WO1998030667A1 - Semiconductor wafer cleaning composition and method with aqueous ammonium fluoride and amine - Google Patents

Semiconductor wafer cleaning composition and method with aqueous ammonium fluoride and amine Download PDF

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Publication number
WO1998030667A1
WO1998030667A1 PCT/US1998/000392 US9800392W WO9830667A1 WO 1998030667 A1 WO1998030667 A1 WO 1998030667A1 US 9800392 W US9800392 W US 9800392W WO 9830667 A1 WO9830667 A1 WO 9830667A1
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WIPO (PCT)
Prior art keywords
fluoride
group
ammonium
chosen
cleaning formulation
Prior art date
Application number
PCT/US1998/000392
Other languages
French (fr)
Inventor
William A. Wojtczak
George Guan
Daniel N. Fine
Stephen A. Fine
Original Assignee
Advanced Technology Materials, Inc.
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Filing date
Publication date
Priority claimed from US08/924,021 external-priority patent/US6224785B1/en
Application filed by Advanced Technology Materials, Inc. filed Critical Advanced Technology Materials, Inc.
Priority to JP53111898A priority Critical patent/JP2001508239A/en
Publication of WO1998030667A1 publication Critical patent/WO1998030667A1/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/26Processing photosensitive materials; Apparatus therefor
    • G03F7/42Stripping or agents therefor
    • G03F7/422Stripping or agents therefor using liquids only
    • G03F7/425Stripping or agents therefor using liquids only containing mineral alkaline compounds; containing organic basic compounds, e.g. quaternary ammonium compounds; containing heterocyclic basic compounds containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/02Inorganic compounds
    • C11D7/04Water-soluble compounds
    • C11D7/10Salts
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22Organic compounds
    • C11D7/26Organic compounds containing oxygen
    • C11D7/264Aldehydes; Ketones; Acetals or ketals
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22Organic compounds
    • C11D7/26Organic compounds containing oxygen
    • C11D7/265Carboxylic acids or salts thereof
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22Organic compounds
    • C11D7/26Organic compounds containing oxygen
    • C11D7/266Esters or carbonates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22Organic compounds
    • C11D7/32Organic compounds containing nitrogen
    • C11D7/3209Amines or imines with one to four nitrogen atoms; Quaternized amines
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22Organic compounds
    • C11D7/32Organic compounds containing nitrogen
    • C11D7/3218Alkanolamines or alkanolimines
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22Organic compounds
    • C11D7/32Organic compounds containing nitrogen
    • C11D7/3245Aminoacids
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22Organic compounds
    • C11D7/32Organic compounds containing nitrogen
    • C11D7/3263Amides or imides
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22Organic compounds
    • C11D7/32Organic compounds containing nitrogen
    • C11D7/3281Heterocyclic compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22Organic compounds
    • C11D7/34Organic compounds containing sulfur
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02041Cleaning
    • H01L21/02057Cleaning during device manufacture
    • H01L21/0206Cleaning during device manufacture during, before or after processing of insulating layers
    • H01L21/02063Cleaning during device manufacture during, before or after processing of insulating layers the processing being the formation of vias or contact holes
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D2111/00Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
    • C11D2111/10Objects to be cleaned
    • C11D2111/14Hard surfaces
    • C11D2111/22Electronic devices, e.g. PCBs or semiconductors

Definitions

  • the present invention relates generally to chemical formulations used in semiconductor wafer fabrication and particularly to chemical formulations that are utilized to remove residue from wafers following a resist plasma ashing step.
  • the prior art teaches the utilization of various chemical formulations to remove residue and clean wafers following a resist ashing step.
  • Some of these prior art chemical formulations include akaline compositions containing amines and/or tetraalkyl ammonium hydroxides, water and/or other solvents, and chelating agents. Still other formulations are based on acidic to neutral solutions containing ammonium fluoride.
  • the various prior art formulations have drawbacks which include unwanted removal of metal or insulator layers and the corrosion of desirable metal layers, particularly aluminum and aluminum-copper alloys and titanium nitride features. There is therefore a need for chemical formulations which effectively remove residue following a resist ashing step which do not attack and potentially degrade delicate structures which are meant to remain on a wafer.
