WO1999030126A1 - Verfahren zum prüfen von eingebauten stossdämpfern - Google Patents
Verfahren zum prüfen von eingebauten stossdämpfern Download PDFInfo
- Publication number
- WO1999030126A1 WO1999030126A1 PCT/EP1998/007888 EP9807888W WO9930126A1 WO 1999030126 A1 WO1999030126 A1 WO 1999030126A1 EP 9807888 W EP9807888 W EP 9807888W WO 9930126 A1 WO9930126 A1 WO 9930126A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- shock absorber
- frequency
- response
- heating phase
- measured value
- Prior art date
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
- G01M17/04—Suspension or damping
Definitions
- the invention relates to a method for testing shock absorbers installed on the vehicle, in that a vibration is exerted on the wheel by an oscillating plate on which the motor vehicle stands with a wheel and which can be moved back and forth with an excitation frequency in the vertical direction, the Damping of the shock absorber is determined from the response, for example the force response, of the chassis to the vibrations of the oscillating plate, according to the preamble of the main claim.
- Devices for measuring the efficiency of a chassis of a motor vehicle without having to remove the shock absorber from the motor vehicle are known per se.
- There are various methods for this purpose for example using a vibrating plate on which the motor vehicle stands with a wheel and which is reciprocated in the vertical direction with a suitable amplitude and variable frequency, in order to exert vibrations on the wheel, and evaluating the measurement of the force exerted by the undercarriage on the oscillating plate.
- EUSAMA method (agreement between the largest European shock absorber manufacturers: EUropeanShockAbsorber Manufacturer Association), a uniform test procedure for shock absorbers in the installed state is defined.
- the test is carried out with a vibrating plate, which generates a lifting movement with the aid of an eccentric drive.
- the corresponding dynamic wheel load is measured and saved by sensors.
- the static wheel load F s is measured before the vibrations are excited.
- the stored, dynamic wheel load values are examined for their minimum and the so-called relative grip is then calculated from these values.
- DE 44 39 997 discloses a method for determining the damping quality of a shock absorber of a shock absorber installed in a vehicle, in which the shock absorber is forced to be damped Vibrationsewn excited and from the ratio of an .Amplitude of the excited vibration and the excitation amplitude a quantity indicating the damping quality of the shock absorber is determined.
- the result is significantly influenced by the current operating temperature of the damping fluid and the other damping elastic suspension parts. This influence usually leads to an unjustified overvaluation of the damping properties. In the worst case, this leads to a positive evaluation of an actually defective shock absorber.
- the invention has for its object to provide a method for testing shock absorbers installed on the vehicle, by means of which the influence of the ambient temperature on the measurement is largely eliminated and which can be carried out in the shortest possible time without additional equipment.
- the method according to the invention is characterized in that a heating phase is provided for the vibration damper before the actual measuring run in order to bring the shock absorber to a predetermined temperature during the measurement and thus to eliminate the influence of temperature fluctuations on the measurement result.
- This process heats the damping components of a chassis in an optimal time.
- the method builds on the usual test methods, in which one or more wheels are excited in the vertical direction and values are determined by suitable detectors, which allow a statement about the quality of the chassis or damper properties.
- the method does not require any additional detectors, but uses the usual detectors of the respective method.
- the special chassis including its built-in damper and suspension components, the ambient temperature and the damper temperature do not need to be specified or detected for this procedure.
- An advantageous embodiment of the method according to the invention is characterized in that in the heating phase the shock absorber is moved with an excitation frequency in the vicinity of the upper resonance frequency, that is to say in the range of the resonance frequency of the unsprung mass of the 1/4 vehicle, the damping fluid being in the shortest possible time is heated.
- a further advantageous embodiment of the method according to the invention is characterized in that the shock absorber is moved in the heating phase with a constant excitation frequency, from the response of the shock absorber a characteristic measured value is determined, that the approximation of the measured values to a limit value is observed which corresponds to the heated state of the Corresponds to the operating state of the damper system, and that the heating is stopped when the limit value is reached or almost reached. This automatically reduces the time required for the heating phase to a minimum.
- a further advantageous embodiment of the method according to the invention is characterized in that the ground contact value is selected as the characteristic measured value in the method according to the EUSA A principle or that the amplitude of the oscillating plate is selected as the characteristic measured value in the method according to DE 44 39 997 as a characteristic measured value in the method in which the .Amplitudes of the frequency points are recorded, the the force response or the dynamic wheel load is selected. This further optimizes the process.
