WO1998022566A1 - Cleaning method for polyethylene terephtalate containers - Google Patents
Cleaning method for polyethylene terephtalate containers Download PDFInfo
- Publication number
- WO1998022566A1 WO1998022566A1 PCT/US1996/018261 US9618261W WO9822566A1 WO 1998022566 A1 WO1998022566 A1 WO 1998022566A1 US 9618261 W US9618261 W US 9618261W WO 9822566 A1 WO9822566 A1 WO 9822566A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- wash solution
- concentrate
- acid
- builder
- mixtures
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 71
- 229920000139 polyethylene terephthalate Polymers 0.000 title claims abstract description 53
- 238000004140 cleaning Methods 0.000 title claims abstract description 35
- 239000012141 concentrate Substances 0.000 claims abstract description 71
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 52
- -1 polyethylene terephthalate Polymers 0.000 claims abstract description 33
- 239000002736 nonionic surfactant Substances 0.000 claims abstract description 28
- 239000002253 acid Substances 0.000 claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000000203 mixture Substances 0.000 claims description 44
- 239000004094 surface-active agent Substances 0.000 claims description 34
- 239000003518 caustics Substances 0.000 claims description 24
- 150000003839 salts Chemical class 0.000 claims description 18
- 125000000217 alkyl group Chemical group 0.000 claims description 15
- 238000005406 washing Methods 0.000 claims description 14
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 12
- 239000002738 chelating agent Substances 0.000 claims description 12
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 9
- RGHNJXZEOKUKBD-SQOUGZDYSA-N D-gluconic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 claims description 8
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 claims description 8
- 239000007822 coupling agent Substances 0.000 claims description 8
- 229920005682 EO-PO block copolymer Polymers 0.000 claims description 6
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 claims description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 6
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical group OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims description 6
- 229960001484 edetic acid Drugs 0.000 claims description 6
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 6
- 150000007524 organic acids Chemical class 0.000 claims description 6
- 229910052708 sodium Inorganic materials 0.000 claims description 6
- 239000011734 sodium Substances 0.000 claims description 6
- 229940079842 sodium cumenesulfonate Drugs 0.000 claims description 6
- 239000002689 soil Substances 0.000 claims description 6
- 239000003945 anionic surfactant Substances 0.000 claims description 5
- QEKATQBVVAZOAY-UHFFFAOYSA-M sodium;4-propan-2-ylbenzenesulfonate Chemical compound [Na+].CC(C)C1=CC=C(S([O-])(=O)=O)C=C1 QEKATQBVVAZOAY-UHFFFAOYSA-M 0.000 claims description 5
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 claims description 4
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims description 4
- 239000002280 amphoteric surfactant Substances 0.000 claims description 4
- 239000000174 gluconic acid Substances 0.000 claims description 4
- 235000012208 gluconic acid Nutrition 0.000 claims description 4
- 150000002440 hydroxy compounds Chemical class 0.000 claims description 4
- 150000007522 mineralic acids Chemical class 0.000 claims description 4
- PSZYNBSKGUBXEH-UHFFFAOYSA-M naphthalene-1-sulfonate Chemical compound C1=CC=C2C(S(=O)(=O)[O-])=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-M 0.000 claims description 4
- 229920005646 polycarboxylate Polymers 0.000 claims description 4
- 229940048842 sodium xylenesulfonate Drugs 0.000 claims description 4
- QUCDWLYKDRVKMI-UHFFFAOYSA-M sodium;3,4-dimethylbenzenesulfonate Chemical group [Na+].CC1=CC=C(S([O-])(=O)=O)C=C1C QUCDWLYKDRVKMI-UHFFFAOYSA-M 0.000 claims description 4
- KVCGISUBCHHTDD-UHFFFAOYSA-M sodium;4-methylbenzenesulfonate Chemical compound [Na+].CC1=CC=C(S([O-])(=O)=O)C=C1 KVCGISUBCHHTDD-UHFFFAOYSA-M 0.000 claims description 4
- HRQDCDQDOPSGBR-UHFFFAOYSA-M sodium;octane-1-sulfonate Chemical compound [Na+].CCCCCCCCS([O-])(=O)=O HRQDCDQDOPSGBR-UHFFFAOYSA-M 0.000 claims description 4
- KWMLJOLKUYYJFJ-GASJEMHNSA-N (2xi)-D-gluco-heptonic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)C(O)=O KWMLJOLKUYYJFJ-GASJEMHNSA-N 0.000 claims description 3
- MHGOKSLTIUHUBF-UHFFFAOYSA-N 2-ethylhexyl sulfate Chemical compound CCCCC(CC)COS(O)(=O)=O MHGOKSLTIUHUBF-UHFFFAOYSA-N 0.000 claims description 3
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- 229960004275 glycolic acid Drugs 0.000 claims description 3
- 239000004310 lactic acid Substances 0.000 claims description 3
- 235000014655 lactic acid Nutrition 0.000 claims description 3
- 229940050410 gluconate Drugs 0.000 claims description 2
- 229910019142 PO4 Inorganic materials 0.000 claims 2
- 125000002947 alkylene group Chemical group 0.000 claims 2
