WO1999022611A1 - Conveying rod-like articles pneumatically - Google Patents

Conveying rod-like articles pneumatically Download PDF

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Publication number
WO1999022611A1
WO1999022611A1 PCT/GB1998/003276 GB9803276W WO9922611A1 WO 1999022611 A1 WO1999022611 A1 WO 1999022611A1 GB 9803276 W GB9803276 W GB 9803276W WO 9922611 A1 WO9922611 A1 WO 9922611A1
Authority
WO
WIPO (PCT)
Prior art keywords
pneumatic
path
articles
delivery
switch
Prior art date
Application number
PCT/GB1998/003276
Other languages
French (fr)
Inventor
Richard Edmond Magnuson
Paul Malcolm Meade
Dirk Pruessmann
Philip Neil Theurer
Original Assignee
Molins Plc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GBGB9723297.9A external-priority patent/GB9723297D0/en
Priority claimed from GBGB9821865.4A external-priority patent/GB9821865D0/en
Application filed by Molins Plc filed Critical Molins Plc
Priority to EP98951590A priority Critical patent/EP1028636A1/en
Publication of WO1999022611A1 publication Critical patent/WO1999022611A1/en

Links

Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/32Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
    • A24C5/322Transporting cigarettes during manufacturing
    • A24C5/323Transporting cigarettes during manufacturing pneumatically