  • a semiconductor wafer cleaning formulation for use in post plasma ashing semiconductor fabrication comprising the following components in the percentage by weight ranges shown:
  • Ammonium fluoride and/or a derivative thereof 1 -21 % an organic amine or mixture of two amines; 20-55% water; 23-50% a metal chelating agent or mixture of chelating agents. 0-21 %
  • the present invention comprises formulations that are suitable for stripping inorganic wafer residues which originate from high density plasma etching followed by ashing with oxygen-containing plasmas.
  • the formulations are also suitable for removing slurry particles of aluminum oxides and other oxides remaining after CMP (chemical mechanical polishing).
  • the formulations contain ammonium fluoride or a derivative of ammonium fluoride, an amine or mixture of amines, water and, optionally, one or more metal chelating agents.
  • the preferred formulations utilize the following components (percentages are by weight):
  • Ammonium fluoride and/or a derivative thereof 1-21 %
  • the preferred amines are: Diglycolamine (DGA) Methyldiethanolamine (MDEA)
  • the preferred fluoride sources are: Ammonium fluoride
  • Triethanolammonium fluoride TEAF
  • fluoride sources that are effective include: Diglycolammonium fluoride (DGAF) Tetramethylammonium fluoride (TMAF)
  • the metal chelating agents that are effective include: Acetoacetamide Ammonium carbamate
  • TMTDS Tetramethylammonium thiobenzoate Tetramethylammonium trifluoroacetate Tetramethylthiuram disulfide
  • ammonium fluoride or a substituted fluoride source as identified above with an amine provides better stripping performance with less corrosivity than formulations containing ammonium fluoride without amines and formulations containing amines without ammonium fluoride.
  • the resulting alkaline solutions were effective at lower processing temperatures (21°-40° C) than conventional amine-containing formulations.
  • the use of 1 ,3-dicarbonyl compounds as chelating agents and to prevent metal corrosion also appears to increase effectiveness.
  • amines are limited to 1% or less of the formulation and serve only as surfactants, or amines are not utilized as formulation ingredients at all. Also, the prior art formulations are acidic (pH ⁇ 7). In the formulations of the present invention the amines are present as major components and play major roles in stripping, and the formulations are basic
  • R 2 R 3 R 4 NF Hydrogen atoms and/or aliphatic groups.
  • metal chelating agents including:
  • R is either a Hydrogen atom or an aliphatic group
  • X and Y are functional groups containing multiply bonded moities known to have electron-withdrawing properties, for example X and Y may be CONH 2, CONHR', CN, NO 2 , SOR', SO 2 Z in which R' represents an alkyl group and Z represents another atom or group. X and Y may be identical or different.
  • amine trifluoroacetates are also expected to be suitable as chelating agents. These would have the general formula, R 1 R 2 R 3 R 4 N + O 2 CCF 3 in which the R groups are Hydrogen atoms and/or aliphatic groups. D. It would also be expected that inclusion of optional components such as surfactants, stabilizers, corrosion inhibitors, buffering agents, and cosolvents would constitute obvious additions to those practiced in the art.
  • the formulations of the present invention are particularly useful on wafers which have been etched with chlorine- or fluorine-containing plasmas followed by oxygen plasma ashing.
  • the residues generated by this type of processing typically contain inorganic materials such as, but not limited to, aluminum oxide, titanium oxide and aluminum fluoride. These residues are often difficult to dissolve completely without causing corrosion of metal and titanium nitride features required for effective device performance. Also, metal oxide and silicon oxide slurry particles remaining after CMP will also be effectively removed by these formulations.
  • Three types of commercially generated wafers containing via structures were evaluated using the formulations of the present invention.
  • micron diameter, four layer vias comprised of silicon oxide top and second layers, a third layer of titanium nitride, and a bottom layer of aluminum, silicon, copper (AlSiCu) alloy.
  • the substrate was silicon oxide.
