WO1999014347A1 - PROTEASE-DEFICIENT STRAINS OF $i(PICHIA METHANOLICA) - Google Patents

PROTEASE-DEFICIENT STRAINS OF $i(PICHIA METHANOLICA) Download PDF

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WO1999014347A1
WO1999014347A1 PCT/US1998/019449 US9819449W WO9914347A1 WO 1999014347 A1 WO1999014347 A1 WO 1999014347A1 US 9819449 W US9819449 W US 9819449W WO 9914347 A1 WO9914347 A1 WO 9914347A1
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gene
proteinase
cells
pichia methanolica
methanolica
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PCT/US1998/019449
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French (fr)
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Christopher K. Raymond
Erica Vanaja
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Zymogenetics, Inc.
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Priority to AU92318/98A priority Critical patent/AU9231898A/en
Publication of WO1999014347A1 publication Critical patent/WO1999014347A1/en

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    • C12N9/00Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
    • C12N9/0004Oxidoreductases (1.)
    • C12N9/0006Oxidoreductases (1.) acting on CH-OH groups as donors (1.1)
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    • C12N15/00Mutation or genetic engineering; DNA or RNA concerning genetic engineering, vectors, e.g. plasmids, or their isolation, preparation or purification; Use of hosts therefor
    • C12N15/09Recombinant DNA-technology
    • C12N15/10Processes for the isolation, preparation or purification of DNA or RNA
    • C12N15/102Mutagenizing nucleic acids
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N15/00Mutation or genetic engineering; DNA or RNA concerning genetic engineering, vectors, e.g. plasmids, or their isolation, preparation or purification; Use of hosts therefor
    • C12N15/09Recombinant DNA-technology
    • C12N15/63Introduction of foreign genetic material using vectors; Vectors; Use of hosts therefor; Regulation of expression
    • C12N15/79Vectors or expression systems specially adapted for eukaryotic hosts
    • C12N15/80Vectors or expression systems specially adapted for eukaryotic hosts for fungi
    • C12N15/81Vectors or expression systems specially adapted for eukaryotic hosts for fungi for yeasts
    • C12N15/815Vectors or expression systems specially adapted for eukaryotic hosts for fungi for yeasts for yeasts other than Saccharomyces
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N9/00Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
    • C12N9/14Hydrolases (3)
    • C12N9/48Hydrolases (3) acting on peptide bonds (3.4)
    • C12N9/50Proteinases, e.g. Endopeptidases (3.4.21-3.4.25)
    • C12N9/58Proteinases, e.g. Endopeptidases (3.4.21-3.4.25) derived from fungi
    • C12N9/60Proteinases, e.g. Endopeptidases (3.4.21-3.4.25) derived from fungi from yeast

Definitions

  • Methylotrophic yeasts are those yeasts that are able to utilize methanol as a sole source of carbon and energy. Species of yeasts that have the biochemical pathways necessary for methanol utilization are classified in four genera, Hansenula, Pichia, Candida, and Torulopsis. These genera are somewhat artificial, having been based on cell morphology and growth characteristics, and do not reflect close genetic relationships (Billon-Grand, Mycotaxon 35:201-204, 1989; Kurtzman, Mycologia 84:72-76, 1992). Furthermore, not all species within these genera are capable of utilizing methanol as a source of carbon and energy. As a consequence of this classification, there are great differences in physiology and metabolism between individual species of a genus.
  • Methylotrophic yeasts are attractive candidates for use in recombinant protein production systems. Some methylotrophic yeasts have been shown to grow rapidly to high biomass on minimal defined media. Certain genes of methylotrophic yeasts are tightly regulated and highly expressed under induced or de-repressed conditions, suggesting that promoters of these genes might be useful for producing polypeptides of commercial value. See, for example, Faber et al., Yeast 11 :1331, 1995; Romanos et al., Yeast 8:423, 1992; and Cregg et al.. Bio/Technology 1 1 :905. 1993.
  • methylotrophic yeasts as hosts for use in recombinant production systems has been slow, due in part to a lack of suitable materials (e.g., promoters, selectable markers, and mutant host cells) and methods (e.g., transformation techniques).
  • suitable materials e.g., promoters, selectable markers, and mutant host cells
  • methods e.g., transformation techniques.
  • the most highly developed methylotrophic host systems utilize Pichia pastoris and Hansenula polymorpha (Faber et al., Curr. Genet. 25:305-310, 1994; Cregg et al., ibid.; Romanos et al., ibid.; U.S. Patent No. 4,855,242; U.S. Patent No. 4,857,467; U.S. Patent No. 4,879,231 ; and U.S. Patent No. 4,929,555).
  • vacuolar proteases are required for several developmental transitions in the life cycle of yeast cells (e.g., sporulation), they are dispensible for vegetative growth.
  • vacuolar proteases The majority of vacuolar proteases are synthesized and transported through the secretory pathway as enzymatically inactive zymogens (Klionsky et al., Microbiol. Rev. 54:266-292, 1990; Raymond et al., Int. Rev. Cytol. 139:59-120. 1992). They are proteolytically activated by the combined action of proteinase A, the product of the PE 4 gene, and proteinase B, the product of the PRB1 gene; hence pep4 prbl mutants are generally considered to be fully protease-deficient (Jones, ibid.).
  • protease-deficient strains of several species of yeast have been described (e.g., Gleeson et al., U.S. Patent No. 5,324,660; Jones, Methods Enzymol. 194:428-453, 1991; Fleer et al., WO 94/00579), protease-deficient strains of P. methanolica have not been available and methods for the generation of such strains have not heretofore been available.
  • a Pichia methanolica cell having a functional deficiency in a vacuolar protease, wherein the functional deficiency is a result of a genetic defect, wherein the defect is an insertion, deletion, or substitution of one or more base pairs in a parent gene, wherein the parent gene is a gene encoding proteinase A or a gene encoding proteinase B.
  • the parent gene is a proteinase A gene selected from the group consisting of (a) a gene comprising a sequence of nucleotides as shown in SEQ ID NO:9, and (b) alleles of (a).
  • the parent gene is a proteinase B gene selected from the group consisting of (a) a gene comprising a sequence of nucleotides as shown in SEQ ID NO: 13, and (b) alleles of (a).
  • the cell has a genetic defect in each of a parent gene encoding proteinase A and a parent gene encoding proteinase B.
  • the cell has a further genetic defect, such as a genetic defect in a gene required for methanol utilization or a genetic defect in a gene required for nucleotide or amino acid biosynthesis.
  • the cell is auxotrophic for adenine.
  • the invention also provides a cell having a further genetic defect wherein the cell contains an integrated genetic element, wherein the element comprises a gene that complements the further genetic defect.
  • a related aspect of the invention provides a Pichia methanolica cell as disclosed above containing an integrated genetic element comprising the following operably linked elements: (a) a transcription promoter of a P. methanolica gene; (b) a DNA segment encoding a polypeptide heterologous to P. methanolica; (c) a transcription terminator of a P. methanolica gene; and (d) a selectable marker.
  • the cell is auxotrophic for adenine and the selectable marker is a P. methanolica ADE2 gene.
  • the transcription promoter is a promoter of a methanol-inducible P. methanolica gene.
  • a method for generating a Pichia methanolica cell deficient in a vacuolar protease comprising mutating a parent gene of the cell, the parent gene encoding a vacuolar protease, to produce a functionally deficient mutated gene.
  • the parent gene is a gene encoding proteinase A or a gene encoding proteinase B.
  • the step of mutating comprises deleting a portion of the parent gene.
  • the invention provides a method of producing a protein comprising culturing a Pichia methanolica cell having a functional deficiency in a vacuolar protease, wherein the cell comprises an expression unit comprising a DNA segment encoding a protein heterologous to P. methanolica, under conditions in which the DNA segment is expressed, and recovering the protein encoded by the DNA segment.
  • the functional deficiency is a result of a genetic defect, wherein the defect is an insertion, deletion, or substitution of one or more base pairs in a parent gene, wherein the parent gene is a gene encoding proteinase A or a gene encoding proteinase B.
  • the cell has a genetic defect in each of a parent gene encoding proteinase A and a parent gene encoding proteinase B.
  • the cell has a further genetic defect, such as a genetic defect in a gene required for methanol utilization or a genetic defect in a gene required for nucleotide or amino acid biosynthesis.
  • the cell is auxotrophic for adenine.
  • the invention provides a DNA construct comprising a P. methanolica gene segment, wherein the segment is selected from the group consisting of (a) a segment comprising a sequence of nucleotides as shown in
  • Fig. 1 shows a partial restriction map of a genomic clone comprising a
  • FIG. 2 shows a partial restriction map of a genomic clone comprising a
  • P. methanolica PRB1 gene The PCR product used to identify the gene is shown as complementary half arrows.
  • the prbl A allele was generated by deleting the indicated region between the Ncol and EcoRV sites.
  • Fig. 3 illustrates the plasmid pCZR134.
  • Fig. 4 illustrates the plasmid pCZR140.
  • allele is used in its conventional sense to denote a naturally occuring alternative form of a gene or chromosomal locus. Allelic variation arises naturally through mutation, and may result in phenotypic polymorphism within populations. Gene mutations can be silent (no change in the encoded polypeptide), due to the degeneracy of the genetic code, or may encode polypeptides having altered amino acid sequence. Gene sequences disclosed herein are those of individual alleles.
  • a “DNA construct” is a DNA molecule, either single- or double- stranded, that has been modified through human intervention to contain segments of DNA combined and juxtaposed in an arrangement not existing in nature.
  • "Early log phase growth” is that phase of cellular growth in culture when the cell concentration is from 2 x 10 ⁇ cells/ml to 8 x 10 6 cells/ml.
  • a “functionally deficient mutated gene” is a mutated gene which, as a result of a mutation, encodes for the expression of less than 10% of the activity of the expression product of its wild-type counterpart. It is preferred that the functionally deficient gene encode for less than 1 % of the activity of its wild-type counterpart, more preferably less than 0.01% as determined by appropriate assays. It is most preferred that the activity be essentially undetectable (i.e., not significantly above background). Functionally deficient genes can be generated by mutations in either coding or non- coding regions.
  • Heterologous DNA refers to a DNA molecule, or a population of DNA molecules, that does not exist naturally within a given host cell.
  • DNA molecules heterologous to a particular host cell may contain DNA derived from the host cell species so long as that host DNA is combined with non-host DNA.
  • a DNA molecule containing a non-host DNA segment encoding a polypeptide operably linked to a host DNA segment comprising a transcription promoter is considered to be a heterologous DNA molecule.
  • a "higher eukaryotic" organism is a multicellular eukaryotic organism. The term encompasses both plants and animals.
  • An "integrated genetic element” is a segment of DNA that has been incorporated into a chromosome of a host cell after that element is introduced into the cell through human manipulation. Within the present invention, integrated genetic elements are most commonly derived from linearized plasmids that are introduced into the cells by electroporation or other techniques. Integrated genetic elements are passed from the original host cell to its progeny.
  • “Integrative transformants” are cells into which has been introduced heterologous DNA, wherein the heterologous DNA has become integrated into the genomic DNA of the cells.
  • Linear DNA denotes DNA molecules having free 5' and 3' ends, that is non-circular DNA molecules.
  • Linear DNA can be prepared from closed circular DNA molecules, such as plasmids, by enzymatic digestion or physical disruption.
  • operably linked indicates that DNA segments are arranged so that they function in concert for their intended purposes, e.g., transcription initiates in the promoter and proceeds through the coding segment to the terminator.
  • the term "parent gene” is applied to a gene before it is mutagenized.
  • the mutagenized gene will be altered in nucleotide sequence as compared to the parent gene.
  • the mutagenized gene may also be either longer or shorter than the parent gene due to the insertion or deletion of one or more base pairs.
  • promoter is used herein for its art-recognized meaning to denote a portion of a gene containing DNA sequences that provide for the binding of RNA polymerase and initiation of transcription. Promoter sequences are commonly, but not always, found in the 5' non-coding regions of genes. Sequence elements within promoters that function in the initiation of transcription are often characterized by consensus nucleotide sequences. These promoter elements include RNA polymerase binding sites; TATA sequences; CAAT sequences; differentiation-specific elements (DSEs; McGehee et al., Mol. Endocrinol.
  • CREs cyclic AMP response elements
  • SREs serum response elements
  • GREs glucocorticoid response elements
  • binding sites for other transcription factors such as CRE/ATF (O'Reilly et al., J. Biol. Chem. 267:19938- 19943, 1992), AP2 (Ye et al., J. Biol. Chem. 269:25728-25734, 1994), SP1, cAMP response element binding protein (CREB; Loeken, Gene Expr. 2:253-264, 1993) and octamer factors.
  • CRE/ATF O'Reilly et al., J. Biol. Chem. 267:19938- 19943, 1992
  • AP2 Ye et al., J. Biol. Chem. 269:25728-25734, 1994
  • SP1, cAMP response element binding protein CREB; Loeken, Gene Expr. 2:253-264, 1993
  • a “repressing carbon source” is a metabolizable, carbon-containing compound that, when not limited, suppresses the expression in an organism of genes required for the catablism of other carbon sources.
  • “limited” is meant that the carbon source is unavailable or becomes available at such a rate that it is immediately consumed and therefore the prevailing concentration of that carbon source in an organism's environment is effectively zero.
  • Repressing carbon sources that can be used within the present invention include hexoses and ethanol. Glucose is particularly preferred.
  • Ratich culture media are those culture media that are based on complex sources of nutrients, typically cell or tissue extracts or protein hydrolysates. Rich media will vary in composition from batch to batch due to variations in the composition of the nutrient sources.
  • Vacuolar proteases are defined by their function as those proteases that directly or indirectly provide the proteolytic activity present in the vacuole of a cell. The term is applied to proteases that are present in the vacuole, as well as to proteases that, through their proteolytic activity, cause the activation of proteases present in the vacuole.
  • the present invention provides protease-deficient strains of Pichia methanolica and methods for preparing such strains. Strains having a single such deficiency but exhibiting some vacuolar protease activity are useful intermediates in the generation of multiply mutant strains that are essentially free of vacuolar protease activity.
  • Preferred deficient strains are those having functional deficiencies in the vacuolar proteases proteinase A, which is encoded by the PEP4 gene, and proteinase B, which is encoded by the PRB1 gene. Such deficiencies are created by mutations causing partial or complete loss of gene function.
  • the mutation results in structural change in one or more regions of the encoded protein that are required for activity. Mutations can be point mutations, more preferably insertions, and most preferably deletions of up to the entire open reading frame (the "ORF") of the target gene. Mutations spanning small regions (including point mutations, small insertions, and small deletions) will generally be directed to coding regions for structural motifs required for activity or will create frame shifts that eliminate protein activity.
  • mutations in untranslated regions of the gene can also reduce or negate gene function.
  • mutating untranslated sequences it is preferred to target sequences within 1 kb of the ORF.
  • Pichia methanolica are available from the American Type Culture Collection (Rockville, MD) and other repositories. These cells can be used within the present invention as parent strians for the production of protease-deficient strains. Those skilled in the art will recognize that parent and protease-deficient strains can be further mutagenized according to known techniques in order to obtain strains having desired genotypes. One can thereby obtain strains having defined nutritional requirements, metabolic defects, etc.
  • Vacuolar protease-deficient strains of P. methanolica can be constructed by a variety of genetic manipulations as disclosed above, any of which result in the reduction or lack of functional protease. It is preferred, however, to generate genetic defects by deleting a segment of the parent gene encoding the protease of interest. Such deletions will preferably eliminate one or more active site amino acid residues, thereby detroying proteolytic activity.
  • Frameshift mutations for example, can be generated by deleting a partial codon, thus deletion of a single nucleotide, and preferably at least four nucleotides, can produce the desired inactivating mutation.
  • vacuolar protease genes of particular interest in this regard include the PEP4 gene, which encodes proteinase A, and the PRBl gene, which encodes proteinase B.
  • the designations of these genes were based on functional equivalence to the Saccharomyces cerevisiae genes of the same names and by a high degree of sequence identity (70%) between the encoded P. methanolica and S. cerevisiae proteins.
  • vacuolar proteases e.g., carboxypeptidase Y
  • the PEP4 and PRBl gene products activate the other vacuolar proteases, so that negation of PEP 4 and PRBl functions results in a strain that is effectively vacuolar protease negative.
  • PEP 4 gene product of P. methanolica is not the dominant vacuolar proteolytic enzyme within this oraganism.
  • P. methanolica pe ⁇ 4 mutants were not functionally deficient in vacuolar activity, whereas pep4 prbl double mutants were.
  • the data indicate that proteinase A autoactivates within the vacuole or a pre-vacuolar compartment, probably in response to low pH and the presence of Ca ++ and/or other ions.
  • the activated enzyme then activates proteinase B, a non-specific proteinase which activates other vacuolar proteolytic enzymes.
  • the data further indicate that proteinase B can be activated via alternative pathways.
  • a preferred method for creating a deletion within a vacuolar protease gene employs a loop-in/loop-out mutagenesis technique, whereby a disrupted copy of the protease gene is used to replace the endogenous copy within the genome.
  • a deletion is created in a cloned vacuolar protease gene, typically by restriction endonuclease digestion and re-ligation or by the polymerase chain reaction (PCR; Mullis, U.S. Patent No. 4,683,202).
