WO1997034329A1 - Method and device for sticking lithium foil and method for manufacturing lithium electrode - Google Patents

Method and device for sticking lithium foil and method for manufacturing lithium electrode Download PDF

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Publication number
WO1997034329A1
WO1997034329A1 PCT/JP1997/000816 JP9700816W WO9734329A1 WO 1997034329 A1 WO1997034329 A1 WO 1997034329A1 JP 9700816 W JP9700816 W JP 9700816W WO 9734329 A1 WO9734329 A1 WO 9734329A1
Authority
WO
WIPO (PCT)
Prior art keywords
lithium foil
lithium
attaching
electrode plate
foil
Prior art date
Application number
PCT/JP1997/000816
Other languages
French (fr)
Japanese (ja)
Inventor
Hiroyuki Nishida
Koji Tonohara
Original Assignee
Fuji Photo Film Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP5801696A external-priority patent/JPH09251852A/en
Priority claimed from JP8176596A external-priority patent/JP4026183B2/en
Application filed by Fuji Photo Film Co., Ltd. filed Critical Fuji Photo Film Co., Ltd.
Priority to AU19409/97A priority Critical patent/AU1940997A/en
Publication of WO1997034329A1 publication Critical patent/WO1997034329A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/06Electrodes for primary cells
    • H01M4/08Processes of manufacture
    • H01M4/12Processes of manufacture of consumable metal or alloy electrodes

Definitions

  • TECHNICAL FIELD The method of attaching a lithium foil, an attaching device, and a method of manufacturing a lithium electrode
  • the present invention relates to a method for attaching a lithium foil for attaching strip-shaped lithium foil on an electrode plate at predetermined intervals, an attaching apparatus, and a method for manufacturing a lithium electrode.
  • lithium batteries incorporating lithium electrodes as battery electrodes have been employed in various applications.
  • This lithium electrode is usually manufactured by cutting a long hoop-shaped or sheet-shaped lithium foil into desired cut portions, and then fixing the strip-shaped lithium foil to the current collector surface.
  • Conventional Example 1 a manufacturing method disclosed in, for example, Japanese Patent Application Laid-Open No. 6-124709 (hereinafter referred to as Conventional Example 1) is known. ing.
  • Conventional Example 1 a series of metal lithium foils (or lithium alloy foils) arranged on a series of resin films were cut (or cut) into a predetermined size so that the metal lithium foil surface was applied to the negative electrode current collector surface. It describes that the metal lithium foil is transferred to the surface of the negative electrode current collector by pressing the resin film surface while contacting the resin film surface.
  • a series of metal lithium foils (or lithium alloy foils) is cut into predetermined dimensions.
  • a method for manufacturing a negative electrode current collector is known.
  • the lithium foil is considerably thin, on the order of several tens of / zm, if the lithium foil is directly pulled out and intermittently fed out from the feed shaft, the lithium foil is damaged or wrinkles are formed on the lithium foil. There is a problem that various adverse effects such as rubbing occur. Further, in the above-described conventional example 2, the same problem as in the above-described conventional example 1 occurs, and the control when transferring the lithium foil from the resin film to the transfer device becomes complicated. There is a problem that transfer becomes extremely unstable.
  • the electrode material-coated portion and the non-coated portion are provided alternately on both sides of the current collector, respectively, and are detected via detection mechanisms provided on both sides of the current collector, respectively.
  • Each application boundary portion is detected, and strip-shaped lithium foil is attached to both surfaces based on the detection result.
  • the starting positions of the strip-shaped lithium foils are different on both sides of the current collector, and the driving information of the transport mechanism, for example, the number of pulses of the servo motor is counted, and each corresponds to the predetermined moving distance.
  • the first and second attaching mechanisms disposed on the respective surface sides of the current collector are individually driven.
  • the sticking timing of the strip-shaped lithium foil tends to be different on both sides of the current collector, and when the strip-shaped lithium foil is stuck on one side of the current collector, In some cases, the application of the strip-shaped lithium foil on the other side of the current collector does not start.
  • this NG information may not be accurately sent to the second sticking mechanism side.
  • the second attaching mechanism sets If they correspond to each other (intermediate position), it is difficult to detect which NG information of the first attaching mechanism corresponds to the second attaching mechanism, and to what number the attaching part. Because it becomes. As a result, there is a problem that the entire control including NG information and data shift becomes considerably complicated.
  • the second attaching mechanism is in the process of attaching at the time when the attaching processing of the strip-shaped rechargeable foil by the first attaching mechanism is completed, for example, the drive source, ie, the servomotor, is used for the first attaching.
  • the drive source ie, the servomotor
  • the attaching position of the second attaching mechanism is easily changed by the rising speed.
  • the position where the strip-shaped lithium foil is attached to both sides of the current collector fluctuates, and there is a problem that a highly accurate attachment process is not performed.
  • Japanese Unexamined Patent Publication No. Hei 7-136978 discloses that a liquid absorbing material impregnated with an organic solvent is brought into contact with the first blade or the second blade so as to wet the side surfaces of the first blade or the second blade, and that the lithium foil is transferred.
  • the cutting device is shown with an injection device for injecting a gas that does not react with lithium on the original side surface.
  • propylene carbonate solution is used as an organic solvent, and this propylene carbonate solution adheres to the lithium foil from the first blade or the second blade during cutting and is mixed into the battery. Easy to do. As a result, it has been pointed out that the propylene carbonate liquid mixed in the battery significantly reduces the battery performance.
  • the handling of the lithium foil is simplified without using a support such as a resin film, and the lithium foil can be easily and accurately transferred to the electrode plate with an arbitrary pitch. It is an object of the present invention to provide a method of attaching a lithium foil, an attaching device, and a method of manufacturing a lithium electrode, which are capable of performing the method.
  • the lithium foil is intermittently applied to the processing means by winding the interleaving paper wound integrally with the lithium foil in a state where a constant tension is applied to the long lithium foil.
  • the lithium foil is smoothly fed out under a constant tension without being affected by tension fluctuation due to rewinding. Therefore, the lithium foil can be reliably sent out to the processing means in a normal state without any failure such as breakage or wrinkles occurring in the lithium foil.
  • the present invention intermittently rotates a transfer roller holding a lithium foil, which is at least partially cut, on a peripheral surface on one surface side of a continuously transported long electrode plate,
  • the lithium foil is partially brought into close contact with the electrode plate by pressing the nip roller from the other surface of the electrode plate in synchronization with the transfer port roller.
  • the rotation of the transfer roller is stopped, and the nip effect due to the peripheral speed of the nib roller is released. It is stuck on the electrode plate as a foil.
  • a long lithium foil is adsorbed and conveyed in the longitudinal direction thereof, and intermittent openings, for example, intermittent holes are formed along the cut portion of the lithium foil in synchronization with the conveyance. Is provided, the end of the lithium foil is sucked and conveyed from the cutting portion by a larger feed amount than the portion on the side of the conveyance improving flow. As a result, the lithium foil has a difference in feed amount before and after the cutting portion, and is easily and reliably cut along the cutting portion provided with the intermittent hole. Next, the cut lithium foil is adhered to the electrode plate while maintaining the interval set by the difference in the feeding amount at the separation position.
  • a strip-shaped lithium foil is stuck on one surface of a long electrode plate via a first sticking mechanism at predetermined intervals, and a second sheet of lithium electrode is stuck on the other surface of this electrode plate.
  • the blade member when the blade member advances and retreats under the action of the actuator to process the lithium foil, the blade member advances and retreats relative to the stripper member.
  • saturated hydrocarbon is supplied to the brush member provided on the strip bar member as a lithium adhesion preventing agent. Therefore, when the blade member slides on the brush member, saturated hydrocarbon is easily and reliably applied to the blade member.
  • a long electrode plate is transported in the longitudinal direction via an electrode plate transport mechanism, and a strip-shaped lithium foil having a predetermined length is provided on at least one surface of the electrode plate by an attaching mechanism. It is attached at predetermined intervals.
  • the entire lithium foil can be securely adhered to the electrode plate.
  • FIG. 1 is a schematic structural explanatory view of a manufacturing machine for carrying out a method for attaching a lithium foil and a method for manufacturing a lithium electrode according to the present invention.
  • FIG. 2A is an explanatory view of a main part of the attaching device according to the first embodiment of the present invention
  • FIG. 2B is an explanatory view of another embodiment of the main part shown in FIG. 2A.
  • FIG. 3 is a schematic front explanatory view of the attaching device.
  • FIG. 4 is an explanatory longitudinal sectional view of a transfer roller and a cutting roller constituting the attaching device.
  • 5A to 5D are timing charts of the attaching method.
  • FIG. 6 is an explanatory view showing a state in which the sticking device is at the origin.
  • FIG. 7 is an explanatory diagram showing a perforated state of the attaching device.
  • FIG. 8 is an explanatory view showing a state of application of the application device.
  • FIG. 9 is an explanatory diagram showing a detached state of the attaching device.
  • FIG. 10 is a cross-sectional view of a lithium battery incorporating a lithium electrode manufactured by the method of the present invention.
  • FIG. 11 is an explanatory view of a main part of a sticking device according to a second embodiment of the present invention.
  • FIG. 12 is an explanatory view of a main part of an attaching device according to a third embodiment of the present invention.
  • FIG. 13 is a schematic front explanatory view of a sticking device according to a fourth embodiment of the present invention.
  • FIG. 14 is an explanatory longitudinal sectional view of a second suction roll constituting the attaching device.
  • FIG. 15 is an explanatory diagram of a configuration of a drive system of the attaching device.
  • FIG. 16H to FIG. 16D are timing charts of the attaching method according to the fourth embodiment.
  • FIG. 17A to FIG. 17D are timing charts when the sticking pitch is changed.
  • FIG. 18 is an explanatory diagram of a configuration of a drive system of the attaching device according to the fifth embodiment of the present invention.
  • FIG. 19 is an explanatory diagram of a processing mechanism that constitutes the attaching device according to the sixth embodiment of the present invention.
  • FIG. 20 is a schematic explanatory diagram of the configuration of the attaching device according to the present invention.
  • FIG. 21 is a circuit diagram of the attaching device.
  • FIG. 22 is a perspective explanatory view of a processing mechanism constituting the attaching device.
  • FIG. 23 is an explanatory longitudinal sectional view of the processing mechanism.
  • FIG. 24 is an explanatory plan view of the processing mechanism.
  • FIG. 25 is an explanatory diagram of the operation of the sticking device.
  • FIG. 26 is a perspective explanatory view of a pressing mechanism constituting the attaching device.
  • FIG. 27 is an explanatory side view of the pressing mechanism.
  • FIG. 28A is an explanatory view when the strip bar member constituting the processing mechanism holds a lithium foil.
  • FIG. 28B shows the processing of the lithium foil by a blade member constituting the processing mechanism.
  • FIG. 28C is an explanatory diagram when the blade member is separated from the lithium foil.
  • FIG. 1 is a schematic configuration diagram of a lithium foil sticking apparatus 10 according to a first embodiment of the present invention.
  • the sticking device 10 winds a long electrode plate 12 on which an active material is intermittently applied on a hoop-shaped copper foil support at regular intervals, and sends it out at a constant torque by a torque motor (not shown).
  • a first attaching mechanism 20 for attaching a lithium foil 18 to the one surface 12a of 12 at a predetermined cutting pitch and an attaching pitch, and the lithium foil 18 on the other surface 12b of the electrode plate 12.
  • a plurality of pass rollers 28 are provided, and a long lithium foil 18 is wound around the lithium foil.
  • a plurality of pass rollers 32 are arranged between the feed shaft 30 and the first and second attaching mechanisms 20 and 22.
  • An interleaf take-up shaft 34 is provided adjacent to the lithium foil feed shaft 30.
  • the interleaf take-up shaft 34 is rotated in the direction of the arrow so that the lithium foil feed shaft 30 has lithium foil 18 attached thereto.
  • the lithium feed shaft 30 and the interleaf take-up shaft 34 are arranged in a unit 31.
  • the unit 31 is fed in the direction of feeding lithium foil (in the direction of arrow E). It can move in the direction perpendicular to the direction (the direction perpendicular to the paper).
  • an EPC edge position controller
  • a head 33 is provided. On the downstream side of the EPC head 33, a constant tension (10 g to 1 g) is applied to the lithium foil 18 that is intermittently fed from the lithium foil feed shaft 30 under the intermittent rotation of the interleaf take-up shaft 34.
  • a dancer roller 35 for giving 0 g) is arranged to be able to move up and down freely. On the side of the dancer roller 35, first and second sensors 37a and 37b for detecting an upper limit position and a lower limit position of the dancer roller 35 are arranged.
  • Separators 24 are made of an insulating material such as polypropylene or polyethylene, and are wound around a separator delivery shaft 38, and a plurality of separators are provided between the separation delivery shaft 38 and the take-up shaft 26. Are provided.
  • the first attaching mechanism 20 includes an electrode transport mechanism 42 having a main feed roller 16 and a winding shaft 26 and continuously transporting the electrode 12 in the longitudinal direction (the direction of arrow A).
  • a transfer roller transfer means that holds the lithium foil 18 (partially cut lithium foil 18a) whose part has been cut and rotates intermittently on one surface 12a of the electrode plate 12
  • a nip roller 46 for pressing the peripheral surface of the transfer roller 44 from the other surface 12 b side of the electrode plate 12 in synchronization with the transfer roller 44.
  • a cutting roller 48 is arranged in parallel with the transfer roller 44, and the peripheral surface of the transfer roller 44 and the peripheral surface of the cutting roller 48 are set to 0.2 mm to 0 mm. Separate at 5 mm intervals.
  • the lithium foil 18 is provided at predetermined intervals in synchronization with the cutting roller 48 at right angles to the direction in which the bracket 18 is transported (in the direction of arrow E).
  • a processing mechanism 50 for intermittently forming an opening, for example, a perforation 18b is provided along the cut portion.
  • the cutting roller 48 includes a fixed inner cylinder 52 and an outer cylinder 5 rotatably disposed around the outer periphery of the inner cylinder 52.
  • the inner cylindrical body 52 communicates with a negative pressure source (not shown) (for example, a ring blower), and has a suction opening 56 opened to the outside by cutting out a lower portion of the inner cylinder 52 within a predetermined angle range.
  • a negative pressure source for example, a ring blower
  • the outer cylinder 54 is press-fitted with a material capable of avoiding adhesion of the lithium foil 18 to the outer periphery, for example, a cylinder 54 made of high molecular weight polyethylene (or high-density polyethylene).
  • a plurality of suction holes 60 are formed penetrating in the diameter direction.
  • the suction holes 60 have a diameter of 5 mm on the open side (small diameter side) and are provided on the entire circumference at intervals L as a cutting pitch in the circumferential direction.
  • a plurality of grooves 62 having a rectangular cross section with a direction of l mm and a depth of 5 mm are formed on the entire circumference at intervals L in the circumferential direction.
  • the processing mechanism 50 includes a support member 64 connected to driving means (not shown) such as a cylinder and capable of moving back and forth in the direction of arrow B.
  • driving means such as a cylinder and capable of moving back and forth in the direction of arrow B.
  • a plurality of needle members 66 are provided on the support member 64 at predetermined intervals in the width direction of the lithium foil 18, and pressing members 68 are provided on both sides of the needle members 66 with springs (not shown). ) Is supported to move forward and backward freely.
  • the needle member 66 is positioned so as to face each groove 62 at the stop position of the cutting roller 48 when the cutting roller 48 is intermittently fed.
  • a high molecular weight polyethylene (or high-density polyethylene) cylinder 70 is press-fitted, and a plurality of holes 72 opened outward from the peripheral surface are formed. Is done.
  • Each of the holes 72 has an open side (small diameter side) having a diameter of 1.5 mm and is arranged around the entire circumference at intervals L in the circumferential direction, and extends in the axial direction of the transfer roller 44.
  • the transfer roller 44 communicates with a passage 74 opened outward from one side of the transfer roller 44.
  • a suction opening (communication means) 76 that communicates the hole 72 arranged immediately before the sticking position S2 where the nip roller 46 slides with the nip roller 46 to a negative pressure generation source (for example, a ring blower) is provided.
  • a side opening of the transfer roller 44 is provided with a profile opening 78 that communicates the hole 72 immediately after passing the sticking position S2 with an air jet blower (not shown). The peripheral surface of the transfer roller 44 is knurled.
  • the transfer roller 44 and the cutting roller 48 are driven by a single servomotor (not shown) or individual servomotors to rotate synchronously in opposite directions (directions of arrows C and D).
  • the transfer row is moved by the cam mechanism 80.
  • the drive is controlled in synchronization with L4.
  • a servomotor or the like can be used instead of the cam mechanism 80.
  • the second attaching mechanism 22 has the same configuration as the first attaching mechanism 20 described above, and the same components are denoted by the same reference characters and will not be described in detail.
  • FIG. 10 shows a lithium battery 82 in which a lithium electrode (negative electrode) 81 manufactured by the attaching device 10 is incorporated.
  • the lithium battery 82 includes a battery can 83 having a cylindrical shape with a bottom, and an electrode plate group 84 enclosed in the battery can 83 together with an electrolytic solution.
  • the electrode plate group 84 is configured by winding a positive electrode 85 and a lithium electrode 81 through a pair of separators 86a and 86b, and a positive electrode lead 8 is connected to an end of the positive electrode 85. While 5 a is provided, a negative electrode lead 81 a is provided at an end of the lithium electrode 81.
  • the positive electrode lead 85 a extends from the winding center side of the electrode plate group 84 to the opening 83 a side of the battery can 83, and is welded to the sealing part 87.
  • the negative electrode lead 81a extends from the outer periphery of the electrode group 84 to the inner bottom 83b of the battery can 83 and is welded to the inner bottom 83b.
  • a hoop-shaped electrode plate 12 is wound around a feed shaft 14, and a lithium metal feed shaft 30 is made of a thin metal having adhesiveness to metal.
  • a hoop-shaped lithium foil 18 as a foil is wound in a state of being superimposed on an interleaf 36 formed of an insulating material such as polyethylene or polyethylene.
  • the separation shaft 38 is wound around a hoop-shaped separation shaft 24 times. Then, the feed shaft 14 is reversely rotated by a torque motor (not shown) to apply a constant torque to the electrode plate 12, and the electrode plate 12 is conveyed by the main feed roller 16 via the pass roller 28.
  • the main feed roller 16 constitutes a suction drum, and sucks the electrode plate 12 through a drive source such as a servomotor to carry out constant-quantity conveyance. Therefore, the electrode plate 12 is moved at a constant speed V 2 in the direction of arrow A via an electrode plate transport mechanism 42 including a main feed roller 16 and a winding shaft 26 (see FIG. 5D). Is transported at a fixed rate.
  • a predetermined tension for example, 50 g
  • the slip-sheet winding shaft 34 is driven to rotate so that only the slip-sheet 36 is wound.
  • the lithium foil 18 is smoothly fed out of the lithium foil feed shaft 30 under a constant tension by the dancer roller 35 in a state where the tension fluctuation due to rewinding does not act, and the first foil is passed through the pass roller 32. It is sent out to the cutting roller 48 side forming the sticking mechanism 20.
  • the inside of the inner cylindrical body 52 of the cutting roller 48 is sucked under the action of a negative pressure source (not shown), and the cutting roller 48 and the transfer roller 44 are synchronized with the force. (See arrows C and D in Fig. 6). Therefore, the lithium foil 18 is suction-held on the outer peripheral surface of the cutting roller 48 under the suction action of the plurality of suction holes 60 in a state where a predetermined tension is given by the dancer roller 35, and the inner cylinder The area 52 where the suction opening 56 of the body 52 is provided is conveyed by suction.
  • the cutting pitch of the lithium foil 18 is set to the interval L (for example, 4 mm), and the cutting roller 48 is intermittently rotated so that the lithium foil 18 is intermittently conveyed by the interval L. Then, when the cut portion of the lithium foil 18 is stopped at a position corresponding to the processing mechanism 50, the support member 64 is moved under the action of a drive source (not shown) constituting the processing mechanism 50 to form the cutting roller 48. Move to the peripheral side. With this, the pressing member 68 cuts the front and rear of the cutting portion of the lithium foil 18 while pressing the outer peripheral surface of the 16
  • the plurality of needle members 66 enter the grooves 62 to form perforations 18b in the lithium foil 18 (see FIG. 7).
  • the cutting roller 48 and the transfer roller 44 are intermittently rotated in the direction of arrow C and the direction of arrow D in perfect synchronization, respectively, so that the lithium foil 18 with perforations 18b is formed. That is, the partially cut lithium foil 8 a is transferred from the outer peripheral surface of the cutting roller 48 to the outer peripheral surface side of the transfer roller 44.
  • the suction roller portion 56 of the cutting roller 48 is closed at the transfer position S1 of the partially cut lithium foil 18a, while the suction opening 76 of the transfer roller 44 is closed at the transfer position S. Open from one. Therefore, at the same time as the suction of the partially cut lithium foil 18a by the cutting roller 48 is released, the suction of the partially cut lithium foil 18a by the transfer roller 44 is started, and the partially cut lithium foil 1a is started. 8a is smoothly and reliably transferred to the transfer roller 44 side.
  • the nip roller 46 is moved via the cam mechanism 80 to an arrow in FIG.
  • the transfer roller 44 moves in the F direction (the other side 12 b side of the electrode plate 12) in synchronization with the rotation of the transfer roller 44.
  • the nip roller 46 rotates the electrode plate 1 2 at a predetermined nip pressure.
  • the nip by the nip rollers 46 until the area of 1 to 2/5 of the strip area of the partially cut lithium foil 18 a held by suction on the peripheral surface of the transfer roller 44 comes into close contact with the electrode plate 12.
  • the operation is performed.
  • the nip operation is performed until 3/4 (specifically, 3 mm) of the strip width of the partially cut lithium foil 18a is transferred to the electrode plate 12.
  • the nip roller 46 is separated from the electrode plate 12 via the cam mechanism 80, and the rotation of the transfer roller 44 is stopped (see FIG. 9). Therefore, the electrode plate 12 being transported at a constant speed V2 by the transport mechanism 42 and the lithium battery partially adhered to the electrode plate 12 and partially held on the peripheral surface of the transfer roller 44. There is a speed difference between the foil 18a and the partially cut lithium foil 18a. And is reliably transferred to the electrode plate 12 as a strip-shaped lithium foil 18c.
  • the slip sheet wound integrally with the lithium foil 18 is provided in a state where a constant tension is applied to the long lithium foil 18 via the dancer roller 35. Only 36 is taken up by the rotation of the interleaf take-up shaft 34. As a result, the lithium foil 18 is smoothly fed out under a constant tension without a change in tension due to unwinding.
  • the lithium foil 18 does not suffer from defects such as breakage and wrinkles, and the lithium foil 18 can be reliably sent out to the cutting roller 48 in a normal state.
  • first and second sensors 37a and 37b for detecting the upper limit position and the lower limit position of the dancer roller 35 are provided.
  • FIG. 2B other embodiments shown in FIG. 2B can be employed.
  • the dancer roller 35 is rotatably supported at one end of a swingable dancer arm 92 via a fulcrum 90, and a balance weight 94 is fixed to the other end of the dancer arm 92.
  • a proximity linear sensor (position detection sensor) 95 is provided to detect the position of the dancer roller 35 in an analog manner.
  • the output signal of the proximity linear sensor 95 is sent to the amplifier 96, and is input from this amplifier 96 to the motor driver 98 via the isolator 977.
  • the motor driver 98 is connected to a motor (rotation drive source) 99 for driving the interleaf take-up shaft 34 to rotate.
  • the position of the dancer roller 35 is detected in an analog manner via the proximity linear sensor 95, and the drive of the motor 99 is controlled under the action of the motor driver 98 based on this output signal. . Therefore, the position information of the dancer roller 35 is fed back to the rotation speed of the slip sheet take-up shaft 34, so that the dancer roller 35 is always arranged at a fixed position. As a result, the number of times of starting and stopping the motor 99 can be reduced at once, and disturbances due to the inertia of the dancer roller 35 itself can be effectively eliminated. The effect is that the solution can be reliably applied.
  • the first embodiment as shown in FIG.
  • an EPC head 33 is provided in the vicinity of the unit 31, and a lithium foil 18 derived from the unit 31 is provided. Is detected. Then, when the edge position of the lithium foil 18 shifts, the unit 31 moves in a direction orthogonal to the direction of the arrow E via a driving source (not shown), and the edge position of the lithium foil 18 is constantly changed. It can be adjusted to a fixed position.
  • the transfer roller 44 that holds the partially-cut lithium foil 18a by suction is intermittently rotated in the direction of arrow D, and the nip roller 46 is attached to the electrode plate 12 that is being fed at a constant rate.
  • the partially cut lithium foil 18a is pressed through the gap.
  • the partially cut lithium foil 18a is reliably separated from the perforations 18b by the speed difference between the transport speed of the electrode plate 12 and the peripheral speed of the transfer roller 44, and A strip-shaped lithium foil 18c can be attached. Therefore, unlike the conventional case, there is no need to use a support such as a resin film, and the lithium foil 18 can be handled independently, and the effect of being extremely economical can be obtained.
  • the sticking pitch P of the strip-shaped lithium foil 18c to be stuck on the top can be set, for example, from 8.5 mm to 11111111 at 0.5 mm intervals.
  • the nip roller 46 performs the nip operation until the area of 1 Z 2 to 4/5 of the strip area of the partially cut lithium foil 18 a is in close contact with the electrode plate 12. c can be securely attached to the electrode plate 12.
  • the transfer roller 44 has a hole 72 just after passing the sticking position S2.
  • the lower openings 78 communicate with each other. Therefore, by blowing air from the outer peripheral surface of the transfer roller 44 through the blower opening 78 and the hole 72, the strip-shaped lithium foil 18c is more reliably transferred to the pole 12. It becomes possible to do.
  • a knurl is provided on the outer peripheral surface of the transfer roller 44, and the nip pressure by the nip roller 46 is effectively improved. Therefore, the nip roller 46 is not pressed against the transfer roller 44 more than necessary, and it is possible to avoid the occurrence of distortion or the like on the outer peripheral surface of the transfer roller 44.
  • a long lithium foil 18 is directly sucked and held on the peripheral surface of the cutting roller 48, and the needle constituting the processing mechanism 50 while intermittently feeding the lithium foil 18.
  • the member 66 is inserted into the groove 62, and a perforation 18b is provided by so-called aerial cutting. Then, the lithium foil 18 provided with the perforations 18 b (partially cut lithium foil 18 a) is sucked and held on the peripheral surface of the transfer roller 44 and is intermittently transported to the application position S 2. .
  • the handling of the long lithium foil 18 that is transported alone without using the support is simplified, and the desired strip-shaped lithium foil 18 c is continuously provided on the electrode plate 12 at predetermined intervals. Can be pasted.
  • the equipment cost is effectively reduced, and the size and simplification of the entire first attaching mechanism 20 are easily achieved.
  • the electrode plate 12 on which the strip-shaped lithium foil 18c is adhered to the one surface 12a by the first attaching mechanism 20 is fixedly transported in the direction of arrow A as shown in FIG.
  • the sticking operation of the strip-shaped lithium foil 18 is performed on the other side 12 b via the second sticking mechanism 22.
  • the electrode plate 1 2 with the strip-shaped lithium foil 18 c transferred to both surfaces 1 2 a and 1 2 b is superimposed on the separation electrode 2 sent out from the separator feeding shaft 38 as the lithium electrode 81. In this state, it is wound up on the winding shaft 26.
  • the wound lithium electrode 81 is transferred to the battery assembling process and wound around the positive electrode 85 and the separators 86a and 86b to obtain an electrode plate group 84 ( See Figure 10). Further, the electrode group 84 is sealed in the battery Battery 82 is manufactured.
  • the transfer roller 44 may be configured in the same manner as the cutting roller 48, and conversely, the cutting roller 48 may be configured in the same manner as the transfer roller 44. Further, the processing mechanism 50 can use a saw blade instead of the needle member 66.
  • FIG. 11 shows a main part of an attaching device 100 according to a second embodiment of the present invention.
  • the sticking device 100 includes a cutting / transfer roller 102 in which the transfer roller 44 and the cutting roller 48 in the first embodiment are integrated.
  • the cutting / transfer roller 102 has, for example, a cylinder 104 made of ultra-high-density polyethylene pressed into the outer periphery thereof and a plurality of holes 106 formed in the peripheral surface thereof.
  • Each of the holes 106 has a diameter of 1.5 mm on the open side (small diameter side) and is arranged on the entire circumference at an interval L in the circumferential direction. It communicates with a passage 108 which extends in the direction and is open to one side.
  • the passage 108 is disposed between the sliding start position S3 where the lithium foil 18 is cut and slid on the peripheral surface of the transfer roller 102 and immediately before the sticking position S where the lithium foil 18 is transferred to the electrode plate 12 At this time, it communicates with a vacuum source (ring blower) through the suction opening 110.
  • a vacuum source ring blower
  • Cutting A plurality of grooves 1 14 having a rectangular cross section with a width of 1 mm in the axial direction and 5 mm in the depth direction are formed between the holes 106 on the peripheral surface of the transfer roller 102. It is formed on the entire circumference at intervals L in the circumferential direction. Note that the same components as those of the first embodiment are denoted by the same reference numerals, and a detailed description thereof will be omitted.
  • the lithium foil 18 when the lithium foil 18 is sent to the peripheral surface of the cutting / transfer roller 102, the lithium foil 18 communicates with the suction opening 110.
  • the hole 106 is sucked from the passage 108 via a vacuum source (not shown), and the lithium foil 18 is adsorbed and held on the peripheral surface.
  • CuttingThe transfer roller 102 is intermittently rotated in the direction of the arrow F.
  • the transfer roller 100 is moved through the processing mechanism 50. As a result, perforations 18b are formed in the lithium foil 18.
  • the cutting / transfer roller 102 is intermittently rotated in the direction of arrow G, and when the tip of the partially cut lithium foil 18a reaches the application position S4, the cut / transfer roller 102 is intermittently rotated.
  • the nip roller 46 is displaced to the peripheral surface side of the cutting / transferring roller 102 to press the electrode plate 12 against the tip of the partially cut lithium foil 18a.
  • the nip roller 46 is separated from the electrode plate 12, and the cutting / transfer opening The rotation of the cylinder 102 stops.
  • the perforation 18b is formed on the lithium foil 18 only by using the single cutting / transfer roller 102, and then the perforation 18b is formed.
  • the formed lithium foil 18 (—partially cut lithium foil 18 a) can be separated and transferred onto the electrode plate 12. Therefore, in the sticking device 100, the effect that the overall configuration is further simplified can be obtained.
  • FIG. 12 shows a main part of an attaching device 120 according to the third embodiment.
  • the sticking device 120 is provided with a transfer roller 122 and a feed mechanism 124 for transporting a strip-shaped lithium foil 18 c cut in advance to the transfer roller 122.
  • the transfer roller 122 is configured in the same manner as the transfer roller 44 in the first embodiment, and the same components are denoted by the same reference numerals and detailed description thereof will be omitted.
  • FIG. 13 is a schematic front explanatory view of an attaching device 210 according to a fourth embodiment of the present invention.
  • the sticking device 210 is provided with an electrode plate transport mechanism 214 that sucks the long lithium foil 211 and transports it in the longitudinal direction (in the direction of arrow H), and in synchronization with the electrode plate transport mechanism 214.
  • the lithium foil 2 12 is a hoop material and is sent out from a roll (not shown).
  • the lithium foil 2 12 has a thickness of 20 to 100 mm and a width of 40 to 60 mm.
  • the cutting width is arbitrary within a range of 3 to 20 mm. Is set to L.
  • the electrode plate transport mechanism 2 14 includes a first suction roll 2 24 and a second suction roll 2 26 which are arranged side by side in the direction of arrow H and are in sliding contact with each other.
  • the first suction port 224 includes a fixed inner cylinder 228 and an outer cylinder 230 rotatably disposed around the outer periphery of the inner cylinder 228. .
  • the inner cylindrical body 228 communicates with a negative pressure source (not shown) (for example, a ring blower) and cuts an outer peripheral portion thereof from a vertical direction to a horizontal direction at a predetermined angle, for example, an IB area of 90 °. It has a suction opening 2 32 that is open to the outside.
  • the outer cylinder 230 is press-fitted with a material capable of avoiding adhesion of the lithium foil 212 to the outer periphery, for example, an ultra-high-density polyethylene cylinder 234 is pressed into the outer cylinder 230, and a plurality of the cylinders penetrate in the diameter direction.
  • a suction hole 236 is formed.
  • the suction holes 236 have a diameter of 1.5 mm and are provided on the entire circumference at intervals of L as a cutting pitch in the circumferential direction, and an axial width is provided between the suction holes 236. Rectangular section of 1 mm and depth direction of 5 mm
  • a plurality of grooves 238 having a surface are formed on the entire circumference at intervals L in the circumferential direction.
  • the processing mechanism 2 16 is disposed close to the first suction roll 2 24, and includes a support member 240 connected to driving means (not shown) such as a cylinder and capable of moving forward and backward in the arrow I direction.
  • driving means such as a cylinder and capable of moving forward and backward in the arrow I direction.
  • a plurality of needle members 242 are provided on the support member 240 at predetermined intervals in the width direction of the lithium foil 212, and pressing means are formed on both sides of the needle members 242.
  • the pressing member 244 is supported via a spring 246 so as to be able to advance and retreat.
  • the needle member 242 is positioned so as to face each groove 238 at the stop position of the first suction roll 224 when the first suction roll 224 is intermittently fed. I have.
  • the second suction roll 2 226 has substantially the same configuration as the first suction roll 224, and rotates around the fixed inner cylinder 248 and the outer peripheral portion of the inner cylinder 248. And an outer cylinder 250 freely disposed.
  • the shaft portion 248a of the inner cylindrical body 248 is formed in a hollow shape, and this shaft portion 248a is not shown in the drawing. ) It is connected to the.
  • An outer peripheral portion of the inner cylindrical body 248 is provided with a suction opening portion 252 whose lower side is opened outward at a predetermined angle, for example, 180 °.
  • the outer cylindrical body 250 is rotatably supported by the inner cylindrical body 248 via a bearing 254, and, for example, an ultra-high-density polyethylene cylindrical body 256 is pressed into the outer periphery thereof.
  • a plurality of suction holes 258 are formed in the outer cylindrical body 250 in a diameter direction.
  • Each of the suction holes 255 has a diameter of 5 mm, and is arranged on the entire circumference at an interval L in the circumferential direction, and is provided on the outer peripheral surface of the outer cylindrical body 250.
  • a plurality of annular grooves 260 having a width of 3 mm in the axial direction and a depth of 5 mm are formed at positions avoiding the circumferential direction at intervals of 5 mm in the axial direction.
  • the separation mechanism 218 includes a third suction roll 262 arranged in parallel with the second suction roll 226, and an end 2 of the lithium foil 211 on the outer periphery of the third suction roll 262. ⁇ 2b is provided for assisting separation of the 2b.
  • the third suction roll 26 2 has substantially the same configuration as the first suction roll 22 4, and is rotated around the fixed inner cylinder 26 6 and the outer peripheral portion of the inner cylinder 26 6. And an outer cylinder 268 that is freely arranged.
  • the inner cylindrical body 266 has a suction opening 270 that is opened outward at a predetermined angle, for example, 180 ° in the upper side.
  • the outer cylinder 268 has, for example, an ultra-high-density polyethylene cylinder 272 press-fitted on the outer periphery thereof, and a plurality of suction holes 274 are formed in the diameter direction.
  • Each of the suction holes 274 has a diameter of 1.5 mm and is arranged on the entire circumference at a distance L in the circumferential direction, and the suction holes 274 adjacent to each other in the axial direction have a diameter of 5 mm. They are arranged in Chidori with the following pitch.
  • the outer peripheral surface of the outer cylindrical body 268 is subjected to shallow knurling all around.
  • the separation assisting means 2664 includes a movable base 2776, and a pair of holes 2778 formed in the movable base 2776 have a pair of shafts whose axis is eccentric (e.g., 2 mm).
  • the rotating shaft 280 is inserted.
  • a pressing member 284 is supported at the lower part of the movable base 276 via a linear guide 282 so as to be able to advance and retreat.
  • the pressing member 284 is formed in a plate shape having a narrow and arcuate end face to enter the annular groove 260 of the second suction roll 226. , It is always pulled in the direction of arrow J (third suction roll 2262 side).
  • the sliding range of the pressing member 284 is regulated by a stopper 288 provided on the movable base 276.
  • the transfer mechanism 222 is formed by sliding the electrode plate 220 into sliding contact with the outer circumference of the third suction roll 262 and separating the strip-shaped lithium foils 21c from each other by a predetermined interval P. It has a nip roller 290 for sticking on the electrode plate 220.
  • the nip roller 290 is provided with a shaft 292, and an ultra-high-density polyethylene cylinder 294 press-fitted to the outer periphery of the shaft 292. Extending squares 298 are engaged.
  • the air cylinder 296 communicates with an air supply source through a regulator, and the nipple roller 290 is brought into a range of 100 to 100 kg by the regulator. Nip force is set.
  • FIG. 15 shows a drive system 300 of the sticking device 210 according to the fourth embodiment.
  • the drive system 300 includes a first servomotor 302, a second servomotor 302, and a third servomotor 304.
  • a speed reducer 3 08 is connected to the first servo motor 302, and pulleys 3 1 2a, 3 1 2b and 3 1 2b are provided at the tip of a first drive shaft 3 10 extending from the speed reducer 3 08.
  • the outer cylindrical body 230 constituting the first suction roll 222 is engaged with the timing belt 31 via the timing belt 31.
  • a shaft 318 is engaged via a reversing means 316 composed of a pair of gears engaged with each other, and pulleys 320a,
  • the outer cylindrical body 250 that composes the second suction roll 222 is engaged with the outer cylinder 250 via the timing belt 32 and the timing belt 32.
  • Second drive shaft 3 extending from reduction gear 3 2 4 connected to third servo motor 304
  • a rotating shaft 280 constituting separation assisting means 264 engages with 26 via pulleys 328 a and 328 b and a timing belt 330.
  • a third drive shaft 3 3 4 extends from the speed reducer 3 3 2 connected to the second servo motor 3 06, and the third drive shaft 3 3 4 has pulleys 3 3 6 a and 3 3 6 b
  • the outer cylindrical body 268 that constitutes the third suction roll 262 is engaged via the timing belt 338.
  • the third and second service boats 304, 306 have drivers 340,
  • Means for detecting the thickness of the lithium foil 211 disposed on the upstream side of the first suction roll 222 e.g., a signal from a digital micrometer 324 is sent to a comparator 346.