  • One micron diameter, two-layer vias comprised of a top layer of silicon oxide

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  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
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  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Inorganic Chemistry (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
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Abstract

A semiconductor wafer cleaning formulation for use in post plasma ashing semiconductor fabrication comprising the following components in the percentage by weight ranges shown: ammonium fluoride and/or a derivative thereof 1-21 %; an organic amine or mixture of two amines 20-55 %; water 23-50 %; a metal chelating agent or mixture of chelating agents 0-21 %.

Description

Specification
SEMICONDUCTOR WAFER CLEANING COMPOSITION AND METHOD WITH AQUEOUS AMMONIUM FLUORIDE AND AMINE
BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates generally to chemical formulations used in semiconductor wafer fabrication and particularly to chemical formulations that are utilized to remove residue from wafers following a resist plasma ashing step.
Description of the Prior Art
The prior art teaches the utilization of various chemical formulations to remove residue and clean wafers following a resist ashing step. Some of these prior art chemical formulations include akaline compositions containing amines and/or tetraalkyl ammonium hydroxides, water and/or other solvents, and chelating agents. Still other formulations are based on acidic to neutral solutions containing ammonium fluoride. The various prior art formulations have drawbacks which include unwanted removal of metal or insulator layers and the corrosion of desirable metal layers, particularly aluminum and aluminum-copper alloys and titanium nitride features. There is therefore a need for chemical formulations which effectively remove residue following a resist ashing step which do not attack and potentially degrade delicate structures which are meant to remain on a wafer.
SUMMARY OF THE INVENTION
A semiconductor wafer cleaning formulation for use in post plasma ashing semiconductor fabrication comprising the following components in the percentage by weight ranges shown:
Ammonium fluoride and/or a derivative thereof; 1 -21 % an organic amine or mixture of two amines; 20-55% water; 23-50% a metal chelating agent or mixture of chelating agents. 0-21 %
It is an advantage of the present invention that it effectively removes inorganic residues following a plasma ashing step. It is another advantage of the present invention that it effectively removes metal halide and metal oxide residues following plasma ashing.
It is a further advantage of the present invention that it effectively removes slurry particles of aluminum oxides and other oxides remaining after CMP (chemical mechanical polishing).
It is yet another advantage of the present invention that it provides better stripping performance with less corrosivity than formulations containing ammonium fluoride without amines and amines without ammonium fluoride.
It is yet a further advantage of the present invention that it provides better stripping performance at lower processing temperatures than conventional amine-containing formulations.
It is still a further advantage of the present invention that it includes a chelating agent to prevent metal corrosion and increase stripping effectiveness.
These and other features and advantages of the present invention will become understood to those of ordinary skill in the art upon review of the following detailed description of the preferred embodiments.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention comprises formulations that are suitable for stripping inorganic wafer residues which originate from high density plasma etching followed by ashing with oxygen-containing plasmas. The formulations are also suitable for removing slurry particles of aluminum oxides and other oxides remaining after CMP (chemical mechanical polishing). The formulations contain ammonium fluoride or a derivative of ammonium fluoride, an amine or mixture of amines, water and, optionally, one or more metal chelating agents. The preferred formulations utilize the following components (percentages are by weight):
Ammonium fluoride and/or a derivative thereof: 1-21 %
An organic amine or mixture of two amines 20-55%
Water 23-50% A Metal chelating agent or mixture of chelating agents: 0-21 %
The preferred amines are: Diglycolamine (DGA) Methyldiethanolamine (MDEA)
Pentamethyldiethylenetriamine (PMDETA) Triethanolamine (TEA) Triethylenediamine (TEDA)
Other amines that are effective include: Hexamethylenetetramine
3, 3-lminobis (N,N-dimethylpropylamine) Monoethanolamine
The preferred fluoride sources are: Ammonium fluoride
Triethanolammonium fluoride (TEAF)
Other fluoride sources that are effective include: Diglycolammonium fluoride (DGAF) Tetramethylammonium fluoride (TMAF)
Triethylamine tris (hydrogen fluoride) (TREAT-HF)
The metal chelating agents that are effective include: Acetoacetamide Ammonium carbamate
Ammonium pyrrolidinedithiocarbamate (APDC) Dimethyl malonate Methyl acetoacetate N-Methyl acetoacetamide 2,4-Pentanedione
Tetramethylammonium thiobenzoate Tetramethylammonium trifluoroacetate Tetramethylthiuram disulfide (TMTDS)
The combination of ammonium fluoride or a substituted fluoride source as identified above with an amine (other than as a surfactant in an amount of 1 % or less) provides better stripping performance with less corrosivity than formulations containing ammonium fluoride without amines and formulations containing amines without ammonium fluoride. In addition, the resulting alkaline solutions were effective at lower processing temperatures (21°-40° C) than conventional amine-containing formulations. The use of 1 ,3-dicarbonyl compounds as chelating agents and to prevent metal corrosion also appears to increase effectiveness.
