WO1996011395A1 - System for measuring ultrasonically the elastic properties of a moving paper web - Google Patents

System for measuring ultrasonically the elastic properties of a moving paper web Download PDF

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Publication number
WO1996011395A1
WO1996011395A1 PCT/SE1995/001144 SE9501144W WO9611395A1 WO 1996011395 A1 WO1996011395 A1 WO 1996011395A1 SE 9501144 W SE9501144 W SE 9501144W WO 9611395 A1 WO9611395 A1 WO 9611395A1
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WO
WIPO (PCT)
Prior art keywords
ultrasonic
web
receiving means
pick
paper web
Prior art date
Application number
PCT/SE1995/001144
Other languages
French (fr)
Inventor
Rymantas J. Kazys
T. Patrik Stolpe
Original Assignee
Ab Lorentzen & Wettre
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ab Lorentzen & Wettre filed Critical Ab Lorentzen & Wettre
Priority to EP95934389A priority Critical patent/EP0784787A1/en
Priority to US08/809,102 priority patent/US5847281A/en
Priority to CA 2201874 priority patent/CA2201874A1/en
Publication of WO1996011395A1 publication Critical patent/WO1996011395A1/en

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01HMEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H9/00Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by using radiation-sensitive means, e.g. optical means
    • G01H9/008Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by using radiation-sensitive means, e.g. optical means by using ultrasonic waves
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01HMEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H5/00Measuring propagation velocity of ultrasonic, sonic or infrasonic waves, e.g. of pressure waves
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/07Analysing solids by measuring propagation velocity or propagation time of acoustic waves
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/34Paper
    • G01N33/346Paper sheets
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/01Indexing codes associated with the measuring variable
    • G01N2291/011Velocity or travel time
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/023Solids
    • G01N2291/0237Thin materials, e.g. paper, membranes, thin films
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/028Material parameters
    • G01N2291/02827Elastic parameters, strength or force
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/04Wave modes and trajectories
    • G01N2291/042Wave modes
    • G01N2291/0427Flexural waves, plate waves, e.g. Lamb waves, tuning fork, cantilever
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/04Wave modes and trajectories
    • G01N2291/048Transmission, i.e. analysed material between transmitter and receiver
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/10Number of transducers
    • G01N2291/103Number of transducers one emitter, two or more receivers

Definitions

  • This invention concerns the measurement of the velocity of ultrasound, in-plane, for a moving paper web.
  • the ultrasound velocity in paper is known to be related to various measures of paper strength and stiffness.
  • TSO Tensile Stiffness orientation, i.e. the orientation of the elastic properties in-plane of the paper sheet
  • TSI MD / TSI CD anisotropy ratio
  • MD machine direction
  • CD cross direction
  • CD directions between (MD) and (CD).
  • the tensile stiffness and anisotropy ratio characterize the paper quality.
  • the velocity of an ultrasonic pulse propagating in-plane of a paper sheet corresponds with the sheet's elastic properties, i.e. the TSI.
  • TSI can be compared to Young's modulus (or "E-modulus") for other materials. The relationship can be expressed by:
  • TSI is measured in kNm/g
  • v is the propagation velocity (km/sek) for the ultrasonic pulse
  • c is a dimensionless constant close to 1 depending on Poisson's ratio for the paper.
  • the velocity is easil)y determined by measuring the propagation time for an ultrasonic pulse between a transmitter and a receiver.
  • the fast moving web vibrates in the direction normal to the web surface, creating a randomly changing force applied to the wheels.
  • the amplitude of excited and received ultrasonic waves depends on the pressure between particular ultrasonic transducer and the web. Due to the randomly changing force, the amplitudes of received signals fluctuate, thereby making the results of measurements less accurate.
  • Ultrasonic waves in the paper web are generated by means of a laser. This wave is detected at a determined distance from the excitation point by means of another laser beam, reflected from the web. The velocity of the ultrasonic wave is obtained from the measured delay time between the excitation instant and the time of the wave arrival.
  • the first receiver was placed opposite to the ultrasonic transmitter and the second at a determined distance from the transmitter along the web.
  • the main object of the invention is to provide improved noise robustness for the system in a paper mill environment.
  • Another object of the invention is on-line measuring system with single side access to the paper web, performing
  • Still another object of the invention is to provide an improved signal processing method for reliable determination of the ultrasound velocity in the paper web.
  • the main object is achieved with a system having the
  • the present invention solves the problems associated with the prior art and other problems by providing a system for continuous measurements of the velocity of ultrasonic waves in a moving paper web.
  • the foregoing is accomplished by exciting a ultrasonic wave, such as broad-band noise type Lamb wave, in the web, receiving contactlessly the ultrasonic wave reradiated by the web at least at three different points, and determining the delay time between the received signal, received directly by a first reference receiver microphone placed in the vicinity of the excitation point, and the added other two signals, received by pick-up receiver microphones separated by a haIf-wavelength in air of the transmitted ultrasonic wave at the centre frequency of the frequency band used for measurements.
  • the distances between the excitation point and the two pick-up receivers is known.
  • the delay time of the ultrasonic wave is preferably determined as a zero cross of the Hubert transform of the cross-correlation function of the received signals, corresponding to the maximum value of the cross-correlation function.
  • the source of ultrasonic waves and all the ultrasonic receivers are preferably located on only one side of the web.
  • ultrasonic waves is performed above a rotating cylinder in a paper making machine at the particular position in respect to the line, where the moving web touches the cylinder for the first time.
  • the broad band noise-like Lamb wave in the web is generated by means of dry friction contact between the moving web and a friction head. Therefore, the system has no moving parts and all signals are received by non-contacting means
  • FIG. 1 is a schematic side view of a measuring system
  • FIG. 2 is a schematic side view of a first embodiment of a measuring system according to the invention
  • FIGs 3A to 3D are diagrams of signals provided in different operation steps in searching for the delay time of the ultrasonic wave transmitted through the paper web
  • FIG. 4 is a flow chart of the processing operation for providing the delay time of the ultrasonic wave in- plane of the paper web
  • FIG. 5A is a schematic side view of a second embodiment of a measuring system according to the invention
  • FIGs 5B and 5C illustrate schematic view from above of two embodiments of the system in FIG. 5A having the possibility of measuring the ultrasound velocity in different directions
  • FIG. 5D illustrates a graph to provide an extrapolated
  • FIGs 6A, 6B are perspective views of an embodiment of a
  • a prior art on-line paper measuring system disclosed in the U.S.S.R. Pat. No. 489018 includes a friction head 1 provided on one side of a moving paper web 2 and generating a. noise-like ultrasonic signal v as a result of dry friction between the head 1 and the web 2.
