WO1998016357A1 - Process for impregnating solid wood and product obtainable by the process - Google Patents

Process for impregnating solid wood and product obtainable by the process Download PDF

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Publication number
WO1998016357A1
WO1998016357A1 PCT/DK1997/000439 DK9700439W WO9816357A1 WO 1998016357 A1 WO1998016357 A1 WO 1998016357A1 DK 9700439 W DK9700439 W DK 9700439W WO 9816357 A1 WO9816357 A1 WO 9816357A1
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WO
WIPO (PCT)
Prior art keywords
wood
process according
enzyme
substance
article
Prior art date
Application number
PCT/DK1997/000439
Other languages
French (fr)
Inventor
Claus Felby
Tomas Tage Hansen
Original Assignee
Novo Nordisk A/S
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Novo Nordisk A/S filed Critical Novo Nordisk A/S
Priority to DE69709672T priority Critical patent/DE69709672T2/en
Priority to EP97942829A priority patent/EP0934142B1/en
Priority to AU44525/97A priority patent/AU4452597A/en
Publication of WO1998016357A1 publication Critical patent/WO1998016357A1/en
Priority to US09/268,965 priority patent/US6045865A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02Processes; Apparatus
    • B27K3/0278Processes; Apparatus involving an additional treatment during or after impregnation
    • B27K3/0292Processes; Apparatus involving an additional treatment during or after impregnation for improving fixation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/002Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process employing compositions comprising microorganisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/34Organic impregnating agents
    • B27K3/346Grafting onto wood fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/34Organic impregnating agents
    • B27K3/38Aromatic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/02Staining or dyeing wood; Bleaching wood

Definitions

  • the present invention relates to an enzymatic process for treating wood-based articles, especially articles made of solid wood or laminated solid wood (e.g. blocks, posts, boards, planks, beams, joists, panels, sheets and the like) with a phenolic substance which, after fixation on and/or within the wood via the agency of the enzyme, confers one or more desired properties (e.g. improved resistance to rot, improved fire resistance, improved resistance to degradation by ultraviolet (UV) radiation and/or altered colour) on the article in question.
  • a desired properties e.g. improved resistance to rot, improved fire resistance, improved resistance to degradation by ultraviolet (UV) radiation and/or altered colour
  • pressure impregnation processes articles of wood (e.g. pine wood) to be impregnated are immersed, in an appropriate pressure vessel (tank or the like) in a solution comprising one or more impregnating substances dissolved in aqueous medium or in an organic solvent [depending on the nature of the impregnating substance (s) ] .
  • pressure impregnation processes articles of wood (e.g. pine wood) to be impregnated are immersed, in an appropriate pressure vessel (tank or the like) in a solution comprising one or more impregnating substances dissolved in aqueous medium or in an organic solvent [depending on the nature of the impregnating substance (s) ] .
  • the vessel is then pressurised (pressure typically in the range of about 1.5-10 bar) , normally at a temperature in the range of 20-60°C, for a period of time (typically from 15 minutes to 2 hours) which is adequate to ensure satisfactory penetration of the impregnation solution into the wood.
  • articles of wood to be impregnated are normally first subjected, in an appropriate vessel, to a reduced pressure for a period of time, after which the impregnation solution is admitted directly to the vessel so as to equalise the pressure and result in submersion/immersion of the wood articles therein in the solution.
  • the reduced pressure employed will normally be a pressure slightly above that at which boiling of the impregnation solution will occur at the temperature in question.
  • a pressure of about 6-8 kPa at ambient temperature is fairly typical.
  • Typical aqueous impregnation media which have been employed in pressure or vacuum impregnation include aqueous solutions of water-soluble substances, particularly inorganic substances such as copper salts, chromium salts, arsenic compounds, phosphorus compounds, boron compounds and/or fluorides.
  • Typical non-aqueous impregnation media which have been employed in pressure or vacuum impregnation include solutions of organic substances ⁇ e.g. coal-tar fractions (such as "creosote oil”) , or halogen-containing aromatic compounds, such as pentachlorophenol or "dichlofluanide” , i.e. 1,1- dichloro-N- [ (dimethylamino) -sulfonyl ] -1-fluoro-W-phenylmethane- sulfenamide) ⁇ and/or organometallic substances [e.g.
  • organic substances ⁇ e.g. coal-tar fractions (such as "creosote oil")
  • halogen-containing aromatic compounds such as pentachlorophenol or "dichlofluanide” , i.e. 1,1- dichloro-N- [ (dimethylamino) -sulfonyl ] -1-fluoro-W-
  • tin compounds such as bis (tributyltin) oxide (“TBTO”) and/or tributyltin naphthenate (“TBTN”)] in organic solvents; the use of a number of organic substances which were previously widely used for impregnating wood, such as pentachlorophenol and certain coal-tar fractions, is now banned in numerous countries)
  • TBTO bis (tributyltin) oxide
  • TBTN tributyltin naphthenate
  • Both pressure and vacuum impregnation techniques have been widely used to treat ready-made wooden articles (e.g. posts, telephone poles, garden furniture, doors and door frames, windows and window frames, fencing, components for construction of harbours, piers, etc.).
  • fungicidal impregnating substance (s) /medium used to impregnate a particular type of article depends largely on whether the article is to be permanently in contact with, or may be brought into prolonged contact with, soil (i.e. earth), water or sea water, or is to be exposed to less drastic conditions, such as ambient weather conditions (intermittent rain, snow, wind, etc.).
  • the active substance (s) undergo strong fixation in the wood primarily via formation of essentially water-insoluble substances within the wood by reaction (e.g. metathesis) of the water-soluble, active components (usually ions) with substances (such as relatively high-molecular-weight anionic or cationic species) which are naturally present in the wood.
  • the active substance (s) undergo strong fixation in the wood primarily via formation of essentially water-insoluble substances within the wood by reaction (e.g. metathesis) of the water-soluble, active components (usually ions) with substances (such as relatively high-molecular-weight anionic or cationic species) which are naturally present in the wood.
  • hydrocarbon-type solvents such as those (e.g. toluene or xylenes) often employed in impregnation processes.
  • the present invention makes a significant contribution to the fulfilment of this need. Additionally the invention provides a new process for adding and fixating colour (s) to solid wood or laminated solid wood.
  • the present invention thus relates to a process for treating a solid wood or laminated solid wood article so as to fixate thereto and/or therein a substance which, in its fixated form, modifies one or more properties of the article; wherein the article is treated, in a liquid preferably aqueous medium, comprising: • A substance which, via oxidative radical formation, undergoes a polymerisation reaction and/or other covalent bond formation reaction leading to fixation of the resulting polymeric and/or covalently bound form of the substance on and/or within the wood. . An effective amount of an enzyme capable of catalysing said oxidative radical formation. . An effective amount of an oxidising agent appropriate for use in conjunction with the enzyme.
