WO1998051616A1 - Process for the production of gypsum from sulphuric acid containing waste streams - Google Patents
Process for the production of gypsum from sulphuric acid containing waste streams Download PDFInfo
- Publication number
- WO1998051616A1 WO1998051616A1 PCT/AU1998/000347 AU9800347W WO9851616A1 WO 1998051616 A1 WO1998051616 A1 WO 1998051616A1 AU 9800347 W AU9800347 W AU 9800347W WO 9851616 A1 WO9851616 A1 WO 9851616A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- gypsum
- waste stream
- process according
- basic material
- waste
- Prior art date
Links
- 239000010440 gypsum Substances 0.000 title claims abstract description 63
- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 63
- 239000002699 waste material Substances 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 239000001117 sulphuric acid Substances 0.000 title claims abstract description 17
- 235000011149 sulphuric acid Nutrition 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 24
- 239000012535 impurity Substances 0.000 claims abstract description 20
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 15
- 239000011575 calcium Substances 0.000 claims abstract description 15
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 9
- 239000000920 calcium hydroxide Substances 0.000 claims description 9
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 9
- 239000002245 particle Substances 0.000 claims description 9
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 8
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 6
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 5
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 5
- 125000000129 anionic group Chemical group 0.000 claims description 5
- 239000004571 lime Substances 0.000 claims description 5
- 239000000292 calcium oxide Substances 0.000 claims description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 3
- 230000016615 flocculation Effects 0.000 claims 2
- 238000005189 flocculation Methods 0.000 claims 2
- 239000002244 precipitate Substances 0.000 abstract 1
- 239000002253 acid Substances 0.000 description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 238000001556 precipitation Methods 0.000 description 9
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 5
- 238000001914 filtration Methods 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 235000011116 calcium hydroxide Nutrition 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 235000012255 calcium oxide Nutrition 0.000 description 3
- 239000004568 cement Substances 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical class O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010899 nucleation Methods 0.000 description 2
- 239000011505 plaster Substances 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- 229920000271 Kevlar® Polymers 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- -1 NaOH and KOH Chemical class 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric Acid Chemical class [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical class OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 235000015165 citric acid Nutrition 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 239000008394 flocculating agent Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 239000004761 kevlar Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 230000002285 radioactive effect Effects 0.000 description 1
- 239000012857 radioactive material Substances 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
- C02F1/5236—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F11/00—Compounds of calcium, strontium, or barium
- C01F11/46—Sulfates
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/61—Micrometer sized, i.e. from 1-100 micrometer
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
Definitions
- This invention relates to the production of gypsum from waste streams containing sulphuric acid, in particular a process for the production of high purity gypsum from industrial waste streams containing sulphuric acid.
- the production of gypsum from acidic waste streams containing sulphuric acid is normally carried out using a one or two step process, the key difference between the two processes being the pH at which the precipitation of the gypsum occurs.
- the pH of the acid stream is raised, typically to the range of 4 to 6, and the gypsum recovered by a range of separation and/or filtration processes.
- Resultant gypsum has a low gypsum content, typically less than 90%, and not uncommonly less than 80% .
- the gypsum produced also has a small crystal size. Both of these factors make it unsuitable for use in the manufacture of plaster or other higher value products.
- the gypsum from this process is commonly used for soil rehabilitation or as a setting control agent for cement.
- gypsum is recovered from the sulphuric acid waste stream via precipitation at two different pH levels.
- the gypsum is initially recovered by the addition of lime to the acid stream, increasing the pH to the range 2 to 2.4.
- the precipitated gypsum is generally of high purity, typically greater than 90% , and has an acceptable particle size distribution for use in manufacturing processes. This method is presently being used to recover gypsum from waste acid streams generated during the production of titanium oxide.
- the gypsum produced is of sufficient purity to be useful in the production of plasterboard.
- the pH is again raised by the addition of lime to bring the stream to a pH of about 6.
- the gypsum precipitated at this pH is of low purity, containing significant amounts of iron and other impurities which are also present in the acid stream.
- the product of this second precipitation step is commonly referred to as "red gypsum" and is mainly used for soil rehabilitation or as a cement additive. It is an object of the present .invention to overcome or alleviate one or more of the disadvantages of the prior art processes, and to provide improved recovery of high purity gypsum from sulfuric acid containing waste streams.
- the invention provides a process for the production of gypsum from a waste stream containing sulphuric acid including:
- the process according to the invention allows the recovery of highly pure gypsum at two stages by including an intermediate precipitation step in which impurities are removed.
- impurities include Fe and Al.
- the gypsum recovered at both stages may also have an acceptable particle size to be useful in various manufacturing processes, such as the manufacture of plasterboard and plaster-based products, or as an additive for cement.
