WO1999029947A1 - Fiber product made of covered elastic thread and covered elastic threads - Google Patents

Fiber product made of covered elastic thread and covered elastic threads Download PDF

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Publication number
WO1999029947A1
WO1999029947A1 PCT/JP1997/004462 JP9704462W WO9929947A1 WO 1999029947 A1 WO1999029947 A1 WO 1999029947A1 JP 9704462 W JP9704462 W JP 9704462W WO 9929947 A1 WO9929947 A1 WO 9929947A1
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WO
WIPO (PCT)
Prior art keywords
yarn
elastic yarn
elastic
elongation
coated
Prior art date
Application number
PCT/JP1997/004462
Other languages
French (fr)
Japanese (ja)
Inventor
Sigeru Mizutani
Yoshiaki Ueshima
Original Assignee
Sukaraa Haitatti Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sukaraa Haitatti Co., Ltd. filed Critical Sukaraa Haitatti Co., Ltd.
Priority to PCT/JP1997/004462 priority Critical patent/WO1999029947A1/en
Publication of WO1999029947A1 publication Critical patent/WO1999029947A1/en

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Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/32Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
    • D02G3/322Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic using hollow spindles
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D04B1/26Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel stockings

Definitions

  • the present invention relates to a fiber product constituted by using a low-elongation coated elastic yarn having a maximum elongation of 20 to 100% in an elastic region, specifically, a stocking product, and an undergarment.
  • the present invention relates to knitted and woven products including articles. Furthermore, the present invention relates to a low-elongation degradable yarn having a maximum elongation of 20 to 100% in an elastic region, a method for producing the same, and a force-balancing device for producing a low-elongation coated elastic yarn.
  • Coated elastic yarns have excellent dyeing properties and large stretching power, so they are widely used mainly in textiles that require close adhesion and tightening force, such as stockings and underwear.
  • coated elastic yarns in the above-mentioned applications are attractive in that they have high elasticity and high tightening force, and those having a maximum elongation of 200% or more in an elastic region are used. He had tightly tightened the body lines on his legs and waist.
  • This conventional coated elastic yarn has been manufactured by covering an inelastic yarn such as a Ny knit yarn on an elastic filament such as an inflated polyurethane stretched about three to four times.
  • an object of the present invention is to provide a textile product that is comfortable to wear, reduces heat and stuffiness and produces a refreshing feeling of wear, is durable, easy to attach and detach, and has a rich fuzzy property.
  • An object of the present invention is to provide a stocking product, an undergarment product, a coated elastic yarn of an important material thereof, and a method for producing the coated elastic yarn. Disclosure of the invention
  • the present inventor manufactured coated elastic yarns having different characteristics from the conventional ones, and further produced fiber products such as knitted and woven fabrics using the obtained various types of coated elastic yarns, and studied the quality and characteristics in detail.
  • textile products using low-elongation coated elastic yarn with a maximum elongation of 20 to 100% in the elastic region, clothing such as stocking products and underwear products, especially pantyhose and tights Stocking products, including spatter have completely unexpected and unexpected features, i.e., solve the above-mentioned drawbacks and problems of fiber products using conventional coated elastic yarns or Nylon temporary twisted yarns. It has been found to have very good quality.
  • the present inventors have studied the industrial production method and production apparatus for the low elongation coated elastic yarn having the above characteristics, and completed the present invention.
  • the present invention provides a low-elongation coated elastic yarn having a maximum elongation of 20 to 100% in an elastic region.
  • a textile product characterized in that it is, clothing ing from knitted or woven, among others knitted, c low elongation covered elastic yarn is suitable particularly stocking product, the undergarment product with other fibers
  • the number of threads of non-elastic yarn such as nylon filament is 0 to 1 for the number of lined yarns of low elongation coated elastic yarns.
  • the alternating knitted stocking products have a good feeling of wearing and have excellent quality.
  • the elastic yarn for low elongation coating used in the above-mentioned textile products is not particularly limited except for the elongation, but after the nylon yarn is used as the coating yarn and the elastic yarn is force-barried, it is continuously 17 A low-elongation coated elastic yarn that is heat-set by performing a heat treatment at 0 ° C. to 200 ° C. is preferable.
  • the above-mentioned low elongation coated elastic yarn covers the elastic yarn in a state where the total elongation ratio is expanded to 1.3 to 2.8 times, preferably 1.4 to 2.6 times. It can be manufactured by continuously heating at 170 ° C to 200 ° C at a running speed of 70% to 110% at the end of the covering, and heat-setting. . Preferably, the heat treatment is performed so that the running speed of the coated elastic yarn is in the range of 75% to 105% at the end of force baling.
  • the low elongation coated elastic yarn is obtained by covering a non-elastic yarn with an elastic yarn having a total elongation ratio of 1.2 to 2.2 times, preferably 1.3 to 2.1 times. It can also be manufactured.
  • the pre-elongation ratio of the elastic yarn was set to a ratio larger than or equal to the total elongation ratio, and after the elastic yarn was once taken out of the package, the elasticity was continuously taken out. Adjust the yarn to the required total elongation ratio and
  • a general force-balancing device For the production of the low elongation coated elastic yarn, a general force-balancing device can be used.However, the heating means of the coated elastic yarn is 11 times stronger and the running speed of the elastic yarn 6 in the covering zone 7 is reduced. After the total elongation imparting roll 5 to be regulated, a heat fixing speed control means 12 for regulating the traveling speed of the coated elastic yarn passing through the heating means is provided between the heating means and the coated elastic yarn winding device 10. It is highly desirable to use a force balling device that specializes in Also, since the subtle differences in the yarn path affect the quality and the uniformity of the quality, the length of the yarn path of the pre-stretching application roller 3 and the force-balling yarn spindle 8 is longer or shorter (s and s in FIG. 2).
  • an extension giving auxiliary yarn feeding device 14 is provided between the leading extension giving ⁇ -roll 3 of the long weight of the yarn path and the covering yarn spindle 8.
  • the length (s') of the yarn path between the extension giving auxiliary yarn feeding device 14 and the force-balancing yarn spindle 8 should be equal to the length (s) of the spindle having the short yarn path. Is preferred.
  • the coated elastic yarn of the present invention is formed by winding an elastic yarn such as polyurethane around a core yarn and a non-elastic yarn such as nylon or polyester into a covering yarn as a covering yarn.
  • the mechanical properties of the coated elastic yarn were determined by heating the target coated elastic yarn in boiling water with no load for 15 minutes, and then air-drying with no load as a sample, using a tensile tester. This is the value obtained from the S-S curve measured.
  • Fig. 1 shows the obtained typical S-S curves. It has good reproducibility and is close to the value in the state of use in consideration of dyeing processing conditions, etc., and is widely used to show the mechanical properties of the coated elastic yarn.
  • the total elongation ratio is the elongation ratio applied to the total elongation applying roll 5 based on the elastic yarn wound around the package 1, that is, a force burr that winds the covering yarn around the core yarn.
  • the pre-elongation magnification is the elongation magnification applied to the pre-elongation application port 3 based on the elastic yarn wound on the package 1, that is, the elongation magnification applied by unraveling. And included in the total elongation ratio.
  • FIG. 1 shows an example of the SS curve measurement of the coated elastic yarn.
  • A is the SS curve of the low-elongation coated elastic yarn
  • B is the SS curve of the conventional coated elastic yarn.
  • a is the low elongation covered elastic yarn
  • b is the boundary value between the elastic region and the inelastic region of the conventional coated elastic yarn, and is the maximum elongation in the elastic region.
  • FIG. 2 is an explanatory view showing a processing system of a multi-mass single covering device provided with a heating means 11
  • FIG. 3 is a processing system of one weight in a double force barring device provided with a heating means 26.
  • FIG. 4 is an explanatory diagram of a processing system of a conventional multi-spindle single force balancing device
  • FIG. 5 is an explanatory diagram showing a processing system of one spindle in a conventional double covering device.
  • textile products manufactured using the above-described low elongation coated elastic yarn such as stocking products and underwear products
  • the fact that the tightening force was low was expected to some extent, but instead it reduced the heat and stuffiness of the wearer, giving the wearer a fresh feeling of wear, improving durability, and causing pulling.
  • the present invention has been completed because of the surprising effect of holding down, easily attaching and detaching, and keeping the appearance uniform.
  • the present invention will be specifically described with reference to embodiments.
  • the low elongation coated elastic yarn used in the present invention is a replacement paper such as polyurethane, which is the core yarn.
  • Inelastic yarn such as nylon is wound around the elastic yarn as a coating yarn.
  • the low-elongation coated elastic yarn can be used for the main part of the purpose of using the textile product to achieve the effect. You may interweave.
  • the usage ratio there is no special restriction on the usage ratio, and it may be increased or decreased as appropriate. Generally, it is desirable to mix and interweave at least 30% by weight in the main part.
  • the number of non-elastic yarns such as nylon filaments is alternately knitted at a ratio of 0 to 1 with respect to the number of yarn supply yarns of low elongation-covered cohesive yarn, and other knitting is performed.
  • the textile product of the present invention is not limited to textiles and knits, but is suitable for clothing and knitwear, especially for products that come into contact with the skin, such as stocking products, underwear products, and girdle products, and products that require an appropriate tightening force. is there. Above all, it is effective for eliminating the stuffiness and heat of summer products and the problem of putting on and taking off, and improving freshness, fashionability and durability.
  • the maximum elongation is doubled, the coating yarn is uniform, and the coverage of the core yarn does not decrease so much during elongation. Also, clothing is soft and easy to put on and take off, so you don't have to do too much, preventing damage when putting on and taking off. Furthermore, since the expansion and contraction range is appropriate, the uniformity of stitches and weaves is maintained in appearance, and the appearance is less disturbed and the effect on the fashion cannot be ignored.
  • the elastic yarn for low elongation coating there is no particular limitation other than elongation. ⁇ Nylon yarn is used for the coating yarn for stocking products, etc. It is.
  • the covering yarn is covered with the total elongation ratio of the elastic yarn within the range of 1.1 to 2.8, and the processing speed of the covering elastic yarn is reduced to 70 at the end of the covering.
  • % To 110%, preferably 75% to 105% to produce a coated elastic yarn having a maximum elongation in the elastic range of 20% to 100% by heat treatment. Can be.
  • the coated elastic yarn used in the present invention produced in this manner is characterized in that the coating yarn is heat-fixed in a spiral wrap state in close contact with the elastic yarn, and the uniformity of coating is large and stable.
  • the total elongation of the core yarn is 0.
  • the magnification is usually 1.2 times to 2.2 times, preferably 1.3 times to 2.1 times.