  • the disrupted copy of the gene is then introduced into the cell. It is preferred to utilize a linearized plasmid comprising, in addition to the disrupted protease gene, a selectable marker as disclosed in more detail below.
  • Transformants that have undergone the desired homologous integration event are identified by Southern blotting (see, e.g., Strathern and Higgins, Methods Enzymol. 194:319-329, 1991). Genomic DNA is prepared from transformants and control cells, digested with one or more restriction enzymes, transferred to a blot, and probed to detect a change in the restriction pattern following transformation. Reagents, materials, equipment and protocols for preparing and probing blots are available from commercial suppliers.
  • Vacuolar protease activity is measured using any of several known assays.
  • Preferred assays are those developed for Saccharomyces cerevisiae and disclosed by Jones, Methods Enzymol. 194:428-453, 1991.
  • a preferred such assay is the APE overlay assay, which detects activity of carboxypeptidase Y (CpY). Briefly, the assay detects the carboxypeptidase Y-mediated release of ⁇ -naphthol from an ester, which results in the formation of an isoluble red dye by the reaction of the ⁇ -naphthol with the diazonium salt Fast Garnet GBC.
  • Colonies are overlayed with a 0.6% agar solution of N-Acetyl-DL-phenylalanine ⁇ - naphthyl ester containing 1 mg/ml dimethylformamide. After the overlay hardens, the plates are flooded with a solution of Fast Garnet GBC (5 mg/ml in OJ M Tris-HCl, pH 7.3 - 7.5). Within a few minutes, Cpy colonies turn red. Carboxypeptidase Y activity can also be detected by the well test, in which cells are distributed into wells of a microtiter test plate and incubated in the presence of N-benzoyl-L-tyrosine p- nitroanilide (BTP ⁇ A) and dimethylformamide.
  • BTP ⁇ A N-benzoyl-L-tyrosine p- nitroanilide
  • the cells are permeabilized by the dimethylformamide, and CpY in the cells cleaves the amide bond in the BTP ⁇ A to give the yellow product /7-nitroaniline.
  • Assays for CpY will detect any mutation that reduces protease activity so long as that activity ultimately results in the reduction of CpY activity.
  • Proteinase B activity can be detected using an HPA overlay test, which detects the solubilization of Hide Powder Azure by proteinase B. Colonies producing the enzyme are surrounded by a clear halo, while deficient mutants remain covered.
  • Carboxypeptidase S can be assayed using a well test that detects the release of leucine from carbobenzoxyglycyl-L-leucine.
  • H 2 O is produced by the oxidation of the free leucine.
  • the H 2 O 2 reacts with ⁇ -dianisidine dihydrochloride in the presence of peroxidase to produce oxidized dianisidine, which is dark brown. Additional assays are known and within the level of ordinary skill in the art to perform.
  • Cells to be transformed with heterologous D ⁇ A will have a mutation that can be complemented by a gene (a "selectable marker") on the heterologous D ⁇ A molecule.
  • This selectable marker allows the transformed cells to grow under conditions in which untransformed cells cannot multiply ("selective conditions").
  • selectable conditions The general principles of selection are well known in the art. Commonly used selectable markers are genes that encode enzymes required for the synthesis of amino acids or nucleotides. Cells having mutations in these genes cannot grow in media lacking the specific amino acid or nucleotide unless the mutation is complemented by the selectable marker. Use of such "selective" culture media ensures the stable maintenance of the heterologous D ⁇ A within the host cell.
  • a preferred selectable marker of this type for use in Pichia methanolica is a P. methanolica ADE2 gene, which encodes phosphoribosyl-5- aminoimidazole carboxylase (AIRC; EC 4J J .21 ).
  • the ADE2 gene when transformed into an adel host cell, allows the cell to grow in the absence of adenine.
  • the coding strand of a representative P. methanolica ADE2 gene sequence is shown in SEQ ID NOJ . The sequence illustrated includes 1006 nucleotides of 5' non-coding sequence and 442 nucleotides of 3' non-coding sequence, with the initiation ATG codon at nucleotides 1007-1009.
  • a DNA segment comprising nucleotides 407-2851 is used as a selectable marker, although longer or shorter segments can be used as long as the coding portion is operably linked to promoter and terminator sequences.
  • Any functional ADE2 allele can be used as a selectable marker.
  • Other nutritional markers that can be used within the present invention include the P. methanolica ADE1, HIS3, and LEU2 genes, which allow for selection in the absence of adenine, histidine, and leucine, respectively.
  • P. methanolica genes can be cloned on the basis of homology with their counterpart Saccharomyces cerevisiae genes. Heterologous genes, such as genes from other fungi, can also be used as selectable markers.
  • Such genes include the alcohol oxidase genes A UG1 and A UG2, as well as genes encoding catalase, formaldehyde dehydrogenase, formate dehydrogenase, dihydrox acetone synthase, dihydroxyacetone kinase, fructose 1,6- bisphosphate aldolase, and fructose 1 ,6-bisphosphatase. It is particularly preferred to use cells in which both alcohol oxidase genes (A UG1 and A UG2) are deleted.
  • auxotrophic mutants of P. methanolica cells are first exposed to mutagenizing conditions, i.e., environmental conditions that cause genetic mutations in the cells.
  • mutagenizing conditions i.e., environmental conditions that cause genetic mutations in the cells.
  • Methods for mutagenizing cells include chemical treatment, exposure to ultraviolet light, exposure to x-rays, and retroviral insertional mutagenesis.
  • Chemical mutagens include ethylmethane sulfonate (EMS), N-methyl-N'-nitro-N-nitrosoguanidine, 2-methoxy-6-chloro-9-[3-(ethyl-2- chloroethyl)aminopropylamino]acridine 2HCl, 5-bromouracil, acridine, and aflatoxin.
  • the proportion of mutagenized cells obtained is a function of the strength or amount of mutagenizing agent to which the cells are exposed.
  • a low level of mutagen produces a small proportion of mutant cells.
  • Higher levels of mutagen produce a higher proportion of mutant cells, but also kill more cells. It is therefore necessary to balance mutagenesis with killing so that a reasonable number of mutant cells is obtained.
  • Balancing is generally done empirically by exposing cells to different conditions to establish a killing curve. In general, the cells are exposed to mutagenizing conditions and cultured for one day, after which they are tested for viability according to standard assay methods. In general, it is preferred to use a level of mutagenesis that results in 20-50% mortality, although one skilled in the art will recognize that this value can be adjusted as necessary, for example if working with a very large number of cells.
  • Mutagenized cells are then cultured in a rich medium to allow mutations to become established and replicated in at least a portion of the cell population. This step allows cells in which the genome has been altered to replicate the mutation and pass it on to their progeny, thereby establishing the mutation within the population.
  • the cells are then transferred to a culture medium deficient in assimilable nitrogen so that cellular nitrogen stores are depleted.
  • deficient in assimilable nitrogen it is meant that the medium lacks an amount of nitrogen sufficient to support growth of the cells. Depletion of cellular nitrogen stores will generally require about 12 to 24 hours of incubation, with 16 hours being sufficient under common conditions.
  • the cells are cultured in a defined culture medium comprising an inorganic nitrogen source and an amount of an antifungal antibiotic sufficient to kill growing P. methanolica cells.
  • the antibiotic nystatin mycostatin
  • Preferred inorganic nitrogen sources are those comprising ammonium ions, such as ammonium sulfate.
  • the medium will contain 10-200 mM ammonium, preferably about 60 mM ammonium.
  • Nystatin is included at a concentration of 0J to 100 mg/1, preferably 0.5 to 20 mg/L, more preferably about 2 mg/L (10 units/L). Treatment with nystatin is carried out for ten minutes to six hours, preferably about 1 hour.
  • the actual antibiotic concentration and exposure time required to kill prototrophic cells can be readily determined empirically, and certain adjustments may be necessary to compensate for variations in specific activity between individual batches of antibiotic.
  • By depleting cellular nitrogen stores and then culturing the cells in a defined medium containing an inorganic nitrogen source and antibiotic cells that are auxotrophic for amino acid or nucleotide biosynthesis remain alive because they cannot grow in the defined medium. Growing cells are killed by the antibiotic. Following the antibiotic treatment, the cells are transferred to a rich culture medium.
  • Auxotrophic mutations are confirmed and characterized by determining the nutrient requirements of the treated cells. Replica plating is commonly used for this determination. Cells are plated on both rich medium and media lacking specific nutrients. Cells that do not grow on particular plates are auxotrophic for the missing nutrient. Complementation analysis can be used for further characterization. In the alternative, a dominant selectable marker is used, thereby obviating the need for mutant host cells. Dominant selectable markers are those that are able to provide a growth advantage to wild-type cells.
  • Typical dominant selectable markers are genes that provide resistance to antibiotics, such as neomycin-type antibiotics (e.g., G418), hygromycin B, and bleomycin phleomycin-type antibiotics (e.g., ZeocinTM; available from Invitrogen Corporation, San Diego, CA).
  • a preferred dominant selectable marker for use in P. methanolica is the Sh bla gene, which inhibits the activity of ZeocinTM .
  • Heterologous DNA can be introduced into P. methanolica cells by any of several known methods, including lithium transformation (Hiep et al., Yeast 9: 1189- 1 197, 1993; Tarutina and Tolstorukov, Abst. of the 15th International Specialized Symposium on Yeasts. Riga (USSR), 1991, 137; Ito et al., J. Bacteriol. 153:163, 1983; Bogdanova et al., Yeast JJ :343, 1995), spheroplast transformation (Beggs, Nature 275:104, 1978; Hinnen et al., Proc. Natl. Acad. Sci. USA 75:1929, 1978; Cregg et al., Mol. Cell.
  • lithium transformation Hiep et al., Yeast 9: 1189- 1 197, 1993; Tarutina and Tolstorukov, Abst. of the 15th International Specialized Symposium on Yeasts. Riga (USSR), 1991,
  • Electroporation is the process of using a pulsed electric field to transiently permeabilize cell membranes, allowing macromolecules, such as DNA, to pass into cells. Electroporation has been described for use with mammalian (e.g., Neumann et al., EMBO J. 1:841-845, 1982) and fungal (e.g., Meilhoc et al., Bio/Technology 8:223-227, 1990) host cells.
  • mammalian e.g., Neumann et al., EMBO J. 1:841-845, 1982
  • fungal e.g., Meilhoc et al., Bio/Technology 8:223-227, 1990
  • DNA molecules for use in transforming P. methanolica will commonly be prepared as double-stranded, circular plasmids, which are preferably linearized prior to transformation.
  • the DNA molecules will include, in addition to the selectable marker disclosed above, an expression casette comprising a transcription promoter, a DNA segment (e.g., a cDNA) encoding the polypeptide or protein of interest, and a transcription terminator. These elements are operably linked to provide for transcription of the DNA segment of interest. It is preferred that the promoter and terminator be that of a P. methanolica gene.
  • Useful promoters include those from constitutive and methanol-inducible promoters.
  • Promoter sequences are generally contained within 1.5 kb upstream of the coding sequence of a gene, often within 1 kb or less. In general, regulated promoters are larger than constitutive promoters due the presence of regulatory elements. Methanol-inducible promoters, which include both positive and negative regulatory elements, may extend more than 1 kb upstream from the initiation ATG. Promoters are identified by function and can be cloned according to known methods.
  • a particularly preferred methanol-inducible promoter is that of a P. methanolica alcohol utilization gene.
  • a representative coding strand sequence of one such gene, AUGl is shown in SEQ ID NO:2.
  • the initiation ATG codon is at nucleotides 1355-1357.
  • Nucleotides 1-23 of SEQ ID NO:2 are non- AUG1 polylinker sequence. It is particularly preferred to utilize as a promoter a segment comprising nucleotides 24-1354 of SEQ ID NO:2, although additional upstream sequence can be included.
  • P. methanolica contains a second alcohol utilization gene, AUG2, the promoter of which can be used within the present invention.
  • AUG2 promoter segments used within the present invention will generally comprise nucleotides 91-169 of SEQ ID NO:9. although small truncations at the 3' end would not be expected to negate promoter function.
  • Other useful promoters include those of the dihydroxyacetone synthase (DHAS), formate dehydrogenase (FMD), and catalase (CAT) genes. Genes encoding these enzymes from other species have been described, and their sequences are available (e.g., Janowicz et al., Nuc. Acids Res.
  • Genes encoding these proteins can be cloned by using the known sequences as probes, or by aligning known sequences, designing primers based on the alignment, and amplifying P. methanolica DNA by the polymerase chain reaction (PCR).
  • Constitutive promoters are those that are not activated or inactivated by environmental conditions; they are always transcriptionally active.
  • Preferred constitutive promoters for use within the present invention include those from glyceraldehyde-3 -phosphate dehydrogenase, triose phosphate isomerase, and phosphoglycerate kinase genes of P. methanolica. These genes can be cloned as disclosed above or by complementation in a host cell, such as a Saccharomyces cerevisiae cell, having a mutation in the counterpart gene. Mutants of this type are well known in the art. See, for example, Kawasaki and Fraenkel, Biochem. Biophys. Res. Comm. 108:1107-1112, 1982; McKnight et al., CeJ 46:143-147, 1986; Aguilera and Zimmermann, Mol. Gen. Genet. 202:83-89, 1986.
  • the DNA constructs used within the present invention may further contain additional elements, such as an origin of replication and a selectable marker that allow amplification and maintenance of the DNA in an alternate host (e.g., E. colt).
  • additional elements such as an origin of replication and a selectable marker that allow amplification and maintenance of the DNA in an alternate host (e.g., E. colt).
  • E. colt an alternate host
  • the expression segment When using linear DNA, the expression segment will be flanked by cleavage sites to allow for linearization of the molecule and separation of the expression segment from other sequences (e.g., a bacterial origin of replication and selectable marker).
  • cleavage sites are those that are recognized by restriction endonucleases that cut infrequently within a DNA sequence, such as those that recognize 8-base target sequences (e.g., Not I).
  • Proteins that can be produced in P. methanolica include proteins of industrial and pharmaceutical interest. Such proteins include higher eukaryotic proteins from plants and animals, particularly vertebrate animals such as mammals, although certain proteins from microorganisms are also of great value. Examples of proteins that can be prepared include enzymes such as lipases, cellulases, and proteases; enzyme inhibitors, including protease inhibitors; growth factors such as platelet derived growth factor, fibroblast growth factors, and epidermal growth factor; cytokines such as erythropoietin and thrombopoietin; and hormones such as insulin, leptin, and glucagon.
  • enzymes such as lipases, cellulases, and proteases
  • enzyme inhibitors including protease inhibitors
  • growth factors such as platelet derived growth factor, fibroblast growth factors, and epidermal growth factor
  • cytokines such as erythropoietin and thrombopoietin
  • hormones such
  • P. methanolica cells are cultured in a medium comprising adequate sources of carbon, nitrogen and trace nutrients at a temperature of about 25°C to 35°C. Liquid cultures are provided with sufficient aeration by conventional means, such as shaking of small flasks or sparging of fermentors.
  • a preferred culture medium is YEPD (Table 1).
  • the cells may be passaged by dilution into fresh culture medium or stored for short periods on plates under refrigeration. For long-term storage, the cells are preferably kept in a 50% glycerol solution at -70°C. Table 1 YEPD
  • Electroporation of P. methanolica is preferably carried out on cells in early log phase growth.
  • Cells are streaked to single colonies on solid media, preferably solid YEPP.
  • solid media preferably solid YEPP.
  • single colonies from a fresh plate are used to inoculate the desired volume of rich culture media (e.g., YEPP) to a cell density of about 5 - 10 x 10 5 cells/ml.
  • Cells are incubated at about 25 - 35°C, preferably 30°C, with vigorous shaking, until they are in early log phase.
  • the cells are then harvested, such as by centrifugation at 3000 x g for 2-3 minutes, and resuspended.
  • Cells are made electrocompetent by reducing disulfide bonds in the cell walls, equilibrating them in an ionic solution that is compatible with the electroporation conditions, and chilling them.
  • Cells are typically made electrocompetent by incubating them in a buffered solution at pH 6-8 containing a reducing agent, such as dithiothreitol (PTT) or ⁇ -mercaptoethanol (BME), to reduce cell wall proteins to facilitate subsequent uptake of PNA.
  • a preferred incubation buffer in this regard is a fresh solution of 50 mM potassium phosphate buffer, pH 7.5, containing 25 mM PTT.
  • the cells are incubated in this buffer (typically using one-fifth the original culture volume) at about 30°C for about 5 to 30 minutes, preferably about 15 minutes.
  • the cells are then harvested and washed in a suitable electroporation buffer, which is used ice-cold.
  • suitable buffers include pH 6-8 solutions containing a weak buffer, divalent cations (e.g., Mg ++ , Ca ++ ) and an osmotic stabilizer (e.g., a sugar).
  • the cells are resuspended in a small volume of the buffer, at which time they are electrocompetent and can be used directly or aliquotted and stored frozen (preferably at -70°C).
  • a preferred electroporation buffer is STM (270 mM sucrose, 10 mM Tris, pH 7.5, 1 mM MgCl2).
  • STM 270 mM sucrose, 10 mM Tris, pH 7.5, 1 mM MgCl2.
  • the cells are subjected to two washes, first in the original culture volume of ice-cold buffer, then in one-half the original volume. Following the second wash, the cells are harvested and resuspended, typically using about 3-5 ml of buffer for an original culture volume of 200 ml.