  • the measurement data is divided into several stages by the comparator 346, information is transmitted to the drivers 340, 342, and the data of the drivers 340, 342 is rewritten.
  • the lithium foil 2 1 2 force is supplied in the direction of the arrow H by rewinding the reel via a sending-out mechanism (not shown), while the first servo motor 3 0 2 constituting the drive system 3 0 0 is driven,
  • the first and second suction rolls 224 and 226 are synchronously driven to rotate in opposite directions (see the arrow K and arrow L directions in FIG. 13). Further, the inside of the inner cylinders 228 and 248 of the first and second suction rolls 224 and 226 is sucked under the action of a negative pressure generating source (not shown).
  • the lithium foil 2 12 is sucked and held on the outer peripheral surface of the first suction roll 2 24 under the suction action of the plurality of suction holes 2 36, and the suction opening 2 3 It is conveyed by suction in the area where 2 is provided.
  • the first servomotor 302 is driven and controlled, and the lithium foils 2 1 and 2 are spaced at intervals L in the arrow H direction. It is transported intermittently.
  • the support member 240 is acted upon by the drive means (not shown) constituting the processing mechanism 2 16.
  • the drive means not shown
  • the plurality of needle members 2 are pressed in a state where the front and rear of the cutting portion of the lithium foil 212 are pressed against the outer peripheral surface of the first suction roll 222 via the pressing member 244 and the spring 246. 42 penetrates the groove 238 to form perforations 2 12 a in the lithium foil 2 12.
  • the first and second suction rolls 2 2 4 and 2 2 6 were intermittently rotated in the directions of the arrows K and L, respectively, in perfect synchronization, thereby forming perforations 2 1 2 a.
  • the lithium foil 212 is transferred from the outer peripheral surface of the first suction roll 222 to the outer peripheral surface of the second suction roll 222 to remove the stress.
  • the suction opening 2 32 of the first suction roll 2 24 is closed at the transfer position S 1 a of the lithium foil 2 1 2, while the suction opening 2 32 of the second suction roll 2 26 is closed. 25 2 is open from the transfer position S 1a.
  • the end 2 1 2 b force of the lithium foil 2 1 2, the second suction roll 2 2 6 and the second (3) comes into sliding contact with the suction roll 26, that is, the separation position S2a.
  • the suction opening 25 2 of the second suction roll 2 26 is closed, and the suction of the lithium foil 21 2 by the second suction roll 2 26 is stopped.
  • the suction opening 270 of the sill roll 262 is opened, and the suction of the lithium foil 221 by the third suction roll 262 is started.
  • the second suction roll 226 rotates intermittently while the third suction roll 262 rotates at a constant speed, the second suction roll 226 and the third suction roll are rotated. A difference occurs in the feed amount between the roll 26 and the roll 26. Therefore, the end 2 12 b of the lithium foil 2 12 is pulled from the other portion of the lithium foil 2 12.
  • the pressing member 284 is always pulled in the direction of the arrow J via the tension spring 286, and after entering the annular groove 260 of the second suction roll 226, the separating position Press the end 2 12 b of the stationary lithium foil 2 1 2 with S 2 a onto the peripheral surface of the third suction roll 2 62. Further, after the pressing member 284 is moved in the rotation direction (the direction of the arrow M) at substantially the same speed as the peripheral speed of the third suction roll 262 under the action of the tension spring 286, The second suction roll 262 is separated from the outer peripheral surface of the third suction roll 262 by being supported by 288. As a result, the lithium foil 2 12 is easily and reliably separated from the perforations 2 12 a, and the strip-shaped lithium foil 2 12 c is adsorbed and held on the outer peripheral surface of the third suction roll 26 2.
  • the strip-shaped lithium foil 2 1 2 c is sucked and conveyed within the range of the suction opening 2 70 at a predetermined interval Pa on the third suction roll 26 2, and the sticking position S At 3a it is pressed onto the electrode plate 220 mixture.
  • the nip roller 290 constituting the transfer mechanism 222 is pressed with a predetermined nip force, and the strip-shaped lithium foil 211c is reliably transferred to the electrode plate 220 by the adhesive force of lithium and the mixture. Is done.
  • a long lithium foil 2 12 is directly adsorbed and held on the outer peripheral surface of the first suction roll 2 24 constituting the electrode plate transport mechanism 2 14.
  • a perforation 2 12 a is provided by the processing mechanism 2 16 while intermittently feeding the lithium foil 2 12.
  • the lithium foil 2 12 is separated from the perforations 2 12 a by the difference in the feed amount between the second and second suction rolls 2 26 and 26 2, and then the strip-shaped lithium foil 2 1 2 c is stuck on the electrode plate 220.
  • a high-precision cutting mechanism is not used for the processing mechanism 2 16, and it is sufficient to use a processing mechanism 2 16 for forming perforations substantially provided with a plurality of needle members 2 42.
  • the lithium foil 212 is cut by the difference between the feeding amounts of the second and third suction rolls 226 and 262. As a result, the equipment cost can be effectively reduced, and the overall size and simplification of the attaching device 210 can be easily achieved.
  • the range of the suction opening 2 3 2. 2 5 2 and 2 7 0 provided in each inner cylinder 2 2 8, 2 4 8 and 2 6 6 is set. The delivery operation of the lithium foil 212 is stably performed.
  • the first and second suction rolls 2 24, 22 6 may be controlled by controlling the first servomotor 302 to change the intermittent transfer speed.
  • the number of revolutions of the third suction roll 2 62 by the third suction boiler 304 can be changed by rewriting the data of the driver 3 4 2 See 17).
  • the separation assisting means 2664 adjusts the peripheral speed of the third suction roll 262 so that the pressing member 284 operates at a timing corresponding to one pitch feed of the second suction roll 2266.
  • the rotation speed is set accordingly.
  • FIG. 18 shows a drive system 402 of an attaching device 400 according to a fifth embodiment of the present invention. Note that the same components as those of the attaching device 210 according to the fourth embodiment are denoted by the same reference numerals, and detailed description thereof will be omitted.
  • the drive system 402 has a single motor 404, and an index cam mechanism 410 is connected to a drive shaft 408 extending from the reducer 406 connected to the motor 404. Is done. First and second suction rolls 224 and 226 are connected to the intermittent rotation shaft 412 extending from the index cam mechanism 410, respectively.
  • a variable speed machine 4 18 is connected to the drive shaft 408 via pulleys 4 14 a and 14 b and a timing belt 16, and a rotation extending from the variable speed machine 4 18.
  • the shaft 420 is connected to the third suction roll 262.
  • a clutch mechanism 424 is connected via a reversing means 422, and this clutch mechanism 424 is arranged at an intermittent rotation output part of the index cam mechanism 410.
  • the clutch is connected via a signal output from the detector 426 at a timing of one pitch, and the torque is transmitted to the rotating shaft 280 of the separation assisting means 264.
  • One rotation of the clutch mechanism 424 is detected by the origin detection sensor 428.
  • An air clutch brake with good responsiveness is used as the clutch mechanism 424.
  • This intermittent rotation output is transmitted to the first and second suction rolls 222, 226 as in the fourth embodiment, and the first and second suction rolls 224, 222 are transmitted. 6 rotates intermittently synchronously.
  • the clutch mechanism 4 2 4 inputs a signal from the detector 4 2 6 at the pitch of the intermittent rotating shaft 4 1 2 at every pitch, connects the clutch at the same timing, and connects the clutch Power is transmitted to the rotating shaft 280. Further, the clutch mechanism 424 disconnects the clutch by a signal from the origin detection sensor 428 when the rotating shaft 280 makes one rotation.
  • the sticking pitch can be changed by changing the speed of the variable speed machine 418.
  • the speed at the time of the nib of the pressing member 284 and the peripheral speed of the third suction roll 262 are required.
  • the operation timing can be set on the second suction roll 226 side. Therefore, the effect of easily changing the setting of the sticking pitch can be obtained.
  • the perforation 2 1 by the needle member 2 4 2 constituting the processing mechanism 2 16 can be performed without using the first suction port 2 24.
  • 2a can be set at any point on the upstream side.
  • a processing mechanism 450 constituting the attaching device according to the sixth embodiment of the present invention shown in FIG. 19 is employed. You may.
  • the processing mechanism 450 includes a rotating roll 452, and a plurality of needle members 454 spaced apart by a predetermined distance L are provided on the peripheral surface of the rotating roll 452.
  • the processing mechanism 450 can continuously process the perforations 212 a in the lithium foil 212 by continuously rotating the first suction roll 222.
  • FIG. 20 is a schematic diagram showing the ffl of the lithium foil sticking apparatus 510 according to the seventh embodiment of the present invention. It is a block diagram.
  • a transport path length variable mechanism 530 which is disposed between the first and second attaching mechanisms 5220 and 5222 and which can arbitrarily change the length of the transport path 528 of the electrode plate 512.
  • Separation overnight 5 2 4 is wound around the separation night feeding shaft 5 3 1, and this separation night feeding shaft 5 3 1 is opposite to the feeding direction, for example, 0.2 kgf Z width Tension is applied.
  • the electrode plate transport mechanism 5 16 holds the electrode plate 5 12 by suction, and a main feed roller 5 3 4 for quantitatively feeding the electrode plate 5 12 via a servo motor 5 32 2, and the electrode plate 5 1 And a plurality of paths ⁇ - rollers 536 for transporting 2 from the delivery shaft 514 to the winding shaft 526.
  • This servo motor 5 3 2 is a control circuit (control means)
  • the first and second sticking mechanisms 5220 and 5222 are respectively a first and a second feed shaft 542 that integrally winds a long lithium foil 518a and an interleaf 540.
  • a first and a second interleaf take-up for winding the interleaf 540 in order to send out the lithium foil 518a from the first and second feed shafts 542, 544.
  • the first and second interleaf take-up shafts 546, 548 are provided in close proximity to the first and second feed-out shafts 542, 544, and the And the second interleaf take-up shaft 546 and 548 are rotated in the direction of the arrow so as to be integrally wound with the lithium foil 518a on the first and second feed shafts 542 and 544. Take up the interleaving paper 540 that is being rotated.
  • the first and second feed shafts 5 4 2 and 5 4 4 and the first and second interleaf take-up shafts 5 4 6 and 5 4 8 are arranged in the first and second units 5 5 0 and 5 5 2. Have been.
  • the first and second units 550 and 552 can be moved in a direction perpendicular to the feeding direction (arrows R and S directions) of the lithium foil 518a (a direction perpendicular to the plane of FIG. 20). It is.
  • first and second dancer rollers 554, 556 On the downstream side of the first and second dancer rollers 554, 556, the first and second cutting rollers 558, which hold and hold the lithium foil 518a on the outer peripheral surface over a predetermined angular range. 560, and an electrode plate holding the lithium foil 518a, which is arranged side by side with the first and second cutting rollers 558, 5600 and partially cut by processing means described later.
  • First and second transfer rollers 562, 564 intermittently rotating on one surface 512a side of 512 are provided.
  • first and second processing mechanisms 566 that intermittently form openings, for example, perforations, along the cutting portion provided at right angles to the transport direction of the lithium foil 518a. , 5 6 8 are arranged to be able to move forward and backward.
  • the first machining mechanism 566 includes a blade member 572 that can move forward and backward with respect to the first cutting roller 558 via a servomotor 570.
  • a stripper member 574 supported on the blade member 572 so as to be able to advance and retreat, and a brush portion provided on the stripper member 574, on which the blade member 572 slides during processing.
  • the brush member 5776 includes a supply member 5780 for supplying a saturated hydrocarbon (C IntelH 2 n + 2 ) 5778 as a lithium adhesion preventing agent.
  • the servomotor 570 is fixed to a support plate (not shown), and a cam 586 is fixed to a rotating shaft 584 of the servomotor 570.
  • the cam follower 5888 that comes into contact with the cam 5886 is attached to one end of an arm member 592 that is swingable about a fulcrum 590.
  • a mouth-follower 594 is attached via a position adjusting means 596.
  • the position adjusting means 5996 includes a bolt 598 and a holder 600 on which the bolt 598 is screwed and on which the roller follower 5994 is supported.
  • the lower ends of rods 6a and 6b are fixed to the elevating plate 62 on which the roller follower 594 is placed.
  • the 604a and 604b are inserted into the casing member 606 via the liquid-tight bushes 608a and 608b.
  • the casing member 606 is fixed to a support plate (not shown), and has a storage part 610 for circulating a saturated hydrocarbon 578 therein.
  • the strip bar member 5 7 4 is provided with an opening 6 20 for disposing the brush member 5 7 6, and a plurality of passages 6 2 2 forming the supply means 5 8 0 are provided in the opening 6 20.
  • the supply means 580 includes a first pipe 624 having one end communicating with the storage section 610 of the casing member 606, and the other of the first pipe 624.
  • a tank 6 2 6 having an open end and storing a saturated hydrocarbon 5 78, a second pipe 6 2 8 having one end opened to the tank 6 2 6, and the second pipe 6 2
  • a pump 63 0 connected to the pump 8 a third pipe 63 2 connected to the outlet side of the pump 63 0, and an intermediate tank 63 opening the third pipe 63 2.
  • a fourth pipe 636 that communicates with the intermediate tank 634 and the passage 622 of the strip member 574.
  • the second processing mechanism 568 is configured in the same manner as the first processing mechanism 566 described above, and the same components are denoted by the same reference characters and detailed description thereof will not be repeated.
  • the first and second transfer rollers 5 6 2, 5 6 are located at positions facing the first and second transfer rollers 5 62, 5 64 from the other surface 5 1 2 b side of the electrode plate 5 1 2.
  • First and second nip rollers 6400, 642 for pressing the peripheral surfaces of the first and second transfer rollers 562, 564 in synchronization with 4 are provided.
  • variable transport path length mechanism 5300 slides into contact with one surface 5 1 2a of the electrode plate 5 1 2
  • an adjustment port that can move in the direction of arrow D is provided.
  • a ball screw 65 0 is connected to the rotating shaft 64 8 of the motor 64 4, and the ball screw 65 0 It is fitted to a support 651 that rotatably supports 46.
  • the motor 644 is controlled by the control circuit 538 (see FIG. 21).
  • an electrode material-coated portion and an uncoated portion provided on one surface 5 12 a of the electrode plate 5 12 are provided on the upstream side of the first attaching mechanism 52.
  • a first sensor (detection means) 652 for detecting an application boundary portion (not shown) with the electrode plate 51 is provided, and the electrode plate 51 is provided upstream of the second attaching mechanism 52.
  • a second sensor (detection means) 654 for detecting a coating boundary portion (not shown) between the coated portion and the uncoated portion provided on the other surface 5 12 b of 2 is provided.
  • the first and second sensors 652, 6554 are The control circuit is connected to 538.
  • First and second shaft cores 680 and 682, and first and second shaft cores 680 and 682 into which the first and second shaft cores 680 and 682 are press-fitted are made of resin such as high-molecular-weight polyethylene or polypropylene.
  • the first and second cylindrical bodies 6884, 6886 are provided. On the outer peripheral surface of the first and second cylindrical bodies 684, 6886, ⁇ 50 knurls
  • Both ends of the first shaft core 680 of the first roller 674 are rotatably supported by a holder 694 via a bearing 692, and one end of the first shaft core 680 is The pulley 6 9 6 is mounted on the shaft.
  • a drive belt 698 connected to a drive source (not shown) is engaged with the pulley 696.
  • the first roller 674 is driven to rotate at a peripheral speed equal to or higher than the line speed of the electrode plate 512 (for example, 20 cmsec), and the overfoot ratio is set to 100% to 120%. .
  • Both ends of the second shaft core 682 of the second roller 678 are rotatably supported by the holder 694 via a bearing 700.
  • the holder 694 is provided with an opening 702 that fits the bearing 700 so as to be able to advance and retreat in the arrow X direction, and a pressing member is provided on the bearing 700.
  • each pressing member 704 engages.
  • One end of each pressing member 704 has a curved shape corresponding to the shape of the bearing 700, and one end of a spring 676 contacts the other end.
  • the other end of the spring 676 is supported by a support plate 706 fixed to the holder 694 with screws.
  • the pressing force of the second roller 678 is set to a linear width of 8 kgZ.
  • a hoop-shaped electrode plate 5 12 is wound around the delivery shaft 5 14, while the first and second delivery shafts 5 4 2 and 5 4 4 are wound around the delivery shaft 5 14.
  • the hoop-shaped lithium foil 518 a is a thin metal foil, and is wound in a state of being overlapped with a slip sheet 540 formed of a non-adhesive material such as polypropylene or polyethylene. This is because the lithium foil 518a does not adhere to specific materials such as polypropylene and polyethylene, but adheres to most other materials.
  • a hoop-shaped separator 524 is wound around the separator delivery shaft 531.
  • the feed shaft 5 14 is reversely rotated by a torque motor (not shown) to apply a constant torque to the plate 5 12, and the plate 5 12 is guided by the pass roller 5 3 Conveyed through 3 4.
  • the main feed roller 534 constitutes a suction drum, which sucks the electrode plate 512 and performs a fixed amount conveyance through the servo motor 532. Therefore, the electrode plate 5 12 is conveyed in a fixed amount in the direction of arrow A via the electrode plate transfer mechanism 5 16 including the main feed roller 5 34 and the pass roller 5 36.
  • a predetermined tension for example, 50 g
  • the first dancer roller 554 a predetermined tension, for example, 50 g
  • the take-up shaft 546 is driven to rotate, and only the slip sheet 540 is taken up.
  • the lithium foil 518 a is smoothly fed out from the first feed shaft 542 under a constant tension by the first dancer roller 554 in a state where the tension variation due to rewind does not act, and the first cutting is performed. It is transferred to the roller 558 side.
  • the lithium foil 518 a is attracted and held on the outer peripheral surface of the first cutting roller 558 with a predetermined tension applied by the first dancer roller 554, and the first cutting roller 558 is provided. Is rotated intermittently, whereby the lithium foil 518a is intermittently conveyed at a predetermined cutting pitch. And the cutting part of lithium foil 5 18 a
  • the blade member 572 is subjected to a predetermined processing to the lithium foil 518 a held on the strip member 574 to carry out the above-mentioned lithium foil 510.
  • a perforation is formed at 8a (see Fig. 28B).
  • the roller follower 594 is moved by the spring 614.
  • the lifting plate 602 is pressed downward against this.
  • the stripper member 574 holds the lithium foil 518a on the first cutting roller 558
  • the blade member 572 descends integrally with the plate 612 (see FIG. 28 C).
  • the stripper member 574 is separated from the first cutting roller 558.
  • a brush member 576 is provided on the strip bar member 574, and a saturated hydrocarbon 578 is provided on the brush member 576 via the supply means 580. Supplied. Therefore, when the blade member 572 slides on the brush member 576, the saturated hydrocarbon 578 impregnated in the brush member 576 is smoothly and reliably applied to the blade member 572. Applied to
  • the blade member 572 slides on the brush member 576 every time the lithium foil 518a is processed, and the saturated hydrocarbon 578 is removed from the brush member 576. Fully applied. Therefore, with a very simple configuration, it is possible to reliably prevent lithium from adhering to the blade member 572, and it is possible to continuously perform efficient and highly accurate processing. can get. Further, in the seventh embodiment, the saturated hydrocarbon 5778 was once supplied from the tank 626 to the intermediate tank 634 under the action of the pump 630, and then connected to the intermediate tank 634. The saturated hydrocarbon 5778 is supplied from the fourth pipe 636 to the plurality of passages 62 of the strip bar member 574 by utilizing gravity, osmotic pressure and the like. Therefore, brush member 5
  • the saturated hydrocarbon 5778 overflowing from the brush member 576 is temporarily stored in the storage section 610 in the casing member 60, and is stored in the tank 626 via the first pipe 624. Will be returned. Further, the saturated hydrocarbon 578 is passed through the second to fourth pipes 62, 63 32 and 63 36 under the action of the pump 63 0, and passes through the passage 62 2 of the strip bar member 57 4. Circulated to Therefore, there is an advantage that relatively expensive saturated hydrocarbon 578 can be economically utilized.
  • the supply means 580 has an intermediate tank 634 between the pump 630 and the brush member 576. Accordingly, it is not necessary to control the discharge amount of the pump 630, and even when the saturated hydrocarbon 578 is circulated and supplied, the saturated hydrocarbon 578 is stabilized and the brush member 576 Can be supplied to
  • dodecane is used as a lithium adhesion preventing agent. Therefore, even if this dodecane is attached to the lithium foil 518a processed by the blade member 572, the lithium This dodecane volatilizes before moving to the battery assembly process using the foil 518a. Therefore, there is obtained an effect that dodecane is not mixed in the battery, and a decrease in battery performance can be reliably prevented.
  • the first cutting roller 558 and the first transfer roller 562 are driven to rotate in the opposite directions in synchronization with each other in force, the lithium foil 518 a on which perforations are formed is 1
  • the transfer roller 558 is transferred from the outer peripheral surface to the outer peripheral surface of the first transfer roller 562.
  • the first nip roller 640 moves to the other surface 512b of the electrode plate 512 in synchronization with the rotation of the first transfer roller 562. This The first nip roller 640 presses the electrode plate 512 toward the first transfer roller 562 with a predetermined nip pressure.
  • the first nip roller 6 40 is moved to the electrode plate 5 1. 2 and the rotation of the first transfer roller 562 is stopped. Therefore, the electrode plate 5 12 which is being conveyed quantitatively by the electrode plate transport mechanism 5 16 and the electrode plate 5 12 which is partially adhered to and held on the outer peripheral surface of the first transfer roller 5 62 There is a speed difference between the lithium foil 518a and the lithium foil 518a, which is easily and reliably separated from the perforation and transferred as a strip-shaped lithium foil 518 on the electrode plate 512. You.
  • the pole 511 having the strip-shaped lithium foil 518 adhered to one surface 51a of the first pasting mechanism 520 passes through the variable transport path length mechanism 530 to the second pasting mechanism. It is transported to the 5 2 2 side.
  • the strip-shaped lithium foil 5 18 is attached to the other surface 5 12 b of the electrode plate 5 12 o
  • the strip-shaped lithium foil 5 18 is attached to both sides 5 1 2 a and 5 1 2 b of the electrode plate 5 1 2, and the electrode plate 5 1 2 is sent out from the separation feeding shaft 5 3 1. Wrapped around the winding shaft 5 2 6
  • the timing of attaching the strip-shaped lithium foil 518 to one surface 512a of the electrode plate 512 by the first attaching mechanism 5220 is based on the detection signal of the first sensor 652. Controlled. That is, as shown in FIG. 21, when the first sensor 652 detects a coating boundary portion (not shown) provided on one surface 512a of the electrode plate 512, a detection signal thereof is given. Is sent to the control circuit 538. The control circuit 538 drives the servomotor 532 based on the detection signal to count the number of pulses, and when the number of pulses corresponding to the predetermined moving distance is counted, the first The sticking mechanism 520 is driven.
  • the sticking timing of the strip-shaped lithium foil 518 by the second sticking mechanism 522 is performed by the coating provided on the other surface 512b of the electrode plate 512 by the second sensor 654. This is performed by detecting a cloth boundary part (not shown).
  • the transfer path length variable mechanism is provided via the control circuit 538. Driven by 5 3 0 force.
  • the motor 644 constituting the variable transport path length mechanism 530 is driven, the ball screw 645 connected to the rotating shaft 648 of the motor 644 is driven. 0 rotates.
  • the adjusting roller 6 4 6 moves in the direction of the arrow T together with the support 6 5 1 into which the ball screw 6 5 0 fits.
  • the entire length of the transport path 528 of the electrode plates 512 becomes longer.
  • Mechanism 530 is provided. Therefore, by simply changing the length of the transport path 528 via the variable transport path length mechanism 530, the strip-shaped lithium foil 518 by the first and second attaching mechanisms 520, 522 can be used. Can be easily and reliably matched. In other words, the work of attaching the strip-shaped lithium foil 518 by the first attaching mechanism 520 and the work of attaching the strip-shaped lithium foil 518 by the second attaching mechanism 522 are both one frame. During the transfer of the electrode plate 5 12 for one minute (one battery) from the start to the end at the same timing.
  • the NG generation portion is attached to the second attachment mechanism 5222 in any order. It is possible to easily detect whether or not a part corresponds to a part. As a result, the NG information of the first attaching mechanism 522 is accurately sent to the second attaching mechanism 522, and the entire control including the NG information and the data shift can be performed easily and accurately. The effect is achieved.
  • the strip-shaped lithium foil 518 is attached by the first attaching mechanism 520, and the strip-shaped lithium foil 518 is attached by the second attaching mechanism 522. Can be started almost simultaneously. Therefore, the pole motor is not affected by the rising speed of the servo motor 532 constituting the pole plate transport mechanism 5 16 Variations in the position at which the strip-shaped lithium foil 518 is to be applied are prevented from fluctuating between the two surfaces 512a and 512b of the plate 512, and a high-precision application process can be performed.
  • variable transport path length mechanism 5330 is provided with an adjusting roller 6446 that can slide in the direction of arrow T under the action of the motor 644 in sliding contact with the electrode plate 512. For this reason, there is an advantage that the entire configuration of the variable transport path length mechanism 530 is effectively simplified.
  • the electrode plate 51 which is fixedly transported by the electrode transport mechanism 51 16 and the electrode plate 51 2 are partially attached.
  • the lithium foil 518a is separated by a speed difference generated between the first and second transfer rollers 562, 564 and the lithium foil 518a held on the outer peripheral surface.
  • it is configured to be transferred on the electrode plate 5 12 as a strip-shaped lithium foil 5 18.
  • the sticking process may be terminated in a state where the strip-shaped lithium foil 518 is partially adhered to both surfaces 512a and 512b of the electrode plate 512. You.
  • the electrode plate 512 and the strip-shaped lithium foil 518 inserted between the first and second rollers 674, 678 are in the direction of the arrow Y under the rotation of the first roller 674. While being pressed by the second roller 678 and the first roller 674 under the urging action of the spring 676.
  • the strip-shaped lithium foil 5 18 even if the strip-shaped lithium foil 5 18 is partially attached to the electrode plate 5 12, the strip-shaped lithium foil 5 18 only passes through the pressing mechanism 6 The entire lithium foil 5 18 can be securely and accurately adhered to the electrode plate 5 12. For this reason, for example, it is possible to effectively prevent the problem that the strip-shaped lithium foil 5 18 rises from the electrode plate 5 12 or separates from the electrode plate 5 12.
  • the pressing force ⁇ ), knurls 688, 690 are applied to the outer peripheral surfaces of the first and second rollers 674, 678. Therefore, the contact area between the first and second rollers 674, 678 and the strip-shaped lithium foil 518 is reduced, and sufficient adhesion strength can be imparted to the strip-shaped lithium foil 518. it can. As a result, it is possible to obtain an effect that sufficient adhesion strength can be reliably provided to the strip-shaped lithium foil 518 with a simple configuration.
  • the electrode plate 512 passing through the pressing mechanism 670 is wound on the take-up shaft 526 in a state of being superimposed on the separating plate 524 sent out from the laying-out feed shaft 331. (See Figure 20).
  • the first and second cylindrical bodies 684, 686 of the first and second rollers 674, 678 are formed of resin. It is not limited, and stainless steel (SUS) or various metals subjected to electroless nickel plating may be used. Industrial applicability
  • the method for attaching a lithium foil As described above, in the method for attaching a lithium foil, the method for attaching the lithium foil, and the apparatus for manufacturing a lithium electrode according to the present invention, since the lithium foil is smoothly sent out under a certain tension, the lithium foil may be damaged. Thus, the lithium foil can be reliably sent out to the processing means in a normal state.
  • the position of the lithium foil and the bonding interval can be arbitrarily set only by changing the transport speed of the electrode plate and the rotation speed of the transfer roller. It is possible to prevent variations in battery performance due to variations in thickness of the battery. In addition, there is no need to use a support such as a resin film that is cut integrally with the foil, and the foil can be handled as a single unit, making it economical and cost effective. It becomes possible to reduce.
  • strip-shaped lithium foil is stuck to both surfaces of the long electrode plate via the first and second sticking mechanisms at predetermined intervals, and A transport path length variable mechanism that can arbitrarily change the length of the transport path of the electrode plate is provided between the first and second attaching mechanisms. For this reason, by simply changing the length of the transport path of the electrode plate via the variable transport path length mechanism, the application timings of the lithium foils by the first and second application mechanisms can be reliably matched.
  • the above-mentioned lithium foil can be easily and accurately attached to both sides of the electrode plate.
  • the blade member advances and retreats to process the lithium foil, the blade member slides on a brush member provided on the strip bar member, so that the blade member is A saturated hydrocarbon is applied. For this reason, it is possible to reliably prevent lithium from adhering to the blade member, and furthermore, the saturated hydrocarbon adhering to the lithium is volatilized and removed during the lithium battery manufacturing process and mixed into the lithium battery. There is no.
  • the electrode plate is attached to the electrode plate under the action of a pressing mechanism.
  • the entire lithium foil can be securely adhered.

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Abstract

The handling of lithium foil is simplified and, at the same time, lithium foil is easily transferred to a pole plate at an arbitrary pitch with high accuracy. A lithium foil sticking device is provided with a pole plate carrying mechanism (42) which continuously carries pole plates (12), a transfer roller (44) which intermittently rotates on one surface (12a) side of the pole plates (12) while holding a partially cut lithium foil (18a) on its peripheral surface, a nip roller (46) which presses the peripheral surface of the roller (44) synchronously to the roller (44) from the other surface (12b) side of the pole plates (12), and a dancer roller (35) which gives fixed tension to the lithium foil (18) intermittently fed from a lithium foil feeding shaft (30) while a plied paper take-up shaft (34) is intermittently rotated.

Description

明 細 書 リチゥム箔の貼付方法、 貼付装置およびリチウム電極の製造方法 技術分野  TECHNICAL FIELD The method of attaching a lithium foil, an attaching device, and a method of manufacturing a lithium electrode
本発明は、 短冊状リチゥム箔を所定の間隔毎に極板上に貼り付けるためのリチ ゥ厶箔の貼付方法、 貼付装置およびリチウム電極の製造方法に関する。 背景技術  The present invention relates to a method for attaching a lithium foil for attaching strip-shaped lithium foil on an electrode plate at predetermined intervals, an attaching apparatus, and a method for manufacturing a lithium electrode. Background art
例えば、 電池用電極としてリチウム電極が組み込まれたリチウム電池が、 種々 の用途に採用されている。 このリチウム電極は、 通常、 フープ状やシート状の長 尺なリチウム箔を所望の切断部位毎に切断した後、 短冊状リチウム箔を集電体面 に固着して製造されている。  For example, lithium batteries incorporating lithium electrodes as battery electrodes have been employed in various applications. This lithium electrode is usually manufactured by cutting a long hoop-shaped or sheet-shaped lithium foil into desired cut portions, and then fixing the strip-shaped lithium foil to the current collector surface.
そこで、 集電体面上にリチウム箔を高精度に転写させるために、 例えば、 特開 平 6— 1 2 4 7 0 9号公報 (以下、 従来例 1 という) に開示された製造方法が知 られている。 この従来例 1では、 一連の樹脂フイルム上に配置された一連の金属 リチウム箔 (またはリチウム合金箔) を所定寸法に切断した (または切り込みを 入れた) 金属リチウム箔面を負極集電体面に当接するとともに、 前記樹脂フィル 厶面を押圧し、 該金属リチウム箔を該負極集電体面に転写することが記載されて いる。  In order to transfer the lithium foil onto the current collector surface with high precision, a manufacturing method disclosed in, for example, Japanese Patent Application Laid-Open No. 6-124709 (hereinafter referred to as Conventional Example 1) is known. ing. In Conventional Example 1, a series of metal lithium foils (or lithium alloy foils) arranged on a series of resin films were cut (or cut) into a predetermined size so that the metal lithium foil surface was applied to the negative electrode current collector surface. It describes that the metal lithium foil is transferred to the surface of the negative electrode current collector by pressing the resin film surface while contacting the resin film surface.
また、 特開平 6— 1 5 0 9 3 5号公報 (以下、 従来例 2という) に開示されて いるように、 一連の金属リチウム箔 (またはリチウム合金箔) が所定寸法に切断 される第 1工程と、 該所定寸法に切断された金属リチウム箔面が転写装置に転写 される第 2工程と、 該転写された金属リチウム箔が負極集電体面に一定間隔で再 転写される第 3工程からなる負極集電体の製造方法が知られている。  Further, as disclosed in Japanese Patent Application Laid-Open No. Hei 6-150935 (hereinafter referred to as Conventional Example 2), a series of metal lithium foils (or lithium alloy foils) is cut into predetermined dimensions. A second step in which the metal lithium foil surface cut to the predetermined size is transferred to a transfer device, and a third step in which the transferred metal lithium foil is re-transferred to the negative electrode current collector surface at regular intervals. A method for manufacturing a negative electrode current collector is known.
しかしながら、 上記の従来例 1では、 供給される樹脂フィルムとリチウム箔の 密着状態の制御が難しく、 負極集電体面への貼着時にリチゥム箔の転写必要部分 が樹脂フィルムに残留したり、 逆に、 該リチウム箔の転写必要部分以外の部分が 前記集電体面に転写される等の不具合が生じてしまう。 しかも、 集電体面に対す るリチウム箔の貼り付けパターンの変更が不可能であり、 また、 一連の樹脂フィ ルムは、 リチウム箔の転写が行なわれた後に再利用することができず、 不経済で あり、 かつコストが高騰するという問題が指摘されている。 However, in the above conventional example 1, it is difficult to control the adhesion state between the supplied resin film and the lithium foil, and a portion required to transfer the lithium foil remains on the resin film at the time of sticking to the negative electrode current collector surface. The portion of the lithium foil other than the portion required for transfer is Problems such as transfer to the current collector surface may occur. In addition, it is impossible to change the pattern of attaching the lithium foil to the current collector surface, and a series of resin films cannot be reused after the transfer of the lithium foil, which is uneconomical. However, it has been pointed out that the cost is rising.
そこで、 リチウム箔を単体として用いるため、 送り出し軸に巻回されている長 尺なリチウム箔を必要な長さずつ順次送り出す構成が考えられる。 しかしながら Therefore, in order to use the lithium foil as a single body, a configuration in which the long lithium foil wound around the delivery shaft is sequentially sent out in required lengths is conceivable. However
、 リチウム箔は、 数十/ z m程度と相当に薄いため、 このリチウム箔を直接引張し て送り出し軸から間欠的に繰り出そうとすると、 前記リチウム箔が破損したり、 該リチウム箔に皺が形成されたり等、 種々の弊害が発生するという問題がある。 また、 上記の従来例 2では、 前記の従来例 1 と同様の問題が発生するとともに 、 リチウ厶箔を樹脂フィルムから転写装置へ転写する際の制御が煩雑なものとな り、 前記リチウム萡の転写が極めて不安定になるという問題がある。 However, since the lithium foil is considerably thin, on the order of several tens of / zm, if the lithium foil is directly pulled out and intermittently fed out from the feed shaft, the lithium foil is damaged or wrinkles are formed on the lithium foil. There is a problem that various adverse effects such as rubbing occur. Further, in the above-described conventional example 2, the same problem as in the above-described conventional example 1 occurs, and the control when transferring the lithium foil from the resin film to the transfer device becomes complicated. There is a problem that transfer becomes extremely unstable.
ところで、 集電体の両面に対して短冊状リチゥム箔を貼り付けることが望まし く、 これを行うための装置が考えられている。 この場合、 集電体の両面には、 そ れぞれ電極材塗布部と未塗布部とが交互に設けられており、 前記集電体の両面側 それぞれに配設された検出機構を介して各塗布境界部位が検出され、 この検出結 果に基づいて前記両面に短冊状リチウム箔が貼り付けられている。 その際、 集電 体の両面では、 短冊状リチウム箔の貼り付け開始位置が異なっており、 搬送機構 の駆動情報、 例えば、 サ一ボモータのパルス数をカウントし、 それぞれ所定の移 動距離に対応するパルス数がカウントされた時点で、 前記集電体のそれぞれの面 側に配置された第 1および第 2貼付機構が個別に駆動されている。  By the way, it is desirable to attach strip-shaped lithium foil to both sides of the current collector, and an apparatus for performing this is considered. In this case, the electrode material-coated portion and the non-coated portion are provided alternately on both sides of the current collector, respectively, and are detected via detection mechanisms provided on both sides of the current collector, respectively. Each application boundary portion is detected, and strip-shaped lithium foil is attached to both surfaces based on the detection result. At that time, the starting positions of the strip-shaped lithium foils are different on both sides of the current collector, and the driving information of the transport mechanism, for example, the number of pulses of the servo motor is counted, and each corresponds to the predetermined moving distance. When the number of pulses to be counted is counted, the first and second attaching mechanisms disposed on the respective surface sides of the current collector are individually driven.
しかしな力くら、 集電体の両面で短冊状リチウム箔の貼り付けタイミングが異な り易く、 前記集電体の一方の面に短冊状リチゥム箔の貼り付け処理が行われてい る際に、 該集電体の他方の面で短冊状リチウム箔の貼り付け処理が開始されない 場合がある。  However, the sticking timing of the strip-shaped lithium foil tends to be different on both sides of the current collector, and when the strip-shaped lithium foil is stuck on one side of the current collector, In some cases, the application of the strip-shaped lithium foil on the other side of the current collector does not start.
このため、 例えば、 一方の面に貼り付けられた短冊状リチウム箔に N Gが発生 した時、 この N G情報が第 2貼付機構側に正確に送られないおそれがある。 第 1 貼付機構の貼り付け処理時に、 第 2貼付機構が集電体のリチウム箔貼り付け部位 同士の間 (中間位置) に対応していると、 この第 1貼付機構の N G情報が、 前記 第 2貼付機構にぉレ、て何番目の貼り付け部位に対応するかを検出することが困難 になるからである。 これにより、 N G情報やデータのシフト等を含む制御全体が 相当に複雑化するという問題がある。 Therefore, for example, when NG is generated in the strip-shaped lithium foil stuck on one surface, this NG information may not be accurately sent to the second sticking mechanism side. During the attaching process of the first attaching mechanism, the second attaching mechanism sets If they correspond to each other (intermediate position), it is difficult to detect which NG information of the first attaching mechanism corresponds to the second attaching mechanism, and to what number the attaching part. Because it becomes. As a result, there is a problem that the entire control including NG information and data shift becomes considerably complicated.
