MXPA98007070A - Polymeric compositions antiestati - Google Patents
Polymeric compositions antiestatiInfo
- Publication number
- MXPA98007070A MXPA98007070A MXPA/A/1998/007070A MX9807070A MXPA98007070A MX PA98007070 A MXPA98007070 A MX PA98007070A MX 9807070 A MX9807070 A MX 9807070A MX PA98007070 A MXPA98007070 A MX PA98007070A
- Authority
- MX
- Mexico
- Prior art keywords
- composition according
- copolymer
- ionomer
- antistatic
- composition
- Prior art date
Links
- 239000000203 mixture Substances 0.000 title claims description 69
- 229920000554 ionomer Polymers 0.000 claims abstract description 50
- 229920001577 copolymer Polymers 0.000 claims abstract description 32
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000002253 acid Substances 0.000 claims abstract description 22
- -1 oxyethylene, oxypropylene Chemical group 0.000 claims abstract description 20
- 230000000694 effects Effects 0.000 claims abstract description 17
- 150000001336 alkenes Chemical class 0.000 claims abstract description 12
- 125000006353 oxyethylene group Chemical group 0.000 claims abstract description 12
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 10
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 7
- 239000000194 fatty acid Substances 0.000 claims abstract description 7
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 5
- 125000003342 alkenyl group Chemical group 0.000 claims abstract description 4
- 125000005702 oxyalkylene group Chemical group 0.000 claims abstract description 4
- 125000005466 alkylenyl group Chemical group 0.000 claims abstract description 3
- 239000002952 polymeric resin Substances 0.000 claims description 38
- 239000000654 additive Substances 0.000 claims description 30
- 125000000217 alkyl group Chemical group 0.000 claims description 18
- 239000011248 coating agent Substances 0.000 claims description 18
- 238000000576 coating method Methods 0.000 claims description 18
- 239000000758 substrate Substances 0.000 claims description 15
- 230000000996 additive Effects 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 14
- 239000005977 Ethylene Substances 0.000 claims description 11
- VGGSQFUCUMXWEO-UHFFFAOYSA-N ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 11
- 239000007888 film coating Substances 0.000 claims description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid Chemical compound OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 8
- 239000002585 base Substances 0.000 claims description 8
- 239000011701 zinc Substances 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 229920000098 polyolefin Polymers 0.000 claims description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N zinc Chemical group [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 6
- 150000001768 cations Chemical class 0.000 claims description 5
- 229910052725 zinc Inorganic materials 0.000 claims description 5
- 239000003963 antioxidant agent Substances 0.000 claims description 4
- 239000003381 stabilizer Substances 0.000 claims description 4
- 239000004094 surface-active agent Substances 0.000 claims description 4
- 150000001408 amides Chemical class 0.000 claims description 3
- 230000000111 anti-oxidant Effects 0.000 claims description 3
- 125000002843 carboxylic acid group Chemical group 0.000 claims description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 3
- JTXMVXSTHSMVQF-UHFFFAOYSA-N 2-acetyloxyethyl acetate Chemical compound CC(=O)OCCOC(C)=O JTXMVXSTHSMVQF-UHFFFAOYSA-N 0.000 claims description 2
- 229910052783 alkali metal Inorganic materials 0.000 claims description 2
- 150000001340 alkali metals Chemical class 0.000 claims description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 2
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 2
- 229920001400 block copolymer Polymers 0.000 claims description 2
- 230000003472 neutralizing Effects 0.000 claims description 2
- 229920005604 random copolymer Polymers 0.000 claims description 2
- 238000009501 film coating Methods 0.000 claims 6
- 239000000155 melt Substances 0.000 claims 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N precursor Substances N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 abstract description 3
- GOOHAUXETOMSMM-UHFFFAOYSA-N propylene oxide Chemical group CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 abstract description 2
- 239000002216 antistatic agent Substances 0.000 description 16
- 229920000642 polymer Polymers 0.000 description 12
- 150000001875 compounds Chemical class 0.000 description 10
- 239000010410 layer Substances 0.000 description 9
- 238000009472 formulation Methods 0.000 description 8
- 229920003182 Surlyn® Polymers 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 238000004806 packaging method and process Methods 0.000 description 6
- 150000007513 acids Chemical class 0.000 description 5