  • a random signal with a normal law of distribution up to 70 to 90 kHz is excited.
  • the part of this signal v propagating in the paper web 2 as the zero order symmetrical Lamb wave s is the interesting one to examine.
  • the excited wave is reradiated partially into the surrounding air and is picked up by a contactless reference microphone Mic 1 provided opposite the head 1 on the other side of the web 2, and by a contactless pick-up microphone Mic2 provided on the same side of the web as the reference microphone Mic1 but a determined distance away from, i.e. downstream from, the head 1 along the web in its moving direction, below called "the machine direction”.
  • the web 2 is supported by a rotating cylinder 3 opposite the pick-up microphone Mic2.
  • the signals from the microphones Mic1 and Mic2 are fed to a processing unit 4', which correlates the two signals in order to derive the propagation time through the web, so that the velocity of the ultrasonic wave in the paper web can be computed and the result presented on a display 5'.
  • measures are taken to enhance the signal/noise ratio of the correlated signals, particularly in a noisy environment. Therefore, in accordance with a first embodiment of the invention, shown in FIG 2A, a double channel measuring receiving microphone device is provided at the vicinity of teh rotating cylinder 3 to receive the wave propagated along the web, since the lowest signal/noise ratio is obtained at the input of the microphone Mic2 in the prior art system shown in FIG 1. It is, however, to be noted that more than two pick-up microphones can be provided according to the invention.
  • ultrasonic microphones Mic2a and Mic2b being the pick-up elements of the pick-up receivers, are placed a distance 1 from each other the distance being chosen to be a half-wavelength of the ultrasonic wave in air at the centre frequency of the bandwidth of the ultrasonic wave transmitted through the paper web.
  • the microphone Mic2a is located opposite the contact line C 1 between the rotating cylinder 3 and the web 2 from which the best radiation into the air of the wave propagated in the web is provided.
  • the microphone Mic2b is located on the side of the microphone Mic2a turned away from the friction head 1. The lateral dimensions of the pick-up microphones Mic2a and Mic2b, and also of the
  • reference microphone Mic1 are at least 10 times less than a wavelength of the ultrasonic wave in the paper web, and all the microphones are placed at a distance from the web less than a wavelength of the ultrasonic wave s 0 reradiated by the web into air. Noise is also radiated into the air from the contact line C 2 where the web first meets the cylinder 3.
  • This noise should preferably be suppressed as much as
  • a noise suppressing shield 6 for instance made of rubber, is provided around the microphones Mic2a and Mic2b shielding them from the noise from the contact line C 2 and also from ambient noise.
  • a noise suppressing shield 6 for instance made of rubber, is provided around the microphones Mic2a and Mic2b shielding them from the noise from the contact line C 2 and also from ambient noise.
  • its outer edge nearest to the contact line C 2 is located downstream this line.
  • the microphones Mic2a and Mic2b are placed close to the internal edge of the shield 6.
  • the signal part of interest of the ultrasonic wave v w transmitted through the web to be indicated is the s 0 wave signal, which corresponds to the symmetric zero order Lamb waves propagated in the web 2, i.e. the fastest propagating wave.
  • u 2a (t) and u 2b (t) are the complete wave signals at the output of the microphones Mic2a and Mic2b, respectively
  • y s (t) is the s 0 wave signal at the output of the microphone Mic2a
  • y a is the airborne wave generated by the friction head
  • n md is the noise propagating along the machine
  • n 0a (t) and n 0b (t) are electronic noise and ambient noise propagating along directions others than the machine direction, k s , k a , and k n are the coefficients reflecting the asymmetry of the
  • ⁇ t s l m /v s0 is the delay time of the s 0 wave between the microphones Mic2a and Mic2b
  • ⁇ t a l m /v a is the delay time of airborne waves between the microphones Mic2a and Mic2b propagating along the machine direction.
  • ⁇ a and ⁇ n are much lower than 1, which indicates that the amplitude of the s Q wave signal is amplified twice and the amplitude of the wave propagating in air along the machine direction from the friction head is substatially reduced, like the noise propagating in the machine direction.
  • the electronic noises or the noises arriving from directions different from the machine direction are not suppressed and are added as partially correlated or uncorrelated random processes.
  • the distance l m between the pick-up microphones could be chosen in another way, but then the equations above and the combination of them will be changed.
  • the main feature of the choise of distance is that the term y s (t) is essentially enhanced and the term y a (t) essentially reduced at the combination.
  • a cross-correlation should be made on the signals from the reference microphone Mic1 and the added signals from the two pick-up microphones Mic2a and Mic2b.
  • the signals are first amplified in respective amplifiers 7 , 8, 9.
  • the signals from the amplifiers 8 and 9 are added in an adder 10.
  • the signals from the amplifier 7 and the adder 10 are fed to a processor 13 through bandpass filters 11 and 12, respectively.
  • processor 13 is provided with a program for performing an automatic time delay measurement in order to obtain the velocity of the wave in the actual paper web.
  • the delay time is determined from the cross-correlation function.
  • two methods are combined, namely, cross-correlation function envelope peak detection for a coarse evaluation and zero-crossing detection of the cross-correlation function Hubert transform for the accurate measurements.
  • Time diagrams illustrating this technique are given in FIGs 3A to 3D. This techique is efficient in the case of relatively narrow-band signals, i.e., when a cross-correlation function has an oscillating character.
  • T is the signal duration used for calculation
  • x(t) and y(t+ ⁇ ) are the signals from the input channel Mic1, 7, 11, and the output channel Mic2a, Mic2b, 8, 9, 10, 12,
  • n.(t) is the noise received by the
  • FIG 3C shows the detection of the envelope peak shown in FIG 3B.
