WO1998002238A1 - Device for filling a tube reactor - Google Patents
Device for filling a tube reactor Download PDFInfo
- Publication number
- WO1998002238A1 WO1998002238A1 PCT/EP1997/003875 EP9703875W WO9802238A1 WO 1998002238 A1 WO1998002238 A1 WO 1998002238A1 EP 9703875 W EP9703875 W EP 9703875W WO 9802238 A1 WO9802238 A1 WO 9802238A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- filling
- base plate
- drum
- funnel
- weighing
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/0015—Feeding of the particles in the reactor; Evacuation of the particles out of the reactor
- B01J8/003—Feeding of the particles in the reactor; Evacuation of the particles out of the reactor in a downward flow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/0015—Feeding of the particles in the reactor; Evacuation of the particles out of the reactor
- B01J8/002—Feeding of the particles in the reactor; Evacuation of the particles out of the reactor with a moving instrument
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/06—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds in tube reactors; the solid particles being arranged in tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00743—Feeding or discharging of solids
- B01J2208/00752—Feeding
Definitions
- the present invention concerns a device for filling the tubes of a vertical tube reactor with material to be poured.
- Such tube reactors which consist of a vessel in which is erected a vertical bundle of tubes, are used among others for the production of ethylene oxide.
- reaction gases are carried through the tubes which are filled with catalyst material and possibly with a top and/or bottom layer and/or intermediate layer of another material such as ceramic material .
- the tubes are typically filled manually by means of a funnel, which is of course very time-consuming and as a consequence expensive.
- the invention aims a device which does not show these and other disadvantages and with which the tubes can thus be filled very fast, precisely and according to the required weight specification.
- a device containing a number of filling pipes which are suspended to a base plate, a drum erected on top of said base plate which is divided into segments by means of radial partitions which are provided with a discharge opening at the bottom, a conveyor chute which can be vibrated by means of a vibrator between the discharge opening of each segment and one of the respective filling pipes suspended on the base plate, and at least one filling device which is erected in a moving manner above the drum to fill the segments.
- This filling device preferably contains a weighing device and contains for example a funnel rotating around a vertical shaft and a weighing pan with an opening bottom situated above the filling opening and which is coupled to a weighing cell.
- the second filling device may at least consist of a tray with a flap in the bottom which can be moved over a rail on the edge of the drum.
- figure 1 schematically represents a section of a device according to the invention mounted on a tube reactor;
- figure 2 represents a section of the device of figure 1 to a larger scale;
- figure 3 shows a section according to line III-III in figure 2.
- the filling device represented in the figures contains a horizontal, round base plate 1 onto which are suspended a number of filling pipes 2, i.e. twenty in the example shown .
- These filling pipes 2 contain flexible parts 3 and telescopic parts 4 , such that their length can be set for example between 1.35 and 2.85 metre.
- each exit piece 6 is situated the discharge opening 7 of a conveyor chute 8 which extends radially outward and which is provided on top of the base plate 1 by means of a continuously variable electromagnetic vibrator 9 with a frequency of oscillation between 6,000 and 7,200 Hertz .
- a stationary drum 10 On top of the twenty conveyor chutes 8 is erected a stationary drum 10 which is divided in twenty segments 11 by means of radial partitions.
- the segments 11 have a volume of 15 litre. They are open at the top and closed at the bottom with a bottom slanting downward towards a discharge opening 12 which opens into the most outwardly situated end of a conveyor chute 8.
- each conveyor chute 8 is thus situated a segment 11 and a discharge opening 12 thereof.
- the one filling device 13 contains a rotating funnel 15 fixed to a vertical shaft 16 which is driven by a stepping motor 17 which is erected in a housing 18 in the middle of the drum 10, such that the narrowing exit end of the funnel 15 can be successively placed above each of the segments 11.
- the topmost, wider, open filling end is always situated centrally in relation to the drum 10.