  • the substance which can undergo oxidative radical formation is preferably an organic substance, more particularly a substance of a type such that the fixated form(s) thereof: .
  • Form(s) environmentally acceptable combustion products upon incineration or other combustion of the treated wood. . Is/are such that any species which derive from the fixated form(s) in question and which become released from the treated wood (e.g. as a consequence of the eventual fungal degradation thereof) are biodegradable in the surrounding environment.
  • the substance is one which undergoes oxidative radical formation via reaction with the oxidising agent employed in the process of the invention and under the catalytic influence of the enzyme employed in the process.
  • Types of wood which are suitable for treatment in accordance with the invention include wood from various species of pine (genus Pinus) , larch (genus Larix) and beech (genus Fagus) , as well as wood from species such as Douglas fir (Pseudotsuga menziesii ) .
  • wood from species of spruce (genus Picea) is generally not satisfactorily receptive to impregnation by techniques employed hitherto (owing to its sapwood structure)
  • solid wood from such sources may be rendered receptive to impregnation in the manner according to the invention by including in the process a treatment of the wood with an enzyme, e.g. a pectinase (EC 3.2.1.15), which catalyses a reaction capable of appropriately modifying the cellular (border pith) structure of the sapwood.
  • an enzyme e.g. a pectinase (EC 3.2.1.15)
  • Enzyme classification numbers (EC numbers) referred to in the present specification with claims are in accordance with the Recommendations (1992) of the Nomenclature Committee of the International Union of Biochemistry and Molecular Biology, Academic Press Inc., 1992.
  • any type of enzyme capable of catalysing oxidation of phenolic groups may be employed in the process of the invention.
  • Preferred enzymes are, however, oxidases [e.g. Laccases (EC 1.10.3.2), catechol oxidases (EC 1.10.3.1) and bilirubin oxidases (EC 1.3.3.5)] and peroxidases (EC 1.11.1.7).
  • oxidases e.g. Laccases (EC 1.10.3.2), catechol oxidases (EC 1.10.3.1) and bilirubin oxidases (EC 1.3.3.5)
  • peroxidases EC 1.11.1.7
  • Suitable oxidases in combination with which oxygen - e.g. atmospheric oxygen - is an excellent oxidising agent
  • laccases EC 1.10.3.2
  • villosus Coriolus pinsitus ] , Polyporus , Rhizoctonia (e.g. R . solani ) , Coprinus (e.g. C . plicatilis ) , Psatyrella , Myceliophthora (e.g. M . thermophila ) , Schytalidium , Phlebia (e.g. P. radita ; see WO 92/01046) , or Coriolus (e.g. C.hirsutus ; see JP 2-238885) .
  • Rhizoctonia e.g. R . solani
  • Coprinus e.g. C . plicatilis
  • Psatyrella e.g. M . thermophila
  • Schytalidium e.g. P. radita ; see WO 92/01046
  • Coriolus e.g. C.hirsutus ; see J
  • Laccases in the context of the invention include Laccases obtainable from Trametes villosa and from Myceliophthora thermophila , respectively.
  • Peroxidase enzymes (EC 1.11.1) employed in the method of the invention are preferably peroxidases obtainable from plants (e.g. horseradish peroxidase or soy bean peroxidase) or from micro-organisms, such as fungi or bacteria.
  • plants e.g. horseradish peroxidase or soy bean peroxidase
  • micro-organisms such as fungi or bacteria.
  • some preferred fungi include strains belonging to the subdivision Deuteromycotina, class Hyphomycetes , e.g.
  • fungi include strains belonging to the subdivision Basidiomycotina, class Basidiomycetes, e.g. Coprinus , Phanerochaete , Coriolus or Trametes , in particular Coprinus cinereus f. microsporus (IFO 8371), Coprinus macror- hizus , Phanerochaete chrysosporium (e.g. NA-12) or Trametes versicolor (e.g. PR4 28-A) .
  • Basidiomycotina class Basidiomycetes
  • Coprinus cinereus f. microsporus IFO 8371
  • Coprinus macror- hizus e.g. NA-12
  • Trametes versicolor e.g. PR4 28-A
  • fungi include strains belonging to the subdivision Zygomycotina, class Mycoraceae, e.g. Rhizopus or Mucor , in particular Mucor hiemalis .
  • Some preferred bacteria include strains of the order Actinomycetales, e.g. Streptomyces spheroides (ATTC 23965) , Streptomyces thermoviolaceus (IFO 12382) or Streptoverticillum verticillium ssp. verticillium .
  • Other preferred bacteria include Bacillus pumilus
  • bacteria include strains belonging to Myxococcus , e.g. M . virescens .
  • Preferred peroxidases in the context of the invention include peroxidases classified under EC 1.11.1.7.
  • 1 LAMU unit is the amount of enzyme, that catalyses the conversion of 1 ⁇ mole of syringaldazine to tetramethoxy-azo- bis-methylene-quinon per minute at the following analytical conditions: syringaldazine 16,5 ⁇ M, 20,3 M Tris buffer, pH 7,50, incubated at 30 °C, photometrically followed at 530 nm
  • the enzyme dosage or activity can also be defined on a weight basis.
  • the enzyme (s) and oxidising agent (s) used in the process of the invention should clearly be matched to one another, and it is clearly preferable that the oxidising agent (s) in question participate (s) only in the oxidative reaction involved in the binding process, and does/do not otherwise exert any deleterious effect on the wood or other substances/materials involved in the process.
  • oxidases e.g. Laccases
  • oxidases are, among other reasons, well suited in the context of the invention since they catalyse oxidation by molecular oxygen.
  • reactions which take place in vessels open to the atmosphere (or in other reaction vessels into which air - or for that matter another oxygen-containing gas - is introduced) and which involve an oxidase as enzyme will be able to utilise gaseous oxygen as oxidant; it may, however, be desirable to forcibly aerate the liquid medium during the reaction to ensure an adequate supply of oxygen.
  • hydrogen peroxide is a preferred peroxide in the context of the invention and is suitably employed in a concentration (in the liquid medium) in the range of 0.01-100 mM.
  • phenolic substances are very suitable. Certain types of phenolic substances are also suitable for modifying the colour of wood.
  • Preferred substances includes cathecol, technical lignins (such as lignosulfonates, Kraft lignins and organosolv lignins) tannins, creosols, pyrolytic derivatives of wood, Parabens (ethyl or propyl, methyl or butyl parahydroxy- benzoate) , gallic acid, benzoic acid or substituted forms thereof, ferullic acid, sinapic acid, 2- (4- thiazolyl) benzimidazole, 2- (thio-cyanomethyl-thio) phtalamide
  • technical lignins such as lignosulfonates, Kraft lignins and organosolv lignins
  • tannins creosols
  • Parabens ethyl or propyl, methyl or butyl parahydroxy- benzoate
  • gallic acid benzoic acid or substituted forms thereof
  • ferullic acid sinapic acid
  • the liquid medium or mixture of liquids used in the process according to the invention should be matched to the composition of enzyme, impregnating substance and oxidising agent and the catalytic reaction as well as other process relevant properties .