- FIG. 1 shows a flow diagram of the measured value recording
- FIG. 2 shows a flow diagram of the processing of measured values
- FIGS. 3A and 3B show a flow chart of the evaluation in the described method
- FIG. 4 shows a graphical representation of the dependence of the axis
- Figure 5 is a graphical representation of the amplitude of the force response from the
- FIG. 7 shows a graphic representation of the dependence of the amplitude on the
- a method different from the methods mentioned at the outset comprises the measure that the measurement signal, which represents the time course of the force response at a target frequency, is separated by a compression-compression stage into a compression stage signal, which is characteristic of the compression stage of the shock absorber, and a Rebound signal is separated, which is characteristic of the rebound of the shock absorber, and that the compression signal and the rebound signal are fed separately for further processing.
- the axle damping degree is calculated in relation to the quotient of the sprung mass to the unsprung mass, the measured values of the axle damping degree being related to a characteristic curve of a limit value damping degree that makes the area non-acceptable Axis damping levels limited.
- the shock absorber is assessed by means of the "very good”, “mediocre” and “unsatisfactory” classification, to which an exchange recommendation for the installed damper is linked. The assessment is based on the position of the determined axle damping degree the characteristic curve of the limit value damping degree and not depending on individual parameters of the I A suspension, ie the wheel suspension of a wheel.
- the following steps are carried out in order to record the frequency response, as shown in FIG. 1 is.
- the static weight is measured.
- the start frequency of 10 Hz, for example, is then approached.
- the shock absorber is then warmed up when the shock absorber is not at operating temperature.
- the excitation oscillation of the oscillating plate is raised to the maximum frequency of, for example, 35 Hz, the support points for the parameter estimation, the resonance frequency and the ⁇ / 2 frequency are recorded, and the data are transferred to the evaluation.
- the following steps are carried out in the order given, as shown in FIG. 2.
- the target frequency has been approached, it is checked whether the frequency is stabilizing. If the frequency does not stabilize, the process is stopped and the next frequency is approached.
- the measured values are then recorded, namely 250 measured values per revolution. This is followed by the separation of the rebound and compression stage signals, the digital filtering of the separated signals by a Fourier transformation, and the quality assessment of the signals.
- the next step is to check whether the grip is OK. If not, the process is terminated and the measurement is ended. After checking whether the measurements over a given number of revolutions, e.g. 3 revolutions have been recorded, it is checked whether the measurements at least a part of the revolutions, e.g.
- the following steps are carried out in the order given, as shown in FIGS. 3A and 3B.
- the tire's air pressure is checked, and if the air pressure is not correct, the process is stopped and the air pressure must be corrected. When checking the air pressure, the characteristic curve or the characteristic values of the tire type are taken into account. After checking the waveform of the amplitude spectrum, it is checked whether the phase response ⁇ / 2 is reached.
- the evaluation is ended and the shock absorber is classified as very good. Then it is checked whether the resonance frequency is equal to the ⁇ / 2 frequency, the parameter calculation is carried out, and it is also checked whether the parameters can be calculated. If it turns out that the parameters cannot be calculated, it is checked whether the grip is too large or too small. If the grip is too high, the evaluation is ended and the shock absorber is classified as very good. If the grip is too low, the evaluation is ended and the shock absorber is classified as insufficient. If the check of the road grip is answered with no, "system error" is reported. The axis damping degree is then calculated and the characteristic curve of the limit value damping is calculated.
- the temperature and the limit value parameters are taken into account in the calculation of the limit value damping Axle damping degree carried out, whereupon a recommendation is given about the need to replace the shock absorber in the sense that if the degree of damping of the axis is insufficient, the following message appears: "Damper insufficient! Replace unconditionally! Limit range! Exchange recommended! "And that with a very good axle damping level the message appears:” Damper OK! ".
- This test procedure is thus divided into two main steps, namely the measurement recording, in which the measurement data are recorded and processed, and the evaluation, in which the processed data are further processed for a quality statement of the chassis.
- the test device has a vibrating plate, on which, in addition to shear force sensors of the vibrating plate, a pulse generator is provided for angularly constant scanning.
- the static weight and the frequency response of the 1/4 vehicle are recorded via an excitation frequency of 35 Hz - 10 Hz.
- the amplitude response corresponds to the shear force sensor signal on the vibrating plate in Newtons.
- the phase response corresponds to the phase shift between the exciting vibration of the vibrating plate and the response vibration of the 1/4 vehicle in radians.
- the characteristic frequencies or frequency ranges are then filtered out of the frequency response and processed further.
