WO1997031976A1 - Antistatic polymeric compositions - Google Patents
Antistatic polymeric compositions Download PDFInfo
- Publication number
- WO1997031976A1 WO1997031976A1 PCT/GB1997/000486 GB9700486W WO9731976A1 WO 1997031976 A1 WO1997031976 A1 WO 1997031976A1 GB 9700486 W GB9700486 W GB 9700486W WO 9731976 A1 WO9731976 A1 WO 9731976A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- composition
- copolymer
- lonomer
- antistatic
- acid
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/06—Ethers; Acetals; Ketals; Ortho-esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C08L23/0869—Acids or derivatives thereof
- C08L23/0876—Neutralised polymers, i.e. ionomers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
Definitions
- This invention relates to the use of surfactant compounds and compositions, particularly those based on alcohol alkoxylates, as antistatic agents additives in polymeric resins and particularly in copolymers of olefms, notably ethylene, and ethylenically unsaturated acids, notably (meth)acryl ⁇ c acid, and especially in lonomers
- thermoplastic polymeric plastics materials that contain both covalent and ionic bonds Their properties are substantially influenced by the ionic bonding giving them a combination of properties that makes them attractive for certain end uses, especially in films and extrusion coatings Chemically they are typically co-polymers of olefms, such as ethylene, and acidic group
- I ⁇ Q containing monomers such as ethylenically unsaturated acids particularly acrylic and methacrylic acids, having at least some of the acidic functions neutralised with suitable base, particularly a sodium, zinc or lithium base
- suitable base particularly a sodium, zinc or lithium base
- lonomers are typically good electrical insulators and tend to be susceptible to the generation and retention of static electrical charge
- lonomers e g in non-electric explosive ignition systems, rely on these properties It has proved difficult to find good antistatic agents for lonomers
- Previous attempts at providing antistatic agents for lonomers include the use of sorbitan esters, especially the combination of sorbitan mono-oleate and ethoxylated alkyl phenols proposed in US 5037875 A (DuPont) and in simple systems these materials provides some antistatic properties
- the sorbitan esters especially the combination of sorbitan mono-oleate and ethoxylated alkyl phenols proposed in US 5037875 A (DuPont) and in simple systems these materials provides some antistatic properties
- the sorbitan esters especially the combination of sorbitan mono-oleate and ethoxylated alkyl phenols proposed in US 5037875 A (DuPont) and in simple systems these materials provides some antistatic properties
- the sorbitan esters especially the combination of sorbitan mono-oleate and ethoxyl
- additives typically used in making films or coatings of lonomers in particular slip additives such as fatty acid amides, or exposure to temperatures typical in the manufacture of coatings on substrates e g by extrusion coating or co-extrusion, results in much diminished antistatic performance
- slip additives such as fatty acid amides
- fatty acid amides or exposure to temperatures typical in the manufacture of coatings on substrates e g by extrusion coating or co-extrusion
- the present invention is based on the discovery that good antistatic properties can be obtained in 35 lonomers and copolymers of olefms, notably ethylene, and ethylenically unsaturated acids, notably (meth)acryl ⁇ c acid (which can be used as precursors for lonomers) by using alcohol polyalkoxylates and/or their derivatives
- the present invention provides an lonomer and/or a copolymer of an olefin and an ethylenically unsaturated acid containing one or more alcohol polyalkoxylate(s) in an amount to provide effective antistatic activity
- the invention includes the use of alcohol polyalkoxylates as antistatic agents in lonomers, and/or copolymers of olefms and ethylenically unsaturated acids and in particular lonomers fabricated as films which can be self supporting films or film coatings on substrates
- polymer resin is used to refer to lonomers, olefin/ethylenicaly unsaturated acid copolymers and combinations of these
- the alcohol alkoxylates used in the invention are typically alkoxylates of fatty alcohols, particularly alcohols having a fatty chain at least about 6 carbon atoms long
- Shorter chain alcohols generally have alkoxylates that are either not sufficiently compatible with or are too readily removed from the polymer resin to be satisfactory as antistats