  • Electroporation is carried out using a small volume of electrocompetent cells (typically about 100 ⁇ l) and up to one-tenth volume of linear PNA molecules.
  • 0J ml of cell suspension in a buffer not exceeding 50 mM in ionic strength is combined with OJ-10 ⁇ g of PNA (vol. ⁇ 10 ⁇ l).
  • This mixture is placed in an ice-cold electroporation cuvette and subjected to a pulsed electric field of from 2.5 to 4.5 kV/cm, preferably about 3.75 kV/cm, and a time constant of from 1 to 40 milliseconds, preferably 10-30 milliseconds, more preferably 15-25 milliseconds, most preferably about 20 milliseconds, with exponential decay.
  • the actual equipment settings used to achieve the desired pulse parameters will be determined by the equipment used.
  • the cells are then harvested and plated on selective media.
  • the cells are washed once with a small volume (equal to the diluted volume of the electroporated cells) of IX yeast nitrogen base (6.7 g/L yeast nitrogen base without amino acids; Pifco Laboratories, Petroit, MI), and plated on minimal selective media.
  • IX yeast nitrogen base 6.7 g/L yeast nitrogen base without amino acids; Pifco Laboratories, Petroit, MI
  • Cells having an ade2 mutation that have been transformed with an ADE2 selectable marker can be plated on a minimal medium that lacks adenine, such as APE P (Table 1) or APE PS (Table 1).
  • 250 ⁇ l aliqouts of cells are plated on 4 separate APE P or APE PS plates to select for Ade + cells. P.
  • methanolica recognizes certain infrequently occuring sequences, termed autonomously replicating sequences (ARS), as origins of PNA replication, and these sequences may fortuitously occur within a PNA molecule used for transformation, allowing the transforming PNA to be maintained extrachromosomally.
  • ARS autonomously replicating sequences
  • integrative transformants are generally preferred for use in protein production systems. Integrative transformants have a profound growth advantage over ARS transformants on selective media containing sorbitol as a carbon source, thereby providing a method for selecting integrative transformants from among a population of transformed cells.
  • ARS sequences have been found to exist in the ADE2 gene and, possibly, the A UG1 gene of P. methanolica.
  • ade2 host cells of Pichia methanolica transformed with an ADE2 gene can thus become Ade + by at least two different modes.
  • the ARS within the ADE2 gene allows unstable extrachromosomal maintenance of the transforming PNA (Hiep et al., Yeast 9:1189-1197, 1993). Colonies of such transformants are characterized by slower growth rates and pink color due to prolific generation of progeny that are Ade".
  • Transforming PNA can also integrate into the host genome, giving rise to stable transformants that grow rapidly, are white, and that fail to give rise to detectable numbers of Ade" progeny.
  • APE P plates allow the most rapid growth of transformed cells, and unstable and stable transformants grow at roughly the same rates.
  • APE PS plates are more selective for stable transformants, which form large ( «5 mm) colonies in 5-7 days, while unstable (ARS -maintained) colonies are much smaller (sal mm).
  • the more selective APE PS media is therefore preferred for the identification and selection of stable transformants.
  • Integrative transformants are preferred for use in protein production processes. Such cells can be propagated without continuous selective pressure because
  • PNA is rarely lost from the genome. Integration of PNA into the host chromosome can be confirmed by Southern blot analysis. Briefly, transformed and untransformed host PNA is digested with restriction endonucleases, separated by electrophoresis, blotted to a support membrane, and probed with appropriate host PNA segments. Pifferences in the patterns of fragments seen in untransformed and transformed cells are indicative of integrative transformation. Restriction enzymes and probes can be selected to identify transforming PNA segments (e.g., promoter, terminator, heterologous PNA, and selectable marker sequences) from among the genomic fragments.
  • transforming PNA segments e.g., promoter, terminator, heterologous PNA, and selectable marker sequences
  • Pifferences in expression levels of heterologous proteins can result from such factors as the site of integration and copy number of the expression cassette and differences in promoter activity among individual isolates. It is therefore advantageous to screen a number of isolates for expression level prior to selecting a production strain.
  • a variety of suitable screening methods are available. For example, transformant colonies are grown on plates that are overlayed with membranes (e.g., nitrocellulose) that bind protein. Proteins are released from the cells by secretion or following lysis, and bind to the membrane. Bound protein can then be assayed using known methods, including immunoassays. More accurate analysis of expression levels can be obtained by culturing cells in liquid media and analyzing conditioned media or cell lysates, as appropriate. Methods for concentrating and purifying proteins from media and lysates will be determined in part by the protein of interest. Such methods are readily selected and practiced by the skilled practitioner.
  • P. methanolica transformants that carry an expression cassette comprising a methanol- regulated promoter (such as the A UG1 promoter) are grown in the presence of methanol and the absence of interfering amounts of other carbon sources (e.g., glucose).
  • transformants may be grown at 30°C on solid media containing, for example, 20 g/L Bacto-agar (Pifco), 6.7 g/L yeast nitrogen base without amino acids (Pifco), 10 g/L methanol, 0.4 ⁇ g/L biotin, and 0.56 g/L of -Ade -Thr -Trp powder.
  • methanol is a volatile carbon source it is readily lost on prolonged incubation.
  • a continuous supply of methanol can be provided by placing a solution of 50% methanol in water in the lids of inverted plates, whereby the methanol is transferred to the growing cells by evaporative transfer. In general, not more than 1 mL of methanol is used per 100-mm plate. Slightly larger scale experiments can be carried out using cultures grown in shake flasks.
  • cells are cultivated for two days on minimal methanol plates as disclosed above at 30°C, then colonies are used to inoculate a small volume of minimal methanol media (6.7 g/L yeast nitrogen base without amino acids, 10 g/L methanol, 0.4 ⁇ g/L biotin) at a cell density of about 1 x 10" cells/ml.
  • minimal methanol media 6.7 g/L yeast nitrogen base without amino acids, 10 g/L methanol, 0.4 ⁇ g/L biotin
  • Cells are grown at 30°C.
  • Cells growing on methanol have a high oxygen requirement, necessitating vigorous shaking during cultivation.
  • Methanol is replenished daily (typically 1/100 volume of 50% methanol per day).
  • P. methanolica cells (strain CBS6515 from American Type Culture Collection, Rockville, MO) were mutagenized by UV exposure. A killing curve was first generated by plating cells onto several plates at approximately 200-250 cells/plate. The plates were then exposed to UV radiation using a G8T5 germicidal lamp (Sylvania) suspended 25 cm from the surfaces of the plates for periods of time as shown in Table 2. The plates were then protected from visible light sources and incubated at 30°C for two days. Table 2
  • An amount of cell suspension sufficient to give an OO600 of 0J - 0.2 was used to inoculate 500 ml of minimal broth made with yeast nitrogen base without amino acids or ammonia, supplemented with 1% glucose and 400 ⁇ g/L biotin.
  • the culture was placed in a 2.8 L baffled Bell flask and shaken vigorously overnight at 30°C. The following day the cells had reached an OOgQO of ⁇ 1.0 - 2.0.
  • the cells were pelleted and resuspended in 500 ml of minimal broth supplemented with 5 g/L ammonium sulfate.
  • the cell suspension was placed in a 2.8 L baffled Bell flask and shaken vigorously at 30°C for 6 hours.
  • nystatin Sigma Chemical Co., St. Louis, MO
  • the cultures were incubated with shaking for an additional hour.
  • the control and nystatin-treated cells were then harvested by centrifugation and washed with water three times. The washed cells were resuspended to an OO600 of 1.0 in 50% glycerol and frozen. Titering of nystatin- treated cells versus the control cells for colony forming units revealed that nystatin enrichment had decreased the number of viable cells by a factor of 10 ⁇ .
  • mutant #3 gave Ade + colonies when mated to #2, complementation testing was repeated with mutant #3. If the group of mutants defined two genetic loci, then all mutants that failed to give Ade + colonies when mated to strain #2 should give Ade + colonies when mated to #3. Results of the crosses are shown in Table 3.
  • a P. methanolica clone bank was constructed in the vector pRS426, a shuttle vector comprising 2 ⁇ and S. cerevisiae URA3 sequences, allowing it to be propagated in S. cerevisiae.
  • Genomic PNA was prepared from strain CBS6515 according to standard procedures. Briefly, cells were cultured overnight in rich media, spheroplasted with zymolyase, and lysed with SPS. PNA was precipitated from the lysate with ethanol and extracted with a phenol/chloroform mixture, then precipitated with ammonium acetate and ethanol. Gel electrophoresis of the PNA preparation showed the presence of intact, high molecular weight PNA and appreciable quantities of RNA.
  • the PNA was partially digested with Sau 3 A by incubating the PNA in the presence of a dilution series of the enzyme. Samples of the digests were analyzed by electrophoresis to determine the size distribution of fragments. PNA migrating between 4 and 12 kb was cut from the gel and extracted from the gel slice. The size- fractionated PNA was then ligated to pRS426 that had been digested with Bam HI and treated with alkaline phosphatase. Aliquots of the reaction mixture were electroporated in E. coli MCI 061 cells using a BioRad Gene PulserTM device as recommended by the manufacturer.
  • the genomic library was used to transform S. cerevisiae strain HBY21A (ade2 ura3) by electroporation (Becker and Guarente, Methods Enzymol. 194:182-187, 1991).
  • the cells were resuspended in 1.2 M sorbitol, and six 300- ⁇ l aliquots were plated onto APE P, APE PS, URA P and URA PS plates (Table 1). Plates were incubated at 30°C for 4-5 days. No Ade + colonies were recovered on the APE P or APE PS plates. Colonies from the URA P and URA PS plates were replica-plated to APE P plates, and two closely spaced, white colonies were obtained.
  • PNA total PNA was isolated from the HBY21A transformants Adel and Ade6 and used to transform E. coli strain MCI 061 to Amp R .
  • PNA was prepared from 2 Amp R colonies of Adel and 3 Amp R colonies of Ade6. The PNA was digested with Pst I, Sea I, and Pst I + Sea I and analyzed by gel electrophoresis. All five isolates produced the same restriction pattern.
  • PCR primers were designed from the published sequence of the P. methanolica ADE2 gene (also known as ADE1; Hiep et al., Yeast 9:1251-1258, 1993).
  • Primer ZC9080 (SEQ IP NO:3) was designed to prime at bases 406-429 of the ADE2 PNA (SEQ IP NOJ), and primer ZC9079 (SEQ IP NO:4) was designed to prime at bases 2852-2829. Both primers included tails to introduce Avr II and Spe I sites at each end of the amplified sequence. The predicted size of the resulting PCR fragment was 2450 bp.
  • PCR was carried out using plasmid PNA from the five putative ADE2 clones as template PNA.
  • the 100 ⁇ l reaction mixtures contained lx Taq PCR buffer
  • Vector pRS426 was digested with Spe I and treated with calf intestinal phosphatase.
  • Four ⁇ l of PCR fragment and 1 ⁇ l of vector PNA were combined in a 10 ⁇ l reaction mix using conventional ligation conditions.
  • the ligated PNA was analyzed by gel electrophoresis. Spe I digests were analyzed to identify plasmids carrying a subclone of the ADE2 gene within pRS426. The correct plasmid was designated pCZRl 18.
  • Clones 6, 8, 10, and 14 also gave a high efficiency of transformation to both Ura + and Ade + , but the Ade + colonies were somewhat smaller than those in the first group. Clone 3 gave many Ura + colonies, but no Ade + colonies, suggesting it carried a nonfunctional ade2 mutation. Clones 1, 2, 1 1, and 12 were pooled. To identify the P. methanolica ade 2 complementation group, two representative mutants from each complementation group (#3 and #10; #6 and #11), which were selected on the basis of deep red pigmentation when grown on limiting adenine, were transformed with the cloned APE gene.
  • Two hundred ml cultures of early log phase cells were harvested by centrifugation at 3000 x g for 3 minutes and resuspended in 20 ml of fresh KP buffer (50 mM potassium phosphate buffer, pH 7.5, containing 25 mM PTT). The cells were incubated in this buffer at 30°C for 15 minutes. The cells were then harvested and resuspended in 200 ml of ice-cold STM (270 mM sucrose, 10 mM Tris, pH 7.5, 1 mM MgCl2). The cells were harvested and resuspended in 100 ml of ice-cold STM. The cells were again harvested and resuspended in 3-5 ml of ice-cold STM.
  • KP buffer 50 mM potassium phosphate buffer, pH 7.5, containing 25 mM PTT
  • the cells were incubated in this buffer at 30°C for 15 minutes.
  • the cells were then harvested and resuspended in 200
  • the P. methanolica clone bank disclosed in Example 1 was used as a source for cloning the Alcohol Utilization Gene ⁇ AUGl).
  • the clone bank was stored as independent pools, each representing about 200-250 individual genomic clones.
  • OJ ⁇ l of "miniprep" PNA from each pool was used as a template in a polymerase chain reaction with PCR primers (ZC8784. SEQ IP NO:5; ZC8787, SEQ IP NO:6) that were designed from an alignment of conserved sequences in alcohol oxidase genes from Hansenula polymorpha, Candida boidini, and Pichia pastoris.
  • the amplification reaction was run for 30 cycles of 94°C, 30 seconds; 50°C, 30 seconds; 72°C, 60 seconds; followed by a 7 minute incubation at 72°C.
  • One pool (#5) gave a -600 bp band.
  • PNA sequencing of this PCR product revealed that it encoded an amino acid sequence with -70% sequence identity with the Pichia pastoris alcohol oxidase encoded by the AOX1 gene and about 85% sequence identity with the Hansenula polymorpha alcohol oxidase encoded by the MOXl gene.
  • the sequence of the cloned AUGl gene is shown in SEQ IP NO:2.
  • Sub-pools of pool #5 were analyzed by PCR using the same primers used in the initial amplification. One positive sub-pool was further broken down to identify a positive colony. This positive colony was streaked on plates, and PNA was prepared from individual colonies. Three colonies gave ide ical patterns after digestion with Cla I.
  • PEP4 and PRBl genes were identified and disrupted.
  • PEP4 and PRBl sequences were amplified by PCR in reaction mixtures containing 100 pmol of primer PNA, IX buffer as supplied (Boehringer Mannheim. Indianapolis, IN), 250 ⁇ M dNTPs, 1-100 pmol of template PNA, and 1 unit of Taq polymerase in a reaction volume of 100 ⁇ l.
  • the PNA was amplified over 30 cycles of 94°C, 30 seconds; 50°C, 60 seconds; and 72°C, 60 seconds.
  • P. methanolica PRB 1 Primers for the identification of P. methanolica PRB 1 were designed on the basis of alignments between the PRBl genes of S. cerevisiae (Moehle et al., Mol. Cell. Biol. 7:4390-4399, 1987), P. pastoris (Gleeson et al., U.S. Pat. No. 5,324,660), and Kluyveromyces lactis (Fleer et al., WIPO Publication WO 94/00579).
  • One primer set, ZC9126 ( NOJ 1) and ZC9741 (SEQ IP NOJ2) amplified a ca. 400 bp fragment from genomic PNA (SEQ IP NO: 13).
  • This product was sequenced and found to encode a polypeptide with 70% amino acid identity with proteinase B from S. cerevisiae (SEQ IP NO: 14).
  • the PRB primer set was then used to identify a genomic clone encompassing the P. methanolica PRBl gene.
  • Peletion mutations in the P. methanolica PEP4 and PRBl genes were generated using available restriction enzyme sites. The cloned genes were restriction mapped.
  • the pep4 ⁇ allele was created by deleting a region of approximately 500 bp between BamHI and Ncol sites (Fig. 1) and including nucleotides 1 through 393 the sequence shown in SEQ IP NO:9.
  • the prbl A allele was generated by deleting a region of approximately 1 kbp between Ncol and EcoRV sites (Fig. 2) and including the sequence shown in SEQ IP NO: 13.
  • the cloned PEP 4 and PRBl genes were subcloned into pCZR139, a phagemid vector (pBluescript® II KS(+), Stratagene, La Jolla, CA) that carried a 2.4 kb Spel ADE2 insert, to create the deletions.
  • pCZR139 a phagemid vector (pBluescript® II KS(+), Stratagene, La Jolla, CA) that carried a 2.4 kb Spel ADE2 insert, to create the deletions.
  • PEP 4 gene the unique BamHI site in pCZR139 was eliminated by digestion, fill-in, and religation.
  • the vector was then linearized by digestion with EcoRI and Hindlll, and a ca. 4 kb EcoRI - Hindlll fragment spanning the PEP4 gene was ligated to the linearized vector to produce plasmid pCZR142.
  • a ca. 500 bp deletion was then produced by digesting pCZR142 with BamHI and Ncol, filling in the ends, and religating the PNA to produce plasmid pCZR143.
  • the PRBl gene (-5 kb Xhol - BamHI fragment) was subcloned into pCZR139, and an internal EcoRV - Ncol fragment, comprising the sequence shown in SEQ IP NO: 13, was deleted to produce plasmid pCZRl 53.
  • Plasmid pCZR143 was linearized with Asp718, which cut at a unique site.
  • the linearized plasmid was introduced into the P. methanolica PMAO11 strain (an ade2 mutant generated as disclosed in Example 1).
  • Transformants were grown on APE PS (Table 1) to identify Ade + transformants.