- 239000010452 phosphate Substances 0.000 claims 2
- 229920000768 polyamine Polymers 0.000 claims 2
- DGSDBJMBHCQYGN-UHFFFAOYSA-M sodium;2-ethylhexyl sulfate Chemical compound [Na+].CCCCC(CC)COS([O-])(=O)=O DGSDBJMBHCQYGN-UHFFFAOYSA-M 0.000 claims 1
- 239000000243 solution Substances 0.000 description 42
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- 239000011521 glass Substances 0.000 description 10
- RVGRUAULSDPKGF-UHFFFAOYSA-N Poloxamer Chemical group C1CO1.CC1CO1 RVGRUAULSDPKGF-UHFFFAOYSA-N 0.000 description 8
- 239000003352 sequestering agent Substances 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical compound [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 description 6
- 125000003118 aryl group Chemical group 0.000 description 5
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- YDONNITUKPKTIG-UHFFFAOYSA-N [Nitrilotris(methylene)]trisphosphonic acid Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CP(O)(O)=O YDONNITUKPKTIG-UHFFFAOYSA-N 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 4
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
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- 239000000126 substance Substances 0.000 description 4
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- DBVJJBKOTRCVKF-UHFFFAOYSA-N Etidronic acid Chemical compound OP(=O)(O)C(O)(C)P(O)(O)=O DBVJJBKOTRCVKF-UHFFFAOYSA-N 0.000 description 3
- BACYUWVYYTXETD-UHFFFAOYSA-N N-Lauroylsarcosine Chemical compound CCCCCCCCCCCC(=O)N(C)CC(O)=O BACYUWVYYTXETD-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 239000002671 adjuvant Substances 0.000 description 3
- 125000005192 alkyl ethylene group Chemical group 0.000 description 3
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- 230000015572 biosynthetic process Effects 0.000 description 3
- 150000007942 carboxylates Chemical class 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
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- 229920000642 polymer Polymers 0.000 description 3
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 3
- URDCARMUOSMFFI-UHFFFAOYSA-N 2-[2-[bis(carboxymethyl)amino]ethyl-(2-hydroxyethyl)amino]acetic acid Chemical compound OCCN(CC(O)=O)CCN(CC(O)=O)CC(O)=O URDCARMUOSMFFI-UHFFFAOYSA-N 0.000 description 2
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 2
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- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
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- 150000001298 alcohols Chemical class 0.000 description 2
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- UCMIRNVEIXFBKS-UHFFFAOYSA-N beta-alanine Chemical compound NCCC(O)=O UCMIRNVEIXFBKS-UHFFFAOYSA-N 0.000 description 2
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- 238000002372 labelling Methods 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- CXKWCBBOMKCUKX-UHFFFAOYSA-M methylene blue Chemical compound [Cl-].C1=CC(N(C)C)=CC2=[S+]C3=CC(N(C)C)=CC=C3N=C21 CXKWCBBOMKCUKX-UHFFFAOYSA-M 0.000 description 2
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- 229940117986 sulfobetaine Drugs 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- JEJAMASKDTUEBZ-UHFFFAOYSA-N tris(1,1,3-tribromo-2,2-dimethylpropyl) phosphate Chemical compound BrCC(C)(C)C(Br)(Br)OP(=O)(OC(Br)(Br)C(C)(C)CBr)OC(Br)(Br)C(C)(C)CBr JEJAMASKDTUEBZ-UHFFFAOYSA-N 0.000 description 1
- GPRLSGONYQIRFK-MNYXATJNSA-N triton Chemical compound [3H+] GPRLSGONYQIRFK-MNYXATJNSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/042—Acids
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/02—Anionic compounds
- C11D1/12—Sulfonic acids or sulfuric acid esters; Salts thereof
- C11D1/22—Sulfonic acids or sulfuric acid esters; Salts thereof derived from aromatic compounds
- C11D1/24—Sulfonic acids or sulfuric acid esters; Salts thereof derived from aromatic compounds containing ester or ether groups directly attached to the nucleus
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/66—Non-ionic compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/044—Hydroxides or bases
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/20—Organic compounds containing oxygen
- C11D3/2075—Carboxylic acids-salts thereof
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/34—Organic compounds containing sulfur
- C11D3/3418—Toluene -, xylene -, cumene -, benzene - or naphthalene sulfonates or sulfates
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/36—Organic compounds containing phosphorus
- C11D3/361—Phosphonates, phosphinates or phosphonites
-
- C11D2111/18—
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/34—Organic compounds containing sulfur
- C11D3/3409—Alkyl -, alkenyl -, cycloalkyl - or terpene sulfates or sulfonates
Definitions
- the invention relates generally to methods and compositions for cleaning polyethylene terephthalate containers. More specifically, the invention relates to methods and compositions which remove mold, present on polyethylene terephthalate containers, with reduced hazing.