さらに、 第 1貼付機構による短冊状リチゥム箔の貼り付け処理が終了した時点 で、 第 2貼付機構側が貼り付け途上にあると、 例えば、 駆動源であるサ一ボ乇一 夕がこの第 1貼付機構側を基準にして立ち上がる際、 その立ち上がり速度に影響 されて前言己第 2貼付機構による貼り付け位置が変動し易い。 これにより、 集電体 の両面で短冊状リチゥム箔の貼り付け位置が変動し、 高精度な貼り付け処理が遂 行されないという問題がある。  Further, if the second attaching mechanism is in the process of attaching at the time when the attaching processing of the strip-shaped rechargeable foil by the first attaching mechanism is completed, for example, the drive source, ie, the servomotor, is used for the first attaching. When starting up with reference to the mechanism side, the attaching position of the second attaching mechanism is easily changed by the rising speed. As a result, the position where the strip-shaped lithium foil is attached to both sides of the current collector fluctuates, and there is a problem that a highly accurate attachment process is not performed.
一方、 この種のリチウム箔を連続して加工すると、 摩擦や静電気等によって刃 先にリチウムが付着し易く、 加工不能になるという不具合が生じている。 このた め、 刃先にリチウムが付着することを防止するために種々の提案がなされている 。 例えば、 特開平 7— 1 3 6 9 7 8号公報には、 互いに嚙合する第 1刃または第 2刃の側面が濡れるように有機溶剤を含浸した吸液体を当接させるとともに、 リ チウムホイルの移送元の側面にリチウムと反応しない気体を噴射させる噴射装置 を設けた切断装置カ 示されている。  On the other hand, when this type of lithium foil is continuously processed, lithium easily adheres to the cutting edge due to friction, static electricity, and the like, which causes a problem that processing is impossible. For this reason, various proposals have been made to prevent lithium from adhering to the cutting edge. For example, Japanese Unexamined Patent Publication No. Hei 7-136978 discloses that a liquid absorbing material impregnated with an organic solvent is brought into contact with the first blade or the second blade so as to wet the side surfaces of the first blade or the second blade, and that the lithium foil is transferred. The cutting device is shown with an injection device for injecting a gas that does not react with lithium on the original side surface.
しかしながら、 上記の従来技術では、 有機溶剤としてプロピレン力一ボネィ ト 液が使用されており、 このプロビレンカーボネィト液が切断時に第 1刃または第 2刃からリチウムホイルに付着して電池内に混入し易い。 これにより、 電池内に 混入したプロピレンカーボネィト液によって、 電池性能が著しく低下するという 問題が指摘されている。  However, in the above-mentioned conventional technology, propylene carbonate solution is used as an organic solvent, and this propylene carbonate solution adheres to the lithium foil from the first blade or the second blade during cutting and is mixed into the battery. Easy to do. As a result, it has been pointed out that the propylene carbonate liquid mixed in the battery significantly reduces the battery performance.
本発明は、 樹脂フィルム等の支持体を用いることがなく、 リチウム箔の取り扱 い性が簡素化するとともに、 容易かつ高精度に前記リチウム箔を極板に任意のピ ッチで転写することが可能なリチウム箔の貼付方法、 貼付装置およびリチウム電 極の製造方法を提供することを目的とする。  According to the present invention, the handling of the lithium foil is simplified without using a support such as a resin film, and the lithium foil can be easily and accurately transferred to the electrode plate with an arbitrary pitch. It is an object of the present invention to provide a method of attaching a lithium foil, an attaching device, and a method of manufacturing a lithium electrode, which are capable of performing the method.
また、 本発明は、 簡単な構成で、 極板の両面にリチウム箔を容易かつ高精度に 貼り付けることが可能なリチゥム箔の貼付装置を提供することを目的とする。 さらにまた、 本発明は、 刃部材にリチウムが付着することを確実に阻止すると ともに、 効率的かつ高精度な加工処理を継続して行うことが可能なリチウム箔の 貼付装置を提供することを目的とする。 発明の開示 It is another object of the present invention to provide a device for attaching a lithium foil to both surfaces of an electrode plate with a simple configuration and capable of attaching the lithium foil easily and with high precision. Still another object of the present invention is to provide a lithium foil sticking apparatus capable of reliably preventing lithium from adhering to a blade member and continuously performing efficient and high-precision processing. And Disclosure of the invention
本発明は、 長尺なリチウム箔に一定のテンションを付与した状態で、 該リチウ ム箔と一体的に巻回されている合紙を巻き取ることにより、 前記リチウム箔を加 工手段に間欠的に送り出す。 このため、 リチウム箔は、 巻き戻しによるテンショ ン変動に作用されることがなく、 一定のテンション下で円滑に送り出される。 従 つて、 リチウム箔に破損や皺等の不良が発生することがなく、 前記リチウム箔を 正常な状態で加工手段に確実に送り出すことができる。  In the present invention, the lithium foil is intermittently applied to the processing means by winding the interleaving paper wound integrally with the lithium foil in a state where a constant tension is applied to the long lithium foil. To send out. For this reason, the lithium foil is smoothly fed out under a constant tension without being affected by tension fluctuation due to rewinding. Therefore, the lithium foil can be reliably sent out to the processing means in a normal state without any failure such as breakage or wrinkles occurring in the lithium foil.
また、 本発明は、 少なくとも一部が分断されたリチウム箔を周面に保持した転 写ローラを、 連続的に搬送される長尺な極板の一方の面側で間欠的に回転させる とともに、 この極板の他方の面側から二ップローラを前記転写口一ラに同期して 押圧することにより、 前記リチウム箔が部分的に前記極板に密着する。 次いで、 転写ローラの回転を止めるとともに、 ニッブローラの周速によるニップ作用を解 除することにより、 この転写ローラの周速と極板の搬送速度との速度差を介し、 リチゥ厶箔が短冊状リチウム箔として前記極板上に貼り付けられる。  In addition, the present invention intermittently rotates a transfer roller holding a lithium foil, which is at least partially cut, on a peripheral surface on one surface side of a continuously transported long electrode plate, The lithium foil is partially brought into close contact with the electrode plate by pressing the nip roller from the other surface of the electrode plate in synchronization with the transfer port roller. Next, the rotation of the transfer roller is stopped, and the nip effect due to the peripheral speed of the nib roller is released. It is stuck on the electrode plate as a foil.
さらに、 本発明は、 長尺なリチウム箔がその長手方向に吸着搬送されるととも に、 この搬送に同期して前記リチウム箔の切断部位に沿って間欠的な開口部、 例 えば、 間欠穴が設けられた後、 このリチウム箔の端部が前記切断部位から搬送方 向上流側の部分よりも多い送り量で吸着搬送される。 これにより、 リチウム箔は 、 切断部位の前後で送り量に差が生じ、 前記間欠穴が設けられた切断部位に沿つ て容易かつ確実に切断される。 次いで、 切断されたリチウム箔は、 分離位置での 送り量の差によって設定される間隔を維持して極板上に貼り付けられる。  Further, according to the present invention, a long lithium foil is adsorbed and conveyed in the longitudinal direction thereof, and intermittent openings, for example, intermittent holes are formed along the cut portion of the lithium foil in synchronization with the conveyance. Is provided, the end of the lithium foil is sucked and conveyed from the cutting portion by a larger feed amount than the portion on the side of the conveyance improving flow. As a result, the lithium foil has a difference in feed amount before and after the cutting portion, and is easily and reliably cut along the cutting portion provided with the intermittent hole. Next, the cut lithium foil is adhered to the electrode plate while maintaining the interval set by the difference in the feeding amount at the separation position.
さらにまた、 本発明は、 長尺な極板の一方の面に第 1貼付機構を介して短冊状 リチウム箔が所定の間隔毎に貼り付けられるとともに、 この極板の他方の面に第 Still further, according to the present invention, a strip-shaped lithium foil is stuck on one surface of a long electrode plate via a first sticking mechanism at predetermined intervals, and a second sheet of lithium electrode is stuck on the other surface of this electrode plate.
2貼付機構を介して短冊状リチウム箔が所定の間隔毎に貼り付けられる。 その際 、 第 1および第 2貼付機構の間で、 搬送路長可変機構の作用下に極板の搬送路の 長さが任意に変更可能である。 このため、 搬送路長可変機構を介して極板の搬送 路の長さを変更するだけで、 第 1および第 2貼付機構によるリチウ厶箔の貼り付 けタイミングを一致させることができ、 前記極板の両面に前記リチウム箔を容易 かつ高精度に貼り付けることが可能になる。 (2) Strip-shaped lithium foils are attached at predetermined intervals via an attaching mechanism. that time The length of the transport path of the electrode plate can be arbitrarily changed between the first and second attaching mechanisms under the action of the variable transport path length mechanism. Therefore, by simply changing the length of the transport path of the electrode plate via the variable transport path length mechanism, it is possible to make the timings of attaching the lithium foil by the first and second attaching mechanisms coincide with each other. The lithium foil can be easily and precisely attached to both sides of the plate.
また、 本発明では、 ァクチユエ一夕の作用下に刃部材が進退してリチウム箔を 加工する際、 前記刃部材がス卜リッパ部材に対して相対的に進退する。 ここで、 ストリツバ部材に設けられたブラシ部材には、 リチウム付着防止剤として飽和炭 化水素が供給されている。 従って、 刃部材がブラシ部材に摺動することにより、 前記刃部材に飽和炭化水素が容易かつ確実に塗布される。  In the present invention, when the blade member advances and retreats under the action of the actuator to process the lithium foil, the blade member advances and retreats relative to the stripper member. Here, saturated hydrocarbon is supplied to the brush member provided on the strip bar member as a lithium adhesion preventing agent. Therefore, when the blade member slides on the brush member, saturated hydrocarbon is easily and reliably applied to the blade member.
さらに、 本発明では、 長尺な極板が極板搬送機構を介してその長手方向に搬送 されるとともに、 貼付機構によりこの極板の少なくとも一方の面に所定の長さの 短冊状リチウム箔が所定の間隔毎に貼り付けられる。 次いで、 貼付機構の下流側 に配設された押圧機構の作用下に、 極板にリチウム箔全体を確実に密着させるこ とができる。 図面の簡単な説明  Furthermore, in the present invention, a long electrode plate is transported in the longitudinal direction via an electrode plate transport mechanism, and a strip-shaped lithium foil having a predetermined length is provided on at least one surface of the electrode plate by an attaching mechanism. It is attached at predetermined intervals. Next, under the action of the pressing mechanism disposed downstream of the attaching mechanism, the entire lithium foil can be securely adhered to the electrode plate. BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本発明に係るリチゥ厶箔の貼付方法およびリチウ厶電極の製造方法を 実施するための製造機の概略構成説明図である。  FIG. 1 is a schematic structural explanatory view of a manufacturing machine for carrying out a method for attaching a lithium foil and a method for manufacturing a lithium electrode according to the present invention.
図 2 Aは、 本発明の第 1の実施形態に係る貼付装置の要部説明図であり、 図 2 Bは、 図 2 Aに示す要部の他の実施形態の説明図である。  FIG. 2A is an explanatory view of a main part of the attaching device according to the first embodiment of the present invention, and FIG. 2B is an explanatory view of another embodiment of the main part shown in FIG. 2A.
図 3は、 前記貼付装置の概略正面説明図である。  FIG. 3 is a schematic front explanatory view of the attaching device.
図 4は、 前記貼付装置を構成する転写ローラと切断ローラの縦断説明図である FIG. 4 is an explanatory longitudinal sectional view of a transfer roller and a cutting roller constituting the attaching device.
0 0
図 5 A〜図 5 Dは、 前記貼付方法のタイミングチヤ一トである。  5A to 5D are timing charts of the attaching method.
図 6は、 前記貼付装置の原点伏態を示す説明図である。  FIG. 6 is an explanatory view showing a state in which the sticking device is at the origin.
図 7は、 前記貼付装置のミシン目切断状態を示す説明図である。  FIG. 7 is an explanatory diagram showing a perforated state of the attaching device.
図 8は、 前記貼付装置の貼付状態を示す説明図である。 図 9は、 前記貼付装置の切り離し状態を示す説明図である。 FIG. 8 is an explanatory view showing a state of application of the application device. FIG. 9 is an explanatory diagram showing a detached state of the attaching device.
図 1 0は、 本発明方法により製造されたリチウム電極を組み込むリチウム電池 の断面図である。  FIG. 10 is a cross-sectional view of a lithium battery incorporating a lithium electrode manufactured by the method of the present invention.
図 1 1は、 本発明の第 2の実施形態に係る貼付装置の要部説明図である。  FIG. 11 is an explanatory view of a main part of a sticking device according to a second embodiment of the present invention.
図 1 2は、 本発明の第 3の実施形態に係る貼付装置の要部説明図である。  FIG. 12 is an explanatory view of a main part of an attaching device according to a third embodiment of the present invention.
図 1 3は、 本発明の第 4の実施形態に係る貼付装置の概略正面説明図である。 図 1 4は、 前記貼付装置を構成する第 2サクシヨンロールの縦断面説明図であ る。  FIG. 13 is a schematic front explanatory view of a sticking device according to a fourth embodiment of the present invention. FIG. 14 is an explanatory longitudinal sectional view of a second suction roll constituting the attaching device.
図 1 5は、 前記貼付装置の駆動系の構成説明図である。  FIG. 15 is an explanatory diagram of a configuration of a drive system of the attaching device.
図 1 6八〜図 1 6 Dは、 第 4の実施形態に係る貼付方法のタイ ミ ングチャート である。  FIG. 16H to FIG. 16D are timing charts of the attaching method according to the fourth embodiment.
図 1 7 A〜図 1 7 Dは、 貼り付けピッチを変更する際のタイミングチヤ一卜で ある。  FIG. 17A to FIG. 17D are timing charts when the sticking pitch is changed.
図 1 8は、 本発明の第 5の実施形態に係る貼付装置の駆動系の構成説明図であ る。  FIG. 18 is an explanatory diagram of a configuration of a drive system of the attaching device according to the fifth embodiment of the present invention.
図 1 9は、 本発明の第 6の実施形態に係る貼付装置を構成する加工機構の説明 図である。  FIG. 19 is an explanatory diagram of a processing mechanism that constitutes the attaching device according to the sixth embodiment of the present invention.
図 2 0は、 本発明に係る貼付装置の概略構成説明図である。  FIG. 20 is a schematic explanatory diagram of the configuration of the attaching device according to the present invention.
図 2 1は、 前記貼付装置の回路説明図である。  FIG. 21 is a circuit diagram of the attaching device.
図 2 2は、 前記貼付装置を構成する加工機構の斜視説明図である。  FIG. 22 is a perspective explanatory view of a processing mechanism constituting the attaching device.
図 2 3は、 前記加工機構の縱断面説明図である。  FIG. 23 is an explanatory longitudinal sectional view of the processing mechanism.
図 2 4は、 前記加工機構の平面説明図である。  FIG. 24 is an explanatory plan view of the processing mechanism.
図 2 5は、 前記貼付装置の動作説明図である。  FIG. 25 is an explanatory diagram of the operation of the sticking device.
図 2 6は、 前記貼付装置を構成する押圧機構の斜視説明図である。  FIG. 26 is a perspective explanatory view of a pressing mechanism constituting the attaching device.
図 2 7は、 前記押圧機構の側面説明図である。  FIG. 27 is an explanatory side view of the pressing mechanism.
図 2 8 Aは、 前記加工機構を構成するストリツバ部材がリチウム箔を保持する 際の説明図であり、  FIG. 28A is an explanatory view when the strip bar member constituting the processing mechanism holds a lithium foil.
図 2 8 Bは、 前記加工機構を構成する刃部材により前記リチウム箔を加工する 際の説明図であり、 FIG. 28B shows the processing of the lithium foil by a blade member constituting the processing mechanism. FIG.
図 2 8 Cは、 前記刃部材を前記リチウム箔から離間させる際の説明図である。 発明を実施するための最良の形態  FIG. 28C is an explanatory diagram when the blade member is separated from the lithium foil. BEST MODE FOR CARRYING OUT THE INVENTION
図 1は、 本発明の第 1の実施形態に係るリチウム箔の貼付装置 1 0の概略構成 図である。  FIG. 1 is a schematic configuration diagram of a lithium foil sticking apparatus 10 according to a first embodiment of the present invention.
貼付装置 1 0は、 フープ状の銅箔支持体に一定間隔で活物質が間欠塗布された 長尺な極板 1 2を巻回し、 トルクモータ (図示せず) により一定のトルクで送り 出す送り出し軸 1 4と、 この送り出し軸 1 4から送り出された前記極板 1 2を吸 着保持し、 サーボモータ等によりこの極板 1 2を定量送りするメインフィード口 ーラ 1 6と、 前記極板 1 2の一方の面 1 2 aにリチウム箔 1 8を所定の切断ピッ チおよび貼り付けピッチで貼り付ける第 1貼付機構 2 0と、 前記極板 1 2の他方 の面 1 2 bに前記リチウム箔 1 8を所定の切断ピッチおよび貼り付けピッチで貼 り付ける第 2貼付機構 2 2と、 両面 1 2 a、 1 2 b側に前記リチウム箔 1 8が貼 り付けられた該極板 1 2をセパレー夕 2 4と一体的に一定のテンションで巻き取 る巻取軸 2 6とを備える。  The sticking device 10 winds a long electrode plate 12 on which an active material is intermittently applied on a hoop-shaped copper foil support at regular intervals, and sends it out at a constant torque by a torque motor (not shown). A shaft 14; a main feed roller 16 for sucking and holding the electrode plate 12 sent out from the feed shaft 14; and feeding the electrode plate 12 quantitatively by a servomotor or the like; and the electrode plate A first attaching mechanism 20 for attaching a lithium foil 18 to the one surface 12a of 12 at a predetermined cutting pitch and an attaching pitch, and the lithium foil 18 on the other surface 12b of the electrode plate 12. A second attaching mechanism 22 for attaching foil 18 at a predetermined cutting pitch and attaching pitch, and the electrode plate 1 2 having the lithium foil 18 attached on both sides 12 a and 12 b. And a take-up shaft 26 for taking up the material with a constant tension integrally with the separator 24.
送り出し軸 1 4から巻取軸 2 6に向かって極板 1 2を搬送するために、 複数の パスローラ 2 8が配設されるとともに、 長尺なリチウム箔 1 8が巻回されている リチウム箔送り出し軸 3 0と第 1および第 2貼付機構 2 0、 2 2との間に複数の パスローラ 3 2が配置されている。  In order to transport the electrode plate 12 from the feed shaft 14 to the take-up shaft 26, a plurality of pass rollers 28 are provided, and a long lithium foil 18 is wound around the lithium foil. A plurality of pass rollers 32 are arranged between the feed shaft 30 and the first and second attaching mechanisms 20 and 22.
リチウム箔送り出し軸 3 0に近接して合紙巻取軸 3 4が設けられ、 この合紙巻 取軸 3 4は、 矢印方向に回転することにより前記リチウム箔送り出し軸 3 0にリ チウ厶箔 1 8と一体に巻回されている合紙 3 6を巻き取る。 図 2 Aに示すように 、 リチウム萡送り出し軸 3 0と合紙巻取軸 3 4とは、 ュニッ 卜 3 1に配設されて おり、 このユニット 3 1がリチウム箔の送り出し方向 (矢印 E方向) に直交する 方向 (紙面に直交する方向) に移動自在である。  An interleaf take-up shaft 34 is provided adjacent to the lithium foil feed shaft 30. The interleaf take-up shaft 34 is rotated in the direction of the arrow so that the lithium foil feed shaft 30 has lithium foil 18 attached thereto. Take up the interleaf paper 36 that is wound together with the paper. As shown in FIG. 2A, the lithium feed shaft 30 and the interleaf take-up shaft 34 are arranged in a unit 31. The unit 31 is fed in the direction of feeding lithium foil (in the direction of arrow E). It can move in the direction perpendicular to the direction (the direction perpendicular to the paper).
リチウム箔 1 8の搬送路上には、 ユニッ ト 3 1から導出された前記リチウム箔 1 8のエッジ位置を検出するために E P C (エッジポジションコントローラ) へ / P97/00816 On the transport path of the lithium foil 18, an EPC (edge position controller) is detected to detect the edge position of the lithium foil 18 derived from the unit 31. / P97 / 00816
ッ ド 3 3が設けられる。 E P Cへッ ド 3 3の下流側には、 合紙巻取軸 3 4の間欠 回転作用下にリチウム箔送り出し軸 3 0から間欠的に送り出されるリチウム箔 1 8に一定のテンション ( 1 0 g〜 1 0 0 g ) を付与するダンサーローラ 3 5が昇 降自在に配設される。 ダンサーローラ 3 5の側方には、 このダンサーローラ 3 5 の上限位置と下限位置とを検出するための第 1および第 2センサ 3 7 a、 3 7 b が配置されている。 A head 33 is provided. On the downstream side of the EPC head 33, a constant tension (10 g to 1 g) is applied to the lithium foil 18 that is intermittently fed from the lithium foil feed shaft 30 under the intermittent rotation of the interleaf take-up shaft 34. A dancer roller 35 for giving 0 g) is arranged to be able to move up and down freely. On the side of the dancer roller 35, first and second sensors 37a and 37b for detecting an upper limit position and a lower limit position of the dancer roller 35 are arranged.
セパレー夕 2 4は、 ボリプロピレン、 ポリエチレン等の絶縁材料で構成され、 セパレー夕送り出し軸 3 8に巻回されており、 このセパレ一夕送り出し軸 3 8と 巻取軸 2 6との間に複数のパスローラ 4 0が配設されている。  Separators 24 are made of an insulating material such as polypropylene or polyethylene, and are wound around a separator delivery shaft 38, and a plurality of separators are provided between the separation delivery shaft 38 and the take-up shaft 26. Are provided.
第 1貼付機構 2 0は、 メインフィードローラ 1 6および巻取軸 2 6を有して極 板 1 2を長手方向 (矢印 A方向) に連続的に搬送する極板搬送機構 4 2と、 一部 が分断されたリチウム箔 1 8 (以下、 一部分断リチウム箔 1 8 aという) を保持 して前記極板 1 2の一方の面 1 2 a側で間欠的に回転する転写ローラ (転写手段 ) 4 4と、 前記極板 1 2の他方の面 1 2 b側から前記転写ローラ 4 4に同期して 該転写ローラ 4 4の周面を押圧するニップローラ 4 6とを備える。  The first attaching mechanism 20 includes an electrode transport mechanism 42 having a main feed roller 16 and a winding shaft 26 and continuously transporting the electrode 12 in the longitudinal direction (the direction of arrow A). A transfer roller (transfer means) that holds the lithium foil 18 (partially cut lithium foil 18a) whose part has been cut and rotates intermittently on one surface 12a of the electrode plate 12 And a nip roller 46 for pressing the peripheral surface of the transfer roller 44 from the other surface 12 b side of the electrode plate 12 in synchronization with the transfer roller 44.
図 3に示すように、 転写ローラ 4 4に並設して切断ローラ 4 8が配置され、 こ の転写ローラ 4 4の周面と前記切断ローラ 4 8の周面とが 0 . 2 mm〜0 . 5 m mの間隔を有して離間する。 切断ローラ 4 8の周面近傍には、 前記切断ローラ 4 8に同期してリチウム箔 1 8に所定の間隔毎にかっこのリチウム箔 1 8の搬送方 向 (矢印 E方向) に直交して設けられた切断部位に沿って間欠的に開口部、 例え ば、 ミシン目 1 8 bを形成する加工機構 5 0が配設される。  As shown in FIG. 3, a cutting roller 48 is arranged in parallel with the transfer roller 44, and the peripheral surface of the transfer roller 44 and the peripheral surface of the cutting roller 48 are set to 0.2 mm to 0 mm. Separate at 5 mm intervals. In the vicinity of the circumferential surface of the cutting roller 48, the lithium foil 18 is provided at predetermined intervals in synchronization with the cutting roller 48 at right angles to the direction in which the bracket 18 is transported (in the direction of arrow E). A processing mechanism 50 for intermittently forming an opening, for example, a perforation 18b is provided along the cut portion.
図 3および図 4に示すように、 切断ローラ 4 8は、 固定されている内側筒体 5 2と、 この内側筒体 5 2の外周部に回転自在に配設される外側筒体 5 とを備え る。 内側筒体 5 2は、 図示しない負圧発生源 (例えば、 リングブロア) に連通す るとともに、 その下部側を所定の角度範囲で切り欠いて外方に開放される吸引用 開口部 5 6を有する。  As shown in FIGS. 3 and 4, the cutting roller 48 includes a fixed inner cylinder 52 and an outer cylinder 5 rotatably disposed around the outer periphery of the inner cylinder 52. Prepare. The inner cylindrical body 52 communicates with a negative pressure source (not shown) (for example, a ring blower), and has a suction opening 56 opened to the outside by cutting out a lower portion of the inner cylinder 52 within a predetermined angle range. Have.
外側筒体 5 4は、 外周にリチウム箔 1 8の接着を回避し得る材料、 例えば、 高 分子量ボリエチレン (または高密度ポリエチレン) 製筒体 5 8が圧入されており 、 その直径方向に貫通して複数の吸引孔 6 0が形成される。 吸引孔 6 0は、 開放 側 (小径側) の直径が 5 mmでかつ周方向に切断ピッチとして間隔 Lずつ離 間して全周に設けられるとともに、 各吸引孔 6 0の間には、 周方向が l mmでか つ深さ方向が 5 mmの長方形状断面を有する複数の溝 6 2が周方向に間隔 Lずつ 離間して全周に形成される。 The outer cylinder 54 is press-fitted with a material capable of avoiding adhesion of the lithium foil 18 to the outer periphery, for example, a cylinder 54 made of high molecular weight polyethylene (or high-density polyethylene). A plurality of suction holes 60 are formed penetrating in the diameter direction. The suction holes 60 have a diameter of 5 mm on the open side (small diameter side) and are provided on the entire circumference at intervals L as a cutting pitch in the circumferential direction. A plurality of grooves 62 having a rectangular cross section with a direction of l mm and a depth of 5 mm are formed on the entire circumference at intervals L in the circumferential direction.
図 3に示すように、 加工機構 5 0は、 シリンダ等の図示しない駆動手段に連結 されて矢印 B方向に進退自在な支持部材 6 4を備える。 支持部材 6 4には、 リチ ゥ厶箔 1 8の幅方向に所定間隔離間して複数の針部材 6 6が設けられるとともに 、 この針部材 6 6の両側に押圧部材 6 8がばね (図示せず) を介して進退自在に 支持される。 この針部材 6 6は、 切断ローラ 4 8が間欠送りされる際、 この切断 ローラ 4 8の停止位置で各溝 6 2に対向するように位置決めされている。  As shown in FIG. 3, the processing mechanism 50 includes a support member 64 connected to driving means (not shown) such as a cylinder and capable of moving back and forth in the direction of arrow B. A plurality of needle members 66 are provided on the support member 64 at predetermined intervals in the width direction of the lithium foil 18, and pressing members 68 are provided on both sides of the needle members 66 with springs (not shown). ) Is supported to move forward and backward freely. The needle member 66 is positioned so as to face each groove 62 at the stop position of the cutting roller 48 when the cutting roller 48 is intermittently fed.
転写ローラ 4 4は、 外周に、 例えば、 高分子量ボリエチレン (または高密度ボ リエチレン) 製筒体 7 0が圧入されており、 その周面から外方に開放される複数 の孔部 7 2が形成される。 各孔部 7 2は、 開放側(小径側) の直径が 1 . 5 mm でかつ周方向に間隔 Lずつ離間して全周に配置されるとともに、 転写ローラ 4 4 の軸方向に延在してこの転写ローラ 4 4の一方の側部から外方に開放される通路 7 4に連通する。  On the outer circumference of the transfer roller 44, for example, a high molecular weight polyethylene (or high-density polyethylene) cylinder 70 is press-fitted, and a plurality of holes 72 opened outward from the peripheral surface are formed. Is done. Each of the holes 72 has an open side (small diameter side) having a diameter of 1.5 mm and is arranged around the entire circumference at intervals L in the circumferential direction, and extends in the axial direction of the transfer roller 44. The transfer roller 44 communicates with a passage 74 opened outward from one side of the transfer roller 44.
転写ローラ 4 4の側部には、 一部分断リチウム箔 1 8 aを周面に吸着保持させ るため、 この転写ローラ 4 4と切断ローラ 4 8とが摺接する受け渡し位置 S 1か ら前記転写ローラ 4 4とニップローラ 4 6とが摺接する貼り付け位置 S 2直前ま で配置された孔部 7 2を負圧発生源 (例えば、 リングブロア) に連通する吸引開 口部 (連通手段) 7 6が設けられる。 転写ローラ 4 4の側部には、 貼り付け位置 S 2を通過した直後の孔部 7 2をエア噴射用ブロア (図示せず) に連通するプロ ァ開口部 7 8が設けられる。 転写ローラ 4 4の周面には、 ローレツトが施されて いる。 具体的には、 メッシュの綾目 5 0番で 0 . 3 mmの押し込みが行われた。 転写ローラ 4 4と切断ローラ 4 8とは、 図示しない単一のサーボモ一夕または それぞれ個別のサーボモータにより反対方向 (矢印 C方向および矢印 D方向) に 同期して回転駆動され、 ニップローラ 4 6は、 カム機構 8 0により前記転写ロー ラ 4 4と同期して駆動制御される。 なお、 同期信号を用いない場合には、 カム機 構 8 0に代替してサーボモータ等を使用することも可能である。 On the side of the transfer roller 44, the transfer roller 44 and the cutting roller 48 are moved from the transfer position S1 where the transfer roller 44 and the cutting roller 48 are in sliding contact with each other in order to hold the partially cut lithium foil 18a by suction. A suction opening (communication means) 76 that communicates the hole 72 arranged immediately before the sticking position S2 where the nip roller 46 slides with the nip roller 46 to a negative pressure generation source (for example, a ring blower) is provided. Provided. A side opening of the transfer roller 44 is provided with a profile opening 78 that communicates the hole 72 immediately after passing the sticking position S2 with an air jet blower (not shown). The peripheral surface of the transfer roller 44 is knurled. Specifically, a 0.3 mm indentation was performed on the 50th mesh. The transfer roller 44 and the cutting roller 48 are driven by a single servomotor (not shown) or individual servomotors to rotate synchronously in opposite directions (directions of arrows C and D). The transfer row is moved by the cam mechanism 80. The drive is controlled in synchronization with L4. When a synchronization signal is not used, a servomotor or the like can be used instead of the cam mechanism 80.
第 2貼付機構 2 2は、 上記第 1貼付機構 2 0と同様に構成されるものであり、 同一の構成要素には同一の参照符号を付してその詳細な説明は省略する。  The second attaching mechanism 22 has the same configuration as the first attaching mechanism 20 described above, and the same components are denoted by the same reference characters and will not be described in detail.
図 1 0は、 貼付装置 1 0により製造されるリチウム電極 (負極) 8 1が組み込 まれるリチウム電池 8 2を示す。 このリチウム電池 8 2は、 有底円筒形状を有す る電池缶 8 3と、 この電池缶 8 3内に電解液とともに封入される極板群 8 4とを 備える。 極板群 8 4は、 正極 8 5とリチウム電極 8 1を一対のセパレ一夕 8 6 a 、 8 6 bを介して巻回して構成されており、 この正極 8 5の端部に正極リード 8 5 aが設けられる一方、 このリチウム電極 8 1の端部に負極リード 8 1 aが設け られる。  FIG. 10 shows a lithium battery 82 in which a lithium electrode (negative electrode) 81 manufactured by the attaching device 10 is incorporated. The lithium battery 82 includes a battery can 83 having a cylindrical shape with a bottom, and an electrode plate group 84 enclosed in the battery can 83 together with an electrolytic solution. The electrode plate group 84 is configured by winding a positive electrode 85 and a lithium electrode 81 through a pair of separators 86a and 86b, and a positive electrode lead 8 is connected to an end of the positive electrode 85. While 5 a is provided, a negative electrode lead 81 a is provided at an end of the lithium electrode 81.
正極リード 8 5 aは、 極板群 8 4の巻回中心部側から電池缶 8 3の開口 8 3 a 側に延在するとともに、 封口部品 8 7に溶接されている。 負極リード 8 1 aは、 極板群 8 4の外周側から電池缶 8 3の内底部 8 3 b側に延在してこの内底部 8 3 bに溶接されている。  The positive electrode lead 85 a extends from the winding center side of the electrode plate group 84 to the opening 83 a side of the battery can 83, and is welded to the sealing part 87. The negative electrode lead 81a extends from the outer periphery of the electrode group 84 to the inner bottom 83b of the battery can 83 and is welded to the inner bottom 83b.
このように構成される貼付装置 1 0の動作について、 図 5に示すタイミングチ ヤー卜に基づいて以下に説明する。  The operation of the sticking apparatus 10 configured as described above will be described below based on a timing chart shown in FIG.
先ず、 図 1に示すように、 送り出し軸 1 4には、 フープ状の極板 1 2が巻回さ れており、 リチウム箔送り出し軸 3 0には、 金属に対して粘着性のある薄い金属 箔であるフープ状のリチウム箔 1 8が、 ボリプロピレン、 ボリエチレン等の絶縁 材料で形成された合紙 3 6と重畳された状態で巻回されている。 また、 セパレ一 夕送り出し軸 3 8は、 同様に、 フープ状のセパレ一夕 2 4力巻回されている。 そこで、 送り出し軸 1 4力、 図示しないトルクモータにより逆回転されて極板 1 2に一定のトルクを与え、 この極板 1 2がパスローラ 2 8を介してメインフィ 一ドローラ 1 6により搬送される。 このメインフィードローラ 1 6は、 サクショ ンドラムを構成しており、 サーボモータ等の駆動源を介し極板 1 2を吸着して定 量搬送を行う。 このため、 極板 1 2は、 メインフィードローラ 1 6および巻取軸 2 6を含む極板搬送機構 4 2を介し、 矢印 A方向に一定速度 V 2 (図 5 D参照) で定量搬送される。 First, as shown in FIG. 1, a hoop-shaped electrode plate 12 is wound around a feed shaft 14, and a lithium metal feed shaft 30 is made of a thin metal having adhesiveness to metal. A hoop-shaped lithium foil 18 as a foil is wound in a state of being superimposed on an interleaf 36 formed of an insulating material such as polyethylene or polyethylene. Similarly, the separation shaft 38 is wound around a hoop-shaped separation shaft 24 times. Then, the feed shaft 14 is reversely rotated by a torque motor (not shown) to apply a constant torque to the electrode plate 12, and the electrode plate 12 is conveyed by the main feed roller 16 via the pass roller 28. The main feed roller 16 constitutes a suction drum, and sucks the electrode plate 12 through a drive source such as a servomotor to carry out constant-quantity conveyance. Therefore, the electrode plate 12 is moved at a constant speed V 2 in the direction of arrow A via an electrode plate transport mechanism 42 including a main feed roller 16 and a winding shaft 26 (see FIG. 5D). Is transported at a fixed rate.
一方、 リチウム箔 1 8には、 ダンサーローラ 3 5により所定のテンション、 例 えば、 5 0 gのテンションが付与されており、 合紙巻取軸 3 4が回転駆動されて 合紙 3 6のみが巻き取られる。 このため、 リチウム箔 1 8は、 巻戻しによるテン シヨン変動が作用しない状態で、 ダンサーローラ 3 5による一定テンション下で リチウム箔送り出し軸 3 0から円滑に送り出され、 パスローラ 3 2を介して第 1 貼付機構 2 0を構成する切断ローラ 4 8側に送り出される。  On the other hand, a predetermined tension, for example, 50 g, is applied to the lithium foil 18 by the dancer roller 35, and the slip-sheet winding shaft 34 is driven to rotate so that only the slip-sheet 36 is wound. Taken. For this reason, the lithium foil 18 is smoothly fed out of the lithium foil feed shaft 30 under a constant tension by the dancer roller 35 in a state where the tension fluctuation due to rewinding does not act, and the first foil is passed through the pass roller 32. It is sent out to the cutting roller 48 side forming the sticking mechanism 20.
その際、 リチウム箔 1 8がリチウム箔送り出し軸 3 0から送り出されると、 ダ ンサ一ローラ 3 5が下方に移動する。 そして、 第 2センサ 3 7 bによりダンサー ローラ 3 5が下限位置に至ったことが検出されると、 合紙巻取軸 3 4の回転が停 止される。  At this time, when the lithium foil 18 is sent out from the lithium foil sending shaft 30, the dancer roller 35 moves downward. Then, when the second sensor 37b detects that the dancer roller 35 has reached the lower limit position, the rotation of the interleaf take-up shaft 34 is stopped.
なお、 後述するように、 リチウム箔 1 8が切断ローラ 4 8により吸着搬送され ると (図 3中、 矢印 E方向参照) 、 ダンサーローラ 3 5が上方に移動する。 そこ で、 第 1センサ 3 7 aによりダンサーローラ 3 5が上限位置に至ったことが検出 されると、 合紙巻取軸 3 4の回転が開始される。  As will be described later, when the lithium foil 18 is suction-conveyed by the cutting roller 48 (see the direction of arrow E in FIG. 3), the dancer roller 35 moves upward. Here, when the first sensor 37a detects that the dancer roller 35 has reached the upper limit position, the rotation of the interleaf take-up shaft 34 is started.
切断ローラ 4 8側では、 図示しない負圧発生源の作用下に、 切断ローラ 4 8の 内側筒体 5 2内が吸引されるとともに、 この切断ローラ 4 8と転写ローラ 4 4と 力 \ 同期して互いに逆方向 (図 6中、 矢印 C方向および矢印 D方向参照) に回転 駆動される。 このため、 リチウム箔 1 8は、 ダンサーローラ 3 5により所定のテ ンシヨンが付与された状態で、 複数の吸引孔 6 0の吸引作用下に切断ローラ 4 8 の外周面に吸着保持され、 内側筒体 5 2の吸引用開口部 5 6が設けられている範 囲內を吸着搬送される。  On the cutting roller 48 side, the inside of the inner cylindrical body 52 of the cutting roller 48 is sucked under the action of a negative pressure source (not shown), and the cutting roller 48 and the transfer roller 44 are synchronized with the force. (See arrows C and D in Fig. 6). Therefore, the lithium foil 18 is suction-held on the outer peripheral surface of the cutting roller 48 under the suction action of the plurality of suction holes 60 in a state where a predetermined tension is given by the dancer roller 35, and the inner cylinder The area 52 where the suction opening 56 of the body 52 is provided is conveyed by suction.