  • the cross-correlation function In the presence of signals propagating through multiple paths, the cross-correlation function has a few peaks, corresponding to different delays. Then the envelope function can be presented as
  • the window is located symmetrically in respect to the determined delay time
  • the peak value of the envelope function Axy(T) corresponds to the peak value of the cross-correlation function R xy ( ⁇ ) only in the case of non-dispersive propagation.
  • the symmetrical s 0 wave used for the measurements propagates without a noticeable dispersion.
  • the uncertainty in detecting the rough delay time should be less than t 0 /2.
  • rough delay time uncertainties of as much as t 0 /2-14 ⁇ s can be allowed. Usually this requirement is easy funfilled and no ambiguity occurs.
  • the peak values of the cross-correlation function Rxy( ⁇ ) correspond to the zero values of the Hubert transform
  • FIG. 4 A flowchart of a program in the processor 13 for automatically deriving the time delay is shown in FIG. 4 and includes shifting of the window ⁇ , shown in FIG 3D, in several steps in order to find the searched time delay ⁇ d for the paper web 2.
  • the algorithm consists of three main stages: cross-correlation envelope function fitting by 2nd order
  • the algorithm starts from the window generation in the time domain.
  • the width of the window is given in terms of sampling points and defines the number of points used in the analysis.
  • the window is shifted step by step in subsequent algorithm loops. The size of this step defines the separation between two neighbouring peaks and can be chosen in such a way that minor peaks caused by a random noise or spurious waves would be ignored.
  • the cross-correlation envelope function fitting is needed for finding the peak and is performed by the least-square method using the 2nd order polynomial.
  • a polynomial can have a positive or negative curvature depending on what kind of local extremity - a peak or a minimum has been found.
  • the peak finding procedure consists of the first order derivative calculation, which enables the determination of the locations of all extremities and the 2nd order
  • the delay time estimate ⁇ di obtained from this peak is used to generate the window H(t) mentioned above.
  • the segment of the Hubert transform is fitted using the least-square method by the 5th order polynom-ial. Then the Equation has five roots, but only the root inside the created window is selected. This root is a fine time delay t-. estimation.
  • the reference microphone could not be put at the same distance from a signal source as the second channel microphone from a paper web, because both the reference microphone and the signal source had to be located on the same side of the web. For the same reason the reference microphone surface could usually not be perpendicular to a
  • the friction head causes an abrasion of the paper and scrapes off fibres which produces dust. If it is placed on the same side of the web as the microphones this dust will be transported to the microphones, which will reduce noticeably their sensitivity and distort their frequency responce, if the same kind of friction heads are used as in prior art.
  • a new kind of friction head 20 adapted to a reference microphone 21 is provided according to a further development of the invention illustrated schematically in the second embodiment of the invention shown in FIGs 5A, 5B, and 5C.
  • the main feature of the combination of the friction head and the reference microphone is that friction and microphone elements are provided symmetrically to each other. This means that there could be one friction element and an even number of microphone elements provided symmetrically in relation to the friction element such that the microphones in each pair have the same distance to the friction element, or there could be one microphone element and an even number of friction elements placed around the microphone element.
  • the friction elements have preferably a nearly pointlike contact with the paper web.
  • the prefered embodiment is to have a microphone between two pointlike friction elements placed along a line perpendicular to the machine direction, i.e. the moving direction of the web. If more than two friction elements are provided they must all be provided at the side of a line through an ultrasonic sound receiving element of the reference means directed in the machine direction of the moving paper web in order to prevent dust from coming directly on the microphone.
  • FIGs 6A and 6B An embodiment of the unit of the friction head and reference microphone is shown in FIGs 6A and 6B.
  • FIG 6A shows the actual appearance of the units when a noise shield is
  • FIG 6B shows the unit without the noise shield.
  • the new friction head comprises two friction parts 22 placed along a line perpendicular to the machine direction of the paper web.
  • the friction parts are preferably made from a hard alloy material, for instance wolfram carbide.
  • the friction parts 22 are held by a holder 23.
  • the reference microphone 21 is located between the two friction parts 22 of the friction head 20.
  • the distance D between the friction parts 22 is much less than the
  • the dimensions of the contact area between the friction head 20, and the paper web are less than the wavelength of the
  • this kind of ultrasonic sound source acts substantially like a two-point-source.
  • a noise shield 24 (FIG. 6A) is placed around the friction parts 22 and held by their holder 23 and is provided with an opening adapted to hold the reference microphone 21 in place.
  • Each of the two parts of the friction head 22 in FIGs 6A and 6B are formed as hemispheres.
  • the friction parts of the head 22 are made of hard alloy and comprise tips, covered by a material absorbing ultrasonic waves, for example, a soft rubber contacting the web.
  • a number of shields 35 are provided above the paper web between the microphone 21 and the rotating cylinder 3.
  • a noise reducing shield 36 is placed around the microphones Mic2A and Mic2B in order to reduce the noise from the noisy surroundings.
  • the shield 36 having the same function as the shield 6 in the embodiment shown in FIG 2, has preferably the shape of its lower side adapted to the shape of the paper web when it is transferred over the rotating cylinder 3, as seen from FIG 5A (as well as from FIG 2).
  • the method above has been described for measurement of the time delay in the machine direction and this will give the tensile stiffness index TSI MD in the machine direction of the paper machine.
  • the friction head 20, the microphones 21, Mic2A and Mic2B are then located in line with the machine direction.
  • the tensile stiffness index TSI CD in the cross direction of the paper machine, and in directions between TSI MD and TSI CD are also needed in order to
  • Mic3A, Mic3B; Mic4A, Mic4B etc are shown located parallel to each other and oblique to .he microphone 21 in relation to the machine direction (the respective angular directions ⁇ N- 1 , ⁇ N etc), such that each microphone Mic3A, Mic4A is
  • the delay time of the symmetrical Lamb wave propagating in that oblique direction, ⁇ N-1 , ⁇ N etc, is measured in the same way as described above for the ultrasonic Lamb wave propagation in the machine direction taking account of the somewhat longer propagation path for each set.
