over 65% of the volume capacity is sufficient to allow penetration of steam to all chip surfaces provided that the chips can be mechanically turned or agitated to prevent impeded exposure to steam at touching surfaces.
- the open space above the chips in the conveyor was found to be approximately 57% to 69%.
- the void space between the chips amounted to approximately 61%. Therefore, the total void space in the conveyor amounted to approximately 83% (large chips) to 88% (small chips) . Uniformity of steam treatment is very important, as the naturally occurring flora must be uniformly disabled or biosuppressed physiologically to avoid spots of overgrowth by contaminants during the subsequent incubation step.
- a particularly efficient method of steam treatment is by injecting steam into a continuous flow screw or auger bearing the chips at about 30% to 45% spacial density as discussed above. It was found that exposure time of chips adequate for the present process could be only 40 seconds compared to 5-10 minutes in a quiescent batch mode. Steam was released at moderate pressure and applied ambiently without pressurizing the vessel .
- a number of species of contaminating organisms can readily be isolated from moistened wood chips including Aspergillis spp . , Colletotrichum spp . , Trichoderma &PP - , Gliocladium spp . , Ophiostoma spp . , Penicillium spp. , Cera tocystis spp. , Nectria spp. , Cytospora spp. , and Al ternaria spp . Many of these are more physiologically robust and faster growing than the inoculating lignin-degrading or modifying fungi of choice. Growth of these organisms is also enhanced in many instances by the nutrient adjuvants contained in the fungal inoculum. Therefore, addition of such nutrients is avoided.
- Chips steam treated on a continuously moving path are passed through heat transfer means which cool the chips to an appropriate temperature for inoculation.
- Applicants have found that the most cost effective and simplest method is to place an in-line air blower manifold directly in the conveyance path, and adjust the air flow to a rate that will cool the passing chips adequately.
- -lilt has been determined empirically that chips cooled to about 40°-45°C and as high as 50°C are cool enough not to heat shock the fungi contained in the inoculum.
- the highest temperature tolerated by biopulping organisms may vary from species to species, so that some empirical tests may be necessary to determine a physiologically suitable temperature for inoculation of that species. Cooling only to the highest physiologically suitable temperature minimizes the cooling time and speeds the process, and reduces the energy consumed.
- Inoculation of the biopulping fungi is preferably carried out in-line, and applied as a liquid spray to the passing wood chips.
- the working action of agitated conveyor or auger allows inoculum to be uniformly adsorbed onto the chip surfaces by tumbling and churning during rotary or other agitated conveyance. It is important that the inoculum be applied substantially thoroughly and uniformly to the chip surfaces. If the biopulping fungi are to maintain dominance over other flora, the contaminating flora should not be given a sufficient opportunity to reestablish themselves in local areas of the chip surfaces where coverage of inoculum is uneven.
- the temperature of chip piles can be adequately controlled and maintained at levels biocompatible with the continued propagation and dominance of the fungus by loading the chips onto an air pervious frame defining a plurality of ducts through which forced air is passed. It has been empirically determined that the humidity of the air should be in a range from at least 30% up to over 95% relative humidity, preferably about 85%, and the flow rate should be adjusted seasonally to maintain the temperature in the core of the pile within the active growth range of the fungus, which must be determined for each species. In the case of C. subvermispora , the range is approximately 27° to 32°C.
- the chips may be conveniently collected in large piles. Temperature and humidity control are important for optimal fungal propagation and lignin degradation or modification. It has been determined that practical control can be maintained for piles loaded onto the bottom frame referred to above having dimensions about 40-55 feet high, 100 feet wide and any length. Two 400 foot long piles can accommodate a pulp plant utilizing 600 tons of chips daily. To obtain proper humidity, wet bulb/dry bulb tests can be performed on the influent air. Relative humidity should preferably be maintained at about 70%- 90%. Humidification of air by conventional means such as fogging prior to pumping or fanning into the frame ducts is generally necessary. The amount of heat generated in the pile generally requires continuous dissipation by forced air flow even during the winter months in the northern climes.
- Incubation times are related to the degree of lignin digestion or modification desired, the type of wood chips being handled, and the particular fungus or combination of fungi being utilized in the process. Useful periods of incubation range from a few days to four weeks. On the other hand, prolonged incubation results in larger standing inventories of chips and larger on site storage capacity.
- Tubular reactors can also be used for biopulping. This silo reactor has a large-scale (multiton) capacity.
- a perforated plate at the bottom of the reactor supports the chips approximately 5 cm above the bottom of the reactor. Air is supplied to this void space at the bottom center of the reactor.
- a baffle plate immediately above the air inlet distributes the air more evenly across the bottom of the reactor.