ここで、 リチウム箔 1 8の切断ピッチが間隔 L (例えば、 4 mm ) に設定され ており、 切断ローラ 4 8が間欠的に回転されてこのリチウム箔 1 8が間隔 Lずつ 間欠搬送される。 そして、 リチウム箔 1 8の切断部位が加工機構 5 0に対応する 位置に停止されると、 この加工機構 5 0を構成する図示しない駆動源の作用下に 支持部材 6 4が切断ローラ 4 8の周面側に移動する。 これにより、 押圧部材 6 8 がリチウム箔 1 8の切断部位前後を切断□—ラ 4 8の外周面に押圧した状態で、 16 Here, the cutting pitch of the lithium foil 18 is set to the interval L (for example, 4 mm), and the cutting roller 48 is intermittently rotated so that the lithium foil 18 is intermittently conveyed by the interval L. Then, when the cut portion of the lithium foil 18 is stopped at a position corresponding to the processing mechanism 50, the support member 64 is moved under the action of a drive source (not shown) constituting the processing mechanism 50 to form the cutting roller 48. Move to the peripheral side. With this, the pressing member 68 cuts the front and rear of the cutting portion of the lithium foil 18 while pressing the outer peripheral surface of the 16
1 2 複数の針部材 6 6が溝 6 2に入り込んで該リチウム箔 1 8にミシン目 1 8 bを形 成する (図 7参照) 。  1 2 The plurality of needle members 66 enter the grooves 62 to form perforations 18b in the lithium foil 18 (see FIG. 7).
切断ローラ 4 8と転写ローラ 4 4が、 完全に同期してそれぞれ矢印 C方向およ び矢印 D方向に間欠的に回転されることにより、 ミシン目 1 8 bが形成されたリ チウム箔 1 8、 すなわち、 一部分断リチウム箔 ί 8 aは、 前記切断ローラ 4 8の 外周面から前記転写ローラ 4 4の外周面側に受け渡される。  The cutting roller 48 and the transfer roller 44 are intermittently rotated in the direction of arrow C and the direction of arrow D in perfect synchronization, respectively, so that the lithium foil 18 with perforations 18b is formed. That is, the partially cut lithium foil 8 a is transferred from the outer peripheral surface of the cutting roller 48 to the outer peripheral surface side of the transfer roller 44.
その際、 一部分断リチウム箔 1 8 aの受け渡し位置 S 1で切断ローラ 4 8の吸 引用酹ロ部 5 6が閉塞される一方、 転写ローラ 4 4の吸引開口部 7 6がこの受け 渡し位置 S 1から開放されている。 従って、 切断ローラ 4 8による一部分断リチ ゥム箔 1 8 aの吸引が解除されると同時に、 転写ローラ 4 4によるこの一部分断 リチウム箔 1 8 aの吸引が開始され、 前記一部分断リチウム箔 1 8 aが前記転写 ローラ 4 4側に円滑かつ確実に受け渡される。  At this time, the suction roller portion 56 of the cutting roller 48 is closed at the transfer position S1 of the partially cut lithium foil 18a, while the suction opening 76 of the transfer roller 44 is closed at the transfer position S. Open from one. Therefore, at the same time as the suction of the partially cut lithium foil 18a by the cutting roller 48 is released, the suction of the partially cut lithium foil 18a by the transfer roller 44 is started, and the partially cut lithium foil 1a is started. 8a is smoothly and reliably transferred to the transfer roller 44 side.
次いで、 転写ローラ 4 4の外周面に吸着保持されている一部分断リチウム箔 1 8 aが、 貼り付け位置 S 2に至ると、 カム機構 8 0を介してニップローラ 4 6が 、 図 8中、 矢印 F方向 (極板 1 2の他面 1 2 b側) に転写ローラ 4 4の回転に同 期して移動する。 これにより、 図 5 Cに示すように、 転写ローラ 4 4が極板 1 2 の搬送速度 V 2に一致する周速 V 1で回転しながら、 ニップローラ 4 6が所定の ニップ圧力で極板 1 2を転写ローラ 4 4側に押圧する。  Next, when the partially-cut lithium foil 18a adsorbed and held on the outer peripheral surface of the transfer roller 44 reaches the application position S2, the nip roller 46 is moved via the cam mechanism 80 to an arrow in FIG. The transfer roller 44 moves in the F direction (the other side 12 b side of the electrode plate 12) in synchronization with the rotation of the transfer roller 44. As a result, as shown in FIG. 5C, while the transfer roller 44 rotates at the peripheral speed V 1 that matches the transport speed V 2 of the electrode plate 12, the nip roller 46 rotates the electrode plate 1 2 at a predetermined nip pressure. To the transfer roller 44 side.
そして、 転写ローラ 4 4の周面に吸着保持されている一部分断リチウム箔 1 8 aの短冊面積の 1ノ2〜 4 / 5の面積が極板 1 2に密着するまで、 ニップローラ 4 6によるニップ動作が行われる。 なお、 第 1の実施形態では、 一部分断リチウ ム箔 1 8 aの短冊幅の 3 / 4 (具体的には、 3 mm) が極板 1 2に転写されるま で、 上記ニップ動作が行われる。  Then, the nip by the nip rollers 46 until the area of 1 to 2/5 of the strip area of the partially cut lithium foil 18 a held by suction on the peripheral surface of the transfer roller 44 comes into close contact with the electrode plate 12. The operation is performed. In the first embodiment, the nip operation is performed until 3/4 (specifically, 3 mm) of the strip width of the partially cut lithium foil 18a is transferred to the electrode plate 12. Will be
さらに、 カム機構 8 0を介してニップローラ 4 6が極板 1 2から離間するとと もに、 転写ローラ 4 4の回転が停止される (図 9参照) 。 従って、 搬送機構 4 2 により速度 V 2で定量搬送されている極板 1 2と、 この極板 1 2に部分的に貼り 付けられかつ転写ローラ 4 4の周面に保持されている一部分断リチウム箔 1 8 a とに速度差が生じ、 この一部分断リチウム箔 1 8 aがミシン目 1 8 bから容易か つ確実に分離され、 短冊状リチウム箔 1 8 cとして前記極板 1 2上に確実に転写 される。 Further, the nip roller 46 is separated from the electrode plate 12 via the cam mechanism 80, and the rotation of the transfer roller 44 is stopped (see FIG. 9). Therefore, the electrode plate 12 being transported at a constant speed V2 by the transport mechanism 42 and the lithium battery partially adhered to the electrode plate 12 and partially held on the peripheral surface of the transfer roller 44. There is a speed difference between the foil 18a and the partially cut lithium foil 18a. And is reliably transferred to the electrode plate 12 as a strip-shaped lithium foil 18c.
この場合、 第 1の実施形態では、 長尺なリチウム箔 1 8にダンサーローラ 3 5 を介して一定のテンションを付与した状態で、 該リチウム箔 1 8と一体的に巻回 されている合紙 3 6のみが合紙巻取軸 3 4の回転作用下に巻き取られる。 これに より、 リチウム箔 1 8は、 巻き戻しによるテンション変動が作用することがなく 、 一定のテンション下で円滑に送り出される。  In this case, in the first embodiment, in a state where a constant tension is applied to the long lithium foil 18 via the dancer roller 35, the slip sheet wound integrally with the lithium foil 18 is provided. Only 36 is taken up by the rotation of the interleaf take-up shaft 34. As a result, the lithium foil 18 is smoothly fed out under a constant tension without a change in tension due to unwinding.
従って、 リチウム箔 1 8に破損や皺等の不良が発生することがなく、 前記リチ ゥム箔 1 8を正常な状態で切断ローラ 4 8に確実に送り出すことができるという 効果が得られる。  Therefore, the lithium foil 18 does not suffer from defects such as breakage and wrinkles, and the lithium foil 18 can be reliably sent out to the cutting roller 48 in a normal state.
なお、 第 1の実施形態では、 図 2 Aに示すように、 ダンサローラ 3 5の上限位 置と下限位置とを検出するための第 1および第 2センサ 3 7 a、 3 7 bを備えて いるが、 図 2 Bに示す他の実施形態を採用することができる。  In the first embodiment, as shown in FIG. 2A, first and second sensors 37a and 37b for detecting the upper limit position and the lower limit position of the dancer roller 35 are provided. However, other embodiments shown in FIG. 2B can be employed.
すなわち、 ダンサローラ 3 5は、 支点 9 0を介して揺動自在なダンサアーム 9 2の一端に回転自在に支持されとともに、 このダンサァ一厶 9 2の他端にバラン スウェイト 9 4が固着される。 ダンサローラ 3 5の位置をアナログ的に検出する ために、 近接リニアセンサ (位置検出センサ) 9 5が設けられる。 近接リニアセ ンサ 9 5の出力信号がアンプ 9 6に送られ、 このアンプ 9 6からアイソレー夕 9 7を介してモータドライバ 9 8に入力される。 モータドライバ 9 8は、 合紙巻取 軸 3 4を回転駆動するためのモータ (回転駆動源) 9 9に接続されている。 このような構成において、 ダンサローラ 3 5の位置が近接リニアセンサ 9 5を 介してアナログ的に検出されており、 この出力信号に基づいてモータドライバ 9 8の作用下にモータ 9 9が駆動制御される。 従って、 ダンサローラ 3 5の位置情 報が、 合紙巻取軸 3 4の回転速度にフィードバックされるため、 前記ダンサロー ラ 3 5は、 常時、 一定の位置に配置されることになる。 これにより、 モー夕 9 9 の起動、 停止の回数が一挙に削減され、 ダンサローラ 3 5自体のイナーシャ等に よる外乱を有効に排除することが可能になり、 リチウム箔 1 8に対して均一なテ ンシヨンを確実に付与することができるという効果が得られる。 また、 第 1の実施形態では、 図 2 Aに示すように、 ユニッ ト 3 1に近接して E P Cへッ ド 3 3が設けられており、 このュニッ ト 3 1から導出されるリチウム箔 1 8のエッジ位置の検出が行われている。 そして、 リチウム箔 1 8のエッジ位置 にずれが発生すると、 ュニット 3 1が、 図示しない駆動源を介して矢印 E方向に 直交する方向に移動し、 前記リチウム箔 1 8のエッジ位置を、 常時、 一定位置に 調整することができる。 That is, the dancer roller 35 is rotatably supported at one end of a swingable dancer arm 92 via a fulcrum 90, and a balance weight 94 is fixed to the other end of the dancer arm 92. A proximity linear sensor (position detection sensor) 95 is provided to detect the position of the dancer roller 35 in an analog manner. The output signal of the proximity linear sensor 95 is sent to the amplifier 96, and is input from this amplifier 96 to the motor driver 98 via the isolator 977. The motor driver 98 is connected to a motor (rotation drive source) 99 for driving the interleaf take-up shaft 34 to rotate. In such a configuration, the position of the dancer roller 35 is detected in an analog manner via the proximity linear sensor 95, and the drive of the motor 99 is controlled under the action of the motor driver 98 based on this output signal. . Therefore, the position information of the dancer roller 35 is fed back to the rotation speed of the slip sheet take-up shaft 34, so that the dancer roller 35 is always arranged at a fixed position. As a result, the number of times of starting and stopping the motor 99 can be reduced at once, and disturbances due to the inertia of the dancer roller 35 itself can be effectively eliminated. The effect is that the solution can be reliably applied. In the first embodiment, as shown in FIG. 2A, an EPC head 33 is provided in the vicinity of the unit 31, and a lithium foil 18 derived from the unit 31 is provided. Is detected. Then, when the edge position of the lithium foil 18 shifts, the unit 31 moves in a direction orthogonal to the direction of the arrow E via a driving source (not shown), and the edge position of the lithium foil 18 is constantly changed. It can be adjusted to a fixed position.
さらに、 第 1の実施形態では、 一部分断リチウム箔 1 8 aを吸着保持する転写 ローラ 4 4力 矢印 D方向に間欠的に回転するとともに、 定量送りされている極 板 1 2にニップローラ 4 6を介して前記一部分断リチウム箔 1 8 aが押圧される 。 これにより、 極板 1 2の搬送速度と転写ローラ 4 4の周速との速度差によって 、 一部分断リチウム箔 1 8 aをミシン目 1 8 bから確実に分離し、 前記極板 1 2 上に短冊状リチウム箔 1 8 cを貼り付けることができる。 このため、 従来のよう に、 樹脂フィルム等の支持体を用いる必要がなく、 リチウム箔 1 8を単独で取り 扱うことが可能になり、 極めて経済的であるという効果が得られる。  Furthermore, in the first embodiment, the transfer roller 44 that holds the partially-cut lithium foil 18a by suction is intermittently rotated in the direction of arrow D, and the nip roller 46 is attached to the electrode plate 12 that is being fed at a constant rate. The partially cut lithium foil 18a is pressed through the gap. Thereby, the partially cut lithium foil 18a is reliably separated from the perforations 18b by the speed difference between the transport speed of the electrode plate 12 and the peripheral speed of the transfer roller 44, and A strip-shaped lithium foil 18c can be attached. Therefore, unlike the conventional case, there is no need to use a support such as a resin film, and the lithium foil 18 can be handled independently, and the effect of being extremely economical can be obtained.
さらに、 リチウム箔 1 8の厚さにばらつきが生じても、 短冊状リチウム箔 1 8 cの貼り付けピッチを変更することにより、 容易に対応することができる。 すな わち、 極板 1 2の搬送速度 V 2を基準にして、 転写ローラ 4 4の間欠回転速度 ( 周速) V I とニップローラ 4 6の動作周期を制御するだけで、 この極板 1 2上に 貼り付けられる短冊状リチウム箔 1 8 cの貼り付けピッチ Pを、 例えば、 8 . 5 mmから 1 1 111111まで0 . 5 mm間隔で設定することが可能になる。 これにより 、 リチウム箔 1 8の厚さの変動に容易かつ確実に対応することができ、 有効な電 池性能を維持することが可能になるという利点がある。  Further, even if the thickness of the lithium foil 18 varies, it can be easily dealt with by changing the sticking pitch of the strip-shaped lithium foil 18c. That is, the intermittent rotation speed (peripheral speed) VI of the transfer roller 4 4 and the operation cycle of the nip roller 46 are controlled with reference to the transport speed V 2 of the electrode plate 1 2. The sticking pitch P of the strip-shaped lithium foil 18c to be stuck on the top can be set, for example, from 8.5 mm to 11111111 at 0.5 mm intervals. As a result, there is an advantage that it is possible to easily and surely cope with a change in the thickness of the lithium foil 18 and to maintain effective battery performance.
また、 ニップローラ 4 6をカム機構 8 0により転写ローラ 4 4に対して進退さ せるだけでよく、 第 1貼付機構 2 0の構造が複雑化することがない。 しかも、 二 ップローラ 4 6は、 一部分断リチウム箔 1 8 aの短冊面積の 1 Z 2〜4 / 5の面 積が極板 1 2に密着するまでニップ動作を行うため、 短冊状リチウム箔 1 8 cを 前記極板 1 2に対し確実に貼り付けることができる。  Further, it is only necessary to move the nip roller 46 with respect to the transfer roller 44 by the cam mechanism 80, and the structure of the first attaching mechanism 20 is not complicated. In addition, the nip roller 46 performs the nip operation until the area of 1 Z 2 to 4/5 of the strip area of the partially cut lithium foil 18 a is in close contact with the electrode plate 12. c can be securely attached to the electrode plate 12.
なお、 転写ローラ 4 4には、 貼り付け位置 S 2を通過した直後の孔部 7 2にブ ロア開口部 7 8が連通している。 従って、 ブロア開口部 7 8および孔部 7 2を介 して転写ローラ 4 4の外周面からエアを噴射することにより、 短冊状リチウム箔 1 8 cを極扳 1 2に対して一層確実に転写させることが可能になる。 The transfer roller 44 has a hole 72 just after passing the sticking position S2. The lower openings 78 communicate with each other. Therefore, by blowing air from the outer peripheral surface of the transfer roller 44 through the blower opening 78 and the hole 72, the strip-shaped lithium foil 18c is more reliably transferred to the pole 12. It becomes possible to do.
し力、も、 転写ローラ 4 4の外周面には、 ローレッ トが設けられており、 ニップ ローラ 4 6によるニップ圧力が有効に向上する。 このため、 ニップローラ 4 6を 必要以上に転写ローラ 4 4側に押圧することがなく、 この転写ローラ 4 4の外周 面に歪み等が発生することを回避することができる。  A knurl is provided on the outer peripheral surface of the transfer roller 44, and the nip pressure by the nip roller 46 is effectively improved. Therefore, the nip roller 46 is not pressed against the transfer roller 44 more than necessary, and it is possible to avoid the occurrence of distortion or the like on the outer peripheral surface of the transfer roller 44.
また、 第 1の実施形態では、 長尺のリチウム箔 1 8を、 直接、 切断ローラ 4 8 の周面に吸着保持させ、 このリチウム箔 1 8を間欠送りしながら加工機構 5 0を 構成する針部材 6 6が溝 6 2に挿入されて、 所謂、 空中切りによりミシン目 1 8 bが設けられている。 そして、 このミシン目 1 8 bが設けられたリチウム箔 1 8 (一部分断リチウム箔 1 8 a ) は、 転写ローラ 4 4の周面に吸着保持されて貼り 付け位置 S 2へと間欠搬送される。  In the first embodiment, a long lithium foil 18 is directly sucked and held on the peripheral surface of the cutting roller 48, and the needle constituting the processing mechanism 50 while intermittently feeding the lithium foil 18. The member 66 is inserted into the groove 62, and a perforation 18b is provided by so-called aerial cutting. Then, the lithium foil 18 provided with the perforations 18 b (partially cut lithium foil 18 a) is sucked and held on the peripheral surface of the transfer roller 44 and is intermittently transported to the application position S 2. .
従って、 支持体を用いることなく単独で搬送されてくる長尺なリチウム箔 1 8 の取り扱いが簡素化し、 極板 1 2上に所望の短冊状リチウム箔 1 8 cを所定間隔 毎に連続して貼り付けることができる。 これにより、 設備費が有効に削減される とともに、 第 1貼付機構 2 0全体の小型化および簡素化が容易に遂行されるとい う利点がある。  Therefore, the handling of the long lithium foil 18 that is transported alone without using the support is simplified, and the desired strip-shaped lithium foil 18 c is continuously provided on the electrode plate 12 at predetermined intervals. Can be pasted. As a result, there is an advantage that the equipment cost is effectively reduced, and the size and simplification of the entire first attaching mechanism 20 are easily achieved.
ところで、 第 1貼付機構 2 0により一方の面 1 2 a側に短冊状リチウム箔 1 8 cが貼り付けられた極板 1 2は、 図 1に示すように、 矢印 A方向に定量搬送され て、 その他方の面 1 2 bに第 2貼付機構 2 2を介して短冊状リチウム箔 1 8じの 貼付作業が行われる。 そして、 両方の面 1 2 a、 1 2 bに短冊状リチウム箔 1 8 cが転写された極板 1 2は、 リチウム電極 8 1 としてセパレー夕送り出し軸 3 8 から送り出されるセパレ一夕 2 と重ね合わされた状態で巻取軸 2 6に巻き取ら れる。  By the way, the electrode plate 12 on which the strip-shaped lithium foil 18c is adhered to the one surface 12a by the first attaching mechanism 20 is fixedly transported in the direction of arrow A as shown in FIG. The sticking operation of the strip-shaped lithium foil 18 is performed on the other side 12 b via the second sticking mechanism 22. Then, the electrode plate 1 2 with the strip-shaped lithium foil 18 c transferred to both surfaces 1 2 a and 1 2 b is superimposed on the separation electrode 2 sent out from the separator feeding shaft 38 as the lithium electrode 81. In this state, it is wound up on the winding shaft 26.
この巻回されたリチウム電極 8 1は、 電池組立工程に移送されて正極 8 5とセ パレー夕 8 6 a、 8 6 bを介装して巻回され、 極板群 8 4が得られる (図 1 0参 照) 。 さらに、 極板群 8 4は、 電解液と共に電池缶 8 3内に封入されてリチウム 電池 8 2が製造される。 The wound lithium electrode 81 is transferred to the battery assembling process and wound around the positive electrode 85 and the separators 86a and 86b to obtain an electrode plate group 84 ( See Figure 10). Further, the electrode group 84 is sealed in the battery Battery 82 is manufactured.
なお、 転写ローラ 4 4は、 切断ローラ 4 8と同様に構成してもよく、 逆に、 前 記切断ローラ 4 8を前記転写ローラ 4 4と同様に構成してもよい。 また、 加工機 構 5 0は、 針部材 6 6に代替して鋸刃を用いることができる。  The transfer roller 44 may be configured in the same manner as the cutting roller 48, and conversely, the cutting roller 48 may be configured in the same manner as the transfer roller 44. Further, the processing mechanism 50 can use a saw blade instead of the needle member 66.
次に、 図 1 1には、 本発明の第 2の実施形態に係る貼付装置 1 0 0の要部が示 されている。 この貼付装置 1 0 0は、 第 1の実施形態における転写ローラ 4 4と 切断ローラ 4 8とを一体化した切断 ·転写ローラ 1 0 2を備える。  Next, FIG. 11 shows a main part of an attaching device 100 according to a second embodiment of the present invention. The sticking device 100 includes a cutting / transfer roller 102 in which the transfer roller 44 and the cutting roller 48 in the first embodiment are integrated.
この切断 ·転写ローラ 1 0 2は、 その外周に、 例えば、 超高密度ボリエチレン 製筒体 1 0 4が圧入されるとともに、 その周面に複数の孔部 1 0 6が形成される 。 各孔部 1 0 6は、 開放側 (小径側) の直径が 1 . 5 mmでかつ周方向に間隔 L ずつ離間して全周に配置されており、 この切断 ·転写ローラ 1 0 2の軸方向に延 在して一方の側部に開放される通路 1 0 8に連通する。  The cutting / transfer roller 102 has, for example, a cylinder 104 made of ultra-high-density polyethylene pressed into the outer periphery thereof and a plurality of holes 106 formed in the peripheral surface thereof. Each of the holes 106 has a diameter of 1.5 mm on the open side (small diameter side) and is arranged on the entire circumference at an interval L in the circumferential direction. It communicates with a passage 108 which extends in the direction and is open to one side.
通路 1 0 8は、 リチウム箔 1 8が切断 ·転写ローラ 1 0 2の周面に摺接する摺 接開始位置 S 3から極板 1 2に転写される貼り付け位置 S の直前までに配置さ れる際に、 吸引開口部 1 1 0を介して真空発生源 (リングブロア) に連通する。 切断 ·転写ローラ 1 0 2の一方の側部側には、 貼り付け位置 S 4を通過した直後 の通路 1 0 8を噴射用ブロアに連通するブロア開口部 1 1 2が設けられている。 切断 .転写ローラ 1 0 2の周面には、 各孔部 1 0 6の間に軸方向の幅が 1 mm でかつ深さ方向が 5 mmの長方形状断面を有する複数の溝 1 1 4が周方向に間隔 Lずつ離間して全周に形成される。 なお、 第 1の実施形態と同一の構成要素には 、 同一の参照符号を付してその詳細な説明は省略する。  The passage 108 is disposed between the sliding start position S3 where the lithium foil 18 is cut and slid on the peripheral surface of the transfer roller 102 and immediately before the sticking position S where the lithium foil 18 is transferred to the electrode plate 12 At this time, it communicates with a vacuum source (ring blower) through the suction opening 110. On one side of the cutting / transfer roller 102, there is provided a blower opening 112 that connects the passage 108 immediately after passing through the sticking position S4 to the blower for injection. Cutting A plurality of grooves 1 14 having a rectangular cross section with a width of 1 mm in the axial direction and 5 mm in the depth direction are formed between the holes 106 on the peripheral surface of the transfer roller 102. It is formed on the entire circumference at intervals L in the circumferential direction. Note that the same components as those of the first embodiment are denoted by the same reference numerals, and a detailed description thereof will be omitted.
このように構成される第 2の実施形態に係る貼付装置 1 0 0では、 リチウム箔 1 8が切断 ·転写ローラ 1 0 2の周面に送り込まれると、 吸引開口部 1 1 0に連 通する図示しない真空発生源を介して通路 1 0 8から孔部 1 0 6が吸引され、 前 記リチウム箔 1 8がこの周面に吸着保持される。 切断 ·転写ローラ 1 0 2は、 矢 印 F方向に間欠回転されており、 リチウム箔 1 8の切断部位が加工機構 5 0に対 応ずる位置に配置停止されると、 この加工機構 5 0を介して前記リチウム箔 1 8 にミシン目 1 8 bが形成される。 次いで、 切断■転写ローラ 1 0 2が矢印 G方向に間欠回転され、 一部分断リチ ゥ厶箔 1 8 aの先端が貼り付け位置 S 4に至ると、 この切断'転写ローラ 1 0 2 の間欠回転に同期してニップローラ 4 6が前記切断'転写ローラ 1 0 2の周面側 に変位して極板 1 2を前記一部分断リチウム箔 1 8 aの先端に押圧する。 そして 、 一部分断リチウム萡 1 8 aの短冊面積の 1ノ 2〜4 / 5の面積が極板 1 2に密 着した後、 ニップローラ 4 6が極板 1 2から離間するとともに、 切断 ·転写口一 ラ 1 0 2の回転が停止する。 In the sticking device 100 according to the second embodiment configured as described above, when the lithium foil 18 is sent to the peripheral surface of the cutting / transfer roller 102, the lithium foil 18 communicates with the suction opening 110. The hole 106 is sucked from the passage 108 via a vacuum source (not shown), and the lithium foil 18 is adsorbed and held on the peripheral surface. CuttingThe transfer roller 102 is intermittently rotated in the direction of the arrow F. When the cut portion of the lithium foil 18 is stopped at a position corresponding to the processing mechanism 50, the transfer roller 100 is moved through the processing mechanism 50. As a result, perforations 18b are formed in the lithium foil 18. Next, the cutting / transfer roller 102 is intermittently rotated in the direction of arrow G, and when the tip of the partially cut lithium foil 18a reaches the application position S4, the cut / transfer roller 102 is intermittently rotated. In synchronization with this, the nip roller 46 is displaced to the peripheral surface side of the cutting / transferring roller 102 to press the electrode plate 12 against the tip of the partially cut lithium foil 18a. Then, after a part of the strip area of lithium 萡 18 a is 1 ノ 2 to / of the strip area is closely adhered to the electrode plate 12, the nip roller 46 is separated from the electrode plate 12, and the cutting / transfer opening The rotation of the cylinder 102 stops.
これにより、 極板 1 2と一部分断リチウム箔 1 8 aとに速度差が発生し、 この 一部分断リチウム箔 1 8 aがミシン目 1 8 bから分離されて、 前記極板 1 2に短 冊状リチウム箔 1 8 cが貼り付けられる。 その際、 ブロア開口部 1 1 2から孔部 1 0 6を介して一部分断リチウム箔 1 8 aに空気が噴射されるため、 極板 1 2に 対し短冊状リチウム箔 1 8 cを一層確実に貼り付けることができる。  As a result, a speed difference occurs between the electrode plate 12 and the partially-cut lithium foil 18a, and the partially-cut lithium foil 18a is separated from the perforations 18b to form a strip on the electrode plate 12. Lithium foil 18c is pasted. At this time, since air is partially jetted from the blower opening 1 1 2 to the lithium foil 18 a through the hole 106, the strip-shaped lithium foil 18 c is more reliably attached to the electrode plate 12. Can be pasted.
このように、 第 2の実施形態では、 単一の切断 ·転写ローラ 1 0 2を用いるだ けで、 リチウム箔 1 8にミシン目 1 8 bを形成した後、 このミシン目 1 8 bが形 成された前記リチウム箔 1 8 (—部分断リチウム箔 1 8 a ) を極板 1 2上に分離 転写することが可能になる。 従って、 貼付装置 1 0 0では、 全体構成が一層簡素 化するという効果が得られる。  As described above, in the second embodiment, the perforation 18b is formed on the lithium foil 18 only by using the single cutting / transfer roller 102, and then the perforation 18b is formed. The formed lithium foil 18 (—partially cut lithium foil 18 a) can be separated and transferred onto the electrode plate 12. Therefore, in the sticking device 100, the effect that the overall configuration is further simplified can be obtained.
次いで、 図 1 2には、 第 3の実施形態に係る貼付装置 1 2 0の要部が示されて いる。 この貼付装置 1 2 0は、 転写ローラ 1 2 2と、 この転写ローラ 1 2 2に対 し予め切断された短冊状リチウム箔 1 8 cを搬送する送り機構 1 2 4とを備えて いる。 転写ローラ 1 2 2は、 第 1の実施形態における転写ローラ 4 4と同様に構 成されており、 同一の構成要素には同一の参照符号を付してその詳細な説明は省 略する。  Next, FIG. 12 shows a main part of an attaching device 120 according to the third embodiment. The sticking device 120 is provided with a transfer roller 122 and a feed mechanism 124 for transporting a strip-shaped lithium foil 18 c cut in advance to the transfer roller 122. The transfer roller 122 is configured in the same manner as the transfer roller 44 in the first embodiment, and the same components are denoted by the same reference numerals and detailed description thereof will be omitted.
この第 3の実施形態では、 予め切断された短冊状リチウム箔 1 8 cが送り機構 1 2 4を介して転写ローラ 1 2 2の外周面に順次送り込まれる。 そして、 転写口 —ラ 1 2 2が矢印 G方向に間欠回転されることによって、 定量送りされる極板 1 2上に前記短冊状リチウム箔 1 8 cを所定の貼り付けピッチ Pで容易かつ確実に 貼り付けることができるという効果が得られる。 図 1 3は、 本発明の第 4の実施形態に係る貼付装置 2 1 0の概略正面説明図で ある。 In the third embodiment, strip-shaped lithium foils 18 c that have been cut in advance are sequentially fed to the outer peripheral surface of the transfer roller 122 via the feed mechanism 124. Then, the transfer opening is rotated intermittently in the direction of arrow G, so that the strip-shaped lithium foil 18 c is easily and reliably attached at a predetermined bonding pitch P on the electrode plate 12 to be fed in a fixed amount. This has the effect of being able to be attached to FIG. 13 is a schematic front explanatory view of an attaching device 210 according to a fourth embodiment of the present invention.
貼付装置 2 1 0は、 長尺なリチウム箔 2 1 2を吸着して長手方向 (矢印 H方向 ) に搬送する極板搬送機構 2 1 4と、 この極板搬送機構 2 1 4に同期して、 前記 リチウム箔 2 1 2に所定の間隔毎にかつ前記搬送方向に直交して設けられた切断 部位に沿って間欠的に開口部、 例えば、 ミシン目 2 1 2 aを設ける加工機構 2 1 6と、 前記リチウム箔 2 1 2の前記ミシン目 2 1 2 aより下流側の端部 2 1 2 b を吸着保持し、 この端部 2 1 2 bを該リチウム箔 2 1 2の他の部分よりも多い送 り量で搬送することによって、 前記リチウム箔 2 1 2を前記ミシン目 2 1 2 aに 沿って分離する分離機構 2 1 8と、 前記分離されたリチウム箔、 すなわち、 短冊 状リチウム箔 2 1 2 cを前記分離時の送り量の差により設定される間隔 Pを維持 して極板 2 2 0上に貼り付ける転写機構 2 2 2とを備える。  The sticking device 210 is provided with an electrode plate transport mechanism 214 that sucks the long lithium foil 211 and transports it in the longitudinal direction (in the direction of arrow H), and in synchronization with the electrode plate transport mechanism 214. A processing mechanism 2 16 for intermittently providing an opening, for example, a perforation 2 12 a along the cut portion provided on the lithium foil 2 12 at predetermined intervals and perpendicular to the transport direction. And adsorb and hold an end 2 12 b of the lithium foil 2 12 on the downstream side of the perforation 2 12 a, and hold the end 2 12 b from the other portion of the lithium foil 2 12 A separation mechanism 218 that separates the lithium foil 212 along the perforations 212a by transporting a large amount of the lithium foil, that is, a strip-shaped lithium foil A transfer mechanism 2 2 2 for attaching 2 1 2 c onto the electrode plate 2 2 0 while maintaining the interval P set by the difference in the feed amount at the time of separation That.
リチウム箔 2 1 2は、 フープ材であり、 図示しないロールから送り出される。 このリチウム箔 2 1 2は、 厚さが 2 0 - 1 0 0 で、 その幅寸法が 4 0〜6 0 mmのものを用いており、 その切断幅が 3〜 2 0 mmの範囲内の任意の間隔 Lに 設定されている。  The lithium foil 2 12 is a hoop material and is sent out from a roll (not shown). The lithium foil 2 12 has a thickness of 20 to 100 mm and a width of 40 to 60 mm. The cutting width is arbitrary within a range of 3 to 20 mm. Is set to L.
極板搬送機構 2 1 4は、 矢印 H方向に並設されて互いに摺接する第 1サクショ ンロール 2 2 4と、 第 2サクシヨンロール 2 2 6とを備える。 第 1サクシヨン口 —ル 2 2 4は、 固定されている内側筒体 2 2 8と、 この内側筒体 2 2 8の外周部 に回転自在に配設される外側筒体 2 3 0とを備える。 内側筒体 2 2 8は、 図示し ない負圧発生源 (例えば、 リングブロア) に連通するとともに、 その外周部を鉛 直上方向から水平方向にわたり所定角度、 例えば、 9 0 ° の IB囲で切り欠いて外 方に開放される吸引用開口部 2 3 2を有する。  The electrode plate transport mechanism 2 14 includes a first suction roll 2 24 and a second suction roll 2 26 which are arranged side by side in the direction of arrow H and are in sliding contact with each other. The first suction port 224 includes a fixed inner cylinder 228 and an outer cylinder 230 rotatably disposed around the outer periphery of the inner cylinder 228. . The inner cylindrical body 228 communicates with a negative pressure source (not shown) (for example, a ring blower) and cuts an outer peripheral portion thereof from a vertical direction to a horizontal direction at a predetermined angle, for example, an IB area of 90 °. It has a suction opening 2 32 that is open to the outside.
外側筒体 2 3 0は、 外周にリチウム箔 2 1 2の接着を回避し得る材料、 例えば 、 超高密度ボリエチレン製筒体 2 3 4が圧入されており、 その直径方向に貫通し て複数の吸引孔 2 3 6が形成される。 吸引孔 2 3 6は、 直径が 1 . 5 mmでかつ 周方向に切断ピッチとして間隔 Lずつ離間して全周に設けられるとともに、 各吸 引孔 2 3 6の間には、 軸方向の幅が 1 mmでかつ深さ方向が 5 mmの長方形状断 面を有する複数の溝 2 3 8が周方向に間隔 Lずつ離間して全周に形成される。 加工機構 2 1 6は、 第 1サクシヨンロール 2 2 4に近接して配置されており、 シリンダ等の図示しない駆動手段に連結されて矢印 I方向に進退自在な支持部材 2 4 0を備える。 支持部材 2 4 0には、 リチウム箔 2 1 2の幅方向に所定間隔離 間して複数の針部材 2 4 2が設けられるとともに、 この針部材 2 4 2の両側に押 圧手段を構成する押圧部材 2 4 4がばね 2 4 6を介して進退自在に支持される。 この針部材 2 4 2は、 第 1サクシヨンロール 2 2 4が間欠送りされる際、 この第 1サクシヨンロール 2 2 4の停止位置で各溝 2 3 8に対向するように位置決めさ れている。 The outer cylinder 230 is press-fitted with a material capable of avoiding adhesion of the lithium foil 212 to the outer periphery, for example, an ultra-high-density polyethylene cylinder 234 is pressed into the outer cylinder 230, and a plurality of the cylinders penetrate in the diameter direction. A suction hole 236 is formed. The suction holes 236 have a diameter of 1.5 mm and are provided on the entire circumference at intervals of L as a cutting pitch in the circumferential direction, and an axial width is provided between the suction holes 236. Rectangular section of 1 mm and depth direction of 5 mm A plurality of grooves 238 having a surface are formed on the entire circumference at intervals L in the circumferential direction. The processing mechanism 2 16 is disposed close to the first suction roll 2 24, and includes a support member 240 connected to driving means (not shown) such as a cylinder and capable of moving forward and backward in the arrow I direction. A plurality of needle members 242 are provided on the support member 240 at predetermined intervals in the width direction of the lithium foil 212, and pressing means are formed on both sides of the needle members 242. The pressing member 244 is supported via a spring 246 so as to be able to advance and retreat. The needle member 242 is positioned so as to face each groove 238 at the stop position of the first suction roll 224 when the first suction roll 224 is intermittently fed. I have.
第 2サクシヨンロール 2 2 6は、 第 1サクシヨンロール 2 2 4と略同様に構成 されており、 固定された内側筒体 2 4 8と、 この内側茼体 2 4 8の外周部に回転 自在に配置される外側筒体 2 5 0とを備える。 図 1 4に示すように、 内側筒体 2 4 8の軸部 2 4 8 aは、 中空状に構成されており、 この軸部 2 4 8 aが図示しな ぃリングブロア (負圧発生源) に接続されている。 内側筒体 2 4 8の外周部には 、 下部側が所定角度、 例えば、 1 8 0 ° の範囲で外方に開放される吸引用開口部 2 5 2が設けられる。  The second suction roll 2 226 has substantially the same configuration as the first suction roll 224, and rotates around the fixed inner cylinder 248 and the outer peripheral portion of the inner cylinder 248. And an outer cylinder 250 freely disposed. As shown in Fig. 14, the shaft portion 248a of the inner cylindrical body 248 is formed in a hollow shape, and this shaft portion 248a is not shown in the drawing. ) It is connected to the. An outer peripheral portion of the inner cylindrical body 248 is provided with a suction opening portion 252 whose lower side is opened outward at a predetermined angle, for example, 180 °.
外側筒体 2 5 0は、 ベアリング 2 5 4を介して内側筒体 2 4 8に回転自在に支 持されるとともに、 その外周に、 例えば、 超高密度ポリエチレン製筒体 2 5 6が 圧入される。 この外側筒体 2 5 0には、 複数の吸引孔 2 5 8が直径方向に貫通形 成される。 各吸引孔 2 5 8は、 直径がし 5 mmでかつ周方向に間隔 Lずつ離間 して全周に配置されており、 外側筒体 2 5 0の外周面には、 前記吸引孔 2 5 8を 避ける位置に軸方向の幅が 3 mmでかつ深さが 5 mmの環状溝 2 6 0力 <、 該軸方 向に 5 mm間隔で円周方向に複数形成される。  The outer cylindrical body 250 is rotatably supported by the inner cylindrical body 248 via a bearing 254, and, for example, an ultra-high-density polyethylene cylindrical body 256 is pressed into the outer periphery thereof. You. A plurality of suction holes 258 are formed in the outer cylindrical body 250 in a diameter direction. Each of the suction holes 255 has a diameter of 5 mm, and is arranged on the entire circumference at an interval L in the circumferential direction, and is provided on the outer peripheral surface of the outer cylindrical body 250. A plurality of annular grooves 260 having a width of 3 mm in the axial direction and a depth of 5 mm are formed at positions avoiding the circumferential direction at intervals of 5 mm in the axial direction.