  • the target coated elastic yarn when a coated elastic yarn having a maximum elongation in the elastic region of 50% is intended, the target coated elastic yarn can be obtained by performing covering with a total elongation ratio of 1.6 times. It has the feature that it can be manufactured using a conventional covering device without heat treatment means as it is.
  • the second method when producing a coated elastic yarn having a maximum elongation of 50% in the elastic region, involves covering with a total elongation ratio of about 1.6 times.
  • the total elongation ratio can be reduced to about 2 times to perform force-balancing and heat-setting to reduce shrinkage, so that a coated elastic yarn having a small ratio of the core yarn to the coating yarn can be obtained.
  • the use ratio of expensive elastic yarn is smaller than that of the covering yarn, or the elastic yarn is more expensive as the fineness becomes finer, the first production method has a large economic effect.
  • the drum-type package 31 of elastic yarn is rotated at a specified rotation speed.
  • the package 31 is placed on two rolls 3 2, and the pre-elongation imparting roll 33 is used.
  • the elastic yarn 34 is taken up by applying a tension, and the elastic yarn 36 is subjected to elongation addition at the total elongation ratio between the pre-elongation imparting roll 33 and the total elongation imparting roll 35 to provide a force-balancing zone 3.
  • the coating yarn is taken from the coating yarn spindle 38, and the elastic yarn 36 is force-validated.
  • the force-barred coated elastic yarn 39 is a replacement sheet (Rule 26) It is wound around the coated elastic yarn winding package 40.
  • the elastic yarn 43 subjected to the elongation addition at the total elongation ratio between the first elongation imparting roll 41 and the total elongation imparting roll 42 is applied to the first force balancing zone.
  • the package 1 is rotated on the roll 2 and the elastic yarn 34 is taken up by the pre-elongation imparting roll 3, and the total elongation imparting roll 5 Then, the elastic yarn 6 is extended and added, passes through the force-balancing zone 7, and the coating yarn is pulled off from the force-balancing yarn spindle 8 to cover the elastic yarn 6.
  • the coated elastic yarn 9 that has completed the force balling is heated continuously by passing through the heating means 11 and thermally fixed.
  • the heating means there is no particular limitation on the heating means, and a heating plate, a heating cylinder, a heating drum, or the like that can provide a heating temperature of 90 to 200 ° C. can be used.
  • a heat fixing unit speed control roll 12 is provided following the heating means 11, and before and after the total elongation imparting roll 5 and the heat fixing unit speed control roll. It is desirable that the running speed of the elastic yarn after the coating can be independently controlled.
  • the traveling speed of the coated elastic yarn 9 on the plate is set according to the required characteristics of the coated yarn, fineness, etc. Or 5 Om / min.
  • the length of the heating plate depends on the method, the heating time of a heating plate having a length of about 10 cm is 0.6 seconds to 0.12 seconds, which is almost a sufficient level.
  • a heating plate having a length of about 20 cm is used.
  • the heat-treated coated elastic yarn passes through the winding guide 13 and is wound into the coated elastic yarn winding package 10.
  • the running speed of the coated elastic yarn during the heat fixing can be controlled by controlling the winding speed of the winding package 10. In this case, it is desirable to select a winding condition in which the change between the heat setting tension and the winding tension is small.
  • the weights are brought close to each other, and the position of the force-balancing yarn spindle 38 of each weight is determined as shown in FIG.
  • the yarn path between the preceding elongation imparting roll 33 and the force-balancing yarn spindle 38 became longer or shorter.
  • the total elongation rate of the force-balancing zone was set to three times or more, there was no noticeable problem with any of the weights.
  • the weight of the yarn with a long yarn path is liable to cause fluctuations in the elastic yarn's elongation and rotation, which are considered to be caused by fluctuations in the tension of the coating yarn.
  • an auxiliary yarn supplying device 14 for applying the pre-elongation was provided, and the covering yarn spin spindle was provided from the advance elongation applying roll 3 or the auxiliary yarn supplying device 14 of each weight. It has been found that the problem can be solved by setting the yarn path length of the elastic yarns up to 8 to be almost the same and short.
  • a roll, a rotating blade tensor, or the like can be used as the auxiliary yarn feeding device 14.
  • the yarn path length from the elastic yarn release point of the preceding elongation imparting roll 3 to the covering yarn spindle 8 is desirably 10 cm or less, and the shorter it is, the better.
  • the double force balancing device shown in FIG. 3 does not have an auxiliary yarn feeding device, but has a heating means 26 and has two covering zones 23 and 24. Others conform to the single force balling device shown in Fig. 2. 2 1 is elastic yarn package,
  • Reference numeral 22 denotes a pre-elongation application roll
  • reference numeral 25 denotes a total elongation application roll
  • reference numeral 27 denotes a heat fixing unit speed control roll
  • reference numeral 28 denotes a coated elastic yarn winding package.
  • the coated elastic yarn used in the present invention was manufactured and added to pantyhose, and a wearing test was conducted.
  • the results will be specifically described.
  • the results of the evaluation of stocking in the examples and comparative examples were as follows.Eight try-on persons wore a total of seven days, and the wearer compared the results with the conventional pantyhose. This is the result of the stage determination.
  • the average number of days of wear is the average of the total number of days of wear, including those that are worn for 7 days and undamaged 8 days. It has been calculated.
  • the total elongation ratio is set to 1 36
  • the elastic yarn was covered in the range from 6 to 3.
  • 1 ⁇ Nylon multifilament with 9 g Z denier and 5 single yarns wound around 2 denier polyurethane urethane elastic yarn at 2,400 t (turn) Zm Elastic yarn was produced.
  • the pre-elongation ratio was set to a constant value of 1.6, and no heat-fixing treatment was applied in any case.
  • Table 1 shows the respective processing conditions and the measurement results of the maximum elongation in the elastic region obtained by measuring the S-S curve of the obtained coated elastic yarn.
  • each of the above-mentioned coated elastic threads is used for the leg section, and normal thread is used for the panty section and the toe tip section.
  • Table 2 shows the measurement results of the maximum elongation in the elastic region obtained from the SS curve of each obtained coated elastic yarn. Further, in the same manner as in Example 1, each pantyhose was knitted on each leg portion using each covered elastic yarn, and its wearing evaluation was performed. The results are shown in Table 2.
  • panty-stocking was carried out in the same manner as in Example 1 except that the leg portion was constituted by the one-to-one alternate knitting of the coated elastic fiber produced in Example 4 and the 15-denier 3-filament twine yarn. They were knitted and their wearing was evaluated. The results are shown in Table 2.
  • Table 3 shows the measurement results of the maximum elongation in the elastic region obtained from the SS curve of the obtained coated elastic yarn, and the results of the evaluation of wearing and the completion of the pantyhose in the same manner as in Example 1. Show.
  • Example 13 uses the coated elastic yarn obtained in Example 3 in Example 3, Example 14 in Example 14, and Comparative Example 4 using the coated elastic yarn obtained in Comparative Example 2, with 20 denier and 20 filament in each case.
  • One-to-one alternate knitting with nylon yarn is applied to the knitting of the body part of women's panties using a circular knitting machine with eight yarn feeders, a 12 inch diameter, and 9600 stitches. Complete, cutting, sewing, dyeing finish
  • the textile product of the present invention is knitted or woven using a low-elongation covered elastic yarn having a maximum elongation of 20 to 100% in an elastic region.
  • the tightening force is not only soft, it is durable, there is no pulling or yarn fraying, it is easy to wear, it is easy to take off, and the appearance when worn is disturbed It has excellent product characteristics that eliminates the unpleasant stuffiness of summer stocking products, which have been a major problem in the past, and gives a refreshing feeling of wearing.
  • the yarn can be easily manufactured.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Socks And Pantyhose (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

A fiber product, such as, especially, stockings or underclothing, made of low elongation covered elastic thread whose maximum elongation in the elastic range is 20 % - 100 %. Such a fiber product has very excellent characteristics such as good touch, wearing feeling given by suppressing sultriness and stuffy feeling in summer, improved durability, easiness of wearing/unwearing, uniform appearance and no cramping. After the elastic thread which is extended 1.3 - 2.8 times is covered with covering threads, the covered elastic thread is continuously subjected to a heat treatment at 170 °C - 200 °C for the heat fixing at a string speed ratio of 70 - 110 % to the thread speed when the covering is finished. As the covering threads of the threads for stockings, nylon threads are preferable.

Description

被覆弾性糸を用いた繊維製品及び被覆弾性糸  Textile products using coated elastic yarn and coated elastic yarn
X - 技術分野 X-Technical Field
本発明は、 弾性域の最大伸度が 2 0ないし 1 0 0 %の低伸度被覆弾 性糸を用いて構成された繊維製品、 詳しくはストッキング製品、 下着製 鲁  The present invention relates to a fiber product constituted by using a low-elongation coated elastic yarn having a maximum elongation of 20 to 100% in an elastic region, specifically, a stocking product, and an undergarment.
品などを含む編物及び織物製品に関する。 さらに弾性域の最大伸度が 2 0ないし 1 0 0 %の低伸度披覆弹性糸とその製造方法、 ならびに低伸度 被覆弾性糸製造用の力バリング装置に関する。 背景技術 The present invention relates to knitted and woven products including articles. Furthermore, the present invention relates to a low-elongation degradable yarn having a maximum elongation of 20 to 100% in an elastic region, a method for producing the same, and a force-balancing device for producing a low-elongation coated elastic yarn. Background art
被覆弾性糸は染色性に優れ、 大きな伸縮力を有するので、 主に密着 性や締付力が要求される繊維製品、 例えばストッキング製品、 下着製品 などの衣料分野に広く使用されている。 従来、 前記の用途における被覆 弾性糸は、 伸縮性及び締付け力の大きい点が魅力であって、 弾性域の最 大伸度が 2 0 0 %以上のものが用いられ、 着用者に密着して脚や腰のボ ディラインを強く引き締めていた。 この従来の被覆弾性糸は、 3倍ない し 4倍程度に伸長した伏態のポリウレタンなどの弾性フィラメ ン卜に、 ナイ口ン糸などの非弾性糸をカバリングして製造していた。 このように して製造した被覆弾性糸を用いた繊維製品は締付け力が強く密着性があ り肌触りもよいのであるが、 一方で爽やかさに欠け、 とくにス卜ッキン グ製品などでは夏期に堪え難い暑苦しさや蒸れ感を生じるとの指摘がな され、 着脱しにく く、 耐久性に乏しく、 引くつれやすいなどの欠点があ つた。 これらの欠点を解消する目的で、 被覆弾性糸の使用割合を調整し  Coated elastic yarns have excellent dyeing properties and large stretching power, so they are widely used mainly in textiles that require close adhesion and tightening force, such as stockings and underwear. Conventionally, coated elastic yarns in the above-mentioned applications are attractive in that they have high elasticity and high tightening force, and those having a maximum elongation of 200% or more in an elastic region are used. He had tightly tightened the body lines on his legs and waist. This conventional coated elastic yarn has been manufactured by covering an inelastic yarn such as a Ny knit yarn on an elastic filament such as an inflated polyurethane stretched about three to four times. Textile products using coated elastic yarns manufactured in this way have strong tightening force and good adhesion and feel good, but on the other hand, lack freshness, especially for stocking products, etc. in summer. It was pointed out that it would cause difficult heat and stuffiness, and it had drawbacks such as difficulty in attaching and detaching, poor durability, and easy pulling. In order to eliminate these drawbacks, adjust the usage ratio of coated elastic yarn.