- three characteristic frequency ranges are of particular interest, namely the resonance frequency of the unsprung mass (here the amplitude response reaches the absolute maximum), the ⁇ / 2 frequency (here the phase response is exactly 90 ° or ⁇ / 2 and the active component the .Amplitude response becomes zero at this frequency) and the upper frequencies up to the maximum frequency of 35 Hz.
- These measuring points are the bases for the parameter estimation with which the spring constant of the tire k R is determined.
- the frequency-equidistant sampling of the frequency range from 35Hz - 10Hz is only a rough approximation.
- a special measured value algorithm is therefore provided for each characteristic frequency or each characteristic frequency range, the sequence of which is shown in FIG. 1.
- the .Amplitude response corresponds to the alternating component of the overall signal.
- the direct component is taken into account by digital filtering.
- the static weight of the 1/4 vehicle is included in the parameter calculation.
- the amplitude spectrum of the vibrating plate consists only of active components and not of so-called blind or imaginary components! In order to eliminate the distorting effect of the vibrating plate, this real component must be subtracted from the real component of the measured amplitude spectrum.
- the actual, so-called compensated amount and phase value of the vibrating 1/4 vehicle is calculated from the resulting active and reactive components of the compensated signal.
- the aim of the evaluation is a qualitative statement about the measured chassis.
- the quality of the built-in damper should be assessed.
- a replacement recommendation for the damper relevant for the operator of the test system is given.
- the basis for evaluation is the degree of axle damping.
- This degree of axle damping is set in relation to a limit value damping degree that takes into account the special chassis properties and test conditions. Any manipulation attempts, in particular, are compensated for by this degree of limit damping.
- the degree of limit damping can be defined restrictively in different ways and is ultimately determined empirically in a field test in coordination with the vehicle manufacturers.
- the characteristic curve of the limit value damping degree is defined by only two concrete parameters. These are then valid for all vehicle types and all test conditions.
- the ambient temperature is also included in the measurement if it is not taken into account that the viscosity of the damper fluid and thus also the damper performance increases at low ambient temperatures.
- the increase in performance is up to a few 100%.
- a heating phase is therefore provided in which the damper fluid is in the vicinity of the upper resonance frequency is heated. The initially low force response on the vibrating plate increases when heated and converges to a maximum value whose absolute amount is irrelevant. After reaching a maximum value, the actual frequency response measurement is continued.
- a suitable excitation frequency is kept constant over the optimal period determined by the method.
- the excitation frequency is chosen so that it is in the range of the resonance frequency of the unsprung mass of the vehicle or below. Above this frequency, the injected vibration energy is not sufficient to heat the dampers sufficiently, since this is largely compensated for by the damping component of the tire.
- the detected vibration response of the still cold spring damper system of the chassis corresponds to a good damper.
- the back-and-forth movement heats up the damper fluid or the other elastic damping components of the chassis. This is detected and can be compared with the corresponding previous values due to the required constant excitation frequency.
- the values detected in this way approach a limit value which corresponds to the warmed operating state of the system. If this limit is reached, the heating phase can be stopped and the usual test procedure can be continued.
- the influence of the ambient temperature was examined by taking measurements at around 0 ° Celsius and. ambient temperature of approx. 15 ° Celsius was then carried out. It can be seen from FIG. 3 that the degrees of axis damping increase as a result of the cooling and that the mass ratio is not changed as a result of the cooling. In previous attempts at 0 ° Celsius, the heating time was sometimes significantly less than 15 seconds. At even lower temperatures, heating times of less than 30 seconds can be assumed, so that the heating time can be limited to these 30 seconds.
- the frequency converter specifies an excitation frequency of 10 Hz, the power response is stabilized and the position is measured, the signal quality is determined and the effect of the vibrating plate is compensated.
- the amplitude of the frequency point is measured and processed.
- a small dynamic wheel load appears, which increases over time and runs against a limit value.
- the heating phase can be interrupted when this limit is reached.
- the normal measuring procedure can now be started.
- EUSAMA method (agreement between the largest European shock absorber manufacturers: EUropeanShockAbsorber Manufacturer Association), a uniform test procedure for shock absorbers in the installed state is defined.
- the test is carried out with a vibrating plate that generates a stroke movement of exactly 6 mm with the help of an eccentric drive.
- the measurement set-up is excited to approx. 23 Hz and runs freely to 0 Hz.
- the corresponding, sinusoidal, dynamic wheel load is measured and saved by sensors.
- the static wheel load F s is measured before the vibrations are excited.
- the stored, dynamic wheel load values are examined for their minimum F min .