  • Two classes of white, Ade + transformants were analyzed. One class arose immediately on the primary transformation plate; the scond became evident as rapidly growing white papillae on the edges of unstable, pink transformant colonies.
  • Southern blotting was used to identify transformants that had undergone the desired homologous integration event. 100 ⁇ l of cell paste was scraped from a 24- 48 hour YEPP plate and washed in 1 ml water. Washed cells were resuspended in 400 ⁇ l of spheroplast buffer (1.2 M sorbitol, 10 mM Na citrate pH 7.5, 10 mM EPTA, 10 mM PTT, 1 mg/ml zymolyase 100T) and incubated at 37°C for 10 minutes.
  • spheroplast buffer 1.2 M sorbitol, 10 mM Na citrate pH 7.5, 10 mM EPTA, 10 mM PTT, 1 mg/ml zymolyase 100T
  • the PRBl gene was then deleted from PMAP15 essentially as described above by transformation with plasmid pCZR153. Blots were probed with PCR- generated probes for internal portions of the PRBl and ADE2 genes.
  • the PRBl probe was generated by subcloning a 2.6 kb Clal - Spel fragment of PRBl into the phagemid vector pBluescript® II KS(+) to produce pCZR150, and amplifying the desired region by PCR using primers ZC447 (SEQ IP NO: 15) and ZC976 (SEQ IP NO: 16).
  • the AOE2 probe was generated by amplifying the APE2 gene in pCZR139 with primers ZC9079 (SEQ IP NO:4) and ZC9080 (SEQ IP NO:3).
  • the resulting ade2-ll pep4 ⁇ prbl ⁇ strain was designated PMAO16.
  • Example 4 A human glutamic acid decarboxylase (GAP 65 ) expression vector was constructed by inserting the cPNA encoding human GAP 65 (Karlsen et al., Proc. Natl. Acad. Sci. USA 88.8337-8341, 1991) as an EcoRI - Xbal fragment into the EcoRI - Spel sites of plasmid pCZR134 (Fig. 3).
  • the resulting expression vector, pCZR137 comprised the A UG1 promoter and terminator and ADE2 selectable marker. Plasmid pCZR137 was digested with NotI and used to transform
  • Horseradish peroxidase-conjugated goat anti-mouse antibody was used to detect GAP65-specific immune complexes, which were visualized with commercially available chemiluminescence reagents (ECLTM; Amersham Inc., Arlington Heights, IL) according to conventional techniques.
  • An inoculum was generated by suspending cells from a 2-day YEPP plate in 250 ml of YEPP broth, and the culture was shaken vigorously overnight in a 1 -liter baffled flask at 30°C.
  • the fermentation vessel was charged with 2.5 liters of media containing 57.8 g (NH 4 ) 2 SO 4 , 46.6 g KC1. 30.8 g MgSO 4 7H 2 O, 8.6 g CaSO 4 2H 2 O, 2.0 g NaCl, and 10 ml of antifoam.
  • the pH of the fermentor was adjusted to 5.0 and controlled automatically with 10% NH 4 OH and 10% H 3 PO 4 .
  • Aeration was provided initially as compressed air provided at a flow rate of 5 liters/minute and an impeller agitation rate of 300 rpm. After dissolved oxygen was set to 100%, the cell inoculum was added. Pissolved oxygen control was set to be maintained at 30% of saturation within and agitation range of 300-800 rpm. Oxygen demand above 800 rpm activated automatic supplementation with pure oxygen.
  • the batch phase of growth was characterized by a steady increase in demand over a 24-36 hour period.
  • a glucose feed (containing, per 1.5 liter, 750 g glucose, 1 10 g (NH 4 ) 2 SO 4 , and 278 ml trace elements) was initiated at a rate of 0.4% glucose/hour.
  • a glucose feed (containing, per 1.5 liter, 750 g glucose, 1 10 g (NH 4 ) 2 SO 4 , and 278 ml trace elements) was initiated at a rate of 0.4% glucose/hour.
  • the transtition to methanol induction of the AUGl promoter was made with a mixed feed of glucose (0.2%/hour) and methanol (0.2%/hour) for 5 hours.
  • a final mixed methanol feed (0.1% glucose/hour, 0.4% methanol/hour) was run for 25 hours.
  • Robust GAO 65 expression was induced by the addition of methanol.
  • the expression level of GAP 65 was calculated to be about 500 mg/L in a final cell mass of 170 grams wet cell paste/L.
  • Example 5 A vacuolar protease deficient (pep4 ⁇ prbl A) P. methanolica strain that is genetically deleted for the major alcohol oxidase ⁇ augl ⁇ ) was prepared from strain PMAP16 (ade2-ll pep4 ⁇ prbl ⁇ ). This strain was transformed to Ade + with the A UG1 disruption plasmid pCZR140-6 that had been linearized with the restriction enzyme Asp718I. Plasmid pCZR140-6 is a Bluescript® (Stratagene Cloning Systems, La Jolla, CA)-based vector containing the P. methanolica ADE2 gene and a mutant of AUGl in which the entire open reading frame between the promoter and terminator regions has been deleted (Fig.
  • Unstable Ade + transformants (which arise by recircularization of the transforming PNA and subsequent episomal propagation of the plasmid due to the presence of an ARS in the ADE2 marker) were identified by slow growth and pink color on APE PS medium. Cells which had integrated the circular episome by homologous recombination produced rapid growing, white papillae on the edges of slow growing, pink colonies.
  • plasmid were isolated, and genomic PNA was prepared.
  • the PNA was digested with EcoRI and subjected to Southern blot analysis.
  • a probe corresponding to the AUGl promoter region was generated by PCR using oligonucleotide primers ZC9081 (SEQ IP NO: 17) and ZC9084 (SEQ IP NO: 18) and, as primer, a plasmid containing the AUGl promoter fragment of pCZR134. Probing of the blot revealed that 4 of 10 stable Ade + papillae examined had undergone homologous recombination of the AUGl disruption plasmid into the A UGl promoter region.
  • looping out of the augl ⁇ disruption plasmid either restores the wild-type AUGl allele or leaves the auglA disruption allele in the AUGl locus, depending on the site of recombination.
  • Ade " loop-out colonies were screened by PCR using primers ZG10,635 (SEQ IP NO: 19) and ZG14J99 (SEQ IP NO:20) for augl ⁇ disrupted strains. 10 of 15 strains screened yielded a 600 base pair PCR product, indicating that they had retained the augl ⁇ allele. The remaining 5 strains screened yielded a 2J Kb A UGl wild-type PCR product.

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Abstract

Protease-deficient strains of the methylotrophic yeast Pichia methanolica and materials and methods for generating such strains are disclosed. The strains have a functional deficiency in a vacuolar protease, such as proteinase A or proteinase B. The strains are useful as hosts for the expression of heterologous genes encoding proteins of commercial or other interest.

Description

Description PROTEASE-DEFICIENT STRAINS OF PICHIA METHANOLICA
BACKGROUND OF THE INVENTION
Methylotrophic yeasts are those yeasts that are able to utilize methanol as a sole source of carbon and energy. Species of yeasts that have the biochemical pathways necessary for methanol utilization are classified in four genera, Hansenula, Pichia, Candida, and Torulopsis. These genera are somewhat artificial, having been based on cell morphology and growth characteristics, and do not reflect close genetic relationships (Billon-Grand, Mycotaxon 35:201-204, 1989; Kurtzman, Mycologia 84:72-76, 1992). Furthermore, not all species within these genera are capable of utilizing methanol as a source of carbon and energy. As a consequence of this classification, there are great differences in physiology and metabolism between individual species of a genus.
Methylotrophic yeasts are attractive candidates for use in recombinant protein production systems. Some methylotrophic yeasts have been shown to grow rapidly to high biomass on minimal defined media. Certain genes of methylotrophic yeasts are tightly regulated and highly expressed under induced or de-repressed conditions, suggesting that promoters of these genes might be useful for producing polypeptides of commercial value. See, for example, Faber et al., Yeast 11 :1331, 1995; Romanos et al., Yeast 8:423, 1992; and Cregg et al.. Bio/Technology 1 1 :905. 1993.
Development of methylotrophic yeasts as hosts for use in recombinant production systems has been slow, due in part to a lack of suitable materials (e.g., promoters, selectable markers, and mutant host cells) and methods (e.g., transformation techniques). The most highly developed methylotrophic host systems utilize Pichia pastoris and Hansenula polymorpha (Faber et al., Curr. Genet. 25:305-310, 1994; Cregg et al., ibid.; Romanos et al., ibid.; U.S. Patent No. 4,855,242; U.S. Patent No. 4,857,467; U.S. Patent No. 4,879,231 ; and U.S. Patent No. 4,929,555).
Minimization of spurious proteolysis of recombinant proteins generated under high cell density fermentation conditions is highly desirable. In yeast, the major store of proteolytic activity is located within the lumen of the vacuolar compartment (Jones, Methods Enzymol. 194:428-453, 1991). These proteases are released into the fermentation broth by spontaneous and inevitable cell lysis and are further liberated during cell breakage that is required to release intracellulary produced proteins in laboratory or industrial production. Although vacuolar proteases are required for several developmental transitions in the life cycle of yeast cells (e.g., sporulation), they are dispensible for vegetative growth. The majority of vacuolar proteases are synthesized and transported through the secretory pathway as enzymatically inactive zymogens (Klionsky et al., Microbiol. Rev. 54:266-292, 1990; Raymond et al., Int. Rev. Cytol. 139:59-120. 1992). They are proteolytically activated by the combined action of proteinase A, the product of the PE 4 gene, and proteinase B, the product of the PRB1 gene; hence pep4 prbl mutants are generally considered to be fully protease-deficient (Jones, ibid.). Although protease-deficient strains of several species of yeast have been described (e.g., Gleeson et al., U.S. Patent No. 5,324,660; Jones, Methods Enzymol. 194:428-453, 1991; Fleer et al., WO 94/00579), protease-deficient strains of P. methanolica have not been available and methods for the generation of such strains have not heretofore been available.
There remains a need in the art for strains and techniques that will facilitate the commercial development of additional species of methylotrophic yeasts, including the use of Pichia methanolica to produce polypeptides of economic importance. The present invention provides such strains and techniques, as well as other, related advantages.
SUMMARY OF THE INVENTION It is an object of the present invention to provide a Pichia methanolica cell having a functional deficiency in a vacuolar protease.
It is a further object of the invention to provide methods for generating a Pichia methanolica cell deficient in a vacuolar protease.
It is a further object of the invention to provide methods for producing proteins heterologous to Pichia methanolica.
Within one aspect of the invention there is provided a Pichia methanolica cell having a functional deficiency in a vacuolar protease, wherein the functional deficiency is a result of a genetic defect, wherein the defect is an insertion, deletion, or substitution of one or more base pairs in a parent gene, wherein the parent gene is a gene encoding proteinase A or a gene encoding proteinase B. Within certain embodiments of the invention, the parent gene is a proteinase A gene selected from the group consisting of (a) a gene comprising a sequence of nucleotides as shown in SEQ ID NO:9, and (b) alleles of (a). Within other embodiments, the parent gene is a proteinase B gene selected from the group consisting of (a) a gene comprising a sequence of nucleotides as shown in SEQ ID NO: 13, and (b) alleles of (a). Within additional embodiments, the cell has a genetic defect in each of a parent gene encoding proteinase A and a parent gene encoding proteinase B. Within additional embodiments of the invention, the cell has a further genetic defect, such as a genetic defect in a gene required for methanol utilization or a genetic defect in a gene required for nucleotide or amino acid biosynthesis. Within a preferred embodiment, the cell is auxotrophic for adenine. The invention also provides a cell having a further genetic defect wherein the cell contains an integrated genetic element, wherein the element comprises a gene that complements the further genetic defect.
A related aspect of the invention provides a Pichia methanolica cell as disclosed above containing an integrated genetic element comprising the following operably linked elements: (a) a transcription promoter of a P. methanolica gene; (b) a DNA segment encoding a polypeptide heterologous to P. methanolica; (c) a transcription terminator of a P. methanolica gene; and (d) a selectable marker. Within one embodiment, the cell is auxotrophic for adenine and the selectable marker is a P. methanolica ADE2 gene. Within another embodiment, the transcription promoter is a promoter of a methanol-inducible P. methanolica gene.
Within another aspect of the invention there is provided a method for generating a Pichia methanolica cell deficient in a vacuolar protease, comprising mutating a parent gene of the cell, the parent gene encoding a vacuolar protease, to produce a functionally deficient mutated gene. Within one embodiment, the parent gene is a gene encoding proteinase A or a gene encoding proteinase B. Within another embodiment, the step of mutating comprises deleting a portion of the parent gene.
Within an additional aspect, the invention provides a method of producing a protein comprising culturing a Pichia methanolica cell having a functional deficiency in a vacuolar protease, wherein the cell comprises an expression unit comprising a DNA segment encoding a protein heterologous to P. methanolica, under conditions in which the DNA segment is expressed, and recovering the protein encoded by the DNA segment. Within certain embodiment of the invention, the functional deficiency is a result of a genetic defect, wherein the defect is an insertion, deletion, or substitution of one or more base pairs in a parent gene, wherein the parent gene is a gene encoding proteinase A or a gene encoding proteinase B. Within a further embodiment, the cell has a genetic defect in each of a parent gene encoding proteinase A and a parent gene encoding proteinase B. Within additional embodiments of the invention, the cell has a further genetic defect, such as a genetic defect in a gene required for methanol utilization or a genetic defect in a gene required for nucleotide or amino acid biosynthesis. Within a preferred embodiment, the cell is auxotrophic for adenine. Within another aspect, the invention provides a DNA construct comprising a P. methanolica gene segment, wherein the segment is selected from the group consisting of (a) a segment comprising a sequence of nucleotides as shown in
SEQ ID NO: 9, (b) allelic variants of (a), (c) a segment comprising a sequence of nucleotides as shown in SEQ ID NO: 13, and (d) allelic variants of (c).
These and other aspects of the invention will become evident upon reference to the following detailed description and the attached drawings.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 shows a partial restriction map of a genomic clone comprising a
P. methanolica PEP4 gene. The PCR product used to identify the gene is shown as complementary half arrows. A 420 bp fragment left of the Asp718 site was sequenced. The pep4Δ allele was created by deleting the indicated region between the BamHI and Ncol sites. Fig. 2 shows a partial restriction map of a genomic clone comprising a
P. methanolica PRB1 gene. The PCR product used to identify the gene is shown as complementary half arrows. The prbl A allele was generated by deleting the indicated region between the Ncol and EcoRV sites.
Fig. 3 illustrates the plasmid pCZR134. Fig. 4 illustrates the plasmid pCZR140.
DETAILED DESCRIPTION OF THE INVENTION
Prior to setting forth the invention in more detail, it will be useful to define certain terms used herein: The term "allele" is used in its conventional sense to denote a naturally occuring alternative form of a gene or chromosomal locus. Allelic variation arises naturally through mutation, and may result in phenotypic polymorphism within populations. Gene mutations can be silent (no change in the encoded polypeptide), due to the degeneracy of the genetic code, or may encode polypeptides having altered amino acid sequence. Gene sequences disclosed herein are those of individual alleles.
Those skilled in the art will recognized that other alleles are expected to exist, and such other alleles are within the scope of the invention.
A "DNA construct" is a DNA molecule, either single- or double- stranded, that has been modified through human intervention to contain segments of DNA combined and juxtaposed in an arrangement not existing in nature. "Early log phase growth" is that phase of cellular growth in culture when the cell concentration is from 2 x 10^ cells/ml to 8 x 106 cells/ml.
A "functionally deficient mutated gene" is a mutated gene which, as a result of a mutation, encodes for the expression of less than 10% of the activity of the expression product of its wild-type counterpart. It is preferred that the functionally deficient gene encode for less than 1 % of the activity of its wild-type counterpart, more preferably less than 0.01% as determined by appropriate assays. It is most preferred that the activity be essentially undetectable (i.e., not significantly above background). Functionally deficient genes can be generated by mutations in either coding or non- coding regions.
"Heterologous DNA" refers to a DNA molecule, or a population of DNA molecules, that does not exist naturally within a given host cell. DNA molecules heterologous to a particular host cell may contain DNA derived from the host cell species so long as that host DNA is combined with non-host DNA. For example, a DNA molecule containing a non-host DNA segment encoding a polypeptide operably linked to a host DNA segment comprising a transcription promoter is considered to be a heterologous DNA molecule.
A "higher eukaryotic" organism is a multicellular eukaryotic organism. The term encompasses both plants and animals. An "integrated genetic element" is a segment of DNA that has been incorporated into a chromosome of a host cell after that element is introduced into the cell through human manipulation. Within the present invention, integrated genetic elements are most commonly derived from linearized plasmids that are introduced into the cells by electroporation or other techniques. Integrated genetic elements are passed from the original host cell to its progeny.
"Integrative transformants" are cells into which has been introduced heterologous DNA, wherein the heterologous DNA has become integrated into the genomic DNA of the cells.
"Linear DNA" denotes DNA molecules having free 5' and 3' ends, that is non-circular DNA molecules. Linear DNA can be prepared from closed circular DNA molecules, such as plasmids, by enzymatic digestion or physical disruption.
The term "operably linked" indicates that DNA segments are arranged so that they function in concert for their intended purposes, e.g., transcription initiates in the promoter and proceeds through the coding segment to the terminator. The term "parent gene" is applied to a gene before it is mutagenized.