- the carbon chain in the alcohol can be as long as 30 carbon atoms
- the carbon chain in the alcohol is not usually longer than about 22 carbon atoms long because alcohols with such chains are not readily available and their use does not appear to give any particular advantage
- the polyalkoxylate chain is typically made up of oxyethylene and/or oxypropylene units with the chain containing at least 2 and typically not more than about 50 oxyalkylene units as such longer chains do not appear to give any particular advantage
- Particularly desirable alcohol polyalkoxylates for use in the present invention are those of the formula (I)
- R 1 (OA) n OR 2 (0 where R is a C Q to C 22 alkyl or alkenyl group
- R is a hydroxyl group
- R 1 is desirably a C 8 to C 20 alkyl, especially a C 9 to C 18 alkyl, group
- the fatty alcohols, containing such alkenyl or alkyl groups, which are used as the starting materials for making the alkoxylates used in the invention are derived from natural sources or distillation cuts and typical commercially available materials are mixtures of compounds with a spread of chain lengths
- the carbon chain lengths referred to above are average chain length values
- the group(s) OA are desirably oxyethylene and/or oxypropylene groups
- the chain is a polyoxyethylene chain or a copolyme ⁇ c chain containing both oxyethylene and oxypropylene groups
- compounds with homopolymeric polyoxyethylene chain give antistatic effects somewhat more quickly that corresponding compounds having copolyme ⁇ c chains containing oxypropylene groups e g both oxyethylene and oxypropylene groups, and this effect is more pronounced the higher the proportion of oxypropylene groups
- this effect is related to the speed with which the compounds migrate in the polymer resin - generally the more rapid the migration the quicker the antistat effect occurs As more mobile compounds may be removed from the polymer resin by volatilisation, washing or abrasion, this effect can be exploited by using a relatively mobile compound to achieve antistatic effects quickly and a relatively less mobile compound to provide a longer lasting effect to compensate for loss of the antistat during use of
- the chain repeat length, n, of the polyoxyalkylene chain will desirably be from 2 to 30, particularly 3 to 25
- n is an average value which can be non-integral
- n is desirably 3 to 20, especially 3 to 15
- n is desirably 5 to 25, especially 5 to 20
- the ratio of oxyethylene units to oxypropylene units is typically from 1 2 to 25 1 , especially 1 1 5 to 15 1
- Particularly desirable compounds of the formula (I) are those of the formula (la)
- R is a C 10 to C 20 alkyl group
- R is a hydroxyl group
- OE represents an oxyethylene group
- OP represents an oxypropylene group
- k is from 3 to 20
- 1 is from 0 2 to 10
- the polyoxyalkylene chain of OE and OP units is a block or random copolymeric chain
- the value of k is typically from 5 to 15, especially 5 to 10
- I is typically from 0 2 to 8, especially 0 3 to 5
- the polymeric resin used in the invention is at least one lonomer and/or at least one copolymer of and olefin, notably ethylene, with an ethylenically unsaturated acid, notably (meth)acryl ⁇ c ac ⁇ d(s)
- Desirable lonomers for use in this invention are based on co-polymers of ethylene, with ethylenically unsaturated carboxylic acids, typically ⁇ , ⁇ -unsaturated acids, having at least 3 and usually not more than 8 carbon atoms Suitable examples include acrylic, methacrylic and itaconic acids
- Commercially available tonomers are usually based on copolymers of ethylene with acrylic or methacrylic acid
- the molar proportion of acid units is typically from 1 5 to 30%, more usually 2 to 25%, particularly 2 to 10%, of the combination of ethylene and acid units in the copolymer
- the acid groups in the copolymer are at least partially neutralised to incorporate metal ions into the polymer and, thus
- lonomers for use in this invention include materials sold under the Surlyn Trade Mark by DuPont e g Surlyn 1652 E, Surlyn 9520 and Surlyn 9910
- the (non-ionome ⁇ c) copolymers that can be used in this invention generally have similar backbone chemistry to those used as precursors for tonomers i e they are usually co-polymers of ethylene with C 3 to C 8 , ⁇ -unsaturated carboxylic acids, such as acrylic and methacrylic acids