- Plastic containers may be made from any number of materials depending on the application.
- One material is polyethylene terephthalate, "PET”.
- PET polyethylene terephthalate
- Two types of PET bottles that are commonly used are single trip and multi-trip bottles. Single trip bottles are those which are filled, used, and then discarded. Multi-trip bottles are collected and reused and must be washed before refilling.
- PET bottles offer several advantages over glass. Their light weight reduces freight costs. When dropped onto a hard surface they do not shatter like glass and generally do not break.
- PET bottles are easily scratched, and susceptible to chemical attack when they are washed. PET containers also do not tolerate conditions above 60°C. Exposing them to higher temperatures than 60°C causes deformation and/or shrinkage of the bottles.
- the necessary cleaning temperature for PET bottles is 60°C or less due to the glass transition temperature of PET. If exceeded, PET bottles deform and shrink.
- the cleaning power of a bottlewashing solution at 60°C is only one quarter that at 80°C.
- Bottles returned with product residue, i.e., those bottles that have not been rinsed, are almost always contaminated with microbiological forms of life.
- the bottle washing solution eliminates the presence of microbiological forms of life such as bacteria, spores, molds, and yeasts present in the bottle.
- molds often present a persistent problem in the cleaning and reuse of PET bottles.
- PET bottles simply cannot be washed like glass. Glass bottles are normally washed at 80°C. Glass can also be washed with a relatively high concentration of caustic. While glass may be washed with up to 5.0% caustic, as little as 1.5% caustic can cause hazing in a PET container. With glass the washing temperature, the caustic concentration, and the washing time may be adjusted to allow for variability within the environment. In contrast, PET containers cannot withstand high levels of any of these variables.
- the first aspect of the invention is a method for cleaning a polyethylene terephthalate container.
- the method includes combining a first concentrate with a second concentrate in an alkaline wash solution.
- the first concentrate includes from about 0.3 to 25 wt-% of a surfactant and from about 5 to 30 wt-% of an acid.
- the second concentrate includes from about 8 to 60 wt-% of a builder.
- the method further includes the step of contacting the PET container with the wash solution wherein the removal of soil is undertaken with minimal hazing of the container.
- An additional aspect of the invention is a method for cleaning plolyethylene terephthalate containers which includes contacting the container with an alkaline wash solution having a temperature ranging from about 50°C to 60°C.
- the alkaline wash solution is formulated from a first concentrate, a second concentrate, an alkalinity source, and a balance of water.
- the first concentrate includes a nonionic surfactant, a first builder, and acid in an amount effective to provide a phase stable solution.
- the second concentrate includes a nonionic surfactant and a second builder.
- the first and second concentrate are present in the wash solution in a concentration ranging from about 0.5 wt-% to 1.2 wt-%, and the first nonionic surfactant has a cloud point ranging from about 5°C to 60°C.
- a further aspect of the invention is an alkaline wash solution for cleaning polyethylene terephthalate bottles.
- the wash solution includes from about 1 to 5 wt-% of a source of alkalinity, from about 480 to 4000 ppm of a builder, from about 6 to 500 ppm of a surfactant, and from about 20 to 800 ppm of a coupler.
- the invention is compositions and methods for cleaning polyethylene terephthalate (PET) bottles with enhanced removal of mold and reduced hazing.
- PET polyethylene terephthalate
- the compositions of the invention include surfactants and builder combination, which heightens cleaning and removes mold.
- Hazing generally results from chemical etching caused by caustic present in the wash solution. Hazing is a clouding or dulling of the PET container surface which detracts from the aesthetic character of the container. Surprisingly, it has been found that by using surfactants with appropriate cloud points, hazing may be substantially reduced. Preferably, PET containers treated with the wash solution of the invention are substantially free of hazing.