  • FIG 5C Another embodiment, shown in FIG 5C has only one pick-up microphone set Mic2A', Mic2B' and moves, as a unit, friction head 20 and reference microphone 21 across the web, for instance along a straight line F1 parallel to the line C1, as shown, and to derive the delay time for the s 0 wave for a chosen amount of settings of the unit 20,21 having different angular positions in relation to the pick-up microphone set. It is also possible to move the friction-head/microphone set 20,21 along a curved line F2 (dashed), or to provide the velocity measurement along the machine direction separately and the measurements in the oblique directions along a line F3 (dot/dashed) perpendicular to the line C1. It should be noted that even for the embodiments having scanning elements along a line and one element constantly in the same position, each measuring result is provided having both kinds of elements in the same position in relation to each other during the time it takes to get the measuring result.
  • the estimated velocity is also dependent on formula 2:
  • the constants k1 and k2 are known.
  • a combination of the functions 1 and 2 will givv the following function which determines the s 0 wave velocity in the cross direction
  • v( ⁇ ,max/min) (k1( ⁇ )*x+k2( ⁇ ))*(a0+a1*cos2 ⁇ +b1*sin2 ⁇ ) (4)
  • more than two pick-up microphones could be provided at the rotating cylinder.

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Abstract

This invention relates to a system for measuring ultrasonically the elastic properties of a moving paper web. An ultrasonic wave generating means (1; 20), generating a noise type ultrasonic signal, creates the ultrasonic wave in the web at an excitation point. A reference ultrasonic receiving means (Mic1, 7; 21, 7) is directed to receive contactlessly the ultrasonic wave from the excitation point. At least two pickup ultrasonic receiving means (Mic2A, 8, Mic2B, 9) receive contactlessly the ultrasonic wave generated by the ultrasonic wave generating means and reradiated by the paper web. A processing means (8 to 10) combines the outputs from the pickup ultrasonic receiving means. A computing means (13) processes the outputs from the reference receiving means and from the processing means, and determines the delay time between these outputs.

Description

System for measuring ultrasonically the elastic
properties of a moving paper web.
This invention concerns the measurement of the velocity of ultrasound, in-plane, for a moving paper web. The ultrasound velocity in paper is known to be related to various measures of paper strength and stiffness.
BACKGROUND OF THE INVENTION
The most important values for the papermaker to consider from ultrasound velocity measurements on paper web are:
TSO Tensile Stiffness orientation, i.e. the orientation of the elastic properties in-plane of the paper sheet,
TSIMD Tensile Stiffness Index in the machine direction of the paper machine,
TSICD Tensile Stiffness Index in the cross direction of the paper machine.
It is possible to determine these quantities and also the anisotropy ratio TSIMD/ TSICD by performing the ultrasound velocity measurements in the machine direction (MD), cross direction (CD), and directions between (MD) and (CD). The tensile stiffness and anisotropy ratio characterize the paper quality. The velocity of an ultrasonic pulse propagating in-plane of a paper sheet corresponds with the sheet's elastic properties, i.e. the TSI. TSI can be compared to Young's modulus (or "E-modulus") for other materials. The relationship can be expressed by:
TSI = v2 * c
where TSI is measured in kNm/g, v is the propagation velocity (km/sek) for the ultrasonic pulse, and c is a dimensionless constant close to 1 depending on Poisson's ratio for the paper. The velocity is easil)y determined by measuring the propagation time for an ultrasonic pulse between a transmitter and a receiver.
These quantities are often measured statically on samples taken from a paper web. However it is desirable to measure these paper quantities on-line by an on-line meter used as a sensor for the continuous control of a paper manufacturing process.
Most of the known on-line meter arrangements (U.S. Pat. No. 4,291,577, U.S. Pat. No. 4,688,423, U.S. Pat. No. 4,730,492) employ rotating wheels, which contain transmitters and receivers of ultrasonic waves. These wheels are rotated by a moving paper web, which requires a direct physical contact between the wheels and the web. The ultrasound velocity is usually determined from the delay time of an ultrasonic signal between the particular transmitter and receiver.
In order to obtain a reasonable measurement accuracy, the wheels must be synchronized which makes the system extremely complicated and unreliable. An arrangement described in U.S. Pat. No. 4,688,423 overcomes this drawback by exploying disk type transducers which can be excited continuously and, therefore, synchronization of the wheels is not necessary. However, the arrangements described in the above-mentioned patent specifications need a direct mechanical contact between the ultrasonic transducers and the web.
In a papermaking machine the fast moving web vibrates in the direction normal to the web surface, creating a randomly changing force applied to the wheels. The amplitude of excited and received ultrasonic waves depends on the pressure between particular ultrasonic transducer and the web. Due to the randomly changing force, the amplitudes of received signals fluctuate, thereby making the results of measurements less accurate.
The physical contact with the web is not needed if ultrasonic waves are excited and detected optically, as described in U.S.Pat. No. 5,025,665. Ultrasonic waves in the paper web are generated by means of a laser. This wave is detected at a determined distance from the excitation point by means of another laser beam, reflected from the web. The velocity of the ultrasonic wave is obtained from the measured delay time between the excitation instant and the time of the wave arrival.
The disadvantage of this optical system is that the
amplitudes of the ultrasonic waves propagating in-plane of the web are very small. A very strong acoustic noise exists in papermaking machines, which is accompanied by the
vibrations of the moving web. In fact this makes the optical detection of the lowest order symmetrical Lamb waves
impossible, and only these waves are suitable for
measurements of the stiffness and tensile strength of paper.
Other prior on-line paper measuring systems are disclosed in the U.S.S.R. Pat. No. 489018 and U.S.S.R. Pat. No. 489036, and described in the publication by Kazys (the inventor of the present invention), Proceedings of 20th international conference of ultrasound, Prague, 1976, p. 192-194. The ultrasound velocity in a moving paper web was determined by exciting broad band noise-like ultrasonic wave by means of dry friction, receiving the ultrasonic wave reradiated by the web by two non-contacting ultrasonic receivers and
calculating the cross-correlation function between these two received signals. The first receiver was placed opposite to the ultrasonic transmitter and the second at a determined distance from the transmitter along the web.
In order to improve the signal/noise ratio, a rotating cylinder was placed underneath the web close to the second ultrasonic receiver. The delay time was determined from the delay of the peak value of the cross-correlation function. The advantage of this system compared to the ones described above was that it had no moving or rotating parts.
