TITLE OF THE INVENTION
APPARATUS AND METHOD FOR PURIFYING EXHAUST GAS
FIELD OF THE INVENTION
The present invention relates to an apparatus for eliminating impurities including minute particulates, dust, mist or noxious gases from exhaust gas (including polluted air) which is discharged at pollution areas such as a subway station and an industrial plant, or from exhaust gas discharged from a furnace, a boiler, or an internal combustion engine (especially diesel engine) .
BACKGROUND OF THE INVENTION
In general, it is not easy to completely eliminate impurities from gas or air discharged in an environmentally polluted area, during a manufacturing process, or from an internal combustion engine because the gas or air has heat and/or viscosity. Due to such difficulty, there has been a limit in selecting a gas purifier and a dirt-collector . According to the conventional method, the cyclone dirt-collector utilizing centrifugal force does not have high efficiency, and the scrubber, cleansing type dirt-collector, has shortcomings that it can not process relatively great quantity of gas and it costs too much expense for its operation. Further, the electric dirt-collecting method using static electric charges also has disadvantages that its operational
efficiency is not constant according to the operated time and its operational expense is too costly also.
SUMMARY OF THE INVENTION
The present invention has been made to overcome the above described problems of the prior arts, and accordingly it is an object of the present invention to provide an apparatus and a method for purifying exhaust gas (including polluted air), in which the gas is filtered by a direct filtering method instead of an indirect filtering method, and in which the filtering of the exhaust gas is performed simultaneously with the regeneration of the filter such as brushes, woven or non- woven cloth, so that the gas can be filtered with high efficiency maintained durably. According to the present invention to achieve the above object, the exhaust gas or processing gas passes through brushes (including other kinds of filters) rotating at high speed. Then, the gas and the impurities are separated from each other by the filtering operation of the rotating brushes, and fresh gas after passing the brushes is discharged while the filtered impurities on the brushes are discharged radially by the centrifugal force due to the rotation of the brushes. It is preferred that cleansing solution is sprayed onto the processing gas or the rotating brushes according to the dryness of the processing gas, and at the same time the processing gas passes therethrough, thus the impurities are more
efficiently captured and filtered, the brushes are more efficiently cleansed, and fluid films are formed at portions for guiding the high-speed rotation of the brushes. Further, high voltage may be applied to the processing gas so as to charge the impurities with static charges while voltage of an opposite polarity is applied to the filter, so that the filtering efficiency may be further elevated. In addition, the number of the processing gas chambers, the fresh gas chambers, and the filters therebetween, may be changed by changing the number of sections defining the processing gas chambers and the fresh gas chambers, when the quantity of the processing gas is changeable.
BRIEF DESCRIPTION OF THE DRAWINGS The above object, and other features and advantages of the present invention will become more apparent by describing in detail preferred embodiments thereof with reference to the attached drawings, in which:
FIG. IA is a longitudinal section of an exhaust gas purifying apparatus in its axial direction according to an embodiment of the present invention;
FIG. IB is a sectional view taken along the line A-A in FIG. IA;
FIG. 2A is a longitudinal section of an exhaust gas purifying apparatus in its axial direction different from FIG. IA according to an embodiment of the present invention;
FIG 2B is a sectional view taken along the line B-B
FIG. 3 is a front elevation of the apparatus in FIG. IA in the horizontally installed state; FIG. 4 is a circuit diagram for showing the operation of the apparatus of the present invention and associated systems;
FIG. 5 is a partial section of an exhaust gas purifying apparatus according to other embodiment of the present invention;
FIG. 6 is a partial section of an exhaust gas purifying apparatus according to another embodiment of the present invention;
FIG. 7 is a side elevation of an exhaust gas purifying apparatus of the present invention in which the apparatus is erected as a standing type;
FIG. 8 is a partial section of the apparatus for showing the installed construction of porous and thin brush supporting plates as the first example; FIG. 9 is a partial section of the apparatus for showing an exemplary construction for spraying the cleansing solution simultaneously with cooling the inner bearings;
FIG. 10 is a partial section of the apparatus for showing the installed construction of porous and thin brush supporting plates as the second example,
FIG. 11A is a partial section of the apparatus for showing the installed construction of porous and thin
brush supporting plates as the third example;
FIG. 11B is a sectional view taken along the line 11-
11 in FIG. 11A;
FIG. 12A is a partial section of the apparatus for showing the installed construction of porous and thin brush supporting plates as the fourth example; and
FIG. 12B is a sectional view taken along the line 12-
12 in FIG. 12A;
FIG. 13 is a partial section of the apparatus for showing the installed construction of porous and thin brush supporting plates as the fifth example.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Several preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Referring to FlGs. IA and IB and FIGs. 2A and 2B, a plurality of gas supply tubes 7 penetrates through the divided outer housings la and 2a and the divided inner housings 17 of a processing gas chamber l. A distributor 8 is connected to the gas supply tubes 7 and interconnects them to each other. A plurality of gas supply tubes 9 penetrates through the divided outer housings la and 2a and the divided inner housings 17 of a fresh gas chamber 2. A distributor 10 is connected to the gas supply tubes 9 and interconnects them to each other.
