WO1999005070A1 - Lead-free glaze for ceramic articles - Google Patents
Lead-free glaze for ceramic articles Download PDFInfo
- Publication number
- WO1999005070A1 WO1999005070A1 PCT/GB1998/002114 GB9802114W WO9905070A1 WO 1999005070 A1 WO1999005070 A1 WO 1999005070A1 GB 9802114 W GB9802114 W GB 9802114W WO 9905070 A1 WO9905070 A1 WO 9905070A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- glaze
- upto
- glaze according
- firable
- glaze comprises
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/02—Frit compositions, i.e. in a powdered or comminuted form
Definitions
- This invention concerns glazes, and particularly but not exclusively firable glazes applicable to ceramic articles; and also firable colours applicable to ceramic articles.
- the peak firing temperature of a glaze is the maximum temperature attained during firing of the article, which firing produces a continuous glaze layer.
- a lead free glaze the glaze being firable at a peak firing temperature of less than 1150°C, the glaze comprising a borosilicate with greater than 396 Li 2 O, and a total Na 2 O and K 2 O content of between 0.3 and 8%.
- the glaze comprises less than 596 Li 2 O.
- the total content of Na 2 O and K 2 O is preferably less than 5% and desirably less than 2%.
- the glaze preferably comprises between 55 and 85% SiO 2 , and preferably comprises up to 15% Al 2 O 3 .
- the ratio SiO 2 :Al 2 O 3 is preferably between 7:1 and 13:1, and desirably between 8:1 and 10.5:1.
- the glaze preferably comprises less than 8% B 2 O 3 .
- the glaze preferably comprises between 0.5 and 15% CaO, and desirably between 5 and 8%.
- the glaze preferably comprises MgO and up to 5% thereof.
- the glaze preferably comprises BaO and up to 5% thereof.
- the glaze preferably comprises SrO and up to 5% thereof.
- the glaze preferably comprises ZnO and up to 8% thereof.
- the glaze preferably comprises Bi 2 O 3 and up to 5% thereof.
- the glaze preferably comprises V 2 O 5 and up to 2% thereof.
- the glaze preferably comprises WO s and up to 2% thereof.
- the glaze preferably comprises MoO 5 and up to 2% thereof.
- the glaze preferably comprises ZrO 2 and up to 8% thereof.
- the glaze preferably comprises TiO 2 and up to 2% thereof.
- the glaze preferably comprises a 2 O 3 and up to 2% thereof.
- the glaze preferably comprises CeO 2 and up to 2% thereof.
- the glaze preferably comprises GeO 2 and up to 2% thereof.
- the glaze preferably comprises SnO 2 and up to 8% thereof.
- the glaze may comprise partially or wholly fritted components to provide the required composition.
- the glaze is preferably made by mixing or milling together constituent components with a suspending agent which may be water, and perhaps also binders and/or stains.
- the glaze is preferably firable at a peak firing temperature of between 1050 and 1150°C.
- the invention also provides a firable colour, the colour comprising a mixture of a pigment, and a material with a composition the same as a glaze according to any of the preceding twenty two paragraphs.
- the material is preferably fritted.
- the table below shows the composition of seven glaze formulations according to the invention. These example glazes were produced as 90% frits and 10% china clay batches and were fired in electric intermittent laboratory kilns at 100°C per hour to peak firing temperature with a one hour dwell. The glazes were applied to vitreous hotelware biscuit plates. These glazes are not intended however to be exclusive to one body type. Test decoration fires were carried out on the glazed plates at 100°C /hour to a dwell at 800°C for thirty minutes.
- This example gave a good finish when fired to 1090°C.
- This glaze formula has an intermediate SiO 2 content between conventional fritted glazes for use at 1080°C and porcelain or stoneware glazes firing at 1200-1400°C.
- the glaze formula was made more complex by the addition of alkaline earths to reduce any tendency toward devitrification. This sample had a good appearance and produced good durability.
- This formula has a high SiO level and was found to mature well at 1100°C and to have a good durability.