- 150000001298 alcohols Chemical class 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 125000004432 carbon atoms Chemical group C* 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000003085 diluting agent Substances 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 150000002191 fatty alcohols Chemical class 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 125000005395 methacrylic acid group Chemical class 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- DPUOLQHDNGRHBS-KTKRTIGZSA-N Erucic acid Chemical class CCCCCCCC\C=C/CCCCCCCCCCCC(O)=O DPUOLQHDNGRHBS-KTKRTIGZSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerol Natural products OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 239000004594 Masterbatch (MB) Substances 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N Octadecanoic acid Natural products CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N Oleic acid Natural products CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
- 102000014961 Protein Precursors Human genes 0.000 description 2
- 108010078762 Protein Precursors Proteins 0.000 description 2
- NWGKJDSIEKMTRX-HSACVWGTSA-N [(2R)-2-[(2R,3R,4S)-3,4-dihydroxyoxolan-2-yl]-2-hydroxyethyl] (E)-octadec-9-enoate Chemical compound CCCCCCCC\C=C\CCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O NWGKJDSIEKMTRX-HSACVWGTSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 239000008186 active pharmaceutical agent Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000000875 corresponding Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- OKKJLVBELUTLKV-UHFFFAOYSA-N methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- KEAYESYHFKHZAL-UHFFFAOYSA-N sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000001593 sorbitan monooleate Substances 0.000 description 2
- 229940035049 sorbitan monooleate Drugs 0.000 description 2
- 235000011069 sorbitan monooleate Nutrition 0.000 description 2
- 230000003068 static Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- UAUDZVJPLUQNMU-KTKRTIGZSA-N (Z)-docos-13-enamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 description 1
- KUXGUCNZFCVULO-UHFFFAOYSA-N 2-(4-nonylphenoxy)ethanol Chemical compound CCCCCCCCCC1=CC=C(OCCO)C=C1 KUXGUCNZFCVULO-UHFFFAOYSA-N 0.000 description 1
- 229920003299 Eltex® Polymers 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N Itaconic acid Chemical class OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- VMRGZRVLZQSNHC-UHFFFAOYSA-N N-octadec-9-enylhexadecanamide Chemical compound CCCCCCCCCCCCCCCC(=O)NCCCCCCCCC=CCCCCCCCC VMRGZRVLZQSNHC-UHFFFAOYSA-N 0.000 description 1
- 229920003298 Nucrel® Polymers 0.000 description 1
- QUAMTGJKVDWJEQ-UHFFFAOYSA-N Octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 description 1
- IPCSVZSSVZVIGE-UHFFFAOYSA-N Palmitic acid Natural products CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 1
- JNYAEWCLZODPBN-CTQIIAAMSA-N Sorbitan Chemical class OCC(O)C1OCC(O)[C@@H]1O JNYAEWCLZODPBN-CTQIIAAMSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000002378 acidificating Effects 0.000 description 1
- 150000001253 acrylic acids Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000003078 antioxidant Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229920005601 base polymer Polymers 0.000 description 1
- 239000002981 blocking agent Substances 0.000 description 1
- 125000003917 carbamoyl group Chemical group [H]N([H])C(*)=O 0.000 description 1
- XZMCDFZZKTWFGF-UHFFFAOYSA-N carbodiimide Chemical compound NC#N XZMCDFZZKTWFGF-UHFFFAOYSA-N 0.000 description 1
- 150000007942 carboxylates Chemical group 0.000 description 1
- 230000005591 charge neutralization Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000001143 conditioned Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing Effects 0.000 description 1
- 230000003292 diminished Effects 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 229910021485 fumed silica Inorganic materials 0.000 description 1
- 229940075507 glyceryl monostearate Drugs 0.000 description 1
- HSEMFIZWXHQJAE-UHFFFAOYSA-N hexadecanamide Chemical compound CCCCCCCCCCCCCCCC(N)=O HSEMFIZWXHQJAE-UHFFFAOYSA-N 0.000 description 1
- 125000001165 hydrophobic group Chemical group 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000002045 lasting Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000011068 load Methods 0.000 description 1
- 238000010128 melt processing Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000001788 mono and diglycerides of fatty acids Substances 0.000 description 1
- 230000001264 neutralization Effects 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 229920000847 nonoxynol Polymers 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 150000002943 palmitic acids Chemical class 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propanol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- VBICKXHEKHSIBG-UHFFFAOYSA-N rac-1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Abstract
The ionomer and its precursor olefin / unsaturated acid copolymers are rendered antistatic by the inclusion of polyalkoxycylate or alcohol polyoxyalkylates, particularly ethoxylated or ethoxylated / propoxylates. Particularly useful alcohol polyalkoxylates are of formula (I): Rl (0A) n.OR1, wherein Rl is C6 to C22 alkyl or alkenyl, R2 is hydroxyl, OA is oxyalkylene, preferably oxyethylene, oxypropylene or an oxyethylene combination. and oxypropylene, and n is from 2 to 50. The antistatic effect is good even in the presence of slip agents such as fatty acid amides.