A rotation shaft 15 extends through the centers of an upper cover 11 and a lower cover 12, and inner bearings 16
are disposed around the rotation shaft 15 with regular intervals so as to prevent the rotation shaft 15 from vibrating and being deformed by heat. The inner bearings 16 adopts a water-cooling method. That is, cooling water circulates through cooling water introducing ports 21 formed in a center of separators 5 which are means for fixing the rotation shaft 15.
Brushes 4 respectively having a disc shape and functioning as a filter are fixed to the rotation shaft 15 with being spaced out with regular intervals apart. The divided inner housings 17 have flanges extending outward and are disposed at either sides of the brushes 4, the circumferences of the brushes 4 being inserted and guided between the flanges, and thereby the processing gas chamber 1, the fresh gas chamber 2, and a capture chamber 3 are insulated from each other. Nozzles 13, spraying means, are provided with the processing gas chamber 1 and supported by the outer housing la, the divided inner housings 17 and the inner bearings 16, spraying the cleansing solution toward the processing gas and the brushes 4. The separators 5 and 6 for holding the inner bearings 16 and maintaining spaces for the capture chamber 3 are disposed between each of the divided outer housings la and 2a and each of the divided inner housings 17. Referring to FIG. 3, drain tubes 20 connected to a drain tank 26 are provided under the divided outer housings la and 2a, so that polluted cleansing solution may be drained to the drain tank 26. Retainers 18 and
outer bearings 19 embracing opposite ends of the rotation shaft 15 extending through the upper cover 11 and the lower cover 12 are disposed out of the upper cover 11 and the lower cover 12. The rotation shaft 15 is connected to and driven by a driving motor 24 or an engine through a driving pulley 14. The divided outer housings la and 2a are assembled with each other by the outer housing assembling bolts 23, and the number of the processing gas chamber 1, the fresh gas chamber 2, and the brushes 4 corresponding to such a divided construction may be selectively determined according to the quantity of the processed gas.
When the inner bearings 16 are needed to be cooled, the apparatus of the present invention may further include a cooling water supply tube 34 and a cooling water exhaust tube 35 connected to a cleansing solution transferring tube 33 as shown in FIG. 4 and a plurality of nozzles 13' formed with desired angles and shapes at a bearing housing surrounding each of the inner bearings 16, the nozzles 13' being interconnected to a cooling water path 16' defined between the bearing housing and each of the inner bearings 16.
With reference to FIG. 4, the apparatus has a drain tank 26 for collecting the polluted cleansing solution drained through the drain tubes 20 and elements for filtering the polluted cleansing solution and for cooling, recirculating, and reusing the polluted hot cleansing solution, such as the cleansing solution transferring tube
33, a discharge tube 36, a cleansing solution filter 27, a cleansing solution pump 28, a cleansing solution transferring tube 29.
A supplementary solution tank 30, a supplementary solution introducing tube 31, a supplementary solution transferring tube 32, and a discharge tube 36 may be connected to the drain tank 26 as depicted by the broken line when the apparatus is a fixed-type, while a cleansing solution introducing port 32' or a supplementary solution introducing port and a discharge port 36' may be arranged at the drain tank 26 when it is a movable type such as an automobile.
While the above description with reference to the attached drawings is based on the construction divided by sections, the present invention must not be restrictively understood by the above description, and thereby the inner and the outer housings may be integrally formed with each other and accordingly other construction may be changed in the scope of the present invention. Hereinbelow, the operation and the function of the embodiments of the present invention having the above construction will be described with reference to the accompanying drawings.