  • the suitability of a liquid medium depends on, inter alia, the mobility and/or solubility of the compounds, the reaction rate of enzyme and impregnation substance in the medium, the pH, the buffer, the possibility of applying the enzyme and the impregnating substance simultaneously and/or the medium ability to penetrate solid wood or laminated solid wood, e.g. by modifying the surface tension (see e.g. WO 95/00417 and WO 95/00418)
  • the liquid medium may be aqueous or a mixture of water and an organic solvent.
  • Preferred solvents include dioxan, ethanol, methanol, glycerol, or mixtures thereof.
  • the liquid medium may further comprise a surfactant.
  • the pH in the liquid medium (aqueous or aqueous/organic medium) employed in the process of the invention will normally be in the range of 3-10, often preferably in the range 4-9.
  • temperatures in the range of 10-60°C, more preferably 20-40°C will be employed.
  • treatment times in the range of 5 minutes to 4 hours will be employed, depending, inter alia , on the type of wood to be impregnated, the temperature in the liquid treatment medium and the enzyme/oxidant/ impregnating substance combination employed, and the pressure conditions employed. In many cases a treatment time in the range of 5-60 minutes will be suitable.
  • Wood articles e.g. shaped articles such as posts, planks, joists, panels, window frames and the like, as already mentioned
  • a solution aqueous, aqueous/organic or organic
  • oxidases e.g. a Laccase, such as Myceliophthora thermophila Laccase or Trametes villosa Laccase
  • s impregnating substance
  • An immersion time in the range of 5-120 minutes at ambient temperature will normally be employed, although about 5-60 minutes will often be most appropriate, particularly if the impregnation is performed at elevated pressure (e.g. a pressure in the range of 1.5-10 bar) in a suitable pressure vessel.
  • elevated pressure e.g. a pressure in the range of 1.5-10 bar
  • substantially pure oxygen may be admitted to the vessel to bring about the oxidase-catalysed oxidative coupling reactions which lead to fixation of the impregnating substance (s) on/within the wood.
  • atmospheric air or, if more appropriate, another oxygen-enriched gas, e.g. substantially pure oxygen
  • another oxygen-enriched gas e.g. substantially pure oxygen
  • the concentration of impregnating substance (s) in the solution will generally be in the range of 0.1-15 per cent by weight (% w/w) , and the amount of solution employed will be normally be in the range of 1:1- 20:1, preferably 1:5-15:1, on a weight basis relative to the weight of wood articles to be impregnated.
  • the oxidase enzyme (s) employed will normally be present in an amount corresponding to 0.00001-1.0 mg of pure enzyme protein per gram of wood (5-10 -6 - 5 LAMU/mL liquid), preferably 0,0001- 1.0 or 0,001-1.0, e.g. 0,01-1.0 mg of pure enzyme protein per gram of wood.
  • Wood articles e.g. shaped articles such as posts, planks, joists, panels, window frames and the like, as already mentioned
  • a solution aqueous or aqueous/organic
  • hydrogen peroxide e.g. Cinereus coprinus peroxidase
  • the impregnating substance e.g. a fungicidal substance
  • the concentration of impregnating substance (s) in the solution will generally be in the range of 0.1-15 per cent by weight (% w/w) , and the amount of solution employed will be normally be in the range of 1:1- 20:1, preferably 1:5-15:1, on a weight basis relative to the weight of wood articles to be impregnated.
  • the peroxidase enzyme (s) employed will normally be present in an amount corresponding to 0.00001-1.0 mg of pure enzyme protein per gram of wood, preferably 0,0001-1.0 or 0,001- 1.0, e.g. 0,01-1.0 mg of pure enzyme protein per gram of wood.
  • fixation reaction caused by the enzyme, the impregnating substance and the oxidising agent impregnated in the wooden article could suitably be allowed to continue for 0.25-4 hours after immersion in the impregnating liquid before further processing.
  • the above-described aspects of the invention relate to the enzyme-promoted fixation of various types of substances, such as substances derived from various phenolic compounds (e.g. phenols per se ) or aromatic amine type compounds, on/ in solid wood (or laminated solid wood) for the purpose, for example, of increasing the resistance of the wood to degradation (e.g. rot) caused by micro-organisms, notably by fungi.
  • phenolic compounds e.g. phenols per se
  • aromatic amine type compounds e.g. phenols per se
  • solid wood or laminated solid wood
  • a main underlying concept of the invention as described above is exploitation of antifungal activity exerted by the fixated form(s) of the impregnating substance or substances.
  • wood can in general be protected to a large extent against the onset of microbial - notably fungal - degradation by ensuring that the moisture content of the wood does not exceed some particular upper limit, e.g. about 20% w/w in the case of softwoods such as pine or spruce, and one way of achieving this is to reduce the tendency of a wood article to absorb moisture by increasing its "hydrophobicity" .
  • some particular upper limit e.g. about 20% w/w in the case of softwoods such as pine or spruce
  • the alternative process in question thus comprises treating a solid wood or laminated solid wood article with: (a) an enzyme capable of catalysing the oxidation of phenolic groups; and (b) an oxidising agent appropriate for use in conjunction with the enzyme (i.e. an oxidising agent which, in the presence of the enzyme, oxidises phenolic groups).
  • phenolic groups which become oxidised by the action of the enzyme and the oxidising agent are believed to be phenolic groups present in the lignin part of the lignocellulose of the wood. Whilst the mechanism whereby an increase in the "hydrophobicity" (reduced tendency or ability to take up moisture) of a wood article treated in accordance with the process in question is achieved is not presently well understood, it is presently believed that enzyme-mediated reactions occurring on and/or close to the outer surface of the wood are to a large extent responsible herefor.
  • the present invention also relates to a treated wood product obtained or obtainable by a process according to the invention as disclosed herein.
  • the wood blocks which measured 15 x 15 x 40 mm were incubated by vacuum in a 100 ml solution (0.1M phosphate buffer pH 7) of fungicidal substances with or without Laccase added.
  • the Laccase dosage was 0.8 mg enzyme protein per g wood. Vacuum was applied immediately to the solution for 5 min. The vacuum was released and the samples were removed from the solution and left on a screen for 1 hour, allowing for fixation of the fungicidal substance under ambient conditions.
  • the incubated and control samples were placed in running tap water for 4 hours and air dried at 105 °C for 24 hours.
  • the air dried samples were weighed and the weight was compared to the initial weight.
  • the weight gain was calculated and reported in % weight increase compared to the initial weight.
  • the impregnated samples were exposed to wood degrading fungi according to European standard EN 113. Following the exposure to wood degrading fungi, the samples were weighed and compared to the weight after incubation. The fungicidal effect was reported as % weight loss.