Definitions

  • This invention relates to systems for conveying rod-like articles
  • a pneumatic conveying i6 system for rod-like articles comprises at least one delivery device, at i7 least one receiving device, means defining a pneumatic delivery path is extending from said delivery device, means defining a pneumatic i9 receiving path extending towards said receiving device, first switch
  • said delivery device and said receiving device including second switch
  • the first and second switch means may be any combination of the first and second switch means.
  • the first and second switch means may be any combination of the first and second switch means.
  • 29 communication lines may include processing means such as a
  • the system includes a control means for 3i actuating said switching element in accordance with signals derived in
  • switch means having 1 means defining laterally-spaced passages for articles, means defining a
  • the relative movement s is effected by reciprocable means, and may comprise linear and/or 9 rotary components.
  • the operable means is rotary
  • the system includes a first member having a first face and at least one of i2 said laterally-spaced passages having an outlet in said first face, a i3 second member having a second face and said further passage having i an outlet in said second face, means for mounting said first and second is members with said first and second faces substantially parallel and i6 adjacent to each other and for relative rotational movement about an axis i7 substantially transverse to said faces, said operable means including is means for moving at least one of said members about said axis relative i9 to the other so as selectively to move said member or members between
  • 24 conveying system for rod-like articles includes a plurality of delivery
  • 29 of articles at one delivery device may be supplemented by receipt of
  • the system includes 3i switch means for selectively connecting the output from a delivery
  • the delivery devices are arranged in groups of
  • receiving machine e.g. a processing machine such as a filter cigarette 1 assembling machine.
  • a processing machine such as a filter cigarette 1 assembling machine
  • each group are preferably connected to delivery devices in different
  • the length of a pneumatic conveying path for 7 rod-like articles is determined, and the supply of conveying air is s controlled in accordance with said determination.
  • the 9 pressure of the conveying air may be automatically adjusted on ⁇ o determination of a changed path length on alteration of switch settings to ⁇ cause articles to be delivered to a different receiving device.
  • the path length determination may be made by a control system i3 (e.g. including a microprocessor) in accordance with stored information, i e.g. relating to locations of one or more switches and path lengths to or is from these and the delivery and receiving devices.
  • the path length i7 determination is carried out by transmitting a sound (possibly comprising is or including ultrasound) along the path and determining the path length i9 from receipt of the sound (or an echo or other related signal) after
  • Figure 1 is a schematic view of a pneumatic plug distribution 2 s system
  • Figure 2 is a perspective view of a switch employed in the system
  • Figure 3 is a schematic view of a modified plug distribution sys-
  • Figure 4 is a schematic view of a modified version of the system of
  • FIG. 35 Figure 5 is a perspective view of a switch employed in the
  • FIG. 37 is an enlarged detail of the switch of Figure 5
  • FIG. 7 is a perspective view of a rotary switch which may be 1 employed in a pneumatic plug distribution system
  • Figure 8 is an end view of the switch of Figure 7, viewed in the
  • Figure 9 is a side view of the switch of Figure 7, viewed in the
  • the tubes are adapted to convey plugs pneumatically.
  • Each of ⁇ the input tubes 2A-E is connected to a channel 6A-E of a pneumatic i2 distributor.
  • the channels 6A-E are associated with plug making ma- i3 chines 8A-E.
  • the channels 6A-E are each shown associated i4 with a different plug making machine 8A-E, two or more channels could is be associated with the same machine.
  • the output tubes 4A-C are connected to receiver channels 10A-C, i7 each of which is associated with a plug assembling machine 12A-C.
  • the is channels 10A-C are each shown associated with a different machine i9 12A-C but two or more could be associated with the same machine.
  • 2i 10-C may be of known construction, for example of the type available
  • the switches 16 allow passage from one inlet
  • any one of the in put tubes 2A-E can be 3i connected to provide for passage of plugs to any one of the output
  • the receiver needs to provide a demand signal 2 s for use by the distributor and/or to confirm that plugs are being received
  • Figure 3 illustrates a
  • the input tubes 102A-D are connected to distributor channels 5 106A-D and plug making machines (not shown), and the output tubes
  • 36 104A-C are connected to receiver channels 108A-C and plug assem-
  • Each of e the lines 140 and 142 may itself comprise multiple wires in parallel for 7 relaying multiple signals between the interconnected respective distribu- s tor channel 106 and receiver channel 108.
  • Each pneumatic switch 116, 9 118 has associated with it a pair of electrical switches 144 which are ⁇ o actuated so as to establish electrical connection between the respective ⁇ distributor channels 106A-D and receiver channels 108A-C which are i2 pneumatically connected.
  • the respective switches 116 or 118 and 144 i3 are mechanically ganged so as to ensure that the electrical and pneu- i matic connections are always consistent.
  • the switch 116 shown in Figures 5 and 6 connects an inlet tube i6 114A to either one of two outlet tubes 114B and 114C.
  • the construction i7 of the switch 1 16 is similar to that of the switch 1 6 of Figure 2 and it is incorporates a movable block 120 and fixed block 122. However, in i9 addition, an electrical switch 144 is attached to the fixed block 122.
  • movable block 120 carries an arm 121 which, in the position shown in
  • An electrical switch 144 may be provided in conjunction with a
  • An electrical switch 144 associated with a pneumatic switch 116 ⁇ or 118 has the additional benefit of being able to signal that the pneu- 9 matic switch has physically reached its desired operating position follow- ⁇ o ing a change.
  • the electrical communication lines leading to a ⁇ electrical switch 144 associated with a pneumatic switch 116 or 118 may i2 also conveniently include those carrying the signals for actuating the i3 pneumatic switch (although such signal lines would not normally be i4 switched by a switch 144).
  • electrical communication between a i6 distributor channel 106A-D and a receiver channel 108A-C in the system i7 of Figure 3 involves many switch contacts, failure of any of which may is cause a system malfunction.
  • a modified system, in which there are i9 fewer electrical switches, is shown in Figure 4, in which reference
  • Each of the switches 144 is physically ganged with the
  • Switches 144 may not be located so as to physically interrupt a 3i line extending between a distributor channel and a receiver channel.
  • a switch 144 may be provided in a signal line associated with a
  • control unit e.g. including a microprocessor, so that the control unit
  • rotary switch 216 connects an inlet tube 214A to either one of two outlet i tubes 21 4B and 214C.
  • the tubes 21 4A, 214B, 21 4C correspond
  • a movable plate 220 is arranged a with a corresponding parallel face arranged immediately adjacent said 9 opposite face of plate 222.
  • a rotary actuator 230 arranged on the same ⁇ o side of the plate 222 as the tubes 214B, 214C has an actuating shaft 231 ⁇ which passes rotatably through a bore in the plate 222 and is fixed to the i2 movable plate at 233.
  • the inlet tube 214A is attached to the movable plate 220 by a i suitable connector and is aligned with a bore which passes through the is plate.
  • the bore in the plate 220 and the bores in the plate 222 are i6 arranged equidistantly from the axis defined by the shaft 231. At least the i bore in the movable plate 220 is provided with resilient sealing means in is the form of an O-ring 235 carried in a groove around its perimeter at its i9 end adjacent the plate 222, so as to provide a pneumatic seal between
  • tubes 21 4A and 214B are
  • the inlet tube 214A may be manufactured from relatively flexible
  • switches may be supplemented by contact switches (not shown) to
  • the switch 216 is located between an inlet tube
  • the movable plate 220 is provided with through bores located on each side of the tube 214A such that when tube 214A is aligned with tube 214B tube 214C is aligned with one of the bores and when tube 214A is aligned with tube 214C tube 214B is aligned with the other of said bores.
  • a control system may 14 manage the input and output configurations for the pneumatic tubes 15 from continually monitored information gathered from the equipment 16 linked by the system.
  • this equipment includes one or more plug 17 making machines each associated with a plug reservoir (e.g. Molins 18 Polar), a multi-channelled distributor associated with each plug making 19 machine/plug reservoir, one or more plug assembling machines, and 20 single or multi-channelled receivers at each plug assembling machine.
  • the control system may provide other functions.
  • pneumatic plug distribution systems are sensitive to line air pressure, i.e. a long tube run may require a higher line air pressure.
  • the system may be arranged to calculate the new distance between the distributor and receiver following a changed connection, so as to automatically reset the line pressure to a value appropriate to the distance.
  • the pressure can be set by an electronically controlled regulator at the distributor.
  • the distance may be calculated from information provided to the system relating to locations of the switches and tube lengths between the switches.
  • the system may allow checking that the correct configuration has been achieved following a switched connection.
  • a single plug could be sent and its arrival at the receiver recorded. If the distance to the receiver is known, the system may determine the average velocity of the plug and readjust the line pressure to compensate for any anomalies.
  • the single plug transmitted may be released through an exit gate at the 1 receiver, e.g. as disclosed in British Patent Specification No. 2272414.
  • a sound pulse could be transmitted down the tube and
  • the transmission time could be used to deter-
  • a ⁇ rough estimate can be obtained by switching a connection and testing 9 the new tube path, either with sound or a test plug: this can determine ⁇ o whether a blockage is before or after a switch location. Indication of a ⁇ blockage may also be provided by one or more strategically positioned i2 flow or pressure detectors along the tube lengths.
  • i3 Information relating to input and output product changes can be i sent to a PC or other programmable processor to record exactly what is product was delivered to each plug assembling machine during speci- i6 fied periods. This feature allows tracking of batches of products.
  • the system of Figure 1 could incorporate the communication links is and control system described with reference to any of Figures 3-5. i9 In the system shown in Figure 6 three pneumatic distributor units
  • each of the machines P1 -P6 should continue to re-
  • Each of the units C1 -C3 consists of a hopper which receives plugs i6 from the associated plug making machine and supplies them to the five i7 distributor channels of the unit.
  • the units may be Molins Pegasus distri- i8 butor units.
  • Separate two-channel receiver units R1-R3 are respectively i9 connected to the units C1-C3 so that plugs received by the receiver units
  • 2i receiver units R1 -R3 may be Molins Pegasus receiver units (and may be
  • the distributor channel S in the unit C1 is a spare, and is not
  • the switch 64A is of generally similar
  • 29 and 68A are respectively connected to one of the receiver channels of
  • the tube 70A is connected to one channel of a triple
  • receiver unit 72 (which, again, may be a Molins Pegasus unit) connected

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  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)

Abstract

A conveying system for pneumatic conveyance of cigarette filter rods provides a matrix (114) of pneumatic conveying tubes (102, 104) and switches (116, 118) allowing filters to be delivered from any of a number of distributors (106) associated with different cigarette filter making machines to any of a number of receivers (108) at different cigarette filter assembling machines. The system includes pneumatic switches (116, 118) for selectively connecting pneumatic tubes at each junction, and corresponding commonly-switched electrical switches (144) for establishing electrical communication in accordance with the pneumatic connections. The pneumatic and electrical switching means may comprise a rotary or linear reciprocable switch element. In another system for transferring cigarette filter rods between groups of delivery devices and groups of receiving devices, pneumatic switches (64) are used to allow switching of rods from one group of delivery devices to another to supplement supply when required. A path length determination for rods conveyed pneumatically through a series of tubes may be made by detection of a sound pulse transmitted along the path of the rods through the tubes.