As shown in FIGs. 1 through 4, processing gas introduced through the distributor 8 and the gas supply tubes 7 into the processing gas chamber 1 flows through the brushes 4 into the fresh gas chamber 2 of low pressure by an exhaust fan 25, and cleansing solution such as
water, oil, chemical substance, etc. is sprayed through the nozzles 13 of the processing gas chamber 1 into the central portions of the brushes 4 rotating at high speed. When the apparatus is driven as a dry-type, cleansing air instead of the cleansing solution may be made to gust. The cleansing solution in the following description includes the cleansing air .
The sprayed cleansing solution 13b from the nozzles 13 is dispersed radially by centrifugal force, thereby cleansing the brushes 4 and forming a fluid film between each of the brushes 4 and the divided inner housings 17 , so as to assure the smooth and high-speed operation of the brushes and prevent the processing gas from being bypassed through a gap for the fluid film. The processing gas flowing from the processing gas chamber 1 to the fresh gas chamber 2 is filtered directly by the brushes 4 and at the same time mixed with the sprayed cleansing solution 13b. In this case, minute particles and mist entrained in the gas are absorbed or captured by the sprayed cleansing solution 13b, and accordingly the processing gas is filtered more efficiently.
The filtered alien substance or impurities including the minute particles and mist passes through gap between two adjacent flanges of the divided inner housings 17 to the capture chamber 3 by centrifugal force. At this time, the gas is filtered and the brushes 4 are regenerated simultaneously.
In the meantime, the gas in the processing gas chamber l is prevented from passing through the gap between the flanges of the divided inner housings 17 by the film of the cleansing solution. Instead, the gas passes only through and filtered by the brushes 4, thereby lubricating the brushes 4 and increasing the filtering efficiency.
The fresh gas having passed the brushes 4 flows through the gas supply tubes 9 and the distributor 10, and is introduced through a fresh gas introducing port 10a and a exhaust duct 10b to the exhaust fan 25 and then discharged out.
Meanwhile, the cleansing solution arrived at the capture chamber 3 is retrieved into the drain tank 26 through the drain tubes 20 under the divided outer housings la and 2a and then filtered by the cleansing solution filter 27 through the cleansing solution transferring tube 33. Thereafter, the cleansing solution flows through the cleansing solution pump 28 and is cooled by the cleansing solution transferring tube 29, and continues to flow through the cleansing solution transferring tube 33, cleansing solution introducing ports 13a, and then is sprayed to the brushes 4 by the pressure of the cleansing solution pump 28. Further, a part of the cleansing solution having passed the cleansing solution transferring tube 29 cools the inner bearings 16 through the cooling water supply tube 34 interconnected to the cleansing solution
transferring tube 33 and the cooling water introducing ports 21, and then flows through the cooling water exhaust ports 22 and the cooling water exhaust tube 35 to the drain tank 26. To prevent excessive pollution of the cleansing solution, a predetermined amount of the cleansing solution is discharged out through the discharge tube 36. The quantity of the cleansing solution is reduced because of evaporation and dispersion and because a part of the cleansing solution is discharged through the discharge tube 36. Therefore, the cleansing solution is supplemented into the dram tank 26 by means of the supplementary solution tank 30 and the supplementary solution introducing tube 31. When the apparatus is a movable type which is usually adopted by an automobile, the apparatus does not include the supplementary solution introducing tube 31 and the discharge tube 36. Instead, the cleansing solution may be drained through the discharge port 36' after a predetermined time and supplied, changed, or supplemented through the cleansing solution introducing port 32' .
Referring to FIG. 5, a high-voltage electrode 37 is disposed in the middle of the distributor 8 and a low- voltage electrode 40 is disposed at the outer housing. In this case, the processing gas introduced m the distributor 8 is charged with static electric charges by the high-voltage electrode 37 and low-voltage electric current having a polarity different to that of the high-
voltage electrode 37 is transmitted through the low- voltage electrode 40, and then charged particles are further captured by the dirt-collected and polarized brushes 4, so that the filtering efficiency is further increased.
Referring to FIG. 6, the nozzles 13 are arranged also in the fresh gas chamber 2, so that the cleansing solution may be sprayed also to the brushes 4 at the fresh gas chamber side with respect to the gas having passed the brushes 4 without being mixed with the cleansing solution. Through this spray of the cleansing solution, dirts are secondarily sucked or captured from the gas, and the filtering efficiency is further increased.