In the prior art amines are limited to 1% or less of the formulation and serve only as surfactants, or amines are not utilized as formulation ingredients at all. Also, the prior art formulations are acidic (pH < 7). In the formulations of the present invention the amines are present as major components and play major roles in stripping, and the formulations are basic
(pH > 7).
Several representative examples of preferred formulations are:
Triethanolamine 45% Ammonium fluoride 5%
Water 50%
Diglycolamine 55%
Ammonium fluoride 5% 2,4-Pentanedione 10%
Water 30%
Triethanolamine 27.1%
TEAF 20.3% 2,4-Pentanedione 10%
Water 42.6%
PMDETA 45%
Ammonium fluoride 5% Methyl acetoacetate 6%
Water 44%
PMDETA 45%
Ammonium fluoride 1% 2,4-Pentanedione 8%
APDC 15%
Water 31 %
PMDETA 55% Ammonium fluoride 1%
Dimethyl malonate 13.2% TMTDS 6% Water 24.8%
TEA 36%
PMDETA 16%
Ammonium fluoride 12%
Acetoacetamide 10%
Water 28%
TEA 45%
Ammonium fluoride 11.4%
Tetramethylammonium-trifluoroacetate 17%
Water 27%
Triethanolamine 45-52% Ammonium fluoride 3-10% 2,4-Pentanedione 5-10% Water 35-44%
PMDETA 38-45%
Ammonium fluoride 5% 2,4-Pentanedione 10% Water 40-47%
PMDETA 38% TMAF 5%
Ammonium fluoride 2% 2,4-Pentanedione 10% Water 45%
PMDETA 38%
Ammonium fluoride 1 % 2,4-Pentanedione 10.7% Ammonium carbamate 10% Water 38.3% The inventors expect that closely related ingredients would be expected to show comparable performance to those utilized in our formulations.
These include:
A. Other organic amines are expected to be suitable. B. Other substituted ammonium fluorides are expected to be suitable. These would have the general formula, R-|R2R3R4NF in which the R groups are Hydrogen atoms and/or aliphatic groups.
C. Other metal chelating agents including:
1. Other 1 ,3-dicarbonyl compounds are expected to display comparable performance. These would have the following general structure:
X-CHR-Y in which
R is either a Hydrogen atom or an aliphatic group and
X and Y are functional groups containing multiply bonded moities known to have electron-withdrawing properties, for example X and Y may be CONH2, CONHR', CN, NO2, SOR', SO2Z in which R' represents an alkyl group and Z represents another atom or group. X and Y may be identical or different.
2. Other amine trifluoroacetates are also expected to be suitable as chelating agents. These would have the general formula, R1R2R3R4N+ O2CCF3 in which the R groups are Hydrogen atoms and/or aliphatic groups. D. It would also be expected that inclusion of optional components such as surfactants, stabilizers, corrosion inhibitors, buffering agents, and cosolvents would constitute obvious additions to those practiced in the art.