- Working culture was prepared from the stock culture for routine use.
- PDA plate cultures were inoculated from the working stock culture. The plate cultures were incubated at 27 ⁇ 1°C at 70-90% relative humidity for 7-10 days. These plates were used to inoculate 1 liter Erlenmeyer flasks containing 100 ml of liquid medium which contained 36 g of potato dextrose broth and 10.91 g of yeast extract in 1500 ml water. The inoculated flasks were incubated without agitation in an incubator at 27 ⁇ 1°C and 70-90% relative humidity for 10 days. The surface of the medium was covered with the fungus in the form of mat .
- the fungal mat was removed from the medium, washed with sterilized water to remove all the medium.
- the fungal mat was transferred into a sterile waring blender with sterile forceps. About 50 ml of sterile water was added to the blender and the mycelium was blended for 15 seconds.
- the fungal suspension was transferred to a beaker and diluted to 100 ml by adding sterile water. This suspension was used to inoculate wood chips. 1500 gm (o.d. basis) of eucalyptus wood chips were put in aerated static bed bioreactor and autoclaved at 121°C for 60 min. and cooled to room temperature. About 7.5 mg (dry wt .
- the fungus (5 g dry wt . of the fungus per ton of material) was added to 1500 gm of wood chips in the bioreactor and mixed thoroughly. The moisture content of chips was adjusted to 50-55%.
- the bioreactor was incubated in a room temperature varying between 27- 32°C. The bioreactor was aerated with humidified air at a rate of 1 cubic ft. per hour. After incubation for 2 weeks, the fungal -treated wood chips were removed from the bioreactor and subjected to kraft pulping in bomb digesters.
- the conditions for the kraft cooks were 17% active alkali (AA) as Na 2 0, 22.9% sulfidity, 3.0 liquor/wood ratio, 165°C cooking temperature, 90 minutes to cooking temperature and 90 minutes at cooking temperature.
- AA active alkali
- CEHD multistage bleaching process
- the fungus was found to grow very well on eucalyptus chips in the bioreactor.
- the fungal -treated chips appeared brighter than the control chips .
- the weight loss of wood chips after the fungal treatment was about 2.4%.
- the cooking was done at the same active alkali charge for reference chips as well as fungal-treated chips, the brightness and strength properties of unbleached biopulp were higher as compared to those of control.
- the unbleached yield of the biopulp was lower and there was no drop in the permanganate number (P. No.) of the biopulp.
- the unbleached brightness of biopulp was higher by more than 2 points.
- Biokraft pulping of eucalyptus with C. subvermispora at reduced cooking time was achieved.
- fungal -treated wood chips (Inoculum level, 5 g/T wood) were cooked for shorter time as compared to reference chips.
- Cooking time was reduced by 16.6, 25.0 and 33.3%.
- the time to cooking temperature was fixed at 90 minutes and time at cooking temperature was reduced.
- the control wood chips after cooking remain partially uncooked.
- the fungal -treated chips were still uniformly cooked even with 30 minutes cooking. In all the cases, the brightness and mechanical properties of unbleached biopulps were higher and the bleaching response was better as compared to control (untreated chips cooked for 90 minutes at 165°C) .
- the final brightness of the biopulps in CEHD sequence was also higher as compared to control.
- the cooking time was reduced by 16.6 and 25%, higher final pulp brightness was obtained at the same total chemical charge.
- the bleached biopulps were easier to refine than the reference pulp.
- the beating time was reduced by 16-18%. There was no significant difference in the strength properties of bleached biopulps and reference pulp (Table 3) . 4. Biokraft pulping of eucalyptus with C. subvermispora at reduced sulfidity.
- fungal-treated chips (Inoculum level, 5 g/T wood) were cooked at reduced sulfidity.
- the sulfidity was reduced from 22.9% to 16%.
- the unbleached brightness and strength properties of the fungal-treated chips at 16% sulfidity level were found to be higher than those of reference chips cooked at 22.9% sulfidity (Table 4).
- Leatham, G.F. et al . Presented at Biotechnology in the Pulp and Paper Industry, 4th International Conference, Raleigh, N.C., May 16-19, 1989.
- Leatham, G.F. Myers, G.C, Wegner, T.H. and
- Double fold 10 102 112 (No.)
- Double fold 5 8 10 58 80 (No. )
- Time to cooking temperature was fixed at 90 min and time at cooking temperature was reduced.
- Double fold 5 8 50 54 (No . )
- Inoculum level 5 g/T wood.
- Cooking conditions 17% AA as Na 2 0, 165°C, time to cooking temp. 90 min., Time at cooking temp. 90 min.