- Commercially available copolymers typically have a molar proportion of acid units of from 1 5 to 30%, more usually 2 to 25%, particularly 2 to 10%, of the combination of ethylene and acid units in the copolymer and have MFI values of from 1 to 30, especially 2 to 15 g 10 mm "
- Suitable copolymers for use in this invention include materials sold under the Nucrel Trade Mark by DuPont
- the antistat agents used in this invention can be incorporated into the polymeric resin and/or coated onto one or more surface of the resin which it is desired to render antistatic
- the antistat can be incorporated into the resin by generally conventional methods, typically by including the antistat as a component in formulating the resin before
- the antistat When used by coating onto a resin surface, the antistat can be sprayed, or coated e g by painting or by machine coating, as a liquid or a solution in a suitable solvent or dispersed in a suitable diluent
- the solvent/diluent used will typically be relatively volatile so that it evaporates from the surface leaving the antistat remaining coated onto the surface Suitable solvents/diluents
- the concentration of the antistat in such solutions or dispersions will typically be from 0 1 to 20%, more usually from 0 5 to 5%, by weight of the solution or dispersion
- the surface of the polymer resin coated may be the entire exposed surface of the polymer resin or a selected surface which it is
- the antistatic effect When used by coating onto the polymeric resin substrate, the antistatic effect generally develops very quickly (within minutes and usually as the coating dries) However, the antistatic effect may not last as long as when the antistatic additive is incorporated into the polymeric resin We believe
- the amount of the antistat used in the polymer resin formulations according to this invention will be sufficient to provide an antistat effect When used by being incorporated into the resin typically the minimum amount to be effective is about 0 2% by weight of the formulation, although the amount 30 used will usually be at least 0 25% The maximum amounts will typically be about 5 0% by weight of the formulation, and amounts above about 2 5% offer little further benefit and will not in general be used We have obtained good results using amounts in the range 0 5 to 2% by weight of the formulation Thus typical proportions of antistat used based on the polymer resin are
- Optimum 0 5 to 2 When used by being coated onto the resin typically the minimum amount to be effective is about 5 mg m (mg of alcohol alkoxylate per square meter of the area of the polymer resin article coated), although the amount used will usually be at least 10 mg m The maximum amounts will not usually exceed about 500 mg m " , and amounts above about 300 mg m "2 offer little further benefit and will not in general be used We have obtained good results using amounts in the range
- the amounts used in each treatment method will generally be within the corresponding ranges set out above
- the polymer resin compositions can and typically will usually include other components typically as minor constituents usually totalling less than about 10% of the formulation, such as slip agents, anti-block agents, antioxidants especially UV stabilisers and/or other surfactant materials
- Slip agents are typically amides of fatty acids, particularly C 8 to C 24 fatty acids, such as palmitic, oleic, stea ⁇ c and erucic acids, for example erucamide (erucic acid amide) and oleyl palmitamide [palmitic acid ( ⁇ /-oleyl) amide]
- fatty acids from which such amides are made are usually available as mixtures, and this will be reflected in the composition of amides produced from them
- the amount of slip agent used is typically in the range 0 2 to 5%, more usually 0 5 to 2% especially about 1%, by weight of the overall composition
- Antiblock agents include those commonly used in this type of application, including very finely divided silica e g so-called fumed silica The amount used is typically about 1000 to about 2000 parts per million by weight of the overall composition
- Suitable antioxidants are particularly U stabilisers such as those sold under the trade names Cyasorb UV 531 (Cyanamid), Tmuvin 770, Tmuvin 328 and Igra ⁇ ox 1010 (Ciba-Geigy) and Sandovour EPU and Sandovour P-EPQ (Sandoz) and are used typically in amounts as recommended by the respective manufacturers and generally in the range 0 05 to 1%, particularly 0 1 to 0 5%, by weight of the overall composition