- the EUS-AJMA method is widely used, but its measurement results depend not only on the condition of the shock absorber, but also on design features that characterize the wheel suspension, for example the ratio between the sprung mass and the unsprung mass, the type of tire, the Tire pressure and the type of suspension as well as the characteristics of the measurement conditions, for example the Load the vehicle or the ambient temperature or the operating temperature of the shock absorber.
- the normal excitation frequency can be halved and maintained from 25 Hz to 12.5 Hz by a suitable pole switching of the motor. As in normal measuring operation, the dynamic wheel contact load is measured and evaluated. At the beginning of the warming-up phase, there is good traction, which deteriorates over time and runs against a limit. The heating phase can be interrupted when this limit is reached. The required excitation frequency of 25 Hz can be set again with the pole changeover.
- the shock absorber is excited to forced damped vibrations and the ratio of an amplitude of the excited vibration and the excitation amplitude becomes one Damping quality of the shock absorber indicating size determined.
- the amplitudes of the vibrating plate coupled to the drive via a suitable spring are recorded.
- a small amplitude appears, which increases over time and runs against a limit value.
- the heating phase can be interrupted when this limit is reached. The normal measuring procedure can now be started.
- This measuring principle can be carried out in such a way that a specific excitation frequency can be approached and held. If this is not possible due to the device, the necessary excitation frequency can be achieved by a suitable pole changeover of the motor.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Vehicle Body Suspensions (AREA)
- Measurement Of Mechanical Vibrations Or Ultrasonic Waves (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP98961251A EP0986743A1 (de) | 1997-12-08 | 1998-12-04 | Verfahren zum prüfen von eingebauten stossdämpfern |
AU16726/99A AU1672699A (en) | 1997-12-08 | 1998-12-04 | Method for testing installed shock absorbers |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19754853.9 | 1997-12-08 | ||
DE19754853 | 1997-12-08 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1999030126A1 true WO1999030126A1 (de) | 1999-06-17 |
Family
ID=7851431
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP1998/007888 WO1999030126A1 (de) | 1997-12-08 | 1998-12-04 | Verfahren zum prüfen von eingebauten stossdämpfern |
Country Status (6)
Country | Link |
---|---|
EP (2) | EP0921386B1 (de) |
JP (1) | JPH11264784A (de) |
AU (3) | AU1672699A (de) |
CA (1) | CA2255523A1 (de) |
DE (1) | DE59805090D1 (de) |
WO (1) | WO1999030126A1 (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011100313A1 (de) * | 2011-05-04 | 2012-11-08 | Audi Ag | Verfahren zur Diagnose eines Funktionszustands einer Komponente eines aktiven Fahrwerks eines Kraftwagens |
CN111985042A (zh) * | 2019-05-21 | 2020-11-24 | 上海汽车集团股份有限公司 | 一种减振参数的确定方法和装置 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BR102016013551B1 (pt) * | 2016-06-11 | 2022-11-16 | Jacson Willys Heine | Equipamento auxiliar à diagnose de ruídos em veículos |
CN106991216B (zh) * | 2017-03-16 | 2020-04-07 | 重庆长安汽车股份有限公司 | 汽车冷却模块引起方向盘抖动的稳健性预估及优化方法 |
CN107144435B (zh) * | 2017-05-31 | 2019-01-11 | 江铃汽车股份有限公司 | 一种动力吸振器频率测试方法 |
Citations (7)
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GB1566710A (en) * | 1976-01-08 | 1980-05-08 | Dunlop Ltd | Railway vehicle suspensions |
US4703645A (en) * | 1985-04-18 | 1987-11-03 | Hiradastechnikai Gepgyar | Method of and equipment for qualifying shock absorbers of a motor vehicle |
US4774829A (en) * | 1987-03-04 | 1988-10-04 | Peter Westall | Shock absorber testing machine |
DE4333379A1 (de) * | 1992-09-30 | 1994-03-31 | Mazda Motor | Aufhängungsvorrichtung für Kraftfahrzeuge |