- the filling device 13 further contains a weighing device 19-20 with a weighing cell 19 erected on a platform 21 above the funnel 15 and onto which a weighing pan 20 is freely suspended.
- This weighing pan 20 is erected centrally and thus above the filling end of the funnel 15, and it contains an opening, for example a tilting bottom 22.
- a conveyor chute 24 on an adjustable electromagnetic vibrator 23 whose exit end is situated above the weighing pan 20, and whose inlet end is situated under a large storage funnel 25 with an adjustable exit opening.
- This storage funnel 25 opens the top end of a dust- permeable and continuously variable loading/conveyor belt 26.
- the filling device 14 consists of a tray 27 of a series of several, for example ten, trays 27 coupled to one another whose bottom is an opening flap 28 and which can be moved over a rail 29 on the edge of the drum 10 by means of double-acting pneumatic cylinders.
- a tray 27 can thus be provided over each of the segments 11.
- the content of a tray 27 weighs about 1.5 kg.
- the method is as follows.
- the above-described device is mounted above the tank 1 by means of a frame 35 onto which the different components such as the base plate l, the drum 10 and the platform 21 are mounted, such that the device is situated with its base plate 1 above the manhole 32.
- the filling pipes 2 which have been coupled to the exit pieces 6 by means of the rapid couplings 5 are hereby provided through the manhole 32 and connected to the tubes 34 in two groups of ten to twenty tubes 34 to be filled or they are placed in these tubes 34.
- An amount of the filling material is continuously supplied to the storage funnel 25 by the loading/conveyor belt 26.
- This conveyor belt 26 can be controlled for example by a sensor which is situated in the storage funnel 25.
- Dust falling through the loading/conveyor belt 26 is caught in a receptacle and extracted.
- Material from the storage funnel 25 is put in the weighing pan 20 by means of a vibrating conveyor chute 24 at a speed which depends on the setting of the vibrator 23.
- the weighing cell 19 orders the bottom 22 of the weighing pan 20 to open, as a result of which the measured amount of material enters in a specific segment 11 of the drum 10 via the funnel 15.
- Ten segments 11 of one half of the drum 10 are filled one by one in this manner.
- the vibrators 9 and 23, the stepping motor 17 for rotating the funnel 15, the bottom 22 of the weighing pan 20 and the weighing cell 19 can be operated or set manually, but they are preferably controlled by means of an electronic control with the required software, so that the device can operate fully automatically with the required safety devices in order to prevent a tube 34 from being filled twice.
- the automatic control may be disconnectable and may be replaced by a manual control, preferably a remote control, for example to fill a tube 34 which has been filled insufficiently or in a wrong manner.
- the filling of a tray 27 is carried out manually, either with a pre-measured amount by means of a funnel held over the tray 27, or by means of a measuring jug.
- the automatic filling of a segment 11 of the drum 10 and the manual filling of a tray 27 can be carried out either simultaneously or consecutively.
- the above-described device allows for a very rapid filling with a minimum of working forces and man-hours.
- the present invention is by no means restricted to the above-described embodiment as represented in the figures; on the contrary, such a device for filling a tube reactor can be made in all sorts of variants while still remaining within the scope of the invention.