Description
POLYMERIC ANTIESTETIC COMPOSITIONS
DESCRIPTION OF THE INVENTION
This invention relates to the use of surfactant compounds and compositions, particularly those based on alcohol alkoxylates, as additives of antistatic agents in polymer resins and particularly in copolymers of olefins, notably ethylene and ethylenically unsaturated acids, notably (meth) acrylic acid and especially in ionomers. Ionomers are thermoplastic polymeric plastic materials that contain both covalent and ionic bonds. Their properties are substantially influenced by ionic bonding by providing a combination of properties that make them attractive for certain end uses, especially in films and extrusion coatings. Chemically they are typically copolymers of olefins, such as ethylene, and monomers containing an acidic group, such as ethylenically unsaturated acids, particularly acrylic and methacrylic acids, which have at least some of their acid functions neutralized with suitable bases, particularly a base of sodium, zinc or lithium. The interaction between the carboxylate groups and the metal ions of the base provides ionic "crosslinks" between the polymer chains. These ionic "crosslinks" provide strength, stiffness and firmness to the polymer and still allow for melt processing as described, for example in Kirk Othmer Encyclopedia of Chemical Technology, 4th edition, volume 14, pages 818 and 819. Despite the ionic component of Their chemical bonding, ionomers are typically good electrical insulators tend to be susceptible to the generation and retention of static electrical charges. In fact, some uses of ionomers, for example, in non-electrical explosive ignition systems, are based on these properties. It has proved difficult to find good antistatic agents for ionomers. Previous attempts to provide antistatic agents for ionomers include the use of sorbitan esters, especially the combination of sorbitan monooleate and ethoxylated alkylphenols proposed in US 5037875 A (DuPont) and in simple systems, these materials provide certain antistatic properties. However, the inclusion of additives typically used in the production of films or coatings of ionomers, in particular slip additives such as fatty acid amides, or exposure to typical temperatures in the manufacture of coatings on substrates, for example, by coating extrusion or coextrusion, which results in an anti-static operation greatly diminished. We have tried other conventional polymeric antistatic agents (additives) which include monoesters of glycerol fatty acid such as glyceryl monostearate, and ethoxylated amines, and have been found to be ineffective as antistatic additives in ionomers. To date, there are no commercially available antistatic agents for ionomers that are satisfactory and effective in such practical end-uses. The present invention is based on the discovery that good antistatic properties can be obtained in ionomers and copolymers of olefins, notably ethylene, and ethylenically unsaturated acids, notably (meth) acrylic acid) which can be used as precursors for ionomers) when using alcohol polyalkoxylates and / or their derivatives. Accordingly, the present invention provides an ionomer and / or a copolymer of an olefin and an ethylenically unsaturated acid containing one or more polyoxyalkylates or polyalkoxylates of alcohol in an amount to provide effective antistatic activity. The invention includes the use of alcohol polyalkoxylates as antistatic agents in ionomers, and / or copolymers of olefins and ethylenically unsaturated acids, and in particular of ionomers manufactured as films which can be self-supporting films or film coatings on substrates. For convenience, the term "polymer resin" is used to refer to ionomers, olefin / ethylenically unsaturated acid copolymers, and combinations thereof.
The alcohol alkoxylates used in the invention are typically alkoxylates of fatty alcohols, particularly alcohols having a fatty chain of at least about 6 carbon atoms long. The shorter chain alcohols generally have alkoxylates that are not sufficiently compatible with, or that are very easily removed from the polymer resin to be satisfactory as antistatics. The carbon chain in the alcohol can be as large as 30 carbon atoms. However, the carbon chain in the alcohol is usually not longer than about 22 carbon atoms because alcohols with such chains are not readily available and their use does not seem to provide any particular advantage. The polyalkoxylate chain is logically composed of oxyethylene and / or oxypropylene units with the chain containing at least 2 and typically no more than about 50 oxyalkylene units since such longer chains do not appear to provide any particular advantage. Particularly desirable alcohol polyalkoxylates for use in the present invention are those of the formula (I):
R1 (OA) n .R2 (I)
wherein R1 is a C6 to C22 alkyl or alkenyl group;
R2 is a hydroxyl group; OA represents an oxyalkylene group, which may differ along the polyoxyalkylene chain, and which is desirably an oxyethylene group (OE = -OCH2CH2-), an oxypropylene group (OP = -OC3Hs-) or a combination of oxyethylene groups and oxypropylene; and n is from 2 to 50. The group R1 is a relatively hydrophobic group which provides satisfactory compatibility with the mainly polyolefin base polymer. Within the range of C6 to C22 given above in formula (I), R1 is desirably an alkyl group of C8 to C20, especially a C9 to C18 alkyl.