分離機構 2 1 8は、 第 2サクシヨンロール 2 2 6に並設される第 3サクシヨン ロール 2 6 2と、 この第 3サクシヨンロール 2 6 2の外周にリチウム箔 2 1 2の 端部 2 〗 2 bを押圧保持するための分離補助手段 2 6 4とを備える。  The separation mechanism 218 includes a third suction roll 262 arranged in parallel with the second suction roll 226, and an end 2 of the lithium foil 211 on the outer periphery of the third suction roll 262.分離 2b is provided for assisting separation of the 2b.
第 3サクシヨンロール 2 6 2は、 第 1サクシヨンロール 2 2 4と略同様に構成 されており、 固定された内側筒体 2 6 6と、 この内側筒体 2 6 6の外周部に回転 自在に配置された外側筒体 2 6 8とを備える。 内側筒体 2 6 6は、 上部側に所定 角度、 例えば、 1 8 0 ° の範囲で外方に開放される吸引用開口部 2 7 0を有する o The third suction roll 26 2 has substantially the same configuration as the first suction roll 22 4, and is rotated around the fixed inner cylinder 26 6 and the outer peripheral portion of the inner cylinder 26 6. And an outer cylinder 268 that is freely arranged. The inner cylindrical body 266 has a suction opening 270 that is opened outward at a predetermined angle, for example, 180 ° in the upper side.
外側筒体 2 6 8は、 外周に、 例えば、 超高密度ボリエチレン製筒体 2 7 2が圧 入されており、 直径方向に複数の吸引孔 2 7 4が形成される。 各吸引孔 2 7 4は 、 直径が 1 . 5 mmでかつ周方向に間隔 Lずつ離間して全周に配置されるととも に、 軸方向に互いに隣合う吸引孔 2 7 4は、 5 mm以下のピッチで千鳥伏に配置 されている。 この外側筒体 2 6 8の外周面には、 浅いローレツ ト加工が全周にわ たって施されている。  The outer cylinder 268 has, for example, an ultra-high-density polyethylene cylinder 272 press-fitted on the outer periphery thereof, and a plurality of suction holes 274 are formed in the diameter direction. Each of the suction holes 274 has a diameter of 1.5 mm and is arranged on the entire circumference at a distance L in the circumferential direction, and the suction holes 274 adjacent to each other in the axial direction have a diameter of 5 mm. They are arranged in Chidori with the following pitch. The outer peripheral surface of the outer cylindrical body 268 is subjected to shallow knurling all around.
分離補助手段 2 6 4は、 可動台 2 7 6を備え、 この可動台 2 7 6に形成された 一対の孔部 2 7 8には、 軸心が e (例えば、 2 mm) 偏心した一対の回転軸 2 8 0が挿入される。 可動台 2 7 6の下部には、 リニアガイド 2 8 2を介して押圧部 材 2 8 4が進退自在に支持される。 押圧部材 2 8 4は、 第 2サクシヨンロール 2 2 6の環状溝 2 6 0に進入するために幅狭でかつ円弧状の端面を有する板状に構 成されており、 引張ばね 2 8 6を介し、 常時、 矢印 J方向 (第 3サクシヨンロー ル 2 6 2側) に引張されている。 この押圧部材 2 8 4は、 可動台 2 7 6に設けら れたストツバ 2 8 8によりそのスライ ド範囲が規制されている。  The separation assisting means 2664 includes a movable base 2776, and a pair of holes 2778 formed in the movable base 2776 have a pair of shafts whose axis is eccentric (e.g., 2 mm). The rotating shaft 280 is inserted. A pressing member 284 is supported at the lower part of the movable base 276 via a linear guide 282 so as to be able to advance and retreat. The pressing member 284 is formed in a plate shape having a narrow and arcuate end face to enter the annular groove 260 of the second suction roll 226. , It is always pulled in the direction of arrow J (third suction roll 2262 side). The sliding range of the pressing member 284 is regulated by a stopper 288 provided on the movable base 276.
転写機構 2 2 2は、 極板 2 2 0を第 3サクシヨンロール 2 6 2の外周に摺接さ せて切断された短冊状リチウム箔 2 1 2 cを所定の間隔 Pずつ離間して前記極板 2 2 0上に貼り付けるためのニップローラ 2 9 0を有する。 このニップローラ 2 9 0は、 軸 2 9 2と、 この軸 2 9 2の外周に圧入される超高密度ボリエチレン製 筒体 2 9 4とを備え、 前記軸 2 9 2にエアシリンダ 2 9 6から延在する□ッ ド 2 9 8が係着される。 このエアシリンダ 2 9 6は、 図示していないが、 レギユレ一 夕を介してエア供給源に連通するとともに、 このレギユレ一夕によって 1 0〜 1 0 0 k gの範囲にニップロ一ラ 2 9 0のニップ力が設定されている。  The transfer mechanism 222 is formed by sliding the electrode plate 220 into sliding contact with the outer circumference of the third suction roll 262 and separating the strip-shaped lithium foils 21c from each other by a predetermined interval P. It has a nip roller 290 for sticking on the electrode plate 220. The nip roller 290 is provided with a shaft 292, and an ultra-high-density polyethylene cylinder 294 press-fitted to the outer periphery of the shaft 292. Extending squares 298 are engaged. Although not shown, the air cylinder 296 communicates with an air supply source through a regulator, and the nipple roller 290 is brought into a range of 100 to 100 kg by the regulator. Nip force is set.
図 1 5には、 第 4の実施形態に係る貼付装置 2 1 0の駆動系 3 0 0が示されて いる。 この駆動系 3 0 0は、 第 1サ一ボモー夕 3 0 2、 第 2サ一ボモ一夕 3 0 6 および第 3サ一ボモータ 3 0 4を備える。 第 1サーボモータ 3 0 2に減速機 3 0 8が連結され、 この減速機 3 0 8から延 在する第 1駆動軸 3 1 0の先端には、 プーリ 3 1 2 a、 3 1 2 bおよびタイミン グベルト 3 1 を介して第 1サクシヨンロール 2 2 4を構成する外側筒体 2 3 0 が係合する。 第 1駆動軸 3 1 0の途上には、 互いに嚙合する一対のギヤからなる 反転手段 3 1 6を介して軸 3 1 8が係合し、 この軸 3 1 8にプーリ 3 2 0 a、 3 2 0 bおよびタイミングベルト 3 2 2を介して第 2サクシヨンロール 2 2 6を構 成する外側筒体 2 5 0が係合する。 FIG. 15 shows a drive system 300 of the sticking device 210 according to the fourth embodiment. The drive system 300 includes a first servomotor 302, a second servomotor 302, and a third servomotor 304. A speed reducer 3 08 is connected to the first servo motor 302, and pulleys 3 1 2a, 3 1 2b and 3 1 2b are provided at the tip of a first drive shaft 3 10 extending from the speed reducer 3 08. The outer cylindrical body 230 constituting the first suction roll 222 is engaged with the timing belt 31 via the timing belt 31. In the middle of the first drive shaft 310, a shaft 318 is engaged via a reversing means 316 composed of a pair of gears engaged with each other, and pulleys 320a, The outer cylindrical body 250 that composes the second suction roll 222 is engaged with the outer cylinder 250 via the timing belt 32 and the timing belt 32.
第 3サーボモー夕 3 0 4に連結される減速機 3 2 4から延在する第 2駆動軸 3 Second drive shaft 3 extending from reduction gear 3 2 4 connected to third servo motor 304
2 6には、 プーリ 3 2 8 a、 3 2 8 bおよびタイミングベルト 3 3 0を介して分 離補助手段 2 6 4を構成する回転軸 2 8 0が係合する。 第 2サーボモータ 3 0 6 に連結される減速機 3 3 2から第 3駆動軸 3 3 4が延在し、 この第 3駆動軸 3 3 4には、 プーリ 3 3 6 a、 3 3 6 bおよびタイミングベルト 3 3 8を介して第 3 サクシヨンロール 2 6 2を構成する外側筒体 2 6 8が係合する。 A rotating shaft 280 constituting separation assisting means 264 engages with 26 via pulleys 328 a and 328 b and a timing belt 330. A third drive shaft 3 3 4 extends from the speed reducer 3 3 2 connected to the second servo motor 3 06, and the third drive shaft 3 3 4 has pulleys 3 3 6 a and 3 3 6 b The outer cylindrical body 268 that constitutes the third suction roll 262 is engaged via the timing belt 338.
第 3および第 2サ一ボモ一夕 3 0 4、 3 0 6には、 それぞれドライバ 3 4 0、 The third and second service boats 304, 306 have drivers 340,
3 4 2が接続されている。 第 1サクシヨンロール 2 2 4の上流側に配設されたリ チウム箔 2 1 2の厚みを検出する手段、 例えば、 デジタルマイクロメ一夕 3 4 4 からの信号がコンパレータ 3 4 6に送られて、 このコンパレー夕 3 4 6によって 測定データが数段回に分けられ、 ドライバ 3 4 0 , 3 4 2に情報が伝達されて該 ドライバ 3 4 0 , 3 4 2のデータの書き換えが行なわれる。 3 4 2 is connected. Means for detecting the thickness of the lithium foil 211 disposed on the upstream side of the first suction roll 222, e.g., a signal from a digital micrometer 324 is sent to a comparator 346. The measurement data is divided into several stages by the comparator 346, information is transmitted to the drivers 340, 342, and the data of the drivers 340, 342 is rewritten.
このように構成される貼付装置 2 1 0の動作について、 本発明に係る貼付方法 との関連で、 図 1 6に示すタイミングチャートに基づいて以下に説明する。 先ず、 リチウム箔 2 1 2力 図示しない送り出し機構を介してリールを巻き戻 すことにより矢印 H方向に供給される一方、 駆動系 3 0 0を構成する第 1サーボ モータ 3 0 2が駆動され、 第 1サクシヨンロール 2 2 4と第 2サクシヨンロール 2 2 6とが同期して互いに逆方向 (図 1 3中、 矢印 K方向および矢印 L方向参照 ) に回転駆動される。 また、 図示しない負圧発生源の作用下に、 第 1サクシヨン ロール 2 2 4および第 2サクシヨンロール 2 2 6の内側筒体 2 2 8、 2 4 8内が 吸引される。 これにより、 リチウム箔 2 1 2は、 複数の吸引孔 2 3 6の吸引作用下に第 1サ クシヨンロール 2 2 4の外周面に吸着保持され、 内側筒体 2 2 8の吸引用開口部 2 3 2が設けられている範囲内を吸着搬送される。 The operation of the sticking apparatus 210 configured as described above will be described below with reference to the timing chart shown in FIG. 16 in relation to the sticking method according to the present invention. First, the lithium foil 2 1 2 force is supplied in the direction of the arrow H by rewinding the reel via a sending-out mechanism (not shown), while the first servo motor 3 0 2 constituting the drive system 3 0 0 is driven, The first and second suction rolls 224 and 226 are synchronously driven to rotate in opposite directions (see the arrow K and arrow L directions in FIG. 13). Further, the inside of the inner cylinders 228 and 248 of the first and second suction rolls 224 and 226 is sucked under the action of a negative pressure generating source (not shown). As a result, the lithium foil 2 12 is sucked and held on the outer peripheral surface of the first suction roll 2 24 under the suction action of the plurality of suction holes 2 36, and the suction opening 2 3 It is conveyed by suction in the area where 2 is provided.
ここで、 リチウム箔 2 1 2の切断ピッチが間隔 Lに設定されているため、 第 1 サーボモ一夕 3 0 2が駆動制御されて、 前記リチウム箔 2 1 2が矢印 H方向に間 隔 Lずつ間欠搬送される。 次いで、 リチウム箔 2 1 2の切断部位が加工機構 2 1 6に対応する位置に停止されると、 この加工機構 2 1 6を構成する図示しない駆 動手段の作用下に、 支持部材 2 4 0が第 1サクシヨンロール 2 2 4側に移動する 。 このため、 押圧部材 2 4 4力、 ばね 2 4 6を介してリチウム箔 2 1 2の切断部 位前後を第 1サクシヨンロール 2 2 4の外周面に押圧した状態で、 複数の針部材 2 4 2が溝 2 3 8に入り込んで該リチウム箔 2 1 2にミシン目 2 1 2 aを形成す る。  Here, since the cutting pitch of the lithium foils 2 1 and 2 is set to the interval L, the first servomotor 302 is driven and controlled, and the lithium foils 2 1 and 2 are spaced at intervals L in the arrow H direction. It is transported intermittently. Next, when the cut portion of the lithium foil 2 12 is stopped at a position corresponding to the processing mechanism 2 16, the support member 240 is acted upon by the drive means (not shown) constituting the processing mechanism 2 16. Moves to the first suction roll 2 2 4 side. For this reason, the plurality of needle members 2 are pressed in a state where the front and rear of the cutting portion of the lithium foil 212 are pressed against the outer peripheral surface of the first suction roll 222 via the pressing member 244 and the spring 246. 42 penetrates the groove 238 to form perforations 2 12 a in the lithium foil 2 12.
第 1および第 2サクシヨンロール 2 2 4 , 2 2 6が完全に同期してそれぞれ矢 印 K方向および矢印 L方向に間欠的に回転されることにより、 ミシン目 2 1 2 a が形成されたリチウム箔 2 1 2は、 前記第 1サクシヨンロール 2 2 4の外周面か ら第 2サクシヨンロール 2 2 6の外周面側に受け渡されて応力が除去される。 その際、 リチウム箔 2 1 2の受け渡し位置 S 1 aで第 1サクシヨンロール 2 2 4の吸引用開口部 2 3 2が閉塞される一方、 第 2サクシヨンロール 2 2 6の吸引 用開口部 2 5 2がこの受け渡し位置 S 1 aから開放されている。 従って、 第 1サ クシヨンロール 2 2 4によるリチウム箔 2 1 2の吸引が解除されると同時に、 第 2サクシヨンロール 2 2 6による前記リチウム箔 2 1 2の吸引が開始され、 この リチウム箔 2 1 2が前記第 2サクシヨンロール 2 2 6側に円滑かつ確実に受け渡 される。  The first and second suction rolls 2 2 4 and 2 2 6 were intermittently rotated in the directions of the arrows K and L, respectively, in perfect synchronization, thereby forming perforations 2 1 2 a. The lithium foil 212 is transferred from the outer peripheral surface of the first suction roll 222 to the outer peripheral surface of the second suction roll 222 to remove the stress. At this time, the suction opening 2 32 of the first suction roll 2 24 is closed at the transfer position S 1 a of the lithium foil 2 1 2, while the suction opening 2 32 of the second suction roll 2 26 is closed. 25 2 is open from the transfer position S 1a. Therefore, at the same time as the suction of the lithium foil 21 by the first suction roll 2 24 is released, the suction of the lithium foil 2 12 by the second suction roll 2 26 is started, and the lithium foil 2 1 2 is smoothly and reliably transferred to the second suction roll 2 26 side.
上記のように、 第 1および第 2サクシヨンロール 2 2 4 , 2 2 6が間欠的に回 転されている間、 第 3サクシヨンロール 2 6 2は、 第 3サ一ボモ一夕 3 0 4の作 用下に、 常時、 一定速度 (図 1 6 C中、 速度 V参照) で矢印 M方向に回転してい る。  As described above, while the first and second suction rolls 2 2 4 and 2 2 6 are intermittently rotating, the third suction roll 26 2 is rotated by the third suction roll 30 2. Under the operation of 4, it is always rotating in the direction of arrow M at a constant speed (see speed V in Fig. 16C).
次に、 リチウム箔 2 1 2の端部 2 1 2 b力、 第 2サクシヨンロール 2 2 6と第 3サクシヨンロール 2 6 2との摺接部位、 すなわち、 分離位置 S 2 aに至る。 こ こで、 第 2サクシヨンロール 2 2 6の吸引用開口部 2 5 2が閉塞されてこの第 2 サクシヨンロール 2 2 6によるリチウム箔 2 1 2の吸引が停止される一方、 第 3 サクシヨンロール 2 6 2の吸引用開口部 2 7 0が開放されてこの第 3サクシヨン ロール 2 6 2による前記リチウム箔 2 1 2の吸引が開始される。 Next, the end 2 1 2 b force of the lithium foil 2 1 2, the second suction roll 2 2 6 and the second (3) The portion comes into sliding contact with the suction roll 26, that is, the separation position S2a. Here, the suction opening 25 2 of the second suction roll 2 26 is closed, and the suction of the lithium foil 21 2 by the second suction roll 2 26 is stopped. The suction opening 270 of the sill roll 262 is opened, and the suction of the lithium foil 221 by the third suction roll 262 is started.
そして、 第 2サクシヨンロール 2 2 6が間欠的に回転する一方、 第 3サクショ ンロール 2 6 2が一定速度で回転しているため、 前記第 2サクシヨンロール 2 2 6と前記第 3サクシヨンロール 2 6 2とによる送り量に差が生じる。 従って、 リ チウ厶箔 2 1 2の端部 2 1 2 bは、 このリチウム箔 2 1 2の他の部分から引張さ れることになる。  Since the second suction roll 226 rotates intermittently while the third suction roll 262 rotates at a constant speed, the second suction roll 226 and the third suction roll are rotated. A difference occurs in the feed amount between the roll 26 and the roll 26. Therefore, the end 2 12 b of the lithium foil 2 12 is pulled from the other portion of the lithium foil 2 12.
第 2サクシヨンロール 2 2 6が停止し、 第 3サクシヨンロール 2 6 2の回転に よりリチウム箔 2 1 2の端部 2 1 2 bに引張力が付与される際、 分離補助手段 2 6 4を構成する回転軸 2 8 0力 第 2サーボモータ 3 0 6の駆動作用下に矢印 N 方向に回転する。 このため、 可動台 2 7 6は、 回転軸 2 8 0および孔部 2 7 8の 案内作用下に円軌道に沿って移動し、 この可動台 2 7 6にリニアガイド 2 8 2を 介して支持されている押圧部材 2 8 4が軌跡 0に沿って移動する。  When the second suction roll 2 26 stops and a tensile force is applied to the end 2 12 b of the lithium foil 2 12 by the rotation of the third suction roll 26 2, the separation assisting means 2 6 Rotation shaft 280 constituting 4 force Rotates in the direction of arrow N under the driving action of the second servomotor 300. Therefore, the movable table 276 moves along a circular orbit under the guidance of the rotating shaft 280 and the hole 278, and is supported by the movable table 276 via the linear guide 282. The pressed member 284 moves along the trajectory 0.
すなわち、 押圧部材 2 8 4は、 引張ばね 2 8 6を介し、 常時、 矢印 J方向に引 張されており、 第 2サクシヨンロール 2 2 6の環状溝 2 6 0に進入した後、 分離 位置 S 2 aで静止中のリチウム箔 2 1 2の端部 2 1 2 bを第 3サクシヨンロール 2 6 2の周面上に押し付ける。 さらに、 押圧部材 2 8 4は、 引張ばね 2 8 6の作 用下に前記第 3サクシヨンロール 2 6 2の周速と略同一の速度で回転方向 (矢印 M方向) に移動した後、 ストツバ 2 8 8に支持されて前記第 3サクシヨンロール 2 6 2の外周面から離間する。 これにより、 リチウム箔 2 1 2は、 ミシン目 2 1 2 aから容易かつ確実に分離され、 短冊状リチウム箔 2 1 2 cが第 3サクシヨン ロール 2 6 2の外周面上に吸着保持される。  That is, the pressing member 284 is always pulled in the direction of the arrow J via the tension spring 286, and after entering the annular groove 260 of the second suction roll 226, the separating position Press the end 2 12 b of the stationary lithium foil 2 1 2 with S 2 a onto the peripheral surface of the third suction roll 2 62. Further, after the pressing member 284 is moved in the rotation direction (the direction of the arrow M) at substantially the same speed as the peripheral speed of the third suction roll 262 under the action of the tension spring 286, The second suction roll 262 is separated from the outer peripheral surface of the third suction roll 262 by being supported by 288. As a result, the lithium foil 2 12 is easily and reliably separated from the perforations 2 12 a, and the strip-shaped lithium foil 2 12 c is adsorbed and held on the outer peripheral surface of the third suction roll 26 2.
次いで、 短冊伏リチウム箔 2 1 2 cは、 第 3サクシヨンロール 2 6 2上で所定 の間隔 P aずつ離間して吸引用開口部 2 7 0の範囲内を吸着搬送され、 貼り付け 位置 S 3 aで極板 2 2 0の合剤上に押し付けられる。 極板 2 2 0の反対側には、 転写機構 2 2 2を構成するニップローラ 2 9 0が所定のニップ力で押し付けられ ており、 リチウムと合剤の接着力によって短冊状リチウム箔 2 1 2 cが前記極板 2 2 0に確実に転写される。 Next, the strip-shaped lithium foil 2 1 2 c is sucked and conveyed within the range of the suction opening 2 70 at a predetermined interval Pa on the third suction roll 26 2, and the sticking position S At 3a it is pressed onto the electrode plate 220 mixture. On the other side of the electrode plate 220, The nip roller 290 constituting the transfer mechanism 222 is pressed with a predetermined nip force, and the strip-shaped lithium foil 211c is reliably transferred to the electrode plate 220 by the adhesive force of lithium and the mixture. Is done.
この場合、 第 4の実施形態では、 先ず、 極板搬送機構 2 1 4を構成する第 1サ クシヨンロール 2 2 4の外周面に長尺状のリチウム箔 2 1 2を、 直接、 吸着保持 させて、 このリチウム箔 2 1 2を間欠送りしながら加工機構 2 1 6によりミシン 目 2 1 2 aを設ける。 次に、 第 2サクシヨンロール 2 2 6と第 3サクシヨンロー ル 2 6 2との送り量の差によってリチウム箔 2 1 2をミシン目 2 1 2 aから分離 した後、 短冊状リチウム箔 2 1 2 cを極板 2 2 0上に貼り付けている。  In this case, in the fourth embodiment, first, a long lithium foil 2 12 is directly adsorbed and held on the outer peripheral surface of the first suction roll 2 24 constituting the electrode plate transport mechanism 2 14. A perforation 2 12 a is provided by the processing mechanism 2 16 while intermittently feeding the lithium foil 2 12. Next, the lithium foil 2 12 is separated from the perforations 2 12 a by the difference in the feed amount between the second and second suction rolls 2 26 and 26 2, and then the strip-shaped lithium foil 2 1 2 c is stuck on the electrode plate 220.
このため、 従来のように、 樹脂フィルム等の支持体を用いる必要がなく、 リチ ゥム箔 2 1 2を単独で取り扱うことができ、 極めて経済的であるという効果が得 られる。  Therefore, unlike the related art, there is no need to use a support such as a resin film, and the lithium foil 212 can be handled independently, and an effect of being extremely economical can be obtained.
さらに、 加工機構 2 1 6に高精度な切断機構を用いることがなく、 実質的に複 数の針部材 2 4 2を備えたミシン目形成用の加工機構 2 1 6を用いるだけでよい 。 し力、も、 第 2サクシヨンロール 2 2 6と第 3サクシヨンロール 2 6 2の送り量 の差によって、 リチウム箔 2 1 2を切断している。 これにより、 設備費が有効に 削減されるとともに、 貼付装置 2 1 0全体の小型化および簡素化が容易に遂行さ れる。 なお、 リチウム箔 2 1 2の受け渡しは、 それぞれの内側筒体 2 2 8 , 2 4 8および 2 6 6に設けられた吸引用開口部 2 3 2 . 2 5 2および 2 7 0の範囲を 設定するだけで確実に行なうことができ、 前記リチウム箔 2 1 2の受け渡し作業 が安定して遂行される。  Further, a high-precision cutting mechanism is not used for the processing mechanism 2 16, and it is sufficient to use a processing mechanism 2 16 for forming perforations substantially provided with a plurality of needle members 2 42. The lithium foil 212 is cut by the difference between the feeding amounts of the second and third suction rolls 226 and 262. As a result, the equipment cost can be effectively reduced, and the overall size and simplification of the attaching device 210 can be easily achieved. For the transfer of the lithium foil 2 12, the range of the suction opening 2 3 2. 2 5 2 and 2 7 0 provided in each inner cylinder 2 2 8, 2 4 8 and 2 6 6 is set. The delivery operation of the lithium foil 212 is stably performed.
また、 第 4の実施形態では、 リチウム箔 2 1 2の厚さにばらつきが生じても、 短冊状リチウム箔 2 1 2 cの切断ピッチや貼り付けピッチを変更することにより 、 容易に対応することが可能になる。 すなわち、 切断ピッチを変更する際には、 第 1サ一ボモータ 3 0 2を制御して第 1および第 2サクシヨンロール 2 2 4 , 2 2 6の間欠搬送速度を変更すればよく、 一方、 貼り付けピッチを変更する場合に は、 ドライバ 3 4 2のデータを書き換えることにより、 第 3サ一ボモ一夕 3 0 4 による第 3サクシヨンロール 2 6 2の回転数を変更すればよい (図 1 7参照) 。 その際、 分離補助手段 2 6 4は、 第 2サクシヨンロール 2 2 6の 1 ピッチ送り に合わせたタイミングで押圧部材 2 8 4が動作するように第 3サクシヨンロール 2 6 2の周速に応じた回転速度に設定される。 これにより、 リチウム箔 2 1 2の 厚さの変動に容易かつ確実に対応することができ、 有効な電池性能を維持するこ とが可能になるという利点がある。 Further, in the fourth embodiment, even if the thickness of the lithium foil 212 is varied, it can be easily coped with by changing the cutting pitch or the sticking pitch of the strip-shaped lithium foil 211c. Becomes possible. In other words, when changing the cutting pitch, the first and second suction rolls 2 24, 22 6 may be controlled by controlling the first servomotor 302 to change the intermittent transfer speed. To change the sticking pitch, the number of revolutions of the third suction roll 2 62 by the third suction boiler 304 can be changed by rewriting the data of the driver 3 4 2 See 17). At that time, the separation assisting means 2664 adjusts the peripheral speed of the third suction roll 262 so that the pressing member 284 operates at a timing corresponding to one pitch feed of the second suction roll 2266. The rotation speed is set accordingly. As a result, there is an advantage that it is possible to easily and surely cope with a change in the thickness of the lithium foil 211, and it is possible to maintain effective battery performance.
次に、 図 1 8には、 本発明の第 5の実施形態に係る貼付装置 4 0 0の駆動系 4 0 2が示されている。 なお、 第 4の実施形態に係る貼付装置 2 1 0と同一の構成 要素には同一の参照符号を付して、 その詳細な説明は省略する。  Next, FIG. 18 shows a drive system 402 of an attaching device 400 according to a fifth embodiment of the present invention. Note that the same components as those of the attaching device 210 according to the fourth embodiment are denoted by the same reference numerals, and detailed description thereof will be omitted.
駆動系 4 0 2は、 単一のモー夕 4 0 4を備え、 このモータ 4 0 4に連結された 減速機 4 0 6から延在する駆動軸 4 0 8にインデックスカム機構 4 1 0が接続さ れる。 このインデックスカム機構 4 1 0から延在する間欠回転軸 4 1 2には、 そ れぞれ第 1および第 2サクシヨンロール 2 2 4 , 2 2 6が接続されている。 駆動軸 4 0 8の途上には、 プーリ 4 1 4 a、 1 4 bおよびタイミングベルト 1 6を介して可変速機 4 1 8が接続され、 この可変速機 4 1 8から延在する回 転軸 4 2 0が第 3サクシヨンロール 2 6 2に接続される。 回転軸 4 2 0の途上に は、 反転手段 4 2 2を介してクラッチ機構 4 2 4が接続され、 このクラッチ機構 4 2 4は、 インデックスカム機構 4 1 0の間欠回転出力部に配置された検出器 4 2 6から 1 ピッチ毎のタイミングで出力される信号を介してクラッチを接続し、 分離補助手段 2 6 4の回転軸 2 8 0に回転力を伝達する。 このクラッチ機構 4 2 4は、 原点検出センサ 4 2 8により 1回転したことが検出される。 なお、 クラッ チ機構 4 2 4としては、 応答性のよいエアクラッチブレーキが使用される。 このような構成において、 モータ 4 0 4が駆動されると、 駆動軸 4 0 8の連続 回転がインデックスカム機構 4 1 0に伝達され、 問欠回転出力として間欠回転軸 4 1 2に出力される。 この間欠回転出力は、 第 4の実施形態と同様に、 第 1およ び第 2サクシヨンロール 2 2 4、 2 2 6に伝達され、 この第 1および第 2サクシ ヨンロール 2 2 4、 2 2 6が同期して間欠回転する。  The drive system 402 has a single motor 404, and an index cam mechanism 410 is connected to a drive shaft 408 extending from the reducer 406 connected to the motor 404. Is done. First and second suction rolls 224 and 226 are connected to the intermittent rotation shaft 412 extending from the index cam mechanism 410, respectively. A variable speed machine 4 18 is connected to the drive shaft 408 via pulleys 4 14 a and 14 b and a timing belt 16, and a rotation extending from the variable speed machine 4 18. The shaft 420 is connected to the third suction roll 262. On the way to the rotating shaft 420, a clutch mechanism 424 is connected via a reversing means 422, and this clutch mechanism 424 is arranged at an intermittent rotation output part of the index cam mechanism 410. The clutch is connected via a signal output from the detector 426 at a timing of one pitch, and the torque is transmitted to the rotating shaft 280 of the separation assisting means 264. One rotation of the clutch mechanism 424 is detected by the origin detection sensor 428. An air clutch brake with good responsiveness is used as the clutch mechanism 424. In such a configuration, when the motor 404 is driven, the continuous rotation of the drive shaft 408 is transmitted to the index cam mechanism 410 and is output to the intermittent rotation shaft 412 as intermittent rotation output. . This intermittent rotation output is transmitted to the first and second suction rolls 222, 226 as in the fourth embodiment, and the first and second suction rolls 224, 222 are transmitted. 6 rotates intermittently synchronously.
一方、 駆動軸 4 0 8にプ一リ 4 1 4 a、 4 1 bおよびタイミングベルト 4 1 6を介して接続された可変速機 4 1 8の回転軸 4 2 0に連続回耘が伝達され、 こ の連続回転出力が、 第 3サクシヨンロール 2 6 2に伝達されるとともに、 反耘手 段 4 2 2を介してクラッチ機構 4 2 4に伝達される。 On the other hand, continuous tillage is transmitted to the rotating shaft 4220 of the variable speed machine 418 connected to the drive shaft 408 via the pulleys 414a, 41b and the timing belt 416. , This Is transmitted to the third suction roll 262 and to the clutch mechanism 424 via the anti-tilling means 422.
クラッチ機構 4 2 4は、 検出器 4 2 6から間欠回転軸 4 1 2の 1 ピッチ毎の夕 ィミングで信号を入力し、 同タイミングでクラッチの接続を行なつて分離補助手 段 2 6 4の回転軸 2 8 0に伝達する。 さらに、 クラッチ機構 4 2 4は、 回転軸 2 8 0が 1回転した時点で、 原点検出センサ 4 2 8からの信号によりクラッチの接 続を切る。  The clutch mechanism 4 2 4 inputs a signal from the detector 4 2 6 at the pitch of the intermittent rotating shaft 4 1 2 at every pitch, connects the clutch at the same timing, and connects the clutch Power is transmitted to the rotating shaft 280. Further, the clutch mechanism 424 disconnects the clutch by a signal from the origin detection sensor 428 when the rotating shaft 280 makes one rotation.
なお、 貼り付けピッチの変更は、 可変速機 4 1 8を変速させることにより対応 可能であるが、 その際、 押圧部材 2 8 4のニッブ時の速度と第 3サクシヨンロー ル 2 6 2の周速とを一致させつつ、 動作タイミングは第 2サクシヨンロール 2 2 6側でとることができる。 従って、 貼り付けピッチの設定変更が容易に遂行され るという効果が得られる。  The sticking pitch can be changed by changing the speed of the variable speed machine 418.In this case, the speed at the time of the nib of the pressing member 284 and the peripheral speed of the third suction roll 262 are required. And the operation timing can be set on the second suction roll 226 side. Therefore, the effect of easily changing the setting of the sticking pitch can be obtained.
また、 リチウム箔 2 1 2の切断ピッチを変更する場合には、 第 1サクシヨン口 ール 2 2 4を用いることなく、 加工機構 2 1 6を構成する針部材 2 4 2によるミ シン目 2 1 2 aの加工作業を上流側で任意の個所に設定することができる。  Also, when changing the cutting pitch of the lithium foil 2 12, the perforation 2 1 by the needle member 2 4 2 constituting the processing mechanism 2 16 can be performed without using the first suction port 2 24. 2a can be set at any point on the upstream side.
さらにまた、 第 3サクシヨンロール 2 6 2を連続回転に代えて、 間欠回転駆動 することもできる。 その際、 第 2サクシヨンロール 2 2 6と第 3サクシヨン口一 ル 2 6 2との送り量に差を持たせ、 この第 3サクシヨンロール 2 6 2に吸着保持 されているリチウム箔 2 1 2の端部 2 1 2 bを他の部分から引張して切断するよ うに構成することは勿論である。  Furthermore, the third suction roll 26 2 can be driven intermittently instead of being continuously rotated. At this time, a difference is made in the feed amount between the second suction roll 2 26 and the third suction roll 26 2, and the lithium foil 2 1 adsorbed and held on the third suction roll 26 2 It is a matter of course that the end 2 2 b of the second 2 is configured to be cut by being pulled from another portion.
なお、 切断ピッチが固定されている場合には、 構成をより簡素化するために、 図 1 9に示す本発明の第 6の実施形態に係る貼付装置を構成する加工機構 4 5 0 を採用してもよい。 この加工機構 4 5 0は、 回転ロール 4 5 2を備え、 この回転 ロール 4 5 2の周面部に一定間隔 Lずつ離間する複数の針部材 4 5 4が設けられ ている。 これにより、 加工機構 4 5 0では、 第 1サクシヨンロール 2 2 4を連続 回転させることによって、 リチウム箔 2 1 2にミシン目 2 1 2 aを連続的に加工 することもできる。  When the cutting pitch is fixed, in order to further simplify the configuration, a processing mechanism 450 constituting the attaching device according to the sixth embodiment of the present invention shown in FIG. 19 is employed. You may. The processing mechanism 450 includes a rotating roll 452, and a plurality of needle members 454 spaced apart by a predetermined distance L are provided on the peripheral surface of the rotating roll 452. Thus, the processing mechanism 450 can continuously process the perforations 212 a in the lithium foil 212 by continuously rotating the first suction roll 222.
図 2 0は、 本発明の第 7の実施形態に係るリチウム箔の貼付装置 5 1 0の概 ffl各 構成図である。 FIG. 20 is a schematic diagram showing the ffl of the lithium foil sticking apparatus 510 according to the seventh embodiment of the present invention. It is a block diagram.
貼付装置 5 1 0は、 フープ伏の電極支持体に一定間隔で活物質が間欠塗布され た長尺な極板 5 1 2を巻回し、 トルクモータ (図示せず) により一定のトルクで 送り出す送り出し軸 5 1 4と、 この送り出し軸 5 1 4から送り出された前記極板 5 1 2をその長手方向 (矢印 Q方向) に搬送する極板搬送機構 5 1 6と、 前記極 板 5 1 2の一方の面 5 1 2 aに所定の長さの短冊状リチウム箔 5 1 8を所定の間 隔毎に貼り付ける第 1貼付機構 5 2 0と、 前記極板 5 1 2の他方の面 5 1 2 に 所定の長さの短冊状リチウム箔 5 1 8を所定の間隔毎に貼り付ける第 2貼付機構 5 2 2と、 両面 5 1 2 a、 5 1 2 b側に前記短冊状リチウム箔 5 1 8が貼り付け られた該極板 5 1 2をセパレー夕 (合紙) 5 2 4と一体的に一定のテンション ( 例えぱ、 5〜2 . 0 k g 幅) で巻き取る巻き取り軸 5 2 6と、 前記第 1 および第 2貼付機構 5 2 0 , 5 2 2の間に配置され、 前記極板 5 1 2の搬送路 5 2 8の長さを任意に変更可能な搬送路長可変機構 5 3 0とを備える。 セパレ一夕 5 2 4は、 セパレー夕送り出し軸 5 3 1に巻回されており、 このセバレ一夕送り 出し軸 5 3 1には、 送り出し方向と逆方向に、 例えば、 0 . 2 k g f Z幅の逆転 テンションが付与される。  The sticking device 510 winds a long electrode plate 512 on which the active material is intermittently applied on the hoop electrode support at regular intervals, and sends it out at a constant torque by a torque motor (not shown). A shaft 5 14, an electrode plate transport mechanism 5 16 for transporting the electrode plate 5 12 sent out from the feed shaft 5 14 in the longitudinal direction (the direction of arrow Q), and an electrode plate 5 12 A first attaching mechanism 520 for attaching a strip-shaped lithium foil 518 of a predetermined length to the one surface 512a at predetermined intervals, and the other surface 51 of the electrode plate 521 2, a second attaching mechanism 5 2 2 for attaching strip-shaped lithium foil 5 18 of a predetermined length at predetermined intervals, and the strip-shaped lithium foil 5 1 on both sides 5 1 2 a and 5 1 2 b. Take-up shaft 5 2 6 that winds the electrode plate 5 12 with 8 attached onto it with a constant tension (eg, 5 to 2.0 kg width) together with a separator paper (interleaf paper) 5 2 4 When, A transport path length variable mechanism 530 which is disposed between the first and second attaching mechanisms 5220 and 5222 and which can arbitrarily change the length of the transport path 528 of the electrode plate 512. And Separation overnight 5 2 4 is wound around the separation night feeding shaft 5 3 1, and this separation night feeding shaft 5 3 1 is opposite to the feeding direction, for example, 0.2 kgf Z width Tension is applied.