- mold growth particularly in the inside of returned PET bottles, proves to be a major challenge in bottle washing. Molds are very difficult to remove, even with a solution having as much as 3% caustic. Good cleaning usually removes most of the organic components of mold. However, the inorganic residues of mold may remain on the PET container surface. This may cause a problem similar to water spots. This condition gives a positive test result by methylene blue staining, (Industrial Code of Practice for Refillable PET Bottles, Edition 1 (1993-1994 UNESDA/CESDA, pg. V- 18).
- the compositions and methods of the invention substantially remove soils and both the organic and inorganic residues of mold.
- the wash solution of the invention is formulated from two concentrate compositions. These two concentrate compositions are combined in an aqueous wash solution with an alkalinity source, before use.
- These concentrate compositions generally comprise surfactants, an acid, builders such as sequestrants and chelating agents, coupling agents, and various other adjuvants.
- compositions of the invention comprise surfactants to facilitate low foaming cleaning, and prevent hazing of the PET container.
- surfactants Any number of surfactants may be used in accordance with the invention including nonionic surfactants, anionic surfactants, amphoteric surfactants, and mixtures thereof.
- Nonionic surfactants encompass a wide variety of polymeric compounds which include specifically, but not exclusively, ethoxylated alkylphenols, ethoxylated aliphatic alcohols, ethoxylated amines, ethoxylated ether amines, carboxylic esters, carboxylic amides, and polyoxyalkylene oxide block copolymers.
- nonionic surfactants are used in the invention such as those which comprise ethylene oxide moieties, propylene oxide moieties, as well a mixtures thereof, and ethylene oxide-propylene oxide moieties in either heteric or block formation.
- nonionic surfactants which comprise alkyl ethylene oxide compounds, alkyl ethylene oxide-propylene oxide compounds and alkyl ethylene oxide-butylene oxide compounds, as well as mixtures thereof.
- the ethylene oxide propylene oxide moiety and ethylene oxide-butylene oxide moiety may be in either heteric or block formation.
- nonionic surfactants having any mixture of combination of ethylene oxide-propylene oxide moieties linked to an alkyl chain where the ethylene oxide and propylene oxide moieties may be in any randomized or ordered pattern and of any specific length.
- Nonionic surfactants useful in the invention may also comprise randomized sections of block and heteric ethylene oxide propylene oxide, or ethylene oxide-butylene oxide.
- Preferred nonionic surfactants include alkylphenols, alcohol ethoxylates, and block copolymers of ethylene oxide and propylene oxide.
- nonionic surfactants found useful in the invention include (EO)/(PO) block copolymers having at least about 3 moles (EO) and at least about 15 moles (PO); aryl or aliphatic ethoxylates having at least about 3 moles (EO) which may or may not be capped with methyl, butyl, or benzyl moieties; aryl or aliphatic ethoxylate-propoxylate copolymers having at least about 2 moles of (EO) and from about 4 moles of (PO) and which may also be capped with methyl, butyl or benzyl; and aryl or aliphatic ethoxylate-butoxylate copolymers having at least about 2 moles of (EO) and about 4 moles of (BO) and which may also be capped with methyl, butyl or benzyl.
- the aliphatic group may comprise any branched or linear C 8 -C 24 moiety.
- the aryl group may generally comprise aromatic structures
- nonionics which are useful in the invention include EO/PO block copolymers available from Henkel KGaA; Pluronic L62 and L44 which are EO/PO block copolymers available from BASF; Tergitol 15-S-3, TMN3, TMN10 which are ethoxylated alcohols available from Union Carbide; Surfonic L24-1.3 which is a linear alcohol ethoxylate available from Texaco Chemical Co.; nonyl phenol ethoxylates such as NPE 4.5, NPE 9, and Surfonic N120 available from Texaco Chemical Co.; ethoxylated alkyl amines such as ethoxylated coco amine available from Sherex Chemical Co. as Varonic K-215; an alkyl ethoxylated carboxylic acid such as Neodex 23-4; and benzylated alcohol ethoxylates and EO/PO block copolymers among other nonionic surfactants.
- the surfactant system comprises surfactants having a cloud point of about 5°C to 60°C, preferably from about 10°C to 50°C, and more preferably of about 10 to 20°C so that in the alkaline wash solution, the surfactants will oil-out or film and deposit on the PET container surface providing protection against hazing.
- One preferred line of surfactants includes Dehypon LT104 which is a C 12 . 18 fatty alcohol (EO) 10 butyl capped and LS24 which is a C 12 . 14 fatty alcohol ((EO) 2 (PO) 4 ) both available from Henkel Canada Ltd.
- EO fatty alcohol
- LS24 which is a C 12 . 14 fatty alcohol ((EO) 2 (PO) 4 ) both available from Henkel Canada Ltd.
- Anionic surfactants may also be used in the invention.