The formulations of the present invention are particularly useful on wafers which have been etched with chlorine- or fluorine-containing plasmas followed by oxygen plasma ashing. The residues generated by this type of processing typically contain inorganic materials such as, but not limited to, aluminum oxide, titanium oxide and aluminum fluoride. These residues are often difficult to dissolve completely without causing corrosion of metal and titanium nitride features required for effective device performance. Also, metal oxide and silicon oxide slurry particles remaining after CMP will also be effectively removed by these formulations. Three types of commercially generated wafers containing via structures were evaluated using the formulations of the present invention. In each case, following plasma etching and ashing, immersion of wafers in the formulation of the present invention was performed in baths at 21-60°C for 10-30 minutes (preferred: 21-35°C for 20-30 minutes) followed by washing with deionized water and drying with a stream of nitrogen gas. It is expected that the formulations can also be applied by spraying onto the wafers in an automated spray tool followed by a water rinse. The three via structures were:
1. 0.8 micron diameter, four layer vias comprised of silicon oxide top and second layers, a third layer of titanium nitride, and a bottom layer of aluminum, silicon, copper (AlSiCu) alloy. The substrate was silicon oxide. 2. One micron diameter, two-layer vias comprised of a top layer of silicon oxide
(7000 Angs. thick) and a bottom layer of titanium nitride (1200 Angs. thick) on top of a silicon substrate.
3. 1.6 micron wide, 4-layer vias with a top layer of titanium nitride (40 Nm. thick), a second layer of silicon oxide (1.3 microns thick), and a bottom layer of aluminum/copper on a silicon oxide substrate.
The present formulations were rated according to relative stripping effectiveness and corrosivity of the formulations. The preferred formulations scored best and, in overall performance based on both stripping effectiveness and low corrosivity, are approximately equal. While the present invention has been described with reference to certain preferred embodiments, it will be understood by those skilled in the art that various alterations and modifications may be made therein without departing from the true spirit and scope of the invention. It is therefore intended that the following claims cover all such alterations and modifications which nevertheless include the true spirit and scope of the invention. What I claim is:

Claims

1. A semiconductor wafer cleaning formulation for use in post plasma ashing semiconductor fabrication comprising the following components in the percentage by weight ranges shown: a fluoride source; 1-21 % at least one organic amine; 20-55% water; 23-50% at least one metal chelating agent. 0-21%.
2. A cleaning formulation as described in claim 1 wherein said fluoride source is chosen from the group consisting of:
Ammonium fluoride; and Triethanolammonium fluoride (TEAF).
3. A cleaning formulation as described in claim 1 wherein said organic amine is chose from the group consisting of:
Diglycolamine (DGA), Methyldiethanolamine (MDEA), Pentamethyldiethylenetriamine (PMDETA),
Triethanolamine (TEA), and Triethylenediamine (TEDA).
4. A cleaning formulation as described in claim 1 wherein said metal chelating agent is chosen from the group consisting of:
Acetoacetamide, Ammonium carbamate, Ammonium pyrrolidinedithiocarbamate (APDC),
Dimethyl malonate, Methyl acetoacetate, N-Methyl acetoacetamide, 2,4-Pentanedione, Tetramethylammonium thiobenzoate,
Tetramethylammonium trifluoroacetate, and Tetramethylthiuram disulfide (TMTDS).
5. A cleaning formulation as described in claim 1 wherein said fluoride source is chosen from the group consisting of:
Ammonium fluoride, Triethanolammonium fluoride (TEAF), Diglycolammonium fluoride (DGAF),
Tetramethylammonium fluoride (TMAF), and Triethylamine tris (hydrogen fluoride) (TREAT-HF).
6. A cleaning formulation as described in claim 1 wherein said organic amine is chosen from the group consisting of:
Diglycolamine (DGA), Methyldiethanolamine (MDEA), Pentamethyldiethylenetriamine (PMDETA),
Triethanolamine (TEA), Triethylenediamine (TEDA), Hexamethylenetetramine, 3, 3-lminobis (N,N-dimethylpropylamine), and Monoethanolamine.