差替え用紙 (規則 26) たり、 編組織や織組織を変更する試みがなされているが、 満足できる域 に達していない。 Replacement form (Rule 26) Attempts to change the knitting or weaving structure have been made but have not reached a satisfactory level.
一方、 ス ト ッキング製品の素材には、 被覆弾性糸の他にナイロン仮よ り加工糸も多く用いられている。 この種のス 卜ッキング製品は、 前記の 被覆弾性糸を用いたス卜 ッキング製品に較べると締付力が穏やかで暑苦 しさや蒸れ感が小さいので、 特別に強い締付力を要しない用途に好適で あるが、 ファ ッ ショ ン性に劣り、 強度が低く 、 肌触りが悪く、 ずり落ち やすいなどの問題があった。 従って、 本発明の目的は、 肌触りがよく暑苦しさや蒸れ感を緩和して 爽やかな着用感を生じ、 耐久性があって、 着脱しやすく、 かつファ ッ ジ ヨン性の豊かな繊維製品、 とくにス トッキング製品、 下着製品と、 その 重要な素材の被覆弾性糸及び被覆弾性糸の製造方法とを提供することに ある。 発明の開示  On the other hand, in addition to coated elastic yarn, nylon yarn is also used as a material for stocking products. This type of stocking product has a gentler tightening force and less heat and stuffiness than the above-mentioned stock product using the coated elastic yarn, so it does not require a special strong tightening force. However, there are problems such as inferior fashionability, low strength, poor touch, and easy slipping. Therefore, an object of the present invention is to provide a textile product that is comfortable to wear, reduces heat and stuffiness and produces a refreshing feeling of wear, is durable, easy to attach and detach, and has a rich fuzzy property. An object of the present invention is to provide a stocking product, an undergarment product, a coated elastic yarn of an important material thereof, and a method for producing the coated elastic yarn. Disclosure of the invention
本発明者は、 従来とは特性の異なる被覆弾性糸を製造し、 さらに得 られた各種の被覆弾性糸を用いて編物や織物などの繊維製品を試作し、 品質や特徴を詳しく研究していた。 そして、 弾性域の最大伸度が 2 0な いし 1 0 0 %の低伸度被覆弾性糸を素材に用いた繊維製品、 とくにス ト ッキング製品、 下着製品などの衣料、 なかでもパンテイ ストツキング、 タイツ、 スパッッなどを含むストツキング製品が、 まったく予期しなか つた意外な特長を有すること、 すなわち、 従来の被覆弾性糸やナイ ロン 仮より加工糸を使用した繊維製品が有する前記の欠点や問題を解決する 極めて優れた品質とを有することを見出だした。 さらに、 前記特性の低 伸度被覆弾性糸の産業的な製造方法や製造装置を研究し、 本発明を完成  The present inventor manufactured coated elastic yarns having different characteristics from the conventional ones, and further produced fiber products such as knitted and woven fabrics using the obtained various types of coated elastic yarns, and studied the quality and characteristics in detail. . In addition, textile products using low-elongation coated elastic yarn with a maximum elongation of 20 to 100% in the elastic region, clothing such as stocking products and underwear products, especially pantyhose and tights Stocking products, including spatter, have completely unexpected and unexpected features, i.e., solve the above-mentioned drawbacks and problems of fiber products using conventional coated elastic yarns or Nylon temporary twisted yarns. It has been found to have very good quality. Furthermore, the present inventors have studied the industrial production method and production apparatus for the low elongation coated elastic yarn having the above characteristics, and completed the present invention.
2 差替え用紙 (規則 26) するに至った。 2 Replacement form (Rule 26) I came to.
以下、 図面を参照して本発明を具体的に説明する。 本発明は、 弾性域 の最大伸度が 2 0ないし 1 0 0 %の低伸度被覆弾性糸 -一以下の説明に おいては単に低伸度被覆弾性糸と略称する一一を用いて構成されている ことを特徴とする繊維製品を提供するものであり、 編物又は織物からな る衣料、 中でも編物、 とくにストッキング製品、 下着製品に好適である c 低伸度被覆弾性糸は他の繊維と交編又は交織して使用することもできる 例えば、 レッダ部を、 低伸度被覆弾性糸の袷糸口数 1に対し、 ナイロン フィ ラメ ン トなどの非弾性糸の口数を 0ないし 1の比率で交互編成した ス ト ッキング製品は、 着用感が良好で優れた品質を有する。 Hereinafter, the present invention will be specifically described with reference to the drawings. The present invention provides a low-elongation coated elastic yarn having a maximum elongation of 20 to 100% in an elastic region. there is provided a textile product characterized in that it is, clothing ing from knitted or woven, among others knitted, c low elongation covered elastic yarn is suitable particularly stocking product, the undergarment product with other fibers For example, the number of threads of non-elastic yarn such as nylon filament is 0 to 1 for the number of lined yarns of low elongation coated elastic yarns. The alternating knitted stocking products have a good feeling of wearing and have excellent quality.
前記の繊維製品類に使用する低伸度被覆用弾性糸は、 伸度以外にとく に制限がないが、 ナイ ロン糸を被覆用糸として弾性糸に力バリ ングした 後、 連続的に 1 7 0 °Cないし 2 0 0 °Cの加熱処理を施して熱固定されて いる、 低伸度被覆弾性糸が好適である。  The elastic yarn for low elongation coating used in the above-mentioned textile products is not particularly limited except for the elongation, but after the nylon yarn is used as the coating yarn and the elastic yarn is force-barried, it is continuously 17 A low-elongation coated elastic yarn that is heat-set by performing a heat treatment at 0 ° C. to 200 ° C. is preferable.
また、 前記の低伸度被服弾性糸は、 総伸長倍率を 1 . 3ないし 2 . 8 倍、 好ましくは 1 . 4倍ないし 2 . 6倍に伸長した状態の弾性糸に被覆 用糸をカバリ ングし、 さらに連続してカバリ ング終了時の 7 0 %ないし 1 1 0 %の走行速度で 1 7 0 °Cないし 2 0 0 °Cの加熱処理を施し、 熱固 定して製造することができる。 好ましくは、 被覆弾性糸の走行速度を力 バリング終了時の 7 5 %ないし 1 0 5 %の走行速度の範囲で加熱処理す る。 あるいは、 低伸度被覆弾性糸は、 総伸長倍率が 1 . 2倍ないし 2 . 2倍、 好ましくは 1 . 3倍ないし 2 . 1倍に伸長された弾性糸に、 非弾 性糸をカバリングして製造することもできる。 その際、 カバリ ング条件 を安定化するために、 弾性糸の先行伸長倍率を総伸長倍率よりも大きい 倍率または同じ倍率に設定し、 弾性糸をパッケージから一旦引き取った 後、 連続して引き取った弾性糸を所要の総伸長倍率に調整して力バリン  In addition, the above-mentioned low elongation coated elastic yarn covers the elastic yarn in a state where the total elongation ratio is expanded to 1.3 to 2.8 times, preferably 1.4 to 2.6 times. It can be manufactured by continuously heating at 170 ° C to 200 ° C at a running speed of 70% to 110% at the end of the covering, and heat-setting. . Preferably, the heat treatment is performed so that the running speed of the coated elastic yarn is in the range of 75% to 105% at the end of force baling. Alternatively, the low elongation coated elastic yarn is obtained by covering a non-elastic yarn with an elastic yarn having a total elongation ratio of 1.2 to 2.2 times, preferably 1.3 to 2.1 times. It can also be manufactured. At that time, in order to stabilize the covering conditions, the pre-elongation ratio of the elastic yarn was set to a ratio larger than or equal to the total elongation ratio, and after the elastic yarn was once taken out of the package, the elasticity was continuously taken out. Adjust the yarn to the required total elongation ratio and
3 差替え用紙 (規則 26) グすることを推奨する。 3 Replacement form (Rule 26) Is recommended.
低伸度被覆弾性糸の製造には、 一般的な力バリ ング装置を利用するこ ともできるが、 被覆弾性糸の加熱手段 1 1力く、 カバリ ングゾーン 7にお ける弾性糸 6の走行速度を規制する総伸長付与ロール 5の後に、 加熱手 段を通過する被覆弾性糸の走行速度を規制する熱固定速度制御手段 1 2 が加熱手段と被覆弾性糸巻取装置 1 0 との間に設けられていることを特 徵とする力バリ ング装置を利用することが極めて望ま しい。 また、 糸道 の微妙な相違が品質及び品質の均一性に影響するので、 先行伸長付与口 ール 3 と力バリ ング糸スピン ドル 8の糸道長さに長短 (第 2図中、 s と s ' ) のあるカバリ ング装置を使用する際には、 前記糸道の長い錘の先 行伸長付与 π—ル 3とカバリ ング糸スピン ドル 8 との間に伸長付与補助 給糸装置 1 4を設けて、 伸長付与補助給糸装置 1 4 と力バリ ング糸スピ ン ドル 8 との間の糸道長さ ( s ' ) を、 前記の糸道が短い錘の長さ ( s ) に揃えておく ことが好ま しい。  For the production of the low elongation coated elastic yarn, a general force-balancing device can be used.However, the heating means of the coated elastic yarn is 11 times stronger and the running speed of the elastic yarn 6 in the covering zone 7 is reduced. After the total elongation imparting roll 5 to be regulated, a heat fixing speed control means 12 for regulating the traveling speed of the coated elastic yarn passing through the heating means is provided between the heating means and the coated elastic yarn winding device 10. It is highly desirable to use a force balling device that specializes in Also, since the subtle differences in the yarn path affect the quality and the uniformity of the quality, the length of the yarn path of the pre-stretching application roller 3 and the force-balling yarn spindle 8 is longer or shorter (s and s in FIG. 2). When using a covering device with a '), an extension giving auxiliary yarn feeding device 14 is provided between the leading extension giving π-roll 3 of the long weight of the yarn path and the covering yarn spindle 8. The length (s') of the yarn path between the extension giving auxiliary yarn feeding device 14 and the force-balancing yarn spindle 8 should be equal to the length (s) of the spindle having the short yarn path. Is preferred.