- Typical commercially available anionic surfactants provide either a carboxylate, sulfonate, sulfate or phosphate group as the functional anion.
- carboxylate based anionic surfactants such as alcohol ethoxylate carboxy lates reduce hazing of the container.
- a commercial source of this type of surfactant is Neodox 23-4TM available from Shell Chemical Co.
- amphoteric surfactants may also be used in the invention.
- amphoteric surfactants include betaine surfactants, sulfobetaine surfactants, sarcosinate surfactants, amphoteric imidazolinium derivatives and others.
- Certain surfactants found useful in hazing reduction include cocoyl and lauroyl sarcosine/sarcosinates such as Hamposyl C and L available from Hampshire Chemical Co. B. Acid
- composition of the invention may also comprise an acid source.
- the acid functions to stabilize the surfactant system so that prior to mixing in the wash solution, the concentrate is a true phase stable solution. Once added to the alkaline wash solution the acids are neutralized, become salts, and provide heightened cleaning efficacy and retard the formation of scaling on washing machine components.
- the acid may be any number of organic or inorganic acids.
- Inorganic acids useful in the composition and the invention include phosphoric acid, polyphosphoric acid or acidic pyrophosphate salts, among others.
- Organic acids useful in the invention include mono and polycarboxylic acids such as acetic acid, hydroxyacetic acid, citric acid, gluconic acid, glucoheptanoic acid, lactic acid, succinic acid, malonic acid, glutaric acid, and mixtures thereof.
- the composition of the invention may also comprise a builder.
- Builders i.e., sequestrants and chelating agents, retard the precipitation of scale onto the side walls of the PET container and the bottle washing machine.
- Builders also facilitate soil suspension, bind hardness ions and, in turn, enhance cleaning, during the washing process.
- the first concentrate may contain a first builder and the second concentrate may contain a second builder.
- Builders which may be used in accordance with the invention include sequestrants such as phosphonates, phosphinates, acrylates and polyacrylates, and polycarboxylates. among others.
- maleate polymers and copolymers of maleate and acrylate are also useful as builders.
- salts such as polyaspartic and polyglutaric acid salts; erythorbic acid; polyacrylamidopropyl sulfonate; and phosphino carboxylic acid, among others.
- Water soluble acrylic polymers which may be used include polyacrylic acid, polymethacrylic acid, acrylic acid-methacrylic acid copolymers, hydrolyzed polyacrylamide, hydrolyzed methacrylamide, hydrolyzed acrylamide-methacrylamide copolymers, and mixtures thereof.
- Water soluble salts or partial salts of these polymers such as their respective alkaline metal (for example sodium or potassium) or ammonium salts can also be used.
- phosphonic acids and phosphonic acid salts are also useful as builders.
- Such useful phosphonic acids include, mono, di, tri, tetra and, penta phosphonic acids which can contain groups capable of forming anions under alkaline conditions.
- the phosphonic acid may also comprise a lower molecular weight phosphonopolycarboxylic acid such as one having about 2-4 carboxylic moieties and about 1 to 5 phosphonic acid groups.
- Such acids include 1 phosphono-1-methylsuccinic acid, phosphonosuccinic acid and 2-phosphonobutane- 1,2,4 tricarboxylic acid.
- Preferred sequestrants include the Dequest® sequestrants available from Monsanto Co. including Dequest 2006® which is amino tri(methylene phosphonic acid) pentasodium salt; Dequest 2010® which is 1 -hydroxyethylidene- 1 , 1 -diphosphonic acid; Bayhibit AM® available from Mobay Chemical Co. which is 2-phosphonobutane- 1,2,4- tricarboxylic acid; Dequest 2000® which is aminotri(methylene phosphonic acid); and Belsperse 161® from Ciba Geigy which is a phosphino polycarboxylic acid.
- Dequest 2006® which is amino tri(methylene phosphonic acid) pentasodium salt
- Dequest 2010® which is 1 -hydroxyethylidene- 1 , 1 -diphosphonic acid
- Bayhibit AM® available from Mobay Chemical Co. which is 2-phosphonobutane- 1,2,4- tricarboxylic acid
- the builder present in either concentrate may also be a chelating agent.
- the chelating agent tends to bind alkali earth metals present in the wash solution and hold these compounds in solution. It is believed that mold uses the organic portion of nutrients leaving behind inorganic salts. As a result, the ineffective removal of mold is often indicated by inorganic salts which are left behind on the surface of the PET container. The chelating agent removes these inorganic salts that are found underneath the mold.
- the number of bonds capable of being formed by a chelating agent upon a single hardness ion is reflected by labeling the chelating agent as bidentate (2), tridentate (3), tetradendate (4), etc. Any number of chelating agents may be used in accordance with the invention.