The mutagenized gene will be altered in nucleotide sequence as compared to the parent gene. The mutagenized gene may also be either longer or shorter than the parent gene due to the insertion or deletion of one or more base pairs.
The term "promoter" is used herein for its art-recognized meaning to denote a portion of a gene containing DNA sequences that provide for the binding of RNA polymerase and initiation of transcription. Promoter sequences are commonly, but not always, found in the 5' non-coding regions of genes. Sequence elements within promoters that function in the initiation of transcription are often characterized by consensus nucleotide sequences. These promoter elements include RNA polymerase binding sites; TATA sequences; CAAT sequences; differentiation-specific elements (DSEs; McGehee et al., Mol. Endocrinol. 7:551-560, 1993); cyclic AMP response elements (CREs); serum response elements (SREs; Treisman, Seminars in Cancer Biol. 1:47-58, 1990); glucocorticoid response elements (GREs); and binding sites for other transcription factors, such as CRE/ATF (O'Reilly et al., J. Biol. Chem. 267:19938- 19943, 1992), AP2 (Ye et al., J. Biol. Chem. 269:25728-25734, 1994), SP1, cAMP response element binding protein (CREB; Loeken, Gene Expr. 2:253-264, 1993) and octamer factors. See, in general, Watson et al., eds., Molecular Biology of the Gene. 4th ed., The Benjamin/Cummings Publishing Company, Inc., Menlo Park, CA, 1987; and Lemaigre and Rousseau, Biochem. J. 303:1-14, 1994.
A "repressing carbon source" is a metabolizable, carbon-containing compound that, when not limited, suppresses the expression in an organism of genes required for the catablism of other carbon sources. By "limited" is meant that the carbon source is unavailable or becomes available at such a rate that it is immediately consumed and therefore the prevailing concentration of that carbon source in an organism's environment is effectively zero. Repressing carbon sources that can be used within the present invention include hexoses and ethanol. Glucose is particularly preferred.
"Rich" culture media are those culture media that are based on complex sources of nutrients, typically cell or tissue extracts or protein hydrolysates. Rich media will vary in composition from batch to batch due to variations in the composition of the nutrient sources.
"Vacuolar proteases" are defined by their function as those proteases that directly or indirectly provide the proteolytic activity present in the vacuole of a cell. The term is applied to proteases that are present in the vacuole, as well as to proteases that, through their proteolytic activity, cause the activation of proteases present in the vacuole. The present invention provides protease-deficient strains of Pichia methanolica and methods for preparing such strains. Strains having a single such deficiency but exhibiting some vacuolar protease activity are useful intermediates in the generation of multiply mutant strains that are essentially free of vacuolar protease activity. Preferred deficient strains are those having functional deficiencies in the vacuolar proteases proteinase A, which is encoded by the PEP4 gene, and proteinase B, which is encoded by the PRB1 gene. Such deficiencies are created by mutations causing partial or complete loss of gene function. Within a preferred embodiment of the invention, the mutation results in structural change in one or more regions of the encoded protein that are required for activity. Mutations can be point mutations, more preferably insertions, and most preferably deletions of up to the entire open reading frame (the "ORF") of the target gene. Mutations spanning small regions (including point mutations, small insertions, and small deletions) will generally be directed to coding regions for structural motifs required for activity or will create frame shifts that eliminate protein activity. Those skilled in the art will recognize that, in addition to mutations within the ORF, mutations in untranslated regions of the gene can also reduce or negate gene function. When mutating untranslated sequences, it is preferred to target sequences within 1 kb of the ORF.
Strains of Pichia methanolica are available from the American Type Culture Collection (Rockville, MD) and other repositories. These cells can be used within the present invention as parent strians for the production of protease-deficient strains. Those skilled in the art will recognize that parent and protease-deficient strains can be further mutagenized according to known techniques in order to obtain strains having desired genotypes. One can thereby obtain strains having defined nutritional requirements, metabolic defects, etc.
Vacuolar protease-deficient strains of P. methanolica can be constructed by a variety of genetic manipulations as disclosed above, any of which result in the reduction or lack of functional protease. It is preferred, however, to generate genetic defects by deleting a segment of the parent gene encoding the protease of interest. Such deletions will preferably eliminate one or more active site amino acid residues, thereby detroying proteolytic activity. Frameshift mutations, for example, can be generated by deleting a partial codon, thus deletion of a single nucleotide, and preferably at least four nucleotides, can produce the desired inactivating mutation. It is preferred, however, to delete most or all of the open reading frame of the parent gene, although in practice the actual extent of any deletion will be based on the locations of convenient restriction enzyme recognition sites. As noted above, vacuolar protease genes of particular interest in this regard include the PEP4 gene, which encodes proteinase A, and the PRBl gene, which encodes proteinase B. The designations of these genes were based on functional equivalence to the Saccharomyces cerevisiae genes of the same names and by a high degree of sequence identity (70%) between the encoded P. methanolica and S. cerevisiae proteins. Although other vacuolar proteases (e.g., carboxypeptidase Y) are present in P. methanolica, the PEP4 and PRBl gene products activate the other vacuolar proteases, so that negation of PEP 4 and PRBl functions results in a strain that is effectively vacuolar protease negative.
In contrast to other yeasts, including S. cerevisiae and Pichia pastoris, the PEP 4 gene product of P. methanolica is not the dominant vacuolar proteolytic enzyme within this oraganism. P. methanolica peρ4 mutants were not functionally deficient in vacuolar activity, whereas pep4 prbl double mutants were. The data indicate that proteinase A autoactivates within the vacuole or a pre-vacuolar compartment, probably in response to low pH and the presence of Ca++ and/or other ions. The activated enzyme then activates proteinase B, a non-specific proteinase which activates other vacuolar proteolytic enzymes. The data further indicate that proteinase B can be activated via alternative pathways.
A preferred method for creating a deletion within a vacuolar protease gene employs a loop-in/loop-out mutagenesis technique, whereby a disrupted copy of the protease gene is used to replace the endogenous copy within the genome. A deletion is created in a cloned vacuolar protease gene, typically by restriction endonuclease digestion and re-ligation or by the polymerase chain reaction (PCR; Mullis, U.S. Patent No. 4,683,202). The disrupted copy of the gene is then introduced into the cell. It is preferred to utilize a linearized plasmid comprising, in addition to the disrupted protease gene, a selectable marker as disclosed in more detail below. The presence of the selectable marker facilitates the identification and selection of integrative transformants. Transformants that have undergone the desired homologous integration event are identified by Southern blotting (see, e.g., Strathern and Higgins, Methods Enzymol. 194:319-329, 1991). Genomic DNA is prepared from transformants and control cells, digested with one or more restriction enzymes, transferred to a blot, and probed to detect a change in the restriction pattern following transformation. Reagents, materials, equipment and protocols for preparing and probing blots are available from commercial suppliers.
Vacuolar protease activity (and therefore vacuolar protease deficiency) is measured using any of several known assays. Preferred assays are those developed for Saccharomyces cerevisiae and disclosed by Jones, Methods Enzymol. 194:428-453, 1991. A preferred such assay is the APE overlay assay, which detects activity of carboxypeptidase Y (CpY). Briefly, the assay detects the carboxypeptidase Y-mediated release of β-naphthol from an ester, which results in the formation of an isoluble red dye by the reaction of the β-naphthol with the diazonium salt Fast Garnet GBC. Colonies are overlayed with a 0.6% agar solution of N-Acetyl-DL-phenylalanine β- naphthyl ester containing 1 mg/ml dimethylformamide. After the overlay hardens, the plates are flooded with a solution of Fast Garnet GBC (5 mg/ml in OJ M Tris-HCl, pH 7.3 - 7.5). Within a few minutes, Cpy colonies turn red. Carboxypeptidase Y activity can also be detected by the well test, in which cells are distributed into wells of a microtiter test plate and incubated in the presence of N-benzoyl-L-tyrosine p- nitroanilide (BTPΝA) and dimethylformamide. The cells are permeabilized by the dimethylformamide, and CpY in the cells cleaves the amide bond in the BTPΝA to give the yellow product /7-nitroaniline. Assays for CpY will detect any mutation that reduces protease activity so long as that activity ultimately results in the reduction of CpY activity. Proteinase B activity can be detected using an HPA overlay test, which detects the solubilization of Hide Powder Azure by proteinase B. Colonies producing the enzyme are surrounded by a clear halo, while deficient mutants remain covered. Carboxypeptidase S can be assayed using a well test that detects the release of leucine from carbobenzoxyglycyl-L-leucine. In the presence of L-amino-acid oxidase, H2O is produced by the oxidation of the free leucine. The H2O2 reacts with ø-dianisidine dihydrochloride in the presence of peroxidase to produce oxidized dianisidine, which is dark brown. Additional assays are known and within the level of ordinary skill in the art to perform.
Cells to be transformed with heterologous DΝA will have a mutation that can be complemented by a gene (a "selectable marker") on the heterologous DΝA molecule. This selectable marker allows the transformed cells to grow under conditions in which untransformed cells cannot multiply ("selective conditions"). The general principles of selection are well known in the art. Commonly used selectable markers are genes that encode enzymes required for the synthesis of amino acids or nucleotides. Cells having mutations in these genes cannot grow in media lacking the specific amino acid or nucleotide unless the mutation is complemented by the selectable marker. Use of such "selective" culture media ensures the stable maintenance of the heterologous DΝA within the host cell. A preferred selectable marker of this type for use in Pichia methanolica is a P. methanolica ADE2 gene, which encodes phosphoribosyl-5- aminoimidazole carboxylase (AIRC; EC 4J J .21 ). The ADE2 gene, when transformed into an adel host cell, allows the cell to grow in the absence of adenine. The coding strand of a representative P. methanolica ADE2 gene sequence is shown in SEQ ID NOJ . The sequence illustrated includes 1006 nucleotides of 5' non-coding sequence and 442 nucleotides of 3' non-coding sequence, with the initiation ATG codon at nucleotides 1007-1009. Within a preferred embodiment of the invention, a DNA segment comprising nucleotides 407-2851 is used as a selectable marker, although longer or shorter segments can be used as long as the coding portion is operably linked to promoter and terminator sequences. Those skilled in the art will recognize that this and other sequences provided herein represent single alleles of the respective genes, and that allelic variation is expected to exist. Any functional ADE2 allele can be used as a selectable marker. Other nutritional markers that can be used within the present invention include the P. methanolica ADE1, HIS3, and LEU2 genes, which allow for selection in the absence of adenine, histidine, and leucine, respectively. P. methanolica genes can be cloned on the basis of homology with their counterpart Saccharomyces cerevisiae genes. Heterologous genes, such as genes from other fungi, can also be used as selectable markers.
For large-scale, industrial processes where it is desirable to minimize the use of methanol, it is preferred to use host cells having a genetic defect in a gene required for methanol utilization. Such genes include the alcohol oxidase genes A UG1 and A UG2, as well as genes encoding catalase, formaldehyde dehydrogenase, formate dehydrogenase, dihydrox acetone synthase, dihydroxyacetone kinase, fructose 1,6- bisphosphate aldolase, and fructose 1 ,6-bisphosphatase. It is particularly preferred to use cells in which both alcohol oxidase genes (A UG1 and A UG2) are deleted.
To prepare auxotrophic mutants of P. methanolica, cells are first exposed to mutagenizing conditions, i.e., environmental conditions that cause genetic mutations in the cells. Methods for mutagenizing cells are well known in the art and include chemical treatment, exposure to ultraviolet light, exposure to x-rays, and retroviral insertional mutagenesis. Chemical mutagens include ethylmethane sulfonate (EMS), N-methyl-N'-nitro-N-nitrosoguanidine, 2-methoxy-6-chloro-9-[3-(ethyl-2- chloroethyl)aminopropylamino]acridine 2HCl, 5-bromouracil, acridine, and aflatoxin. See Lawrence, Methods Enzymol. 194:273-281 , 1991. The proportion of mutagenized cells obtained is a function of the strength or amount of mutagenizing agent to which the cells are exposed. A low level of mutagen produces a small proportion of mutant cells. Higher levels of mutagen produce a higher proportion of mutant cells, but also kill more cells. It is therefore necessary to balance mutagenesis with killing so that a reasonable number of mutant cells is obtained. Balancing is generally done empirically by exposing cells to different conditions to establish a killing curve. In general, the cells are exposed to mutagenizing conditions and cultured for one day, after which they are tested for viability according to standard assay methods. In general, it is preferred to use a level of mutagenesis that results in 20-50% mortality, although one skilled in the art will recognize that this value can be adjusted as necessary, for example if working with a very large number of cells.
Mutagenized cells are then cultured in a rich medium to allow mutations to become established and replicated in at least a portion of the cell population. This step allows cells in which the genome has been altered to replicate the mutation and pass it on to their progeny, thereby establishing the mutation within the population. The cells are then transferred to a culture medium deficient in assimilable nitrogen so that cellular nitrogen stores are depleted. By "deficient in assimilable nitrogen" it is meant that the medium lacks an amount of nitrogen sufficient to support growth of the cells. Depletion of cellular nitrogen stores will generally require about 12 to 24 hours of incubation, with 16 hours being sufficient under common conditions. Following depletion of nitrogen stores, the cells are cultured in a defined culture medium comprising an inorganic nitrogen source and an amount of an antifungal antibiotic sufficient to kill growing P. methanolica cells. The antibiotic nystatin (mycostatin) is preferred. Preferred inorganic nitrogen sources are those comprising ammonium ions, such as ammonium sulfate. In general, the medium will contain 10-200 mM ammonium, preferably about 60 mM ammonium. Nystatin is included at a concentration of 0J to 100 mg/1, preferably 0.5 to 20 mg/L, more preferably about 2 mg/L (10 units/L). Treatment with nystatin is carried out for ten minutes to six hours, preferably about 1 hour. Those skilled in the art will recognize that the actual antibiotic concentration and exposure time required to kill prototrophic cells can be readily determined empirically, and certain adjustments may be necessary to compensate for variations in specific activity between individual batches of antibiotic. By depleting cellular nitrogen stores and then culturing the cells in a defined medium containing an inorganic nitrogen source and antibiotic, cells that are auxotrophic for amino acid or nucleotide biosynthesis remain alive because they cannot grow in the defined medium. Growing cells are killed by the antibiotic. Following the antibiotic treatment, the cells are transferred to a rich culture medium.
Auxotrophic mutations are confirmed and characterized by determining the nutrient requirements of the treated cells. Replica plating is commonly used for this determination. Cells are plated on both rich medium and media lacking specific nutrients. Cells that do not grow on particular plates are auxotrophic for the missing nutrient. Complementation analysis can be used for further characterization. In the alternative, a dominant selectable marker is used, thereby obviating the need for mutant host cells. Dominant selectable markers are those that are able to provide a growth advantage to wild-type cells. Typical dominant selectable markers are genes that provide resistance to antibiotics, such as neomycin-type antibiotics (e.g., G418), hygromycin B, and bleomycin phleomycin-type antibiotics (e.g., Zeocin™; available from Invitrogen Corporation, San Diego, CA). A preferred dominant selectable marker for use in P. methanolica is the Sh bla gene, which inhibits the activity of Zeocin™ .
Heterologous DNA can be introduced into P. methanolica cells by any of several known methods, including lithium transformation (Hiep et al., Yeast 9: 1189- 1 197, 1993; Tarutina and Tolstorukov, Abst. of the 15th International Specialized Symposium on Yeasts. Riga (USSR), 1991, 137; Ito et al., J. Bacteriol. 153:163, 1983; Bogdanova et al., Yeast JJ :343, 1995), spheroplast transformation (Beggs, Nature 275:104, 1978; Hinnen et al., Proc. Natl. Acad. Sci. USA 75:1929, 1978; Cregg et al., Mol. Cell. Biol. 5:3376, 1985), freeze-thaw polyethylene glycol transformation (Pichia Expression Kit Instruction Manual, Invitrogen Corp., San Diego, CA, Cat. No. K1710- 01), or electroporation, the latter being preferred. Electroporation is the process of using a pulsed electric field to transiently permeabilize cell membranes, allowing macromolecules, such as DNA, to pass into cells. Electroporation has been described for use with mammalian (e.g., Neumann et al., EMBO J. 1:841-845, 1982) and fungal (e.g., Meilhoc et al., Bio/Technology 8:223-227, 1990) host cells. However, the actual mechanism by which DNA is transferred into the cells is not well understood. For transformation of P. methanolica, it has been found that electroporation is surprisingly efficient when the cells are exposed to an exponentially decaying, pulsed electric field having a field strength of from 2.5 to 4.5 kV/cm and a time constant (τ) of from 1 to 40 milliseconds. The time constant τ is defined as the time required for the initial peak voltage V0 to drop to a value of V0/e. The time constant can be calculated as the product of the total resistance and capacitance of the pulse circuit, i.e., τ = R x C. Typically, resistance and capacitance are either preset or may be selected by the user, depending on the electroporation equipment selected. In any event, the equipment is configured in accordance with the manufacturer's instructions to provide field strength and decay parameters as disclosed above. Electroporation equipment is available from commercial suppliers (e.g., BioRad Laboratories, Hercules, CA).