なお、 本発明が対象とする被覆弾性糸はポリ ウレタンなどの弾性糸を 芯糸に、 ナイ ロ ン、 ポリエステルなどの非弾性糸を被覆用糸としてコィ ル状に巻き付けたものである。  The coated elastic yarn of the present invention is formed by winding an elastic yarn such as polyurethane around a core yarn and a non-elastic yarn such as nylon or polyester into a covering yarn as a covering yarn.
また、 本発明において被覆弾性糸の力学的特性は、 対象の被覆弾性糸 を無負荷状態で沸騰水中で 1 5分間加熱した後、 無負荷状態で風乾した ものをサンプルとし、 引張試験機を用いて測定した S— S曲線から求め た値である。 得られた代表的な S— S曲線を第 1図に示す。 再現性がよ く、 染色加工条件などを勘案し使用状態における値に近く、 被覆弾性糸 の力学的特性を示すために広く使用されている値である。  In the present invention, the mechanical properties of the coated elastic yarn were determined by heating the target coated elastic yarn in boiling water with no load for 15 minutes, and then air-drying with no load as a sample, using a tensile tester. This is the value obtained from the S-S curve measured. Fig. 1 shows the obtained typical S-S curves. It has good reproducibility and is close to the value in the state of use in consideration of dyeing processing conditions, etc., and is widely used to show the mechanical properties of the coated elastic yarn.
本発明において、 総伸長倍率は、 パッケージ 1に巻かれている弾性糸 を基準に総伸長付与ロール 5 との間で付与されている伸長倍率、 すなわ ち芯糸に被覆用糸を巻く 力バリ ング時点の伸長倍率を意味し、 従来の被  In the present invention, the total elongation ratio is the elongation ratio applied to the total elongation applying roll 5 based on the elastic yarn wound around the package 1, that is, a force burr that winds the covering yarn around the core yarn. Means the extension ratio at the time of
4 差替え用紙 (規則 26) 覆弾性糸製造においては、 3ないし 4倍で実施されていた。 また先行伸 長倍率は、 パッケージ 1に巻かれている弾性糸を基準に先行伸長付与口 ール 3との間で付与されている伸長倍率、 すなわち解じょによって付与 されている伸長倍率であつて、 総伸長倍率に含まれる。 図面の簡単な説明 4 Replacement form (Rule 26) In the production of covered elastic yarn, it was carried out three to four times. The pre-elongation magnification is the elongation magnification applied to the pre-elongation application port 3 based on the elastic yarn wound on the package 1, that is, the elongation magnification applied by unraveling. And included in the total elongation ratio. BRIEF DESCRIPTION OF THE FIGURES
第 1図は、 被覆弾性糸の S— Sカーブ測定例を示し、 図中、 Aは低 伸度被覆弾性糸の、 Bは従来の被覆弾性糸の S - S曲線である。 aは低 伸度被覆弾性糸の、 bは従来の被覆弾性糸の弾性域と非弾性域との境界 値であり、 かつ弾性域の最大伸度である。 第 2図は、 加熱手段 1 1を設 けた多錘シングルカバリ ング装置の処理系統を示した説明図、 第 3図は 加熱手段 2 6を設けたダブル力バリング装置中の 1錘について処理系統 を示した説明図、 第 4図は従来の多錘シングル力バリ ング装置の処理系 統の説明図、 第 5図は従来のダブルカバリ ング装置中の 1錘について処 理系統を示した説明図である。 発明を実施するための最良の形態  FIG. 1 shows an example of the SS curve measurement of the coated elastic yarn. In the figure, A is the SS curve of the low-elongation coated elastic yarn, and B is the SS curve of the conventional coated elastic yarn. a is the low elongation covered elastic yarn, b is the boundary value between the elastic region and the inelastic region of the conventional coated elastic yarn, and is the maximum elongation in the elastic region. FIG. 2 is an explanatory view showing a processing system of a multi-mass single covering device provided with a heating means 11, and FIG. 3 is a processing system of one weight in a double force barring device provided with a heating means 26. FIG. 4 is an explanatory diagram of a processing system of a conventional multi-spindle single force balancing device, and FIG. 5 is an explanatory diagram showing a processing system of one spindle in a conventional double covering device. . BEST MODE FOR CARRYING OUT THE INVENTION
本発明において前記の低伸度被覆弾性糸を用いて製造した繊維製品、 例えばストッキング製品や下着製品が、 従来の伸縮性に優れた被覆弾性 糸を用いて製造したス 卜 ッキング製品などに較べて締付力が低いことは ある程度予想されていた事項であつたが、 かえってそのことが着用者の 暑苦しさや蒸れ感を緩和して爽やかな着用感を与え、 耐久性を向上させ、 引きつれの発生を押さえ、 着脱しやすく、 外観を均一に保つという意外 な効果が認められ、 本発明が完成されたものである。 以下、 本発明を実 施形態例をあげながら具体的に説明する。  In the present invention, textile products manufactured using the above-described low elongation coated elastic yarn, such as stocking products and underwear products, are compared with conventional stocking products manufactured using coated elastic yarn having excellent stretchability. The fact that the tightening force was low was expected to some extent, but instead it reduced the heat and stuffiness of the wearer, giving the wearer a fresh feeling of wear, improving durability, and causing pulling. The present invention has been completed because of the surprising effect of holding down, easily attaching and detaching, and keeping the appearance uniform. Hereinafter, the present invention will be specifically described with reference to embodiments.
本発明に使用する低伸度被覆弾性糸は芯糸であるポリゥレタンなどの 一 5 差替え用紙 (規則 26) 弾性糸に、 ナイロンなどの非弾性糸を被覆用糸として巻き付けたもので ある。 本発明の繊維製品では、 本発明の効果を引き出すのに、 一般的に 弾性域の最大伸度が 2 0ないし 1 0 0 %の低伸度被覆弾性糸の使用が好 適であるが、 この値は厳密なものではなく繊維製品の種類により好まし い最大伸度に若干の上下がある。 また、 従来の被覆弾性繊維の使用形態 と同様に、 本低伸度被覆弾性糸を繊維製品の使用目的の合わせ要部に使 用して効果を発揮できるし、 他の繊維と交編し、 交織してもよい。 使用 割合に特別の制限はなく、 適宜に増減してもよい。 一般的に要部では少 なく とも 3 0重量%を交編、 交織することが望ましい。 例えば、 ス卜ッ キング製品のレッグ部において低伸度被覆弹性糸の給糸口数 1に対し、 ナイロンフィ ラメ ン トなどの非弾性糸の口数を 0ないし 1の比率で交互 編成し、 他の部位では、 適宜、 低伸度被覆弾性糸の他の糸条を使用する ことにより、 着用感が良好で優れた品質を有する製品を製造することが できる。 The low elongation coated elastic yarn used in the present invention is a replacement paper such as polyurethane, which is the core yarn. (Rule 26) Inelastic yarn such as nylon is wound around the elastic yarn as a coating yarn. In the textile product of the present invention, in order to bring out the effect of the present invention, it is generally preferable to use a low-elongation coated elastic yarn having a maximum elongation of 20 to 100% in an elastic region. The values are not exact, and the preferred maximum elongation may be slightly higher or lower depending on the type of textile. In addition, as in the case of the conventional use of coated elastic fibers, the low-elongation coated elastic yarn can be used for the main part of the purpose of using the textile product to achieve the effect. You may interweave. There is no special restriction on the usage ratio, and it may be increased or decreased as appropriate. Generally, it is desirable to mix and interweave at least 30% by weight in the main part. For example, in the leg part of a stocking product, the number of non-elastic yarns such as nylon filaments is alternately knitted at a ratio of 0 to 1 with respect to the number of yarn supply yarns of low elongation-covered cohesive yarn, and other knitting is performed. By appropriately using other yarns of the low elongation coated elastic yarn at the portion, a product having good wearing feeling and excellent quality can be manufactured.
本発明の繊維製品は織物、 編物を問わないが、 衣料編物、 とくにス ト ッキング製品、 下着製品、 ガー ドル製品などの肌に接触する製品、 適度 の締付力が要求される製品に好適である。 なかでもス トツキング製品の 夏の蒸れや暑苦しさ、 着脱問題を解消し、 爽やかさ、 ファ ッ ショ ン性や 耐久性の向上などに効果的である。  The textile product of the present invention is not limited to textiles and knits, but is suitable for clothing and knitwear, especially for products that come into contact with the skin, such as stocking products, underwear products, and girdle products, and products that require an appropriate tightening force. is there. Above all, it is effective for eliminating the stuffiness and heat of summer products and the problem of putting on and taking off, and improving freshness, fashionability and durability.
本発明の繊維製品が前記の特性を奏する理由について考えられるとこ ろを説明する。 従来の被覆弾性糸は締付力が大きく、 ス トッキング製品 などに使用した場合、 肌への密着性が高いので肌に食い込む形になって 接触面積が広がり、 編地と肌と密着部の離合、 移動が極めて制限されて 空気層の入替えがなく、 したがってとくに夏期になると密着部が汗ばむ 一方になり、 着用者に暑苦しさや蒸れ感を生じさせている。 本発明のス トツキング製品などにおいては、 締付け力が小さく肌への密着がソフ 卜  The reason why the fiber product of the present invention exhibits the above-described characteristics will be described. Conventional coated elastic yarns have a large tightening force and when used in stocking products, etc., have a high adhesion to the skin, so they will bite into the skin, increasing the contact area, and separating the knitted fabric from the close contact with the skin However, the movement is extremely restricted, and there is no replacement of the air layer. Therefore, especially in the summer, the tightly contacted part becomes sweaty, causing the wearer to feel hot and stuffy. In the stocking products and the like of the present invention, the tightening force is small and the adhesion to the skin is soft.
6 一 6 one
差替え用紙 (規則 26) であって、 着用者の動作により密着部の離合、 移動が起こりやすく、 空 気層の置換が促進され、 暑苦しさや蒸れ感が緩和されて、 爽やかさを生 じるものと考えられる。 Replacement form (Rule 26) However, it is considered that the wearer's movement tends to cause the close-contact part to separate and move, promote the replacement of the air layer, and reduce the feeling of heat and stuffiness, resulting in a refreshing feeling.