- the glaze is characterised by low Na 2 O, K 2 O and B 2 O 3 , relying on the low temperature fluxing power of Li 2 O. High temperature fluxing to enable fritting was provided by CaO.
- This glaze gave good gloss after firing at 1100°C.
- the gloss and durability were improved by the inclusion of ZnO and the alkahne earths BaO, SrO.
- This glaze matured well, firing around 1080°C, it shows increased BaO and CaO compared to example 3 giving good high temperature fluxing for fritting.
- the B 2 O 3 level was reduced, relying on low temperature fluxing from Li O on gloss firing.
- the glaze had very good durability.
- the absence of ZnO gave very good underglaze colour development.
- This glaze gave similar properties to example 4 but the formula was complexed by the small additions of Bi 2 O 3 , TiO 2 and ZrO 2 to reduce any tendency toward devitrification on enamel firing.
- Glazes according to the present invention have higher Si0 2 and Al 2 O 3 content than would generally be the case for glazes firable at below 1150°C. This increase in these network forming oxides increases hardness and chemical durability. Conventionally such characteristics are only found in porcelain glazes which are fired at higher peak temperatures of between 1200°C and 1450°C. Conventional non-porcelain tableware bodies are for instance generally too soft for use at these higher firing temperatures. These glazes also are calculated to have low thermal expansions which will allow their use on low- expansion bodies.
- the SiO content can be up to 64%.
- the particular mixture of components, and especially the increase in Li 2 O and the reduction relative to conventional compositions of the total Na 2 O and K 2 O proportion allows this higher SiO 2 content.
- the combination of CaO and Li 2 O provide a stronger fluxing effect than K 2 O and Na 2 O.
- Li 2 O is acknowledged as a very powerful low temperature flux, it has generally been avoided in such glazes due to its adverse effects on chemical durability.
- the B 2 O 3 content is lower than is conventional for such glazes. This lower B 2 O 3 content is found to have an advantageous effect in combination with the higher Li 2 O content.
- boron tends to be volatile, it is advantageous to reduce the proportion thereof, particularly for use in gas kilns.
- Calcium is generally required for high temperature fluxing. Including calcium is also found to be advantageous to enable fritting of the glaze material. Otherwise, fritting would not generally be possible as the viscosity of the material would usually be too high with such a high SiO 2 and Al 2 O 3 content.
- glazes and glaze formulations which provide for considerable advantages in providing glazes firable at firing temperatures up to 1150°C but with the improved durability of higher temperature firing glazes, and also with relatively low coefficients of expansion.
- the glazes may be partially or wholly fritted or made from one or more suitable frits to achieve the desired composition and maturing characteristics.
- the frits and raw materials are mixed or milled together with a suspending agent, usually water, binders and stains as required.
- the resulting glaze is applied by conventional methods to a desired substrate and fired to achieve a good finish.
- the invention also provides colours which can be formed from pigments in combination with materials having compositions as per the above glazes. These materials may be fritted. Such colours can be used to decorate ceramic and glass items.