  • Scotch pine a) p-aminophenol 0.5 %w/w b) p-aminophenol 0.5 %w/w + 0.8 mg Laccase protein per g wood. c) Lignosulfonate 10 %w/w. d) Lignosulfonate 10 % w/w + 0.8 mg Laccase protein per g wood. e) Buffer solution only. f) 0.8 mg Laccase protein per g wood only.
  • the wood blocks which measured 15 x 15 x 40 mm were incubated by vacuum in a 100 ml solution (0.1M phosphate buffer pH 7) of colouring substance with or without Laccase added.
  • the Laccase dosage was 0.8 mg/g wood. Vacuum was applied immediately to the solution for 5 in. The vacuum was released and the samples were removed from the solution.
  • the incubated and control samples were placed in running tap water for 4 hours and air dried at 105 °C for 24 hours.
  • the colour change was quantified by LAB values of the visible spectrum measured using a Minolta CR-300 cromameter.
  • the coloring effect of Laccase is caused by a polymerisation and fixation of the colouring substances in the wood.
  • the coloring effect may coincide with a preservative effect.

Abstract

The invention relates to an enzimatic process for treating a solid wood or laminated solid wood article comprising an oxidase enzyme, an impregnating substance and an oxidising agent so as to fixate the impregnating substance in the wood thereby enhancing the effect of the impregnating substance.

Description

PROCESS FOR IMPREGNATING SOLID WOOD AND PRODUCT OBTAINABLE BY THE PROCESS
FIELD OF THE INVENTION
The present invention relates to an enzymatic process for treating wood-based articles, especially articles made of solid wood or laminated solid wood (e.g. blocks, posts, boards, planks, beams, joists, panels, sheets and the like) with a phenolic substance which, after fixation on and/or within the wood via the agency of the enzyme, confers one or more desired properties (e.g. improved resistance to rot, improved fire resistance, improved resistance to degradation by ultraviolet (UV) radiation and/or altered colour) on the article in question.
BACKGROUND OF THE INVENTION
Current approaches to wood preservation on an industrial scale are based predominantly on the use of pressure and/or vacuum techniques for introducing especially fungicidal substances or other biocidal substances (possibly in combination with substances serving other functions, e.g. UV protectants) into certain woods, notably various species of pine (Pinus) and larch (Larix) , as well as Douglas fir (Pseudotsuga menziesii ; also known as Douglas pine, Douglas spruce, Oregon fir or Oregon pine) , in which the cellular structure of the sapwood (alburnum) renders it receptive, under appropriate conditions, to impregnation with substances dissolved in liquid media. Heartwood, which often has a high content of natural resin
(which itself normally confers a considerable degree of fungal rot resistance to the heartwood) , is normally not accessible for impregnation to any significant extent.
Current industrial processes for impregnating wood may broadly be divided into two major classes, viz. pressure impregnation and vacuum impregnation: In pressure impregnation processes, articles of wood (e.g. pine wood) to be impregnated are immersed, in an appropriate pressure vessel (tank or the like) in a solution comprising one or more impregnating substances dissolved in aqueous medium or in an organic solvent [depending on the nature of the impregnating substance (s) ] . The vessel is then pressurised (pressure typically in the range of about 1.5-10 bar) , normally at a temperature in the range of 20-60°C, for a period of time (typically from 15 minutes to 2 hours) which is adequate to ensure satisfactory penetration of the impregnation solution into the wood.
In vacuum impregnation processes, articles of wood to be impregnated are normally first subjected, in an appropriate vessel, to a reduced pressure for a period of time, after which the impregnation solution is admitted directly to the vessel so as to equalise the pressure and result in submersion/immersion of the wood articles therein in the solution.
The reduced pressure employed will normally be a pressure slightly above that at which boiling of the impregnation solution will occur at the temperature in question. In the case, for example, of impregnation solutions based on toluene and/or xylenes as solvent, a pressure of about 6-8 kPa at ambient temperature is fairly typical.
As with pressure impregnation, immersion is continued for a period of time sufficient to ensure adequate penetration of the impregnation solution into the wood.
Typical aqueous impregnation media which have been employed in pressure or vacuum impregnation include aqueous solutions of water-soluble substances, particularly inorganic substances such as copper salts, chromium salts, arsenic compounds, phosphorus compounds, boron compounds and/or fluorides.
Typical non-aqueous impregnation media which have been employed in pressure or vacuum impregnation include solutions of organic substances {e.g. coal-tar fractions (such as "creosote oil") , or halogen-containing aromatic compounds, such as pentachlorophenol or "dichlofluanide" , i.e. 1,1- dichloro-N- [ (dimethylamino) -sulfonyl ] -1-fluoro-W-phenylmethane- sulfenamide) } and/or organometallic substances [e.g. tin compounds such as bis (tributyltin) oxide ("TBTO") and/or tributyltin naphthenate ("TBTN")] in organic solvents; the use of a number of organic substances which were previously widely used for impregnating wood, such as pentachlorophenol and certain coal-tar fractions, is now banned in numerous countries) Both pressure and vacuum impregnation techniques have been widely used to treat ready-made wooden articles (e.g. posts, telephone poles, garden furniture, doors and door frames, windows and window frames, fencing, components for construction of harbours, piers, etc.). The choice of, and amount of, fungicidal impregnating substance (s) /medium used to impregnate a particular type of article depends largely on whether the article is to be permanently in contact with, or may be brought into prolonged contact with, soil (i.e. earth), water or sea water, or is to be exposed to less drastic conditions, such as ambient weather conditions (intermittent rain, snow, wind, etc.).
Current non-industrial approaches to wood preservation predominantly involve application to the wood - e.g. by painting, spraying or dipping - of water-based or organic solvent-based commercial preparations containing fungicides (e.g. certain of those mentioned above), waxes, pigments, UV filters and the like.
In the case, in particular, of many of the water- soluble fungicidal substances (e.g. copper salts, chromium salts and arsenic-containing salts) used to impregnate wood (particularly pine wood) , it has widely been believed that the active substance (s) undergo strong fixation in the wood primarily via formation of essentially water-insoluble substances within the wood by reaction (e.g. metathesis) of the water-soluble, active components (usually ions) with substances (such as relatively high-molecular-weight anionic or cationic species) which are naturally present in the wood.
In the case of numerous impregnating substances (particularly fungicides) which are soluble in organic solvents, it appears to have been more or less assumed that fixation of the active substance (s) in wood is ensured as a result of the essential insolubility thereof of in aqueous media (e.g. rain water) .
There is growing environmental concern in relation, in particular, to the use of non-biodegradable, toxic and/or ecologically damaging substances, such as heavy metal species (e.g. copper, chromium or tin species) and arsenic-containing species, as biocides for wood impregnation. In this connection there is now weighty evidence to indicate that fixation of, for example, arsenic-containing fungicidal species in wood (notably pine wood) is poor, and that significant leaching of these and other impregnating agents from impregnated wood can occur under some of the conditions (e.g. frequent exposure to rainfall, prolonged submersion in water and/or prolonged contact with moist soil) to which wood treated in this manner is frequently exposed.