耐久性とフアツション性の向上も、 本発明繊維製品の重要な効果の一 項目である。 従来の伸縮性の大きな被覆弾性糸は、 芯糸が伸長した時に 被覆用糸の不均一性のため被覆率が大きく低下し、 かつ使用時の張力負 荷が大きいので、 局部的な外力や摩擦により芯糸が切れやすい。 さらに、 伸縮を繰り返す度に起こる芯糸と被覆用糸との相対的変位や変形が大き く、 ヒステリシスなどが加わって被覆用糸が次第に芯糸から浮き上がつ て非常にほつれやすくなり、 耐久性とフアツシ ョン性とを損ねている。 弾性域最大伸度が 2 0 %ないし 1 0 0? の低伸度被覆弾性糸は、 最大の 伸びが 2倍にとどまり、 被覆用糸が均一的であり芯糸の被覆率は伸長時 においてもさほど低下しない。 また、 衣料では密着性がソフ トであって 着脱が容易でために無理をする必要がなく、 着脱時の損傷が防がれる。 さらに、 伸縮範囲が適度であるために外観上編み目や織り目の均一性が 保たれ、 外観の乱れも少なく フ ァ ッ シ ョ ン上の効果を無視できない。 使用する低伸度被覆用弾性糸としては、 伸度以外にとくに制限がない 力 <、 ストッキング製品などには被覆用糸にナイ ロン糸を用い、 とくに熱 固定した低伸度被覆弾性糸が好適である。  Improvement of durability and fashionability is also one of the important effects of the textile product of the present invention. Conventional stretchy coated elastic yarns have a large decrease in coverage due to non-uniformity of the coating yarn when the core yarn is stretched, and have a large tension load during use. The core yarn is easy to cut. Furthermore, the relative displacement and deformation between the core yarn and the coating yarn, which occur each time the yarn is repeatedly expanded and contracted, is large, and hysteresis is added, so that the coating yarn gradually rises from the core yarn and becomes very easy to fray. And fashionability are impaired. Is the maximum elongation in the elastic range from 20% to 100? In the low elongation coated elastic yarn, the maximum elongation is doubled, the coating yarn is uniform, and the coverage of the core yarn does not decrease so much during elongation. Also, clothing is soft and easy to put on and take off, so you don't have to do too much, preventing damage when putting on and taking off. Furthermore, since the expansion and contraction range is appropriate, the uniformity of stitches and weaves is maintained in appearance, and the appearance is less disturbed and the effect on the fashion cannot be ignored. As the elastic yarn for low elongation coating, there is no particular limitation other than elongation. <Nylon yarn is used for the coating yarn for stocking products, etc. It is.
次に、 本発明使用の低伸度被覆弾性糸の製造方法について説明する。 低伸度被覆弾性糸の製造方法にとくに制限はないが、 好ましい 2例の製 造方法をあげて説明する。 その第 1は、 弾性糸の総伸長倍率を 1 . 1倍 ないし 2 . 8倍の範囲内にして被覆用糸をカバリ ングし、 さらに被覆弾 性糸の処理速度をカバリ ング終了時の 7 0 %ないし 1 1 0 %、 好ましく は 7 5 %ないし 1 0 5 %にして加熱処理を施すことにより、 弾性域の最 大伸度が 2 0 %ないし 1 0 0 %の被覆弾性糸を製造することができる。  Next, a method for producing a low-elongation coated elastic yarn used in the present invention will be described. Although there is no particular limitation on the method for producing the low elongation coated elastic yarn, two preferred examples of the production method will be described. First, the covering yarn is covered with the total elongation ratio of the elastic yarn within the range of 1.1 to 2.8, and the processing speed of the covering elastic yarn is reduced to 70 at the end of the covering. % To 110%, preferably 75% to 105%, to produce a coated elastic yarn having a maximum elongation in the elastic range of 20% to 100% by heat treatment. Can be.
7 7
差替え用紙 (規則 26) 加熱処理中の被覆弾性糸は弛緩又は緊張状態になるが、 弾性糸であるた めにとく に トラブルが起こる心配はない。 カバリ ング時の総伸長倍率は、 必要とする伸縮性及び用いる弾性繊維の種類にもよるが、 通常 1 . 3倍 ないし 2 . 8倍、 中でも 1 . 4倍ないし 2 . 6倍の範囲が好ま しく、 か δ つ経済的である。 このようにして製造した本発明使用の被覆弾性糸は、 被覆用糸が弾性糸に密着した螺旋伏態で熱固定され、 被覆の均一性が大 きく安定しているという特徴がある。 Replacement forms (Rule 26) Although the coated elastic yarn becomes loose or taut during the heat treatment, there is no concern that any trouble will occur because it is an elastic yarn. The total elongation ratio at the time of covering depends on the required elasticity and the kind of elastic fiber to be used, but it is usually 1.3 to 2.8 times, and particularly preferably 1.4 to 2.6 times. It is economical. The coated elastic yarn used in the present invention produced in this manner is characterized in that the coating yarn is heat-fixed in a spiral wrap state in close contact with the elastic yarn, and the uniformity of coating is large and stable.
第 2の製造方法は、 従来の被覆弾性糸が芯糸の総伸長倍率を 3倍ない し 4倍にして被覆用糸で力バリ ングし製造されているのに対し、 芯糸の0 総伸長倍率を 2 . 2倍を超えない低伸度の条件下、 通常は 1 . 2倍ない し 2 . 2倍、 好ま しく は 1 . 3倍ないし 2 . 1倍にしてカバリ ングする 方法である。 総伸長倍率を 2 . 2倍以下に保持してカバリ ングを行うこ とにより、 被覆用糸による芯糸の収縮抑制効果に、 場合によっては染色 加工等による被覆用糸の熱収縮による弾性域伸長抑制効果が加わつて、5 本発明使用の被覆弾性糸が得られる。 例えば、 弾性域最大伸度が 5 0 % の被覆弾性糸を目的にする場合、 総伸長倍率を 1 . 6倍にしてカバリ ン グすれば目的の被覆弾性糸を得ることができる。 加熱処理手段をもたな い従来のカバリ ング装置をそのまま用いて製造できる特徴がある。  In the second manufacturing method, while the conventional coated elastic yarn is manufactured by making the total elongation ratio of the core yarn 3 to 4 or more and force-barring with the coating yarn, the total elongation of the core yarn is 0. Under low elongation conditions that do not exceed 2.2 times the magnification is usually 1.2 times to 2.2 times, preferably 1.3 times to 2.1 times. By performing covering while keeping the total elongation ratio at 2.2 times or less, the effect of suppressing the shrinkage of the core yarn by the coating yarn and, in some cases, the expansion of the elastic area due to the heat shrinkage of the coating yarn by dyeing or the like. In addition to the suppression effect, 5 coated elastic yarn used in the present invention can be obtained. For example, when a coated elastic yarn having a maximum elongation in the elastic region of 50% is intended, the target coated elastic yarn can be obtained by performing covering with a total elongation ratio of 1.6 times. It has the feature that it can be manufactured using a conventional covering device without heat treatment means as it is.
しかし、 例えば弾性域の最大伸度が 5 0 %の被覆弾性糸を製造する場0 合、 第 2の方法では総伸長倍率を約 1 . 6倍にしてカバリ ングすること になるが、 第 1の方法では総伸長倍率を 2倍程度にして力バリ ングし、 熱固定して収縮性を低減させることができるので、 被覆用糸に対する芯 糸の使用比率が小さい被覆弾性糸を得ることができる。 被覆用糸に較べ て高価な弾性糸の使用比率が小さく、 あるいは弾性糸は細繊度になるほ5 ど高価であるため、 第 1の製造方法では経済的効果が大きい。  However, for example, when producing a coated elastic yarn having a maximum elongation of 50% in the elastic region, the second method involves covering with a total elongation ratio of about 1.6 times. According to the method described above, the total elongation ratio can be reduced to about 2 times to perform force-balancing and heat-setting to reduce shrinkage, so that a coated elastic yarn having a small ratio of the core yarn to the coating yarn can be obtained. . Since the use ratio of expensive elastic yarn is smaller than that of the covering yarn, or the elastic yarn is more expensive as the fineness becomes finer, the first production method has a large economic effect.
ところで、 伸長倍率が小さ く弾性糸の張力が低い条件でパッケージ 1  By the way, under the condition that the stretching ratio is small and the tension of the elastic yarn is low, the package 1
- 8 -8
差替え用紙 (規則 26) から弾性糸を引き出し、 カバリ ングを行おうとすると、 被覆用糸が巻き 付けられる際の張力変動に対応しきれないで、 弾性糸に伸びの変動や、 被覆用糸の巻付作用に引き摺られて起こる捩じれ及び捩れの復元作用な どが原因と考えられる弾性糸の不均一形態が発生し、 被覆用糸の巻付け むらを発生し易い。 さらに、 張力が小さいためにパッケージ 1からの糸 離れが不安定になり、 解じょ部のピクッキ (逆巻き現象) による弾性糸 の伸びの変動や糸切れの問題がある。 これらの問題は、 先行伸長倍率を 総伸長倍率と同等又はそれ以上に制御してパッケージからの引取速度を あげ、 一定限度以上の張力を付与することで安定化させ、 解決できるこ とが判った。 先行伸長倍率が総伸長倍率よりも大きいと、 ポリウレタン 弾性糸は先行伸長付与ロール 3の前後で弛緩されることとなるが、 弾性 糸であるために緩みや弛みは発生せず、 支障なく操業することができる c また、 低伸度下の芯糸に力バリ ングした被覆弾性糸に加熱処理を施し て熱固定する、 前記第 1と第 2の低伸度被覆弾性繊維の製造方法を組み 合わせ、 あるいは前記のパッケージの解除技術を付加して実施すること ができる。 Replacement form (Rule 26) If the elastic yarn is pulled out from the thread and covered, it will not be able to cope with the fluctuation in tension when the covering yarn is wound, and will be dragged by the fluctuation of the elastic yarn and the winding action of the covering yarn. A non-uniform shape of the elastic yarn, which is considered to be caused by the torsion and the effect of restoring the torsion, occurs, and uneven winding of the covering yarn is likely to occur. In addition, the yarn tension from the package 1 becomes unstable due to the small tension, and there is a problem of fluctuation of elastic yarn elongation and yarn breakage due to the pick-up (reverse winding phenomenon) at the unraveling portion. It has been found that these problems can be solved by controlling the pre-elongation ratio to be equal to or higher than the total elongation ratio, increasing the take-up speed from the package, and stabilizing by applying a certain level of tension or more. . If the pre-elongation ratio is larger than the total elongation ratio, the polyurethane elastic yarn will be relaxed before and after the pre-elongation imparting roll 3, but since it is an elastic yarn, it will not be loosened or slack, and will operate without trouble. In addition, a combination of the first and second methods for producing a low elongation coated elastic fiber, wherein a heat treatment is applied to the coated elastic yarn obtained by force-barring the core yarn having a low elongation and heat fixing is performed. Alternatively, it can be implemented by adding the above-mentioned package release technology.