- the term "basic material” refers to any alkaline material capable of neutralizing sulphuric acid.
- suitable basic materials include alkali metal hydroxides, such as NaOH and KOH, alkaline earth metal hydroxides such as Mg(OH) 2 and Ca(OH) 2 , basic oxides such as Na 2 O, MgO and CaO, and carbonates and hydrogen carbonates, such as Na 2 CO 3 , NaHCO 3 and CaCO 3 .
- the term "calcium containing basic material” refers to a basic material as defined above which includes calcium atoms or cations.
- suitable calcium containing base materials include Ca(OH) 2 , CaCO 3 , CaO, and lime, including slaked lime and quicklime.
- the calcium containing basic material is Ca(OH) 2 or lime.
- waste stream containing sulphuric acid refers to a waste stream resulting from any industrial process which uses or produces sulphuric acid, such that excess or waste sulphuric acid is contained in the waste stream.
- industrial processes include the production of titanium dioxide, activated bentonite clay, tapioca starch, citric, lactic and tartaric acids and the production of kevlar.
- high purity and “highly pure” as used in relation to recovered gypsum means having a purity of greater than 85% .
- step A of the process it is preferred that the pH of the waste acid stream is brought within the range of 2 to 2.4. To maximise the yield while maintaining high purity it is preferred that the pH is brought to about 2.4.
- the residence time of the calcium containing basic material in the waste acid stream is between 30 minutes and 2 hours. It is also possible to 'seed' the precipitation of the gypsum by adding gypsum to the waste acid stream. Seeding in this way may increase the weight of precipitation of the gypsum or alter the crystal size, or both.
- the basic material and/or calcium containing basic material is highly dispersed. This may be achieved by any suitable means including grinding or dissolution.
- the gypsum may be recovered from the waste acid stream using methods known to the art, such as by filtration, clarification or cent ⁇ tugation
- step B the pH of the waste acid stream is brought to within the range of trom about 3 0 to 3 4, preferably about 3 0
- a higher pH can be chosen, however this will decrease the total yield of gypsum
- the 'red gypsum' produced from the sulphuric acid waste stream of the titanium dioxide process otten contains significant amounts of radioactive materials
- the pH of the waste stream in step B may need to be higher than 3 4
- it may also be beneficial to use a higher pH to remove unwanted contaminants although the higher the pH the lower the yield of gypsum in step C
- the impurities precipitated in step B may be removed using any suitable means known to the art.
- a flocculant is used The flocculant may cationic, anionic or non- lonic Examples of suitable flocculants include acrylamide polymers, polyaminoacrylate polymers and sulphonated polystyrene
- the flocculant is anionic
- a preferred anionic flocculant is Nalco Optimer ® 9960 from Nalco Chemical Company.
- Other methods for removing the impurities, such as centrifuge separation, are also possible.
- the impurities removed from the acid waste stream may be useful as landfill.
- step B If a calcium containing basic material is used in step B then the product will contain gypsum as well as other impurities Vigorous stirring and/or deration may also be used to promote oxidation of Fe and other impurities, thereby assisting removal of these impurities
- step C the pH of the acid waste stream is brought within the range of from about 4 to 6, preferably about 6 To ensure maximum yield a residence time of between about two and four hours may be required
- “seeding" of the precipitation with gypsum can be used to increase the yield and/or modify the crystal size produced
- the gypsum recovered in step C is of a high purity and has a suitable particle size distribution for manufacturing processes
- the process of the present invention allows the production of gypsum from waste sulphuric acid streams which is of high purity and acceptable particle size for use in the manufacturing processes
- the gypsum recovered from steps A and C of the process may have the purity of greater than 85%, preferably greater than 90%, and most preferably greater than 92%
- the highly pure gypsum produced according to the present invention may also have an acceptable particle size making it suitable for use in manufacturing processes
- the gypsum particles may an average size of between 20 and 120 microns, preferably above 40 and 120 microns and
- Gypsum was recovered from the waste sulphuric acid stream generated during the production of activated bentonite clay In addition to sulphuric acid the solution contains iron and other dissolved materials
- the pH of the waste acid stream was initially pH 1 64
- the solution was filtered to remove residual solids before the pH was increased to 2 42 by the addition of finely divided calcium hydroxide