The disadvantage of the system described in the above- mentioned USSR-patents is that the signal/noise ratio is not sufficiently high enough to permit reliable continous on-line measurements in a mill environment. Another disadvantage is that excitation and reception of the ultrasonic waves are performed from the opposite sides of the paper web. Another problem which is encountered in performing measurements in other directions than the machine direction (MD) is that an even worse signal/noise ratio is then obtained due to the higher losses of ultrasonic waves in an anisotropic material.
The main object of the invention is to provide improved noise robustness for the system in a paper mill environment.
Another object of the invention is on-line measuring system with single side access to the paper web, performing
measurements at different directions in-plane of a moving web.
Still another object of the invention is to provide an improved signal processing method for reliable determination of the ultrasound velocity in the paper web.
The main object is achieved with a system having the
characterizing features disclosed in the main claim. Further features and further developments of the invention are disclosed in the subclaims.
SUMMARY OF THE INVENTION
The present invention solves the problems associated with the prior art and other problems by providing a system for continuous measurements of the velocity of ultrasonic waves in a moving paper web. The foregoing is accomplished by exciting a ultrasonic wave, such as broad-band noise type Lamb wave, in the web, receiving contactlessly the ultrasonic wave reradiated by the web at least at three different points, and determining the delay time between the received signal, received directly by a first reference receiver microphone placed in the vicinity of the excitation point, and the added other two signals, received by pick-up receiver microphones separated by a haIf-wavelength in air of the transmitted ultrasonic wave at the centre frequency of the frequency band used for measurements. The distances between the excitation point and the two pick-up receivers is known. The delay time of the ultrasonic wave is preferably determined as a zero cross of the Hubert transform of the cross-correlation function of the received signals, corresponding to the maximum value of the cross-correlation function. The source of ultrasonic waves and all the ultrasonic receivers are preferably located on only one side of the web.
In order to make the system noise robust, i.e. provide a low signal/noise ratio, the receiving of the reradiated
ultrasonic waves is performed above a rotating cylinder in a paper making machine at the particular position in respect to the line, where the moving web touches the cylinder for the first time. The broad band noise-like Lamb wave in the web is generated by means of dry friction contact between the moving web and a friction head. Therefore, the system has no moving parts and all signals are received by non-contacting means
BRIEF DESCRIPTION OF THE DRAWINGS
For a more complete understanding of the present invention and for further objects and advantages thereof, reference is now made to the following description taken in conjunction with the accompanying drawings, in which:
FIG. 1 is a schematic side view of a measuring system
according to the prior art,
FIG. 2 is a schematic side view of a first embodiment of a measuring system according to the invention,
FIGs 3A to 3D are diagrams of signals provided in different operation steps in searching for the delay time of the ultrasonic wave transmitted through the paper web,
FIG. 4 is a flow chart of the processing operation for providing the delay time of the ultrasonic wave in- plane of the paper web,
FIG. 5A is a schematic side view of a second embodiment of a measuring system according to the invention, FIGs 5B and 5C illustrate schematic view from above of two embodiments of the system in FIG. 5A having the possibility of measuring the ultrasound velocity in different directions, FIG. 5D illustrates a graph to provide an extrapolated
value of the ultrasound velocity in the cross direction, and
FIGs 6A, 6B are perspective views of an embodiment of a
transmitter/microphone element.
With reference to FIG. 1, a prior art on-line paper measuring system disclosed in the U.S.S.R. Pat. No. 489018 includes a friction head 1 provided on one side of a moving paper web 2 and generating a. noise-like ultrasonic signal v as a result of dry friction between the head 1 and the web 2. A random signal with a normal law of distribution up to 70 to 90 kHz is excited. The part of this signal v propagating in the paper web 2 as the zero order symmetrical Lamb wave s is the interesting one to examine. The excited wave is reradiated partially into the surrounding air and is picked up by a contactless reference microphone Mic 1 provided opposite the head 1 on the other side of the web 2, and by a contactless pick-up microphone Mic2 provided on the same side of the web as the reference microphone Mic1 but a determined distance away from, i.e. downstream from, the head 1 along the web in its moving direction, below called "the machine direction". In order to have an enhanced reradiation of the propagated wave from the web to the air the web 2 is supported by a rotating cylinder 3 opposite the pick-up microphone Mic2. The signals from the microphones Mic1 and Mic2 are fed to a processing unit 4', which correlates the two signals in order to derive the propagation time through the web, so that the velocity of the ultrasonic wave in the paper web can be computed and the result presented on a display 5'. In accordance with the invention measures are taken to enhance the signal/noise ratio of the correlated signals, particularly in a noisy environment. Therefore, in accordance with a first embodiment of the invention, shown in FIG 2A, a double channel measuring receiving microphone device is provided at the vicinity of teh rotating cylinder 3 to receive the wave propagated along the web, since the lowest signal/noise ratio is obtained at the input of the microphone Mic2 in the prior art system shown in FIG 1. It is, however, to be noted that more than two pick-up microphones can be provided according to the invention.
In accordance with the invention at least two pick-up
ultrasonic microphones Mic2a and Mic2b, being the pick-up elements of the pick-up receivers, are placed a distance 1 from each other the distance being chosen to be a half-wavelength of the ultrasonic wave in air at the centre frequency of the bandwidth of the ultrasonic wave transmitted through the paper web. The microphone Mic2a is located opposite the contact line C1 between the rotating cylinder 3 and the web 2 from which the best radiation into the air of the wave propagated in the web is provided. The microphone Mic2b is located on the side of the microphone Mic2a turned away from the friction head 1. The lateral dimensions of the pick-up microphones Mic2a and Mic2b, and also of the
reference microphone Mic1, are at least 10 times less than a wavelength of the ultrasonic wave in the paper web, and all the microphones are placed at a distance from the web less than a wavelength of the ultrasonic wave s0 reradiated by the web into air. Noise is also radiated into the air from the contact line C2 where the web first meets the cylinder 3.