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU40111/97A AU4011197A (en) | 1996-07-16 | 1997-07-15 | Device for filling a tube reactor |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BE9600646 | 1996-07-16 | ||
BE9600646A BE1010427A3 (en) | 1996-07-16 | 1996-07-16 | Device for filling a pipe reactor. |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1998002238A1 true WO1998002238A1 (en) | 1998-01-22 |
Family
ID=3889884
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP1997/003875 WO1998002238A1 (en) | 1996-07-16 | 1997-07-15 | Device for filling a tube reactor |
Country Status (3)
Country | Link |
---|---|
AU (1) | AU4011197A (en) |
BE (1) | BE1010427A3 (en) |
WO (1) | WO1998002238A1 (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000035569A1 (en) * | 1998-12-17 | 2000-06-22 | F & P Sortiertechnik Gmbh | Method, device and installation for continuously treating water |
EP1837072A1 (en) * | 2006-03-23 | 2007-09-26 | Süd-Chemie Ag | Multi-tube reactor loading device |
EP1973815A2 (en) * | 2005-12-21 | 2008-10-01 | Catalyst Service, Inc. | Providing automated delivery of catalyst and/or particulate to any filling system device used to fill tubes |
WO2009052005A2 (en) * | 2007-10-15 | 2009-04-23 | Tubemaster Inc | Device and method for transporting catalyst to a reactor vessel |
FR2950822A1 (en) * | 2009-10-01 | 2011-04-08 | Inst Francais Du Petrole | DEVICE FOR LOADING CATALYST PARTICLES IN TUBES HAVING AN ANNULAR AREA |
WO2012059235A1 (en) * | 2010-11-05 | 2012-05-10 | Mtu Friedrichshafen Gmbh | Device and method for producing a reforming unit filled with catalyst pellets |
CN105561891A (en) * | 2014-11-03 | 2016-05-11 | 克拉里安特国际有限公司 | Loading system for filling tubular reactor |
RU2635601C2 (en) * | 2012-10-17 | 2017-11-14 | Ифп Энержи Нувелль | Catalyser dense loading system into bayonet pipes for reactor-steam conversion heat exchanger |
WO2021013543A1 (en) * | 2019-07-24 | 2021-01-28 | Clariant International Ltd | Loading system for loading a reactor with bulk material, which system can be disassembled and dismantled |
RU2781227C1 (en) * | 2019-07-24 | 2022-10-07 | Клариант Интернэшнл Лтд | Loading system for loading the reactor with pool material which can be dismantled and disassembled |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0041144A1 (en) * | 1980-06-02 | 1981-12-09 | BASF Aktiengesellschaft | Process and arrangements for filling tube reactors with particulate solids |
JPS59139923A (en) * | 1983-01-28 | 1984-08-11 | Nippon Shokubai Kagaku Kogyo Co Ltd | Catalyst packing machine |
US4701101A (en) * | 1984-03-13 | 1987-10-20 | Catalyst Technology, Inc. | Modular multi-tube catalyst loading funnel |
JPH0549908A (en) * | 1991-08-15 | 1993-03-02 | Mitsubishi Rayon Co Ltd | Built-up type granular material filling equipment |
CA2141156A1 (en) * | 1994-01-27 | 1995-07-28 | James S. Keller | Ethylene oxide catalyst loading device |
-
1996
- 1996-07-16 BE BE9600646A patent/BE1010427A3/en not_active IP Right Cessation
-
1997
- 1997-07-15 AU AU40111/97A patent/AU4011197A/en not_active Abandoned
- 1997-07-15 WO PCT/EP1997/003875 patent/WO1998002238A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0041144A1 (en) * | 1980-06-02 | 1981-12-09 | BASF Aktiengesellschaft | Process and arrangements for filling tube reactors with particulate solids |
JPS59139923A (en) * | 1983-01-28 | 1984-08-11 | Nippon Shokubai Kagaku Kogyo Co Ltd | Catalyst packing machine |
US4701101A (en) * | 1984-03-13 | 1987-10-20 | Catalyst Technology, Inc. | Modular multi-tube catalyst loading funnel |
JPH0549908A (en) * | 1991-08-15 | 1993-03-02 | Mitsubishi Rayon Co Ltd | Built-up type granular material filling equipment |