Description

l Conveying Rod-Like Articles Pneumatically
2
3 This invention relates to systems for conveying rod-like articles
A pneumatically. Such systems are commonly used in the tobacco indu-
5 stry to convey filter rod lengths from a filter rod making machine (or a β filter rod reservoir associated with such a machine) to a filter cigarette
7 assembling machine, at which the filter rod lengths are cut and com- β bined with wrapped tobacco lengths to form filter cigarettes. It is known
9 to provide pneumatic distribution systems where a plurality of filter rod ιo making machines are pneumatically linked for conveyance of filter rods ιι to a plurality of filter cigarette assembling machines. In such systems i2 electrical communication lines extend between the pneumatically linked ι3 machines, so as to allow control signals relating to the conveyance of
I* filter rods to pass between the machines. is According to a first aspect of the invention a pneumatic conveying i6 system for rod-like articles comprises at least one delivery device, at i7 least one receiving device, means defining a pneumatic delivery path is extending from said delivery device, means defining a pneumatic i9 receiving path extending towards said receiving device, first switch
20 means for selectively establishing connection between said delivery path
2ι and said receiving path, means for establishing communication between
22 said delivery device and said receiving device including second switch
23 means for selectively enabling signal communication in accordance with 2 the status of said first switch means, and means for switching said first
25 and second switch means. The first and second switch means may
26 include a common switching element. Preferably said second switch
27 means is associated with electrical communication lines extending
28 between said delivery device and said receiving device. The electrical
29 communication lines may include processing means such as a
30 microprocessor. Preferably the system includes a control means for 3i actuating said switching element in accordance with signals derived in
32 dependence on occupation or passage of articles in the system. In a
33 preferred arrangement there are a plurality of delivery and receiving
34 devices and the paths and communication lines, together with the
35 appropriate switches, allow any of the delivery devices to transmit
36 articles to any of the receiving devices.
37 According to a second aspect of the invention a system for
38 conveying rod-like articles pneumatically includes switch means having 1 means defining laterally-spaced passages for articles, means defining a
2 further passage for articles, and operable means for causing relative
3 movement of said means so as to align said further passage with a A selected one of said laterally-spaced passages. Preferably the system
5 includes an electrical connection associated with said switch means,
6 wherein said operable means is arranged to cause switching of said
7 electrical connection. In a preferred construction the relative movement s is effected by reciprocable means, and may comprise linear and/or 9 rotary components. ιo Where the operable means is rotary, in a preferred construction ιι the system includes a first member having a first face and at least one of i2 said laterally-spaced passages having an outlet in said first face, a i3 second member having a second face and said further passage having i an outlet in said second face, means for mounting said first and second is members with said first and second faces substantially parallel and i6 adjacent to each other and for relative rotational movement about an axis i7 substantially transverse to said faces, said operable means including is means for moving at least one of said members about said axis relative i9 to the other so as selectively to move said member or members between
20 a first position, in which said respective outlets in said first and second
2i faces are in alignment, and a second position, in which said outlets are
22 out of alignment.
23 According to another aspect of the invention a pneumatic
24 conveying system for rod-like articles includes a plurality of delivery
25 devices, a plurality of receiving devices, means defining paths for
26 pneumatic conveyance of articles between each delivery device and at
27 least one receiving device, and further means for conveying articles
28 pneumatically between at least two delivery devices, whereby the supply
29 of articles at one delivery device may be supplemented by receipt of
30 articles from another delivery device. Preferably the system includes 3i switch means for selectively connecting the output from a delivery
32 device either to a receiving device or to another delivery device. In a
33 preferred arrangement the delivery devices are arranged in groups of
34 such devices with each group connected to a different source (e.g. a
35 producing machine such as a filter rod making machine) and said further
36 means comprises means connecting each group. The receiving devices
37 may also be arranged in groups each associated with a different
38 receiving machine (e.g. a processing machine such as a filter cigarette 1 assembling machine). In such an arrangement the receiving devices in
2 each group are preferably connected to delivery devices in different
3 groups.
4 According to a still further aspect of the invention, in a pneumatic
5 filter rod conveying system (which may be in accordance with any other e aspect of the invention) the length of a pneumatic conveying path for 7 rod-like articles is determined, and the supply of conveying air is s controlled in accordance with said determination. For example the 9 pressure of the conveying air may be automatically adjusted on ιo determination of a changed path length on alteration of switch settings to ιι cause articles to be delivered to a different receiving device. i2 The path length determination may be made by a control system i3 (e.g. including a microprocessor) in accordance with stored information, i e.g. relating to locations of one or more switches and path lengths to or is from these and the delivery and receiving devices. Alternatively, and in i6 accordance with a further aspect of the invention, the path length i7 determination is carried out by transmitting a sound (possibly comprising is or including ultrasound) along the path and determining the path length i9 from receipt of the sound (or an echo or other related signal) after
20 passage along the path. 2i The different aspects of the invention may be embodied in
22 common apparatus.
23 For convenience the invention will be hereinafter described with
24 reference to conveyance of filter rods, hereinafter referred to as "plugs".
25 The invention will be further described, by way of example only,
26 with reference to the accompanying diagrammatic drawings, in which:
27 Figure 1 is a schematic view of a pneumatic plug distribution 2s system,
29 Figure 2 is a perspective view of a switch employed in the system
30 of Figure 1 ,
3i Figure 3 is a schematic view of a modified plug distribution sys-
32 tern,
33 Figure 4 is a schematic view of a modified version of the system of