EP0650859A1 (de) * | 1993-10-28 | 1995-05-03 | Toyota Jidosha Kabushiki Kaisha | Dämpfungssteuerung mit Schätzung der Temperatur des Stossdämpfers |
DE4439997C1 (de) * | 1994-11-09 | 1996-06-05 | Fichtel & Sachs Ag | Verfahren und Vorrichtung zum Bestimmen der Dämpfungsgüte eines Schwingungsdämpfers |
US5610514A (en) * | 1993-02-17 | 1997-03-11 | V.O.F. Hedon Electronic Developments | Inductive system for measuring the length of a shock absorber |
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IT992509B (it) * | 1973-06-11 | 1975-09-30 | Buzzi Luigi | Apparecchio di controllo della efficenza degli ammortizzatori dei vecoli |
US4103532A (en) * | 1976-06-10 | 1978-08-01 | Carlo Buzzi | Device for measuring the damping effect of motor vehicle suspensions |
US4634142A (en) * | 1983-08-15 | 1987-01-06 | C & K Venture Income I-Coast | Computer optimized adaptive suspension system |
US4960290A (en) * | 1989-05-10 | 1990-10-02 | Bose Corporation | Wheel assembly suspending |
DE4112004A1 (de) * | 1991-04-12 | 1992-10-15 | Bosch Gmbh Robert | System zur fahrwerkregelung |
US5322320A (en) * | 1992-01-14 | 1994-06-21 | Nippondenso Co., Ltd. | Shock absorber damping force control system for vehicle |
DE4345233C2 (de) * | 1992-02-03 | 1997-09-18 | Tokico Ltd | Aufhängungssteuervorrichtung |
GB2263959B (en) * | 1992-02-03 | 1996-01-31 | Tokico Ltd | Suspension control device |
AU3410795A (en) * | 1994-08-18 | 1996-03-14 | Aimrite Systems International, Inc. | Computer optimized adaptive suspension system and method improvements |
-
1998
- 1998-12-01 DE DE59805090T patent/DE59805090D1/de not_active Expired - Lifetime
- 1998-12-01 EP EP98122793A patent/EP0921386B1/de not_active Expired - Lifetime
- 1998-12-04 EP EP98961251A patent/EP0986743A1/de not_active Ceased
- 1998-12-04 AU AU16726/99A patent/AU1672699A/en not_active Abandoned
- 1998-12-04 WO PCT/EP1998/007888 patent/WO1999030126A1/de not_active Application Discontinuation
- 1998-12-07 CA CA002255523A patent/CA2255523A1/en not_active Abandoned
- 1998-12-08 AU AU96993/98A patent/AU738296B2/en not_active Ceased
- 1998-12-08 JP JP10349098A patent/JPH11264784A/ja active Pending
- 1998-12-08 AU AU96992/98A patent/AU735047B2/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1566710A (en) * | 1976-01-08 | 1980-05-08 | Dunlop Ltd | Railway vehicle suspensions |
US4703645A (en) * | 1985-04-18 | 1987-11-03 | Hiradastechnikai Gepgyar | Method of and equipment for qualifying shock absorbers of a motor vehicle |
US4774829A (en) * | 1987-03-04 | 1988-10-04 | Peter Westall | Shock absorber testing machine |
DE4333379A1 (de) * | 1992-09-30 | 1994-03-31 | Mazda Motor | Aufhängungsvorrichtung für Kraftfahrzeuge |
US5610514A (en) * | 1993-02-17 | 1997-03-11 | V.O.F. Hedon Electronic Developments | Inductive system for measuring the length of a shock absorber |
EP0650859A1 (de) * | 1993-10-28 | 1995-05-03 | Toyota Jidosha Kabushiki Kaisha | Dämpfungssteuerung mit Schätzung der Temperatur des Stossdämpfers |
DE4439997C1 (de) * | 1994-11-09 | 1996-06-05 | Fichtel & Sachs Ag | Verfahren und Vorrichtung zum Bestimmen der Dämpfungsgüte eines Schwingungsdämpfers |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011100313A1 (de) * | 2011-05-04 | 2012-11-08 | Audi Ag | Verfahren zur Diagnose eines Funktionszustands einer Komponente eines aktiven Fahrwerks eines Kraftwagens |
CN111985042A (zh) * | 2019-05-21 | 2020-11-24 | 上海汽车集团股份有限公司 | 一种减振参数的确定方法和装置 |
CN111985042B (zh) * | 2019-05-21 | 2023-12-22 | 上海汽车集团股份有限公司 | 一种减振参数的确定方法和装置 |
Also Published As
Publication number | Publication date |
---|---|
EP0921386A3 (de) | 2000-01-19 |
AU9699298A (en) | 1999-06-24 |
DE59805090D1 (de) | 2002-09-12 |
AU9699398A (en) | 1999-06-24 |
AU1672699A (en) | 1999-06-28 |
EP0921386A2 (de) | 1999-06-09 |
EP0921386B1 (de) | 2002-08-07 |
CA2255523A1 (en) | 1999-06-08 |
AU738296B2 (en) | 2001-09-13 |
JPH11264784A (ja) | 1999-09-28 |
EP0986743A1 (de) | 2000-03-22 |
AU735047B2 (en) | 2001-06-28 |
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