WO1997010151A2 - Modular packaging and apparatus for handling thereof - Google Patents
Modular packaging and apparatus for handling thereof Download PDFInfo
- Publication number
- WO1997010151A2 WO1997010151A2 PCT/IT1996/000173 IT9600173W WO9710151A2 WO 1997010151 A2 WO1997010151 A2 WO 1997010151A2 IT 9600173 W IT9600173 W IT 9600173W WO 9710151 A2 WO9710151 A2 WO 9710151A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- modular
- packaging
- elements
- packaging according
- handling
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D21/00—Nestable, stackable or joinable containers; Containers of variable capacity
- B65D21/08—Containers of variable capacity
- B65D21/083—Containers of variable capacity by means of additional elements, e.g. modular
Definitions
- the present invention relates to a modular packaging and the apparatus required for handling thereof.
- the packaging in question comprises modular elements which are identical to one another, have no base and if necessary can be disassembled into straight side-pieces and are provided with mutually interfering means and at least one fixing member. These mutually interfering means are formed so that each stacked modular element increases the height ofthe packaging by at least two different amounts, depending on the way in which it is positioned at the top of the packaging, while the fixing members ensure the stability of the packaging in each configuration.
- the apparatus required for handling a packaging of this kind comprises at least one station for assembling the modular elements with each other and with the base and a disassembly station in which the fixing members are first removed and the modular elements then separated from the base and from one another.
- the disposable nature of the packaging offers numerous advantages: from the point of view of ecological and environmental impact, it reduces substantially the amount of accessory - or ultimately waste - material produced, since the same container may be reused hundreds of times. From an economic point of view it drastically reduces the impact of the cost of the packaging on the price of the despatched product and makes it possible to avoid payment ofthe waste disposal charges for disposable packaging.
- hitherto disposable packaging has been designed which, once emptied ofthe products which it contains, is able to satisfy the requirement of a significant reduction in its overall volume, this is achieved at the cost of structural weakening resulting in a limited number of times which it can be reused.
- the reduction in the volume of the empty packaging is obtained by rotating the walls about the hinges which keep it fixed to the base until it they are folded back onto the latter.
- the plastic material with which the hinges are made gradually loses its rigidity and the packaging becomes unstable and unusable after it has been used ten or twenty times.
- the disposable packaging most used nowadays is commercially featureless and difficult to personalize: this obliges the users to adopt an undesirable uniformity in terms of advertising policy, which has a markedly negative efTect on the widespread distribution of the packaging.
- the object of the present invention is therefore that of eliminating the abovementioned drawbacks.
- the invention as characterized by the claims, resolves the problem of providing a packaging which is of arbitrary height and has predetermined plan dimensions by combining several basic modules identical to one another.
- the main advantage obtained by means ofthe present invention consists essentially in the fact that the invention, during transportation, may give rise to packaging of any height, moreover being able to be easily personalized by the operator using it and adapted to any type of merchandise which is to be transported. Moreover, it may be stowed in a disposable volume which is as small as possible without its structural characteristics being affected.
- a further important advantage consists in the fact that management ofthe stocks may be optimized.
- the assembly technique is extremely simple and allows rapid assembly and disassembly of any packaging which is to be formed or dismantled.
- no machines are available which are able to perform assembly and disassembly of packaging of this kind.
- each packaging in order to achieve the desired height, may also comprise several modular elements, on average up to four or five, in addition to the base.
- sets of packaging with the same composition may be formed consecutively, it is evident, however, that several persons must be employed in order to ensure a reasonable degree of efficiency at this operating station. This results in a heavy increase in the cost ofthe unit product packaged and in any case is penalizing from the point of view of production speed.
- an apparatus which, being based on the same inventive principle as the invention, resolves the problem of performing automatically assembly and disassembly of modular packaging of arbitrary height of the type described above.
- the use of labour becomes superfluous, it being sufficient to perform programming ofthe machine which remains valid for each set of packaging of a certain predetermined height.
- An immediate consequence of this is an acceleration in the potential rate of production which can be estimated at up to two thousand packaging units per hour.
- the assembly technique is extremely simple and allows rapid assembly and disassembly of any packaging to be formed or dismantled.