- Combinations of antioxidants/UV stabilisers can be used as is common is the art using total amounts of such additives typically from about 0 5 to 1% by weight of the overall composition
- Other antistatic additives especially surfactant type antistatic additives can be included in the formulations, although we have not noted any specific beneficial technical effect of this as they are significantly less good antistatic additives than the compounds used in this invention
- the polymer compositions of this invention can be made by conventional processing methods for including additives into melt processable polymers, in particular by melt blending techniques, for example using Banbury mixers or extruders
- the antistatic agent additive can be melt blended into the polymer resin in an extruder, with the additive being fed into the extruder premixed with the polymer resin e g by dry blending polymer resin granules with powdered additive or by mixing granules of polymer resin and of additive masterbatch in a similar polymer, or by being fed
- the blended material can be granulated e g by extrusion and cutting e g for subsequent manufacture into desired forms such as self supporting film or for use in forming coatings on substrates, or can be directly extruded as self supporting film or extrusion coated onto substrates
- Masterbatches of the , r antistatic agent in polymer resin can be made as granules by such methods and the polymer resin base of the masterbatch need not be the same as the mam polymer resin of the product formulation (but in practice will be miscible with it)
- the polymer products of this invention incorporating the antistatic additive can be used to make a 0 variety of products as typically made from the polymer resin materials
- the compositions of this invention will find application in self-supporting films for packaging, as film coatings on, particularly sheet or tile, substrates, and in polymer resin formulations for casting and moulding
- the film will typically be from 10 to 100 ⁇ m, more usually 10 to 50 ⁇ m and especially 15 to 30 ⁇ m thick
- Self supporting film products can be used in packaging applications, particularly to wrap articles and products susceptible to the generation and retention of static electrical charge.
- the coating film thickness will typically be from 1 to 100 ⁇ m, more usually 2 to 50 ⁇ m and especially 5 to 30 ⁇ m thick
- Coated films can typically be applied to a variety of substrates, particularly film or sheet substrates e g 5 paper, metal and polymer film and sheet polymer articles
- sheet polymer articles that can be particularly usefully coated with the polymer resin formulation including an antistatic agent according to the invention are flooring sheets and tiles made of polyolefin polymers Such sheets and tiles are aimed at the market currently dominated by PVC based products
- the basic polyolef s used do not have sufficiently hard wearing surfaces to match the technical performance of current PVC products and coating with the polymer resins, especially lonomers, is seen as a way of providing them with harder wearing surfaces
- the current lack of the polymer resins, particularly lonomers, incorporating satisfactory antistatic agents has slowed development of such sheet and tile products This application of the invention is regarded as
- the antistatic agent will typically be used to prevent dust pick up on moulded or cast products
- tonomers are used in high grade packaging applications where clarity of the packaging is regarded as critical e g in packaging perfumes the reduction or avoidance of dust pick up can be a very useful feature of such packaging
- tallow alkyl is mainly C18 alkyl with some C16 alkyl and usually minor proportions of other fatty alkyl groups (it can be from natural or synthetic sources)
- Test Methods The tests below were carried out on films conditioned for at least 1 day and maintained for the length of the test under controlled temperature and humidity conditions (20°C 50% RH)
- SR Surface Resistivity
- Examples 1 to 8 Film samples of lonomers S 1652 or S 9520 incorporating various materials as antistatic additives (in amounts as wt% based on the film composition) were made and tested for Surface Resistivity and Charge Retention The details of the formulations and the test results are set out respectively in Tables 1 and 2 below Examples Nos 1C to 6C are comparative materials and Examples 1 to 8 are formulations according to the invention