- Parameter AA Charge ( % )
- Double fold 6 12 88 126 (No.)
- Table 8 Biokraft pulping of eucalyptus with C. subvermispora FP-105752-SS-5 at reduced active alkali charge
- Double fold 6 7 10 82 93 (No. )
- Double fold 6 9 11 91 110 (No.)
- Double fold 6 7 10 82 93 (No.)
- Double fold 12 84 100 (No.)
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Abstract
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Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BR9815726-4A BR9815726A (en) | 1998-03-13 | 1998-03-13 | Eucalyptus biokraft pulp forming process |
EP98914242A EP1070174A4 (en) | 1998-03-13 | 1998-03-13 | Eucalyptus biokraft pulping process |
AU68645/98A AU740947B2 (en) | 1998-03-13 | 1998-03-13 | Eucalyptus biokraft pulping process |
PCT/US1998/005101 WO1999046444A1 (en) | 1998-03-13 | 1998-03-13 | Eucalyptus biokraft pulping process |
US09/646,256 US6613192B1 (en) | 1998-03-13 | 1998-03-18 | Process for producing biokraft pulp from eucalyptus chips |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/US1998/005101 WO1999046444A1 (en) | 1998-03-13 | 1998-03-13 | Eucalyptus biokraft pulping process |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/646,256 A-371-Of-International US6613192B1 (en) | 1998-03-13 | 1998-03-18 | Process for producing biokraft pulp from eucalyptus chips |
US10/652,587 Continuation US20040104003A1 (en) | 2000-11-28 | 2003-08-29 | Eucalyptus biokraft pulping process |
Publications (2)
Publication Number | Publication Date |
---|---|
WO1999046444A1 true WO1999046444A1 (en) | 1999-09-16 |
WO1999046444A8 WO1999046444A8 (en) | 2000-04-27 |
Family
ID=22266600
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1998/005101 WO1999046444A1 (en) | 1998-03-13 | 1998-03-13 | Eucalyptus biokraft pulping process |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1070174A4 (en) |
AU (1) | AU740947B2 (en) |
BR (1) | BR9815726A (en) |
WO (1) | WO1999046444A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002099183A1 (en) * | 2001-06-01 | 2002-12-12 | Biopulping International, Inc. | Eucalyptus biomechanical pulping process |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5055159A (en) * | 1990-05-16 | 1991-10-08 | Wisconsin Alumni Research Foundation | Biomechanical pulping with C. subvermispora |
-
1998
- 1998-03-13 AU AU68645/98A patent/AU740947B2/en not_active Ceased
- 1998-03-13 WO PCT/US1998/005101 patent/WO1999046444A1/en not_active Application Discontinuation
- 1998-03-13 BR BR9815726-4A patent/BR9815726A/en not_active Application Discontinuation
- 1998-03-13 EP EP98914242A patent/EP1070174A4/en not_active Withdrawn
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5055159A (en) * | 1990-05-16 | 1991-10-08 | Wisconsin Alumni Research Foundation | Biomechanical pulping with C. subvermispora |
Non-Patent Citations (3)
Title |
---|
ORIARAN T. P., ET AL.: "KRAFT PULP AND PAPERMAKING PROPERTIES OF PHANEROCHAETE CHRYSOSPORIUM-DEGRADED ASPEN.", TAPPI JOURNAL., TECHNICAL ASSOCIATION OF THE PULP & PAPER INDUSTRY. ATLANTA., US, 1 July 1990 (1990-07-01), US, pages 147 - 152., XP002910132, ISSN: 0734-1415 * |
See also references of EP1070174A4 * |
YANG J. L., ET AL.: "BLEACHING OF SOFTWOOD KRAFT PULPS WITH THE ENZONE PROCESS.", TAPPI JOURNAL., TECHNICAL ASSOCIATION OF THE PULP & PAPER INDUSTRY. ATLANTA., US, vol. 77., no. 03., 1 March 1994 (1994-03-01), US, pages 243 - 250., XP002910131, ISSN: 0734-1415 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002099183A1 (en) * | 2001-06-01 | 2002-12-12 | Biopulping International, Inc. | Eucalyptus biomechanical pulping process |
US7008505B2 (en) * | 2001-06-01 | 2006-03-07 | Biopulping International, Inc. | Eucalyptus biomechanical pulping process |
Also Published As
Publication number | Publication date |
---|---|
WO1999046444A8 (en) | 2000-04-27 |
AU740947B2 (en) | 2001-11-15 |
AU6864598A (en) | 1999-09-27 |
BR9815726A (en) | 2004-06-29 |
EP1070174A1 (en) | 2001-01-24 |
EP1070174A4 (en) | 2001-07-25 |
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