WO1997019498A1 - Modular jack connector - Google Patents
Modular jack connector Download PDFInfo
- Publication number
- WO1997019498A1 WO1997019498A1 PCT/US1996/019682 US9619682W WO9719498A1 WO 1997019498 A1 WO1997019498 A1 WO 1997019498A1 US 9619682 W US9619682 W US 9619682W WO 9719498 A1 WO9719498 A1 WO 9719498A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- contacts
- capacitor
- circuit board
- connector
- coupled
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/66—Structural association with built-in electrical component
- H01R13/719—Structural association with built-in electrical component specially adapted for high frequency, e.g. with filters
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/66—Structural association with built-in electrical component
- H01R13/6608—Structural association with built-in electrical component with built-in single component
- H01R13/6625—Structural association with built-in electrical component with built-in single component with capacitive component
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/66—Structural association with built-in electrical component
- H01R13/6608—Structural association with built-in electrical component with built-in single component
- H01R13/6633—Structural association with built-in electrical component with built-in single component with inductive component, e.g. transformer
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/60—Contacts spaced along planar side wall transverse to longitudinal axis of engagement
- H01R24/62—Sliding engagements with one side only, e.g. modular jack coupling devices
- H01R24/64—Sliding engagements with one side only, e.g. modular jack coupling devices for high frequency, e.g. RJ 45
Definitions
- the present invention relates generally to modular jack connectors designed to be mounted on printed circuit boards and, more particularly, to modular jack connectors including components for filtering common and differential mode interference and for eliminating high frequency noise.
- Electrical devices are frequently subject to adverse operation in the presence of radio frequency interference in the electrical lines connecting the devices to, e.g , data communication lines.
- the electrical devices are not only susceptible to such interference, they also function as a source of such interference. Filters must therefore be inte ⁇ osed between connected electrical devices to screen out the interference and minimize its effect on the operation ofthe electrical devices.
- This interference may cause two types of distortion ofthe power circuit wave form, viz , common mode interference where identical wave forms are impressed on the electrical lines connecting the electrical devices, and differential mode interference which appears as a voltage difference between the connecting electrical lines Circuitry exists to filter radio frequency interference, but for optimum effectiveness and cost, it has been found to be more efficient to treat the two types of interference independently, i.e , to provide one group of electrical components to serve as a common mode filter and another group of electrical components to serve as a differential mode filter
- modular jack connectors Since electrical devices are often coupled by modular jack connectors, it is desirable to construct modular jack connectors with integral filter components to avoid the need for additional, external filter components
- Talend discloses a modular jack in which bypass capacitors engage the contacts in order to pass noise and other high frequency signals to ground.
- the capacitors are end-mounted ceramic capacitors (tombstone capacitors) and are coupled at one end to contacts in the jack at a location between a terminal mating portion ofthe contacts and the portion ofthe contacts that engage a printed circuit board.
- the capacitors are connected at their other end to a conductive member which in turn is coupled to a grounding region on the printed circuit board so that the capacitors operatively ground the contacts.
- Another object of the present invention is to provide a new and improved modular jack. Another object of the present invention is to provide a new and improved modular jack incorporating line filters and bypass capacitors
- Still another object of the present invention is to provide a practical and efficient solution to the connection of a capacitor to electrical current paths through a connector in order to ground the current paths. It is another object ofthe present invention to provide a modular jack with capacitance means in which the disadvantages of the prior art modular jacks are substantially eliminated.
- a modular jack comprising a housing, a first set of contacts for engaging the contacts of a mating plug connector, a second set of contacts for engaging the circuit of the printed circuit board on which the jack is mounted, circuit means for electrically coupling contacts ofthe first set to contacts ofthe second set, a capacitor formed of flexible sheet-like materials, preferably formed into a plurality of folded pleats, and a metallic shield at least partially surrounding the housing and electrically coupled to a ground region ofthe printed circuit board on which the jack is mounted.
- the capacitor includes two conductive sheet members and an intermediate insulative material.