This noise should preferably be suppressed as much as
possible. Therefore, a noise suppressing shield 6, for instance made of rubber, is provided around the microphones Mic2a and Mic2b shielding them from the noise from the contact line C2 and also from ambient noise. Thus, its outer edge nearest to the contact line C2 is located downstream this line. The microphones Mic2a and Mic2b are placed close to the internal edge of the shield 6. The signal part of interest of the ultrasonic wave vw transmitted through the web to be indicated is the s0 wave signal, which corresponds to the symmetric zero order Lamb waves propagated in the web 2, i.e. the fastest propagating wave.
Thus the principle of the operation is based on a difference of ultrasound velocities in air (va=343 m/sek) and paper
(vs =1.5 to 4 km/sek). The signals at the outputs of the microphones Mic2a and MIC2b are given by:
Figure imgf000010_0003
where u2a(t) and u2b(t) are the complete wave signals at the output of the microphones Mic2a and Mic2b, respectively, ys(t) is the s0 wave signal at the output of the microphone Mic2a, ya is the airborne wave generated by the friction head, nmd is the noise propagating along the machine
direction at the output of the microphone, n0a(t) and n0b(t) are electronic noise and ambient noise propagating along directions others than the machine direction, ks, ka, and kn are the coefficients reflecting the asymmetry of the
microphones Mic2a and Mic2b for the appropriate waves,
Δts=lm/vs0 is the delay time of the s0 wave between the microphones Mic2a and Mic2b, and Δta=lm/va is the delay time of airborne waves between the microphones Mic2a and Mic2b propagating along the machine direction.
Due to extensive differences in the ultrasonic velocities in the web and in air, Δts«Δta. Furthermore, Δts<t0' t0=l/f0, where f0 is the center frequency of the signal spectrum. Therefore, the spectral components with frequencies equal or close to the frequency f0 are approximately:
Figure imgf000010_0001
Then, addition of the signals from the two microphones Mic2a and Mic2b gives the following result:
Figure imgf000010_0002
The coefficients ks, ka, kn are close to 1, which gives approximately:
Figure imgf000011_0001
where εa and εn are much lower than 1, which indicates that the amplitude of the sQ wave signal is amplified twice and the amplitude of the wave propagating in air along the machine direction from the friction head is substatially reduced, like the noise propagating in the machine direction. The electronic noises or the noises arriving from directions different from the machine direction are not suppressed and are added as partially correlated or uncorrelated random processes.
It is to be noted that the distance lm between the pick-up microphones could be chosen in another way, but then the equations above and the combination of them will be changed. The main feature of the choise of distance is that the term ys(t) is essentially enhanced and the term ya(t) essentially reduced at the combination.
Referring now to an embodiment having the pick-up microphones half-wavelength of the airborne ultrasonic wave apart, in order to estimate the velocity of the s0 wave a cross-correlation should be made on the signals from the reference microphone Mic1 and the added signals from the two pick-up microphones Mic2a and Mic2b. The signals are first amplified in respective amplifiers 7 , 8, 9. The signals from the amplifiers 8 and 9 are added in an adder 10. The signals from the amplifier 7 and the adder 10 are fed to a processor 13 through bandpass filters 11 and 12, respectively. The
processor 13 is provided with a program for performing an automatic time delay measurement in order to obtain the velocity of the wave in the actual paper web. The delay time is determined from the cross-correlation function. For this purpose two methods are combined, namely, cross-correlation function envelope peak detection for a coarse evaluation and zero-crossing detection of the cross-correlation function Hubert transform for the accurate measurements. Time diagrams illustrating this technique are given in FIGs 3A to 3D. This techique is efficient in the case of relatively narrow-band signals, i.e., when a cross-correlation function has an oscillating character.
Therefore, as shown in FIG 3A, a cross-correlation function between transmitted and received s
Figure imgf000012_0004
0 wave signal at the outputs of the receivers Mic1, 7, 11, and Mic2a, Mic2b, 8, 9, 10, 12 is provided
Figure imgf000012_0005
where T is the signal duration used for calculation, x(t) and y(t+τ) are the signals from the input channel Mic1, 7, 11, and the output channel Mic2a, Mic2b, 8, 9, 10, 12,
respectively, and n.(t) is the noise received by the
microphone Mic1 and n2(t+τ) is the added noise received by the micropones Mic2a and Mic2b.
A zero-cross of the Hubert transform of the crosscorrelation corresponding to the maximum value of the crosscorrelated function is made.
Then, the envelope, as shown in FIG 3B, of a crosscorrelation function Rxy(τ) is obtained by means of the
Hubert transform:
Figure imgf000012_0002
(see FIG 3C), where is th
Figure imgf000012_0001
e Hubert transform of a cross-correlation function
Figure imgf000012_0006
and shown in FIG 3D. FIG 3C shows the detection of the envelope peak shown in FIG 3B.
In the presence of signals propagating through multiple paths, the cross-correlation function has a few peaks, corresponding to different delays. Then the envelope function can be presented as
Figure imgf000012_0003
where τd1, τd2 .... are the delays in the corresponding paths. Therefore, in a general casen, not just one but a few peaks will be detected. The proper peak is found taking into account a prior knowledge about an expected time of the arrival and usually is the peak closest to the zero instant. The obtained rough estimate of the delay time is used to
Figure imgf000013_0006
produce a window H(t) in a time domain the width of which Δτ is slightly less than half a period of oscillation of the band-limited cross-correlation function
Δτ<t0/2.
The window is located symmetrically in respect to the determined delay time
, for
Figure imgf000013_0002
Figure imgf000013_0001
, otherwise.
The accurate delay time estimation is obtained from the windowed Hubert transform Rw(t) of the initial cross-correlation function:
Figure imgf000013_0005
The peak value of the envelope function Axy(T) corresponds to the peak value of the cross-correlation function Rxy(τ) only in the case of non-dispersive propagation. As it was noticed above, the symmetrical s0 wave used for the measurements propagates without a noticeable dispersion. On the other hand, the uncertainty in detecting the rough delay time should be less than t0/2. For 35 kHz center frequency, rough delay time uncertainties of as much as t0/2-14 μs can be allowed. Usually this requirement is easy funfilled and no ambiguity occurs.
The peak values of the cross-correlation function Rxy(τ) correspond to the zero values of the Hubert transform
. Hence, the time of signal arrival now can be found
Figure imgf000013_0007
using simple zero-crossing technique (FIG. 3D):
.