- Representative chelating agents include salts of amino carboxylic acids, phosphonic acid salts, water soluble acrylic polymers, among others.
- Suitable amino carboxylic acid chelating agents include N- hydroxyethyliminodiacetic acid, nitrilotriacetic acid (NT A), ethylenediaminetetraacetic acid (EDTA), N-hydroxyethyl-ethylenediaminetriacetic acid (HEDTA), and diethylenetriaminepentaacetic acid (DTP A), as well as isoserine-N,N-diacetic acid, beta alanine N,N-diacetic acid, sodium glycolate, and tripolyphosphate, among others.
- the second builder present in the second concentrate comprises an amino carboxylic acid chelating agent, preferably of ethylene diamine tetracetic acid or salts thereof.
- composition of the invention may also include a coupling agent.
- the coupling agent functions to stabilize the concentrate composition so that it is a true phase stable solution.
- any number of organic coupling agents may be used including sulfates, sulfonates, as well as monofunctional and polyfunctional alcohols.
- Preferred coupling agents include sulfonate and sulfate compounds such as sodium xylene sulfonate, sodium cumene sulfonate, sodium toluene sulfonate, 2-ethylhexyl sulfate, alkyl diphenyl oxide disulfonate where the alkyl group is either a branched C 12 or a linear C 10 , sodium alkyl naphthalene sulfonate, and sodium octane sulfonate and disulfonate, and mixtures thereof.
- Those coupling agents which have been found useful include linear alkyl alcohols such as, for example, ethanol, isopropanol, and the like. Also useful are polyfunctional hydroxy compounds such as alkylene glycols like hexylene glycol and propylene glycol; phosphate esters including Gafac RP710 from Rhone-Poulence Chemicals, and Triton H-66 from Rohm & Haas Co.
- compositions and methods of the invention may use any number of other adjuvants such as added nonionic surfactant defoamers such as those disclosed in U.S.
- Patent No. 5,516,451 to Schmitt et al. which is incorporated herein by reference.
- Tracing compounds such as potassium iodide, colorants and dyes, fragrances, and preservatives, among other constituents are also useful in the invention.
- the Method of Use provides heightened cleaning efficacy of PET containers, removing soils, inorganic salts, and molds while retarding hazing of the containers. This result is obtained by formulating a first acidic concentrate with a high concentration of surfactant and a separate second concentrate having a high concentration of builder.
- the first and second concentrates may be incompatible if mixed separately from a wash solution. Incompatibility in this context stems from different pH requirements of the two different concentrates.
- the first concentrate may generally have an acidic pH of less than about 2 to maintain the solubility of the surfactant system.
- the pH of the second concentrate is selected to provide complete solubility of the builder and is generally alkaline. Combination of the two concentrates before dilution in the wash solution may result in phase separation of the surfactant system or the builder depending on pH. In use the two concentrates are combined in an alkaline wash system to provide heightened cleaning efficacy with good building efficacy. Illustrative concentration ranges for each of the two concentrates are provided below: TABLE 1
- this system is diluted into a wash solution comprising from about 0.1 wt-% to 0.8 wt-%, preferably from about 0.2 wt-% to 0.3 wt-% of the first concentrate and from about 0.2 to 1.2 wt-%, and preferably from about 0.4 wt-% to 0.8 wt-% of the second concentrate.
- the ratio of the first concentrate to the second concentrate in the alkaline wash solution generally ranges from about 0.1 :0.5 to 0.1 : 1.0, and preferably from about 0.1:0.2 to 0.15:0.3.
- the alkaline wash solution may have a total of from about 0.3 to 2.0 wt-% and preferably from about 0.5 to 1.2 wt-% of both concentrate 1 and concentrate 2.
- the wash solution comprises at least about 1000 ppm EDTA, at least about 5 ppm of a phosphonate compound, and at least about 100 ppm of a gluconate compound.
- the washing of PET containers generally takes place over a number of steps.
- the PET containers are emptied and pre-rinsed, then soaked in the wash solution.
- the wash solution generally has anywhere from 1.0 wt-% to 5 wt-% and preferably from 1.5 wt-% to 3 wt-% caustic (NaOH).
- Concentrate 1 and Concentrate 2 into which the PET containers are applied. Washing tends to take place over a time period which ranges from about 7 to 20 minutes.
- the wash temperature is about 59°C ⁇ 1°C.
- the containers then pass through a weak caustic stage where water is run into the tank to continue cleaning and begin rinsing by reducing the sodium hydroxide concentration.
- the caustic concentration may be maintained by a conductivity controller.