CA2141156A1 (en) * | 1994-01-27 | 1995-07-28 | James S. Keller | Ethylene oxide catalyst loading device |
Non-Patent Citations (3)
Title |
---|
DATABASE WPI Week 8438, Derwent World Patents Index; AN 84-234335 * |
PATENT ABSTRACTS OF JAPAN vol. 17, no. 355 (C - 1079) 6 July 1993 (1993-07-06) * |
PATENT ABSTRACTS OF JAPAN vol. 8, no. 260 (C - 254) 29 November 1984 (1984-11-29) * |
Cited By (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000035569A1 (en) * | 1998-12-17 | 2000-06-22 | F & P Sortiertechnik Gmbh | Method, device and installation for continuously treating water |
EP1973815A2 (en) * | 2005-12-21 | 2008-10-01 | Catalyst Service, Inc. | Providing automated delivery of catalyst and/or particulate to any filling system device used to fill tubes |
EP1973815A4 (en) * | 2005-12-21 | 2013-05-15 | Catalyst Service Inc | Providing automated delivery of catalyst and/or particulate to any filling system device used to fill tubes |
EP1837072A1 (en) * | 2006-03-23 | 2007-09-26 | Süd-Chemie Ag | Multi-tube reactor loading device |
DE102006013488A1 (en) * | 2006-03-23 | 2007-09-27 | Süd-Chemie AG | Shell-loader |
DE102006013488B4 (en) * | 2006-03-23 | 2009-03-26 | Süd-Chemie AG | Shell-loader |
US7776288B2 (en) * | 2006-03-23 | 2010-08-17 | Süd-Chemie AG | Charging device for a tubular reactor |
WO2009052005A2 (en) * | 2007-10-15 | 2009-04-23 | Tubemaster Inc | Device and method for transporting catalyst to a reactor vessel |
WO2009052005A3 (en) * | 2007-10-15 | 2009-08-20 | Guillermo Camoriano | Device and method for transporting catalyst to a reactor vessel |
US8061524B2 (en) | 2007-10-15 | 2011-11-22 | Extundo Incorporated | Device and method for transporting catalyst to a reactor vessel |
CN102029127A (en) * | 2009-10-01 | 2011-04-27 | Ifp新能源公司 | Apparatus for charging tubes having annular zone with catalyst particles |
EP2314371A1 (en) * | 2009-10-01 | 2011-04-27 | IFP Energies nouvelles | Apparatus for charging tubes with catalyst particles |
FR2950822A1 (en) * | 2009-10-01 | 2011-04-08 | Inst Francais Du Petrole | DEVICE FOR LOADING CATALYST PARTICLES IN TUBES HAVING AN ANNULAR AREA |
US8578978B2 (en) | 2009-10-01 | 2013-11-12 | IFP Energies Nouvelles | Device for loading particles of catalyst into tubes having an annular zone |
WO2012059235A1 (en) * | 2010-11-05 | 2012-05-10 | Mtu Friedrichshafen Gmbh | Device and method for producing a reforming unit filled with catalyst pellets |
RU2635601C2 (en) * | 2012-10-17 | 2017-11-14 | Ифп Энержи Нувелль | Catalyser dense loading system into bayonet pipes for reactor-steam conversion heat exchanger |
CN105561891A (en) * | 2014-11-03 | 2016-05-11 | 克拉里安特国际有限公司 | Loading system for filling tubular reactor |
DE102014016203A1 (en) * | 2014-11-03 | 2016-05-19 | Clariant International Ltd. | Feeding system for feeding a tube bundle reactor |
CN105561891B (en) * | 2014-11-03 | 2018-11-16 | 克拉里安特国际有限公司 | For loading the charging system of shell-tube type reactor |
WO2021013543A1 (en) * | 2019-07-24 | 2021-01-28 | Clariant International Ltd | Loading system for loading a reactor with bulk material, which system can be disassembled and dismantled |
RU2781227C1 (en) * | 2019-07-24 | 2022-10-07 | Клариант Интернэшнл Лтд | Loading system for loading the reactor with pool material which can be dismantled and disassembled |
US11660580B2 (en) | 2019-07-24 | 2023-05-30 | Clariant International Ltd | Loading system for loading a reactor with bulk material, which system can be disassembled and dismantled |
Also Published As
Publication number | Publication date |
---|---|
AU4011197A (en) | 1998-02-09 |
BE1010427A3 (en) | 1998-07-07 |
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