- a first one of the conductive sheet members in the capacitor is coupled at one ofthe extreme capacitor pleats to contacts of the first set and a second one ofthe conductive sheet members in the capacitor engages the metallic shield at the other extreme capacitor pleat to thereby ground the first set of contacts through the pleated capacitor to eliminate high frequency noise and interference.
- the contact coupling circuit means includes a circuit board component arranged within the jack housing. To provide common and differential mode interference filtering, a plurality of toroidal coil pairs are mounted on the circuit board component in the contact coupling circuit means A first group of the toroidal coil pairs functions as a common mode filter and a second group ofthe toroidal coil pairs functions as a differential mode filter.
- the contacts of he first set of contacts are coupled in pairs to each other and each contact pair is coupled to a capacitor, such as the pleated capacitor described above, through a respective resistor. Only after passing through one ofthe resistors does the electrical signal from the first set of contacts reach the capacitor.
- the capacitor constitutes a center point or center mode or center tap for each pair of contacts ofthe first set of contacts and establishes a 0-value common mode voltage at the output terminals of the connector.
- the inte ⁇ osition of a resistor between the capacitor and each pair of contacts of the first set of contacts which engage the contacts of the modular plug provides balanced signal pairs and a balanced circuit without adversely affecting the signal. It is also significant that only a single capacitor is required in a jack connector according to the invention since each ofthe contact pairs is connected to the capacitor via a respective resistor and the contact coupling circuit means. Thus, the need for multiple capacitors is avoided.
- the jack housing may be provided with any conventional mounting arrangement for mounting the jack on a printed circuit board, such as the arrangement described in U.S. Patent No. 5,244,412, the specification of which is hereby inco ⁇ orated by reference.
- an eight position jack i.e., having eight contacts in the first set, adapted to be coupled to a modular plug having only four signal- carrying contacts
- only four contacts ofthe first set are coupled by the contact coupling circuit means to four contacts ofthe second set
- the four remaining unused contacts of the first set are connected in pairs to each other, and each pair of unused contacts is coupled to the capacitor which functions to ground the unused contacts thereby filtering noise and interference.
- a resistor may be used to couple each connected pair of unused contacts to the capacitor, in addition to the use of a resistor between coupled pairs of the used contacts of the first set and the capacitor, to provide a balanced circuit.
- FIG. 1 is an exploded perspective view of a connector in accordance with the invention
- Fig 2 is a perspective view ofthe connector of Fig 1
- Fig 3 is a sectional view ofthe capacitor component of the connector taken along line 3-3 of Fig 1
- Fig 4 is a sectional view ofthe connector taken along line 4-4 of Fig 2
- Fig 5 is a sectional view ofthe connector taken along line 5-5 of Fig 2
- Fig 6 is a sectional view ofthe connector taken along line 6-6 of Fig 4
- Fig 7 is a circuit diagram of a jack connector in accordance with the invention
- an embodiment of a device in accordance with the present invention in the form of a modular jack connector 10 adapted to couple an electronic device to the circuit of a printed circuit board through a modular plug connector, comprises a two-part housing
- the housing 14 formed of an insulative material, such as plastic, a first set of conductive contacts comprising a plurality of contacts 12,, . , ⁇ 2 W a second set of contacts 54, , ,54 m , a circuit board assembly 13a comprising circuit means for electrically coupling the contacts 12 ofthe first set to the contacts 54 ofthe second set, a capacitor 15 formed of flexible sheet-like materials formed into a plurality of folded pleats 15,, , 15 x and a metallic shield 17 which at least partially surrounds the housing 14
- the housing 14 includes a first inner housing part 16 and a second outer housing part 18 which together define a receptacle 19 adapted to receive a modular plug A leg portion 12a of each ofthe first contacts 12,, .,12 n engages a respective contact of the modular plug received within the receptacle 19