3 Figure 3,
35 Figure 5 is a perspective view of a switch employed in the
36 systems of Figures 3 and 4,
37 Figure 6 is an enlarged detail of the switch of Figure 5, 8 Figure 7 is a perspective view of a rotary switch which may be 1 employed in a pneumatic plug distribution system,
2 Figure 8 is an end view of the switch of Figure 7, viewed in the
3 direction of arrow A in Figure 7,
4 Figure 9 is a side view of the switch of Figure 7, viewed in the
5 direction of arrow B in Figure 7, and e Figure 10 is a plan view of a further modified plug distribution
7 system. s Referring to Figure 1 , a pneumatic plug distribution system is
9 shown extending between five input tubes 2A-E and three output tubes ιo 4A-C. The tubes are adapted to convey plugs pneumatically. Each of ιι the input tubes 2A-E is connected to a channel 6A-E of a pneumatic i2 distributor. The channels 6A-E are associated with plug making ma- i3 chines 8A-E. Although the channels 6A-E are each shown associated i4 with a different plug making machine 8A-E, two or more channels could is be associated with the same machine. i6 The output tubes 4A-C are connected to receiver channels 10A-C, i7 each of which is associated with a plug assembling machine 12A-C. The is channels 10A-C are each shown associated with a different machine i9 12A-C but two or more could be associated with the same machine.
20 Each of the distributor channels 6A-E and each of the receiver channels
2i 10-C may be of known construction, for example of the type available
22 from the applicants as part of their Pegasus 2000 plug distribution
23 system.
24 The input tubes 2A-E and output tubes 4A-C are connected by a
25 matrix of further tubes 14 incorporating switches 16, 18 for directing
26 plugs between the tubes. The switches 16 allow passage from one inlet
27 tube to either of two outlet tubes. The switches 18 allow passage from
28 either of two inlet tubes into one outlet tube. The arrangement of tubes
29 14 and switches 16, 18 is such that, by appropriate selection of settings
30 of switches 1 6 and 1 8, any one of the in put tubes 2A-E can be 3i connected to provide for passage of plugs to any one of the output
32 tubes 4A-C. In a system similar to that shown in Figure 1 the number of
33 switches necessary is obtained from the expression 2ab - (a + b), where
3 a and b are respectively the numbers of inputs and outputs. 5 One of the switches 16 is shown in Figure 2. An inlet tube 14A is
36 connected to a movable block 20 which is held in abutment with a fixed
37 block 22 by means of a connecting link 24 and retaining springs 26.
38 Two outlet tubes 14B and 14C are connected to the fixed block 22. (On 1 the side of the blocks 20, 22 not visible in the drawing there are two
2 connecting links and a single retaining spring.) The block 20 is attached
3 to a piston rod 28 operated by a double-acting pneumatic cylinder 30
4 attached by way of a trunnion mounting 32 to the fixed block 22 and a
5 fixed frame member 34. In an alternative construction the movable block
6 20 is retained against the underside of fixed block 22 and slides in a
7 substantially straight path between its alternate positions under action of s the cylinder 30.
9 In the position shown in Figure 2 the inlet tube 14A is aligned with ιo the outlet tube 14B. By operation of the cylinder 30, the block 20 may a be moved so as to align the tube 1 4A with the outlet tube 1 4C. i2 Following operation of the cylinder 30, the link 24 and retaining springs i3 26, together with the links and retaining spring on the opposite side of i4 the blocks 20, 22, maintain the block 20 in position so that the tube 14A is is aligned with the tube 14B or 14C. It will be understood that each of i6 the blocks 20 and 22 contains bores aligned with the respective tubes i7 14A or 14B and 14C so as to allow free passage of plugs between the is tube 14A and 14B or 14C at the switch 16. All of the switches 16 are i9 similar in construction . The switches 1 8 are also of the same
20 construction, the only difference being the direction of passage of the
2i conveyed plugs.
22 It will be appreciated that typical plug distribution systems provide
23 for electrical communication links between the distributor and receiver
24 channels. For example, the receiver needs to provide a demand signal 2s for use by the distributor and/or to confirm that plugs are being received
26 (e.g. that no blockage has occurred in the tube extending between the
27 respective distributor and receiver channels). The switches 16 and 18
28 may provide not only for switching of the pneumatic lines but also for
29 simultaneous switching of the communication lines. Figure 3 illustrates a
30 system including this feature.
3i The system shown in Figure 3 is similar in construction and opera-
32 tion to that of Figure 1. Four input tubes 102A-D are connected to three
33 output tubes 104A-C by a matrix of tubes 114 including switches 116
3 and 118. The input tubes 102A-D are connected to distributor channels 5 106A-D and plug making machines (not shown), and the output tubes
36 104A-C are connected to receiver channels 108A-C and plug assem-
37 bling machines (not shown) in the same way as in the system of Figure
38 1 . 1 Electrical communication lines 140A-D extend from each distribu-
2 tor channel 106A-D, and similar lines 142A-C extend from each receiver
3 channel 108A-C. These lines are interconnected by a matrix of further
4 communication lines 143 and switches 144 which allow communication
5 between any of the lines 140A-D and any of the lines 142A-C. Each of e the lines 140 and 142 may itself comprise multiple wires in parallel for 7 relaying multiple signals between the interconnected respective distribu- s tor channel 106 and receiver channel 108. Each pneumatic switch 116, 9 118 has associated with it a pair of electrical switches 144 which are ιo actuated so as to establish electrical connection between the respective ιι distributor channels 106A-D and receiver channels 108A-C which are i2 pneumatically connected. The respective switches 116 or 118 and 144 i3 are mechanically ganged so as to ensure that the electrical and pneu- i matic connections are always consistent. is The switch 116 shown in Figures 5 and 6 connects an inlet tube i6 114A to either one of two outlet tubes 114B and 114C. The construction i7 of the switch 1 16 is similar to that of the switch 1 6 of Figure 2 and it is incorporates a movable block 120 and fixed block 122. However, in i9 addition, an electrical switch 144 is attached to the fixed block 122. The
20 movable block 120 carries an arm 121 which, in the position shown in
2i Figure 5 where the tube 114A is aligned with the tube 114C, actuates a
22 switch lever 146 so as to close (or open) contacts 148 (Figure 6) and
23 establish a connection between electrical lines associated with the tubes
24 114A and 114C. Thus, the switches 116 and 144 shown in Figure 5 may
25 be those marked 1 16' and 144' in Figure 3, the switches establishing
26 connections between the inlet tube 102D leading from the distributor
2 channel 106D and respective tubes and lines leading to one of the 2s receiver channels 1 08A-C . In the configuration illustrated the 2g connections are to the receiver channel 108B.