- FIG. 1 shows a side view ofthe invention in a possible embodiment thereof
- FIG. 2 shows a side view of the basic element forming the invention
- FIG. 3 shows a cross-section ofthe invention along III-III in Figure 2, on a scale reduced by half, in the two arrangments for stacking;
- FIG. 5 shows two side views of a second embodiment of the invention, both assembled and disassembled
- FIG. 6 shows an exploded view of the basic element forming the invention, in accordance with the embodiment shown in Figure 5;
- - Figure 7 shows schematically a station ofthe apparatus for handling the invention, according to a possible embodiment thereof;
- FIG. 8 shows schematically a different station of the apparatus according to a possible embodiment thereof.
- the present invention relates to a modular packaging comprising at least two identical modular elements ( 1 ) which consist of walls ( 12) alone and have no base and which are provided with mutually interfering means (4,5) designed to allow stacking thereof, a base element (2) which can be removably associated with the bottom modular element (l a) and at least one member (3) for fixing the modular elements (1 ) together, which is stable and removable.
- each stacked modular element (1 ) may modify the height ofthe package ( 10) by at least two different incremental amounts, which can be obtained depending on positioning ofthe modular element (1 ) at the top ofthe packaging (10).
- the number of increments therefore depends on the form ofthe packaging: since the latter is traditionally rectangular (this being the form to which reference is mainly made), it is obvious that stacking of the modular elements (1 ) can be performed only in two ways, which can be obtained from one another by rotating the element to be stacked through 180° with respect to a vertical axis.
- the modular elements ( 1 ) Since it is convenient to be able to have packaging ( 10) with a height of between 5 and 30 cm, the modular elements ( 1 ) have a height of 5 cm and are able to modify the height of the packaging (10) by 2 or 5 cm, in accordance with one ofthe two aforementioned ways, in order to cover practically all the intermediate heights between the limit ones and, if necessary, also greater heights.
- the mutually interfering means (4,5) used in the embodiment illustrated in the Figures are asymmetrically distributed with respect to at least one vertical mid-plane ( 11 ) for the modular elements ( 1 ). They comprise matching shoulders (4) and seats (5) arranged at intervals along the edge (7) ofthe modular element (1 ).
- the shoulders (4) of a modular element ( 1 ) and the seats (5) of a consecutive modular element ( 1 ) form a labyrinth joint in a single direction of arrangement ofthe element to be stacked, while in the other possible direction the shoulders (4) ofthe last modular element ( 1 ) already stacked form a support for the bottom edge ofthe modular element ( 1 ) to be stacked.
- seats (5) and shoulders (4) are uniformly distributed along the edge (7) of the modular element ( 1 ), so as to ensure transmission of the forces along the entire area of contact between the modular elements ( 1 ), optimizing stacking thereof and increasing the duration thereof over time.
- Figure 5 shows, on the other hand, a modular element ( 1 ) which can be disassembled into four straight side-pieces (14), two of which are long (14a) and two short (14b), in the usual case of rectangular packaging.
- the side-pieces ( 14) are fixed to one another via the dovetail joints ( 15) so as to form a modular element ( 1 ).
- a modular element ( 1 ) As can be noted in the exploded view, in this case the last stacked modular element ( 1 ) has seats (5) into which the shoulders (4) of the modular element ( 1 ) to be stacked must be inserted.
- increments in the height ofthe packaging by 2 or 3 cm can be obtained
- the short side-pieces (14b) have been shaped so as to form a handle (16) which allows each modular element (1 ) to be gripped when the packaging is dismantled.
- each stacked modular element ( I ) modifies the height of the packaging (10) by at least two different incremental amounts depending on the form of mutually interfering means (4,5) used.
- mutually interfering means (4,5) of varying form may be used so that each stacked modular element ( I ) modifies the height of the packaging (10) by at least two different incremental amounts depending on the form of mutually interfering means (4,5) used.
- the fixing member which is preferably elastic, to be attached to the bottom modular element (la) and to the top modular element ( 1 b).
- Its surface comp ⁇ ses spaces (6) which can be personalized and used for advertising purposes; it may also be formed as a traditional "cover” which can be easily fitted and removed and which is recoverable or disposable depending on requirements.