Typically, the fatty alcohols, which contain such alkenyl or alkyl groups, which are used as the starting materials for producing the alkoxylates used in the invention are derived from natural sources or distillation cuts and typical commercially available materials are mixtures of compounds with a dispersion of chain lengths. The carbon chain lengths referenced in the above are average chain length values. In the formula (I) in the polyoxyalkylene chain, the OA group or groups are desirably oxyethylene and / or oxypropylene groups. In particular, the chain is a polyoxyethylene chain or a copolymer chain containing both oxyethylene and oxypropylene groups. Generally, we have found that homopolymer polyoxyethylene chain compounds provide antistatic effects somewhat more rapidly than corresponding compounds having copolymer chains containing oxypropylene groups, for example, both oxyethylene and oxypropylene groups, and this effect is more pronounced as greater is the proportion of oxypropylene groups. We believe that this effect is related to the speed with which the compounds migrate in the polymer resin - generally, the faster the migration, the faster the antistatic effect occurs. Since more mobile compounds can be removed from the polymer resin by volatilization, washing or abrasion, this effect can be exploited by using a relatively mobile compound to obtain antistatic effects quickly, and a relatively less mobile compound to provide an effect with greater duration, to compensate for the loss of the antistatic during the use of the polymer resin substrate. In formula (I), the repeated chain length, n, of the polyoxyalkylene chain will desirably be from 2 to 30, particularly 3 to 25. Of course, n is an average value which may be non-integral. When the chain is a homopolymer polyoxyethylene chain, it is desirably 3 to 20, especially 3 to 15. When the chain is a copolymer chain containing oxyethylene and oxyiprene units, n is desirably 5 to 25, especially 5 to 20. In such copolymer chains, the ratio of oxyethylene units to oxypropylene units is typically from 1: 2 to 25: 1, especially 1: 1.5 to 15: 1. Particularly desirable compounds of the formula
(I) are those of the formulas (la):
R1 (OE) k. (OP)! . R2 (the)
wherein R1 is an alkyl group of C10 to C20; R2 is a hydroxyl group; OE represents an oxyethylene group, - OP represents an oxypropylene group; k is from 3 to 20, 1 is from 0.2 to 10, and the polyoxyalkylene chain of the OE and OP units is a block or random copolymer chain. The value of k is typically from 5 to 15, especially 5 to 10, and 1 is typically from 0.2 to 8, especially 0.3 to 5. The polymeric resin used in the invention is at least one ionomer and / or at least one copolymer of, and olefin, notably ethylene, with an ethylenically unsaturated acid, notably acid or (meth) acrylic acids. The ionomers desirable for use in this invention are based on copolymers of ethylene, with ethylenically unsaturated carboxylic acids, typically α, β-unsaturated acids having at least 3 and usually not more than 8 carbon atoms. Suitable examples include acrylic, methacrylic and itaconic acids. Commercially available ionomers are usually based on copolymers of ethylene with acrylic or methacrylic acid. The molar ratio of acid units is typically from 1.5 to 30%, more usually from 2 to 25%, particularly from 2 to 10%, of the combination of ethylene and acid units in the copolymer. In the ionomers, the acid groups in the copolymer are at least partially neutralized to incorporate metal ions into the polymer and, thus, form the ionomer structure. The metal ions of the neutralizing base are typically an alkali metal or alkaline earth metal or a metal of the zinc group. Most commonly the metal is sodium, lithium or zinc. We have obtained particularly good results with ionomers containing zinc and, consequently, the use of zinc in the ionomer forms a specific and desirable aspect of the present invention. The extent of neutralization in commercially available ionomers typically corresponds to values in the range from 10 to 90%, more usually from 15 to 30% of the carboxylic acid groups. The ionomers used in this invention typically have melt flow index (MFI) values up to 30 g.10 min "1, and usually not greater than 20 g.10 min" 1. We have obtained good results of ionomers that have MFI in the range of 0.1 to 10 g.10 min "1.