Figure imgf000013_0003
It is worthwhile to remember, that by shifting the window function H(t) to the locations of other envelope peaks , the accurate delay times of signals propagating through
Figure imgf000013_0004
different paths may be automatically determined. A flowchart of a program in the processor 13 for automatically deriving the time delay is shown in FIG. 4 and includes shifting of the window Δτ, shown in FIG 3D, in several steps in order to find the searched time delay τd for the paper web 2.
The algorithm consists of three main stages: cross-correlation envelope function fitting by 2nd order
polynomial; finding the peaks; and finding their
classification according to a sharpness.
The algorithm starts from the window generation in the time domain. The width of the window is given in terms of sampling points and defines the number of points used in the analysis. The window is shifted step by step in subsequent algorithm loops. The size of this step defines the separation between two neighbouring peaks and can be chosen in such a way that minor peaks caused by a random noise or spurious waves would be ignored.
The cross-correlation envelope function fitting is needed for finding the peak and is performed by the least-square method using the 2nd order polynomial. Such a polynomial can have a positive or negative curvature depending on what kind of local extremity - a peak or a minimum has been found.
Strictly speaking, the 2nd order polynomial fitting always finds a local minimum or maximum independently of how they were created - by delayed signals or by random noise
fluctuations. The influence of local fluctuations can be reduced by increasing the width of the window. Then the peaks caused by delayed waves are usually sharper than the other, spurious, peaks. Therefore, the peak finding procedure consists of the first order derivative calculation, which enables the determination of the locations of all extremities and the 2nd order
derivative calculation, which allows sorting them into maximums and minimums and, consequently, selection of the proper peak (or peaks) according to its (or their) sharpness. The sharpness e is given by the magnitude of the 2nd
derivative of the peak. The delay time estimate τdi obtained from this peak is used to generate the window H(t) mentioned above.
The Hubert transform of the cross-correlation function
is multiplied by the windowing function H(t). All
Figure imgf000015_0001
these functions are discrete in the time domain. The spacing between two adjacent points is equal to the sampling period
Δts. In order to obtain measurement errors less than the signal sampling interval Δts, the segment of the Hubert transform is fitted using the least-square method by the 5th order polynom-ial. Then the Equation has five roots, but only the root inside the created window is selected. This root is a fine time delay t-. estimation. The wave velocity
v =l0/tdi, and the tensile stiffness TSI=c1*v0 2, where c is a dimensionless constant close to 1 depending on Poisson's ratio for the paper. The flowchart in FIG 4 is believed to be self-explanatory and is therefore not described in further detail.
It is necessary to point out that if the peak of the cross-correlation function caused by the s0-Lamb wave is the biggest, then the envelope function fitting can be omitted and the rough estimate of the peak delay obtained directly from the measured cross-correlation or envelope function. The other steps in the algorithm remain the same.
From a commercial point of view, a measuring system in which all units are located at the same side of a paper web has many advantages. However, in order to implement the single side access approach it is necessary to overcome a lot of problems.
1. According to prior art (FIG 1), the reference microphone could not be put at the same distance from a signal source as the second channel microphone from a paper web, because both the reference microphone and the signal source had to be located on the same side of the web. For the same reason the reference microphone surface could usually not be perpendicular to a
propagation direction of the signal in air, and that caused a significant reduction in a normalized cross- correlation (covariance) function value or a distortion of its shape. 2. The location of the signal source unit and both the
reference microphone and the receiving microphone (see prior art in FIG 1) for the waves propagated along the web on the same side creates a direct wave propagating in air that is much stronger than in the case of a two- side access, due to no shielding of airborne waves, because then the paper web is not shielding the airborne ultrasonic waves. It reduces a degree of correlation between the transmitted and recieved signals too. 3. The friction head causes an abrasion of the paper and scrapes off fibres which produces dust. If it is placed on the same side of the web as the microphones this dust will be transported to the microphones, which will reduce noticeably their sensitivity and distort their frequency responce, if the same kind of friction heads are used as in prior art.
Therefore, a new kind of friction head 20 adapted to a reference microphone 21 is provided according to a further development of the invention illustrated schematically in the second embodiment of the invention shown in FIGs 5A, 5B, and 5C.
The main feature of the combination of the friction head and the reference microphone is that friction and microphone elements are provided symmetrically to each other. This means that there could be one friction element and an even number of microphone elements provided symmetrically in relation to the friction element such that the microphones in each pair have the same distance to the friction element, or there could be one microphone element and an even number of friction elements placed around the microphone element. The friction elements have preferably a nearly pointlike contact with the paper web.
However, friction elements will cause dust in the environment and measures must be taken to minimize the influence of dust on the microphone(s). Thus, the prefered embodiment is to have a microphone between two pointlike friction elements placed along a line perpendicular to the machine direction, i.e. the moving direction of the web. If more than two friction elements are provided they must all be provided at the side of a line through an ultrasonic sound receiving element of the reference means directed in the machine direction of the moving paper web in order to prevent dust from coming directly on the microphone.
An embodiment of the unit of the friction head and reference microphone is shown in FIGs 6A and 6B. FIG 6A shows the actual appearance of the units when a noise shield is
provided, and FIG 6B shows the unit without the noise shield.
The new friction head comprises two friction parts 22 placed along a line perpendicular to the machine direction of the paper web. The friction parts are preferably made from a hard alloy material, for instance wolfram carbide. The friction parts 22 are held by a holder 23.
The reference microphone 21 is located between the two friction parts 22 of the friction head 20. The distance D between the friction parts 22 is much less than the
wavelength of the ultrasonic wave in the web. Also, the dimensions of the contact area between the friction head 20, and the paper web are less than the wavelength of the
ultrasonic wave in the web. Thus, this kind of ultrasonic sound source acts substantially like a two-point-source. The distance between the contact areas and the plane of the reference microphone is comparable with the wavelength in air (for f0=40 kHz, λa/2=4.3 mm). In order to provide a good correlation between the signals captured by the reference microphone 21 and the microphones Mic2A and Mic2B located at the rotating cylinder 3 (FIG 5A) it is necessary that the reference microphone 21 is placed as accurately as possible at the same distance from the contact areas between the friction parts 22 and the web. In order to reduce the waves radiated other than by the contact area by the friction parts and transmitted through the air to the reference microphone, a noise shield 24 (FIG. 6A) is placed around the friction parts 22 and held by their holder 23 and is provided with an opening adapted to hold the reference microphone 21 in place.
