TITLE
CONSTRUCTION OF LIQUID RETAINING STRUCTURES
FIELD OF THE INVENTION
This invention is concerned with the construction of roofed storage
structures such as silos, liquid retaining structures such as water
reservoirs or the like.
Although the following description is illustrated by reference to
water reservoirs, it should be understood that the invention is not so
limited.
BACKGROUND OF THE INVENTION
In small towns or in rapidly growing urban areas it is common place
to use concrete water reservoirs of from 2 to 50 megalitres or even
greater as "header" or "surge" tanks to store water pumped from a remote
source. The stored water is then distributed to a specific community at a
generally constant head.
The economics of constructing such water reservoirs usually
favours on site construction of the reservoir base and side wall from
concrete with steel or aluminium roof structures being prefabricated at a
remote manufacturing facility and then transported to the reservoir site as
required.
Generally speaking very high construction costs mitigate against in-
situ construction of a concrete roof for such structures as erection and
subsequent dismantling of formwork is highly labour intensive.
Although generally effective for their intended purpose, metal roof
structures for water reservoirs have a relatively short life span and high
maintenance costs due to corrosion in the metal sheeting and framework
comprised in the roof structure.
SUMMARY OF THE INVENTION
It is an aim of the present invention to overcome or alleviate at
least some of the disadvantages associated with prior art roofing systems
for concrete water reservoirs and to permit on site installation of a
concrete roof structure.
According to one aspect of the invention there is provided a
method for construction of a roofed storage structure, said method
comprising the steps of
forming a concrete base on a ground surface;
forming on said base a reinforced concrete roof structure;
erecting on said base a perimetral wall structure surrounding said
roof structure; and,
introducing a body of liquid into the storage structure whereby
buoyancy means associated with said roof structure elevates said roof
structure to a desired level for attachment to said wall structure.
Suitably the base comprises steel reinforced concrete.
If required the base may be pre-stressed and/or post-tensioned.
The base may include liquid inlet and/or outlet ports.
Suitably a release agent is located between said base and said
roof structure.
If required, the base may include spaced locating means for upright
roof support members.
The reinforced concrete roof structure may be pre-stressed and/or
post-tensioned.
If required the roof structure may include one or more apertures.
Suitably the roof structure includes a plurality of spaced column
apertures aligned with said locating means.
The roof structure may comprise an integrally formed roof member
or it may comprise two or more separate roof members.
The perimetral wall structure may comprise an integral wall or a
plurality of interconnecting wall panels.
If required the perimetral wall structure may include a liquid
impervious membrane over an inner surface thereof.
If required the inner wall surface may be spaced from the radially
outer edge of said roof structure.
Suitably upright roof support members are located in said spaced
locating members via respective column apertures in said roof structure.
The buoyancy means associated with said roof structure may be
located above and/or below said roof structure.
If required said buoyancy means may comprise a body of low
density material, one or more expandable chambers, one or more closed
chambers or any combination thereof.
Preferably the buoyancy means comprises a liquid resistant upright
barrier extending from an upper surface of the roof structure adjacent the
outer edge of said roof structure.
Where apertures are formed in said roof structure the buoyancy
means also comprises a liquid resistant upright barrier extending from the
upper surface of the roof structure about each said aperture.
If required one or more of said liquid resistant barriers may be
integrally formed with said roof structure.
Preferably said one or more liquid resistant barriers are detachably
securable to said roof structure.
Suitably, said roof structure is supported in an elevated position by
connecting members extending between said perimetral wall structure
and said roof structure.
Preferably said roof structure is supported by upright roof support
members extending between said roof structure and said base.
Most preferably said roof structure is supported by both connecting
members with said wall structure and said upright members.
According to another aspect of the invention there is provided a
roofed storage structure whenever made in accordance with the aforesaid
method.
According to yet another aspect of the invention there is provided a
method of roofing a storage structure.