DNA molecules for use in transforming P. methanolica will commonly be prepared as double-stranded, circular plasmids, which are preferably linearized prior to transformation. For polypeptide or protein production, the DNA molecules will include, in addition to the selectable marker disclosed above, an expression casette comprising a transcription promoter, a DNA segment (e.g., a cDNA) encoding the polypeptide or protein of interest, and a transcription terminator. These elements are operably linked to provide for transcription of the DNA segment of interest. It is preferred that the promoter and terminator be that of a P. methanolica gene. Useful promoters include those from constitutive and methanol-inducible promoters. Promoter sequences are generally contained within 1.5 kb upstream of the coding sequence of a gene, often within 1 kb or less. In general, regulated promoters are larger than constitutive promoters due the presence of regulatory elements. Methanol-inducible promoters, which include both positive and negative regulatory elements, may extend more than 1 kb upstream from the initiation ATG. Promoters are identified by function and can be cloned according to known methods.
A particularly preferred methanol-inducible promoter is that of a P. methanolica alcohol utilization gene. A representative coding strand sequence of one such gene, AUGl, is shown in SEQ ID NO:2. Within SEQ ID NO:2, the initiation ATG codon is at nucleotides 1355-1357. Nucleotides 1-23 of SEQ ID NO:2 are non- AUG1 polylinker sequence. It is particularly preferred to utilize as a promoter a segment comprising nucleotides 24-1354 of SEQ ID NO:2, although additional upstream sequence can be included. P. methanolica contains a second alcohol utilization gene, AUG2, the promoter of which can be used within the present invention. A partial DNA sequence of one AUG2 clone is shown in SEQ ID NO:9. AUG2 promoter segments used within the present invention will generally comprise nucleotides 91-169 of SEQ ID NO:9. although small truncations at the 3' end would not be expected to negate promoter function. Other useful promoters include those of the dihydroxyacetone synthase (DHAS), formate dehydrogenase (FMD), and catalase (CAT) genes. Genes encoding these enzymes from other species have been described, and their sequences are available (e.g., Janowicz et al., Nuc. Acids Res. JJ:2043, 1985; Hollenberg and Janowicz, EPO publication 0 299 108; Didion and Roggenkamp, FEBS Lett. 303:113, 1992). Genes encoding these proteins can be cloned by using the known sequences as probes, or by aligning known sequences, designing primers based on the alignment, and amplifying P. methanolica DNA by the polymerase chain reaction (PCR).
Constitutive promoters are those that are not activated or inactivated by environmental conditions; they are always transcriptionally active. Preferred constitutive promoters for use within the present invention include those from glyceraldehyde-3 -phosphate dehydrogenase, triose phosphate isomerase, and phosphoglycerate kinase genes of P. methanolica. These genes can be cloned as disclosed above or by complementation in a host cell, such as a Saccharomyces cerevisiae cell, having a mutation in the counterpart gene. Mutants of this type are well known in the art. See, for example, Kawasaki and Fraenkel, Biochem. Biophys. Res. Comm. 108:1107-1112, 1982; McKnight et al., CeJ 46:143-147, 1986; Aguilera and Zimmermann, Mol. Gen. Genet. 202:83-89, 1986.
The DNA constructs used within the present invention may further contain additional elements, such as an origin of replication and a selectable marker that allow amplification and maintenance of the DNA in an alternate host (e.g., E. colt). To facilitate integration of the DNA into the host chromosome, it is preferred to have the entire expression segment, comprising the promoter— gene of interest—terminator plus selectable marker, flanked at both ends by host DNA sequences. This is conveniently accomplished by including 3' untranslated DNA sequence at the downstream end of the expression segment and relying on the promoter sequence at the 5' end. When using linear DNA, the expression segment will be flanked by cleavage sites to allow for linearization of the molecule and separation of the expression segment from other sequences (e.g., a bacterial origin of replication and selectable marker). Preferred such cleavage sites are those that are recognized by restriction endonucleases that cut infrequently within a DNA sequence, such as those that recognize 8-base target sequences (e.g., Not I).
Proteins that can be produced in P. methanolica include proteins of industrial and pharmaceutical interest. Such proteins include higher eukaryotic proteins from plants and animals, particularly vertebrate animals such as mammals, although certain proteins from microorganisms are also of great value. Examples of proteins that can be prepared include enzymes such as lipases, cellulases, and proteases; enzyme inhibitors, including protease inhibitors; growth factors such as platelet derived growth factor, fibroblast growth factors, and epidermal growth factor; cytokines such as erythropoietin and thrombopoietin; and hormones such as insulin, leptin, and glucagon.
For protein production, P. methanolica cells are cultured in a medium comprising adequate sources of carbon, nitrogen and trace nutrients at a temperature of about 25°C to 35°C. Liquid cultures are provided with sufficient aeration by conventional means, such as shaking of small flasks or sparging of fermentors. A preferred culture medium is YEPD (Table 1). The cells may be passaged by dilution into fresh culture medium or stored for short periods on plates under refrigeration. For long-term storage, the cells are preferably kept in a 50% glycerol solution at -70°C. Table 1 YEPD
2% D-glucose
2% Bacto™ Peptone (Difco Laboratories, Detroit, MI) 5 1 % Bacto™ yeast extract (Difco Laboratories)
0.004% adenine 0.006% L-leucine APE D
0.056% -Ade -Trp -Thr powder o 0.67% yeast nitrogen base without amino acids
2% D-glucose
0.5% 200X tryptophan, threonine solution ADE PS
0.056% -Ade -Trp -Thr powder 5 0.67% yeast nitrogen base without amino acids
2% D-glucose
0.5% 200X tryptophan, threonine solution
18.22% D-sorbitol LEU D 0 0.052% -Leu -Trp -Thr powder
0.67% yeast nitrogen base without amino acids 2% D-glucose
0.5% 200X tryptophan, threonine solution HIS D 5 0.052% -His -Trp -Thr powder
0.67% yeast nitrogen base without amino acids 2% D-glucose
0.5% 200X tryptophan, threonine solution URA D 0 0.056% -Ura -Trp -Thr powder
0.67% yeast nitrogen base without amino acids 2% D-glucose
0.5% 200X tryptophan, threonine solution URA PS 5 0.056% -Ura -Trp -Thr powder
0.67% yeast nitrogen base without amino acids Table 1 , continued
2% P-glucose
0.5% 200X tryptophan, threonine solution 18.22% P-sorbitol -Leu -Trp -Thr powder powder made by combining 4.0 g adenine, 3.0 g arginine, 5.0 g aspartic acid, 2.0 g histidine, 6.0 g isoleucine, 4.0 g lysine, 2.0 g methionine, 6.0 g phenylalanine, 5.0 g serine, 5.0 g tyrosine, 4.0 g uracil, and 6.0 g valine (all L- amino acids) -His -Trp -Thr powder powder made by combining 4.0 g adenine, 3.0 g arginine, 5.0 g aspartic acid, 6.0 g isoleucine, 8.0 g leucine, 4.0 g lysine, 2.0 g methionine, 6.0 g phenylalanine, 5.0 g serine, 5.0 g tyrosine, 4.0 g uracil, and 6.0 g valine (all L- amino acids) -Ura -Trp -Thr powder powder made by combining 4.0 g adenine, 3.0 g arginine, 5.0 g aspartic acid, 2.0 g histidine, 6.0 g isoleucine, 8.0 g leucine, 4.0 g lysine, 2.0 g methionine, 6.0 g phenylalanine, 5.0 g serine, 5.0 g tyrosine, and 6.0 g valine (all L- amino acids) -Ade -Trp -Thr powder powder made by combining 3.0 g arginine, 5.0 g aspartic acid, 2.0 g histidine, 6.0 g isoleucine, 8.0 g leucine, 4.0 g lysine, 2.0 g methionine, 6.0 g phenylalanine. 5.0 g serine, 5.0 g tyrosine, 4.0 g uracil. and 6.0 g valine (all L- amino acids) 200X tryptophan, threonine solution
3.0% L-threonine, 0.8% L-tryptophan in H2O For plates, add 1.8% Bacto™ agar (Oifco Laboratories)
Electroporation of P. methanolica is preferably carried out on cells in early log phase growth. Cells are streaked to single colonies on solid media, preferably solid YEPP. After about 2 days of growth at 30°C, single colonies from a fresh plate are used to inoculate the desired volume of rich culture media (e.g., YEPP) to a cell density of about 5 - 10 x 105 cells/ml. Cells are incubated at about 25 - 35°C, preferably 30°C, with vigorous shaking, until they are in early log phase. The cells are then harvested, such as by centrifugation at 3000 x g for 2-3 minutes, and resuspended. Cells are made electrocompetent by reducing disulfide bonds in the cell walls, equilibrating them in an ionic solution that is compatible with the electroporation conditions, and chilling them. Cells are typically made electrocompetent by incubating them in a buffered solution at pH 6-8 containing a reducing agent, such as dithiothreitol (PTT) or β-mercaptoethanol (BME), to reduce cell wall proteins to facilitate subsequent uptake of PNA. A preferred incubation buffer in this regard is a fresh solution of 50 mM potassium phosphate buffer, pH 7.5, containing 25 mM PTT. The cells are incubated in this buffer (typically using one-fifth the original culture volume) at about 30°C for about 5 to 30 minutes, preferably about 15 minutes. The cells are then harvested and washed in a suitable electroporation buffer, which is used ice-cold. Suitable buffers in this regard include pH 6-8 solutions containing a weak buffer, divalent cations (e.g., Mg++, Ca++) and an osmotic stabilizer (e.g., a sugar). After washing, the cells are resuspended in a small volume of the buffer, at which time they are electrocompetent and can be used directly or aliquotted and stored frozen (preferably at -70°C). A preferred electroporation buffer is STM (270 mM sucrose, 10 mM Tris, pH 7.5, 1 mM MgCl2). Within a preferred protocol, the cells are subjected to two washes, first in the original culture volume of ice-cold buffer, then in one-half the original volume. Following the second wash, the cells are harvested and resuspended, typically using about 3-5 ml of buffer for an original culture volume of 200 ml.
Electroporation is carried out using a small volume of electrocompetent cells (typically about 100 μl) and up to one-tenth volume of linear PNA molecules.
For example, 0J ml of cell suspension in a buffer not exceeding 50 mM in ionic strength is combined with OJ-10 μg of PNA (vol. < 10 μl). This mixture is placed in an ice-cold electroporation cuvette and subjected to a pulsed electric field of from 2.5 to 4.5 kV/cm, preferably about 3.75 kV/cm, and a time constant of from 1 to 40 milliseconds, preferably 10-30 milliseconds, more preferably 15-25 milliseconds, most preferably about 20 milliseconds, with exponential decay. The actual equipment settings used to achieve the desired pulse parameters will be determined by the equipment used. When using a BioRad (Hercules, CA) Gene Pulser™ electroporator with a 2 mm electroporation cuvette, resistance is set at 600 ohms or greater, preferably "infinite" resistance, and capacitance is set at 25 μF to obtain the desired field characteristics. After being pulsed, the cells are diluted approximately 10X into 1 ml of YEPP broth and incubated at 30°C for one hour.
The cells are then harvested and plated on selective media. Within a preferred embodiment, the cells are washed once with a small volume (equal to the diluted volume of the electroporated cells) of IX yeast nitrogen base (6.7 g/L yeast nitrogen base without amino acids; Pifco Laboratories, Petroit, MI), and plated on minimal selective media. Cells having an ade2 mutation that have been transformed with an ADE2 selectable marker can be plated on a minimal medium that lacks adenine, such as APE P (Table 1) or APE PS (Table 1). In a typical procedure, 250 μl aliqouts of cells are plated on 4 separate APE P or APE PS plates to select for Ade+ cells. P. methanolica recognizes certain infrequently occuring sequences, termed autonomously replicating sequences (ARS), as origins of PNA replication, and these sequences may fortuitously occur within a PNA molecule used for transformation, allowing the transforming PNA to be maintained extrachromosomally. However, integrative transformants are generally preferred for use in protein production systems. Integrative transformants have a profound growth advantage over ARS transformants on selective media containing sorbitol as a carbon source, thereby providing a method for selecting integrative transformants from among a population of transformed cells. ARS sequences have been found to exist in the ADE2 gene and, possibly, the A UG1 gene of P. methanolica. ade2 host cells of Pichia methanolica transformed with an ADE2 gene can thus become Ade+ by at least two different modes. The ARS within the ADE2 gene allows unstable extrachromosomal maintenance of the transforming PNA (Hiep et al., Yeast 9:1189-1197, 1993). Colonies of such transformants are characterized by slower growth rates and pink color due to prolific generation of progeny that are Ade". Transforming PNA can also integrate into the host genome, giving rise to stable transformants that grow rapidly, are white, and that fail to give rise to detectable numbers of Ade" progeny. APE P plates allow the most rapid growth of transformed cells, and unstable and stable transformants grow at roughly the same rates. After 3-5 days of incubation on APE P plates at 30°C stable transformant colonies are white and roughly twice the size of unstable, pink transformants. APE PS plates are more selective for stable transformants, which form large («5 mm) colonies in 5-7 days, while unstable (ARS -maintained) colonies are much smaller (sal mm). The more selective APE PS media is therefore preferred for the identification and selection of stable transformants. For some applications, such as the screening of genetically diverse libraries for rare combinations of genetic elements, it is sometimes desirable to screen large numbers of unstable transformants, which have been observed to outnumber stable transformants by a factor of roughly 100. In such cases, those skilled in the art will recognize the utility of plating transformant cells on less selective media, such as APE P.
Integrative transformants are preferred for use in protein production processes. Such cells can be propagated without continuous selective pressure because
PNA is rarely lost from the genome. Integration of PNA into the host chromosome can be confirmed by Southern blot analysis. Briefly, transformed and untransformed host PNA is digested with restriction endonucleases, separated by electrophoresis, blotted to a support membrane, and probed with appropriate host PNA segments. Pifferences in the patterns of fragments seen in untransformed and transformed cells are indicative of integrative transformation. Restriction enzymes and probes can be selected to identify transforming PNA segments (e.g., promoter, terminator, heterologous PNA, and selectable marker sequences) from among the genomic fragments.
Pifferences in expression levels of heterologous proteins can result from such factors as the site of integration and copy number of the expression cassette and differences in promoter activity among individual isolates. It is therefore advantageous to screen a number of isolates for expression level prior to selecting a production strain. A variety of suitable screening methods are available. For example, transformant colonies are grown on plates that are overlayed with membranes (e.g., nitrocellulose) that bind protein. Proteins are released from the cells by secretion or following lysis, and bind to the membrane. Bound protein can then be assayed using known methods, including immunoassays. More accurate analysis of expression levels can be obtained by culturing cells in liquid media and analyzing conditioned media or cell lysates, as appropriate. Methods for concentrating and purifying proteins from media and lysates will be determined in part by the protein of interest. Such methods are readily selected and practiced by the skilled practitioner.
For small-scale protein production (e.g., plate or shake flask production), P. methanolica transformants that carry an expression cassette comprising a methanol- regulated promoter (such as the A UG1 promoter) are grown in the presence of methanol and the absence of interfering amounts of other carbon sources (e.g., glucose). For small-scale experiments, including preliminary screening of expression levels, transformants may be grown at 30°C on solid media containing, for example, 20 g/L Bacto-agar (Pifco), 6.7 g/L yeast nitrogen base without amino acids (Pifco), 10 g/L methanol, 0.4 μg/L biotin, and 0.56 g/L of -Ade -Thr -Trp powder. Because methanol is a volatile carbon source it is readily lost on prolonged incubation. A continuous supply of methanol can be provided by placing a solution of 50% methanol in water in the lids of inverted plates, whereby the methanol is transferred to the growing cells by evaporative transfer. In general, not more than 1 mL of methanol is used per 100-mm plate. Slightly larger scale experiments can be carried out using cultures grown in shake flasks. In a typical procedure, cells are cultivated for two days on minimal methanol plates as disclosed above at 30°C, then colonies are used to inoculate a small volume of minimal methanol media (6.7 g/L yeast nitrogen base without amino acids, 10 g/L methanol, 0.4 μg/L biotin) at a cell density of about 1 x 10" cells/ml. Cells are grown at 30°C. Cells growing on methanol have a high oxygen requirement, necessitating vigorous shaking during cultivation. Methanol is replenished daily (typically 1/100 volume of 50% methanol per day).
For production scale culturing, fresh cultures of high producer clones are prepared in shake flasks. The resulting cultures are then used to inoculate culture medium in a fermenter. Typically, a 500 ml culture in YEPP grown at 30°C for 1-2 days with vigorous agititation is used to inoculate a 5-liter fermenter. The cells are grown in a suitable medium containing salts, glucose, biotin, and trace elements at 28° C, pH 5.0, and >30% dissolved O2- After the initial charge of glucose is consumed (as indicated by a decrease in oxygen consumption), a glucose/methanol feed is delivered into the vessel to induce production of the protein of interest. Because large-scale fermentation is carried out under conditions of limiting carbon, the presence of glucose in the feed does not repress the methanol-inducible promoter. The use of glucose in combination with methanol under glucose-limited conditions produces rapid growth, efficient conversion of carbon to biomass and rapid changes in physiological growth states, while still providing full induction of methanol-inducible gene promoters. In a typical fermentation run, a cell density of from about 80 to about 400 grams of wet cell paste per liter is obtained. "Wet cell paste" refers to the mass of cells obtained by harvesting the cells from the fermentor, typically by centrifugation of the culture.