さらに、 好ましく用いることのできる低伸度被覆弾性糸の製造装置 (力バリ ング装置) を図面を参照して具体的に説明する。  Further, a production apparatus (force balling apparatus) for a low elongation coated elastic yarn that can be preferably used will be specifically described with reference to the drawings.
まず、 第 4図及び第 5図を参照して従来の力バリング装置を簡単に説 明しておく。 弾性糸のドラム型パッケージ 3 1を規定回転速度で回転す る 2個のロール 3 2上に乗せてパッケージ 3 1を回転させ、 先伸長付与 ロール 3 3により、 総伸長倍率以下の先行伸長倍率で張力を負荷して弾 性糸 3 4を引き取り、 さらに先伸長付与ロール 3 3と総伸長付与ロール 3 5との間で弾性糸 3 6に総伸長倍率の伸長付加を行い、 力バリングゾ ーン 3 7を通過させ、 被覆用糸のスピンドル 3 8から被覆用糸を引き取 つて弾性糸 3 6に力バリ ングする。 力バリングされた被覆弾性糸 3 9は 一 9 差替え用紙 (規則 26) 被覆弾性糸巻取パッケージ 4 0に巻き取られる。 図 5に示されるダブル 力バリング装置においては、 先伸長付与ロール 4 1と総伸長付与ロール 4 2との間で総伸長倍率の伸長付加をされた弾性糸 4 3を、 第 1力バリ ングゾ一ン 4 4と第 2カバリ ングゾ一ン 4 5に導いてダブルカバリ ング を行い、 被覆弾性糸巻取パッケージ 4 6に巻き取る。 First, a conventional force-balancing device will be briefly described with reference to FIGS. The drum-type package 31 of elastic yarn is rotated at a specified rotation speed. The package 31 is placed on two rolls 3 2, and the pre-elongation imparting roll 33 is used. The elastic yarn 34 is taken up by applying a tension, and the elastic yarn 36 is subjected to elongation addition at the total elongation ratio between the pre-elongation imparting roll 33 and the total elongation imparting roll 35 to provide a force-balancing zone 3. 7, the coating yarn is taken from the coating yarn spindle 38, and the elastic yarn 36 is force-validated. The force-barred coated elastic yarn 39 is a replacement sheet (Rule 26) It is wound around the coated elastic yarn winding package 40. In the double force barring device shown in FIG. 5, the elastic yarn 43 subjected to the elongation addition at the total elongation ratio between the first elongation imparting roll 41 and the total elongation imparting roll 42 is applied to the first force balancing zone. To the second covering zone 45 to perform double covering, and take up the coated elastic yarn winding package 46.
次に、 本発明を実施するのに好適な加熱手段を設けた力バリング装置 について第 2図及び第 3図を参照して説明する。 まず第 2図に示される シングルカバリング装置では、 前記の従来装置と同様に、 ロール 2上で パッケージ 1を回転させ、 先伸長付与ロール 3により弾性糸 3 4を引き 取り、 総伸長付与ロール 5との間で弾性糸 6に伸長付加を行い、 力バリ ングゾーン 7を通過させ、 力バリ ング糸スピンドル 8から被覆用糸を引 き取って弹性糸 6にカバリ ングする。  Next, a force balling device provided with a heating means suitable for carrying out the present invention will be described with reference to FIG. 2 and FIG. First, in the single covering device shown in FIG. 2, the package 1 is rotated on the roll 2 and the elastic yarn 34 is taken up by the pre-elongation imparting roll 3, and the total elongation imparting roll 5 Then, the elastic yarn 6 is extended and added, passes through the force-balancing zone 7, and the coating yarn is pulled off from the force-balancing yarn spindle 8 to cover the elastic yarn 6.
力バリ ングを終了した被覆弾性糸 9は、 連続的に加熱手段 1 1を通過 して加熱され、 熱固定される。 加熱手段にとくに制限はなく、 9 0〜 2 0 0 °Cの加熱温度を付与することのできる加熱板、 加熱筒、 加熱ドラム などを利用できる。 また、 熱固定を所要の弛緩または緊張状態で実施す るために、 加熱手段 1 1に続いて熱固定部速度制御ロール 1 2を設け、 総伸長付与ロール 5の前後及び熱固定部速度制御ロール 1 2の後の被覆 弾性糸の走行速度をそれぞれ独立して制御できることが望ましい。 加熱 手段 1 1に加熱板を使用する場合、 板上における被覆弾性糸 9の走行速 度は、 要求される被覆弹性糸の特性、 繊度などによって設定されるが、 一般的に 1 O m Z分ないし 5 O m /分の範囲である。 加熱板の長さは方 式にもよるが、 1 0 c m程度の長さの加熱板であれば加熱時間は 0 . 6 秒ないし 0 . 1 2秒であり、 ほぼ充分な水準である。 好ましくは長さが 2 0 c m程度の加熱板を使用する。 熱処理された被覆弾性糸は巻取ガイ ド 1 3を通過して被覆弾性糸巻取パッケージ 1 0に巻き取られる。  The coated elastic yarn 9 that has completed the force balling is heated continuously by passing through the heating means 11 and thermally fixed. There is no particular limitation on the heating means, and a heating plate, a heating cylinder, a heating drum, or the like that can provide a heating temperature of 90 to 200 ° C. can be used. In addition, in order to carry out the heat setting in a required relaxed or tensioned state, a heat fixing unit speed control roll 12 is provided following the heating means 11, and before and after the total elongation imparting roll 5 and the heat fixing unit speed control roll. It is desirable that the running speed of the elastic yarn after the coating can be independently controlled. When a heating plate is used as the heating means 11, the traveling speed of the coated elastic yarn 9 on the plate is set according to the required characteristics of the coated yarn, fineness, etc. Or 5 Om / min. Although the length of the heating plate depends on the method, the heating time of a heating plate having a length of about 10 cm is 0.6 seconds to 0.12 seconds, which is almost a sufficient level. Preferably, a heating plate having a length of about 20 cm is used. The heat-treated coated elastic yarn passes through the winding guide 13 and is wound into the coated elastic yarn winding package 10.
0 0
差替え用紙 (規則 26) 熱固定部速度制御ロール 1 2の追加設置に替えて、 熱固定時の被覆弾 性糸の走行速度を巻取パッケージ 1 0の巻取速度の制御により行うこと も可能である。 この場合は、 熱固定時張力と巻取張力との変化の小さい 巻取条件を選定することが望ま しい。 Replacement forms (Rule 26) Instead of the additional installation of the heat fixing section speed control rolls 12, the running speed of the coated elastic yarn during the heat fixing can be controlled by controlling the winding speed of the winding package 10. In this case, it is desirable to select a winding condition in which the change between the heat setting tension and the winding tension is small.
また、 従来の複数錘のカバリ ング装置では、 装置をコンパク 卜に構成 するために、 各錘を互いに近接させ、 第 4図に示すように各錘の力バリ ング糸スピン ドル 3 8の位置を交互にずらして取り付け、 その結果、 先 行伸長付与ロール 3 3 と力バリ ング糸スピン ドル 3 8 との間の糸道に長 短を生じていた。 力バリ ングゾーンの総伸長 ί咅率を 3倍以上に付与して いる場合には、 いずれの錘にも目立った問題はなった。 ところが、 3倍 以下、 倍率を低下させるのにともなって、 糸道長さの長い錘では被覆用 糸の張力変動によるとみられる弾性糸の伸長変動や回転変動を起こし易 く、 均一な被覆弾性糸の製造が難しく なり、 かつ糸道長さの相異による 品質のばらつきを無視できないことが判った。 研究の結果、 図 2に示さ れるように、 先行伸長付与のための補助給糸装置 1 4を設けて各錘の先 行伸長付与ロール 3または補助給糸装置 1 4からカバリ ング糸スピン ド ル 8までの弾性糸の糸道長さをほぼ同一に短く設定することにより解決 できることを見出だした。 補助給糸装置 1 4としては、 ロール、 回転羽 根テンサ一などを利用することができる。 なお、 糸道長さが短い方が弾 性糸の振動幅が低減し、 被覆用糸の張力変動に対し弾性糸側が比較的に 敏感に対応して変動を抑制する作用があるものと推察される。 具体的に 先行伸長付与ロール 3の弾性糸離脱点からカバリ ング糸スピン ドル 8ま で糸道長さは 1 0 c m以下が望ま しく、 できるだけ短い方がよい。  Further, in the conventional multi-weight covering device, in order to make the device compact, the weights are brought close to each other, and the position of the force-balancing yarn spindle 38 of each weight is determined as shown in FIG. As a result, the yarn path between the preceding elongation imparting roll 33 and the force-balancing yarn spindle 38 became longer or shorter. When the total elongation rate of the force-balancing zone was set to three times or more, there was no noticeable problem with any of the weights. However, as the magnification is reduced to 3 times or less, the weight of the yarn with a long yarn path is liable to cause fluctuations in the elastic yarn's elongation and rotation, which are considered to be caused by fluctuations in the tension of the coating yarn. It turned out that manufacturing became difficult, and that variations in quality due to differences in yarn path length could not be ignored. As a result of the study, as shown in Fig. 2, an auxiliary yarn supplying device 14 for applying the pre-elongation was provided, and the covering yarn spin spindle was provided from the advance elongation applying roll 3 or the auxiliary yarn supplying device 14 of each weight. It has been found that the problem can be solved by setting the yarn path length of the elastic yarns up to 8 to be almost the same and short. As the auxiliary yarn feeding device 14, a roll, a rotating blade tensor, or the like can be used. It is presumed that the shorter the yarn path length is, the smaller the vibration width of the elastic yarn is, and the elastic yarn side is relatively sensitive to the fluctuation of the tension of the coating yarn, and has the effect of suppressing the fluctuation. . Specifically, the yarn path length from the elastic yarn release point of the preceding elongation imparting roll 3 to the covering yarn spindle 8 is desirably 10 cm or less, and the shorter it is, the better.
第 3図に示されるダブル力バリ ング装置は、 補助給糸装置はないが加 熱手段 2 6を設け、 2個のカバリ ングゾーン 2 3及び 2 4を有する。 他 は第 2図のシングル力バリ ング装置に準ずる。 2 1は弾性糸パッケージ、  The double force balancing device shown in FIG. 3 does not have an auxiliary yarn feeding device, but has a heating means 26 and has two covering zones 23 and 24. Others conform to the single force balling device shown in Fig. 2. 2 1 is elastic yarn package,
1 1 1 1
差替え用紙 (規則 26) 2 2は先伸長付与ロール、 2 5は総伸長付与ロール、 2 7は熱固定部速 度制御ロール、 2 8は被覆弾性糸巻取パッケージである。 Replacement form (Rule 26) Reference numeral 22 denotes a pre-elongation application roll, reference numeral 25 denotes a total elongation application roll, reference numeral 27 denotes a heat fixing unit speed control roll, and reference numeral 28 denotes a coated elastic yarn winding package.