Likewise, there is growing pressure to limit the use of numerous types of organic solvents, particularly hydrocarbon-type solvents such as those (e.g. toluene or xylenes) often employed in impregnation processes.
There is thus an increasingly pressing need for alternative methods and systems which can provide satisfactory protection of wood-based products against various forms of degradation, but which - as far as possible - avoid the undesirable environmental consequences associated with current approaches to wood preservation.
The present invention makes a significant contribution to the fulfilment of this need. Additionally the invention provides a new process for adding and fixating colour (s) to solid wood or laminated solid wood. BRIEF DESCRIPTION OF THE INVENTION
The present invention thus relates to a process for treating a solid wood or laminated solid wood article so as to fixate thereto and/or therein a substance which, in its fixated form, modifies one or more properties of the article; wherein the article is treated, in a liquid preferably aqueous medium, comprising: • A substance which, via oxidative radical formation, undergoes a polymerisation reaction and/or other covalent bond formation reaction leading to fixation of the resulting polymeric and/or covalently bound form of the substance on and/or within the wood. . An effective amount of an enzyme capable of catalysing said oxidative radical formation. . An effective amount of an oxidising agent appropriate for use in conjunction with the enzyme.
The substance which can undergo oxidative radical formation is preferably an organic substance, more particularly a substance of a type such that the fixated form(s) thereof: . Form(s) environmentally acceptable combustion products upon incineration or other combustion of the treated wood. . Is/are such that any species which derive from the fixated form(s) in question and which become released from the treated wood (e.g. as a consequence of the eventual fungal degradation thereof) are biodegradable in the surrounding environment.
It is moreover preferable that the substance is one which undergoes oxidative radical formation via reaction with the oxidising agent employed in the process of the invention and under the catalytic influence of the enzyme employed in the process. 4-> X Φ
4-1 β o
Figure imgf000008_0001
υ o o LO o rH CN n
Types of wood which are suitable for treatment in accordance with the invention include wood from various species of pine (genus Pinus) , larch (genus Larix) and beech (genus Fagus) , as well as wood from species such as Douglas fir (Pseudotsuga menziesii ) .
Although wood from species of spruce (genus Picea) is generally not satisfactorily receptive to impregnation by techniques employed hitherto (owing to its sapwood structure) , it is contemplated that solid wood from such sources may be rendered receptive to impregnation in the manner according to the invention by including in the process a treatment of the wood with an enzyme, e.g. a pectinase (EC 3.2.1.15), which catalyses a reaction capable of appropriately modifying the cellular (border pith) structure of the sapwood.
Enzymes
Enzyme classification numbers (EC numbers) referred to in the present specification with claims are in accordance with the Recommendations (1992) of the Nomenclature Committee of the International Union of Biochemistry and Molecular Biology, Academic Press Inc., 1992.
In principle, any type of enzyme capable of catalysing oxidation of phenolic groups may be employed in the process of the invention. Preferred enzymes are, however, oxidases [e.g. Laccases (EC 1.10.3.2), catechol oxidases (EC 1.10.3.1) and bilirubin oxidases (EC 1.3.3.5)] and peroxidases (EC 1.11.1.7). In some cases it may be appropriate to employ two or more different enzymes in the process of the invention. Suitable oxidases (in combination with which oxygen - e.g. atmospheric oxygen - is an excellent oxidising agent) in the context of the present invention include Laccases (EC 1.10.3.2) .
Laccases are obtainable from a variety of microbial sources, notably bacteria and fungi (including filamentous fungi and yeasts) , and suitable examples of Laccases include those obtainable from strains of Aspergillus , Neurospora (e.g. N . crassa) , Podospora , Botrytis, Collyjbia, Fomes, Lentinus, Pleurotus , Trametes [some species/strains of which are known by various names and/or have previously been classified within other genera; e.g. Trametes villosa = T. pinsitus = Polyporus pinsitis (also known as P . pinsitus or P . villosus) = Coriolus pinsitus ] , Polyporus , Rhizoctonia (e.g. R . solani ) , Coprinus (e.g. C . plicatilis ) , Psatyrella , Myceliophthora (e.g. M . thermophila ) , Schytalidium , Phlebia (e.g. P. radita ; see WO 92/01046) , or Coriolus (e.g. C.hirsutus ; see JP 2-238885) .
Preferred Laccases in the context of the invention include Laccases obtainable from Trametes villosa and from Myceliophthora thermophila , respectively.
Peroxidase enzymes (EC 1.11.1) employed in the method of the invention are preferably peroxidases obtainable from plants (e.g. horseradish peroxidase or soy bean peroxidase) or from micro-organisms, such as fungi or bacteria. In this respect, some preferred fungi include strains belonging to the subdivision Deuteromycotina, class Hyphomycetes , e.g. Fusarium , Humicola , Trichoderma , Myrothecium , Verticillum , Arthromyces , Caldariomyces , Ulocladium , Emhellisia , Cladosporium or Dre- schlera , in particular Fusarium oxysporum (DSM 2672) , Humicola insolens , Trichoderma resii , Myrothecium verrucana (IFO 6113), Verticillum alboatrum , Verticillum dahlie , Arthromyces ramosus (FERM P-7754) , Caldariomyces fumago , Ulocladium chartarum, Emhellisia alii or Dreschlera halodes .
Other preferred fungi include strains belonging to the subdivision Basidiomycotina, class Basidiomycetes, e.g. Coprinus , Phanerochaete , Coriolus or Trametes , in particular Coprinus cinereus f. microsporus (IFO 8371), Coprinus macror- hizus , Phanerochaete chrysosporium (e.g. NA-12) or Trametes versicolor (e.g. PR4 28-A) .
Further preferred fungi include strains belonging to the subdivision Zygomycotina, class Mycoraceae, e.g. Rhizopus or Mucor , in particular Mucor hiemalis . Some preferred bacteria include strains of the order Actinomycetales, e.g. Streptomyces spheroides (ATTC 23965) , Streptomyces thermoviolaceus (IFO 12382) or Streptoverticillum verticillium ssp. verticillium . Other preferred bacteria include Bacillus pumilus
(ATCC 12905) , Bacillus stearothermophilus , Rhodobacter sphaer- oides , Rhodomonas palustri , Streptococcus lactis, Pseudomonas purrocinia (ATCC 15958) or Pseudomonas fluorescens (NRRL B-ll) .
Further preferred bacteria include strains belonging to Myxococcus , e.g. M . virescens .
Other potential sources of useful particular peroxidases are listed in B.C. Saunders et al., Peroxidase , London 1964, pp. 41-43.
Preferred peroxidases in the context of the invention include peroxidases classified under EC 1.11.1.7.