The invention is further illustrated by the following non-limiting examples.
Examples
Example 1
P. methanolica cells (strain CBS6515 from American Type Culture Collection, Rockville, MO) were mutagenized by UV exposure. A killing curve was first generated by plating cells onto several plates at approximately 200-250 cells/plate. The plates were then exposed to UV radiation using a G8T5 germicidal lamp (Sylvania) suspended 25 cm from the surfaces of the plates for periods of time as shown in Table 2. The plates were then protected from visible light sources and incubated at 30°C for two days. Table 2
V Niable Cells Time Plate 1 Plate 2 Average 0 sec. 225 229 227 1 sec. 200 247 223
2 sec. 176 185 181 4 sec. 149 86 118 8 sec. 20 7 14 16 sec. 0 2 1
Large-scale mutagenesis was then carried out using a 2-second UV exposure to provide about 20% killing. Cells were plated at approximately 10^ cells/plate onto eight YEPP plates that were supplemented with 100 mg/L each of uracil, adenine, and leucine, which were added to supplement the growth of potential auxotrophs having the cognate deficiencies. Following UV exposure the plates were wrapped in foil and incubated overnight at 30°C. The following day the colonies on the plates (~Jθ5 total) were resuspended in water and washed once with water. An amount of cell suspension sufficient to give an OO600 of 0J - 0.2 was used to inoculate 500 ml of minimal broth made with yeast nitrogen base without amino acids or ammonia, supplemented with 1% glucose and 400 μg/L biotin. The culture was placed in a 2.8 L baffled Bell flask and shaken vigorously overnight at 30°C. The following day the cells had reached an OOgQO of ~1.0 - 2.0. The cells were pelleted and resuspended in 500 ml of minimal broth supplemented with 5 g/L ammonium sulfate. The cell suspension was placed in a 2.8 L baffled Bell flask and shaken vigorously at 30°C for 6 hours. 50 ml of the culture was set aside in a 250-ml flask as a control, and to the remainder of the culture was added 1 mg nystatin (Sigma Chemical Co., St. Louis, MO) to select for auxotrophic mutants (Snow, Nature 211 :206-207, 1966). The cultures were incubated with shaking for an additional hour. The control and nystatin-treated cells were then harvested by centrifugation and washed with water three times. The washed cells were resuspended to an OO600 of 1.0 in 50% glycerol and frozen. Titering of nystatin- treated cells versus the control cells for colony forming units revealed that nystatin enrichment had decreased the number of viable cells by a factor of 10^.
10"2 dilutions of nystatin-treated cells were plated on 15 YEPP plates. Colonies were replica-plated onto minimal plates (2% agar, 1 x YNB, 2% glucose, 400 μg/L biotin). The frequency of auxotrophs was about 2 - 4%. Approximately 180 auxotrophic colonies were picked to YEPP + Ade, Leu, Ura plates and replica-plated to various dropout plates. All of the auxotrophs were Ade". Of these, 30 were noticably pink on dropout plates (LEU P, HIS P, etc.; see Table 1). Of the 30 pink mutants, 21 were chosen for further study; the remainder were either leaky for growth on APE P plates or contaminated with wild-type cells.
The Ade" mutants were then subjected to complementation analysis and phenotypic testing. To determine the number of loci defined by the mutants, all 21 mutants were mated to a single pink, Ade" tester strain (strain #2). Mating was carried out by mixing cell suspensions (OOgQO = 1 ) an^ plating the mixtures in 10 μl aliquots on YEPP plates. The cells were then replicated to SPOR media (0.5% Na acetate, 1% KC1, 1% glucose, 1% agar) and incubated overnight at 30°C. The cells were then replica-plated to APE P plates for scoring of phenotype. As shown in Table 3, some combinations of mutants failed to give Ade+ colonies (possibly defining the same genetic locus as in strain #2), while others gave rise to numerous Ade+ colonies (possibly defining a separate genetic locus). Because mutant #3 gave Ade+ colonies when mated to #2, complementation testing was repeated with mutant #3. If the group of mutants defined two genetic loci, then all mutants that failed to give Ade+ colonies when mated to strain #2 should give Ade+ colonies when mated to #3. Results of the crosses are shown in Table 3.
Table 3
Figure imgf000024_0001
Table 3. continued
Figure imgf000025_0001
As shown in Table 3, most mutants fell into one of two groups, consistent with the idea that there are two adenine biosynthetic genes that, when missing, result in pink colonies on limiting adenine media. Three colonies (#4, #12, and #16) may either define a third locus or exhibit intragenic complementation. Two intensely pigmented mutants from each of the two complementation groups (#3 and #10; #6 and #11) were selected for further characterization. Additional analysis indicated that Ade" was the only auxotrophy present in these strains.
A P. methanolica clone bank was constructed in the vector pRS426, a shuttle vector comprising 2μ and S. cerevisiae URA3 sequences, allowing it to be propagated in S. cerevisiae. Genomic PNA was prepared from strain CBS6515 according to standard procedures. Briefly, cells were cultured overnight in rich media, spheroplasted with zymolyase, and lysed with SPS. PNA was precipitated from the lysate with ethanol and extracted with a phenol/chloroform mixture, then precipitated with ammonium acetate and ethanol. Gel electrophoresis of the PNA preparation showed the presence of intact, high molecular weight PNA and appreciable quantities of RNA. The PNA was partially digested with Sau 3 A by incubating the PNA in the presence of a dilution series of the enzyme. Samples of the digests were analyzed by electrophoresis to determine the size distribution of fragments. PNA migrating between 4 and 12 kb was cut from the gel and extracted from the gel slice. The size- fractionated PNA was then ligated to pRS426 that had been digested with Bam HI and treated with alkaline phosphatase. Aliquots of the reaction mixture were electroporated in E. coli MCI 061 cells using a BioRad Gene Pulser™ device as recommended by the manufacturer.
The genomic library was used to transform S. cerevisiae strain HBY21A (ade2 ura3) by electroporation (Becker and Guarente, Methods Enzymol. 194:182-187, 1991). The cells were resuspended in 1.2 M sorbitol, and six 300-μl aliquots were plated onto APE P, APE PS, URA P and URA PS plates (Table 1). Plates were incubated at 30°C for 4-5 days. No Ade+ colonies were recovered on the APE P or APE PS plates. Colonies from the URA P and URA PS plates were replica-plated to APE P plates, and two closely spaced, white colonies were obtained. These colonies were restreaked and confirmed to be Ura+ and Ade+. These two strains, designated Adel and Ade6, were streaked onto media containing 5 FOA (5 fluoro orotic acid; Sikorski and Boeke, Methods Enzymol. 194:302-318). Ura" colonies were obtained, which were found to be Ade' upon replica plating. These results indicate that the Ade+ complementing activity is genetically linked to the plasmid-borne URA3 marker. Plasmids obtained from yeast strains Adel and Ade6 appeared to be identical by restriction mapping as described below. These genomic clones were designated pAOEl-1 and pAPE 1-6, respectively.
Total PNA was isolated from the HBY21A transformants Adel and Ade6 and used to transform E. coli strain MCI 061 to AmpR. PNA was prepared from 2 AmpR colonies of Adel and 3 AmpR colonies of Ade6. The PNA was digested with Pst I, Sea I, and Pst I + Sea I and analyzed by gel electrophoresis. All five isolates produced the same restriction pattern.
PCR primers were designed from the published sequence of the P. methanolica ADE2 gene (also known as ADE1; Hiep et al., Yeast 9:1251-1258, 1993). Primer ZC9080 (SEQ IP NO:3) was designed to prime at bases 406-429 of the ADE2 PNA (SEQ IP NOJ), and primer ZC9079 (SEQ IP NO:4) was designed to prime at bases 2852-2829. Both primers included tails to introduce Avr II and Spe I sites at each end of the amplified sequence. The predicted size of the resulting PCR fragment was 2450 bp.
PCR was carried out using plasmid PNA from the five putative ADE2 clones as template PNA. The 100 μl reaction mixtures contained lx Taq PCR buffer
(Boehringer Mannheim, Indianapolis, IN), 10-100 ng of plasmid PNA, 0.25 mM dNTPs, 100 pmol of each primer, and 1 μl Taq polymerase (Boehringer Mannheim). PCR was run for 30 cycles of 30 seconds at 94°C, 60 seconds at 50°C, and 120 seconds at 72°C. Each of the five putative APE2 genomic clones yielded a PCR product of the expected size (2.4 kb). Restriction mapping of the PNA fragment from one reaction gave the expected size fragments when digested with Bgl II or Sal I.
The positive PCR reactions were pooled and digested with Spe I. Vector pRS426 was digested with Spe I and treated with calf intestinal phosphatase. Four μl of PCR fragment and 1 μl of vector PNA were combined in a 10 μl reaction mix using conventional ligation conditions. The ligated PNA was analyzed by gel electrophoresis. Spe I digests were analyzed to identify plasmids carrying a subclone of the ADE2 gene within pRS426. The correct plasmid was designated pCZRl 18.
Because the ADE2 gene in pCZRl 18 had been amplified by PCR, it was possible that mutations that disabled the functional character of the gene could have been generated. To test for such mutations, subclones with the desired insert were transformed singly into Saccharomyces cerevisiae strain HBY21A. Cells were made electrocompetent and transformed according to standard procedures. Transformants were plated on URA P and APE P plates. Three phenotypic groups were identified. Clones 1, 2, 11, and 12 gave robust growth of many transformants on APE P. The transformation frequency was comparable to the frequency of Ura+ transformants. Clones 6, 8, 10, and 14 also gave a high efficiency of transformation to both Ura+ and Ade+, but the Ade+ colonies were somewhat smaller than those in the first group. Clone 3 gave many Ura+ colonies, but no Ade+ colonies, suggesting it carried a nonfunctional ade2 mutation. Clones 1, 2, 1 1, and 12 were pooled. To identify the P. methanolica ade 2 complementation group, two representative mutants from each complementation group (#3 and #10; #6 and #11), which were selected on the basis of deep red pigmentation when grown on limiting adenine, were transformed with the cloned APE gene. Two hundred ml cultures of early log phase cells were harvested by centrifugation at 3000 x g for 3 minutes and resuspended in 20 ml of fresh KP buffer (50 mM potassium phosphate buffer, pH 7.5, containing 25 mM PTT). The cells were incubated in this buffer at 30°C for 15 minutes. The cells were then harvested and resuspended in 200 ml of ice-cold STM (270 mM sucrose, 10 mM Tris, pH 7.5, 1 mM MgCl2). The cells were harvested and resuspended in 100 ml of ice-cold STM. The cells were again harvested and resuspended in 3-5 ml of ice-cold STM. 100-μl aliquouts of electrocompetent cells from each culture were then mixed with Not I-digested pAPEl-1 PNA. The cell/PNA mixture was placed in a 2 mm electroporation cuvette and subjected to a pulsed electric field of 5 kV/cm using a BioRad Gene Pulser™ set to 1000Ω resistance and capacitance of 25 μF. After being pulsed, the cells were diluted by addition of 1 ml YEPP and incubated at 30°C for one hour. The cells were then harvested by gentle centrifugation and resuspended in 400 μl minimal selective media lacking adenine (APE P). The resuspended samples were split into 200-μl aliqouts and plated onto APE P and APE PS plates. Plates were incubated at 30°C for 4-5 days. Mutants #6 and #11 gave Ade+ transformants. No Ade+ transformants were observed when PNA was omitted, hence the two isolates appeared to define the ade2 complementation group. The ADE2 sequence is shown in SEQ IP NOJ . Example 2
The P. methanolica clone bank disclosed in Example 1 was used as a source for cloning the Alcohol Utilization Gene {AUGl). The clone bank was stored as independent pools, each representing about 200-250 individual genomic clones. OJ μl of "miniprep" PNA from each pool was used as a template in a polymerase chain reaction with PCR primers (ZC8784. SEQ IP NO:5; ZC8787, SEQ IP NO:6) that were designed from an alignment of conserved sequences in alcohol oxidase genes from Hansenula polymorpha, Candida boidini, and Pichia pastoris. The amplification reaction was run for 30 cycles of 94°C, 30 seconds; 50°C, 30 seconds; 72°C, 60 seconds; followed by a 7 minute incubation at 72°C. One pool (#5) gave a -600 bp band. PNA sequencing of this PCR product revealed that it encoded an amino acid sequence with -70% sequence identity with the Pichia pastoris alcohol oxidase encoded by the AOX1 gene and about 85% sequence identity with the Hansenula polymorpha alcohol oxidase encoded by the MOXl gene. The sequence of the cloned AUGl gene is shown in SEQ IP NO:2.
Sub-pools of pool #5 were analyzed by PCR using the same primers used in the initial amplification. One positive sub-pool was further broken down to identify a positive colony. This positive colony was streaked on plates, and PNA was prepared from individual colonies. Three colonies gave ide ical patterns after digestion with Cla I.
Restriction mapping of the genomic clone and PCR product revealed that the AUGl gene lay on a 7.5 kb genomic insert and that sites within the PCR fragment could be uniquely identified within the genomic insert. Because the orientation of the gene within the PCR fragment was known, the latter information provided the approximate location and direction of transcription of the A UG1 gene within the genomic insert. PNA sequencing within this region revealed a gene with very high sequence similarity at the amino acid level to other known alcohol oxidase genes.
Example 3
To generate a P. methanolica strain deficient for vacuolar proteases, the PEP4 and PRBl genes were identified and disrupted. PEP4 and PRBl sequences were amplified by PCR in reaction mixtures containing 100 pmol of primer PNA, IX buffer as supplied (Boehringer Mannheim. Indianapolis, IN), 250 μM dNTPs, 1-100 pmol of template PNA, and 1 unit of Taq polymerase in a reaction volume of 100 μl. The PNA was amplified over 30 cycles of 94°C, 30 seconds; 50°C, 60 seconds; and 72°C, 60 seconds.
Using an alignment of PEP4 sequences derived from S. cerevisiae (Ammerer et al., Mol. Cell. Biol. 6:2490-2499, 1986; Woolford et al., Mol. Cell. Biol. 6:2500-2510, 1986) and P. pastoris (Gleeson et al., U.S. Patent No. 5,324,660), several sense and antisense primers corresponding to conserved regions were designed. One primer set, ZC9118 (SEQ IP NO:7) and ZC9464 (SEQ IP NO:8) produced a PCR product of the expected size from genomic PNA, and this set was used to identify a genomic clone corresponding to the amplified region. PNA sequencing of a portion of this genomic clone (shown in SEQ IP NO:9) revealed an open reading frame encoding a polypeptide with 70% amino acid identity with proteinase A from S. cerevisiae (SEQ IP NO: 10).
Primers for the identification of P. methanolica PRB 1 were designed on the basis of alignments between the PRBl genes of S. cerevisiae (Moehle et al., Mol. Cell. Biol. 7:4390-4399, 1987), P. pastoris (Gleeson et al., U.S. Pat. No. 5,324,660), and Kluyveromyces lactis (Fleer et al., WIPO Publication WO 94/00579). One primer set, ZC9126 ( NOJ 1) and ZC9741 (SEQ IP NOJ2) amplified a ca. 400 bp fragment from genomic PNA (SEQ IP NO: 13). This product was sequenced and found to encode a polypeptide with 70% amino acid identity with proteinase B from S. cerevisiae (SEQ IP NO: 14). The PRB primer set was then used to identify a genomic clone encompassing the P. methanolica PRBl gene.
Peletion mutations in the P. methanolica PEP4 and PRBl genes were generated using available restriction enzyme sites. The cloned genes were restriction mapped. The pep4Δ allele was created by deleting a region of approximately 500 bp between BamHI and Ncol sites (Fig. 1) and including nucleotides 1 through 393 the sequence shown in SEQ IP NO:9. The prbl A allele was generated by deleting a region of approximately 1 kbp between Ncol and EcoRV sites (Fig. 2) and including the sequence shown in SEQ IP NO: 13. The cloned PEP 4 and PRBl genes were subcloned into pCZR139, a phagemid vector (pBluescript® II KS(+), Stratagene, La Jolla, CA) that carried a 2.4 kb Spel ADE2 insert, to create the deletions. In the case of
PEP 4 gene, the unique BamHI site in pCZR139 was eliminated by digestion, fill-in, and religation. The vector was then linearized by digestion with EcoRI and Hindlll, and a ca. 4 kb EcoRI - Hindlll fragment spanning the PEP4 gene was ligated to the linearized vector to produce plasmid pCZR142. A ca. 500 bp deletion was then produced by digesting pCZR142 with BamHI and Ncol, filling in the ends, and religating the PNA to produce plasmid pCZR143. The PRBl gene (-5 kb Xhol - BamHI fragment) was subcloned into pCZR139, and an internal EcoRV - Ncol fragment, comprising the sequence shown in SEQ IP NO: 13, was deleted to produce plasmid pCZRl 53.
Plasmid pCZR143 was linearized with Asp718, which cut at a unique site. The linearized plasmid was introduced into the P. methanolica PMAO11 strain (an ade2 mutant generated as disclosed in Example 1). Transformants were grown on APE PS (Table 1) to identify Ade+ transformants. Two classes of white, Ade+ transformants were analyzed. One class arose immediately on the primary transformation plate; the scond became evident as rapidly growing white papillae on the edges of unstable, pink transformant colonies.