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Glass Compositions (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP98935131A EP1015395A1 (en) | 1997-07-23 | 1998-07-16 | Lead-free glaze for ceramic articles |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9715446.2 | 1997-07-23 | ||
GB9715446A GB9715446D0 (en) | 1997-07-23 | 1997-07-23 | Glazes |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1999005070A1 true WO1999005070A1 (en) | 1999-02-04 |
Family
ID=10816268
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB1998/002114 WO1999005070A1 (en) | 1997-07-23 | 1998-07-16 | Lead-free glaze for ceramic articles |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1015395A1 (en) |
GB (1) | GB9715446D0 (en) |
WO (1) | WO1999005070A1 (en) |
Cited By (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101759440A (en) * | 2009-12-18 | 2010-06-30 | 深圳市永丰源实业有限公司 | Lead-free ceramic glaze and preparation process thereof |
DE102005040588B4 (en) * | 2004-08-20 | 2011-11-10 | Schott Ag | Use of a lead- and cadmium-free glass and method for glazing, enamelling and decorating of lithium aluminosilicate glass ceramics |
WO2014196655A1 (en) * | 2013-06-06 | 2014-12-11 | Nippon Electric Glass Co., Ltd. | Glass for pharmaceutical containers |
US9340447B2 (en) | 2011-10-25 | 2016-05-17 | Corning Incorporated | Glass compositions with improved chemical and mechanical durability |
US9517966B2 (en) | 2011-10-25 | 2016-12-13 | Corning Incorporated | Glass compositions with improved chemical and mechanical durability |
US9603775B2 (en) | 2013-04-24 | 2017-03-28 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9700485B2 (en) | 2013-04-24 | 2017-07-11 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9700486B2 (en) | 2013-04-24 | 2017-07-11 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9707153B2 (en) | 2013-04-24 | 2017-07-18 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9707155B2 (en) | 2013-04-24 | 2017-07-18 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9707154B2 (en) | 2013-04-24 | 2017-07-18 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9713572B2 (en) | 2013-04-24 | 2017-07-25 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9717648B2 (en) | 2013-04-24 | 2017-08-01 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9718721B2 (en) | 2011-10-25 | 2017-08-01 | Corning Incorporated | Alkaline earth alumino-silicate glass compositions with improved chemical and mechanical durability |
US9717649B2 (en) | 2013-04-24 | 2017-08-01 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9839579B2 (en) | 2013-04-24 | 2017-12-12 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9849066B2 (en) | 2013-04-24 | 2017-12-26 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
CN108529880A (en) * | 2018-07-09 | 2018-09-14 | 界首市伟盛古窑彩陶制作发展有限公司 | A method of improving low-temperature lead-free boron glaze surface texture |
US10273048B2 (en) | 2012-06-07 | 2019-04-30 | Corning Incorporated | Delamination resistant glass containers with heat-tolerant coatings |
US10413482B2 (en) | 2011-10-25 | 2019-09-17 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2389386A (en) * | 1942-06-17 | 1945-11-20 | Westinghouse Electric Corp | Glazed ceramic |
GB2250740A (en) * | 1990-12-13 | 1992-06-17 | British Ceramic Res Ltd | Improved glaze |
EP0509792A2 (en) * | 1991-04-17 | 1992-10-21 | COOKSON GROUP plc | Glaze compositions |
WO1995009132A1 (en) * | 1993-09-29 | 1995-04-06 | Ferro Corporation | Lead-free glaze or enamel for use on ceramic bodies |
-
1997
- 1997-07-23 GB GB9715446A patent/GB9715446D0/en not_active Ceased
-
1998
- 1998-07-16 WO PCT/GB1998/002114 patent/WO1999005070A1/en not_active Application Discontinuation
- 1998-07-16 EP EP98935131A patent/EP1015395A1/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2389386A (en) * | 1942-06-17 | 1945-11-20 | Westinghouse Electric Corp | Glazed ceramic |
GB2250740A (en) * | 1990-12-13 | 1992-06-17 | British Ceramic Res Ltd | Improved glaze |
EP0509792A2 (en) * | 1991-04-17 | 1992-10-21 | COOKSON GROUP plc | Glaze compositions |
WO1995009132A1 (en) * | 1993-09-29 | 1995-04-06 | Ferro Corporation | Lead-free glaze or enamel for use on ceramic bodies |
Cited By (38)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005040588B4 (en) * | 2004-08-20 | 2011-11-10 | Schott Ag | Use of a lead- and cadmium-free glass and method for glazing, enamelling and decorating of lithium aluminosilicate glass ceramics |