Determination of Laccase activity
1 LAMU unit is the amount of enzyme, that catalyses the conversion of 1 μmole of syringaldazine to tetramethoxy-azo- bis-methylene-quinon per minute at the following analytical conditions: syringaldazine 16,5 μM, 20,3 M Tris buffer, pH 7,50, incubated at 30 °C, photometrically followed at 530 nm The enzyme dosage or activity can also be defined on a weight basis.
Oxidising agents
The enzyme (s) and oxidising agent (s) used in the process of the invention should clearly be matched to one another, and it is clearly preferable that the oxidising agent (s) in question participate (s) only in the oxidative reaction involved in the binding process, and does/do not otherwise exert any deleterious effect on the wood or other substances/materials involved in the process.
As already indicated, oxidases, e.g. Laccases, are, among other reasons, well suited in the context of the invention since they catalyse oxidation by molecular oxygen. Thus, reactions which take place in vessels open to the atmosphere (or in other reaction vessels into which air - or for that matter another oxygen-containing gas - is introduced) and which involve an oxidase as enzyme will be able to utilise gaseous oxygen as oxidant; it may, however, be desirable to forcibly aerate the liquid medium during the reaction to ensure an adequate supply of oxygen.
In the case of peroxidases, hydrogen peroxide is a preferred peroxide in the context of the invention and is suitably employed in a concentration (in the liquid medium) in the range of 0.01-100 mM.
Impregnating substances
The exact nature of a substance employed to impregnate wood in accordance with the invention will, of course, depend on the properties which the impregnation is intended to confer on the treated wood. For many purposes (e.g. achieving increased resistance to fungal degradation, or increased fire resistance) , phenolic substances are very suitable. Certain types of phenolic substances are also suitable for modifying the colour of wood.
Other classes of substances of relevance in the context of the invention include, as already mentioned, compounds comprising aromatic amine moieties. Preferred substances includes cathecol, technical lignins (such as lignosulfonates, Kraft lignins and organosolv lignins) tannins, creosols, pyrolytic derivatives of wood, Parabens (ethyl or propyl, methyl or butyl parahydroxy- benzoate) , gallic acid, benzoic acid or substituted forms thereof, ferullic acid, sinapic acid, 2- (4- thiazolyl) benzimidazole, 2- (thio-cyanomethyl-thio) phtalamide
Liquid medium
The liquid medium or mixture of liquids used in the process according to the invention should be matched to the composition of enzyme, impregnating substance and oxidising agent and the catalytic reaction as well as other process relevant properties . Without being limited to any theory it is presently contemplated that the suitability of a liquid medium depends on, inter alia, the mobility and/or solubility of the compounds, the reaction rate of enzyme and impregnation substance in the medium, the pH, the buffer, the possibility of applying the enzyme and the impregnating substance simultaneously and/or the medium ability to penetrate solid wood or laminated solid wood, e.g. by modifying the surface tension (see e.g. WO 95/00417 and WO 95/00418)
The liquid medium may be aqueous or a mixture of water and an organic solvent. Preferred solvents include dioxan, ethanol, methanol, glycerol, or mixtures thereof. The liquid medium may further comprise a surfactant.
pH in the liquid medium
Depending, inter alia, on the characteristics of the enzyme(s) employed, the pH in the liquid medium (aqueous or aqueous/organic medium) employed in the process of the invention will normally be in the range of 3-10, often preferably in the range 4-9.
Temperature in the liquid medium
In numerous embodiments of the process of the invention, temperatures in the range of 10-60°C, more preferably 20-40°C, will be employed.
Treatment times
In numerous embodiments of the process of the invention, treatment times in the range of 5 minutes to 4 hours will be employed, depending, inter alia , on the type of wood to be impregnated, the temperature in the liquid treatment medium and the enzyme/oxidant/ impregnating substance combination employed, and the pressure conditions employed. In many cases a treatment time in the range of 5-60 minutes will be suitable. PROCEDURES FOR WOOD IMPREGNATION IN ACCORDANCE WITH THE INVENTION
The following, which is in no way intended to limit the scope of the present invention, describes some suitable general procedures for impregnating wood in accordance with the invention:
1. Procedures employing oxidase enzymes (enzymes using oxygen as oxidant), e.g. Laccases
1.1. Impregnation at ambient pressure or under elevated pressure: Wood articles (e.g. shaped articles such as posts, planks, joists, panels, window frames and the like, as already mentioned) are immersed in a solution (aqueous, aqueous/organic or organic) comprising one or more oxidases (e.g. a Laccase, such as Myceliophthora thermophila Laccase or Trametes villosa Laccase) and the impregnating substance (s) (e.g. a fungicidal substance) to be introduced into the wood. An immersion time in the range of 5-120 minutes at ambient temperature will normally be employed, although about 5-60 minutes will often be most appropriate, particularly if the impregnation is performed at elevated pressure (e.g. a pressure in the range of 1.5-10 bar) in a suitable pressure vessel.
Irrespective of whether ambient or elevated pressure conditions are employed, it may be advantageous to carry out an initial impregnation of the wood articles in question using a solution - preferably a substantially oxygen-free solution - of the enzyme (s), and then carry out a subsequent impregnation of the articles with a solution containing the impregnating substance (s) and, optionally, further enzyme. Alternatively, immersion of the wood articles in a solution comprising both enzyme (s) and impregnating substance (s) may be carried out under substantially oxygen-free conditions (e.g. under an ambient or elevated pressure of an inert gas, such as nitrogen) , after which atmospheric air (or, if appropriate, another oxygen-enriched gas, e.g. substantially pure oxygen) may be admitted to the vessel to bring about the oxidase-catalysed oxidative coupling reactions which lead to fixation of the impregnating substance (s) on/within the wood. These latter modifications of the procedure will generally help to ensure that adequate fixation of the impregnating substance within the sapwood takes place.
1.2. Impregnation under reduced pressure:
When carrying out impregnation of wood articles under reduced pressure, it will normally be appropriate to initially subject the wood articles to immersion, under reduced pressure in an appropriate vessel, in a substantially oxygen-free aqueous, aqueous/organic or organic solution containing the enzyme (s) and the impregnating substance (s) . An appropriate reduced pressure will suitably be one slightly above the pressure at which boiling of the solution in question will take place at the temperature employed (e.g. ambient temperature) . Immersion times will suitably be within the ranges already mentioned under (1.1), above.
After completion of this initial immersion stage, atmospheric air (or, if more appropriate, another oxygen-enriched gas, e.g. substantially pure oxygen) may then be admitted to the vessel to bring about the oxidase-catalysed oxidative coupling reactions leading to fixation of the impregnating substance (s) on/within the wood.
In all of the procedures outlined above, as well as in other embodiments of the process of the invention employing oxidase enzymes, the concentration of impregnating substance (s) in the solution will generally be in the range of 0.1-15 per cent by weight (% w/w) , and the amount of solution employed will be normally be in the range of 1:1- 20:1, preferably 1:5-15:1, on a weight basis relative to the weight of wood articles to be impregnated. The oxidase enzyme (s) employed will normally be present in an amount corresponding to 0.00001-1.0 mg of pure enzyme protein per gram of wood (5-10-6 - 5 LAMU/mL liquid), preferably 0,0001- 1.0 or 0,001-1.0, e.g. 0,01-1.0 mg of pure enzyme protein per gram of wood.