- the fixing member (3) and the base element (2) are attached so as to facilitate disassembly ofthe packaging (10)
- An alternative embodiment thereof is illustrated in Figure 5, where it consists of snap-engagement devices (17), arranged at intervals at least on the long side-pieces (14) of each modular element (1), comp ⁇ sing lugs (18) projecting downwards and corresponding gnpping seats ( 19) on the top end of the side-pieces (14)
- seats (19) there is obviously a greater number of seats (19) than lugs (18) in order to allow joining together of consecutive modules in both possible arrangements
- Positioning ofthe base element (2) occurs by means of gravity since each modular element has small pegs (8) directed upwards matching holes (9) in the base element (2) or else occurs in a manner similar to that for consecutive modular elements shown in Figure 5
- the apparatus for handling modular packaging ofthe type described above comprises at least one station (13) for assembly ofthe modular packaging (10) and a station (20) for disassembly of said packaging.
- Figure 7 shows the station for assembly of the modular packaging (10) which comprises means (25) for feeding the packaging (10) and a se ⁇ es of stores (26,27,28) containing the elements (1,2,3) which make up the packaging (10).
- the means for feeding the packaging comprises means (25) for feeding the packaging (10) and a se ⁇ es of stores (26,27,28) containing the elements (1,2,3) which make up the packaging (10).
- the means for feeding the packaging comprises means (25) for feeding the packaging (10) and a se ⁇ es of stores (26,27,28) containing the elements (1,2,3) which make up the packaging (10).
- the means for feeding the packaging comprises means (25) for feeding the packaging (10) and a se ⁇ es of stores (26,27,28) containing the elements (1,2,3) which make up the packaging (10).
- the means for feeding the packaging comprises means (25) for feeding the packaging (10) and a se ⁇ es of stores (26,27,28) containing the elements (1,2,3) which make up the packaging (10).
- ( 10) comprise a conveyor belt (25) travelling underneath the stores (26,27,28) and moved stepwise.
- the se ⁇ es of stores (26,27,28) comp ⁇ ses at least three stores (26) containing modular elements ( 1 ), a store (27) of a different type, located downstream of a first store (26a) of modular elements (1 ), containing packaging bases (2), and a store (28) of a third type, located donwstream of all the others, containing members (3) for fixing the modular elements together.
- a modular element (1) is deposited one at a time, forming the bottom element (la) of the packaging (10); from the store (27) downstream ofthe latter the packaging bases (2) are made to fall one at a time, while the other two stores (26b,26c) of modular elements (1 ) contain respectively modular elements ( 1 ), stacked so that each one is rotated through 180° about a vertical axis with respect to the adjacent ones, and modular elements ( 1 ) stacked so as not to be rotated with respect to one another. From both these stores (26a,26b) an arbitrary number of modular elements (1 ) may be released.
- each element ( 1 ) deposited by the store (26b) causes an increase in the height ofthe packaging ( 10) by 5 cm
- each element ( 1 ) released by the third store (26c) causes an increase thereof by only 2 cm.
- a device (29) has been inserted between the store (26a) containing the bottom elements ( la) of the packaging and the store
- the second store (26b) of modular elements (1 ) is supplied alternately by two additional stores (31 a.31 b), each of which contains a set of modular elements ( 1 ) which are not rotated with respect to each other, but rotated through 180° with respect to those ofthe other store
- the modular elements ( I ) in turn consist of four side-pieces (14), upstream ofthe aforementioned stores there will be a station which assembles two short side-pieces and two long side- pieces in a predetermined manner
- the disassembly station (20) comp ⁇ ses at least a first device (32) for removing the member (3) fixing the packaging (10) and a second device (33) for separating the base (2) and the modular elements ( 1 ) from one another
- a selector for removing the member (3) fixing the packaging (10) and a second device (33) for separating the base (2) and the modular elements ( 1 ) from one another
- the device (33) for separating the base (2) and the modular elements ( 1 ) from one another comprises a first substation (38) where the base (2) is removed and a second substation (49) with a grill (36) and a plurality of mutually diverging guides (37).
- the latter which may for example consist of lateral supports for the edges ofthe modular elements ( 1 ), extend from the grill (36) and have a spacing vertically increasing from a minimum distance of 1 cm at the mouth to a distance greater than the height of the modular elements ( 1 ).
- the first substation (38) there is a store (35c) for collecting the removed bases (2).