- the solution was allowed to mix for 60 minutes before filtration to remove the precipitated gypsum
- the yield from this step was 3 5 grams per litre of acid effluent and purity of 91 7%o gypsum
- the gypsum was set aside without washing for use in later step
- the pH of the solution was ten increased to 3 0 by the addition of calcium hydroxide and an anionic flocculant (Optimer® 9960) added to aid in the separation of the iron and other impurities
- the solution was vigorously stirred for 60 minutes before filtration
- the yield for this step was 6 1 grams per litre of effluent
- the precipitated fraction contained iron and other impurities detrimental to the use of the gypsum
- the filtrate was then neutralised to a pH of 6 15 using finely divided calcium hydroxide and a portion of the gypsum produced in the first stage was added to increase the rate of crystallisation
- the solution was allowed to mix for 120 minutes before filtration
- the overall yield from the precipitation was 18 7 grams per litre
- the purity of the gypsum produced was 93 6%
- the dry gypsum was cream in colour and had an average particle size of 53 microns
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Geology (AREA)
- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU73253/98A AU7325398A (en) | 1997-05-12 | 1998-05-12 | Process for the production of gypsum from sulphuric acid containing waste st reams |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SG9701492 | 1997-05-12 | ||
SG9701492-2 | 1997-05-12 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1998051616A1 true WO1998051616A1 (en) | 1998-11-19 |
Family
ID=20429645
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/AU1998/000347 WO1998051616A1 (en) | 1997-05-12 | 1998-05-12 | Process for the production of gypsum from sulphuric acid containing waste streams |
Country Status (3)
Country | Link |
---|---|
AU (1) | AU7325398A (en) |
TW (1) | TW440552B (en) |
WO (1) | WO1998051616A1 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2192088A1 (en) | 2008-11-25 | 2010-06-02 | Ferro Duo GmbH | Method of producing calcium hydroxide |
KR20160111875A (en) * | 2015-03-17 | 2016-09-27 | 스미토모 오사카 세멘토 가부시키가이샤 | Method of producing gypsum and method of producing cement composition |
CN111527052A (en) * | 2017-12-27 | 2020-08-11 | 三菱综合材料株式会社 | Method for treating waste water |
US11479490B2 (en) | 2017-12-27 | 2022-10-25 | Mitsubishi Materials Corporation | Method of treating wastewater |
US12172905B2 (en) | 2018-12-14 | 2024-12-24 | Avertana Limited | Methods of extraction of products from titanium-bearing materials |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4457848A (en) * | 1981-09-10 | 1984-07-03 | Hoechst Aktiengesellschaft | Process for after-treating extraction residues originating from the decontamination of phosphoric acid |
US5156746A (en) * | 1990-07-20 | 1992-10-20 | Csir | Treatment of water |
US5427691A (en) * | 1992-12-02 | 1995-06-27 | Noranda, Inc. | Lime neutralization process for treating acidic waters |
-
1998
- 1998-05-12 WO PCT/AU1998/000347 patent/WO1998051616A1/en active Application Filing
- 1998-05-12 AU AU73253/98A patent/AU7325398A/en not_active Abandoned
- 1998-05-21 TW TW87107931A patent/TW440552B/en active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4457848A (en) * | 1981-09-10 | 1984-07-03 | Hoechst Aktiengesellschaft | Process for after-treating extraction residues originating from the decontamination of phosphoric acid |
US5156746A (en) * | 1990-07-20 | 1992-10-20 | Csir | Treatment of water |
US5427691A (en) * | 1992-12-02 | 1995-06-27 | Noranda, Inc. | Lime neutralization process for treating acidic waters |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2192088A1 (en) | 2008-11-25 | 2010-06-02 | Ferro Duo GmbH | Method of producing calcium hydroxide |
KR20160111875A (en) * | 2015-03-17 | 2016-09-27 | 스미토모 오사카 세멘토 가부시키가이샤 | Method of producing gypsum and method of producing cement composition |
JP2016172682A (en) * | 2015-03-17 | 2016-09-29 | 住友大阪セメント株式会社 | Manufacturing method of gypsum and manufacturing method of cement composition |
CN105985037A (en) * | 2015-03-17 | 2016-10-05 | 住友大阪水泥株式会社 | Method of producing gypsum and method of producing cement composition |
KR102449716B1 (en) * | 2015-03-17 | 2022-09-30 | 스미토모 오사카 세멘토 가부시키가이샤 | Method for manufacturing gypsum and method for manufacturing cement composition |
CN111527052A (en) * | 2017-12-27 | 2020-08-11 | 三菱综合材料株式会社 | Method for treating waste water |
US11479490B2 (en) | 2017-12-27 | 2022-10-25 | Mitsubishi Materials Corporation | Method of treating wastewater |
US11505480B2 (en) | 2017-12-27 | 2022-11-22 | Mitsubishi Materials Corporation | Method of treating wastewater |
US12172905B2 (en) | 2018-12-14 | 2024-12-24 | Avertana Limited | Methods of extraction of products from titanium-bearing materials |
Also Published As
Publication number | Publication date |
---|---|
TW440552B (en) | 2001-06-16 |
AU7325398A (en) | 1998-12-08 |
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