- the containers then pass through at least three rinse stages which sequentially rinse the containers with warm water and cold water. The final rinsing takes place with potable water after which time the containers are turned upright, inspected, and filled.
- Bayhibit-AM® (50% w/w) 3.00
- Triton BG- 10 300 ppm 8 alkyl poly glucoside (70% w/w)
- Example 1 Hazing was measured against a scale of 0 for no hazing such as with water and 10 for 2.8% caustic. Examples 1C and ID, as well as the series of trials run on Example 1A proved these compositions to be very effective in preventing hazing whether used alone or in conjunction with sequestrants.
- WORKING EXAMPLE 2 A second analysis of hazing was undertaken using the method of Example 1 with 100 ppm of each active (EXS. 2A-2W), and 2.8 wt-% of NaOH in the wash water (except for the control); the results are reported in Table 4.
- Example 1 A with varying amounts of Example IB as indicated below. Data was reported as in Table 5A.
- Example 1A and IB Different concentrations of Example 1A and IB were combined to test cleaning efficacy. Data was reported as in Tables 5 A and 5B.
- Example 1 A was added at 0.2 wt-% to the wash solution and Example IB was added at 0.8 wt-% to the wash solution.
- Example 1 A was added at 0.2 wt-% to the wash solution and Example IB was added at 0.8 wt-% to the wash solution.
- Tables 5 A - 5C The results are reported below in the same manner as Tables 5 A - 5C.
Abstract
Description
Claims
Priority Applications (15)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NZ335914A NZ335914A (en) | 1996-11-15 | 1996-11-15 | Cleaning method for polyethylene terephthalate containers using an alkaline wash solution |
AU10521/97A AU734264B2 (en) | 1996-11-15 | 1996-11-15 | Cleaning method for polyethylene terephthalate containers |
PCT/US1996/018261 WO1998022566A1 (en) | 1996-11-15 | 1996-11-15 | Cleaning method for polyethylene terephtalate containers |
EP96941351A EP0946701B1 (en) | 1996-11-15 | 1996-11-15 | Cleaning method for polyethylene terephtalate containers |
PL96333461A PL188662B1 (en) | 1996-11-15 | 1996-11-15 | Method of cleaning containers made of polyethylene terephtalate |
CN96180554.4A CN1222598C (en) | 1996-11-15 | 1996-11-15 | Cleaning method for polyethylene terephtalate containers |
JP52359398A JP4163754B2 (en) | 1996-11-15 | 1996-11-15 | Cleaning method for polyethylene terephthalate container |
CA002271819A CA2271819C (en) | 1996-11-15 | 1996-11-15 | Cleaning method for polyethylene terephthalate containers |
BR9612785A BR9612785A (en) | 1996-11-15 | 1996-11-15 | Method of cleaning poly (ethylene terephthalate) containers |
US09/297,993 US6247478B1 (en) | 1996-11-15 | 1996-11-15 | Cleaning method for polyethylene terephthalate containers |
DE69632836T DE69632836T2 (en) | 1996-11-15 | 1996-11-15 | CLEANING PROCESS FOR POLYETHYLENE TEREPHALTATE CONTAINERS |
ZA975113A ZA975113B (en) | 1996-11-15 | 1997-06-10 | Cleaning method for polyethylene terephthalate containers |
TW086108811A TW546379B (en) | 1996-11-15 | 1997-06-24 | Cleaning method for polyethylene terephthalate containers |
ARP970102845A AR007642A1 (en) | 1996-11-15 | 1997-06-27 | METHOD OF CLEANING OF POLYETHYLENE TEREFTALATE CONTAINERS AND WASHING SOLUTION RESULTING FROM THE METHOD |
US09/668,972 US6554005B1 (en) | 1996-11-15 | 2000-09-25 | Cleaning method for polyethylene terephthalate containers |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/US1996/018261 WO1998022566A1 (en) | 1996-11-15 | 1996-11-15 | Cleaning method for polyethylene terephtalate containers |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US09/668,972 Continuation US6554005B1 (en) | 1996-11-15 | 2000-09-25 | Cleaning method for polyethylene terephthalate containers |
Publications (1)
Publication Number | Publication Date |
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WO1998022566A1 true WO1998022566A1 (en) | 1998-05-28 |
Family
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PCT/US1996/018261 WO1998022566A1 (en) | 1996-11-15 | 1996-11-15 | Cleaning method for polyethylene terephtalate containers |
Country Status (8)