- the inner housing part 16 is formed of an insulative plastic material and has a substantially L-shaped configuration including a framework section comprising a transverse base portion 20 and a pair of side portions 22 projecting upward from both sides of the base portion 20 (Fig 1), and a guide section 24 extending forwardly from the top ofthe framework section in a cantilever fashion
- the rear side ofthe framework section ofthe inner housing part 16 is partially closed by a pair of transverse upper and lower walls 25 extending between the side portions 22
- a significant open space is defined at the rear side of the framework section of the inner housing part 16 between upper and lower walls 25
- a plurality of substantially parallel guide slots or channels 28 are formed in the top surface 30 of the guide section 24 ofthe inner housing part 16 and each channel 28 is receivable of a leg portion 12b of one ofthe contacts 12 administrat ,12 n (Fig 1)
- Each channel 28 opens at its rearward end 32 at the open top ofthe framework section of inner housing part 16 and terminates at its forward end 34 which is recessed rearwardly ofthe forward edge 36 ofthe guide section 24 to form fingers 38
- each ofthe first set of contacts 12,, ,12. has a first leg portion 12a extending through the receptacle 19 formed in the interior ofthe housing 14 for engaging a respective one ofthe plug contacts
- the second leg portion 12b of each ofthe contacts 12,, .,12 n is positioned in a respective one ofthe channels
- each contact 12 is attached, e g , by soldering, to a circuit board component 13 of the circuit board assembly 13a
- the upper end of each contact 54,, .,54 m ofthe second set of contacts is connected to the circuit board component 13 and each second contact 54 extends through a respective bore 26 formed in the base portion 20 for connection at its lower end to the printed circuit board 4 (Fig 4)
- the contact coupling circuit means that couple the contacts 12 ofthe first set to the contacts 54 ofthe second set are situated within the framework section ofthe inner housing part 16
- the contact coupling means includes the circuit board component 13 having a printed circuit including a contact element 76 and four toroidal coil pairs 70a, 70b, 72a, 72b mounted on one side of the circuit board component 13
- Each of the toroidal coil pairs 70a, 70b comprises a toroidal core 74b and two coils 71,73 wound around the core 74b.
- Each ofthe toroidal coil pairs 72a, 72b comprises a toroidal core 74a and two coils 77,79 wound around the core 74a
- Coils 71,73 are wound around respective toroidal cores 74b in a specific manner and inco ⁇ orated into the contact coupling circuit means so that their current- induced inductive fluxes are additive
- toroidal coil pairs 70a,70b function as differential mode filters
- Coils 77,79 of the toroidal coil pairs 72a, 72b are wound around toroidal core 74a inductively opposite to each other and are equal in number of turns so that their current-induced fluxes substantially cancel each other
- toroidal coil pairs 72a, 72b thus function as common mode filters
- Toroidal coil pairs 72a, 72b are smaller in size than toroidal coil pairs 70a, 70b since while the toroidal coil pairs 70a, 70b must comply with ETHERNET specifications and have a minimum inductance value, there is no standard industry specification for toroidal coil pairs 72a, 72b which function as common mode filters
- the capacitor 15 is a continuous, flexible, elongate laminate assembly formed of a laminate of a sheet 170 of insulative material such as CAPTONTM and a pair of flexible conductive sheet members 172a, 172b formed of wire mesh attached to respective sides of the sheet 170 by conductive adhesive means, such as conductive paste 171
- conductive adhesive means such as conductive paste 171
- An insulative coating 173, such as non ⁇ conductive paste, is applied to the outer surface of both the sheet members 172a, 172b with regions ofthe first and last pleats left exposed
- An exposed region of the conductive sheet member 172a ofthe first pleat 15 is adjacent to and attached to the contact element 76 arranged on the circuit board component 13 and an exposed region of the conductive sheet member 172b ofthe last pleat 15 7 is attached to an inner surface of the metallic shield 17 (Fig 4)
- the capacitor 15 must have an odd number of pleats, e.g., seven as shown, in order to maintain the proper polarity to ground, i e., the sheet member 172a must be electrically coupled to the circuit means coupled to contacts 12 and the sheet member 172b must be electrically coupled to the metallic shield 17