2. Procedures employing peroxidase enzymes (enzymes which can use hydrogen peroxide as oxidant) under ambient pressure, elevated pressure or reduced pressure:
Wood articles (e.g. shaped articles such as posts, planks, joists, panels, window frames and the like, as already mentioned) are immersed in a solution (aqueous or aqueous/organic) containing hydrogen peroxide, one or more peroxidases (e.g. Cinereus coprinus peroxidase) and the impregnating substance (s) (e.g. a fungicidal substance) to be introduced into the wood. Immersion times, temperatures and, where appropriate, elevated pressure or reduced pressure conditions will generally be as described under "1. " , above.
Irrespective of whether ambient, elevated or reduced pressure conditions are employed, it may be advantageous to carry out an initial impregnation of the wood articles in question using a solution containing only peroxidase (s) and impregnating substance (s) , and then carry out a subsequent impregnation of the articles with a solution containing hydrogen peroxide and, optionally, further enzyme. Modification of the procedure in this manner will generally help to ensure that adequate oxidative coupling, and thereby fixation, of the impregnating substance on and/or within the sapwood takes place.
In the procedures outlined above, as well as in other embodiments of the process of the invention employing peroxidase enzymes, the concentration of impregnating substance (s) in the solution will generally be in the range of 0.1-15 per cent by weight (% w/w) , and the amount of solution employed will be normally be in the range of 1:1- 20:1, preferably 1:5-15:1, on a weight basis relative to the weight of wood articles to be impregnated. The peroxidase enzyme (s) employed will normally be present in an amount corresponding to 0.00001-1.0 mg of pure enzyme protein per gram of wood, preferably 0,0001-1.0 or 0,001- 1.0, e.g. 0,01-1.0 mg of pure enzyme protein per gram of wood.
Irrespective of which conditions are employed, outlined in 1. and 2. above, the fixation reaction caused by the enzyme, the impregnating substance and the oxidising agent impregnated in the wooden article could suitably be allowed to continue for 0.25-4 hours after immersion in the impregnating liquid before further processing.
FURTHER ASPECTS OF THE INVENTION
The above-described aspects of the invention relate to the enzyme-promoted fixation of various types of substances, such as substances derived from various phenolic compounds (e.g. phenols per se ) or aromatic amine type compounds, on/ in solid wood (or laminated solid wood) for the purpose, for example, of increasing the resistance of the wood to degradation (e.g. rot) caused by micro-organisms, notably by fungi. In the context of protection against fungal degradation, a main underlying concept of the invention as described above is exploitation of antifungal activity exerted by the fixated form(s) of the impregnating substance or substances. However, wood can in general be protected to a large extent against the onset of microbial - notably fungal - degradation by ensuring that the moisture content of the wood does not exceed some particular upper limit, e.g. about 20% w/w in the case of softwoods such as pine or spruce, and one way of achieving this is to reduce the tendency of a wood article to absorb moisture by increasing its "hydrophobicity" .
Preliminary results indicate that it is possible to achieve increased "hydrophobicity" of whole wood or laminated whole wood articles by a process which is related to that already described herein, but which differs significantly therefrom by omitting a treatment with a substance which, via oxidative radical formation, will become fixated on/ in the wood. The alternative process in question (which is also to be understood to be a process of the invention) thus comprises treating a solid wood or laminated solid wood article with: (a) an enzyme capable of catalysing the oxidation of phenolic groups; and (b) an oxidising agent appropriate for use in conjunction with the enzyme (i.e. an oxidising agent which, in the presence of the enzyme, oxidises phenolic groups).
The types and the amounts or concentrations of enzymes and oxidising agents suitable for use in this alternative process, as well as the relevant process conditions (such as temperature, reaction time, pH in the reaction medium, etc.) will generally be as described above in connection with processes of the first type as described herein (i.e. processes of the invention which, in addition to treatment with an enzyme and an oxidising agent, comprise a treatment with a radicalizable substance which is to be fixated on/ in the wood) .
In this alternative process of the invention, phenolic groups which become oxidised by the action of the enzyme and the oxidising agent are believed to be phenolic groups present in the lignin part of the lignocellulose of the wood. Whilst the mechanism whereby an increase in the "hydrophobicity" (reduced tendency or ability to take up moisture) of a wood article treated in accordance with the process in question is achieved is not presently well understood, it is presently believed that enzyme-mediated reactions occurring on and/or close to the outer surface of the wood are to a large extent responsible herefor.
The present invention also relates to a treated wood product obtained or obtainable by a process according to the invention as disclosed herein.
The invention is illustrated by the following non-limiting examples.
EXAMPLE 1
IMPREGNATING SOLID WOOD WITH FUNGICIDES
Treatment of samples:
In the following the procedure for incubation of solid blocks of beech (Fagus sylvatica) and scotch pine (Pinus sylvestris) with fungicidal substances is described. The experiments were made with or without Laccase (Myceliophthora thermophila) present. In addition untreated control and Laccase treated samples were made.
The wood blocks which measured 15 x 15 x 40 mm (approximately 10.5 grams) were incubated by vacuum in a 100 ml solution (0.1M phosphate buffer pH 7) of fungicidal substances with or without Laccase added. The Laccase dosage was 0.8 mg enzyme protein per g wood. Vacuum was applied immediately to the solution for 5 min. The vacuum was released and the samples were removed from the solution and left on a screen for 1 hour, allowing for fixation of the fungicidal substance under ambient conditions.
The incubated and control samples were placed in running tap water for 4 hours and air dried at 105 °C for 24 hours. The air dried samples were weighed and the weight was compared to the initial weight. The weight gain was calculated and reported in % weight increase compared to the initial weight. The impregnated samples were exposed to wood degrading fungi according to European standard EN 113. Following the exposure to wood degrading fungi, the samples were weighed and compared to the weight after incubation. The fungicidal effect was reported as % weight loss.
Applied treatments:
Scotch pine a) p-aminophenol 0.5 %w/w b) p-aminophenol 0.5 %w/w + 0.8 mg Laccase protein per g wood. c) Lignosulfonate 10 %w/w. d) Lignosulfonate 10 % w/w + 0.8 mg Laccase protein per g wood. e) Buffer solution only. f) 0.8 mg Laccase protein per g wood only.