7. A cleaning formulation as described in claim 1 wherein said fluoride source is chosen from the group consisting of:
Ammonium fluoride,
Triethanolammonium fluoride (TEAF), Diglycolammonium fluoride (DGAF),
Tetramethylammonium fluoride (TMAF), and
Triethylamine tris (hydrogen fluoride) (TREAT-HF); said organic amine is chosen from the group consisting of:
Diglycolamine (DGA), Methyldiethanolamine (MDEA),
Pentamethyldiethylenetriamine (PMDETA),
Triethanolamine (TEA),
Triethylenediamine (TEDA),
Hexamethylenetetramine, 3, 3-lminobis (N,N-dimethylpropylamine), and
Monoethanolamine; and said metal chelating agent is chosen from the group consisting of: Acetoacetamide, Ammonium carbamate,
Ammonium pyrrolidinedithiocarbamate (APDC), Dimethyl malonate, Methyl acetoacetate,
N-Methyl acetoacetamide, 2,4-Pentanedione,
Tetramethylammonium thiobenzoate, Tetramethylammonium trifluoroacetate, and Tetramethylthiuram disulfide (TMTDS).
8. A cleaning formulation as described in claim 1 wherein said fluoride source has the general formula R1R2R3R4NF in which the R groups are hydrogen atoms and/or aliphatic groups, and wherein said metal chelating agent would have the following general structure:
X-CHR-Y in which R is either a hydrogen atom or an aliphatic group and
X and Y are functional groups containing multiply bonded moities known to have electron-withdrawing properties, wherein X and Y may be CONH2, CONHR', CN, NO2, SOR', SO2Z in which R' represents an alkyl group and Z represents another atom or group, and wherein X and Y may be identical or different.
9. A cleaning formulation as described in claim 1 wherein said fluoride source4 has the general formula R1R2R3R4NF in which the R groups are hydrogen atoms and/or aliphatic groups, and wherein said metal chelating agent would have the general formula, R-|R2R3R4N+ " O2CCF3 in which the R groups are hydrogen atoms and/or aliphatic groups.
10. A cleaning formulation as described in claim 1 being comprised of: Triethanolamine 45% Ammonium fluoride 5% Water 50%.
11. A cleaning formulation as described in claim 1 being comprised of: Diglycolamine 55% Ammonium fluoride 5% 2,4-Pentanedione 10% Water 30%.
12. A cleaning formulation as described in claim 1 being comprised of: Triethanolamine 27.1% TEAF 20.3% 2,4-Pentanedione 10% Water 42.6%.
13. A cleaning formulation as described in claim 1 being comprised of: PMDETA 45% Ammonium fluoride 5% Methyl acetoacetate 6% Water 44%.
14. A cleaning formulation as described in claim 1 being comprised of: PMDETA 45% Ammonium fluoride 1% 2,4-Pentanedione 8% APDC 15% Water 31 %.
15. A cleaning formulation as described in claim 1 being comprised of: PMDETA 55% Ammonium fluoride 1% Dimethyl malonate 13.2% TMTDS 6% Water 24.8%.
16. A cleaning formulation as described in claim 1 being comprised of: TEA 36% PMDETA 16% Ammonium fluoride 12% Acetoacetamide 10% Water 28%.
17. A cleaning formulation as described in claim 1 being comprised of: TEA 45% Ammonium fluoride 11.4% Tetramethylammonium-trifluoroacetate 17%
Water 27%.
18. A cleaning formulation as described in claim 1 being comprised of: Triethanolamine 45-52% Ammonium fluoride 3-10% 2,4-Pentanedione 5-10% Water 35-44%.
19. A cleaning formulation as described in claim 1 being comprised of: PMDETA 38-45% Ammonium fluoride 5% 2,4-Pentanedione 10% Water 40-47%.
20. A cleaning formulation as described in claim 1 being comprised of: PMDETA 38% TMAF 5% Ammonium fluoride 2% 2,4-Pentanedione 10%
Water 45%.
21. A cleaning formulation as described in claim 1 being comprised of: PMDETA 38% Ammonium fluoride 1 % 2,4-Pentanedione 10.7% Ammonium carbamate 10%
Water 38.3%.
22. A method for fabricating a semiconductor wafer including the steps comprising: plasma etching a metalized layer from a surface of the wafer; plasma ashing a resist from the surface of the wafer following the metal etching step; cleaning the wafer in a following step using a chemical formulation including the following components in the percentage by weight ranges shown: a fluoride source; 1-21% at least one organic amine; 20-55% water; 23-50% at least one metal chelating agent. 0-21 %.