- the selector (44) comprises means for detecting the orientation ofthe modular elements (1 ) which, for example, may comprise a device (39) for reading an identification mark (41 ) located on one side of each modular element (1 ). Similarly to what happens during assembly, if the modular elements (1 ) can be disassembled into side-pieces (14), a further device may be provided in order to divide the long side-pieces from the short ones.
- the disassembled side-pieces (14) may be stowed between base (2) and cover.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Stackable Containers (AREA)
- Packaging Of Machine Parts And Wound Products (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU70941/96A AU7094196A (en) | 1995-09-12 | 1996-09-11 | Modular packaging and apparatus for handling thereof |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT95BO000426 IT1279624B1 (en) | 1995-09-12 | 1995-09-12 | Modular packaging device especially for goods being carried in crates, boxes or baskets - has two identical modular elements having walls with mutually engaging elements for allowing stacking and interfering members asymmetrically distributed |
ITBO95A000426 | 1995-09-12 | ||
ITBO95A000439 | 1995-09-19 | ||
IT95BO000439 IT1279634B1 (en) | 1995-09-19 | 1995-09-19 | Modular packaging device especially for goods being carried in crates, boxes or baskets - has two identical modular elements having walls with mutually engaging elements for allowing stacking and interfering members asymmetrically distributed |
Publications (2)
Publication Number | Publication Date |
---|---|
WO1997010151A2 true WO1997010151A2 (en) | 1997-03-20 |
WO1997010151A3 WO1997010151A3 (en) | 1997-05-01 |
Family
ID=26330329
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IT1996/000173 WO1997010151A2 (en) | 1995-09-12 | 1996-09-11 | Modular packaging and apparatus for handling thereof |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU7094196A (en) |
WO (1) | WO1997010151A2 (en) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2895599A (en) * | 1958-03-28 | 1959-07-21 | Harold W Moyer | Device for crating paintings and the like |
CH553052A (en) * | 1972-03-22 | 1974-08-30 | Utz Ag Georg | Large sized plastic containers - by fixing together separately moulded base and edge parts |
AU6019273A (en) * | 1973-09-11 | 1975-03-13 | Griffiths A R | Containers |
FR2499515A1 (en) * | 1981-02-12 | 1982-08-13 | Manujet Sa | Stackable nesting container for fruit - is of injection moulded plastics and parallelepiped shape to fit into similar boxes |
FR2645632A1 (en) * | 1989-04-07 | 1990-10-12 | Elect Meca Et Const | Support for products to be cooked in an oven |
WO1992009491A1 (en) * | 1990-11-27 | 1992-06-11 | Schoeller-Plast Sa | Re-usable package |
US5259523A (en) * | 1992-09-15 | 1993-11-09 | Scherb David A | Modular art work carrier |
EP0579158A1 (en) * | 1992-07-17 | 1994-01-19 | Jacques Fesquet | Stackable and nestable packing crate with skeleton-construction sidewall |
-
1996
- 1996-09-11 WO PCT/IT1996/000173 patent/WO1997010151A2/en active Application Filing
- 1996-09-11 AU AU70941/96A patent/AU7094196A/en not_active Abandoned
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2895599A (en) * | 1958-03-28 | 1959-07-21 | Harold W Moyer | Device for crating paintings and the like |
CH553052A (en) * | 1972-03-22 | 1974-08-30 | Utz Ag Georg | Large sized plastic containers - by fixing together separately moulded base and edge parts |
AU6019273A (en) * | 1973-09-11 | 1975-03-13 | Griffiths A R | Containers |
FR2499515A1 (en) * | 1981-02-12 | 1982-08-13 | Manujet Sa | Stackable nesting container for fruit - is of injection moulded plastics and parallelepiped shape to fit into similar boxes |
FR2645632A1 (en) * | 1989-04-07 | 1990-10-12 | Elect Meca Et Const | Support for products to be cooked in an oven |
WO1992009491A1 (en) * | 1990-11-27 | 1992-06-11 | Schoeller-Plast Sa | Re-usable package |
EP0579158A1 (en) * | 1992-07-17 | 1994-01-19 | Jacques Fesquet | Stackable and nestable packing crate with skeleton-construction sidewall |
US5259523A (en) * | 1992-09-15 | 1993-11-09 | Scherb David A | Modular art work carrier |
Also Published As
Publication number | Publication date |
---|---|
WO1997010151A3 (en) | 1997-05-01 |
AU7094196A (en) | 1997-04-01 |
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