The manufacture of ionomers and their manufacture into films is described in the North American patents numbers 4248990, 3264272 and 4351931 of DuPont. Suitable ionomers for use in this invention include materials measured under the trademark Surlyn Trade Mark by DuPont, for example, Surlyn 1652 E, Surlyn 9520 and Surlyn 9910. The (non-ionomeric) copolymers that can be used in this invention generally have a Main structure chemistry similar to those used as precursors for ionomers, that is, they are usually copolymers of ethylene with C3 to C8 ß-unsaturated carboxylic acids, such as acrylic and methacrylic acids. Commercially available copolymers typically have a molar ratio of acid units from 1.5 to 30%, more usually from 2 to 25%, particularly 2 to 10% of the combination of ethylene and acid units, in the copolymer and having values MFI from 1 to 30, especially 2 to 15 g.10 min. "1 Suitable copolymers for use in this invention include materials measured under the trademark Nucrel by DuPont.The antistatic agents used in this invention can be incorporated into the polymeric resin and / or coating on one or more surfaces of the resin which is desired to become antistatic.The antistatic may be incorporated in the resin generally by conventional methods, typically by including the antistatic as a component in the resin formulation prior to molding ( see below below.) When used by coating on a resin surface, the antistatic can be sprayed, or coated, for example, by painting or by coating with a machine, such as a liquid or a solution in a suitable solvent or dispersed in a suitable diluent. When used, the solvent / diluent used will typically be relatively volatile so that it evaporates from the surface, leaving the remaining antistatic coated on the surface. Suitable solvents / diluents include water, low molecular weight organic solvents, for example alcohols such as methanol, ethanol or propanol or mixtures of hydrophilic organic solvents, such as the above alcohols, with water. The concentration of the antistatic in such solutions or dispersions will typically be from 0.1 to 20%, more usually from 0.5 to 5% by weight of the solution or dispersion. The surface of the coated polymer resin can be the entire exposed surface of the polymer resin or a selected surface which is desired to become antistatic. When used by coating on the polymeric resin substrate, the antistatic effect generally develops very rapidly (in the following minutes and usually as the coating dries). However, the antistatic effect may not last as long as when the antistatic additive is incorporated into the polymeric resin. We believe that two mechanisms contribute to this relatively short duration; the relative ease with which the antistatic additive (which is relatively hydrophilic) can be removed from the surface, especially by washing, and the absence of an antistatic additive deposit to replace such losses. However, such a coating can be used to fabricate polymeric resin surfaces of already manufactured antistatic material. Of course, it is possible to use both ways of using the antistatic additive and this can have the advantage of providing both fast and lasting effects. The amount of antistatic used in the polymer resin formulations according to this invention will be sufficient to provide an antistatic effect. When used to be incorporated into the resin, typically the minimum amount to be effective is about 0.2% by weight of the formulation, although the amount usually used will be at least 0.25%. The maximum amounts will typically be about 5.0% by weight of the formulation, and amounts greater than about 2.5% offer little additional benefit and are generally not used. We have obtained good results using amounts in the range of 0.5 to 2% by weight of the formulation. Therefore, the typical antistatic proportions used based on the polymer resin are:% by weight Broad 0.2 to 5 Desirable 0.25 to 2.5 Optimum 0.5 to 2
When used to be coated on the resin, typically the minimum amount to be effective is about 5 mg.m 2 (mg of alcohol alkoxylate per square meter of coated polymer resin article area). The amount used will usually be at least 10 mg.m "2. The maximum amounts usually do not exceed about 500 mg-m "2, and amounts greater than about 300 mg-m" 2 offer little additional benefit and will generally not be used. We have obtained good results using quantities in the range of 25 to 200 mg.m "2. The typical amounts of antistatic used per unit area of coated polymer resin are:
mg.m "2 Wide 5 to 500 Desirable 10 to 300 Optimal 25 to 200
When the polymer resin has the alcohol alkoxylate antistatic agent incorporated therein and coated thereon if desired, for example, to provide both immediate and long-term antistatic performance, the amounts used in each treatment method will generally be within the corresponding intervals established above. The polymer resin compositions can, and typically will typically include other components typically as minor constituents usually totaling less than about 10% of the formulation, such as slip agents, antiblocking agents, antioxidants, especially UV stabilizers and / or other surfactant materials . Sliding agents are typically fatty acid amides, particularly C8 to C24 fatty acids, such as palmitic, oleic, stearic and erucic acids, for example erucamide (erucic acid amide) and oleylpalmitamide [(N-oleyl) palmitic acid amide ] As mentioned above in relation to fatty alcohols, the fatty acids from which such amides are made are usually available as mixtures, and this will be reflected in the composition of amides produced therefrom. The amount of slip agent used is typically in the range of 0.2 to 5%, more usually 0.5 to 2%, especially about 1% by weight of the total composition. Anti-blocking agents include those commonly used in this type of application, including highly finely divided silica, for example, what is called fumed silica. The amount used is typically from about 1000 to about 2000 parts per million by weight of the total composition. Suitable antioxidants are particularly UV stabilizers such as those sold under the tradenames Cyasorb UV 531 (Cyanamid), Tinuvin 770, Tinuvin 328 and Igranox 1010 (Ciba Geigy) and Sandovour EPU and Sandovour P-EPQ (Sandoz) and are typically used in amounts as recommended by the respective manufacturers, and generally in the range of 0.05 to 1%, particularly from 0.1 to 0.5% by weight of the total composition. UV antioxidant / stabilizer combinations can be used as is common in the art using total amounts of such additives typically from about 0.5 to 1% by weight of the total composition. Other antistatic additives, especially surfactant-type antistatic additives, can be included in the formulations, although we have not noticed any specific beneficial technical effect of this, as antistatic additives are significantly less good than the compounds used in this invention. The polymer compositions of this invention can be manufactured by conventional processing methods to include additives in melt-processable polymers, in particular by means of melt blending techniques, for example using Banbury mixers or extruders. For example, the antistatic agent additive can be melt-mixed into the polymer resin in an extruder, with the additive fed into the extruder premixed with the polymer resin, for example, by dry-mixed polymer resin granules with pulverized additive or by means of mixed granules of polymer resin and a master batch of additive in a similar polymer, or which is fed as a side stream in the extruder according to the molten polymer resin advances therethrough. The mixed material can be granulated, for example, by extrusion and cutting, for example, for subsequent manufacture in desired forms such as self-supporting film or for use in the formation of coatings on substrates, or it can be directly extruded as a self-supporting film. or it can be coated by extrusion on substrates. The master batches of the antistatic agent in the polymer resin can be made as granules by such methods and the polymer master base of the master batch need not be the same as the main polymer resin in the product formulation (but in practice , will be miscible with it). The polymer products of this invention that incorporate the antistatic additive can be used to make various products which are typically manufactured from the polymer resin materials. In particular, we expect the compositions of this invention to find application in self-supporting films for packaging, such as film coatings on, particularly sheets or tiles, substrates and in polymer resin formulations for casting and molding. When the polymer resin formulation including an antistatic agent according to the invention is used to make self-supporting films, the film will typically have a thickness from 10 to 100 μm, more usually from 10 to 50 μm, and especially from 15 to 50 μm. 30 / xm. The self-supporting film products can be used in packaging applications, particularly for wrapping articles and products susceptible to the generation and retention of static electric charge. When the polymer resin, especially ionomeric resin, the formation including an antistatic agent according to the invention for making film coatings on substrates, the coating film thicknesses will typically be from 1 to 100 μm, more usually from 2 to 50 μm. μm, and especially from 5 to 30 μm in thickness. Coated films can typically be applied to a variety of substrates, particularly film or sheet substrates, for example, paper, metal and polymer film and sheet polymer articles. Among the sheet polymer articles that can be particularly useful coated with the polymer resin formulation including an antistatic agent according to the invention are floor sheets and tiles made of polyolefin polymers. Such sheets and tiles have the objective in the market currently called as PVC-based products. The basic polyolefins used do not have wear surfaces hard enough to adapt to the technical performance of current PVC products and coating with polymer resins, especially ionomers, is considered as a way to provide them with stronger wear surfaces. The current lack of polymer resins, particularly ionomers incorporating satisfactory antistatic agents has decreased the development of such sheet and tile products. This application of the invention is considered as a subsidiary aspect separate from the invention which consequently includes sheets or tiles of floor material comprising a sheet or tile substrate of a polyolefin polymer material having on a surface subject to wear , a coating of an ionomer and / or a copolymer of an olefin and an ethylenically unsaturated acid containing one or more polyoxyalkylate or alcohol polyalkoxylates in an amount to provide effective antistatic activity. In making the substrates coated with polymer resin films that include the antistatic additives according to the invention, the film can be a single layer or more usually a multi-layer coating. For example, when the polymer resin is an ionomer, a three-layer structure can be used in which a base layer of ethylene / vinyl acetate copolymer (EVA) has a first layer of ionomer at the top. a relatively low concentration of antistatic additive, and a second layer on top of the first layer, and which is designed as the outer end layer and which withstands wear having a relatively high concentration of antistatic additive. The EVA copolymer is present to act as an adhesion layer between the ionomer and the sheet substrate. Such a three layer construction can conveniently be made by co-extrusion and the coated product can be manufactured by direct coextrusion coating or first by co-extruding a self-supporting film and then thermally bonding the film to the substrate. In final molding and casting applications, the antistatic agent will typically be used to prevent the accumulation of dust on molded or cast products. Since ionomers are especially used with high-grade packaging applications where the transparency of the packaging is considered critical, for example in the packaging of perfumes, the reduction or elimination of dust accumulation can be a very useful feature for such packaging. The following examples illustrate the invention. All parts and percentages are by weight, unless otherwise indicated.