- the construction ofthe capacitor 15 in this manner provides significant advantages in the construction and operation ofthe connector 10 In particular, it enables a significant increase in the capacitance which can be provided in the small space occupied by the capacitor and existing in the interior ofthe connector
- over 100 Pf of capacitance was obtained by making a five-pleated capacitor from 0.340 x 2 0 inches of copper sheet mesh with 0 4 x 2 0 inches of CAPTONTM film The thickness of the capacitor was about 0 124 inches, the sheet members 172a, 172b having a thickness of about 0016 inches, the CAPTONTM sheet 170 having a thickness of
- the CAPTONTM sheet 170 having a thickness of about 0014 inches and the layer of non-conductive paste 173 on the outer surface of at least one ofthe sheet members 172a, 172b having a thickness of about 0014 inches
- the circuit board component assembly 13a also includes four resistors 78 mounted on an opposite side ofthe circuit board component
- the contact element 76, to which the capacitor 15 is connected via conductive adhesion means, is also arranged on the same side of the circuit board component 13 as the resistors 78 and is coupled to resistors 78 by the circuitry of circuit board 13
- the circuit ofthe circuit board component 13 provides an electrical connection from each of the resistors 78 to the capacitor contact element 76 to which the capacitor 15 is mounted
- a resistor 78 is provided for each pair of contacts 12 ofthe first set Each resistor is coupled between each pair of contacts 12 and the capacitor 15 to provide balanced signal pairs and a balanced circuit without adversely affecting the signal
- Fig 7 illustrates a circuit diagram ofthe components of an eight position jack, i e , ajack having eight contacts 12,, ...,12,,, in accordance with the invention which is adapted to be coupled to a printed circuit board 4 having only four signal-carrying contacts Therefore, only four contacts 12,, 12 2 ,12 7 ,12 g ofthe first set are coupled by the contact coupling circuit means to four contacts ofthe second set 54,,.
- the contacts 12 3 ,12 4 are thus connected to each other and to a single resistor 78 and similarly, the contacts 12 5 ,12 6 are connected to each other and to another resistor 78
- Contacts 12 3 , 12 4 , 12 5 ,12 6 are unused and filtered Coil 71 of the first toroidal coil pair 70a connects contacts 12, and 12 2 and another coil 71 ofthe second toroidal coil pair 70b connects contacts 12 7 ,12 8
- Wires 75 connect each ofthe coils 71 to one ofthe resistors 78
- the circuitry on circuit board component 13 includes connections between each of the resistors 78 and capacitor 15 All of the contacts
- the contacts 12,, .,12 n are initially pre-formed with the first and second leg portions 12a, 12b as shown in Fig 1
- the circuit board component assembly 13a is also pre- assembled with its electrical-circuit-containing circuit board component 13, and the toroidal coil pairs 70a,70b,72a,72b, wires 75, capacitor contact element 76 and resistors 78 mounted on the circuit board component 13 and the pad-engaging contacts
- the pad-engaging contacts 54 are inserted through aligned bores 26 in the base portion 20 ofthe inner housing part 16 and the legs 12b of contacts 12,, ,12 n are inserted into respective ones ofthe channels 28 in the guide portion 24 ofthe inner housing part 16 such that the first leg portions 12a thereof extend beyond the forward edge ofthe channels 28
- the sub-assembly ofthe inner housing part 16, circuit board assembly 13a and contacts 12,, ,12 n is then inserted into the rearward space within outer housing part 18 in the direction of arrow A as shown in Fig 1 Dunng insertion, the mating contact portions, i e , the first leg portions 12a of contacts 12,, ,12 _, are aligned with respective guide slots formed in the outer housing part 18 between partitions and engage a surface whereby the first leg portions 12a are bent into the shape shown in Fig 4 as insertion of
- Mesh sheet 172a at the first pleat 15, ofthe pleated capacitor 15 is electrically connected to the contact element 76 of the circuit board component 13 by means of a conductive adhesive
- the metallic shield 17 is then apphed over the outer housing part 18 of the housing 14 to surround at least a portion of the housing 14 once the capacitor 15, circuit board assembly 13a and contacts 12,, , 12.