極板搬送機構 5 1 6は、 極板 5 1 2を吸着保持し、 サーボモータ 5 3 2を介し てこの極板 5 1 2を定量送りするメインフィードローラ 5 3 4と、 前記極板 5 1 2を送り出し軸 5 1 4から巻き取り軸 5 2 6に向かって搬送するための複数のパ ス α—ラ 5 3 6とを備える。 このサーボモー夕 5 3 2は、 制御回路 (制御手段) The electrode plate transport mechanism 5 16 holds the electrode plate 5 12 by suction, and a main feed roller 5 3 4 for quantitatively feeding the electrode plate 5 12 via a servo motor 5 32 2, and the electrode plate 5 1 And a plurality of paths α- rollers 536 for transporting 2 from the delivery shaft 514 to the winding shaft 526. This servo motor 5 3 2 is a control circuit (control means)
5 3 8により駆動制御されるとともに (図 2 1参照)、 前記制御回路 5 3 8は、 第 1および第 2貼付機構 5 2 0、 5 2 2の制御も行う。 The drive is controlled by 538 (see FIG. 21), and the control circuit 538 also controls the first and second attaching mechanisms 5220 and 5222.
第 1および第 2貼付機構 5 2 0 , 5 2 2は、 それぞれ長尺なリチウム箔 5 1 8 aと合紙 5 4 0とを一体的に巻回する第 1および第 2送り出し軸 5 4 2、 5 4 4 と、 この第 1および第 2送り出し軸 5 4 2 , 5 4 4から前記リチウム箔 5 1 8 a を送り出すために前記合紙 5 4 0を巻き取る第 1および第 2合紙巻き取り軸 5 4 The first and second sticking mechanisms 5220 and 5222 are respectively a first and a second feed shaft 542 that integrally winds a long lithium foil 518a and an interleaf 540. A first and a second interleaf take-up for winding the interleaf 540 in order to send out the lithium foil 518a from the first and second feed shafts 542, 544. Axis 5 4
6 , 5 4 8とを備える。 第 1および第 2合紙巻き取り軸 5 4 6、 5 4 8は、 第 1 および第 2送り出し軸 5 4 2、 5 4 4に近接して設けられるとともに、 この第 1 および第 2合紙巻き取り軸 5 4 6、 5 4 8は、 矢印方向に回転することにより前 記第 1および第 2送り出し軸 5 4 2、 5 4 4にリチウム箔 5 1 8 aと一体に巻回 されている合紙 5 4 0を巻き取る。 6, 5 4 8 are provided. The first and second interleaf take-up shafts 546, 548 are provided in close proximity to the first and second feed-out shafts 542, 544, and the And the second interleaf take-up shaft 546 and 548 are rotated in the direction of the arrow so as to be integrally wound with the lithium foil 518a on the first and second feed shafts 542 and 544. Take up the interleaving paper 540 that is being rotated.
第 1および第 2送り出し軸 5 4 2、 5 4 4と第 1および第 2合紙巻き取り軸 5 4 6、 5 4 8とは、 第 1および第 2ユニット 5 5 0、 5 5 2に配設されている。 この第 1および第 2ユニット 5 5 0、 5 5 2は、 リチウム箔 5 1 8 aの送り出し 方向 (矢印 Rおよび S方向) に直交する方向 (図 2 0の紙面に直交する方向) に 移動自在である。  The first and second feed shafts 5 4 2 and 5 4 4 and the first and second interleaf take-up shafts 5 4 6 and 5 4 8 are arranged in the first and second units 5 5 0 and 5 5 2. Have been. The first and second units 550 and 552 can be moved in a direction perpendicular to the feeding direction (arrows R and S directions) of the lithium foil 518a (a direction perpendicular to the plane of FIG. 20). It is.
各リチウム箔 5 1 8 aの搬送路上には、 第 1および第 2合紙巻き取り軸 5 4 6 、 5 4 8の間欠回転作用下に第 1および第 2送り出し軸 5 4 2、 5 4 4から間欠 的に送り出される前記リチウム箔 5 1 8 aに一定のテンション ( 1 0 g〜 1 0 0 g) を付与する第 1および第 2ダンサーローラ 5 5 4、 5 5 6が上下方向に揺動 自在に配設される。  On the transport path of each lithium foil 5 18a, the first and second interleaf take-up shafts 5 4 6 and 5 4 4 are intermittently rotated from the first and second feed shafts 5 4 2 and 5 4 4 The first and second dancer rollers 554, 556 that apply a constant tension (10 g to 100 g) to the intermittently delivered lithium foil 518a can swing vertically. It is arranged in.
第 1および第 2ダンサーローラ 5 5 4、 5 5 6の下流側には、 リチウム箔 5 1 8 aを外周面に所定の角度範囲にわたって吸着保持する第 1および第 2切断ロー ラ 5 5 8、 5 6 0と、 前記第 1および第 2切断ローラ 5 5 8、 5 6 0に並設され るとともに、 後述する加工手段によって一部が分断されたリチウム箔 5 1 8 aを 保持して極板 5 1 2の一方の面 5 1 2 a側で間欠的に回転する第 1および第 2転 写ローラ 5 6 2、 5 6 4とが設けられる。  On the downstream side of the first and second dancer rollers 554, 556, the first and second cutting rollers 558, which hold and hold the lithium foil 518a on the outer peripheral surface over a predetermined angular range. 560, and an electrode plate holding the lithium foil 518a, which is arranged side by side with the first and second cutting rollers 558, 5600 and partially cut by processing means described later. First and second transfer rollers 562, 564 intermittently rotating on one surface 512a side of 512 are provided.
第 1および第 2切断ローラ 5 5 8、 5 6 0の周面近傍には、 前記第 1および第 2切断ローラ 5 5 8、 5 6 0に同期してリチウム箔 5 1 8 aに所定の間隔毎にか つこのリチウム箔 5 1 8 aの搬送方向に直交して設けられた切断部位に沿って間 欠的に開口部、 例えば、 ミシン目を形成する第 1および第 2加工機構 5 6 6、 5 6 8が進退自在に配設される。  In the vicinity of the peripheral surfaces of the first and second cutting rollers 558, 560, a predetermined distance is provided between the lithium foil 518a in synchronization with the first and second cutting rollers 558, 560. The first and second processing mechanisms 566 that intermittently form openings, for example, perforations, along the cutting portion provided at right angles to the transport direction of the lithium foil 518a. , 5 6 8 are arranged to be able to move forward and backward.
図 2 2に示すように、 第 1加工機構 5 6 6は、 サーボモー夕 (ァクチユエ一夕 ) 5 7 0を介し第 1切断ローラ 5 5 8に対して進退自在な刃部材 5 7 2と、 この 刃部材 5 7 2に対して進退可能に支待されるストリツバ部材 5 7 4と、 前記スト リッパ部材 5 7 4に設けられ、 加工処理時に該刃部材 5 7 2が摺動するブラシ部 材 5 7 6と、 このブラシ部材 5 7 6にリチウム付着防止剤として飽和炭化水素 ( C„ H 2 n + 2) 5 7 8を供給する供給手段 5 8 0とを備える。 As shown in FIG. 22, the first machining mechanism 566 includes a blade member 572 that can move forward and backward with respect to the first cutting roller 558 via a servomotor 570. A stripper member 574 supported on the blade member 572 so as to be able to advance and retreat, and a brush portion provided on the stripper member 574, on which the blade member 572 slides during processing. The brush member 5776 includes a supply member 5780 for supplying a saturated hydrocarbon (C „H 2 n + 2 ) 5778 as a lithium adhesion preventing agent.
サーボモータ 5 7 0は、 支持板 (図示せず) に固定されており、 このサーボモ 一夕 5 7 0の回転軸 5 8 4にカム 5 8 6が固着される。 このカム 5 8 6に当接す るカムフォロア 5 8 8は、 支点 5 9 0を中心に揺動自在なアーム部材 5 9 2の一 端に装着される。 アーム部材 5 9 2の他端には、 口—ラフォロア 5 9 4が位置調 整手段 5 9 6を介して装着される。 位置調整手段 5 9 6は、 ボルト 5 9 8と、 こ のボルト 5 9 8が螺合するとともにローラフォロア 5 9 4が支持されるホルダ 6 0 0とを備える。  The servomotor 570 is fixed to a support plate (not shown), and a cam 586 is fixed to a rotating shaft 584 of the servomotor 570. The cam follower 5888 that comes into contact with the cam 5886 is attached to one end of an arm member 592 that is swingable about a fulcrum 590. To the other end of the arm member 592, a mouth-follower 594 is attached via a position adjusting means 596. The position adjusting means 5996 includes a bolt 598 and a holder 600 on which the bolt 598 is screwed and on which the roller follower 5994 is supported.
図 2 2および図 2 3に示すように、 ローラフォロア 5 9 4が載置される昇降板 6 0 2には、 ロッド 6 0 4 a、 6 0 4 bの下端が固定され、 前記口ッ ド 6 0 4 a 、 6 0 4 bがケーシング部材 6 0 6内に液密性ブシュ 6 0 8 a、 6 0 8 bを介し て挿入される。 ケーシング部材 6 0 6は、 支持板 (図示せず) に固定されるとと もに、 その内部に飽和炭化水素 5 7 8を循環させるための貯留部 6 1 0が設けら れる。  As shown in FIG. 22 and FIG. 23, the lower ends of rods 6a and 6b are fixed to the elevating plate 62 on which the roller follower 594 is placed. The 604a and 604b are inserted into the casing member 606 via the liquid-tight bushes 608a and 608b. The casing member 606 is fixed to a support plate (not shown), and has a storage part 610 for circulating a saturated hydrocarbon 578 therein.
ロッ ド 6 0 4 a、 6 0 4 bの上部には、 プレート 6 1 2が固着され、 このプレ —ト 6 1 2に刃部材 5 7 2が一体的または個別に設けられる。 プレート 6 1 2の 下面とケーシング部材 6 0 6の底面との間にスプリング 6 1 4が介装され、 この スプリング 6 1 4の付勢作用下に前記プレート 6 1 2が常時上方に押圧されてい る。 プレート 6 1 2の両端部には、 ガイドロッド 6 1 6 a、 6 1 6 bを介してス トリツバ部材 5 7 4が昇降自在に支持されており、 このガイドロッド 6 1 6 a、 6 1 6 bにスプリング 6 1 8 a、 6 1 8 bが外装される。  A plate 612 is fixed to the upper portions of the rods 604a and 604b, and a blade member 572 is integrally or individually provided on the plate 612. A spring 614 is interposed between the lower surface of the plate 612 and the bottom surface of the casing member 606, and the plate 612 is constantly pressed upward by the action of the spring 614. You. At both ends of the plate 6 12, a strip bar member 5 7 4 is supported via guide rods 6 16 a and 6 16 b so as to be able to move up and down. The guide rods 6 16 a and 6 16 The springs 6 18 a and 6 18 b are externally mounted on b.
ストリツバ部材 5 7 4は、 ブラシ部材 5 7 6を配設するための開口部 6 2 0を 設けており、 この開口部 6 2 0に供給手段 5 8 0を構成する複数の通路 6 2 2が 連通する (図 2 4参照) 。 図 2 3に示すように、 供給手段 5 8 0は、 ケーシング 部材 6 0 6の貯留部 6 1 0に一端が連通する第 1管体 6 2 4と、 前記第 1管体 6 2 4の他端が開放されるとともに飽和炭化水素 5 7 8が貯留されるタンク 6 2 6 と、 このタンク 6 2 6に一端が開放される第 2管体 6 2 8と、 前記第 2管体 6 2 8に接続されるポンプ 6 3 0と、 前記ポンプ 6 3 0の導出側に接続される第 3管 体 6 3 2と、 前言己第 3管体 6 3 2が開放される中間槽 6 3 と、 前記中間槽 6 3 4およびス卜リツバ部材 5 7 4の通路 6 2 2を連通する第 4管体 6 3 6とを備え る。 The strip bar member 5 7 4 is provided with an opening 6 20 for disposing the brush member 5 7 6, and a plurality of passages 6 2 2 forming the supply means 5 8 0 are provided in the opening 6 20. Communicate (see Figure 24). As shown in FIG. 23, the supply means 580 includes a first pipe 624 having one end communicating with the storage section 610 of the casing member 606, and the other of the first pipe 624. A tank 6 2 6 having an open end and storing a saturated hydrocarbon 5 78, a second pipe 6 2 8 having one end opened to the tank 6 2 6, and the second pipe 6 2 A pump 63 0 connected to the pump 8, a third pipe 63 2 connected to the outlet side of the pump 63 0, and an intermediate tank 63 opening the third pipe 63 2. And a fourth pipe 636 that communicates with the intermediate tank 634 and the passage 622 of the strip member 574.
中間槽 6 3 4は、 ポンプ 6 3 0から送られる飽和炭化水素 5 7 8を一旦貯留す るとともに、 この飽和炭化水素 5 7 8を前記ポンプ 6 3 0の非影響下に、 すなわ ち重力や浸透圧等を介してブラシ部材 5 7 6に供給する機能を有する。 第 4管体 6 3 は、 飽和炭化水素 5 7 8を重力や浸透圧等を介してブラシ部材 5 7 6に送 るため、 その直径が第 1〜第 3管体 6 2 4 , 6 2 8および 6 3 2よりも小径に設 定されている。  The intermediate tank 634 temporarily stores the saturated hydrocarbon 578 sent from the pump 630, and stores the saturated hydrocarbon 578 under the unaffected state of the pump 630, that is, gravity. It has a function of supplying to the brush member 576 via the osmotic pressure or the like. The fourth pipe 63 sends the saturated hydrocarbon 578 to the brush member 576 via gravity, osmotic pressure, etc., so that the diameter of the first to third pipes 62, 62, The diameter is set smaller than 6 and 32.
第 2加工機構 5 6 8は、 上記の第 1加工機構 5 6 6と同様に構成されており、 同一の構成要素には同一の参照符号を付してその詳細な説明は省略する。  The second processing mechanism 568 is configured in the same manner as the first processing mechanism 566 described above, and the same components are denoted by the same reference characters and detailed description thereof will not be repeated.
第 1および第 2転写ローラ 5 6 2、 5 6 4に対向する位置には、 極板 5 1 2の 他方の面 5 1 2 b側から前記第 1および第 2転写ローラ 5 6 2 , 5 6 4に同期し て該第 1および第 2転写ローラ 5 6 2 , 5 6 4の周面を押圧する第 1および第 2 ニップローラ 6 4 0、 6 4 2が配設される。  The first and second transfer rollers 5 6 2, 5 6 are located at positions facing the first and second transfer rollers 5 62, 5 64 from the other surface 5 1 2 b side of the electrode plate 5 1 2. First and second nip rollers 6400, 642 for pressing the peripheral surfaces of the first and second transfer rollers 562, 564 in synchronization with 4 are provided.
搬送路長可変機構 5 3 0は、 極板 5 1 2の一方の面 5 1 2 aに摺接してモー夕 The variable transport path length mechanism 5300 slides into contact with one surface 5 1 2a of the electrode plate 5 1 2
(ァクチユエ一夕) 6 4 4の作用下に矢印 D方向に進退自在な調整口一ラ 6 4 6 を備える。 図 2 0、 2 1および図 2 5に示すように、 モータ 6 4 4の回転軸 6 4 8にボールねじ 6 5 0が連結されるとともに、 このボールねじ 6 5 0は、 調整口 ーラ 6 4 6を回転自在に支持する支持体 6 5 1に嵌合している。 モー夕 6 4 4は 、 制御回路 5 3 8により制御される (図 2 1参照) 。 Under the action of 64, an adjustment port that can move in the direction of arrow D is provided. As shown in FIGS. 20, 21, and 25, a ball screw 65 0 is connected to the rotating shaft 64 8 of the motor 64 4, and the ball screw 65 0 It is fitted to a support 651 that rotatably supports 46. The motor 644 is controlled by the control circuit 538 (see FIG. 21).
図 2 0および図 2 1に示すように、 第 1貼付機構 5 2 0の上流側には、 極板 5 1 2の一方の面 5 1 2 aに設けられた電極材塗布部位と未塗布部位との塗布境界 部位 (図示せず) を検出する第 1センサ (検出手段) 6 5 2が配設されるととも に、 第 2貼付機構 5 2 2の上流側には、 前記極板 5 1 2の他方の面 5 1 2 bに設 けられた塗布部位と未塗布部位との塗布境界部位 (図示せず) を検出する第 2セ ンサ (検出手段) 6 5 4が配設される。 第 1および第 2センサ 6 5 2、 6 5 4は 、 制御回路 5 3 8に接続されている。 As shown in FIGS. 20 and 21, on the upstream side of the first attaching mechanism 52, an electrode material-coated portion and an uncoated portion provided on one surface 5 12 a of the electrode plate 5 12 are provided. A first sensor (detection means) 652 for detecting an application boundary portion (not shown) with the electrode plate 51 is provided, and the electrode plate 51 is provided upstream of the second attaching mechanism 52. A second sensor (detection means) 654 for detecting a coating boundary portion (not shown) between the coated portion and the uncoated portion provided on the other surface 5 12 b of 2 is provided. The first and second sensors 652, 6554 are The control circuit is connected to 538.
第 2貼付機構 5 2 2の下流側には、 極板 5 1 2に短冊状リチウム箔 5 1 8全体 を密着させるための押圧機構 6 7 0が配設される。 図 2 6および図 2 7に示すよ うに、 押圧機構 6 7 0は、 回転駆動される第 1ローラ 6 7 4と、 この第 1ローラ 6 7 4に対して進退自在に支持されるとともに、 一対のスプリング (弾性体) 6 7 6を介して前記第 1ローラ 6 7 4側に付勢される第 2ローラ 6 7 8とを備える 第 1および第 2ローラ 6 7 4 , 6 7 8は、 金属製の第 1および第 2軸芯 6 8 0 、 6 8 2と、 この第 1および第 2軸芯 6 8 0、 6 8 2が圧入される高分子量ポリ エチレンやボリプロピレン等の樹脂製の第 1および第 2筒体 6 8 4、 6 8 6とを 備える。 第 1および第 2筒体 6 8 4、 6 8 6の外周面には、 《 5 0のローレッ ト On the downstream side of the second attaching mechanism 5222, a pressing mechanism 670 for bringing the entire strip-shaped lithium foil 518 into close contact with the electrode plate 512 is provided. As shown in FIG. 26 and FIG. 27, the pressing mechanism 670 is supported by a first roller 674 that is driven to rotate, and is supported to be able to advance and retreat with respect to the first roller 674. And a second roller 678 urged toward the first roller 674 via a spring (elastic body) 676 of the first and second rollers 674, 678. First and second shaft cores 680 and 682, and first and second shaft cores 680 and 682 into which the first and second shaft cores 680 and 682 are press-fitted are made of resin such as high-molecular-weight polyethylene or polypropylene. The first and second cylindrical bodies 6884, 6886 are provided. On the outer peripheral surface of the first and second cylindrical bodies 684, 6886, << 50 knurls
6 8 8、 6 9 0が施されている。 688, 690 are given.
第 1ローラ 6 7 4の第 1軸芯 6 8 0の両端は、 軸受 6 9 2を介してホルダ 6 9 4に回転自在に支持されるとともに、 この第 1軸芯 6 8 0の一端には、 プーリ 6 9 6が軸着される。 プーリ 6 9 6には、 図示しない駆動源に連結された駆動ベル ト 6 9 8が係合する。 第 1ローラ 6 7 4は、 極板 5 1 2のラインスピ一ド (例え ば、 2 0 c m s e c ) 以上の周速で回転駆動され、 オーバーフィート率が 1 0 0〜 1 2 0 %に設定される。  Both ends of the first shaft core 680 of the first roller 674 are rotatably supported by a holder 694 via a bearing 692, and one end of the first shaft core 680 is The pulley 6 9 6 is mounted on the shaft. A drive belt 698 connected to a drive source (not shown) is engaged with the pulley 696. The first roller 674 is driven to rotate at a peripheral speed equal to or higher than the line speed of the electrode plate 512 (for example, 20 cmsec), and the overfoot ratio is set to 100% to 120%. .
第 2ローラ 6 7 8の第 2軸芯 6 8 2の両端は、 軸受 7 0 0を介してホルダ 6 9 4に回転自在に支持される。 ホルダ 6 9 4には、 軸受 7 0 0を矢印 X方向に進退 自在に嵌合する開口部 7 0 2が設けられるとともに、 前記軸受 7 0 0に押圧部材 Both ends of the second shaft core 682 of the second roller 678 are rotatably supported by the holder 694 via a bearing 700. The holder 694 is provided with an opening 702 that fits the bearing 700 so as to be able to advance and retreat in the arrow X direction, and a pressing member is provided on the bearing 700.
7 0 4が係合する。 各押圧部材 7 0 4は、 一端側に軸受 7 0 0の形状に対応して 湾曲形状を有しており、 それぞれの他端側にスプリング 6 7 6の一端側が当接す る。 スプリング 6 7 6の他端側は、 ホルダ 6 9 4にねじ止め固定された支持板 7 0 6に支持されている。 第 2ローラ 6 7 8の押圧力は、 線圧で 8 k g Z幅に設定 されている。 704 engage. One end of each pressing member 704 has a curved shape corresponding to the shape of the bearing 700, and one end of a spring 676 contacts the other end. The other end of the spring 676 is supported by a support plate 706 fixed to the holder 694 with screws. The pressing force of the second roller 678 is set to a linear width of 8 kgZ.
このように構成されるリチウム箔の貼付装置 5 1 0の動作について、 以下に説 明する。 先ず、 図 2 0に示すように、 送り出し軸 5 1 4には、 フープ状の極板 5 1 2力 巻回されており、 一方、 第 1および第 2送り出し軸 5 4 2 , 5 4 4には、 薄い金 属箔であるフープ状のリチウム箔 5 1 8 a力く、 ポリプロピレン、 ボリエチレン等 の非粘着材料で形成された合紙 5 4 0と重畳された状態で巻回されている。 リチ ゥム箔 5 1 8 aは、 ポリプロピレンやボリエチレン等の特定の材質には粘着しな いが、 他のほとんどの材質には粘着するからである。 また、 セパレータ送り出し 軸 5 3 1には、 同様にフープ状のセパレー夕 5 2 4が巻回されている。 なお、 飽 和炭化水素として、 n = l 2のドデカン、 すなわち、 C H3 ( C H2 ) 1 0 C H3 の分子式を有する油状パラフィン系化合物を用いている。 The operation of the thus configured lithium foil sticking apparatus 5110 will be described below. First, as shown in FIG. 20, a hoop-shaped electrode plate 5 12 is wound around the delivery shaft 5 14, while the first and second delivery shafts 5 4 2 and 5 4 4 are wound around the delivery shaft 5 14. The hoop-shaped lithium foil 518 a is a thin metal foil, and is wound in a state of being overlapped with a slip sheet 540 formed of a non-adhesive material such as polypropylene or polyethylene. This is because the lithium foil 518a does not adhere to specific materials such as polypropylene and polyethylene, but adheres to most other materials. Similarly, a hoop-shaped separator 524 is wound around the separator delivery shaft 531. As the saturated hydrocarbon, dodecane of n = l2, that is, an oily paraffinic compound having a molecular formula of CH 3 (CH 2 ) 10 CH 3 is used.
そこで、 送り出し軸 5 1 4力、 図示しないトルクモータにより逆回転されて極 板 5 1 2に一定のトルクを与え、 この極板 5 1 2がパスローラ 5 3 6の案内作用 下にメインフィードローラ 5 3 4を介して搬送される。 このメインフィードロー ラ 5 3 4は、 サクシヨンドラムを構成しており、 極板 5 1 2を吸着しサーボモー 夕 5 3 2を介して定量搬送を行う。 このため、 極板 5 1 2は、 メインフィード口 ーラ 5 3 4およびパスローラ 5 3 6を含む極板搬送機構 5 1 6を介して矢印 A方 向に定量搬送される。  Therefore, the feed shaft 5 14 is reversely rotated by a torque motor (not shown) to apply a constant torque to the plate 5 12, and the plate 5 12 is guided by the pass roller 5 3 Conveyed through 3 4. The main feed roller 534 constitutes a suction drum, which sucks the electrode plate 512 and performs a fixed amount conveyance through the servo motor 532. Therefore, the electrode plate 5 12 is conveyed in a fixed amount in the direction of arrow A via the electrode plate transfer mechanism 5 16 including the main feed roller 5 34 and the pass roller 5 36.
—方、 第 1貼付機構 5 2 0では、 リチウム箔 5 1 8 aに第 1 ダンサーローラ 5 5 4を介して所定のテンション、 例えば、 5 0 gのテンションが付与されており 、 第 1合紙巻き取り軸 5 4 6が回転駆動されて合紙 5 4 0のみが巻き取られる。 このため、 リチウム箔 5 1 8 aは、 巻き戻しによるテンション変動が作用しない 状態で、 第 1ダンサーローラ 5 5 4による一定テンション下で第 1送り出し軸 5 4 2から円滑に送り出され、 第 1切断ローラ 5 5 8側に移送される。  On the other hand, in the first attaching mechanism 520, a predetermined tension, for example, 50 g, is applied to the lithium foil 518a via the first dancer roller 554, and the first interleaving paper is wound. The take-up shaft 546 is driven to rotate, and only the slip sheet 540 is taken up. For this reason, the lithium foil 518 a is smoothly fed out from the first feed shaft 542 under a constant tension by the first dancer roller 554 in a state where the tension variation due to rewind does not act, and the first cutting is performed. It is transferred to the roller 558 side.
リチウム箔 5 1 8 aは、 第 1ダンサーローラ 5 5 4により所定のテンションが 付与された状態で、 第 1切断ローラ 5 5 8の外周面に吸着保持され、 この第 1切 断ローラ 5 5 8が間欠的に回転されることにより、 前記リチウム箔 5 1 8 aが所 定の切断ピッチで間欠搬送される。 そして、 リチウム箔 5 1 8 aの切断部位が第 The lithium foil 518 a is attracted and held on the outer peripheral surface of the first cutting roller 558 with a predetermined tension applied by the first dancer roller 554, and the first cutting roller 558 is provided. Is rotated intermittently, whereby the lithium foil 518a is intermittently conveyed at a predetermined cutting pitch. And the cutting part of lithium foil 5 18 a
1加工機構 5 6 6に対応する位置に停止されると、 この第 1加工機構 5 6 6を介 して前記リチウム箔 5 1 8 aに、 例えば、 ミシン目が形成される。 すなわち、 図 2 2に示すように、 サーボモータ 5 7 0の作用下に回転軸 5 8 4 を介してカム 5 8 6が回転すると、 このカム 5 8 6に当接するカムフォロア 5 8 8を装着したアーム部材 5 9 2が、 その他端側を支点 5 9 0を中 ' に上方 (矢印 U方向) に揺動する。 このため、 アーム部材 5 9 2の他端に設けられた口一ラフ ォロア 5 9 4が上昇して昇降板 6 0 2の保持作用が解除され、 スプリング 6 1 を介してプレート 6 1 2が上昇する。 従って、 図 2 8 Aに示すように、 先ず、 ス トリッパ部材 5 7 4がリチウム箔 5 1 8 aを第 1切断ローラ 5 5 8の外周面に保 待する。 When stopped at a position corresponding to the first processing mechanism 566, for example, perforations are formed in the lithium foil 518a via the first processing mechanism 566. That is, as shown in FIG. 22, when the cam 586 rotates via the rotating shaft 584 under the action of the servomotor 570, the cam follower 5888 contacting the cam 586 was mounted. The arm member 592 swings upward (in the direction of the arrow U) with the other end side at the fulcrum 590. As a result, the mouth follower 594 provided at the other end of the arm member 592 is lifted to release the holding action of the lifting plate 602, and the plate 612 is raised via the spring 61. I do. Therefore, as shown in FIG. 28A, first, the stripper member 574 holds the lithium foil 518a on the outer peripheral surface of the first cutting roller 558.
さらに、 プレート 6 1 2が上昇することにより、 刃部材 5 7 2がストリツバ部 材 5 7 4に保持されているリチウム箔 5 1 8 aに所定の加工処理を施して前記リ チウ厶箔 5 1 8 aにミシン目が形成される (図 2 8 B参照) 。 次いで、 カム 5 8 6およびカムフォロア 5 8 8を介してアーム部材 5 9 2の他端側が下方 (図 2 2 中、 矢印 V方向) に揺動すると、 ローラフォロア 5 9 4がスプリング 6 1 4に抗 して昇降板 6 0 2を下方に押圧する。 これにより、 ストリッパ部材 5 7 4がリチ ゥ厶箔 5 1 8 aを第 1切断ローラ 5 5 8に保持した状態で、 プレート 6 1 2と一 体的に刃部材 5 7 2が下降する (図 2 8 C参照) 。 そして、 プレー卜 6 1 2がさ らに下降することにより、 ストリッパ部材 5 7 4が第 1切断ローラ 5 5 8から離 間する。  Further, as the plate 612 is raised, the blade member 572 is subjected to a predetermined processing to the lithium foil 518 a held on the strip member 574 to carry out the above-mentioned lithium foil 510. A perforation is formed at 8a (see Fig. 28B). Then, when the other end of the arm member 592 swings downward (in the direction of the arrow V in FIG. 22) via the cam 586 and the cam follower 588, the roller follower 594 is moved by the spring 614. The lifting plate 602 is pressed downward against this. As a result, while the stripper member 574 holds the lithium foil 518a on the first cutting roller 558, the blade member 572 descends integrally with the plate 612 (see FIG. 28 C). Then, as the plate 612 further descends, the stripper member 574 is separated from the first cutting roller 558.
この場合、 第 7の実施形態では、 ストリツバ部材 5 7 4にブラシ部材 5 7 6が 配設されるとともに、 供給手段 5 8 0を介してこのブラシ部材 5 7 6に飽和炭化 水素 5 7 8が供給されている。 従って、 刃部材 5 7 2がブラシ部材 5 7 6に摺動 することにより、 この刃部材 5 7 2には、 前記ブラシ部材 5 7 6に含浸されてい る飽和炭化水素 5 7 8が円滑かつ確実に塗布される。  In this case, in the seventh embodiment, a brush member 576 is provided on the strip bar member 574, and a saturated hydrocarbon 578 is provided on the brush member 576 via the supply means 580. Supplied. Therefore, when the blade member 572 slides on the brush member 576, the saturated hydrocarbon 578 impregnated in the brush member 576 is smoothly and reliably applied to the blade member 572. Applied to
このように、 刃部材 5 7 2は、 リチウム箔 5 1 8 aの加工処理を行う毎に、 ブ ラシ部材 5 7 6に摺動してこのブラシ部材 5 7 6から飽和炭化水素 5 7 8が十分 に塗布される。 このため、 極めて簡単な構成で、 刃部材 5 7 2にリチウムが付着 することを確実に阻止することができ、 効率的かつ高精度な加工処理を継続して 行うことが可能になるという効果が得られる。 さらに、 第 7の実施形態では、 ポンプ 6 3 0の作用下に飽和炭化水素 5 7 8を タンク 6 2 6から中間槽 6 3 4に一旦供給した後、 この中間槽 6 3 4に接続され た第 4管体 6 3 6からストリツバ部材 5 7 4の複数の通路 6 2 2に前記飽和炭化 水素 5 7 8を重力や浸透圧等を利用して供給している。 このため、 ブラシ部材 5As described above, the blade member 572 slides on the brush member 576 every time the lithium foil 518a is processed, and the saturated hydrocarbon 578 is removed from the brush member 576. Fully applied. Therefore, with a very simple configuration, it is possible to reliably prevent lithium from adhering to the blade member 572, and it is possible to continuously perform efficient and highly accurate processing. can get. Further, in the seventh embodiment, the saturated hydrocarbon 5778 was once supplied from the tank 626 to the intermediate tank 634 under the action of the pump 630, and then connected to the intermediate tank 634. The saturated hydrocarbon 5778 is supplied from the fourth pipe 636 to the plurality of passages 62 of the strip bar member 574 by utilizing gravity, osmotic pressure and the like. Therefore, brush member 5
7 6には、 複数の通路 6 2 2から常時十分な量の飽和炭化水素 5 7 8が含浸され 、 刃部材 5 7 2に前記飽和炭化水素 5 7 8を有効に供給することが可能になる。 その際、 ブラシ部材 5 7 6から溢れた飽和炭化水素 5 7 8は、 ケーシング部材 6 0 内の貯留部 6 1 0に一旦貯留され、 第 1管体 6 2 4を介してタンク 6 2 6 に戻される。 さらに、 飽和炭化水素 5 7 8は、 ポンプ 6 3 0の作用下に、 第 2〜 第 4管体 6 2 8 , 6 3 2および 6 3 6を介してストリツバ部材 5 7 4の通路 6 2 2に循環される。 従って、 比較的高価な飽和炭化水素 5 7 8を経済的に活用する ことができるという利点がある。 7 6 is always impregnated with a sufficient amount of saturated hydrocarbon 5 7 8 from a plurality of passages 6 2 2, and it becomes possible to effectively supply the saturated hydrocarbon 5 7 8 to the blade member 5 7 2 . At this time, the saturated hydrocarbon 5778 overflowing from the brush member 576 is temporarily stored in the storage section 610 in the casing member 60, and is stored in the tank 626 via the first pipe 624. Will be returned. Further, the saturated hydrocarbon 578 is passed through the second to fourth pipes 62, 63 32 and 63 36 under the action of the pump 63 0, and passes through the passage 62 2 of the strip bar member 57 4. Circulated to Therefore, there is an advantage that relatively expensive saturated hydrocarbon 578 can be economically utilized.
し力、も、 供給手段 5 8 0は、 ポンプ 6 3 0とブラシ部材 5 7 6との間に中間槽 6 3 4を備えている。 これにより、 ポンプ 6 3 0の吐出量を制御する'必要がなく 、 特に飽和炭化水素 5 7 8を循環供給する際にも、 前記飽和炭化水素 5 7 8を安 定してブラシ部材 5 7 6に供給することができる。  The supply means 580 has an intermediate tank 634 between the pump 630 and the brush member 576. Accordingly, it is not necessary to control the discharge amount of the pump 630, and even when the saturated hydrocarbon 578 is circulated and supplied, the saturated hydrocarbon 578 is stabilized and the brush member 576 Can be supplied to
また、 第 7の実施形態では、 リチウム付着防止剤としてドデカンを使用してい るため、 刃部材 5 7 2により加工されたリチウム箔 5 1 8 aにこのドデカンが付 着していても、 前記リチウム箔 5 1 8 aを用いて電池組立工程に移行するまでの 間に、 このドデカンが揮発する。 従って、 電池内にドデカンが混入されることが なく、 電池性能の低下等を確実に阻止することができるという効果が得られる。 ところで、 第 1切断ローラ 5 5 8と第 1転写ローラ 5 6 2と力、 同期して互い に逆方向に回転駆動されるため、 ミシン目が形成されたリチウム箔 5 1 8 aは、 前記第 1切断ローラ 5 5 8の外周面から前記第 1転写ローラ 5 6 2の外周面側に 受け渡される。  Further, in the seventh embodiment, dodecane is used as a lithium adhesion preventing agent. Therefore, even if this dodecane is attached to the lithium foil 518a processed by the blade member 572, the lithium This dodecane volatilizes before moving to the battery assembly process using the foil 518a. Therefore, there is obtained an effect that dodecane is not mixed in the battery, and a decrease in battery performance can be reliably prevented. By the way, since the first cutting roller 558 and the first transfer roller 562 are driven to rotate in the opposite directions in synchronization with each other in force, the lithium foil 518 a on which perforations are formed is 1 The transfer roller 558 is transferred from the outer peripheral surface to the outer peripheral surface of the first transfer roller 562.
次いで、 第 1転写ローラ 5 6 2の外周面に吸着保持されているリチウム箔 5 1 Next, the lithium foil 5 1 adsorbed and held on the outer peripheral surface of the first transfer roller 5 6 2
8 aが貼り付け位置に至ると、 第 1ニップローラ 6 4 0が極板 5 1 2の他方の面 5 1 2 b側に前記第 1転写ローラ 5 6 2の回転に同期して移動する。 これにより 、 第 1ニップローラ 6 4 0が所定の二ップ圧力で極板 5 1 2を第 1転写ローラ 5 6 2側に押圧する。 When 8a reaches the adhering position, the first nip roller 640 moves to the other surface 512b of the electrode plate 512 in synchronization with the rotation of the first transfer roller 562. This The first nip roller 640 presses the electrode plate 512 toward the first transfer roller 562 with a predetermined nip pressure.
第 1転写ローラ 5 6 2の外周面に吸着保持されているリチウム箔 5 1 8 aカ 極板 5 1 2に対して所定の範囲まで密着すると、 第 1ニップローラ 6 4 0が前記 極板 5 1 2から離間するとともに、 第 1転写ローラ 5 6 2の回転が停止される。 従って、 極板搬送機構 5 1 6により定量搬送されている極板 5 1 2と、 この極板 5 1 2に部分的に貼り付けられかつ第 1転写ローラ 5 6 2の外周面に保持されて いるリチウム箔 5 1 8 aとに速度差が生じ、 このリチウム箔 5 1 8 aがミシン目 から容易かつ確実に分離され、 短冊状リチウム箔 5 1 8として前記極板 5 1 2上 に転写される。  When the lithium foil 5 18 a held on the outer peripheral surface of the first transfer roller 5 62 is brought into close contact with the electrode plate 5 12 to a predetermined range, the first nip roller 6 40 is moved to the electrode plate 5 1. 2 and the rotation of the first transfer roller 562 is stopped. Therefore, the electrode plate 5 12 which is being conveyed quantitatively by the electrode plate transport mechanism 5 16 and the electrode plate 5 12 which is partially adhered to and held on the outer peripheral surface of the first transfer roller 5 62 There is a speed difference between the lithium foil 518a and the lithium foil 518a, which is easily and reliably separated from the perforation and transferred as a strip-shaped lithium foil 518 on the electrode plate 512. You.