Southern blotting was used to identify transformants that had undergone the desired homologous integration event. 100 μl of cell paste was scraped from a 24- 48 hour YEPP plate and washed in 1 ml water. Washed cells were resuspended in 400 μl of spheroplast buffer (1.2 M sorbitol, 10 mM Na citrate pH 7.5, 10 mM EPTA, 10 mM PTT, 1 mg/ml zymolyase 100T) and incubated at 37°C for 10 minutes. Four hundred μl of 1% SPS was added, the cell suspension was mixed at room temperature until clear, 300 μl of 5 M potassium acetate was mixed in, and the mixture was clarified by microcentrifugation for 5 minutes. 750 μl of the clarified lysate was extracted with an equal volume of phenol:chloroform:isoamyl alcohol (25:24:1), 600 μl was transferred to a fresh tube, 2 volumes of 100% ethanol was added, and the PNA was precipitated by microcentrifugation for 15 minutes at 4°C. The pellet was resuspended in 50 μl of TE (10 mM Tris pH 8.0, 1 mM EPTA) containing 100 μg/ml of RNAase A. Ten μl of PNA (approximately 100 ng) was digested in 100 μl total volume with appropriate enzymes, precipitated with 200 μl ethanol, and resuspended in 10 μl of PNA loading dye. The PNA was separated in 0.7% agarose gels and transferred to nylon membranes (Nytran N+, Amersham Corp., Arlington Heights, IL) in a semi-dry blotting apparatus (BioRad Laboratories, Richmond, CA) as recommended by the manufacturer. Transferred PNA was denatured, neutralized, and cross-linked to the membrane with UV light using a Stratalinker (Stratagene, La Jolla, CA). To identify strains with a tandem integration at PEP 4, two probes were used. One was a 1400 bp
EcoRI - Hindlll fragment from the 3' end of PEP 4. The second was a 2000 bp BamHI - EcoRI fragment from the 5' end of PEP 4. Fragments were detected using chemiluminescence reagents (ECL™ direct labelling kit; Amersham Corp., Arlington Heights, IL). Parent strains harboring a tandem duplication of the wild-type and deletion alleles of the gene were grown in YEPP broth overnight to allow for the generation of looped-out, Ade" strains. These cells were then plated at a density of 2000-5000 colonies per plate on adenine-limited YEPP plates, grown for 3 days at 30°C and 3 days at room temperature. The shift to room temperature enhanced pigmentation of rare, pink, Ade" colonies. Loop-out strains were consistently detected at a frequency of approximately one pink, Ade" colony per 10,000 colonies screened. These strains were screened for retention of the wild-type or mutant genes by Southern blotting or by PCR using primers that spanned the site of the deletion. An ade 2- 11 pep4Δ strain was designated PMAP15.
The PRBl gene was then deleted from PMAP15 essentially as described above by transformation with plasmid pCZR153. Blots were probed with PCR- generated probes for internal portions of the PRBl and ADE2 genes. The PRBl probe was generated by subcloning a 2.6 kb Clal - Spel fragment of PRBl into the phagemid vector pBluescript® II KS(+) to produce pCZR150, and amplifying the desired region by PCR using primers ZC447 (SEQ IP NO: 15) and ZC976 (SEQ IP NO: 16). The AOE2 probe was generated by amplifying the APE2 gene in pCZR139 with primers ZC9079 (SEQ IP NO:4) and ZC9080 (SEQ IP NO:3). The resulting ade2-ll pep4Δ prblΔ strain was designated PMAO16.
The effects of the pep4Δ and pep4Δ prblΔ mutations on vacuolar protease activity were determined using the APNE overlay assay (Wolf and Fink, J. Bacteriol. 123:1150-1156, 1975; Jones, Methods Enzymol. 194:428-453, 1991). Protease proficient colonies become red upon addition of the overlay, while mutants devicient in vacuolar protease activity remain white. PMAP11 and PMAP15 colonies produced a bright red color. In contrast, colonies of PM API 6 remained white. While not wishing to be bound by theory, the Pep phenotype of the pep4Δ mutant may have been a consequence of phenotypic lag or the capability of the P. methanolica proteinase
B for autoactivation. However, the pep4Δ prbl Δ strain possessed the desired protease- deficient phenotype.
Example 4 A human glutamic acid decarboxylase (GAP65) expression vector was constructed by inserting the cPNA encoding human GAP65 (Karlsen et al., Proc. Natl. Acad. Sci. USA 88.8337-8341, 1991) as an EcoRI - Xbal fragment into the EcoRI - Spel sites of plasmid pCZR134 (Fig. 3). The resulting expression vector, pCZR137, comprised the A UG1 promoter and terminator and ADE2 selectable marker. Plasmid pCZR137 was digested with NotI and used to transform
PMAP16 to Ade+. One thousand stable Ade+ transformants were screened for GAO 5 expression on minimal methanol plates using a nitrocellulose overlay, colony lysis and western blot technique essentially as disclosed by Wuestehube et al., Genetics 142:393- 406, 1996. Transformants were patched in grids of 50 to minimal plates lacking adenine, grown for 24 hours at 30°C, replica plated to minimal methanol plates, overlayed with nitrocellulose, and incubated for at least 48 hours at 30°C. Filters were removed from plates and placed colony side up for 30 minutes at room temperature on filter paper saturated with lysis buffer (0.1% SPS, 0.2 N NaOH, 35 mM PTT). Pebris was rinsed from the filters under a stream of distilled water, and the filters were neutralized by a 5-minute incubation in 0J M acetic acid. The filters were then blocked in TTBS-NFM (20 mM Tris pH 1 A, 160 mM NaCl, 0.1% Tween 20, 5% nonfat milk) and incubated in TTBS-NFM containing the human GAP65-specific monoclonal antibody GAP6 (Chang and Gottlieb, J. Neurosci. 8:2123-2130, 1988). Horseradish peroxidase-conjugated goat anti-mouse antibody was used to detect GAP65-specific immune complexes, which were visualized with commercially available chemiluminescence reagents (ECL™; Amersham Inc., Arlington Heights, IL) according to conventional techniques.
Ninety percent of the transformants were found to express GAP65. Forty-six strains that appeared to express the highest levels of GAP65 were reassayed by SPS-PAGE/western analysis. Forty-four of these strains appeared to make identical levels of GAP65. Southern blot analysis (essentially as disclosed in Example 3) indicated that these strains carried a single copy of the GAP65 expression cassette. Two strains appeared to make elevated levels of GAP65. Both of these strains exhibited sluggish growth in minimal methanol broth, and analysis of genomic PNA from these strains by PCR using primers specific for AUGl revealed that these strains were auglΔ, indicating that transplacement of the wild-type A UG1 gene by the GAP65 expression cassette had occurred. The auglΔ strain making the highest apparent levels of GAP65, PGAP4-2, was cultured under high cell density fermentation conditions in a BioFlow 3000 fermentor (New Brunswick Scientific Co., Inc., Edison, NJ). An inoculum was generated by suspending cells from a 2-day YEPP plate in 250 ml of YEPP broth, and the culture was shaken vigorously overnight in a 1 -liter baffled flask at 30°C. The fermentation vessel was charged with 2.5 liters of media containing 57.8 g (NH4)2SO4, 46.6 g KC1. 30.8 g MgSO47H2O, 8.6 g CaSO42H2O, 2.0 g NaCl, and 10 ml of antifoam. After autoclaving and cooling of the vessel to a working temperature of 29°C, 350 ml of 50% glucose, 210 ml of 30% sodium hexametaphosphate (phosphate glass), and 250 ml of trace elements (containing, per liter. 27.8 g FeSO4-7H20, 0.5 g CuSO4-5H2O, 1.09 g ZnCl2, 1.35 g MnSO.ι H2O, 0.48 g CoCl2-6H2O, 0.24 g Na2MoO4-2H2O, 0.5 g H3BO3, 0.08 g KI, 5mg biotin, 0.5 g thiamine, and 2.5 ml H2SO4) were added. The pH of the fermentor was adjusted to 5.0 and controlled automatically with 10% NH4OH and 10% H3PO4. Aeration was provided initially as compressed air provided at a flow rate of 5 liters/minute and an impeller agitation rate of 300 rpm. After dissolved oxygen was set to 100%, the cell inoculum was added. Pissolved oxygen control was set to be maintained at 30% of saturation within and agitation range of 300-800 rpm. Oxygen demand above 800 rpm activated automatic supplementation with pure oxygen. The batch phase of growth was characterized by a steady increase in demand over a 24-36 hour period. Following exhaustion of glucose, the oxygen demand fell rapidly, and a glucose feed (containing, per 1.5 liter, 750 g glucose, 1 10 g (NH4)2SO4, and 278 ml trace elements) was initiated at a rate of 0.4% glucose/hour. After 25 hours, the transtition to methanol induction of the AUGl promoter was made with a mixed feed of glucose (0.2%/hour) and methanol (0.2%/hour) for 5 hours. A final mixed methanol feed (0.1% glucose/hour, 0.4% methanol/hour) was run for 25 hours. Robust GAO65 expression was induced by the addition of methanol. The expression level of GAP65 was calculated to be about 500 mg/L in a final cell mass of 170 grams wet cell paste/L.
Example 5 A vacuolar protease deficient (pep4Δ prbl A) P. methanolica strain that is genetically deleted for the major alcohol oxidase {auglΔ) was prepared from strain PMAP16 (ade2-ll pep4ΔprblΔ). This strain was transformed to Ade+ with the A UG1 disruption plasmid pCZR140-6 that had been linearized with the restriction enzyme Asp718I. Plasmid pCZR140-6 is a Bluescript® (Stratagene Cloning Systems, La Jolla, CA)-based vector containing the P. methanolica ADE2 gene and a mutant of AUGl in which the entire open reading frame between the promoter and terminator regions has been deleted (Fig. 4). Unstable Ade+ transformants (which arise by recircularization of the transforming PNA and subsequent episomal propagation of the plasmid due to the presence of an ARS in the ADE2 marker) were identified by slow growth and pink color on APE PS medium. Cells which had integrated the circular episome by homologous recombination produced rapid growing, white papillae on the edges of slow growing, pink colonies.
Stable, Ade+ papillae of PMAP16 cells transformed with the pCZR140-
6 plasmid were isolated, and genomic PNA was prepared. The PNA was digested with EcoRI and subjected to Southern blot analysis. A probe corresponding to the AUGl promoter region was generated by PCR using oligonucleotide primers ZC9081 (SEQ IP NO: 17) and ZC9084 (SEQ IP NO: 18) and, as primer, a plasmid containing the AUGl promoter fragment of pCZR134. Probing of the blot revealed that 4 of 10 stable Ade+ papillae examined had undergone homologous recombination of the AUGl disruption plasmid into the A UGl promoter region. These four colonies were streaked onto multiple plates of a nonselective medium (YEPP) to allow the growth of both Ade and Ade" colonies. (On YEPP, Ade" colonies develop a pink color owing to adenine starvation and subsequent expression of the ade2 (pink) phenotype. The integrated AUGl disruption plasmid spontaneously undergoes mitotic homologous recombination, effectively looping the plasmid out of the genome. These Joop-ouf cells can be detected because they develop into pink colonies on nonselective media. Looping out of the auglΔ disruption plasmid either restores the wild-type AUGl allele or leaves the auglA disruption allele in the AUGl locus, depending on the site of recombination.) Ade" loop-out colonies were screened by PCR using primers ZG10,635 (SEQ IP NO: 19) and ZG14J99 (SEQ IP NO:20) for auglΔ disrupted strains. 10 of 15 strains screened yielded a 600 base pair PCR product, indicating that they had retained the auglΔ allele. The remaining 5 strains screened yielded a 2J Kb A UGl wild-type PCR product. Subsequent testing of growth on minimal methanol broth revealed that the 10 putative auglΔ strains grew slowly in this medium while the 5 putative A UGl cells grew well on this medium. This phenotype is characteristic of auglΔ mutants. One of these colonies, isolate #3, was given the strain designation PMAP18.
From the foregoing, it will be appreciated that, although specific embodiments of the invention have been described herein for purposes of illustration, various modifications may be made without deviating from the spirit and scope of the invention. Accordingly, the invention is not limited except as by the appended claims.

Claims

CLAIMSWhat is claimed is:
1. A Pichia methanolica cell having a functional deficiency in a vacuolar protease.
2. A Pichia methanolica cell according to claim 1, wherein said functional deficiency is a result of a genetic defect, wherein said defect is an insertion, deletion, or substitution of one or more base pairs in a parent gene, wherein said parent gene encodes proteinase A or proteinase B.
3. A Pichia methanolica cell according to claim 2 wherein said parent gene is a proteinase A gene comprising a sequence of nucleotides as shown in SEQ IP NO:9.
4. A Pichia methanolica cell according to claim 2 wherein said parent gene is a proteinase B gene comprising a sequence of nucleotides as shown in SEQ IP NO: 13.
5. A Pichia methanolica cell according to claim 2 having a genetic defect in each of a parent gene encoding proteinase A and a parent gene encoding proteinase B.
6. A Pichia methanolica cell according to claim 5 wherein said proteinase A parent gene comprises a sequence of nucleotides as shown in SEQ IP NO:9, and wherein said proteinase B parent gene comprises a sequence of nucleotides as shown in SEQ IP NOJ3.
7. A Pichia methanolica cell according to claim 2 wherein said genetic defect is a deletion.
8. A Pichia methanolica cell according to claim 1 further having a second genetic defect in a gene required for methanol utilization.
9. A Pichia methanolica cell according to claim 1 further having a second genetic defect in a gene required for nucleotide or amino acid biosynthesis.
10. A Pichia methanolica cell according to claim 9 wherein said cell is auxotrophic for adenine.
11. A Pichia methanolica cell according to claim 9 containing an integrated genetic element, wherein said element comprises a gene that complements said second genetic defect.
12. A Pichia methanolica cell according to any of claims 1-11 containing an integrated genetic element comprising the following operably linked elements: a transcription promoter of a P. methanolica gene; a PNA segment encoding a polypeptide heterologous to P. methanolica; a transcription terminator of a P. methanolica gene; and a selectable marker.
13. A Pichia methanolica cell according to claim 12 wherein said cell is auxotrophic for adenine and said selectable marker is a P. methanolica ADE2 gene.
14. A Pichia methanolica cell according to claim 12 wherein said transcription promoter is a promoter of a methanol-inducible P. methanolica gene.
15. A Pichia methanolica cell according to claim 14 wherein said methanol-inducible gene is an alcohol oxidase gene.
16. A method for generating a Pichia methanolica cell deficient in a vacuolar protease, comprising mutating a parent gene of said cell, said parent gene encoding a vacuolar protease, to produce a functionally deficient mutated gene.
17. A method according to claim 16 wherein said parent gene is a gene encoding proteinase A or a gene encoding proteinase B.
18. A method according to claim 17 wherein said parent gene is a proteinase A gene comprising a sequence of nucleotides as shown in SEQ IP NO:9.
19. A method according to claim 17 wherein said parent gene is a proteinase B gene comprising a sequence of nucleotides as shown in SEQ IP NO: 13.
20. A method according to claim 16 wherein said step of mutating comprises deleting a portion of said parent gene.
21. A method of producing a polypeptide heterologous to Pichia methanolica comprising: culturing a Pichia methanolica cell according to claim 12 under conditions in which said PNA segment is expressed; and recovering the polypeptide encoded by the PNA segment.
22. A PNA construct comprising a P. methanolica gene segment, said segment selected from the group consisting of:
(a) a segment comprising a sequence of nucleotides as shown in SEQ IP NO:9; and
(b) a segment comprising a sequence of nucleotides as shown in SEQ IP NOJ3.
PCT/US1998/019449 1997-09-15 1998-09-11 PROTEASE-DEFICIENT STRAINS OF $i(PICHIA METHANOLICA) WO1999014347A1 (en)

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WO2000078978A1 (en) * 1999-06-24 2000-12-28 Zymogenetics, Inc. Pichia methanolica glyceraldehyde 3-phosphate dehydrogenase 1 promoter and terminator
EP1419263A2 (en) * 2001-07-26 2004-05-19 Phoenix Pharmacologics, Inc. Yeast expression systems, methods of producing polypeptides in yeast, and compositions relating to same
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US8309321B2 (en) 2005-02-16 2012-11-13 Cilian Ag Screening method for identifying protease secretion-deficient mutants of microorganisms
EP2401357A1 (en) * 2009-02-26 2012-01-04 GlaxoSmithKline LLC Host cells and methods of use
JP2012518999A (en) * 2009-02-26 2012-08-23 グラクソスミスクライン・リミテッド・ライアビリティ・カンパニー Host cells and methods of use thereof
EP2401357A4 (en) * 2009-02-26 2012-09-19 Glaxosmithkline Llc Host cells and methods of use
JP2015133962A (en) * 2009-02-26 2015-07-27 グラクソスミスクライン・リミテッド・ライアビリティ・カンパニーGlaxoSmithKline LLC Host cells and methods of use thereof
EP2921551A3 (en) * 2009-02-26 2015-12-02 GlaxoSmithKline LLC Host cells and methods of use
US10392625B2 (en) 2009-02-26 2019-08-27 Glaxosmithkline Llc Host cells and methods of use
WO2011073883A1 (en) 2009-12-14 2011-06-23 Centre Hospitalier Universitaire Vaudois (Chuv) Pichia pastoris deficient in endogenous secreted protease

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