30 As the pairs of switches 144 associated with a pneumatic switch
3i 116 or 118 as shown in Figure 3 are always switched together, i.e. one is
32 always open when the other is closed and vice versa, the switch 144 of
33 Figure 5 can (with appropriate contacts) perform the function of both
3 switches 144' shown in Figure 3. Alternatively, an additional switch 144
35 (not shown) could be connected to the underside of the fixed block 122
36 as shown in Figure 5 so that movement of the block 120 physically
37 makes the connection for the communication line associated with the
38 tube 114B as well as for the tube 114C. In either case, movement of the 1 block 120 to its alternate position, with the tube 114A aligned with the
2 tube 114B, disconnects the electrical connection to the line associated
3 with the tube 114C and makes the connection to the line associated with
4 the tube 114B.
5 An electrical switch 144 may be provided in conjunction with a
6 pneumatic switch 118 in exactly the same way as with a switch 116.
7 An electrical switch 144 associated with a pneumatic switch 116 β or 118 has the additional benefit of being able to signal that the pneu- 9 matic switch has physically reached its desired operating position follow- ιo ing a change. Of course the electrical communication lines leading to a ιι electrical switch 144 associated with a pneumatic switch 116 or 118 may i2 also conveniently include those carrying the signals for actuating the i3 pneumatic switch (although such signal lines would not normally be i4 switched by a switch 144). is It will be appreciated that electrical communication between a i6 distributor channel 106A-D and a receiver channel 108A-C in the system i7 of Figure 3 involves many switch contacts, failure of any of which may is cause a system malfunction. A modified system, in which there are i9 fewer electrical switches, is shown in Figure 4, in which reference
20 numbers similar to those used in Figure 3 have been used for similar
2i parts. In the system of Figure 4 the lines 140A-D and 142A-C are exten-
22 ded to form a matrix and are interconnectable by switches 144 placed at
23 the intersections. Each of the switches 144 is physically ganged with the
24 pneumatic switch 116 or 11 8 which is nearest to it (as viewed in Figure
25 4). In this respect note that the switches 1 16 and 1 18 which are
26 associated with crossover intersections, e.g. those connected by a
27 curved section of tube 143A, must always be switched together as a
28 pair. It follows that the associated electrical switch 1 44 could be
29 mounted on either of these paired switches.
30 Switches 144 may not be located so as to physically interrupt a 3i line extending between a distributor channel and a receiver channel. For
32 example, a switch 144 may be provided in a signal line associated with a
33 control unit, e.g. including a microprocessor, so that the control unit
34 responds to the status of the switch and itself establishes the appropriate
35 communication link.
36 Any (or all) of the switches 16, 18, 116 or 118 may be replaced by
37 a rotary switch similar to the switch 216 shown in Figures 7 to 9. The
38 rotary switch 216 connects an inlet tube 214A to either one of two outlet i tubes 21 4B and 214C. The tubes 21 4A, 214B, 21 4C correspond
2 respectively to tubes 14A, 14B, 14C and 1 14A, 1 14B, 1 14C and may
3 form part of a matrix of tubes similar to those described with reference to the tubes 14 and 114. The outlet tubes 214B, 214C are attached by way
5 of suitable connectors to one face of a stationary plate 222 which
6 contains bores in alignment with the outlet tubes and passing through
7 the plate to an opposite parallel face. A movable plate 220 is arranged a with a corresponding parallel face arranged immediately adjacent said 9 opposite face of plate 222. A rotary actuator 230 arranged on the same ιo side of the plate 222 as the tubes 214B, 214C has an actuating shaft 231 ιι which passes rotatably through a bore in the plate 222 and is fixed to the i2 movable plate at 233. i3 The inlet tube 214A is attached to the movable plate 220 by a i suitable connector and is aligned with a bore which passes through the is plate. The bore in the plate 220 and the bores in the plate 222 are i6 arranged equidistantly from the axis defined by the shaft 231. At least the i bore in the movable plate 220 is provided with resilient sealing means in is the form of an O-ring 235 carried in a groove around its perimeter at its i9 end adjacent the plate 222, so as to provide a pneumatic seal between
20 bores in plates 220 and 222 when these are in alignment. The plate 222
2i carries electrical proximity switches 244.
22 In operation, the rotary actuator 230, which is of double acting
23 type, may be operated to reciprocably pivot the member 220 between
24 the position shown in the drawings, in which tubes 214A and 214C are
25 aligned, and a position which is rotated through about 45° in a clockwise
26 direction as viewed in Figure 8, in which tubes 21 4A and 214B are
27 aligned. The inlet tube 214A may be manufactured from relatively flexible
28 material, e.g. plastics material, to allow movement of its end connected
29 to plate 220 with its opposite end (not shown) fixed. Any of the tubes 14A
30 or 114A may be similarly manufactured.
3i The electrical switches 244, which may be proximity switches
32 arranged to detect one or more features of or carried by the plate 220,
33 may perform any of the functions of the switches 144. Alternatively these
3 switches may be supplemented by contact switches (not shown) to
35 perform at least some of these functions.
36 As described, the switch 216 is located between an inlet tube
3 214A and two outlet tubes 214B, 214C: the switch is equally well-suited
38 for use when the tubes 214B, 214C are inlet tubes and the tube 214A is an outlet tube. In this latter case, it is preferred that the movable plate 220 is provided with through bores located on each side of the tube 214A such that when tube 214A is aligned with tube 214B tube 214C is aligned with one of the bores and when tube 214A is aligned with tube 214C tube 214B is aligned with the other of said bores. With this arrangement, if plugs are conveyed down the inlet tube not aligned with the outlet tube 214A (usually because of a fault) those plugs exit through the respective bore in plate 220 instead of backing up in the inlet tube
9 and possibly causing a line jam. 10 Mechanical switching of an appropriate communication link simul11 taneously with switching of the pneumatic tubes ensures that correctly- 12 controlled transport of plugs occurs between the required distributor and 13 receiver channels following a change of routing. A control system may 14 manage the input and output configurations for the pneumatic tubes 15 from continually monitored information gathered from the equipment 16 linked by the system. Typically this equipment includes one or more plug 17 making machines each associated with a plug reservoir (e.g. Molins 18 Polar), a multi-channelled distributor associated with each plug making 19 machine/plug reservoir, one or more plug assembling machines, and 20 single or multi-channelled receivers at each plug assembling machine. In 21 such a system the information processed by the control system for each 22 item of equipment, and on the basis of which the control system will 23 make subsequent switches of connections, is as follows: 24 25 Plug Making Machine: Address (I.D.) 26 Plug type 27 Plug rate 28 Status (on/off) 29 30 Plug Reservoir: Address (I.D.) 31 Plug type 32 Fill level 33 Status (on/off) 34 Plug Making Machine I.D. 35 36 3.7 38 Distributor: Channel I.D. Plug type Plug rate Status (on/off) Plug Reservoir I.D. Tube No. Tube length
