Beam End Connector
The invention relates to a connector for racking systems comprising securing means on a beam adapted to secure the beam to an upright member of a racking system, said securing means comprising a bridge portion and a shear hook portion.
Such connectors are well known in the art of racking systems. An example of such a connector is that sold under the Speedlock IV trade mark, which is illustrated in PCT/IB95/00322.
With the Speedlock IV connector the hook portion is dimensioned so as to be narrower than the slot on the upright with which it engages to enable a speedy connection. With the Speedlock IV system the hooks have a pitch of 75 mm and a length of 32.5 mm. The upright slot has a length of 35 mm and the bracket a thickness of 4 mm.
The connector is made from the metal blank in a four stage process. The first stage comprises piercing the blank to allow the securing means to be formed. The bridge and hook portion are then formed in three separate actions.
Whilst this connector has proved successful over the last twenty years, its production is relatively expensive, time consuming and involves a certain amount of undesirable wastage of materials.
The present invention seeks to provide a beam connector which retains the ease of use of the known connector yet is simpler, cheaper and quicker to produce and which results in less material wastage.
According to the invention there is provided a connector for racking systems comprising at least one securing means on a beam adapted to secure the beam to an upright of a racking
system, which securing means is pressed out of a web of the beam and comprises a bridge portion and a hook portion, which hook portion is adapted to engage a corresponding slot on the upright, wherein the bridge portion and the hook portion are dimensioned such that both the bridge and the hook are adapted to provide a shear function in the installed position.
Preferably the bridge and hook are adapted to be pressed out in a single stage, preferably without any cutting. Preferably, the securing means are juxtaposed and may have a substantially trapezoidal outline. Preferably the length of the securing means is equal or greater than the length of the slot in the upright. Preferably the depth of the bridge portion corresponds to the width of the web of the upright. Preferably, the beam is provided with a plurality of securing means, which preferably align with one another. In a preferred embodiment the securing means have a pitch of 50 mm and a length of 25.5 mm.
The connector of the invention is advantageous over the prior art connector because it can be formed in a single stage. This reduces the production time required and also reduces the wear on the stamping tool considerably, which will further reduce costs and wastage. Furthermore as there is no need for a cutting stage prior to stamping, the connector will not suffer the weakening associated with cutting and will hence be stronger. Additionally there will be a reduction in the amount of waste material produced, which will again reduce costs as disposal costs are reduced, if not eliminated. The reduction in the pitch of the securing means enables more hooks per unit length to be produced, which can be used to give either an improved performance or the same performance in a shorter length, thereby saving costs. The connector of the invention also enables the hook portion to be given a shear function, i.e. it is adapted to fit the upright slot, thereby enhancing
performance .
An exemplary embodiment of the invention will now be described in greater detail with reference to the drawings, in which:
Figure 1 shows a side view of the connector; Figure 2 shows a front view of the connector and Figure 3 shows a rear view of the connector mounted in a slot of an upright of a racking system.
Figure 1 shows a side view of the web 1 of a connector of a beam of a racking system. The connector securing means, which protrudes from the plane of the web, comprises an upper bridge portion 2 and a lower hook portion 3. The bridge portion is continuous at the upper and lower edges with the web 1 and arcs symmetrically between these two points . The bridge 2 protrudes from the plane of the web 1 such that its apex is slightly greater than the width of the web 1. In the installed position the apex of the bridge is substantially co-planar to the rear surface plane of the upright, in which it is mounted. The hook portion 3 is continuous with the web 1 at its upper end only. The hook portion 3 comprises a first section, joined to the web, which is generally perpendicular to the plane of the web 1 and a second section which extends away from the plane of the web, at a small angle, typically 10° . The length of the first section corresponds to the height of the apex of the bridge. The separation between the surface of the second portion facing the web and the web itself is thus greater than the height of the bridge and is thus adapted to engage behind a lower edge of a slot of an upright member. Furthermore the second portion extends away from the plane of the web to facilitate the introduction of the securing means into the slot.
Figure 2 shows a front view of the connector securing means
which have a substantially trapezoidal outline. The upper, bridge portion 2 is continuous with the web at its upper and lower edges and pressed out at the two vertical edges . The hook portion is continuous with the web at only its upper edge.
Figure 3 shows a rear view of the connector mounted in a slot of an upright of a racking system. The slot 4 of the upright member of the racking system has substantially the same trapezoidal outline as the securing means. The length of the slot 4 is slightly shorter than the length of the securing means. This gives the advantage that it is harder to dislodge the securing means than in the known systems. The securing means can be inserted into the slot due to the arcuate bridge portion, which slides against the upper edge of the slot as the hook portion is lowered into place. In practice a beam lock, such as the bent nail type, is used to more securely hold the beam in position.
However, the angles of the vertical edges are substantially identical to those of the bridge and hook portions of the securing means. This means that in the installed position both the hook portion and the bridge portion provide a shear function. As the hook and bridge portions are thus both used to provide the shear function, the dimensions of the primary shear element, the bridge portion, can be reduced. This in turn enables the overall size of the securing means to be reduced, which enables the pitch to be reduced and the entire securing means to be produced in a single stage with a single strike of a stamping tool. The thickness of the material can also be reduced from 4 mm of the known connector to 3 mm without impairing performance. Exemplary dimensions for the connector are a pitch of 50mm and a length of 25.5 mm, the length of the securing means being defined as the distance from the upper edge of the bridge portion to the free end of the hook portion. The slot would be 25 mm in length (the distance from the upper to the lower
horizontal edges). In an alternative embodiment suitable for smaller loads, both the connector and the slot have a length of 22.5 mm.
In use the connector is provided on a beam end of a pallet racking system. Generally, each beam end will be provided with a plurality of aligned securing means, typically four.
The connector can be produced in a single stage using a progression type tool. Use of a single stage in a progression type tool is desirable because it is simpler and cheaper and reduces wastage compared to the known prior art system. A further advantage of such a method of manufacture is that the connector can be made in right- and left hand pairs using the same tool, which reduces the tooling costs associated with the production.