Country | Link |
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EP (1) | EP0946701B1 (en) |
JP (1) | JP4163754B2 (en) |
AU (1) | AU734264B2 (en) |
CA (1) | CA2271819C (en) |
DE (1) | DE69632836T2 (en) |
TW (1) | TW546379B (en) |
WO (1) | WO1998022566A1 (en) |
ZA (1) | ZA975113B (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002055641A1 (en) * | 2000-11-24 | 2002-07-18 | The Clorox Company | Mixed surfactant cleaning compositions with reduced streaking |
WO2004027001A1 (en) * | 2002-09-18 | 2004-04-01 | Ecolab Inc. | Additive for use in bottle washing compositions additive |
JP2014500898A (en) * | 2010-11-11 | 2014-01-16 | イーコラブ インコーポレイティド | Methods for bottle cleaning and label removal |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4621877B2 (en) * | 2006-03-17 | 2011-01-26 | 岡山県 | How to clean plastic bottles |
DE102010063743A1 (en) | 2010-12-21 | 2012-06-21 | Henkel Ag & Co. Kgaa | Liquid surfactant preparation containing lipase and phosphonate |
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JPH07116474B2 (en) * | 1993-06-11 | 1995-12-13 | ティーポール株式会社 | High-concentration alkaline liquid detergent composition and method for producing the same |
EP1021507B1 (en) * | 1995-11-17 | 2003-10-15 | JohnsonDiversey, Inc. | Use of cleaning formulation and process for cleaning bottles |
-
1996
- 1996-11-15 EP EP96941351A patent/EP0946701B1/en not_active Expired - Lifetime
- 1996-11-15 WO PCT/US1996/018261 patent/WO1998022566A1/en active IP Right Grant
- 1996-11-15 AU AU10521/97A patent/AU734264B2/en not_active Ceased
- 1996-11-15 CA CA002271819A patent/CA2271819C/en not_active Expired - Lifetime
- 1996-11-15 JP JP52359398A patent/JP4163754B2/en not_active Expired - Lifetime
- 1996-11-15 DE DE69632836T patent/DE69632836T2/en not_active Expired - Lifetime
-
1997
- 1997-06-10 ZA ZA975113A patent/ZA975113B/en unknown
- 1997-06-24 TW TW086108811A patent/TW546379B/en not_active IP Right Cessation
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US4102799A (en) * | 1974-08-29 | 1978-07-25 | Colgate-Palmolive Company | Automatic dishwasher detergent with improved effects on overglaze |
ZA827598B (en) * | 1981-11-24 | 1983-09-28 | Alethea Rosalind Melanie Hall | Cleaning method |
US4434069A (en) * | 1982-07-28 | 1984-02-28 | Purex Corporation | Plastic bottle cleaner |
US4505836A (en) * | 1982-07-28 | 1985-03-19 | Tp Industrial, Inc. | Plastic bottle cleaner composition and method |
US5223162A (en) * | 1988-07-14 | 1993-06-29 | Diversey Corporation | Washing composition for inhibiting stress cracking in poly(alkylene terephthalate) articles and methods of use therefor |
US5389283A (en) * | 1990-12-14 | 1995-02-14 | Henkel Corporation | Substantially phosphate free mildly acidic cleaner for plastics |
US5330581A (en) * | 1992-08-26 | 1994-07-19 | Nalco Chemical Company | Use of caustic and surfactant as a cleaner for recycled plastic |
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Title |
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Cited By (4)
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---|---|---|---|---|
WO2002055641A1 (en) * | 2000-11-24 | 2002-07-18 | The Clorox Company | Mixed surfactant cleaning compositions with reduced streaking |
WO2004027001A1 (en) * | 2002-09-18 | 2004-04-01 | Ecolab Inc. | Additive for use in bottle washing compositions additive |
US7148188B2 (en) | 2002-09-18 | 2006-12-12 | Ecolab Inc. | Bottlewash additive comprising an alkyl diphenylene oxide disulfonate |
JP2014500898A (en) * | 2010-11-11 | 2014-01-16 | イーコラブ インコーポレイティド | Methods for bottle cleaning and label removal |
Also Published As
Publication number | Publication date |
---|---|
AU1052197A (en) | 1998-06-10 |
EP0946701B1 (en) | 2004-06-30 |
EP0946701A4 (en) | 2000-03-08 |
JP4163754B2 (en) | 2008-10-08 |
ZA975113B (en) | 1998-12-10 |
AU734264B2 (en) | 2001-06-07 |
JP2001504535A (en) | 2001-04-03 |
EP0946701A1 (en) | 1999-10-06 |
CA2271819C (en) | 2007-01-30 |
DE69632836D1 (en) | 2004-08-05 |
TW546379B (en) | 2003-08-11 |
DE69632836T2 (en) | 2005-07-21 |
CA2271819A1 (en) | 1998-05-28 |
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