Materials Used Ionomers of DuPont
S 1652 Surlyn 1652 E - a Zn cation ionomer; MFI 5.5, p.f. 100 ° C, SG 0.94 S 9520 Surlyn 9520 - a Zn cation ionomer; MFI 1, p.f. 96 ° C, SG 0.95 S1650 Surlyn 1650E - a Zn cation ionomer; MFI 1.8, p.f. 94 ° C, SG 0.94
Antistatic additives
105/508 a 1: 1 mixture of Atmer 105 (sorbitan monooleate) and Atmer 508 (nonylphenol ethoxylate) both ex ICI Surfactants ("Atmer" is a registered trademark)
Alcohol polyalkoxylates
Units OA Code R1 R2 OE OP type n
API alkyl of C13 / 15 OH 6 0.5 random 6.5
AP2 C13 alkyl / 15 OH 3 3
AP3 C13 alkyl / 15 OH 7 7
AP4 C13 alkyl / 15 OH 11 11 AP5 C9 / 11 OH alkyl 7 7 AP6. C13 / 15 OH alkyl 6 3 block 9 AP7 C13 alkyl / 15 OH 3 5 block 8 AP8 C13 / 15 OH alkyl 15 4 random 19 AP9 bait alkyl * OH 8 8 * Bait alkyl is primarily C18 alkyl with a little C16 alkyl and usually minor proportions of other fatty alkyl groups (may be from natural or synthetic sources).
Sliding agent
Sliding gliding additive erucamide (C21H41, CONH2)
Test Methods
The tests below are carried out on conditioned films for at least one day and are maintained during the test period under controlled conditions of temperature and humidity (20 ° C, 50% relative humidity (RH)).
Surface Resistivity (SR) - measured after 1 day (ID), 1 week (1W), 2 weeks (2W), 4 weeks (4) ', 2 months (2M) and 3 months (3M) using a meter Keithly model 6105. The results are recorded in log (square ohm "1).
Load Retention (CR) - is measured after ID, 1, 2, 4, 2M and 3M using an Eltex EMF20. The annotated results are the time (seconds) necessary for a surface charge of 10 kv to dissipate at 5 kv.
Examples 1 to 8
Film samples were manufactured and tested
• S 1652 or S 9520 ionomers that incorporate various materials as antistatic additives (in amounts, based on% by weight of the film composition), to determine surface resistivity and charge retention. The details for the formulations and the test results are respectively restored in Tables 1 and 2 below. The examples numbers IC to 6C are comparative materials and examples 1 to 8 are formulations according to the invention.
Examples 9 to 17
Samples of S 1650 ionomer film incorporating various alkoxylate materials as antistatic additives in a 1% base on the film composition were made and tested to determine surface resistivity. The additives used and the resistivity results are set forth in Table 3 below. Example 7C is a blank for comparison and examples 9 to 18 are formulations according to the invention.
Examples 18 and 19
Samples of S 1650 ionomer film were coated with 2 and 4% by weight of aqueous alcohol alkoxylate (API) solutions to determine alcohol alkoxylate on the surface, as antistatic additives. The coating weight of the aqueous solution is about 3.75 g.m "2 giving alkoxylate coating weights of about 75 and about 150 mg.m" 2, respectively. Film samples were tested for surface resistivity. The (alkoxylate) coating weights used and the resistivity results are set forth in Table 4 below, Example 8C is a blank for comparison. These data show that good antistatic effect can be generated very quickly, although there is some indication especially in Example 18 that the effect begins to disappear after 4 weeks of testing (although resistivity results in a very good one at this time).
Table 1
Table 2
Table 3
Table 4
Claims (25)
1. A composition of an ionomer and / or a copolymer of an olefin and an ethylenically unsaturated acid containing one or more polyalkoxylate or alcohol polyalkoxylates, in an amount to provide effective antistatic activity.