Receiver: Channel I.D.
Plug type
Minimum rate required
Tube No.
Tube length
Status (run/idle)
Demand (on/off)
Plug Assembling
Machine: Address (I.D) Plug type Usage rate
The control system may provide other functions. For example, pneumatic plug distribution systems are sensitive to line air pressure, i.e. a long tube run may require a higher line air pressure. The system may be arranged to calculate the new distance between the distributor and receiver following a changed connection, so as to automatically reset the line pressure to a value appropriate to the distance. The pressure can be set by an electronically controlled regulator at the distributor. The distance may be calculated from information provided to the system relating to locations of the switches and tube lengths between the switches.
In combination with the distance determination, or separately, the system may allow checking that the correct configuration has been achieved following a switched connection. Thus, a single plug could be sent and its arrival at the receiver recorded. If the distance to the receiver is known, the system may determine the average velocity of the plug and readjust the line pressure to compensate for any anomalies. The single plug transmitted may be released through an exit gate at the 1 receiver, e.g. as disclosed in British Patent Specification No. 2272414.
2 As a supplement or alternative to distance determination based on
3 input information, a sound pulse could be transmitted down the tube and
4 recorded at the receiver. The transmission time could be used to deter-
5 mine the tube length. A similar system could also feed back information
6 of a blockage in the tube. By detection of an echo it may be possible to
7 determine the location of a blockage. Alternatively, or additionally, a β rough estimate can be obtained by switching a connection and testing 9 the new tube path, either with sound or a test plug: this can determine ιo whether a blockage is before or after a switch location. Indication of a ιι blockage may also be provided by one or more strategically positioned i2 flow or pressure detectors along the tube lengths. i3 Information relating to input and output product changes can be i sent to a PC or other programmable processor to record exactly what is product was delivered to each plug assembling machine during speci- i6 fied periods. This feature allows tracking of batches of products. i7 The system of Figure 1 could incorporate the communication links is and control system described with reference to any of Figures 3-5. i9 In the system shown in Figure 6 three pneumatic distributor units
20 C1 , C2, C3, each having five channels S, D1 , D2, D3 and D4, are linked
2i by pneumatic tubes 60 to six plug assembling machines P1 -P6, each of
22 which has receiver units having two channels. The distributor units C1 -
23 C3 are each connected to a plug making machine (not shown). The
24 pneumatic tubes 60 leading to the respective machines P1 -P6 are shown
25 only for machine P1. The receiver channels in each of the machines P1 -
26 P6 are connected to distributor channels in different units. Thus, in the
27 event of a malfunction of one of the units C1 -C3 (or of its associated plug
28 making machine) each of the machines P1 -P6 should continue to re-
29 ceive plugs through at least one of the tubes 60 connected to it.
30 31 32 33 34 35 36 37 38 ι The connections between the distributor channels and the
2 machines P1 -P6 are as follows:
3
4 Machine Channel 1 connection Channel 2 connection
5
P1 C1D1 C2D1
7 P2 C1D2 C2D2
8 P3 C1D3 C3D1
9 P4 C2D3 C3D2 10 P5 C1D4 C3D3 11 P6 C2D4 C3D4 12 i3 In this table C1 D1 designates distributor channel D1 in unit C1 etc.
14 i5 Each of the units C1 -C3 consists of a hopper which receives plugs i6 from the associated plug making machine and supplies them to the five i7 distributor channels of the unit. The units may be Molins Pegasus distri- i8 butor units. Separate two-channel receiver units R1-R3 are respectively i9 connected to the units C1-C3 so that plugs received by the receiver units
20 are delivered to the hopper of the respective unit C1 , C2 or C3. The
2i receiver units R1 -R3 may be Molins Pegasus receiver units (and may be
22 identical to the receiver units incorporated in the machines P1 -P6).
23 The distributor channel S in the unit C1 is a spare, and is not
24 connected to any tube extending directly to one of the machines P1 -P6.
25 It is connected to an input tube 62A of a switch 64A having three output
26 tubes 66A, 68A and 70A. The switch 64A is of generally similar
27 construction to the switches 16 and 116 of Figures 2 and 5 or switch 216
28 of Figure 7 except that it has three operative positions. The tubes 66A
29 and 68A are respectively connected to one of the receiver channels of
30 the receiver units R2 and R3 associated with the other distributor units 3i C2 and C3. The tube 70A is connected to one channel of a triple
32 receiver unit 72 (which, again, may be a Molins Pegasus unit) connected
33 to feed plugs to a tray filling machine 74. The spare channels S of the
3 units C2 and C3 are connected by way of respective units 62B and 62C,
35 switches 64B and 64C, and further tubes 66B, 68B, 70B, and 66C, 68C, 6 70C, in a manner which is analogous to the connections for the unit C1.
37 The system of Figure 10 allows spare capacity from a plug making
38 machine associated with any of the units C1 , C2 or C3 to be directed to ι supplement the supply at any of the other units. In addition, spare
2 capacity may be directed to the tray filler 74, for onward conveyance of
3 plugs in trays to another distributor unit or plug assembler. Because of
4 the links between the units C1 , C2 and C3, the plugs being delivered to
5 these units (i.e. from the plug making machines) must be of the same
6 type. By contrast, in the systems of Figures 1 , 3 and 4 different types of
7 plug may be conveyed, as long as they are physically compatible with β the tubes and it is ensured that a receiver receives only the correct 9 product for its associated plug assembling machine. It follows that ιo where different types of plug are transported in systems such as that a depicted in Figures 1 , 3 or 4 certain switch connections must be barred i2 (so as to ensure no mixing of plug types). i3 The system of Figure 1 0 m ay incorporate appropriate i4 communication connections which are switched by the switches 64A, is 64B and 64C in the same way as described with reference to the i6 systems of Figures 3-5.
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Claims