Beech a) Cathecol 5 %w/w. b) Cathecol 5 % w/w + 0.8 mg Laccase protein per g wood c) Buffer solution only d) 0.8 mg Laccase protein per g wood only Pine wood exposed to Coniophora puteana
Figure imgf000021_0001
Beech wood exposed to Coriolus versicolor
Figure imgf000021_0002
From the results it is clearly seen that an improved uptake of the fungicidal substances as well as a preservative effect against fungal attack is obtained. EXAMPLE 2
IMPREGNATING SOLID WOOD WITH COLOURING SUBSTANCES
Colouring of solid wood
In the following the procedure for coloring of solid blocks of scotch pine (Pinus sylvestris) by incubation with colouring substance and Laccase (Myceliophthora thermophila ) is described. The experiments were made with or without Laccase present. In addition untreated control in buffer only and buffer + Laccase treated samples were made.
The wood blocks which measured 15 x 15 x 40 mm (approximately 10,5 grams) were incubated by vacuum in a 100 ml solution (0.1M phosphate buffer pH 7) of colouring substance with or without Laccase added. The Laccase dosage was 0.8 mg/g wood. Vacuum was applied immediately to the solution for 5 in. The vacuum was released and the samples were removed from the solution. The incubated and control samples were placed in running tap water for 4 hours and air dried at 105 °C for 24 hours.
The colour change was quantified by LAB values of the visible spectrum measured using a Minolta CR-300 cromameter.
Figure imgf000022_0001
The results show a clear coloring effect of adding Laccase to the colouring substance. When comparing the effect of the colouring substances only to a Laccase treatment, only a minor coloring effect is initiated by the autooxidation of the colouring substances.
The coloring effect of Laccase is caused by a polymerisation and fixation of the colouring substances in the wood.
Note that the coloring effect may coincide with a preservative effect.

Claims

1. A process for treating a solid wood or laminated solid wood article so as to fixate thereto and/or therein a substance which, in its fixated form, modifies one or more properties of the article; comprising treating the article in a liquid preferably aqueous medium, comprising: . A substance which, via oxidative radical formation, undergoes a polymerisation reaction and/or other covalent bond formation reaction leading to fixation of the resulting polymeric and/or covalently bound form of the substance on and/or within the wood. . An effective amount of an enzyme capable of catalysing said oxidative radical formation. . An effective amount of an oxidising agent appropriate for use in conjunction with the enzyme.
2. The process according to claim 1, wherein said enzyme is selected from the group consisting of oxidases and peroxidases.
3. The process according to claim 1 or 2 , wherein said enzyme is an oxidase, preferably an oxidase selected from the group consisting of Laccases (EC 1.10.3.2), catechol oxidases (EC 1.10.3.1) and bilirubin oxidases (EC 1.3.3.5), and said oxidising agent is oxygen.
4. The process according to any one of the preceding claims, wherein said enzyme is a Laccase obtainable from a fungus selected from the group consisting of Myceliophthora species and Trametes species, including M . thermophila and T . villosa .
5. The process according to any one of claims 2-4, wherein said enzyme is a Laccase and is used in an amount in the range of 0.0001-1.0 mg of pure enzyme protein per gram of wood.
6. The process according to claim 1 or 2 , wherein said enzyme is a peroxidase and said oxidising agent is hydrogen peroxide.
7. The process according to claim 6, wherein said peroxidase is used in an amount in the range of 0.0001-1.0 mg of enzyme protein per gram of wood, and the initial concentration of hydrogen peroxide in the medium is in the range of 0.01-100 mM.
8. The process according to any preceding claim, wherein said substance is selected from the group of phenolic compounds and compounds comprising aromatic amine moieties.
9. The process according to claim 8, wherein said substance is cathecol, lignin (such as a lignosulfonate, a Kraft lignin or organosolv lignin) , a tannin, creosol, a pyrolytic derivative of wood, a Paraben (e.g. ethyl or propyl, methyl or butyl parahydroxy-benzoate) , gallic acid, benzoic acid or substituted forms thereof, ferullic acid, sinapic acid, 2- (4-thiazolyl) benzimidazole, 2-(thio- cyanomethyl-thio) phtalamide.
10. The process according to any one of the preceding claims, wherein the substance is present in the liquid medium in an amount in the range of 0.1-10% by weight, based on the weight of dry wooden article.
11. The process according to any one of the preceding claims, wherein the amount of liquid media employed is in the range of 1:1-20:1 on a weight basis relative to the weight of wood articles to be impregnated.
12. The process according to any one of the preceding claims, performed as a pressure impregnation process.
13. The process according to any one claims 1-11, performed as 5 a vacuum impregnation process.
14. The process according to any of the preceding claims, in which the liquid medium has a pH between 3-10, preferably between 4-9.
10
15. The process according to any of the preceding claims, in which the treatment is conducted at a temperature between 10-60 °C, preferably between 20-40 °C.
15 16. The process according to any of the preceding claims, in which the treatment is conducted for a period of 5-240 minutes, preferably of 5-60 minutes.
17. A treated wooden article obtainable by the process 20 according to any one of claims 1-17.
PCT/DK1997/000439 1996-10-11 1997-10-10 Process for impregnating solid wood and product obtainable by the process WO1998016357A1 (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1005964A1 (en) * 1998-12-05 2000-06-07 Firma Gustav Wilms Wooden article with a flat plate part
WO2005028561A1 (en) * 2003-09-13 2005-03-31 Fritz Egger Gmbh & Co. Method for the production of lignocellulose-based products
WO2007104316A1 (en) * 2006-03-16 2007-09-20 Aalborg Universitet Coating of carbohydrate materials
CN102514061A (en) * 2011-11-28 2012-06-27 江南大学 Wood raw material pre-treatment method
CN104441164A (en) * 2014-11-13 2015-03-25 阜南县富民工艺品有限公司 Straw modification soak solution with function of ultraviolet radiation resistance, and using method of straw modification soak solution
ES2639137A1 (en) * 2016-04-25 2017-10-25 Universidade De Vigo Enzymatic procedure to confer resistance to wood and derived products against agents of biotic origin (Machine-translation by Google Translate, not legally binding)

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EP1005964A1 (en) * 1998-12-05 2000-06-07 Firma Gustav Wilms Wooden article with a flat plate part
WO2005028561A1 (en) * 2003-09-13 2005-03-31 Fritz Egger Gmbh & Co. Method for the production of lignocellulose-based products
US8679388B2 (en) 2003-09-13 2014-03-25 Fritz Egger Gmbh & Co. Method for the production of lignocellulose-based products
WO2007104316A1 (en) * 2006-03-16 2007-09-20 Aalborg Universitet Coating of carbohydrate materials
CN102514061A (en) * 2011-11-28 2012-06-27 江南大学 Wood raw material pre-treatment method
CN104441164A (en) * 2014-11-13 2015-03-25 阜南县富民工艺品有限公司 Straw modification soak solution with function of ultraviolet radiation resistance, and using method of straw modification soak solution
ES2639137A1 (en) * 2016-04-25 2017-10-25 Universidade De Vigo Enzymatic procedure to confer resistance to wood and derived products against agents of biotic origin (Machine-translation by Google Translate, not legally binding)

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US6045865A (en) 2000-04-04
EP0934142B1 (en) 2002-01-16

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