WO1999038628A1 - Method for producing a curved metal sheet strip, and said curved metal sheet strip - Google Patents
Method for producing a curved metal sheet strip, and said curved metal sheet strip Download PDFInfo
- Publication number
- WO1999038628A1 WO1999038628A1 PCT/CA1999/000058 CA9900058W WO9938628A1 WO 1999038628 A1 WO1999038628 A1 WO 1999038628A1 CA 9900058 W CA9900058 W CA 9900058W WO 9938628 A1 WO9938628 A1 WO 9938628A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- metal sheet
- strip
- teeth
- curved metal
- longitudinal sides
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/16—Making other particular articles rings, e.g. barrel hoops
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/024—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with slots
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/024—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with slots
- H02K15/026—Wound cores
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/16—Stator cores with slots for windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/26—Rotor cores with slots for windings
Definitions
- a rotor turns concentric relative to a fixed stator.
- stator In general the stator is external to the rotor.
- the rotor In the case of a motor wheel or a ceiling suspended " fan, the rotor is external to the stator.
- the stator or rotor is provided with peripheral teeth around which windings are wound.
- the stator or rotor frame is made of circular shaped metallic sheets stacked together. To produce a frame, circular shapes are usually cut out from metal sheets. With this production method, each time a circular shape is cut out from a metal sheet, the remaining metal material of the metal sheet is wasted. This is not a problem when cheap material is used, but when the sheet is made of an expensive metal material, the waste of material is a major drawback because of the cost of the wasted material.
- a method for producing a curved metal sheet strip for manufacturing a stator or rotor motor frame comprising the steps of : a) cutting an elongated strip from a metal sheet, the strip having two longitudinal sides and extending in a plane, the strip having an elongated band section provided with a series of regularly spaced apart teeth along one of the longitudinal sides; and b) incurvating each portion of the band section joining two adjacent teeth in a direction perpendicular to the plane in such a manner that each portion has an increasing radius from one of the longitudinal sides to the other longitudinal side, thereby providing the curved metal sheet strip.
- a curved metal sheet strip suitable for manufacturing a stator or rotor frame, the strip having two longitudinal sides and extending in a plane, the strip having an elongated band section provided with a series of regularly spaced apart teeth along one of the longitudinal sides, each portion of the band section joining two adjacent teeth being incurvated in a direction perpendicular to the plane in such manner that each portion has an increasing radius from one of the longitudinal sides to the other longitudinal side, thereby providing the curved metal sheet strip.
- Figure 1 is a view from above of a metal sheet from which a circular shape has been cut out according to prior art, showing the proportion of wasted metal material in crossed hatched pattern.
- Figure 3 is a view from above of a two strips cut out from a metal sheet according to another embodiment of the present invention.
- Figure 4 is a view from above of several strips cut out from a metal sheet according to an embodiment of the present invention.
- Figure 8 is a perspective view of a curved metal sheet strip having a circular shape according to the present invention.
- the first step of the method consists in cutting an elongated, substantially linear strip (8) from a metal sheet (9) .
- the strip (8) has two longitudinal sides and extends in a plane.
- the strip has an elongated band section (13) provided with a series of regularly spaced apart teeth (14) along one of the longitudinal sides.
- a single elongated strip (8) is cut from the metal sheet (9) .
- Several other geometrical patterns can be considered to cut the metal strips from metal sheets, examples of which are presented on figures 3, 4, and 5.
- the material between the teeth (14) is cut away and wasted.
- This technique creates a certain amount of wasted material but still considerably less than in the prior art technique.
- the main advantage of this embodiment is that it allows any desired geometry for the teeth pattern.
- each of the teeth (14) has an enlarging free end.
- Each portion of the band section joining two adjacent teeth has an edge (10) that is concave.
- a curved metal sheet strip (8) suitable for manufacturing a stator or rotor frame.
- a segment of the strip (8) is shown.
- Several segments can be added to form a cylindrical helix shape where each layer of the cylindrical helix shape are stacked and held together to form a stator or rotor frame.
- the strip (8) extends in a plane.
- the strip (8) has an elongated band section (13) provided with a series of regularly spaced apart teeth (14) along one of its longitudinal sides.
- Each portion of the band section joining two adjacent teeth is incurvated in a direction perpendicular to the plane in such manner that each portion has an increasing radius from the first longitudinal side to the second longitudinal side, thereby providing the curved metal sheet strip (8) as shown in this figure 6 and in figures 8 to 10.
- the length of the strip (8) and the incurvating pattern may be chosen so the strip forms a circular shaped metal sheet strip.
- the length of the strips (8) and the incurvating pattern can also be adjusted to result into a few large arc sections to be assembled together to form the desired circular shape, or into a cylindrical helix shape of more than one turn stacked up one above the other.