Claims
3 1. A pneumatic conveying system for rod-like articles,
4 comprising at least one delivery device, at least one receiving device,
5 means defining a pneumatic delivery path extending from said delivery e device, means defining a pneumatic receiving path extending towards 7 said receiving device, first switch means for selectively establishing β connection between said delivery path and said receiving path, means 9 for establishing communication between said delivery device and said ιo receiving device including second switch means for selectively enabling ιι signal communication in accordance with the status of said first switch i2 means, and means for switching said first and second switch means.
13 i4 2. A system as claimed in claim 1 , wherein said first and is second switch means include a common switching element.
16 i7 3. A system as claimed in claim 1 or 2, wherein said second is switch means is associated with electrical communication lines i9 extending between said delivery device and said receiving device.
20
2i 4. A system as claimed in claim 3, wherein said electrical
22 communication lines include processing means.
23
24 5. A system as claimed in any preceding claim, including
25 control means for actuating said switching means in accordance with
26 signals derived in dependence on occupation or passage of articles in
27 the system.
28
29 6. A system as claimed in any preceding claim, including at
30 least one further pneumatic path, said first switch means being arranged 3i to selectively establish connection between said further pneumatic path 32 and one of said delivery path and receiving path.
33
3 7. A system as claimed in claim 6, wherein said second switch
35 means is arranged to selectively enable communication with a delivery
36 or receiving device associated with said further path.
37
38 8. A system as claimed in any preceding claim, including a ι plurality of delivery devices and a plurality of receiving devices, a
2 plurality of pneumatic delivery paths extending from said delivery
3 devices and a plurality of receiving paths extending towards said
4 receiving devices, and a plurality of junctions between said delivery and
5 receiving paths including first and second switch means associated with
6 said junctions, and means for operating respective first and second
7 switch means to establish pneumatic and electrical communication
8 between selected delivery and receiving devices.
9 lo 9. A system as claimed in any preceding claim, including a upstream and downstream first switch means arranged in series and i2 associated respectively with first and second pneumatic junctions, i3 including a common second switch means associated with said i4 respective first switch means.
15 i6 10. A system as claimed i n cl ai m 9, where in sai d first i7 pneumatic junction includes an input path and at least two output paths, is and said second junction includes at least two input paths, one of which i9 corresponds to one of said output paths from said first junction, and an
20 output path.
21
22 11. A pneumatic conveying system for rod-like articles,
23 comprising switch means having means defining laterally-spaced
24 passages for articles, means defining a further passage for articles, and
25 operable means for causing relative movement of said means so as to
26 align said further passage with a selected one of said laterally-spaced
27 passages.
28
29 12. A system as claimed in claim 11 , including an electrical
30 connection associated with said switch means, wherein said operable 3ι means is arranged to cause switching of said electrical connection.
32
33 13. A system as claimed in claim 1 1 or 1 2, wherein said
34 operable means comprises reciprocable means operable between
35 defined positions corresponding to alignment of said third passage with
36 either said first or said second passage.
37
38 14. A system as claimed in any of claims 1 1 -13, including ι conduit means connected to at least one of said passages, said conduit
2 means being laterally flexible to accommodate movement caused by
3 said operable means.
4
5 15. A system as claimed in any of claims 11 -14, wherein said
6 means defining a third passage is formed in a reciprocable body
7 constrained to move between positions in sealing engagement with said s first and second passages.
9 lo 16. A system as claimed in any of claims 11 -15, wherein said ιι operable means comprises rotary means.
12 i3 17. A system as claimed in claim 16, including a first member i4 having a first face and at least one of said laterally-spaced passages is having an outlet in said first face, a second member having a second i6 face and said further passage having an outlet in said second face, i7 means for mounting said first and second members with said first and is second faces substantially parallel and adjacent to each other and for i9 relative rotational movement about an axis substantially transverse to
20 said faces, said operable means including means for moving at least one
2i of said members about said axis relative to the other so as selectively to
22 move said member or members between a first position, in which said
23 respective outlets in said first and second faces are in alignment, and a
24 second position, in which said outlets are out of alignment.
25
26 18. A system as claimed in claim 1 7, wherein said
27 laterally-spaced passages comprise said outlet in said first face and a
28 further outlet in said first face.
29
30 19. A system as claimed in claim 18, wherein said further outlet
3i and said outlet in said second face are in alignment when said members
32 are in said second position.
33
34 20. A system as claimed in claim 19, wherein said outlets and
35 said further outlet are substantially equidistant from said axis.
36
37 21. A system as claimed in any of claims 17-20, wherein at
38 least one of said faces carries sealing means arranged to provide a seal l around the transition between outlets which are in alignment.
2
3 22. A system as claimed in any of claims 1-9, wherein said first
4 switch means includes a system as claimed in any of claims 10-21.
5
6 23. A pneumatic conveying system for rod-like articles,
7 including a plurality of delivery devices, a plurality of receiving devices, s means defining paths for pneumatic conveyance of articles between 9 each delivery device and at least one receiving device, and further ιo means for conveying articles pneumatically between at least two delivery a devices, whereby the supply of articles at one delivery device may be i2 supplemented by receipt of articles from another delivery device.
13 i4 24. A system as claimed in claim 23, further including switch is means for selectively connecting the output from a delivery device either i6 to a receiving device or to another delivery device.
17 is 25. A system as claimed in claim 24, wherein the switch means i9 includes a system as claimed in any of claims 10-21.
20
2i 26. A system as claimed in claim 24 or 25, wherein the switch
22 means is connectable to a receiving device which loads articles into
23 containers.
24
25 27. A system as claimed in any of claims 23-26, including at
26 least two groups of delivery devices, with each group connected to a
27 different source of articles.
28
29 28. A system as claimed in any of claims 23-27, including at
30 least two groups of receiving devices, with each group associated with a 3i different machine for processing articles received from said receiving 32 devices.
33
34 29. A system as claimed in claim 28 when dependent on claim
35 27, wherein the receiving devices in each group are connected to
36 delivery devices in different groups.
37
38 30. A system as claimed in any preceding claim, including i means for determining the length of a pneumatic conveying path in the
2 system and controlling the supply of conveying air in accordance with
3 said determination.
4
5 31. A system as claimed in claim 30, including means for
6 adjusting the pressure of conveying air on determination of a path length
7 change for articles.
8
9 32. A system as claimed in claim 30 or 31 , further including ιo control means for determining passage of articles in the system, said ιι control means including means for storing parameters associated with i2 the system, wherein the path length determination is made in i3 accordance with information stored by said storing means.
14 is 33. A system as claimed in any of claims 30-32, wherein the i6 path length determination is carried out by transmitting a sound along i7 the path and determining the path length from receipt of the sound (or is an echo or other related signal) after passage along the path.
19
20 34. A method of determining a path length for rod-like articles
2i in a pneumatic conveying system, including the step of transmitting a
22 sound along the path and determining the path length from receipt of the
23 sound (or an echo or other related signal) after passage along the path.
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
PCT/GB1998/003276 1997-11-04 1998-11-03 Conveying rod-like articles pneumatically WO1999022611A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP98951590A EP1028636A1 (en) 1997-11-04 1998-11-03 Conveying rod-like articles pneumatically