23. A cleaning formulation as described in claim 22 wherein said fluoride source is chosen from the group consisting of:
Ammonium fluoride; and Triethanolammonium fluoride (TEAF).
24. A method as described in claim 22 wherein said organic amine is chose from the group consisting of:
Diglycolamine (DGA), Methyldiethanolamine (MDEA), Pentamethyldiethylenetriamine (PMDETA),
Triethanolamine (TEA), and Triethylenediamine (TEDA).
25. A method as described in claim 22 wherein said metal chelating agent is chosen from the group consisting of:
Acetoacetamide, Ammonium carbamate, Ammonium pyrrolidinedithiocarbamate (APDC),
Dimethyl malonate, Methyl acetoacetate, N-Methyl acetoacetamide, 2,4-Pentanedione, Tetramethylammonium thiobenzoate,
Tetramethylammonium trifluoroacetate, and Tetramethylthiuram disulfide (TMTDS).
26. A method as described in claim 22 wherein said fluoride source is chosen from the group consisting of:
Ammonium fluoride, Triethanolammonium fluoride (TEAF), Diglycolammonium fluoride (DGAF),
Tetramethylammonium fluoride (TMAF), and Triethylamine tris (hydrogen fluoride) (TREAT-HF).
27. A method as described in claim 22 wherein said organic amine is chosen from the group consisting of:
Diglycolamine (DGA), Methyldiethanolamine (MDEA), Pentamethyldiethylenetriamine (PMDETA),
Triethanolamine (TEA), Triethylenediamine (TEDA), Hexamethylenetetramine, 3, 3-lminobis (N,N-dimethylpropylamine), and Monoethanolamine.
28. A method as described in claim 22 wherein said fluoride source is chosen from the group consisting of:
Ammonium fluoride,
Triethanolammonium fluoride (TEAF), Diglycolammonium fluoride (DGAF),
Tetramethylammonium fluoride (TMAF), and
Triethylamine tris (hydrogen fluoride) (TREAT-HF); said organic amine is chosen from the group consisting of:
Diglycolamine (DGA), Methyldiethanolamine (MDEA),
Pentamethyldiethylenetriamine (PMDETA),
Triethanolamine (TEA),
Triethylenediamine (TEDA),
Hexamethylenetetramine, 3, 3-lminobis (N,N-dimethylpropylamine), and
Monoethanolamine; and said metal chelating agent is chosen from the group consisting of:
Acetoacetamide,
Ammonium carbamate, Ammonium pyrrolidinedithiocarbamate (APDC),
Dimethyl malonate,
Methyl acetoacetate,
N-Methyl acetoacetamide,
2,4-Pentanedione, Tetramethylammonium thiobenzoate, Tetramethylammonium trifluoroacetate, and Tetramethylthiuram disulfide (TMTDS).
29. A method as described in claim 22 wherein said fluoride source has the general formula R-╬╣R2R3R4NF in which the R groups are hydrogen atoms and/or aliphatic groups, and wherein said metal chelating agent would have the following general structure:
X-CHR-Y in which R is either a hydrogen atom or an aliphatic group and
X and Y are functional groups containing multiply bonded moities known to have electron-withdrawing properties, wherein X and Y may be CONH2, CONHR', CN, NO2, SOR', SO2Z in which R' represents an alkyl group and Z represents another atom or group, and wherein X and Y may be identical or different.
30. A method as described in claim 22 wherein said fluoride source has the general formula R1R2R3R4NF in which the R groups are hydrogen atoms and/or aliphatic groups, and wherein said metal chelating agent would have the general formula, R1R2R3R4N+ O2CCF3 in which the R groups are hydrogen atoms and/or aliphatic groups.