第 1貼付機構 5 2 0で一方の面 5 1 2 aに短冊状リチウム箔 5 1 8が貼り付け られた極扳 5 1 2は、 搬送路長可変機構 5 3 0を通って第 2貼付機構 5 2 2側に 搬送される。 この第 2貼付機構 5 2 2では、 第 1貼付機構 5 2 0と同様に、 極板 5 1 2の他方の面 5 1 2 bに短冊状リチウム箔 5 1 8の貼り付け処理が施される o これにより、 極板 5 1 2の両面 5 1 2 a、 5 1 2 bに短冊状リチウム箔 5 1 8 が貼り付けられ、 前記極板 5 1 2は、 セパレー夕送り出し軸 5 3 1から送り出さ れるセパレー夕 5 2 4と重ね合わされた状態で巻き取り軸 5 2 6に巻き取られる ο  The pole 511 having the strip-shaped lithium foil 518 adhered to one surface 51a of the first pasting mechanism 520 passes through the variable transport path length mechanism 530 to the second pasting mechanism. It is transported to the 5 2 2 side. In the second attaching mechanism 5 22, similarly to the first attaching mechanism 5 20, the strip-shaped lithium foil 5 18 is attached to the other surface 5 12 b of the electrode plate 5 12 o As a result, the strip-shaped lithium foil 5 18 is attached to both sides 5 1 2 a and 5 1 2 b of the electrode plate 5 1 2, and the electrode plate 5 1 2 is sent out from the separation feeding shaft 5 3 1. Wrapped around the winding shaft 5 2 6
ところで、 第 1貼付機構 5 2 0により極板 5 1 2の一方の面 5 1 2 aに短冊状 リチウム箔 5 1 8を貼り付けるタイミングは、 第 1センサ 6 5 2の検出信号に基 づいて制御される。 すなわち、 図 2 1に示すように、 第 1センサ 6 5 2が、 極板 5 1 2の一方の面 5 1 2 aに設けられた塗布境界部位 (図示せず) を検出すると 、 その検出信号が制御回路 5 3 8に送られる。 制御回路 5 3 8は、 前記検出信号 に基づいてサ一ボモー夕 5 3 2を駆動してそのパルス数をカウントし、 所定の移 動距離に対応するパルス数がカウントされた時点で、 第 1貼付機構 5 2 0が駆動 される。  By the way, the timing of attaching the strip-shaped lithium foil 518 to one surface 512a of the electrode plate 512 by the first attaching mechanism 5220 is based on the detection signal of the first sensor 652. Controlled. That is, as shown in FIG. 21, when the first sensor 652 detects a coating boundary portion (not shown) provided on one surface 512a of the electrode plate 512, a detection signal thereof is given. Is sent to the control circuit 538. The control circuit 538 drives the servomotor 532 based on the detection signal to count the number of pulses, and when the number of pulses corresponding to the predetermined moving distance is counted, the first The sticking mechanism 520 is driven.
同様に、 第 2貼付機構 5 2 2による短冊状リチウム箔 5 1 8の貼り付けタイミ ングは、 第 2センサ 6 5 4により極板 5 1 2の他方の面 5 1 2 bに設けられた塗 布境界部位 (図示せず) を検出することによって行われる。 Similarly, the sticking timing of the strip-shaped lithium foil 518 by the second sticking mechanism 522 is performed by the coating provided on the other surface 512b of the electrode plate 512 by the second sensor 654. This is performed by detecting a cloth boundary part (not shown).
この場合、 第 1貼付機構 5 2 0と第 2貼付機構 5 2 2とによる短冊状リチウム 箔 5 1 8の貼り付けタイミングが異なる際には、 制御回路 5 3 8を介して搬送路 長可変機構 5 3 0力駆動される。 図 2 5に示すように、 搬送路長可変機構 5 3 0 を構成するモー夕 6 4 4が駆動されると、 このモータ 6 4 4の回転軸 6 4 8に連 結されたボールねじ 6 5 0が回転する。 このため、 調整ローラ 6 4 6カ ボール ねじ 6 5 0が嵌合する支持体 6 5 1 と一体的に矢印 T方向に移動し、 この調整口 —ラ 6 4 6が、 例えば、 図 2 5中、 実線の位置から二点鎖線の位置に移動するこ とにより、 極板 5 1 2の搬送路 5 2 8の全長が長くなる。  In this case, when the attaching timings of the strip-shaped lithium foil 518 by the first attaching mechanism 520 and the second attaching mechanism 522 are different, the transfer path length variable mechanism is provided via the control circuit 538. Driven by 5 3 0 force. As shown in FIG. 25, when the motor 644 constituting the variable transport path length mechanism 530 is driven, the ball screw 645 connected to the rotating shaft 648 of the motor 644 is driven. 0 rotates. For this reason, the adjusting roller 6 4 6 moves in the direction of the arrow T together with the support 6 5 1 into which the ball screw 6 5 0 fits. However, by moving from the position indicated by the solid line to the position indicated by the two-dot chain line, the entire length of the transport path 528 of the electrode plates 512 becomes longer.
このように、 第 7の実施形態では、 第 1および第 2貼付機構 5 2 0、 5 2 2の 間に、 極板 5 1 2の搬送路 5 2 8の全長を変更可能な搬送路長可変機構 5 3 0が 配設されている。 従って、 搬送路長可変機構 5 3 0を介して搬送路 5 2 8の長さ を変更するだけで、 第 1および第 2貼付機構 5 2 0、 5 2 2による短冊状リチウ 厶箔 5 1 8の貼り付けタイミングを容易かつ確実に一致させることができる。 す なわち、 第 1貼付機構 5 2 0による短冊状リチウム箔 5 1 8の貼り付け作業と、 第 2貼付機構 5 2 2による短冊状リチウム箔 5 1 8の貼り付け作業とが、 ともに 1コマ分 (電池 1本分) の極板 5 1 2の搬送中に開始から終了まで同タイミング で行われる。  As described above, in the seventh embodiment, between the first and second attaching mechanisms 52 0 and 52 2, the variable transfer path length that allows the entire length of the transfer path 5 28 of the electrode plate 5 12 to be changed. Mechanism 530 is provided. Therefore, by simply changing the length of the transport path 528 via the variable transport path length mechanism 530, the strip-shaped lithium foil 518 by the first and second attaching mechanisms 520, 522 can be used. Can be easily and reliably matched. In other words, the work of attaching the strip-shaped lithium foil 518 by the first attaching mechanism 520 and the work of attaching the strip-shaped lithium foil 518 by the second attaching mechanism 522 are both one frame. During the transfer of the electrode plate 5 12 for one minute (one battery) from the start to the end at the same timing.
これにより、 例えば、 一方の面 5 1 2 aに貼り付けられた短冊状リチウム箔 5 1 8に N Gが発生した時、 この N G発生部位が第 2貼付機構 5 2 2において何番 目の貼り付け部位に対応するかを容易に検出することが可能になる。 このため、 第 1貼付機構 5 2 0の N G情報が第 2貼付機構 5 2 2側に正確に送られることに なり、 前記 N G情報やデータのシフト等を含む制御全体が、 簡単かつ高精度に遂 行されるという効果が得られる。  Thus, for example, when an NG is generated on the strip-shaped lithium foil 518 attached to the one surface 512a, the NG generation portion is attached to the second attachment mechanism 5222 in any order. It is possible to easily detect whether or not a part corresponds to a part. As a result, the NG information of the first attaching mechanism 522 is accurately sent to the second attaching mechanism 522, and the entire control including the NG information and the data shift can be performed easily and accurately. The effect is achieved.
さらに、 第 7の実施形態では、 第 1貼付機構 5 2 0による短冊状リチウム箔 5 1 8の貼り付け処理と、 第 2貼付機構 5 2 2による短冊状リチウム箔 5 1 8の貼 り付け処理とを略同時に開始させることができる。 従って、 極板搬送機構 5 1 6 を構成するサーボモータ 5 3 2の立ち上がり速度等に影響されることがなく、 極 板 5 1 2の両面 5 1 2 a、 5 1 2 bで短冊状リチウム箔 5 1 8の貼り付け位置が 変動することを阻止し、 高精度な貼り付け処理が遂行可能になる。 Further, in the seventh embodiment, the strip-shaped lithium foil 518 is attached by the first attaching mechanism 520, and the strip-shaped lithium foil 518 is attached by the second attaching mechanism 522. Can be started almost simultaneously. Therefore, the pole motor is not affected by the rising speed of the servo motor 532 constituting the pole plate transport mechanism 5 16 Variations in the position at which the strip-shaped lithium foil 518 is to be applied are prevented from fluctuating between the two surfaces 512a and 512b of the plate 512, and a high-precision application process can be performed.
また、 搬送路長可変機構 5 3 0は、 極板 5 1 2に摺接してモ一夕 6 4 4の作用 下に矢印 T方向に進退自在な調整ローラ 6 4 6を備えている。 このため、 搬送路 長可変機構 5 3 0の全体構成が有効に簡素化されるという利点がある。  The variable transport path length mechanism 5330 is provided with an adjusting roller 6446 that can slide in the direction of arrow T under the action of the motor 644 in sliding contact with the electrode plate 512. For this reason, there is an advantage that the entire configuration of the variable transport path length mechanism 530 is effectively simplified.
ところで、 第 1および第 2貼付機構 5 2 0 , 5 2 2では、 極板搬送機構 5 1 6 により定量搬送されている極板 5 1 2と、 この極板 5 1 2に部分的に貼り付けら れかつ第 1および第 2転写ローラ 5 6 2 , 5 6 4の外周面に保持されているリチ ゥム箔 5 1 8 aとの間に生ずる速度差によって前記リチウム箔 5 1 8 aを分離し 、 短冊状リチウム箔 5 1 8として前記極板 5 1 2上に転写するように構成されて いる。 これにより、 短冊伏リチウム箔 5 1 8が極板 5 1 2の両方の面 5 1 2 a、 5 1 2 bに対して部分的に密着された状態で貼り付け処理が終了されるおそれが める。  By the way, in the first and second attaching mechanisms 52 0 and 52 2, the electrode plate 51 which is fixedly transported by the electrode transport mechanism 51 16 and the electrode plate 51 2 are partially attached. And the lithium foil 518a is separated by a speed difference generated between the first and second transfer rollers 562, 564 and the lithium foil 518a held on the outer peripheral surface. However, it is configured to be transferred on the electrode plate 5 12 as a strip-shaped lithium foil 5 18. As a result, there is a possibility that the sticking process may be terminated in a state where the strip-shaped lithium foil 518 is partially adhered to both surfaces 512a and 512b of the electrode plate 512. You.
しかしながら、 第 7の実施形態では、 第 2貼付機構 5 2 2の下流側に押圧機構 6 7 0が配設されている。 このため、 両方の面 5 1 2 a、 5 1 2 bに短冊状リチ ゥム箔 5 1 8が部分的に貼り付けられた極板 5 1 2が押圧機構 6 7 0を構成する 第 1および第 2ローラ 6 7 4、 6 7 8間に挿入されると、 この第 1ローラ 6 7 4 が図示しない駆動源に連結された駆動ベルト 6 9 8およびプーリ 6 9 6を介して 送り方向 (矢印 Y方向) に回転される。  However, in the seventh embodiment, a pressing mechanism 670 is provided downstream of the second attaching mechanism 522. For this reason, the electrode plate 5 12 in which the strip-shaped lithium foil 5 18 is partially adhered to both surfaces 5 12 a and 5 12 b constitutes the pressing mechanism 6 70 When inserted between the second rollers 674, 678, the first rollers 674 are fed via a drive belt 698 and a pulley 696 connected to a drive source (not shown) in the feed direction (arrow). (Y direction).
従って、 第 1および第 2ローラ 6 7 4、 6 7 8間に挿入した極板 5 1 2と短冊 状リチウム箔 5 1 8とは、 前記第 1ローラ 6 7 4の回転作用下に矢印 Y方向に送 られるとともに、 スプリング 6 7 6の付勢作用下に前記第 2ローラ 6 7 8と該第 1ローラ 6 7 4とに挟圧されて互いに密着する。  Therefore, the electrode plate 512 and the strip-shaped lithium foil 518 inserted between the first and second rollers 674, 678 are in the direction of the arrow Y under the rotation of the first roller 674. While being pressed by the second roller 678 and the first roller 674 under the urging action of the spring 676.
その際、 第 2ローラ 6 7 8では、 第 2軸芯 6 8 2の両端に設けられた一対の軸 受 7 0 0が、 スプリング 6 7 6により付勢されている押圧部材 7 0 4を介して第 1ローラ 6 7 4側に押圧されている。 この結果、 第 2ローラ 6 7 8の軸方向に延 在する外周面全長にわたって第 1ローラ 6 7 4の外周面に倣わせることができ、 短冊状リチウム萡 5 1 8全体を極扳 5 1 2に対し高精度に密着させることが可能 になる。 At this time, in the second roller 678, a pair of bearings 700 provided at both ends of the second shaft core 682 are pressed via a pressing member 704 urged by a spring 676. To the first roller 674 side. As a result, it is possible to follow the outer peripheral surface of the first roller 674 over the entire length of the outer peripheral surface extending in the axial direction of the second roller 6778. Highly accurate contact with 2 become.
これにより、 短冊状リチウム箔 5 1 8が極板 5 1 2に部分的に貼り付けられて いても、 この短冊伏リチウム箔 5 1 8が押圧機構 6 7 0を通過するだけで、 前記 短冊状リチウム箔 5 1 8全体を前記極板 5 1 2に対して確実かつ高精度に密着さ せることができる。 このため、 例えば、 短冊状リチウム箔 5 1 8が極板 5 1 2か ら浮き上がったり、 この極板 5 1 2から分離してしまうという不具合を有効に阻 止することが可能になる。  Thus, even if the strip-shaped lithium foil 5 18 is partially attached to the electrode plate 5 12, the strip-shaped lithium foil 5 18 only passes through the pressing mechanism 6 The entire lithium foil 5 18 can be securely and accurately adhered to the electrode plate 5 12. For this reason, for example, it is possible to effectively prevent the problem that the strip-shaped lithium foil 5 18 rises from the electrode plate 5 12 or separates from the electrode plate 5 12.
し力^)、 第 1および第 2ローラ 6 7 4、 6 7 8の外周面には、 ローレッ ト 6 8 8、 6 9 0が施されている。 従って、 第 1および第 2ローラ 6 7 4、 6 7 8は、 短冊伏リチウム箔 5 1 8との接触面積が削減され、 前記短冊状リチウム箔 5 1 8 に十分な密着強度を付与することができる。 これによつて、 簡単な構成で、 短冊 状リチウム箔 5 1 8に十分な密着強度を確実に付与することが可能になるという 効果が得られる。  The pressing force ^), knurls 688, 690 are applied to the outer peripheral surfaces of the first and second rollers 674, 678. Therefore, the contact area between the first and second rollers 674, 678 and the strip-shaped lithium foil 518 is reduced, and sufficient adhesion strength can be imparted to the strip-shaped lithium foil 518. it can. As a result, it is possible to obtain an effect that sufficient adhesion strength can be reliably provided to the strip-shaped lithium foil 518 with a simple configuration.
なお、 押圧機構 6 7 0を通過した極板 5 1 2は、 セノ、 'レー夕送り出し軸 5 3 1 から送り出されるセパレー夕 5 2 4と重ね合わされた伏態で巻き取り軸 5 2 6に 巻き取られることになる (図 2 0参照) 。  The electrode plate 512 passing through the pressing mechanism 670 is wound on the take-up shaft 526 in a state of being superimposed on the separating plate 524 sent out from the laying-out feed shaft 331. (See Figure 20).
また、 第 7の実施形態では、 第 1および第 2ローラ 6 7 4、 6 7 8の第 1およ び第 2筒体 6 8 4、 6 8 6が樹脂で形成されているが、 これに限定されるもので はなく、 ステンレス鋼 (S U S ) や各種金属に無電解ニッケルめっき処理を施し たものを採用してもよい。 産業上の利用可能性  Further, in the seventh embodiment, the first and second cylindrical bodies 684, 686 of the first and second rollers 674, 678 are formed of resin. It is not limited, and stainless steel (SUS) or various metals subjected to electroless nickel plating may be used. Industrial applicability
以上のように、 本発明に係るリチウム箔の貼付方法、 貼付およびリチウム電極 の製造方法装置では、 リチウム箔が一定のテンション下で円滑に送り出されるた め、 このリチウム箔に破損ゃ鈹等の不良が発生することがなく、 前記リチウム箔 を正常な状態で加工手段に確実に送り出すことができる。  As described above, in the method for attaching a lithium foil, the method for attaching the lithium foil, and the apparatus for manufacturing a lithium electrode according to the present invention, since the lithium foil is smoothly sent out under a certain tension, the lithium foil may be damaged. Thus, the lithium foil can be reliably sent out to the processing means in a normal state.
しかも、 極板の搬送速度と転写ローラの回転速度とを変更するだけで、 前記リ チゥム箔の配置位置や貼り付け間隔を任意に設定することができ、 該リチウム箔 の厚み変動による電池性能のばらつきを阻止することが可能になる。 また、 リチ ゥム箔と一体的に切断される樹脂フィルム等の支持体を用いる必要がなく、 リチ ゥム箔を単体して取り扱うことができ、 経済的であるとともに、 コストを有効に 肖 IJ減することが可能になる。 Moreover, the position of the lithium foil and the bonding interval can be arbitrarily set only by changing the transport speed of the electrode plate and the rotation speed of the transfer roller. It is possible to prevent variations in battery performance due to variations in thickness of the battery. In addition, there is no need to use a support such as a resin film that is cut integrally with the foil, and the foil can be handled as a single unit, making it economical and cost effective. It becomes possible to reduce.
また、 本発明に係るリチウム箔の貼付装置では、 長尺な極板の両方の面に第 1 および第 2貼付機構を介して短冊状リチゥム箔が所定の間隔毎に貼り付けられる とともに、 前記第 1および第 2貼付機構の間には、 前記極板の搬送路の長さを任 意に変更可能な搬送路長可変機構が配設される。 このため、 搬送路長可変機構を 介して極板の搬送路の長さを変更するだけで、 第 1および第 2貼付機構によるリ チウム箔の貼り付けタイミングを確実に一致させることができ、 前記極板の両面 に前記リチゥム箔を容易かつ高精度に貼り付けることが可能になる。  Further, in the lithium foil sticking apparatus according to the present invention, strip-shaped lithium foil is stuck to both surfaces of the long electrode plate via the first and second sticking mechanisms at predetermined intervals, and A transport path length variable mechanism that can arbitrarily change the length of the transport path of the electrode plate is provided between the first and second attaching mechanisms. For this reason, by simply changing the length of the transport path of the electrode plate via the variable transport path length mechanism, the application timings of the lithium foils by the first and second application mechanisms can be reliably matched. The above-mentioned lithium foil can be easily and accurately attached to both sides of the electrode plate.
さらに、 本発明に係るリチウム箔の貼付装置では、 刃部材が進退してリチウム 箔を加工する際、 前記刃部材がストリツバ部材に設けられたブラシ部材に摺動す ることにより、 前記刃部材に飽和炭化水素が塗布される。 このため、 刃部材にリ チウムが付着することを確実に阻止することができ、 しかも前記リチウムに付着 した飽和炭化水素は、 リチウム電池の製造工程中に揮発除去されてリチウム電池 内に混入することがない。  Furthermore, in the lithium foil sticking apparatus according to the present invention, when the blade member advances and retreats to process the lithium foil, the blade member slides on a brush member provided on the strip bar member, so that the blade member is A saturated hydrocarbon is applied. For this reason, it is possible to reliably prevent lithium from adhering to the blade member, and furthermore, the saturated hydrocarbon adhering to the lithium is volatilized and removed during the lithium battery manufacturing process and mixed into the lithium battery. There is no.
さらにまた、 本発明に係るリチウム箔の貼付装置では、 長尺な極板の少なくと も一方の面に短冊状リチウム箔が貼り付けられた後、 押圧機構の作用下に、 前記 極板に前記リチウム箔全体を確実に密着させることができる。 このため、 短冊状 リチウム箔が極板から浮き上がったり、 この極板から分離することを有効に阻止 することができ、 簡単な構成で、 リチウム箔の貼り付け作業が効率的かつ高精度 に遂行される。  Furthermore, in the lithium foil sticking apparatus according to the present invention, after the strip-shaped lithium foil is attached to at least one surface of the long electrode plate, the electrode plate is attached to the electrode plate under the action of a pressing mechanism. The entire lithium foil can be securely adhered. As a result, it is possible to effectively prevent the strip-shaped lithium foil from being lifted up from the electrode plate or to be separated from the electrode plate, and the work of attaching the lithium foil is efficiently and accurately performed with a simple configuration. You.

Claims

請求の範囲  The scope of the claims
1. 長尺な極板 (1 2)上に短冊状リチウム箔 ( 1 8 c) を所定の間隔毎に貼り 付けるためのリチウ厶箔の貼付方法であつて、 1. A method of attaching lithium foil for attaching strip-shaped lithium foil (18c) on a long electrode plate (1 2) at predetermined intervals,
長尺な前記リチウム箔 ( 1 8) に一定のテンションを付与した状態で、 該リ チウム箔 ( 1 8) と一体的に巻回されている合紙 (36) を巻き取ることによ り、 前記リチウム箔 ( 1 8) を加工機構 (50) に間欠的に送り出す工程と、 編己加工機構 (50) により少なくとも一部が分断された前記リチウム箔 ( 1 8 a ) を、 前記短冊状リチウム箔 ( 1 8 c ) として前記極板 (1 2) 上に貼 り付ける工程と、  By winding the interleaf paper (36) integrally wound with the lithium foil (18) in a state where a certain tension is applied to the long lithium foil (18), Intermittently sending the lithium foil (18) to a processing mechanism (50); and converting the lithium foil (18a) at least partially cut by the knitting processing mechanism (50) into the rectangular lithium. Affixing on the electrode plate (12) as a foil (18c);
を有することを特徴とするリチウ厶箔の貼付方法。  A method for attaching a lithium foil, comprising the steps of:
2. 請求項 1記載の貼付方法において、 ダンサーローラ (35) により前記リチ ゥム箔 (1 8) に一定のテンションを付与するとともに、  2. The bonding method according to claim 1, wherein the dancer roller (35) applies a certain tension to the lithium foil (18),
前記ダンサーローラ (35) が上限位置に至る際に前記合紙 (36) の巻き 取り動作を開始する一方、 該ダンサーローラ (35) 力下限位置に至る際に該 合紙 (36) の巻き取り動作を停止することを特徴とするリチウム箔の貼付方 法。  When the dancer roller (35) reaches the upper limit position, the winding operation of the slip sheet (36) is started, and when the dancer roller (35) reaches the lower limit position, the winding of the slip sheet (36) is performed. A method of attaching a lithium foil, wherein the operation is stopped.
3. 請求項 1記載の貼付方法において、 ダンサーローラ (35) により前記リチ ゥム箔 ( 1 8) に一定のテンションを付与するとともに、  3. The bonding method according to claim 1, wherein the dancer roller (35) applies a certain tension to the lithium foil (18),
前記ダンサーローラ (35) が常時所定の高さ位置に配置されるように、 前 記合紙 (36) の巻き取り動作を制御することを特徴とするリチウム箔の貼付 方法。  A method for attaching a lithium foil, comprising: controlling a winding operation of the slip sheet (36) so that the dancer roller (35) is always arranged at a predetermined height position.
4. 長尺な極板 (1 2) 上に短冊状リチウム箔 ( 1 8 c) を所定の間隔毎に貼り 付けるためのリチウム箔の貼付方法であって、  4. A method for attaching lithium foil (18c) on a long electrode plate (1 2) at predetermined intervals, comprising:
前記極板 ( 1 2) を長手方向に連続的に搬送する工程と、  Continuously transporting the electrode plate (1 2) in the longitudinal direction;
少なくとも一部が分断されたリチウム箔 ( 1 8 a) を周面に保持した転写口 ーラ (44) を、 前記極板 (1 2) の一方の面 (1 2 a) 側で間欠的に回転さ せるとともに、 該極扳 ( 1 2) の他方の面 ( 1 2 b) 側からニップローラ (4 6) を前記転写ローラ (44) に同期して押圧する工程と、 前記転写ローラ (44) の回転を止めるとともに、 前記ニップローラ (46The transfer roller (44) holding the lithium foil (18a), at least partially cut off, on the peripheral surface is intermittently interposed on one side (1 2a) of the electrode plate (1 2). Rotate the nip roller (4) from the other side (1 2b) of the pole (1 2). 6) pressing the transfer roller (44) in synchronization with the transfer roller (44); stopping the rotation of the transfer roller (44);
) によるニップ作用を解除することにより、 前記転写ローラ (44)上の前記 リチウム箔 (18 a) を前記短冊状リチウム箔 (1 8 c) として前記極板 ( 1) To release the lithium foil (18a) on the transfer roller (44) as the strip-shaped lithium foil (18c).
2)上に貼り付ける工程と、 2) a process of pasting on top,
を有することを特徴とするリチウム箔の貼付方法。  A method for attaching a lithium foil, comprising:
5. 請求項 4記載の貼付方法において、 前記リチウム箔 (18 a) を保持した前 記転写ローラ (44) を、 前記極板 (12)の搬送速度に略一致する周速で回 転させながら、 前記リチウム箔 (1 8 a)の短冊面積の 1/2〜4/5の面積 が前記極板 (12) に密着するまで前記ニップローラ (46) による二ップ動 作を行うことを特徴とするリチウム箔の貼付方法。  5. The sticking method according to claim 4, wherein the transfer roller (44) holding the lithium foil (18a) is rotated at a peripheral speed substantially equal to a transport speed of the electrode plate (12). The nip operation by the nip roller (46) is performed until an area of 1/2 to 4/5 of the strip area of the lithium foil (18a) is in close contact with the electrode plate (12). Method of attaching lithium foil.
6. 長尺な極板 (220)上に短冊状リチウム箔 (212 c) を所定の間隔毎に 貼り付けるためのリチゥム箔の貼付方法であつて、  6. A method of attaching lithium foil (212 c) on a long electrode plate (220) at predetermined intervals,
長尺な前記リチウム箔 (212) を吸着しながらその長手方向に搬送するェ 程と、  Transferring the long lithium foil (212) in the longitudinal direction while adsorbing the lithium foil (212);
前記搬送工程に同期して、 前記リチウム箔 (212) に所定の間隔毎にかつ 前記搬送方向に直交して設けられた切断部位に沿って間欠的に開口部 (21 2 a) を設ける工程と、  A step of intermittently providing openings (21 2 a) on the lithium foil (212) at predetermined intervals and along a cut portion provided orthogonal to the transport direction in synchronization with the transport step; ,
前記リチウム箔 (212)の前記切断部位より搬送方向下流側の端部を吸着 し、 前記端部を該リチウム箔 (212) の前記切断部位より搬送方向上流側の 部分よりも多い送り量で搬送することによって、 前記リチウム箔 (212) を 前記切断部位に沿つて分離する工程と、  An end portion of the lithium foil (212) on the downstream side in the transport direction from the cut portion is sucked, and the end portion is transported by a larger feed amount than a portion of the lithium foil (212) on the upstream side in the transport direction from the cut portion. By separating the lithium foil (212) along the cutting site;
前記分離されたリチウム箔 (212 c) を、 前記分離時の送り量の差によつ て設定される間隔を維持して極板 ( 220 ) 上に貼り付ける工程と、  Affixing the separated lithium foil (212c) on the electrode plate (220) while maintaining an interval set by the difference in the feeding amount during the separation;
を有することを特徴とするリチウム箔の貼付方法。  A method for attaching a lithium foil, comprising:
7. 長尺な極板 (12)上に短冊状リチウム箔 (1 8 c) を所定の間隔毎に貼り 付けるためのリチウム箔の貼付装置であって、  7. A lithium foil sticking device for sticking strip-shaped lithium foil (18c) on a long electrode plate (12) at predetermined intervals,
長尺な前記リチウム箔 (18) と合紙 (36) とを一体的に巻回している i关 り出し軸 (30) と、 The long lithium foil (18) and interleaf paper (36) are integrally wound. Extension shaft (30),
前記リチウム箔 (18) を送り出すために、 前記合紙 (36) を巻き取る合 紙巻取軸 (34) と、  A slip sheet winding shaft (34) for winding the slip sheet (36) to feed the lithium foil (18);
前記合紙巻取軸 (34) の間欠回転作用下に前記送り出し軸 (30)から間 欠的に送り出される前記リチウム箔 (1 8) に一定のテンションを付与するダ ンサーローラ (35) と、  A dancer roller (35) for imparting a constant tension to the lithium foil (18) intermittently fed from the feed shaft (30) under the intermittent rotation of the interleaf take-up shaft (34);
前記送り出されたリチウム箔 (1 8) の少なくとも一部を分断する加工機構 (50) と、  A processing mechanism (50) for cutting at least a part of the fed lithium foil (18);
前記少なくとも一部が分断された前記リチウム箔 ( 18 a) を、 前記短冊状 リチウム箔 (1 8 c) として前記極板 (12)上に貼り付ける転写手段 (44 ) と、  Transfer means (44) for attaching the lithium foil (18a), at least partially cut, as the strip-shaped lithium foil (18c) on the electrode plate (12);
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
8. 請求項 7記載の貼付装置において、 前記ダンサーローラ (35)の上限位置 と下限位置とを検出するセンサ (37 a、 37b) を備えることを特徴とする リチウム箔の貼付装置。  8. The sticking device according to claim 7, further comprising sensors (37a, 37b) for detecting an upper limit position and a lower limit position of the dancer roller (35).
9. 請求項 7記載の貼付装置において、 前記ダンサーローラ (35)の高さ位置 をアナログ的に検出する位置検出センサ (95) と、  9. The sticking device according to claim 7, wherein a position detection sensor (95) for detecting a height position of the dancer roller (35) in an analog manner;
前記位置検出センサ (95)からの出力信号に基づいて前記合紙巻取軸 (3 4) の回転駆動源 (99)を制御するドライバ (98) と、  A driver (98) for controlling a rotation drive source (99) of the slip sheet take-up shaft (34) based on an output signal from the position detection sensor (95);
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
1 0. 請求項 7記載の貼付装置において、 前記送り出し軸 (30)から送り出さ れる前記リチウム箔 (18)のエッジ位置を検出する手段 (33) と、 前記検出された位置信号に基づいて前記送り出し軸 (30) と前記合紙巻取 軸 (34) とを前記リチウム箔 (18) の送り出し方向に交差する方向に一体 的に移動可能なュニッ 卜 (31) と、  10. The sticking device according to claim 7, wherein: means (33) for detecting an edge position of the lithium foil (18) fed from the feed shaft (30); and the feeding based on the detected position signal. A unit (31) capable of integrally moving a shaft (30) and the interleaf take-up shaft (34) in a direction intersecting the feeding direction of the lithium foil (18);
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
1 1. 請求項 7記載の貼付装置において、 前記加工機構 (50) は、 前記リチウ ム箔 (1 8)の幅方向に所定間隔離間して配設されるとともに、 前記リチウム 箔 ( 1 8) に対して一体的に進退自在な複数の針部材 (6 6) を備えることを 特徴とするリチウム箔の貼付装置。 1 1. The sticking apparatus according to claim 7, wherein the processing mechanism (50) is arranged at a predetermined interval in a width direction of the lithium foil (18), and A device for attaching a lithium foil, comprising a plurality of needle members (66) integrally movable with respect to the foil (18).
2. 請求項 7記載の貼付装置において、 前記加工機構 ( 5 6 6、 5 6 8 ) は、 ァクチユエ一夕 ( 570 ) を介し前記リチウム箔 (5 1 8 a) に対して進退自 在な刃部材 ( 572) と、 2. The sticking device according to claim 7, wherein the processing mechanism (566, 568) is a blade that is capable of moving forward and backward with respect to the lithium foil (518a) via an actuator (570). Member (572),
前記刃部材 ( 572) に対して進退可能に支持されるストリツバ部材 (5 7 4) と、  A strip bar member (5 7 4) supported to be able to advance and retreat with respect to the blade member (572);
前記ストリツバ部材 (574) に設けられ、 前記加工処理時に該刃部材 ( 5 72) が摺動するブラシ部材 ( 576 ) と、  A brush member (576) provided on the strip member (574), on which the blade member (572) slides during the processing;
前記ブラシ部材 ( 5 76) にリチウム付着防止剤として飽和炭化水素 (5 7 8) を供給する供給手段 ( 58 0 ) と、  Supply means (580) for supplying the brush member (576) with a saturated hydrocarbon (578) as a lithium adhesion inhibitor;
を備えることを特徴とするリチウム箔の加工装置。  A processing apparatus for a lithium foil, comprising:
3. 長尺な極板 (1 2) 上に短冊伏リチウム箔 ( 1 8 c) を所定の間隔毎に貼 り付けるためのリチウム箔の貼付装置であつて、  3. A lithium foil sticking device for sticking strip-shaped lithium foil (18c) on a long electrode plate (1 2) at predetermined intervals.
前記極板 ( 1 2) を長手方向に連続的に搬送する搬送機構 (4 2) と、 少なくとも一部が分断されたリチウム箔 ( 1 8 a) を周面に保持して前記極 板 ( 1 2) の一方の面 ( 1 2 a) 側で間欠的に回転する転写ローラ (4 4) と 前記極板 ( 1 2) の他方の面 ( 1 2 b) 側から前記転写ローラ (4 4) に同 期して該転写ローラ (44) の周面を押圧するニップローラ (4 6) と、 を備えることを特徵とするリチウム箔の貼付装置。 A transport mechanism (42) for continuously transporting the electrode plate (12) in the longitudinal direction, and a lithium foil (18a) having at least a part of the electrode plate (18a) held on a peripheral surface thereof. 2) The transfer roller (44) intermittently rotating on one surface (12a) side and the transfer roller (44) from the other surface (12b) side of the electrode plate (12). And a nip roller (46) for pressing the peripheral surface of the transfer roller (44) in synchronization with the lithium foil.
. 請求項 1 3記載の貼付装置において、 前記転写ローラ (4 4) は、 周面か ら外方に開放される複数の吸引孔 (72) 力前記周面全体にわたって設けられ るとともに、  14. The sticking device according to claim 13, wherein the transfer roller (44) is provided over a plurality of suction holes (72) that are open outward from a peripheral surface, and is provided over the entire peripheral surface.
前記リチウム箔 ( 1 8) を前記周面に吸着保持させるため、 前記複数の吸引 孑 L (72) の中、 所定の角度範囲内に配置された前記吸引孔 (72) を負圧発 生源に連通する連通手段 (76) を備えることを特徴とするリチウム箔の貼付 装置。 In order to adsorb and hold the lithium foil (18) on the peripheral surface, among the plurality of suction mosquitoes L (72), the suction holes (72) arranged within a predetermined angle range are used as a negative pressure generation source. A device for attaching a lithium foil, comprising a communicating means (76) for communicating.
5. 請求項 1 4記載の貼付装置において、 前記転写ローラ (4 4) は、 周面に ローレッ トが設けられていることを特徴とするリチウム箔の貼付装置。 5. The sticking device according to claim 14, wherein the transfer roller (44) has a knurl on a peripheral surface thereof.
6. 請求項 1 3記載の貼付装置において、 長尺なリチウム箔 ( 1 8) を吸着し て長手方向に搬送するとともに、 前記転写ローラ (44) に並設される切断口 —ラ (4 8) と、 6. The sticking apparatus according to claim 13, wherein the long lithium foil (18) is sucked and conveyed in the longitudinal direction, and a cutting hole (48) arranged in parallel with the transfer roller (44). ) When,
前記切断ローラ (48) に同期して、 前記リチウム箔 ( 1 8) に所定の間隔 毎にかつ前記リチウム箔 ( 1 8) の搬送方向に直交して設けられた切断部位に 沿って間欠的に開口部を形成する加工機構 (50) と、  Synchronously with the cutting roller (48), intermittently along a cutting portion provided on the lithium foil (18) at predetermined intervals and orthogonal to the transport direction of the lithium foil (18). A processing mechanism (50) for forming an opening;
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
7. 請求項 1 6記載の貼付装置において、 前記切断ローラ (48) は、 負圧発 生源に連通し、 所定の角度範囲にわたって外方に開放される吸引用開口部 (5 6) を有する内側筒体 (52) と、 7. The application device according to claim 16, wherein the cutting roller (48) communicates with a negative pressure source and has a suction opening (56) that opens outward over a predetermined angular range. A cylinder (52),
前記内側筒体 (52) の外周部に回転自在に配設され、 前記吸引用開口部 ( 56) に連通して外周面から外方に開放される複数の吸引孔 (60) が形成さ れる外側筒体 (54) と、  A plurality of suction holes (60) are rotatably disposed on the outer peripheral portion of the inner cylindrical body (52), communicate with the suction opening (56), and are opened outward from the outer peripheral surface. An outer cylinder (54),
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
8. 請求項 1 6記載の貼付装置において、 前記加工機構 ( 566、 568 ) は 、 ァクチユエ一夕 ( 570 ) を介し前記リチウム箔 (5 1 8 a) に対して進退 自在な刃部材 (572) と、  8. The sticking device according to claim 16, wherein the processing mechanism (566, 568) is a blade member (572) that can move back and forth with respect to the lithium foil (5 18a) via an actuator (570). When,
前記刃部材 ( 572) に対して進退可能に支持されるストリツバ部材 (57 4) と、  A strip bar member (574) supported so as to be able to advance and retreat with respect to the blade member (572);
前記ストリツバ部材 ( 574 ) に設けられ、 前記加工処理時に該刃部材 ( 5 72) が摺動するブラシ部材 ( 576 ) と、  A brush member (576) provided on the strip bar member (574), on which the blade member (572) slides during the processing;
前記ブラシ部材 ( 576 ) にリチウム付着防止剤として飽和炭化水素 (57 8) を供給する供給手段 ( 580 ) と、  Supply means (580) for supplying a saturated hydrocarbon (578) to the brush member (576) as a lithium adhesion inhibitor;
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
9. 長尺な極板 ( 1 2) 上に短冊状リチウム箔 ( 1 8 c) を所定の間隔毎に貼 り付けるためのリチウム箔の貼付装置であつて、 前記極板 ( 1 2) を長手方向に連続的に搬送する搬送機構 (42) と、 長尺なリチウム箔 ( 1 8) を吸着して長手方向に搬送する切断ローラ (4 8 ) と、 9. A lithium foil sticking device for sticking strip-shaped lithium foil (18c) on a long electrode plate (1 2) at predetermined intervals. A transport mechanism (42) for continuously transporting the electrode plate (1 2) in the longitudinal direction; a cutting roller (48) for attracting and transporting the long lithium foil (18) in the longitudinal direction;
前記切断ローラ (48) に同期して、 前記リチウム箔 ( 1 8) に所定の間隔 毎にかつ前記リチウム箔 (1 8) の搬送方向に直交して設けられた切断部位に 沿って間欠的に開口部を形成する加工機構 (50) と、  Synchronously with the cutting roller (48), intermittently along a cutting portion provided on the lithium foil (18) at predetermined intervals and orthogonal to the transport direction of the lithium foil (18). A processing mechanism (50) for forming an opening;
前記リチウム箔 (1 8) を吸着保持し、 間欠的に回転して前記極板 ( 1 2) 上に前記リチウム箔 (1 8) を前記短冊状リチウム箔 ( 1 8 c) として分離転 写する転写ローラ (44) と、  The lithium foil (18) is suction-held and intermittently rotated to separate and transfer the lithium foil (18) as the strip-shaped lithium foil (18c) on the electrode plate (12). Transfer roller (44),
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
20. 請求項 1 9記載の貼付装置において、 前記転写ローラ (4 4) は、 周面か ら外方に開放される複数の吸引孔 (72) が前記周面全体にわたって設けられ るとともに、 20. The sticking device according to claim 19, wherein the transfer roller (44) is provided with a plurality of suction holes (72) that are opened outward from a peripheral surface, and is provided over the entire peripheral surface.