2. The composition according to claim 1, characterized in that the alcohol polyalkoxylate is of the formula (I) R1 (OA) n .R2 (I) wherein R 1 is C 1 to C 22 alkyl or alkenyl; R2 is hydroxyl; OA is oxyalkylene, and n is from 2 to 50.
3. The composition according to claim 1, characterized in that n is from 3 to 25.
. The composition according to any of claim 2 or claim 3, wherein the OA groups are oxyethylene, oxypropylene or a combination of the oxyethylene and oxypropylene groups.
5. The composition according to claim 2, characterized in that the alcohol alkoxylate is of the formula (Ia): R1 (0E) k. (OP)! . R2 (the) wherein R1 is an alkyl group of C10 to C20; R2 is a hydroxyl group; OE represents an oxyethylene group; OP represents an oxypropylene group; k is from 3 to 20, 1 is from 0.2 to 10, and the polyoxyalkylene chain of the OE and OP units is a random or block copolymer chain.
6. The composition according to claim 5, characterized in that k is from 5 to 15 and 1 is from 0.2 to 8.
7. The composition according to any of claims 1 to 6, characterized in that the copolymer of an olefin and an ethylenically unsaturated acid is a copolymer of ethylene with acrylic or methacrylic acid.
8. The composition according to claim 7, characterized in that the molar ratio of the acid units in the copolymer is from 1.5 to 30%.
9. The composition according to any of claims 1 to 6, characterized in that the ionomer is based on a copolymer of ethylene with acrylic or methacrylic acid.
10. The composition according to claim 9, characterized in that the molar ratio of the acid units in the copolymer is from 1.5 to 30%.
11. The composition according to any of claim 9 or claim 10, characterized in that from 10 to 90% of the carboxylic acid groups in the ionomer have been neutralized.
12. The composition according to claim 11, characterized in that the carboxylic acid groups have been neutralized with cations of alkali metal, alkaline earth metal or metal of the zinc group.
13. The composition according to claim 12, characterized in that the neutralizing cations are zinc cations.
14. The composition according to any of claims 1 to 13, characterized in that the ionomer and / or a copolymer of an olefin and an ethylenically unsaturated acid has a melt flow index from 0.1 to 30 g.10 min "1.
15. The composition according to any of claims 1 to 14, characterized in that the alcohol polyalkoxylate is incorporated in the composition in an amount from 0.2 to 5% by weight of the composition.
16. The composition according to any of claims 1 to 14, characterized in that the alcohol polyalkoxylate is included in the composition when coated on the preformed polymer resin article manufactured from the composition in an amount of from 5 to 500 mg. m "2 (mg alcohol alkoxylate per square meter area of the coated polymer resin article).
17. The composition according to any of claims 1 to 16, characterized in that it additionally includes one or more slip agents, antiblocking agents, antioxidants, especially UV stabilizers and / or other surfactant materials.
18. The composition according to claim 17, characterized in that it includes a slip agent which is an amide of a fatty acid of C8 to C24.
19. The composition according to any of claim 17 or claim 18, characterized in that it includes a slip agent in an amount from 0.2 to 5% by weight of the total composition.
20. The composition according to any of claims 1 to 19, characterized in that it is in the form of a self-supporting film, such as a film coating on a substrate or a product cast or molded from polymer resin.
21. The composition according to claim 20, characterized in that it is a self-sustaining film of 10 to 100 μm in thickness.
22. The composition according to claim 20, characterized in that it is a film coating of an ionomer from 1 to 100 μm in thickness.
23. The composition according to claim 22, characterized in that the film coating is a coating on a polyolefin floor sheet or tile.
24. The composition according to claim 23, characterized in that the film coating is a multilayer coating.
25. The composition according to claim 20, characterized in that it is in the form of a film coating on a polyolefin sheet or tile in which the total film coating has a three layer structure, in which a base layer of an ethylene / vinyl acetate copolymer has in the upper part a two-layer ionomer coating of 1 to 100 μm in thickness comprising a first layer of ionomer having a relatively low concentration of antistatic additive, and a second layer in the upper part of the first layer, designed as the final outer layer and that supports the wear, which has a relatively high concentration of antistatic additive.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9604441.7 | 1996-03-01 | ||
GB9625213.5 | 1996-12-04 | ||
GBGB97/00486 | 1997-02-25 |
Publications (1)
Publication Number | Publication Date |
---|---|
MXPA98007070A true MXPA98007070A (en) | 1999-09-01 |
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