DE102005040588B9 (en) * | 2004-08-20 | 2012-04-19 | Schott Ag | Use of a lead- and cadmium-free glass and method for glazing, enamelling and decorating of lithium aluminosilicate glass ceramics |
CN101759440A (en) * | 2009-12-18 | 2010-06-30 | 深圳市永丰源实业有限公司 | Lead-free ceramic glaze and preparation process thereof |
US11707410B2 (en) | 2011-10-25 | 2023-07-25 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US11168017B2 (en) | 2011-10-25 | 2021-11-09 | Corning Incorporated | Alkaline earth alumino-silicate glass compositions with improved chemical and mechanical durability |
US9517966B2 (en) | 2011-10-25 | 2016-12-13 | Corning Incorporated | Glass compositions with improved chemical and mechanical durability |
US11707408B2 (en) | 2011-10-25 | 2023-07-25 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9617183B2 (en) | 2011-10-25 | 2017-04-11 | Corning Incorporated | Glass compositions with improved chemical and mechanical durability |
US9624125B2 (en) | 2011-10-25 | 2017-04-18 | Corning Incorporated | Glass compositions with improved chemical and mechanical durability |
US11707409B2 (en) | 2011-10-25 | 2023-07-25 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US10196298B2 (en) | 2011-10-25 | 2019-02-05 | Corning Incorporated | Glass compositions with improved chemical and mechanical durability |
US11325855B2 (en) | 2011-10-25 | 2022-05-10 | Corning Incorporated | Glass compositions with improved chemical and mechanical durability |
US9340447B2 (en) | 2011-10-25 | 2016-05-17 | Corning Incorporated | Glass compositions with improved chemical and mechanical durability |
US10597322B2 (en) | 2011-10-25 | 2020-03-24 | Corning Incorporated | Glass compositions with improved chemical and mechanical durability |
US10577274B2 (en) | 2011-10-25 | 2020-03-03 | Corning Incorporated | Alkaline earth alumino-silicate glass compositions with improved chemical and mechanical durability |
US10441505B2 (en) | 2011-10-25 | 2019-10-15 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9718721B2 (en) | 2011-10-25 | 2017-08-01 | Corning Incorporated | Alkaline earth alumino-silicate glass compositions with improved chemical and mechanical durability |
US10413483B2 (en) | 2011-10-25 | 2019-09-17 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US10413481B2 (en) | 2011-10-25 | 2019-09-17 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US10413482B2 (en) | 2011-10-25 | 2019-09-17 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US10273048B2 (en) | 2012-06-07 | 2019-04-30 | Corning Incorporated | Delamination resistant glass containers with heat-tolerant coatings |
US10273049B2 (en) | 2012-06-28 | 2019-04-30 | Corning Incorporated | Delamination resistant glass containers with heat-tolerant coatings |
US9700485B2 (en) | 2013-04-24 | 2017-07-11 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9717648B2 (en) | 2013-04-24 | 2017-08-01 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9603775B2 (en) | 2013-04-24 | 2017-03-28 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9700486B2 (en) | 2013-04-24 | 2017-07-11 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9849066B2 (en) | 2013-04-24 | 2017-12-26 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9839579B2 (en) | 2013-04-24 | 2017-12-12 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9717649B2 (en) | 2013-04-24 | 2017-08-01 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9707153B2 (en) | 2013-04-24 | 2017-07-18 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9707155B2 (en) | 2013-04-24 | 2017-07-18 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9713572B2 (en) | 2013-04-24 | 2017-07-25 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US9707154B2 (en) | 2013-04-24 | 2017-07-18 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
US10450217B2 (en) | 2013-06-06 | 2019-10-22 | Nippon Electric Glass Co., Ltd. | Glass for pharmaceutical containers |
EP3403997A1 (en) * | 2013-06-06 | 2018-11-21 | Nippon Electric Glass Co., Ltd. | Glass for pharmaceutical containers |
US10384975B2 (en) | 2013-06-06 | 2019-08-20 | Nippon Electric Glass Co., Ltd. | Glass for pharmaceutical containers |
WO2014196655A1 (en) * | 2013-06-06 | 2014-12-11 | Nippon Electric Glass Co., Ltd. | Glass for pharmaceutical containers |
CN108529880A (en) * | 2018-07-09 | 2018-09-14 | 界首市伟盛古窑彩陶制作发展有限公司 | A method of improving low-temperature lead-free boron glaze surface texture |
Also Published As
Publication number | Publication date |
---|---|
GB9715446D0 (en) | 1997-09-24 |
EP1015395A1 (en) | 2000-07-05 |
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