BRIEF DESCRIPTION OF THE DRAWINGS
In order that the invention may be more fully understood and put
into practical effect, a preferred embodiment will now be described with
reference to the accompanying drawings in which:-
FIG 1 illustrates schematically a plan view of a partially completed
water reservoir.
FIG 2 illustrates a cross sectional view through A-A in FIG 1.
FIG 3 illustrates a partially elevated roof structure.
FIG 4 illustrates a completed water reservoir.
DETAILED DESCRIPTION OF THE DRAWINGS
In FIG 1 a water reservoir is constructed by first pouring a
reinforced concrete base slab 1 on a prepared ground surface.
A water inlet/outlet duct 2 is located beneath the level of the base
slab 1 with an inlet/outlet port 3 in the slab communicating with the duct 2.
In preparing the base slab 1 , locating sockets (not shown) are
formed in the surface of the slab to receivably locate upright roof support
columns 4.
A layer of polyethylene sheeting or some other release agent is
then applied to the upper surface of base slab 1 before placing formwork
(not shown) to define the outer perimeter 5 of roof structure 6 and the
perimeter of column apertures 7. After placement of steel reinforcing
mesh within the area defined by the formwork, together with any post
tensioning conduits, the roof structure 6 is then poured.
When the roof structure is cured, the formwork is removed and any
post-tensioning cable system are tensioned.
A wall structure 8 is then formed on the base 1 leaving a small gap
9 between the edge 5 of roof structure 6 and the inner surface of wall 8.
The wall structure may be formed by any conventional means suitable for
water reservoirs.
Typically the wall structure comprises upright panels with
interlocking edge joints and a waterstop located within the joint. The wall
structure is reinforced with post tensioned cables located within the panel
bodies or exteriorally of the wail surface to provide structural integrity.
Before erecting the outer wall however, it is convenient although
not essential to erect the support columns 4 for the roof structure 6. The
support columns are located into the locating sockets (not shown) formed
in the base slab 1 and grouted for permanent retention. At this juncture
the water reservoir structure is as shown schematically in FIG 2.
After erection of the outer wall 8 is completed, a waterproof steel
sheet barrier 10 is erected about the periphery of the roof structure and
secured thereto in a watertight manner by brackets and a waterproofing
gasket if necessary. Similar barriers 11 surround the column apertures 7
to form a "boat-like" structure.
Water is then introduced into the tank interior via conduit 2 to iniet
port 3 which opens between the upper surface of base 1 and the lower
surface of roof slab 6.
As the water enters it "cracks" the (usually) airtight seal between
the base and roof slabs and flows around the outside of barrier 10 and the
inside of barriers 11 until the mass of the volume of fluid displaced equals
the mass of the roof structure and associated waterproof barriers. At this
juncture the roof slab begins to float and is elevated as the water level
rises within the tank. If difficulty is encountered in breaking adhesion
between the base and roof slabs, high pressure compressed air may be
introduced into inlet port 3 to assist initial separation.
When the roof reaches a desired height above the base 1 it is
secured to outer wall 8 by pins (not shown) brackets or the like. Similarly,
the roof structure 6 is supportively connected to columns 4 and for this
purpose ties, brackets or exposed reinforcing steel 12 as shown in FIG 1
may be employed.
After mechanical fixing of the roof structure 6 to the wall structure 8
and columns 4, the aperture between the roof structure and the wall is
filled with cement mortar or the like as are the apertures surrounding the
columns 4.
A manhole (not shown) can be formed in the roof slab 6 during its
initial construction for access to the interior of the reservoir after
completion.
It will be readily apparent to persons skilled in the art that many
modifications and variations may be made to the invention without
departing from the spirit and scope thereof.
For example, when the roof is elevated to a position where the
lower surface thereof is above the tops of columns 4, the roof structure
may be rotated to misalign apertures 7 with columns 4.
After releasing the water in the reservoir the roof structures settles
onto and is supported by the columns. The peripheral gap and apertures
7 may then be sealed in any convenient manner.