31. A method for fabricating a semiconductor wafer including the steps comprising: plasma etching a metalized layer from a surface of the wafer; plasma ashing a resist from the surface of the wafer following the metal etching step; cleaning the wafer in a following step using a chemical formulation including the following components in the percentage by weight ranges shown: a fluoride source; 1-21% at least one organic amine; 20-55% water; 23-50% at least one metal chelating agent. 0-21 %.
32. A cleaning formulation as described in claim 31 wherein said fluoride source is chosen from the group consisting of:
Ammonium fluoride; and Triethanolammonium fluoride (TEAF).
33. A method as described in claim 31 wherein said organic amine is chose from the group consisting of:
Diglycolamine (DGA), Methyldiethanolamine (MDEA), Pentamethyldiethylenetriamine (PMDETA),
Triethanolamine (TEA), and Triethylenediamine (TEDA).
34. A method as described in claim 31 wherein said metal chelating agent is chosen from the group consisting of:
Acetoacetamide, Ammonium carbamate, Ammonium pyrrolidinedithiocarbamate (APDC),
Dimethyl malonate, Methyl acetoacetate, N-Methyl acetoacetamide, 2,4-Pentanedione, Tetramethylammonium thiobenzoate,
Tetramethylammonium trifluoroacetate, and Tetramethylthiuram disulfide (TMTDS).
35. A method as described in claim 31 wherein said fluoride source is chosen from the group consisting of:
Ammonium fluoride, Triethanolammonium fluoride (TEAF), Diglycolammonium fluoride (DGAF),
Tetramethylammonium fluoride (TMAF), and Triethylamine tris (hydrogen fluoride) (TREAT-HF).
36. A method as described in claim 31 wherein said organic amine is chosen from the group consisting of:
Diglycolamine (DGA), Methyldiethanolamine (MDEA), Pentamethyldiethylenetriamine (PMDETA),
Triethanolamine (TEA), Triethylenediamine (TEDA), Hexamethylenetetramine, 3, 3-lminobis (N,N-dimethylpropylamine), and Monoethanolamine.
37. A method as described in claim 31 wherein said fluoride source is chosen from the group consisting of:
Ammonium fluoride,
Triethanolammonium fluoride (TEAF), Diglycolammonium fluoride (DGAF),
Tetramethylammonium fluoride (TMAF), and
Triethylamine tris (hydrogen fluoride) (TREAT-HF); said organic amine is chosen from the group consisting of:
Diglycolamine (DGA), Methyldiethanolamine (MDEA),
Pentamethyldiethylenetriamine (PMDETA),
Triethanolamine (TEA),
Triethylenediamine (TEDA),
Hexamethylenetetramine, 3, 3-lminobis (N,N-dimethylpropylamine), and
Monoethanolamine; and said metal chelating agent is chosen from the group consisting of:
Acetoacetamide,
Ammonium carbamate, Ammonium pyrrolidinedithiocarbamate (APDC),
Dimethyl malonate,
Methyl acetoacetate,
N-Methyl acetoacetamide,
2,4-Pentanedione, Tetramethylammonium thiobenzoate,
Tetramethylammonium trifluoroacetate, and
Tetramethylthiuram disulfide (TMTDS).
38. A method as described in claim 31 wherein said fluoride source has the general formula R-╬╣R2R3R4NF in which the R groups are hydrogen atoms and/or aliphatic groups, and wherein said metal chelating agent would have the following general structure:
X-CHR-Y in which R is either a hydrogen atom or an aliphatic group and
X and Y are functional groups containing multiply bonded moities known to have electron-withdrawing properties, wherein X and Y may be CONH2, CONHR', CN, NO2, SOR', SO2Z in which R' represents an alkyl group and Z represents another atom or group, and wherein X and Y may be identical or different.
39. A method as described in claim 31 wherein said fluoride source has the general formula R1R2R3R4NF in which the R groups are hydrogen atoms and/or aliphatic groups, and wherein said metal chelating agent would have the general formula, R1R2R3R4N+ O2CCF3 in which the R groups are hydrogen atoms and/or aliphatic groups.
PCT/US1998/000392 1997-01-09 1998-01-08 Semiconductor wafer cleaning composition and method with aqueous ammonium fluoride and amine WO1998030667A1 (en)

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