- Such cylindrical helix shapes are illustrated on figures 9 and 10.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000529910A JP2002501828A (en) | 1998-01-28 | 1999-01-25 | Method of manufacturing curved metal sheet strip and curved metal sheet strip |
EP99901546A EP1051270A1 (en) | 1998-01-28 | 1999-01-25 | Method for producing a curved metal sheet strip, and said curved metal sheet strip |
AU21463/99A AU2146399A (en) | 1998-01-28 | 1999-01-25 | Method for producing a curved metal sheet strip, and said curved metal sheet strip |
KR1020007008092A KR20010034355A (en) | 1998-01-28 | 1999-01-25 | Method for Producing a Curved Metal Sheet Strip, and Said Curved Metal Sheet Strip |
CA002313778A CA2313778A1 (en) | 1998-01-28 | 1999-01-25 | Method for producing a curved metal sheet strip, and said curved metal sheet strip |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA002225097A CA2225097A1 (en) | 1998-01-28 | 1998-01-28 | Method for producing a curved metal sheet body, and said curved metal sheet body |
CA2,225,097 | 1998-01-28 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO1999038628A1 true WO1999038628A1 (en) | 1999-08-05 |
WO1999038628A9 WO1999038628A9 (en) | 1999-10-14 |
Family
ID=4161911
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CA1999/000058 WO1999038628A1 (en) | 1998-01-28 | 1999-01-25 | Method for producing a curved metal sheet strip, and said curved metal sheet strip |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1051270A1 (en) |
JP (1) | JP2002501828A (en) |
KR (1) | KR20010034355A (en) |
AU (1) | AU2146399A (en) |
CA (1) | CA2225097A1 (en) |
WO (1) | WO1999038628A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2556905A3 (en) * | 2011-08-12 | 2013-08-21 | Otto Bihler Handels-Beteiligungs-GmbH | Method and device for the manufacture of ring-shaped coupling lamella with cogging |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE530888C (en) * | 1929-12-17 | 1931-08-01 | Richard Thomas Hosking | Method of manufacturing toothed lock washers |
DE749642C (en) * | 1938-10-28 | 1944-11-28 | Device for the production of sheet metal rings | |
DE836636C (en) * | 1948-10-02 | 1952-04-15 | Ernst Jordan | Process for the production of resilient screw locking devices with fan-shaped teeth pointing towards the ring opening |
DE2159194A1 (en) * | 1971-11-30 | 1973-06-07 | Zahnradfabrik Friedrichshafen | Making clutch washers - by bending flat plate into rings and mechanically joining ends |
US4010831A (en) * | 1975-11-21 | 1977-03-08 | General Motors Corporation | Transmission friction plate and device |
-
1998
- 1998-01-28 CA CA002225097A patent/CA2225097A1/en not_active Abandoned
-
1999
- 1999-01-25 WO PCT/CA1999/000058 patent/WO1999038628A1/en not_active Application Discontinuation
- 1999-01-25 JP JP2000529910A patent/JP2002501828A/en active Pending
- 1999-01-25 KR KR1020007008092A patent/KR20010034355A/en not_active Application Discontinuation
- 1999-01-25 AU AU21463/99A patent/AU2146399A/en not_active Abandoned
- 1999-01-25 EP EP99901546A patent/EP1051270A1/en not_active Ceased
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE530888C (en) * | 1929-12-17 | 1931-08-01 | Richard Thomas Hosking | Method of manufacturing toothed lock washers |
DE749642C (en) * | 1938-10-28 | 1944-11-28 | Device for the production of sheet metal rings | |
DE836636C (en) * | 1948-10-02 | 1952-04-15 | Ernst Jordan | Process for the production of resilient screw locking devices with fan-shaped teeth pointing towards the ring opening |
DE2159194A1 (en) * | 1971-11-30 | 1973-06-07 | Zahnradfabrik Friedrichshafen | Making clutch washers - by bending flat plate into rings and mechanically joining ends |
US4010831A (en) * | 1975-11-21 | 1977-03-08 | General Motors Corporation | Transmission friction plate and device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2556905A3 (en) * | 2011-08-12 | 2013-08-21 | Otto Bihler Handels-Beteiligungs-GmbH | Method and device for the manufacture of ring-shaped coupling lamella with cogging |
Also Published As
Publication number | Publication date |
---|---|
WO1999038628A9 (en) | 1999-10-14 |
KR20010034355A (en) | 2001-04-25 |
AU2146399A (en) | 1999-08-16 |
CA2225097A1 (en) | 1999-07-28 |
EP1051270A1 (en) | 2000-11-15 |
JP2002501828A (en) | 2002-01-22 |
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