- Examples 9 to 17 Film samples of lonomer S 1650 incorporating various alkoxylate materials as antistatic additives at 1% based on the film composition, were made and tested for Surface Resistivity The additives used and resistivity results are set out in Table 3 below Example 7C is a blank for comparison and Examples 9 to 18 are formulations according to the invention
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BR9707809A BR9707809A (en) | 1996-03-01 | 1997-02-25 | Composition of an ionomer and / or a copolymer of an olefin and an ethylenically unsaturated acid |
EP97905232A EP0883649A1 (en) | 1996-03-01 | 1997-02-25 | Antistatic polymeric compositions |
AU18855/97A AU732365B2 (en) | 1996-03-01 | 1997-02-25 | Antistatic polymeric compositions |
JP9530694A JP2000506196A (en) | 1996-03-01 | 1997-02-25 | Antistatic polymer composition |
NO983994A NO983994L (en) | 1996-03-01 | 1998-08-31 | Antistatic polymer blends |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9604441.7 | 1996-03-01 | ||
GBGB9604441.7A GB9604441D0 (en) | 1996-03-01 | 1996-03-01 | Antistatic polymeric compositions |
GB9625213.5 | 1996-12-04 | ||
GBGB9625213.5A GB9625213D0 (en) | 1996-12-04 | 1996-12-04 | Antistatic polymeric compositions |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09142091 A-371-Of-International | 1999-02-12 | ||
US10/154,907 Continuation US20030050386A1 (en) | 1996-03-01 | 2002-05-28 | Antistatic polymeric compositions |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1997031976A1 true WO1997031976A1 (en) | 1997-09-04 |
Family
ID=26308844
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB1997/000486 WO1997031976A1 (en) | 1996-03-01 | 1997-02-25 | Antistatic polymeric compositions |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP0883649A1 (en) |
JP (1) | JP2000506196A (en) |
AR (1) | AR006088A1 (en) |
AU (1) | AU732365B2 (en) |
BR (1) | BR9707809A (en) |
CA (1) | CA2246546A1 (en) |
NO (1) | NO983994L (en) |
WO (1) | WO1997031976A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7335424B2 (en) | 2001-03-29 | 2008-02-26 | Exxonmobil Chemical Patents Inc. | Ionomer laminates and articles formed from ionomer laminates |
US7405008B2 (en) | 2001-03-29 | 2008-07-29 | Exxonmobil Chemical Patents Inc. | Ionomer laminates and articles formed from ionomer laminates |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009035687A (en) * | 2007-08-03 | 2009-02-19 | Du Pont Mitsui Polychem Co Ltd | Molded product with uv light absorbability and its application |
WO2009043946A1 (en) * | 2007-10-02 | 2009-04-09 | Dow Global Technologies Inc. | Methods for reducing polar additives necessary for use in polyolefins |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0264270A2 (en) * | 1986-10-14 | 1988-04-20 | W.R. Grace & Co.-Conn. | Thermoplastic polymer composition having antistatic characteristics |
US5037875A (en) * | 1991-01-02 | 1991-08-06 | E. I. Du Pont De Nemours And Company | Antistatic polymer blend |
-
1997
- 1997-02-25 EP EP97905232A patent/EP0883649A1/en not_active Ceased
- 1997-02-25 BR BR9707809A patent/BR9707809A/en not_active Application Discontinuation
- 1997-02-25 AU AU18855/97A patent/AU732365B2/en not_active Ceased
- 1997-02-25 JP JP9530694A patent/JP2000506196A/en active Pending
- 1997-02-25 WO PCT/GB1997/000486 patent/WO1997031976A1/en not_active Application Discontinuation
- 1997-02-25 CA CA 2246546 patent/CA2246546A1/en not_active Abandoned
- 1997-03-03 AR ARP970100846A patent/AR006088A1/en active IP Right Grant
-
1998
- 1998-08-31 NO NO983994A patent/NO983994L/en not_active Application Discontinuation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0264270A2 (en) * | 1986-10-14 | 1988-04-20 | W.R. Grace & Co.-Conn. | Thermoplastic polymer composition having antistatic characteristics |
US5037875A (en) * | 1991-01-02 | 1991-08-06 | E. I. Du Pont De Nemours And Company | Antistatic polymer blend |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7335424B2 (en) | 2001-03-29 | 2008-02-26 | Exxonmobil Chemical Patents Inc. | Ionomer laminates and articles formed from ionomer laminates |
US7405008B2 (en) | 2001-03-29 | 2008-07-29 | Exxonmobil Chemical Patents Inc. | Ionomer laminates and articles formed from ionomer laminates |
Also Published As
Publication number | Publication date |
---|---|
EP0883649A1 (en) | 1998-12-16 |
JP2000506196A (en) | 2000-05-23 |
AU1885597A (en) | 1997-09-16 |
AU732365B2 (en) | 2001-04-26 |
NO983994D0 (en) | 1998-08-31 |
CA2246546A1 (en) | 1997-09-04 |
AR006088A1 (en) | 1999-08-11 |
NO983994L (en) | 1998-08-31 |
BR9707809A (en) | 1999-07-27 |
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