前記リチウム箔 ( 1 8) を前記周面に吸着保持させるため、 前記複数の吸引 孔 (72) の中、 所定の角度範囲内に配置された前記吸引孔 (72) を負圧発 生源に連通する連通手段 (76) を備えることを特徴とするリチウム箔の貼付  In order to adsorb and hold the lithium foil (18) on the peripheral surface, among the plurality of suction holes (72), the suction holes (72) arranged within a predetermined angle range are connected to a negative pressure generating source. Attaching lithium foil, characterized by having communication means (76) to perform
2 1. 請求項 20記載の貼付装置において、 前記転写ローラ (44) は、 周面に 口一レツ トが設けられていることを特徴とするリチウム箔の貼付装置。 21. The sticking apparatus according to claim 20, wherein the transfer roller (44) is provided with a lip on its peripheral surface.
22. 請求項 1 9記載の貼付装置において、 前記加工機構 ( 566、 568 ) は22. The sticking apparatus according to claim 19, wherein the processing mechanism (566, 568) is
、 ァクチユエ一夕 (570) を介し前記リチウム箔 (5 1 8 a) に対して進退 自在な刃部材 ( 572) と、 A blade member (572) which can move back and forth with respect to the lithium foil (518 a) via an actuary (570);
前記刃部材 ( 572) に対して進退可能に支持されるストリツバ部材 (57 A strip bar member (57) supported so as to be able to advance and retreat with respect to the blade member (572).
4) と、 4) and
前記ストリツバ部材 (574) に設けられ、 前記加工処理時に該刃部材 (5 72) が摺動するブラシ部材 ( 576 ) と、  A brush member (576) provided on the strip bar member (574), on which the blade member (572) slides during the processing;
前記ブラシ部材 ( 576 ) にリチウム付着防止剤として飽和炭化水素 (57 8) を供給する供給手段 ( 580 ) と、 を備えることを特徼とするリチウム箔の貼付装置。 Supply means (580) for supplying a saturated hydrocarbon (578) to the brush member (576) as a lithium adhesion inhibitor; A lithium foil sticking device that specializes in having a.
23. 長尺な極板 (1 2) 上に短冊状リチウム箔 ( 1 8 c) を所定の間隔毎に貼 り付けるためのリチウム箔の貼付装置であって、 23. A lithium foil sticking device for sticking strip-shaped lithium foil (18c) on a long electrode plate (1 2) at predetermined intervals,
前記極板 ( 1 2) を長手方向に連続的に搬送する搬送機構 (42) と、 長尺なリチウム箔 ( 1 8) に所定の間隔毎にかつ前記リチウム箔 ( 1 8) の 搬送方向に直交して設けられた切断部位に沿って間欠的に開口部 ( 1 8 b) を 形成する加工機構 (50) と、  A transport mechanism (42) for continuously transporting the electrode plate (12) in the longitudinal direction, and a long lithium foil (18) at predetermined intervals and in the transport direction of the lithium foil (18). A processing mechanism (50) for intermittently forming an opening (18b) along a cutting portion provided orthogonally;
前記リチウム箔 ( 1 8) を吸着保持し、 前記加工機構 (50) と共働して前 記開口部 ( 1 8 b) を形成するとともに、 間欠的に回転して前記極板 ( 1 2) 上に前記リチウム箔 ( 1 8) を前記短冊状リチウム箔 ( 1 8 c) として分離転 写する切断 ·転写ローラ ( 1 02) と、  The lithium foil (18) is adsorbed and held, and the opening (18b) is formed in cooperation with the processing mechanism (50), and the electrode plate (12) is rotated intermittently. A cutting / transfer roller (102) for separating and transferring the lithium foil (18) as the strip-shaped lithium foil (18c) above;
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
24. 請求項 23記載の貼付装置において、 前記切断 ·転写ローラ ( 1 02) は 、 周面から外方に開放される複数の吸引孔 (72) が前記周面全体にわたって 設けられるとともに、 24. The sticking apparatus according to claim 23, wherein the cutting / transfer roller (102) is provided with a plurality of suction holes (72) that are opened outward from a peripheral surface, and is provided over the entire peripheral surface.
前記リチウム箔 ( 1 8) を前記周面に吸着保持させるため、 前記複数の吸引 孑し (72) の中、 所定の角度範囲内に配置された前記吸引孔 (72) を負圧発 生源に連通する連通手段 (76) を備えることを特徴とするリチウム箔の貼付  In order to adsorb and hold the lithium foil (18) on the peripheral surface, the suction holes (72) arranged within a predetermined angle range among the plurality of suction mosses (72) are used as a negative pressure generation source. Attachment of lithium foil characterized by having communication means (76) for communication
25. 請求項 24記載の貼付装置において、 前記切断 ·転写ローラ ( 1 02) は 、 周面に□—レツ 卜が設けられていることを特徴とするリチウム箔の貼付装置 o 25. The sticking apparatus according to claim 24, wherein the cutting / transfer roller (102) has a □ -let on a peripheral surface thereof.
26. 請求項 23記載の貼付装置において、 前記加工機構 ( 566、 5 68 ) は 、 ァクチユエ一夕 ( 570 ) を介し前記リチウム箔 (5 1 8 a) に対して進退 自在な刃部材 (572) と、  26. The sticking device according to claim 23, wherein the processing mechanism (566, 568) is a blade member (572) that can move back and forth with respect to the lithium foil (5 18a) via an actuator (570). When,
前記刃部材 ( 572) に対して進退可能に支持されるス卜リツバ部材 (57 4) と、  A strip member (574) supported so as to be able to advance and retreat with respect to the blade member (572);
前記ストリツバ部材 ( 574 ) に設けられ、 前記加工処理時に該刃部材 ( 5 72) が摺動するブラシ部材 ( 576 ) と、 The strip member (574) is provided on the strip member (574), and the blade member (5 72) sliding brush member (576);
前記ブラシ部材 ( 576 ) にリチウム付着防止剤として飽和炭化水素 (5 7 8) を供給する供給手段 ( 58 0 ) と、  Supply means (580) for supplying the brush member (576) with a saturated hydrocarbon (578) as a lithium adhesion inhibitor;
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
27. 長尺な極板 ( 220) 上に短冊状リチウム箔 (2 1 2 c) を所定の間隔毎 に貼り付けるためのリチウム箔の貼付装置であって、 27. A lithium foil sticking device for sticking strip-shaped lithium foil (2 12 c) on a long electrode plate (220) at predetermined intervals,
長尺な前記リチウム箔 (2 1 2) を吸着して長手方向に搬送する搬送機構 ( 2 1 ) と、  A transport mechanism (2 1) for adsorbing the long lithium foil (2 1 2) and transporting the lithium foil in the longitudinal direction;
前記搬送機構 (2 1 4) に同期して、 前記リチウム箔 (2 1 2) に所定の間 隔毎にかつ前記搬送方向に直交して設けられた切断部位に沿って間欠的に開口 部 (2 1 2 a) を設ける加工機構 (2 1 6) と、  In synchronism with the transfer mechanism (2 14), the opening (1) is intermittently provided along a cut portion provided on the lithium foil (2 12) at predetermined intervals and orthogonal to the transfer direction. A machining mechanism (2 1 6) with 2 1 2 a)
前記リチウム箔 (2 1 2) の前記切断部位より搬送方向下流側の端部を吸着 保持し、 前記端部を該リチウム箔 (2 1 2) の前記切断部位より搬送方向上流 側の部分よりも多い送り量で搬送することによって、 前記リチウム箔 (2 1 2 ) を前記切断部位に沿って分離する分離機構 (2 1 8) と、  An end portion of the lithium foil (2 12) on the downstream side in the transport direction from the cut portion is suction-held, and the end portion is located on the lithium foil (2 12) in a portion upstream of the cut portion in the transport direction from the cut portion. A separation mechanism (2 18) for separating the lithium foil (2 1 2) along the cutting site by transporting the lithium foil (2 1 2) at a large feed amount;
前記分離されたリチウム箔 (2 1 2 c) を、 前記分離時の送り量の差により 設定される間隔を維持して極板上に貼り付ける転写機構 ( 222) と、 を備えることを特徴とするリチウム箔の貼付装置。  A transfer mechanism (222) for attaching the separated lithium foil (2 1 2c) to an electrode plate while maintaining an interval set by the difference in the feed amount during the separation. Lithium foil sticking device.
28. 請求項 27記載の貼付装置において、 前記搬送機構 (2 1 4) は、 所定の 角度範囲にわたって前記リチウム箔 (2 1 2) を吸着保持するととも (こ、 前記 加工機構 (2 1 6) に対応して配置される第 1サクシヨンロール ( 224) と 前記第 1サクシヨンロール ( 224 ) に並設され、 該第 1サクシヨンロール ( 224 ) から前記リチウム箔 (2 1 2) を受け取って所定の角度範囲にわた つて吸着保持する第 2サクシヨンロール (226) と、 28. The sticking device according to claim 27, wherein the transport mechanism (2 14) adsorbs and holds the lithium foil (2 12) over a predetermined angle range. The lithium foil (2 1 2) is received from the first suction roll (224), which is juxtaposed to the first suction roll (224) and the first suction roll (224). A second suction roll (226) for holding by suction over a predetermined angle range;
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
29. 請求項 28記載の貼付装置におレ、て、 前記第 1および第 2サクシヨンロー ル (224、 226 ) は、 負圧発生源に連通し、 所定の角度範囲にわたって外 方に開放される吸引用開口部 ( 232、 252) を有する内側筒体 ( 22 8、 24 8 ) と、 29. The sticking apparatus according to claim 28, wherein the first and second suction rolls (224, 226) communicate with a negative pressure generating source and extend outside a predetermined angular range. An inner cylindrical body (228, 248) having a suction opening (232, 252) opened to the side,
前記内側筒体 ( 228、 24 8 ) の外周部に回転自在に配設され、 前記吸引 用開口部 ( 232、 252) に連通して外周面から外方に開放される複数の吸 弓 I孔 ( 2 3 6、 258 ) が形成されるとともに、 少なくとも前記リチウム箔 ( 2 1 2) と直接接触する部分に該リチウム箔 (2 1 2) の接着を回避し得る材 料が設けられた外側筒体 ( 230、 250) と、  A plurality of bow I holes that are rotatably disposed on the outer peripheral portion of the inner cylindrical body (228, 248) and communicate with the suction openings (232, 252) and are opened outward from the outer peripheral surface. (236, 258) is formed, and at least a portion directly contacting the lithium foil (212) is provided with a material capable of avoiding adhesion of the lithium foil (212). Body (230, 250) and
を備えることを特徴とするリチウ厶箔の貼付装置。  A device for attaching a lithium foil, comprising:
0. 請求項 27記載の貼付装置において、 前記加工機構 (2 1 6) は、 多数の 針部材 ( 24 2) を一列に配置して前記リチウム萡 (2 1 2) の切断部位に対 して一体的に進退自在な針群と、  28. The sticking apparatus according to claim 27, wherein the processing mechanism (2 16) arranges a large number of needle members (24 2) in a line to cut a portion of the lithium) (2 12). A needle group that can move forward and backward integrally,
前記リチウム箔 (2 1 2) の前記切断部位近傍を前記搬送機構 (2 1 4) 側 に押圧保持するための押圧手段 ( 244 ) と、  Pressing means (244) for pressing and holding the vicinity of the cut portion of the lithium foil (2 12) on the side of the transport mechanism (2 14);
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
1. 請求項 27記載の貼付装置において、 前記加工機構 ( 5 6 6、 5 6 8 ) は 、 ァクチユエ一夕 (570) を介し前記リチウム箔 (5 1 8 a) に対して進退 自在な刃部材 ( 572) と、  1. The sticking apparatus according to claim 27, wherein the processing mechanism (566, 568) is a blade member capable of moving forward and backward with respect to the lithium foil (518a) via an actuator (570). (572)
前記刃部材 ( 572) に対して進退可能に支持されるストリツバ部材 (5 7 4) と、  A strip bar member (5 7 4) supported to be able to advance and retreat with respect to the blade member (572);
前記ストリツバ部材 ( 574 ) に設けられ、 前記加工処理時に該刃部材 ( 5 72) が摺動するブラシ部材 ( 576) と、  A brush member (576) provided on the strip member (574), on which the blade member (572) slides during the processing;
前記ブラシ部材 ( 5 76 ) にリチウム付着防止剤として飽和炭化水素 (5 7 8) を供給する供給手段 ( 5 80 ) と、  Supply means (580) for supplying the brush member (576) with a saturated hydrocarbon (578) as a lithium adhesion inhibitor;
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
32. 請求項 27記載の貼付装置において、 前記分離機構 (2 1 8) は、 負圧発 生源に連通し、 所定の角度範囲にわたって外方に開放される吸引用開口部 (2 70) を有する内側筒体 ( 26 6 ) と、 32. The sticking device according to claim 27, wherein the separating mechanism (2 18) has a suction opening (270) communicating with a negative pressure generating source and opening outward over a predetermined angular range. An inner cylinder (266),
前記内側筒体 ( 266 ) の外周部に回転自在に配設され、 前記吸引用開口部 ( 270 ) に連通して外周面から外方に開放される複数の吸引孔 (274 ) が 形成されるとともに、 少なくとも前記リチウム箔 (2 1 2) と直接接触する部 分に該リチウム箔 (2 1 2) の接着を回避し得る材料が設けられた外側茼体 (The suction opening, which is rotatably disposed on an outer peripheral portion of the inner cylindrical body (266), A plurality of suction holes (274) communicating with (270) and being opened outward from the outer peripheral surface are formed, and at least a portion directly in contact with the lithium foil (212) is provided with the lithium foil (2). 1) Outer body (2) provided with a material that can avoid the adhesion of 2)
26 8 ) と、 26 8)
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
33. 請求項 32記載の貼付装置において、 前記外側筒体 ( 2 6 8 ) は、 周面に 口一レツ トが設けられていることを特徴とするリチウム箔の貼付装置。 33. The sticking apparatus according to claim 32, wherein the outer cylindrical body (268) is provided with a mouthlet on a peripheral surface thereof.
34. 請求項 32記載の貼付装置において、 前記分離機構 (2 1 8) は、 前記外 側筒体 (26 8) の外周面に該外側筒体 (26 8 ) の送り速度と同一の速度で 摺接することにより、 前記リチウム箔 (2 1 2) の端部を前記外側筒体 (26 8) の外周面に押圧保持するための分離補助手段 ( 264 ) を備えることを特 徴とするリチウム箔の貼付装置。 34. The sticking device according to claim 32, wherein the separating mechanism (218) is provided on the outer peripheral surface of the outer cylinder (268) at the same speed as the feed speed of the outer cylinder (268). Lithium foil characterized by comprising separation assisting means (264) for pressing and holding the end of the lithium foil (2 12) on the outer peripheral surface of the outer cylindrical body (268) by sliding contact. Sticking device.
35. 請求項 34記載の貼付装置において、 前記分離補助手段 (2 6 4 ) は、 所 定の軌跡に沿って移動する可動台 ( 276 ) と、 35. The sticking device according to claim 34, wherein the separation assisting means (264) comprises: a movable base (276) moving along a predetermined trajectory;
前記可動台 (276 ) にリニアガイド (282) を介して進退自在に支持さ れるとともに、 ばね (28 6 ) を介して常時前記外側筒体 ( 26 8 ) の外周面 側に付勢される押圧部材 ( 284) と、  The movable base (276) is supported by a linear guide (282) via a linear guide (282) so as to be able to advance and retreat, and is always biased to the outer peripheral surface side of the outer cylindrical body (268) via a spring (286). Member (284),
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
3 6. 請求項 27記載の貼付装置において、 前記転写機構 (222) は、 前記分 離機構 (2 1 8) に吸着されている分離後の前記リチウム箔 (2 1 2 c) に、 前記極板 ( 220) を押圧するためのニップローラ ( 290 ) を備えることを 特徴とするリチウム箔の貼付装置。 28. The sticking apparatus according to claim 28, wherein the transfer mechanism (222) is provided on the separated lithium foil (212c) adsorbed on the separation mechanism (218). A device for attaching a lithium foil, comprising a nip roller (290) for pressing a plate (220).
37. 長尺な極板 ( 220) 上に短冊状リチウム箔 (2 1 2 c) を所定の間隔毎 に貼り付けるためのリチウム箔の貼付装置であって、 37. A lithium foil sticking device for sticking strip-shaped lithium foils (2 1 2c) on a long electrode plate (220) at predetermined intervals,
長尺な前記リチウム箔 (2 1 2) を吸着して長手方向に搬送する第 1および 第 2サクシヨンロール (224、 226) と、  First and second suction rolls (224, 226) for adsorbing the long lithium foil (2 1 2) and transporting the lithium foil in the longitudinal direction;
前記第 1サクシヨンロール (224) に対応して配置され、 前記リチウム箔 (2 1 2) に所定の間隔毎にかつ前記搬送方向に直交して設けられた切断部位 に沿って間欠的に開口部 (2 1 2 a) を設ける加工機構 (2 1 6) と、 前記第 2サクシヨンロール (226) に下流側に並設され、 前記リチウム箔 (2 1 2) の前記切断部位より搬送方向下流側の端部を吸着保持し、 前記端部 を前記第 2サクシヨンロール (22 6) に吸着保持されている前記リチウム箔 (2 1 2) の前記切断部位より搬送方向上流側の部分よりも多い送り量で搬送 することによって、 前記リチウム箔 (2 1 2) を前記切断部位に沿って分離す る第 3サクシヨンロール (26 2 ) と、 A cutting portion arranged corresponding to the first suction roll (224) and provided on the lithium foil (2 12) at predetermined intervals and orthogonal to the transport direction. A processing mechanism (2 16) for intermittently providing an opening (2 12a) along the line; and a lithium foil (2 12) which is arranged in parallel with the second suction roll (226) on the downstream side. From the cutting portion of the lithium foil (2 1 2) that is held by suction at the end portion on the downstream side in the transport direction from the cutting portion, and the end portion is held by suction at the second suction roll (226). A third suction roll (26 2) that separates the lithium foil (2 12) along the cut portion by transporting the lithium foil (2 12) by a transport amount larger than the upstream portion in the transport direction;
を備えること特徴とするリチウ厶箔の貼付装置。  A device for attaching a lithium foil, comprising:
38. 請求項 37記載の貼付装置において、 前記第 1および第 2サクシヨン口一 ル (224、 226) を一体的に駆動する第 1サーボモータ ( 302) と、 前記第 3サクシヨンロール ( 262) を駆動する第 2サーボモー夕 (3 0 6 ) と、 38. The sticking device according to claim 37, wherein the first servomotor (302) for integrally driving the first and second suction ports (224, 226), and the third suction roll (262). The second servo motor (30) that drives the
前記リチウム箔 (2 1 2) の厚みを検出する手段 ( 34 4 ) と、  Means (344) for detecting the thickness of the lithium foil (2 1 2);
前記手段 ( 344 ) からの情報に基づいて前記第 2サーボモータ ( 30 6 ) を制御するドライバ ( 342) と、  A driver (342) for controlling the second servomotor (306) based on the information from the means (344);
を備えることを特徵とするリチウム箔の貼付装置。  A lithium foil sticking apparatus characterized by comprising:
3 9. 請求項 37記載の貼付装置において、 前記第 1〜第 3サクシヨンロール ( 224、 226、 262) を一体的に駆動する単一のモータ ( 4 0 4 ) を備え ることを特徴とするリチウム箔の貼付装置。  39. The sticking device according to claim 37, further comprising a single motor (404) for integrally driving the first to third suction rolls (224, 226, 262). Lithium foil sticking device.
4 0. 請求項 37記載の貼付装置において、 前記加工機構 ( 5 6 6、 5 6 8 ) は 、 ァクチユエ一夕 (570) を介し前記リチウム箔 (5 1 8 a) に対して進退 自在な刃部材 ( 572) と、  40. The sticking device according to claim 37, wherein the processing mechanism (566, 568) is a blade capable of moving forward and backward with respect to the lithium foil (5 18a) via an actuator (570). Member (572),
前記刃部材 ( 572) に対して進退可能に支持されるストリツバ部材 (5 7 4) と、  A strip bar member (5 7 4) supported to be able to advance and retreat with respect to the blade member (572);
前記ストリツバ部材 ( 5 74 ) に設けられ、 前記加工処理時に該刃部材 (5 72) が摺動するブラシ部材 ( 57 6 ) と、  A brush member (576) provided on the strip bar member (574), on which the blade member (572) slides during the processing;
前記ブラシ部材 ( 5 76 ) にリチウム付着防止剤として飽和炭化水素 (5 7 8) を供給する供給手段 ( 58 0 ) と、 を備えることを特徴とするリチウム箔の貼付装置。 Supply means (580) for supplying the brush member (576) with a saturated hydrocarbon (578) as a lithium adhesion inhibitor; A device for attaching a lithium foil, comprising:
1. 長尺な極板 (512)上に短冊状リチウム箔 (5 1 8) を所定の間隔毎に 貼り付けるためのリチウム箔の貼付装置であって、  1. A lithium foil sticking device for sticking strip-shaped lithium foils (5 18) on a long electrode plate (512) at predetermined intervals,
前記極板 (512)を長手方向に搬送する極板搬送機構 (51 6) と、 前記極板 (512)の一方の面 (51 2 a) に、 前記短冊状リチウム箔 (5 1 8) を所定の間隔毎に貼り付ける第 1貼付機構 ( 520 ) と、  An electrode plate transport mechanism (516) for transporting the electrode plate (512) in the longitudinal direction; and the strip-shaped lithium foil (5 18) on one surface (512a) of the electrode plate (512). A first attaching mechanism (520) for attaching at predetermined intervals;
前記極板 (512)の他方の面 (51 2 b) に、 前記短冊状リチウム箔 51 8) を所定の間隔毎に貼り付ける第 2貼付機構 ( 522) と、  A second attaching mechanism (522) for attaching the rectangular lithium foil 518) to the other surface (51 2b) of the electrode plate (512) at predetermined intervals;
両面 (512 a、 512b) に前記リチウム箔 (51 8)が貼り付けられた 前記極板 (512)を合紙 (540) と一体的に巻き取る極板巻き取り軸 (5 26) と、  An electrode plate winding shaft (526) for integrally winding the electrode plate (512) with the lithium foil (518) attached to both sides (512a, 512b) together with the slip sheet (540);
前記第 1および第 2貼付機構 ( 520、 522) の間に配置され、 前記極板 (512)の搬送路 ( 528 ) の長さを任意に変更可能な搬送路長可変機構 ( 530 ) と、  A transport path length variable mechanism (530) that is disposed between the first and second attaching mechanisms (520, 522) and that can arbitrarily change the length of the transport path (528) of the electrode plate (512);
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
42. 請求項 41記載の貼付装置において、 前記搬送路長可変機構 (530) は 、 前記極板 (512) に摺接して所定の搬送路 ( 528) を形成するとともに 、 ァクチユエ一夕 ( 644 ) の作用下に進退自在な調整ローラ ( 646 ) を備 えることを特徴とするリチウム箔の貼付装置。 42. The sticking apparatus according to claim 41, wherein the variable transport path length mechanism (530) slides on the electrode plate (512) to form a predetermined transport path (528), and further includes a drive unit (644). A sticking device for lithium foil, comprising an adjustable roller (646) which can be moved forward and backward under the action of a force.
43. 請求項 41記載の貼付装置において、 前記極板 (512) の一方の面 (5 1 2 a) に設けられた電極材塗布部位と未塗布部位との塗布境界部位を検出す る第 1検出手段 ( 652) と、 43. The sticking apparatus according to claim 41, wherein a first boundary between the electrode material applied portion and the uncoated portion provided on one surface (5 12 a) of the electrode plate (512) is detected. Detection means (652);
前記極板 (512)の他方の面 (512b) に設けられた電極材塗布部位と 未塗布部位との塗布境界部位を検出する第 2検出手段 ( 654 ) と、  Second detection means (654) for detecting an application boundary portion between an electrode material application portion and an uncoated portion provided on the other surface (512b) of the electrode plate (512);
前記第 1および第 2検出手段 ( 652、 654 )からの情報に基づいて前記 極板搬送機構 (516) および前記搬送路長可変機構 ( 530 ) を駆動制御す る制御手段 ( 538) と、  Control means (538) for driving and controlling the electrode plate transport mechanism (516) and the transport path length variable mechanism (530) based on information from the first and second detection means (652, 654);
を備えることを特徴とするリチウム箔の貼付装置。 A device for attaching a lithium foil, comprising:
44. 請求項 41記載の貼付装置において、 前記第 1および第 2貼付機構 (52 0、 522) は、 それぞれ長尺なリチウム箔 (51 8 a) と合紙 ( 540 ) と を一体的に巻回する第 1および第 2送り出し軸 (542、 544 ) と、 前記第 1および第 2送り出し軸 (542、 544 ) から前記リチウム箔 (5 1 8 a) を送り出すために前記合紙 (540 ) を巻き取る第 1および第 2合紙 巻き取り軸 (546、 548) と、 44. The sticking apparatus according to claim 41, wherein the first and second sticking mechanisms (520, 522) integrally wind a long lithium foil (518a) and a slip sheet (540), respectively. The first and second feed shafts (542, 544) to be rotated and the slip sheet (540) for feeding the lithium foil (5 18a) from the first and second feed shafts (542, 544). The first and second slip sheets to be wound, the winding shaft (546, 548),
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
45. -長尺な極板 (512) に短冊状リチウム箔 (51 8) を所定の間隔毎に貼 り付けるためのリチウム箔の貼付装置であつて、 45. -A lithium foil sticking device for sticking strip-shaped lithium foil (518) to a long electrode plate (512) at predetermined intervals,
長尺なリチウム箔 (51 8 a)の所定の部位に少なくとも一部を分断する加 ェ処理を施す加工機構 ( 566、 568 ) を備え、  Equipped with a processing mechanism (566, 568) for applying a processing to cut at least a part of a predetermined portion of the long lithium foil (51 8a),
前記加工機構 ( 566、 568 ) は、 ァクチユエ一タ (570 ) を介し前記 リチウム箔 (51 8 a) に対して進退自在な刃部材 ( 572) と、  The machining mechanism (566, 568) includes a blade member (572) that can move back and forth with respect to the lithium foil (518a) through an actuator (570);
前記刃部材 ( 572) に対して進退可能に支持されるストリツバ部材 (57 4) と、  A strip bar member (574) supported so as to be able to advance and retreat with respect to the blade member (572);
前記ストリツバ部材 ( 574 ) に設けられ、 前記加工処理時に該刃部材 (5 72)が摺動するブラシ部材 ( 576 ) と、  A brush member (576) provided on the strip bar member (574), on which the blade member (572) slides during the processing;
前記ブラシ部材 ( 576 ) にリチウム付着防止剤として飽和炭化水素 (57 8) を供給する供給手段 ( 580 ) と、  Supply means (580) for supplying a saturated hydrocarbon (578) to the brush member (576) as a lithium adhesion inhibitor;
を備えることを特徴とするリチウム箔の貼付装置。  A device for attaching a lithium foil, comprising:
46. 請求項 45記載の貼付装置において、 前記供給手段 ( 580) は、 前記ス トリッパ部材 ( 574 ) に設けられ、 ポンプ ( 630 ) から送られる前記飽和 炭化水素 ( 578 ) を前記ブラシ部材 ( 576 ) に供給するための通路 (62 2) を備えることを特徴とするリチウム箔の貼付装置。 46. The attaching device according to claim 45, wherein the supply means (580) is provided on the stripper member (574), and supplies the saturated hydrocarbon (578) sent from a pump (630) to the brush member (576). )), Which is provided with a passage (62 2).
47. 請求項 46記載の貼付装置において、 前記刃部材 ( 572 ) を進退自在に 配置するケーシング部材 ( 606) を備え、  47. The attaching device according to claim 46, further comprising a casing member (606) for arranging the blade member (572) so as to be able to move forward and backward.
前記ケーシング部材 (606 ) 内には、 前記ブラシ部材 (576 ) に供給さ れた前震己飽和炭化水素 ( 578 ) を前記ポンプ ( 630 ) を介して該ブラシ部 材 (576 ) に循環供給するための貯留部 (610)が設けられることを特徴 とするリチウム箔の貼付装置。 In the casing member (606), the foreshock self-saturated hydrocarbon (578) supplied to the brush member (576) is supplied through the pump (630) to the brush section. A storage device (610) for circulating and supplying a material (576) is provided.
48. 請求項 46記載の貼付装置において、 前記供給手段 ( 580 ) は、 前記ポ ンプ (630 )力、ら送られる前記飽和炭化水素 ( 578 ) を一旦貯留するとと もに、 該飽和炭化水素 ( 578 ) を該ポンプ ( 630 ) の非影響下に前記ブラ シ部材 ( 576) に供給可能な中間槽 ( 634 ) を備えることを特徴とするリ チウム箔の貼付装置。 48. The sticking apparatus according to claim 46, wherein the supply means (580) temporarily stores the power of the pump (630), the saturated hydrocarbon (578) sent from the pump, and further stores the saturated hydrocarbon (578). An intermediate tank (634) capable of supplying the brush member (576) to the brush member (576) without being affected by the pump (630).
49. 長尺な極板 (512)上に短冊状リチウム箔 (51 8) を所定の間隔毎に 貼り付けるためのリチウム箔の貼付装置であつて、  49. A lithium foil sticking device for sticking strip-shaped lithium foil (518) on a long electrode plate (512) at predetermined intervals,
前記極板 (512) を長手方向に搬送する極板搬送機構 (51 6) と、 前記極板 (512) の少なくとも一方の面 (512 a) に、 前記短冊状リチウ 厶箔 (51 8) を所定の間隔毎に貼り付ける貼付機構 ( 520、 522) と、 前記貼付機構 ( 520、 522)の下流側に配設され、 前記極板 (512) に前記リチウム箔 (51 8)全体を密着させるための押圧機構 ( 670 ) と、 を備えることを特徴とするリチウム箔の貼付装置。  An electrode plate transport mechanism (516) for transporting the electrode plate (512) in the longitudinal direction; and the strip-shaped lithium foil (518) on at least one surface (512a) of the electrode plate (512). An attaching mechanism (520, 522) for attaching at predetermined intervals; and a downstream side of the attaching mechanism (520, 522), for bringing the entire lithium foil (518) into close contact with the electrode plate (512). And a pressing mechanism (670) for applying the lithium foil.
50. 請求項 49記載の貼付装置において、 前記押圧機構 ( 670 ) は、 回転駆 動される第 1ローラ ( 674 ) と、  50. The sticking device according to claim 49, wherein the pressing mechanism (670) includes a first roller (674) that is rotationally driven;
前記第 1ローラ (674) に対して進退自在に支持されるとともに、 弾性体 ( 676 ) を介して前記第 1ローラ ( 674 )側に付勢される第 2ローラ (6 78) と、  A second roller (678) that is supported movably with respect to the first roller (674) and urged toward the first roller (674) via an elastic body (676);
を備えることを特徴とするリチウ厶箔の貼付装置。  A device for attaching a lithium foil, comprising:
51. 請求項 50記載の貼付装置において、 前記弾性体 ( 676 ) は、 前記第 2 ローラ ( 678)の両端を回転自在に支持する軸受 ( 700 ) を前記第 1ロー ラ ( 674 ) 側に押圧する一対のスプリングであることを特徴とするリチウム 箔の貼付装置。 51. The attaching device according to claim 50, wherein the elastic body (676) presses a bearing (700) rotatably supporting both ends of the second roller (678) against the first roller (674). A lithium foil sticking device, comprising a pair of springs.
52. 請求項 50記載の貼付装置において、 前記第 1および第 2ローラ (674 、 678 ) は、 外周面にローレツト加工が施された樹脂製ローラであることを 特徴とするリチウム箔の貼付装置。 52. The sticking device according to claim 50, wherein the first and second rollers (674, 678) are resin rollers whose outer peripheral surfaces are knurled.
53. 請求項 49記載の貼付装置において、 前記貼付機構 ( 520、 522) は 、 少なくとも一部が分断されたリチウム箔 (5 1 8 a) を周面に保持して前記 極板 (51 2)の一方の面 (51 2 a)側で間欠的に回転する転写 π—ラ (5 62) を備えることを特徴とするリチウム箔の貼付装置。 53. The sticking device according to claim 49, wherein the sticking mechanism (520, 522) holds the lithium foil (5 18a), which is at least partially cut off, on a peripheral surface of the electrode plate (51 2). A transfer π-layer (556) intermittently rotating on one side (51 2a) of the lithium foil.
54. 長尺な極板 (12)上に短冊状リチウム箔 (18 c) を所定の間隔毎に貼 り付けてリチウム電極 (8 1) を得るためのリチウム電極の製造方法であって 長尺な前記リチウム箔 (1 8) に一定のテンションを付与した状態で、 前記 リチウム箔 (18) を加工機構 (50) に送り出す工程と、  54. A method for manufacturing a lithium electrode for obtaining a lithium electrode (81) by attaching strip-shaped lithium foils (18c) on a long electrode plate (12) at predetermined intervals. Sending the lithium foil (18) to a processing mechanism (50) with a constant tension applied to the lithium foil (18);
前記加工機構 (50) により少なくとも一部力分断された前記リチウム箔 ( 18 a) を、 前記短冊状リチウム箔 (18 c) として前記極板 ( 12)上に貼 り付けてリチウム電極 (81)を得る工程と、  The lithium foil (18a), which is at least partially separated by the processing mechanism (50), is pasted on the electrode plate (12) as the strip-shaped lithium foil (18c) to form a lithium electrode (81). Obtaining a
を有することを特徴とするリチウム電極の製造方法。  A method for producing a lithium electrode, comprising:
55. 請求項 54記載の製造方法において、 前記リチウム電極 (81) をセパレ 一夕 (24) と一体的に巻き取る工程を有することを特徴とするリチウム電極の 製造方法。 55. The method for producing a lithium electrode according to claim 54, further comprising a step of winding the lithium electrode (81) integrally with the separator (24).
56. 長尺な極板 (12)上に短冊状リチウム箔 (1 8 c) を所定の間隔毎に貼 り付けてリチウム電極 (87) を得るためのリチウム電極の製造方法であって 前記極板 (12)を長手方向に連続的に搬送する工程と、  56. A method of manufacturing a lithium electrode for obtaining a lithium electrode (87) by pasting strip-shaped lithium foils (18c) on a long electrode plate (12) at predetermined intervals. A step of continuously transporting the plate (12) in the longitudinal direction;
少なくとも一部が分断されたリチウム箔 (1 8 a)を周面に保持した転写口 ーラ (44) を、 該極板 (12) の他方の面 (1 2b)側からニップローラ ( 46) を前記転写ローラ (44) に押圧する工程と、  The transfer roller (44) holding the lithium foil (18a), at least partly cut off, on the peripheral surface is attached to the nip roller (46) from the other surface (12b) of the electrode plate (12). Pressing the transfer roller (44);
前記転写ローラ (44)上の前記リチウム箔 (18 a) を前記短冊状リチウ ム箔 ( 18 c) として前記極板 (1 2)上に貼り付けてリチウム電極 (81) を得る工程と、  Attaching the lithium foil (18a) on the transfer roller (44) as the strip-shaped lithium foil (18c) onto the electrode plate (12) to obtain a lithium electrode (81);
を有することを特徴とするリチウム電極の製造方法。  A method for producing a lithium electrode, comprising:
57. 請求項 56記載の製造方法において、 前記リチウム電極 (81 ) をセパレ 一夕 (24) と一体的に巻き取る工程を有することを特徴とするリチウム電極の 製造方法。 57. The manufacturing method according to claim 56, wherein the lithium electrode (81) is separated A method for producing a lithium electrode, comprising: a step of winding the same together with (24).
58. 長尺な極板 ( 220 ) 上に短冊状リチウム箔 (2 1 2 c) を所定の間隔毎 に貼り付けてリチウム電極 (8 1) を得るためのリチウム電極の製造方法であ つて、  58. A method of manufacturing a lithium electrode for obtaining a lithium electrode (81) by sticking strip-shaped lithium foils (2 12 c) at predetermined intervals on a long electrode plate (220),
長尺な前記リチウム箔 (2 1 2) を吸着しながらその長手方向に搬送するェ 程と、  Transferring the long lithium foil (2 1 2) in the longitudinal direction while adsorbing the lithium foil (2 1 2);
前記搬送工程に同期して、 前記リチウム箔 (21 2) に所定の間隔毎にかつ 前記搬送方向に直交して設けられた切断部位に沿って該リチウム箔 (2 1 2) を分断する工程と、  Synchronously with the transporting step, a step of dividing the lithium foil (2 1 2) at predetermined intervals on the lithium foil (2 1 2) and along a cutting portion provided orthogonal to the transporting direction; ,
前記分離されたリチウム箔 (2 1 2 c) を、 所定の間隔を維持して極板 (2 20) 上に貼り付けてリチウム電極 (8 1) を得る工程と、  Attaching the separated lithium foil (2 1 2 c) to the electrode plate (2 20) at a predetermined interval to obtain a lithium electrode (8 1);
を有することを特徴とするリチウム電極の製造方法。  A method for producing a lithium electrode, comprising:
59. 請求項 58記載の製造方法において、 前記リチウム電極 (8 1 ) をセパレ 一夕 (24) と一体的に巻き取る工程を有することを特徴とするリチウム電極 の製造方法。 59. The manufacturing method according to claim 58, further comprising a step of winding the lithium electrode (81) integrally with the separator (24).
PCT/JP1997/000816 1996-03-14 1997-03-14 Method and device for sticking lithium foil and method for manufacturing lithium electrode WO1997034329A1 (en)

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JP5801696A JPH09251852A (en) 1996-03-14 1996-03-14 Cutting and adhering method and device of lithium foil
JP8/58016 1996-03-14
JP8/81765 1996-04-03
JP8176596A JP4026183B2 (en) 1996-04-03 1996-04-03 Lithium foil sticking method and sticking apparatus

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