While the brushes 4 rotate vertically according to the embodiment shown in FIG. 3, the brushes 4 rotate horizontally according to the embodiment shown in FIG. 7 in which the exhaust gas purifying apparatus is erected as a standing-type and dram tubes 20-1 connected to the drain tank 26 are disposed under the lower cover 12. According to the latter embodiment in which the brushes 4 rotates horizontally, the sagging of the brushes 4 in the rotational direction of the brushes 4 which may be found often in the exhatist gas puiifymg apparatus of FIG. 3 when it is stopped to be driven is prevented, so that the brushes 4 may be relatively large and the quantity of the processing gas may be increased.
Moreover, two porous and thin brush supporting plates 4' shown as the first example in FIG. 8, are disposed at
opposite sides of the filter for supporting the brushes 4, each of which has a shape of a porous and thin circular disc plate and a width between which radially decreases, thus the filter is prevented from sagging and can rotate smoothly while maintaining uniform density of the filter. Referring to FIG. 9, the inner bearings 16 support the rotation shaft 15 and the separators 5 for fixing the inner housings extend from the exterior of the divided outer housings la and 2a into the divided inner housings 17. The inner bearings 16 is held by a bearing housing supported by the separators 5. Further, the separators 5 may be hollow shaft so as to cool the inner bearings 16 when the exhaust gas is too hot. In this case, the cleansing solution is introduced through the interior of the hollow shaft and cools the inner bearings 16 through the cooling water path 16', and then are sprayed through the plural nozzles 13' formed through the bearing housing and interconnected to the cooling water path 16'. Therefore, the cooling function and the spraying function are performed without separate spraying means.
Two porous and thin brush supporting plates 44 are shown as the second example in FIG. 10. The two filter supporting plates 44 have an inner filter supporting portion 44' and an outer filter supporting portion 47 for supporting the brushes 4 circumferentially at a radially inner end and a radially outer end of the brushes 4, so that a processing gas space 50 is formed between said inner and outer filter supporting portions 44' and 47 to
pass the processing or exhaust gas through the brushes 4 almost all over the surface of the brushes 4 and the rotation of the two filter supporting plates 44 and 44 and the brushes 4 is guided by the adjoining two flanges 17' of the divided inner housings 17 at a lubricating film gap 50 by means of the cleansing solution between each flange 17' and the outer filter supporting portion 47 each filter supporting plate 44.
The two porous and thin brush supporting plates 44 are shown as the third example in FIGs. 11A and UB. Circumference projections 17" and 48 are formed in each of the outer filter supporting portion 47 of the filter supporting plates 44 and the flanges 17 ' of the divided inner housing 17 so as to keep a lubricating film of the cleansing solution strong in the lubricating film gap 50.
The two porous and thin brush supporting plates 44 are shown as the fourth example in FIGs. 12A and 12B. A plurality of connecting flanges 17a and 49 are formed radially outwardly in the flange 17' of the divided inner housings 17 and the filter supporting plates 44 for fixing each respectively, said plurality of connecting flanges 17a and 49 being separated from each other in the circumferential direction to provide the opening for the exhausted impurities. In FIGs. 12A and 12B, a blade flange 49' is also formed in each of plurality of connecting flanges 49 so as to keep the lubricating film airtight and to prevent the exhaust gas and the cleansing solution from introducing into the fresh gas chamber through the
lubricating film gap 50.
The two porous and thin brush supporting plates 44 are shown as the fifth example in FIG. 13. Lubrication bushes 51 and 52 are disposed in each of the flanges 17' of the divided inner housings 17 and the outer filter supporting portions 47 of the filter supporting plates 44 at the lubricating film gap 50, guiding the rotation of the brushes 4 and the filter supporting plates 44.
As apparent from the construction and the operation described above according to the embodiments of the present invention, the apparatus of the present invention has advantages that it can filter the gas with high efficiency and maintain the high efficiency durably because it filters the gas by a direct filtering method and because it adopts a successive operation method in which the filtering of the exhaust gas is performed simultaneously with the regeneration of the filter such as brush, woven or non-woven cloth.
While the present invention has been particularly shown and described with reference to the particular embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be effected therein without departing from the spirit and scope of the invention as defined by the appended claims. For example, the inner and the outer housings and the upper and the lower covers may be formed integrally with each other, and spacers may be interposed between the flanges of the divided inner housings 17 and
the flanges be assembled by assembling bolts as is the same in case of the divided outer housings la and 2a for fixing the divided inner housings 17. The rotation shaft 15 may be divided to several sections, each of the sections being rotatably fixed. Furthermore, for filtering polluted air, the distributor 8 can be replaced by a first filter for preliminarily cleaning the polluted air.