- the metallic shield 17 is constructed with folds corresponding to the edges of the outer housing part 18
- first side portions 17a (only one of which is shown in Fig 1) and a front portion 17b (Fig 2) of the metallic shield 17 are positioned abutting corresponding surfaces of the outer housing part 18, I e
- the metallic shield 17 is placed over the outer housing part 18 so that side portions 17a engage side portions 18a of the housing and the front portion 17b ofthe metallic shield 17 engages with the front, substantially open side ofthe outer housing part 18 (See Fig 2)
- the top surface 17c of the metallic shield 17 is brought into engagement with the top surface of the outer housing part 18
- Conductive adhesive is applied to connect the parts of the metallic shield 17 to the outer surfaces ofthe housing 14
- Mesh sheet 172b at the last pleat 15 7 ofthe pleated capacitor 15 is electrically connected to the rear surface 17d of the metallic shield by means of a conductive adhesive.
- the rear surface 17d ofthe metallic shield 17 is bent about the fold between the rear surface 17d and the top surface 17c to close a rear side ofthe outer housing part 18, i.e., that side ofthe outer housing part 18 which is open, through which the inner housing part 16 is inserted into the outer housing part 18 and at which the capacitor 15 is positioned.
- the rear surface 17d ofthe metallic shield 17 is attached to the side portions 17a of the shield 17 by cooperating fastening members 57a,57b to securely close the shield 17 about the housing 14 In this manner, only a lower portion ofthe housing 14 and the receptacle 19 for entry ofthe modular plug are exposed (as shown in Fig. 2) and are not covered by the metallic shield 17
- the jack connector 10 is then attached to the printed circuit board 4 by inserting the mounting posts 56 into holes 9 in the printed circuit board 4
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- Details Of Connecting Devices For Male And Female Coupling (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/561,931 US5736910A (en) | 1995-11-22 | 1995-11-22 | Modular jack connector with a flexible laminate capacitor mounted on a circuit board |
EP96942952A EP0862803A4 (en) | 1995-11-22 | 1996-11-21 | Modular jack connector |
AU11509/97A AU1150997A (en) | 1995-11-22 | 1996-11-21 | Modular jack connector |
JP9519963A JP2000500614A (en) | 1995-11-22 | 1996-11-21 | Modular jack connector |
CA002238305A CA2238305C (en) | 1995-11-22 | 1996-11-21 | Modular jack connector |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/561,931 | 1995-11-22 | ||
US08/561,931 US5736910A (en) | 1995-11-22 | 1995-11-22 | Modular jack connector with a flexible laminate capacitor mounted on a circuit board |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1997019498A1 true WO1997019498A1 (en) | 1997-05-29 |
Family
ID=24244100
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1996/019682 WO1997019498A1 (en) | 1995-11-22 | 1996-11-21 | Modular jack connector |
Country Status (7)
Country | Link |
---|---|
US (1) | US5736910A (en) |
EP (1) | EP0862803A4 (en) |
JP (1) | JP2000500614A (en) |
CN (1) | CN1146085C (en) |
AU (1) | AU1150997A (en) |
CA (1) | CA2238305C (en) |
WO (1) | WO1997019498A1 (en) |
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- 1996-11-21 AU AU11509/97A patent/AU1150997A/en not_active Abandoned
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Also Published As
Publication number | Publication date |
---|---|
CA2238305C (en) | 2001-07-17 |
CA2238305A1 (en) | 1997-05-29 |
EP0862803A1 (en) | 1998-09-09 |
AU1150997A (en) | 1997-06-11 |
CN1202278A (en) | 1998-12-16 |
CN1146085C (en) | 2004-04-14 |
JP2000500614A (en) | 2000-01-18 |
MX9804059A (en) | 1998-12-31 |
EP0862803A4 (en) | 2000-08-16 |
US5736910A (en) | 1998-04-07 |
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