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
GBGB9723297.9A GB9723297D0 (en) 1997-11-04 1997-11-04 Conveying rod-like articles pneumatically
GB9723297.9 1997-11-04
GB9821865.4 1998-10-07
GBGB9821865.4A GB9821865D0 (en) 1998-10-07 1998-10-07 Conveying rod-like articles pneumatically

Publications (1)

Publication Number Publication Date
WO1999022611A1 true WO1999022611A1 (en) 1999-05-14

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CN (1) CN1278149A (en)
WO (1) WO1999022611A1 (en)

Cited By (5)

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EP1082916A1 (en) * 1999-08-31 2001-03-14 Hauni Maschinenbau AG Pipeline for the pneumatic transfer of rod-like articles in the tobacco industry
US6263883B1 (en) 1995-11-02 2001-07-24 Philip Morris Incorporated Interchange apparatus for a pneumatic conveying system
US6668837B1 (en) 1999-09-10 2003-12-30 Hauni Maschinenbau Ag Arrangement for reducing the noise level of tobacco-processing production machines
EP2159176A1 (en) * 2008-08-27 2010-03-03 Hauni Maschinenbau AG Measuring body for recognising sources of disturbances within a supply system for tobacco products
DE102013104057A1 (en) * 2013-04-22 2014-10-23 Hauni Maschinenbau Ag Arrangement and method for transferring rod-shaped articles of the tobacco processing industry from a transmitter unit to a receiver unit

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DE102007028478B4 (en) * 2007-06-18 2015-03-05 Hauni Maschinenbau Ag Receiving device and conveying method
DE102010008095A1 (en) * 2010-02-15 2011-08-18 Hauni Maschinenbau AG, 21033 Multi-strand machine for the production of products of the tobacco processing industry and method for controlling a multi-strand machine
DE102017124331A1 (en) * 2017-10-18 2019-04-18 Krones Ag Blow molding machine with clean room and discharge of containers

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US4595025A (en) * 1982-10-21 1986-06-17 Hauni-Werke Korber & Co. Kg Apparatus for replenishing the supplies of filter rod sections in the magazines of filter tipping machines
WO1989001130A1 (en) * 1987-07-31 1989-02-09 Bode Robert E Acoustical length measurement of tubular goods
GB2272414A (en) 1992-11-11 1994-05-18 Molins Plc Conveyor system for rod-like articles
WO1997016365A1 (en) * 1995-11-02 1997-05-09 Fabriques De Tabac Reunies S.A. Points for a pneumatic transport system

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Publication number Priority date Publication date Assignee Title
US4595025A (en) * 1982-10-21 1986-06-17 Hauni-Werke Korber & Co. Kg Apparatus for replenishing the supplies of filter rod sections in the magazines of filter tipping machines
WO1989001130A1 (en) * 1987-07-31 1989-02-09 Bode Robert E Acoustical length measurement of tubular goods
GB2272414A (en) 1992-11-11 1994-05-18 Molins Plc Conveyor system for rod-like articles
WO1997016365A1 (en) * 1995-11-02 1997-05-09 Fabriques De Tabac Reunies S.A. Points for a pneumatic transport system

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6263883B1 (en) 1995-11-02 2001-07-24 Philip Morris Incorporated Interchange apparatus for a pneumatic conveying system
EP1082916A1 (en) * 1999-08-31 2001-03-14 Hauni Maschinenbau AG Pipeline for the pneumatic transfer of rod-like articles in the tobacco industry
US6516810B1 (en) 1999-08-31 2003-02-11 Hauni Maschinenbau Ag Pipe junction for pneumatic transfer of rod-shaped smokers' products
US6668837B1 (en) 1999-09-10 2003-12-30 Hauni Maschinenbau Ag Arrangement for reducing the noise level of tobacco-processing production machines
EP2159176A1 (en) * 2008-08-27 2010-03-03 Hauni Maschinenbau AG Measuring body for recognising sources of disturbances within a supply system for tobacco products
DE102013104057A1 (en) * 2013-04-22 2014-10-23 Hauni Maschinenbau Ag Arrangement and method for transferring rod-shaped articles of the tobacco processing industry from a transmitter unit to a receiver unit
EP2796062A1 (en) * 2013-04-22 2014-10-29 Hauni Maschinenbau AG Assembly and method for transferring rod-shaped items for the tobacco processing industry from a sender unit to a receiver unit

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