次に、 本発明使用の被覆弾性糸を製造してパンティ ス 卜 ッキングに加 ェし着用試験を実施したので、 その結果を具体的に説明する。 実施例及 び比較例におけるス ト ッキングの着用評価結果は 8名の試着者が延 7日 間を着用し、 その結果を着用者が従来のパンティ ス 卜ッキングと比較し、 次の基準で 4段階判定したものである。  Next, the coated elastic yarn used in the present invention was manufactured and added to pantyhose, and a wearing test was conducted. The results will be specifically described. The results of the evaluation of stocking in the examples and comparative examples were as follows.Eight try-on persons wore a total of seven days, and the wearer compared the results with the conventional pantyhose. This is the result of the stage determination.
◎ ; 優れる 〇 ; 良い △ ; 従来より も少しよい - ; 従来並 また、 平均着用日数は破損日を含む延着用日数 (ただし、 7日着用し て無破損のものは 8 日) を平均して算出している。 ◎; Excellent ;; Good △; Slightly better than conventional-; Normal Average The average number of days of wear, including the days of breakage, is the average of the total number of days of wear, including those that are worn for 7 days and undamaged 8 days. It has been calculated.
実施例 1〜 3、 比較例 1〜 2  Examples 1-3, Comparative Examples 1-2
まず、 カバリ ング糸スピン ドルが交互に上下位置をずらして装着さ れ、 先行伸長付与補助ロールを取り付けた第 2図に示したのと同じ形式 のシングルカバリ ング装置を用い、 総伸長倍率を 1 . 3 6から 3の範囲 で変更し弾性糸のカバリ ングを実施した。 1 ◦デニールのポリ ウレタン 弾性糸に、 強度が 9 g Zデニールの 6デニール、 単糸数 5のナイ口ンマ ルチフィ ラメ ン トを 2 , 4 0 0 t (ターン) Z mの割合で巻き付け、 披 覆弾性糸を製造した。 なお、 先行伸長倍率は 1 . 6の一定条件とし、 い ずれも加熱固定処理は施さなかった。 それぞれの加工条件、 及び得られ た被覆弾性糸の S 一 Sカーブを測定して求めた弾性域最大伸度の測定結 果を第 1表に示す。  First, using a single covering device of the same type as shown in Fig. 2 in which the covering yarn spindles are mounted alternately shifted up and down, and attached with a pre-stretch application auxiliary roll, the total elongation ratio is set to 1 36 The elastic yarn was covered in the range from 6 to 3. 1 ◦ Nylon multifilament with 9 g Z denier and 5 single yarns wound around 2 denier polyurethane urethane elastic yarn at 2,400 t (turn) Zm Elastic yarn was produced. The pre-elongation ratio was set to a constant value of 1.6, and no heat-fixing treatment was applied in any case. Table 1 shows the respective processing conditions and the measurement results of the maximum elongation in the elastic region obtained by measuring the S-S curve of the obtained coated elastic yarn.
さらに、 口径 4ィ ンチ、 針数 4 6 0本の 4口給糸靴下編機を用い、 レ ッグ部に前記の各被覆弾性糸を、 パンティ部と トウ先部とに通常糸を使 用してそれぞれパンティ ス 卜ッキングを編成し、 試着者による着用評価  Furthermore, using a 4-port sock knitting machine with a 4-inch diameter and 4600 stitches, each of the above-mentioned coated elastic threads is used for the leg section, and normal thread is used for the panty section and the toe tip section. To organize the pantyhose and evaluate the wear by the try-on
1 2 差替え用紙 (規則 26) を実施した。 結果を第 1表にまとめて示す。 1 2 Replacement form (Rule 26) Was carried out. The results are summarized in Table 1.
1 表 1 Table
Figure imgf000015_0001
Figure imgf000015_0001
実施例 4〜6、 比較例 3〜4 Examples 4-6, Comparative Examples 3-4
熱固定手段と熱固定速度規制手段とを有する第 2図に示したのと同 形式の加熱板、 熱固定部速度制御口一ル及び補助ロールを装着したシン グルカバリ ング装置を用いて被覆弾性糸を製造した。 総伸長倍率、 熱固 定温度及び熱固定糸条速度比 (力バリ ング終了時に対する熱固定時の被 一 1 3 —  Using a single-covering device equipped with a heating plate of the same type as shown in Fig. Was manufactured. Total elongation ratio, heat setting temperature and heat setting yarn speed ratio (1-3
差替え用紙 (規則 26) 服弾性糸の走行速度比率) が異なる条件で、 1 0デニールのポリ ウレタ ン弾性糸に、 強度が 9 gZデニールの 6デニール単糸数 5のナイ口ンマ ルチフィ ラメ ン トを回転速度 24, 0 0 0 r pm、 2, 40 0 t (夕— ン) の割合で巻き付け、 力バリ ング終了時の糸速度を 1 OmZ分に 保持して弾性糸のカバリ ングを実施した。 なお、 一部の実施例では、 先 行伸長倍率を総伸長倍率と同等又はそれ以上とした。 続いて長さ 2 0 c mの加熱板に接触させて熱固定処理を行ないパッケージに巻き上げた。 各実施例および比較例のの処理条件を第 2表にまとめて示した。 Replacement form (Rule 26) Under the condition that the running speed ratio of the clothing elastic yarn is different, 10 denier polyurethane urethane yarn and 9 gZ denier, 6 denier single yarn with 5 yarns are used. The winding was performed at a rate of 0 rpm and 2,400 t (evening), and the elastic yarn was covered while maintaining the yarn speed at the end of the force-balancing at 1 OmZ. In some examples, the preceding elongation magnification was equal to or greater than the total elongation magnification. Subsequently, the sheet was brought into contact with a heating plate having a length of 20 cm, heat-set, and wound up into a package. Table 2 summarizes the processing conditions of each example and comparative example.
第 乙 Second party
Figure imgf000016_0001
Figure imgf000016_0001
14 差替え用紙 (規則 26) 得られた各被覆弾性糸の S— Sカーブから求めた弾性域最大伸度の測 定結果を表 2表に示す。 さらに、 実施例 1と同様にしてレツグ部に各被 覆弾性糸を使用してそれぞれパンティス 卜ッキングを編成し、 その着用 評価を行なった。 結果を第 2表に併せて示した。 14 Replacement Form (Rule 26) Table 2 shows the measurement results of the maximum elongation in the elastic region obtained from the SS curve of each obtained coated elastic yarn. Further, in the same manner as in Example 1, each pantyhose was knitted on each leg portion using each covered elastic yarn, and its wearing evaluation was performed. The results are shown in Table 2.
実施例 7  Example 7
実施例 4において製造した被覆弾性繊維と 1 5デニール 3フィ ラメ ン トのナイ口ン糸との 1対 1の交互編成により レッグ部を構成した以外 は実施例 1と同様にしてパンティス 卜ッキングを編成し、 その着用評価 を行なった。 結果を第 2表に併せて示した。  The panty-stocking was carried out in the same manner as in Example 1 except that the leg portion was constituted by the one-to-one alternate knitting of the coated elastic fiber produced in Example 4 and the 15-denier 3-filament twine yarn. They were knitted and their wearing was evaluated. The results are shown in Table 2.
実施例 8〜1 2  Examples 8 to 12
第 3図に示したのと同形式のダブル力バリ ング装置を用い、 13デ ニールのポリウレタン弾性糸に、 8デニール、 強度 9. 1 gZデニール、 単糸数 7のナイロンマルチフィ ラメ ン トをダブルカバリングした。 下巻 きを 2 8, O O O r pm. の速度で 2, 80 0 t Zmの密度、 上卷きを 2 3, 8 00 r p m. の速度で 2, 3 8 0 t Zmの密度の条件で、 ダブ ル被覆力バリング加工を行なった。 実施例 8〜 12において設定した総 伸長倍率と先行伸長倍率とを第 3表にまとめて示す。  Using a double force balling device of the same type as shown in Fig. 3, a nylon multifilament with 8 deniers, 9.1 gZ denier, and 7 single yarns was doubled on 13 denier polyurethane elastic yarn. Covered. The lower winding has a density of 2,800 t Zm at a speed of 28, OOO r pm.The upper winding has a density of 2,380 t Zm at a speed of 23,800 rp m. Double covering power burring was performed. Table 3 summarizes the total elongation ratio and the precedent elongation ratio set in Examples 8 to 12.
また、 得られた被覆弾性糸の S— Sカーブから求めた弾性域最大伸度 の測定結果と実施例 1と同様にしてパンティ ス 卜ッキングを完成し着用 評価を行なった結果を第 3表に示す。  Table 3 shows the measurement results of the maximum elongation in the elastic region obtained from the SS curve of the obtained coated elastic yarn, and the results of the evaluation of wearing and the completion of the pantyhose in the same manner as in Example 1. Show.
実施例 1 3、 14、 比較例 4  Examples 13 and 14, Comparative Example 4
実施例 1 3では実施例 3において、 実施例 14では実施例 5におい て、 比較例 4では比较例 2において得られた被覆弾性糸を用い、 各例と もに 20デニール、 20フィ ラメ ン トのナイロン糸との 1対 1の交互編 成を、 8口給糸、 口径 1 2インチ、 針数 9 6 0本の丸編機で、 婦人用パ ンティ のボディ部編成に適用して編地を完成し、 裁断、 縫製、 染色仕上  Example 13 uses the coated elastic yarn obtained in Example 3 in Example 3, Example 14 in Example 14, and Comparative Example 4 using the coated elastic yarn obtained in Comparative Example 2, with 20 denier and 20 filament in each case. One-to-one alternate knitting with nylon yarn is applied to the knitting of the body part of women's panties using a circular knitting machine with eight yarn feeders, a 12 inch diameter, and 9600 stitches. Complete, cutting, sewing, dyeing finish
1 5 1 5
^え用紙 (規則 26) 第 3 ^ Paper (Rule 26) number 3
Figure imgf000018_0001
Figure imgf000018_0001
げを行い、 婦人用パンティ に加工した。 これらのパンティの着用時の締 付け感、 涼しさおよびファ ッ ショ ン性の着用評価を行った。 実施例 1 3 及び実施例 1 4で加工した婦人用パンティ の評価結果は、 締付けがソフ トで蒸し暑さが少なく、 ファ ッ ショ ン性についても好評であった。 とく に実施例 1 3が好評であった。 比較例 4で加工した婦人用パンティ の評 価結果は、 締付けが強く蒸し暑さが残り、 ファ ッ ショ ン性についても従 一 1 6 — And processed into women's panties. The tightness, coolness, and fashionability of these panties were evaluated. The evaluation results of the women's panties processed in Examples 13 and 14 showed that the tightening was soft, the sultry was low, and the fashionability was also popular. In particular, Example 13 was well received. The evaluation results of the women's panties processed in Comparative Example 4 showed that the tightening was strong, the sultry heat remained, and the fashionability was also consistent.
差替え用紙 (規則 26) 来製品並みの評価であった。 延 1 0日の試着後、 実施例 1 3及び実施例 1 4のパンティにはとくに問題はなかったが、 比較例 4のパンティでは, 縫い目や切替部での引け (被覆弾性糸の切断や引抜け現象) が発生して いた。 Replacement form (Rule 26) The evaluation was as good as the next product. After fitting on the 10th day, the panties of Examples 13 and 14 did not have any problem, but with the panties of Comparative Example 4, the seams and shrinkage at the switching section (cutting or pulling of the coated elastic yarn) Omission phenomenon) had occurred.
産業上の利用可能性 Industrial applicability
本発明の繊維製品は、 弾性域の最大伸度が 2 0ないし 1 0 0 %の低 伸度被覆弾性糸を使用して編成されまたは織られているので、 従来の被 覆弾性糸を素材とする伸縮性の繊維製品に比較すると、 単に締付力がソ フ 卜であるにとどまらず、 耐久性があり、 引きつれや被服糸のほつれが なく、 穿きやすく脱ぎやすく、 着用時の外観の乱れが小さく、 かつ、 従 来から大きな問題であった夏期におけるストッキング製品の堪え難い蒸 れゃ暑苦しさを解消して爽やかな着用感を生じるという素晴らしい製品 特性を有している。 本発明においては前記の被覆弾性糸の製造方法およ び製造装置が開示されているので、 容易に製造することができる。  The textile product of the present invention is knitted or woven using a low-elongation covered elastic yarn having a maximum elongation of 20 to 100% in an elastic region. Compared to stretchable textile products, the tightening force is not only soft, it is durable, there is no pulling or yarn fraying, it is easy to wear, it is easy to take off, and the appearance when worn is disturbed It has excellent product characteristics that eliminates the unpleasant stuffiness of summer stocking products, which have been a major problem in the past, and gives a refreshing feeling of wearing. In the present invention, since the method and apparatus for manufacturing the above-mentioned coated elastic yarn are disclosed, the yarn can be easily manufactured.
7 7
差替え用紙 (規則 26)  Replacement form (Rule 26)

Claims

請 求 の 範 囲 The scope of the claims
1. 弾性域の最大伸度が 20%ないし 100%の低伸度被覆弾性糸 を用いて構成されていることを特徵とする繊維製品。 1. A textile product characterized by being constructed using a low-elongation coated elastic yarn with a maximum elongation of 20% to 100% in the elastic range.
2. 弾性域の最大伸度が 20%ないし 100%の被覆弾性糸を用い て編成されていることを特徴とする編物。  2. A knitted fabric characterized by being knitted using a coated elastic yarn having a maximum elongation of 20% to 100% in an elastic region.
3. 弾性域の最大伸度が 20%ないし 100%の被覆弾性糸を用い て編成されていることを特徴とするス卜ッキング製品。  3. A stocking product characterized by being knitted using a coated elastic yarn having a maximum elasticity of 20% to 100%.
4. レツグ部が、 弾性域の最大伸度が 20%ないし 100%の被覆 弾性糸の給糸口数 1に対し、 非弾性糸の口数を 0ないし 1の比率で交互 編成されていることを特徵とするス卜ッキング製品。  4. It is specially characterized that the leg portion is alternately knitted with the number of non-elastic yarns being 0 or 1 for the number of coated elastic yarns with the maximum elasticity of 20% to 100%. Stocking products.
5. 弾性域の最大伸度が 20 %ないし 100 %の被覆弾性糸を用い て編成されていることを特徵とする下着製品。  5. Underwear products characterized by being knitted using coated elastic yarns with a maximum elasticity of 20% to 100% in the elastic range.
6. 弾性糸にナイロン糸がカバリングされた後、 連続的に 170°C ないし 200°Cの加熱処理を施して熱固定されている、 弾性域の最大伸 度が 20ないし 100%のことを特徵とする被覆弾性糸。  6. After the nylon yarn is covered on the elastic yarn, it is continuously heat-treated by heating at 170 ° C to 200 ° C. It has a maximum elasticity range of 20 to 100%. And coated elastic yarn.
7. 総伸長倍率を 1. 3倍ないし 2. 8倍に設定して伸長した弾性 糸に被覆用糸をカバリングし、 さらに連続してカバリング終了時の 70 ないし 110 %の走行速度で 170°Cないし 200°Cの加熱処理を施し、 熱固定して、 弾性域の最大伸度が 20%ないし 100%の被覆弾性糸を 得ることを特徴とする被覆弾性糸製造方法。  7. Set the total elongation ratio to 1.3 to 2.8 times and cover the stretched elastic yarn with the covering yarn, and then continuously at 170 ° C at a running speed of 70 to 110% at the end of covering. A method of producing a coated elastic yarn, wherein the coated elastic yarn has a maximum elongation of 20% to 100% in an elastic region by performing a heat treatment at 200 to 200 ° C and heat setting.
8. 総伸長倍率を 1. 3ないし 2. 8倍に設定して伸長した弾性糸 に非弾性糸を力バリングし、 さらに連続して力バリング終了時の 75 % ないし 105 %の走行速度で 170°Cないし 200°Cの加熱処理を施し、  8. Set the total elongation ratio to 1.3 to 2.8 times and force-bare the inelastic yarn to the stretched elastic yarn. Then, continuously run at a running speed of 75% to 105% at the end of the force baling. Heat treatment of ° C to 200 ° C,
18 18
差替え用紙 (規則 26) 熱固定して、 弾性域の最大伸度が 2 0 %ないし 1 00 %の被覆弾性糸を 得ることを特徴とする被覆弾性糸製造方法。 Replacement form (Rule 26) A method for producing a coated elastic yarn, which comprises heat-setting to obtain a coated elastic yarn having a maximum elongation of 20 to 100% in an elastic region.
9. 総伸長倍率が 1. 1倍ないし 2. 2倍の範囲に伸長された弾性 糸に、 非弾性糸を力バリ ングングし、 弾性域の最大伸度が 20ないし 1 00 %の被覆弾性糸を得ることを特徴とする被覆弾性糸の製造方法。  9. A covering elastic yarn with a maximum elongation in the elastic range of 20 to 100% by force-baring an inelastic yarn to an elastic yarn stretched to a total elongation ratio of 1.1 to 2.2 times. A method for producing a coated elastic yarn, comprising:
1 0. 弾性糸の先行伸長倍率を総伸長倍率よりも大きい倍率または 同じ倍率に設定し、 弾性糸をパッケージから一旦引き取った後、 連続し て引き取った弾性糸を所要の総伸長倍率に調整してカバリングすること を特徴とする請求項 7記載の被覆弾性糸の製造方法。  1 0. Set the pre-elongation magnification of the elastic yarn to a value greater than or equal to the total elongation magnification, and once pull out the elastic yarn from the package, adjust the continuously drawn elastic yarn to the required total elongation ratio. 8. The method for producing a coated elastic yarn according to claim 7, wherein covering is performed.
1 1. 被覆弾性糸の加熱手段 (1 1) が、 力バリ ングゾーン (7) における弾性糸 (6) の走行速度を規制する総伸長付与ロール (5) の 後に、 加熱手段を通過する被覆弾性糸の走行速度を規制する熱固定速度 制御手段 (12) が加熱手段と被覆弾性糸卷取装置 (1 0) との間に設 けられていることを特徵とするカバリ ング装置。  1 1. The coating elastic yarn heating means (1 1) passes through the heating means after the total elongation imparting roll (5) that regulates the running speed of the elastic yarn (6) in the force-balancing zone (7). A covering device characterized in that heat fixing speed control means (12) for regulating the running speed of the yarn is provided between the heating means and the coated elastic yarn winding device (10).
12. 先行伸長付与ロール (3) とカバリ ング糸スピン ドル (8) の糸道長さに長短のある複数の錘からなる力バリング装置において、 前 記糸道の長い錘の先行伸長付与ロールと力バリング糸スピンドルとの間 に伸長付与補助給糸装置 (1 4) を設けて、 伸長付与補助給糸装置と力 バリング糸スピン ドルとの間の糸道長さ (s ' ) を、 前記の糸道が短い 錘の長さ (s ) に揃えたことを特徴とするカバリング装置。  12. In a force-balancing device consisting of a plurality of weights whose length is shorter than the length of the leading stretch imparting roll (3) and the covering yarn spindle (8), the leading stretch imparting roll and force of the long weight of the thread trail are used. An extension grant auxiliary yarn feeding device (14) is provided between the burring yarn spindle and the yarn extension length (s') between the extension grant auxiliary yarn feeding device and the force burring yarn spindle. The covering device is characterized in that the length is adjusted to the length of the short weight (s).
- 1 9 差替え用紙 (規則 26) -1 9 Replacement sheet (Rule 26)
PCT/JP1997/004462 1997-12-05 1997-12-05 Fiber product made of covered elastic thread and covered elastic threads WO1999029947A1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101902854B1 (en) 2017-11-22 2018-11-13 박형규 Covering yarns by nylon filament yarn and its manufacturing method and elastic fabric by its covering yarns

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52144445A (en) * 1976-05-27 1977-12-01 Unitika Ltd Linennlike composite yarn and its manufacture
JPH05195356A (en) * 1992-01-23 1993-08-03 Toyobo Co Ltd Singly covered elastic yarn
JPH05339802A (en) * 1992-02-10 1993-12-21 Kanebo Ltd Covering stocking
JPH0874102A (en) * 1994-08-31 1996-03-19 Toray Ind Inc Stocking and its production

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52144445A (en) * 1976-05-27 1977-12-01 Unitika Ltd Linennlike composite yarn and its manufacture
JPH05195356A (en) * 1992-01-23 1993-08-03 Toyobo Co Ltd Singly covered elastic yarn
JPH05339802A (en) * 1992-02-10 1993-12-21 Kanebo Ltd Covering stocking
JPH0874102A (en) * 1994-08-31 1996-03-19 Toray Ind Inc Stocking and its production

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101902854B1 (en) 2017-11-22 2018-11-13 박형규 Covering yarns by nylon filament yarn and its manufacturing method and elastic fabric by its covering yarns

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