Each of the two parts of the friction head 22 in FIGs 6A and 6B are formed as hemispheres. The friction parts of the head 22 are made of hard alloy and comprise tips, covered by a material absorbing ultrasonic waves, for example, a soft rubber contacting the web. Referring back to FIG 5A, in order to make an extra shield for the microphones Mic2A and Mic2B, both regarding the airborne noise from the friction head and against the dust from it, a number of shields 35 are provided above the paper web between the microphone 21 and the rotating cylinder 3. Also, as in the embodiment shown in FIG 2, a noise reducing shield 36, for instance made of rubber, is placed around the microphones Mic2A and Mic2B in order to reduce the noise from the noisy surroundings. The shield 36, having the same function as the shield 6 in the embodiment shown in FIG 2, has preferably the shape of its lower side adapted to the shape of the paper web when it is transferred over the rotating cylinder 3, as seen from FIG 5A (as well as from FIG 2). The method above has been described for measurement of the time delay in the machine direction and this will give the tensile stiffness index TSIMD in the machine direction of the paper machine. The friction head 20, the microphones 21, Mic2A and Mic2B are then located in line with the machine direction. However, as mentioned in the introductory part of the specification, the tensile stiffness index TSICD in the cross direction of the paper machine, and in directions between TSIMD and TSICD, are also needed in order to
calculate the anisotropy ratio and the tensile stiffness orientation. An embodiment for providing also these
quantities will now be described with reference to FIGs 5B and 5C, even though the same feature naturally can also be provided for the embodiment shown in FIG 2.
As is apparent from FIG 5B, several sets of microphones
Mic3A, Mic3B; Mic4A, Mic4B etc are shown located parallel to each other and oblique to .he microphone 21 in relation to the machine direction (the respective angular directions αN- 1, αN etc), such that each microphone Mic3A, Mic4A is
situated tangentially in the same location above the rotating cylinder 3 as the microphone Mic2A. The delay time of the symmetrical Lamb wave propagating in that oblique direction, αN-1, αN etc, is measured in the same way as described above for the ultrasonic Lamb wave propagation in the machine direction taking account of the somewhat longer propagation path for each set.
Instead of providing an array of receiving pick-up microphone sets only one set need be provided, said set being movable along the cylinder above the web so as to be placed in different oblique positions, i.e. scanning along the line C1. In this instance it is important to place the set of
microphones in accurately precise positions above the paper web (same distance to the web and along line C1) in order to have the same measuring conditions for each measured oblique setting (not shown in a separate figure, however the pick-up microphone set will be placed in the same way as shown in FIG 5B).
Another embodiment, shown in FIG 5C has only one pick-up microphone set Mic2A', Mic2B' and moves, as a unit, friction head 20 and reference microphone 21 across the web, for instance along a straight line F1 parallel to the line C1, as shown, and to derive the delay time for the s0 wave for a chosen amount of settings of the unit 20,21 having different angular positions in relation to the pick-up microphone set. It is also possible to move the friction-head/microphone set 20,21 along a curved line F2 (dashed), or to provide the velocity measurement along the machine direction separately and the measurements in the oblique directions along a line F3 (dot/dashed) perpendicular to the line C1. It should be noted that even for the embodiments having scanning elements along a line and one element constantly in the same position, each measuring result is provided having both kinds of elements in the same position in relation to each other during the time it takes to get the measuring result.
Many different kinds of numerical methods may be used to provide a quite precise estimation about the s0 wave rate in the cross direction of the paper web. One method is to fit the measured s0 wave rates for the different oblique
positions in some kind of periodic function, e.g. the function for an ellipse or some kind of Fourier serie.
Example in which a trigonometric first order Fourier series is used:
We assume that the ultrasonic velocity of the s0 wave has been measured in three different directions and these three different values are used for determining constants a0, al and b1. The constants are then inserted in the following formula:
f(α)=a0+a1*cos2α+b1*sin2α (1)
The estimated velocity is also dependent on formula 2:
f(x)=k1*x+k2 (where x=f(α)max/f(α)min) (2)
The constants k1 and k2 are known. A combination of the functions 1 and 2 will givv the following function which determines the s0 wave velocity in the cross direction
(α=90°).
v(CD)=f(x)*(a0-a1) (3)
By changing the constants k1 and k2 it is possible to get the velocity in any direction from the formula 4:
v(α,max/min) =(k1(α)*x+k2(α))*(a0+a1*cos2α+b1*sin2α) (4)
Another advantageous way to derive the velocity of the s0 wave in the cross direction from the results from the
different settings of the friction-head/reference-microphone and the pick-up microphones in relation to each other is to set the measuring results of the s0 wave rates in a
coordinate system, with the rate in the machine direction along the X-axis and the rate in the cross direction of the web along the Y-axis, in relation to the respecive angular deviation αN-1, αN etc of each set to the machine direction in the way shown in FIG 5D. A curve is drawn through the different measuring results and extrapolated to cut the Y-axis in order to provide the velocity of the s0 wave in the web in the cross direction. A small extrapolation error is unavoidable but is minimized by having a lot of settings of the friction-head/reference-microphone in relation to the pick-up microphones - the more, the better.
The same extrapolation technique as shown in FIG 5D can be used also for the embodiments shown in FIG 5C.
While the invention has been described with reference to specific embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the true spirit and scope of the invention as apparent from the Claims. In addition, modifications may be made without departing from the essential teachings of the
invention. For instance, more than two pick-up microphones could be provided at the rotating cylinder.

Claims

We claim:
1. A system for measuring ultrasonically the elastic
properties of a moving paper web comprising:
a. means (1;20) for generating an ultrasonic wave in the paper web at an excitation point;
b. reference ultrasonic receiving means (Mic1, 7;21,7)
for receiving contactlessly the ultrasonic wave
reradiated from the paper web into the air from the excitation point;
characterized in
c. at least two pick-up ultrasonic receiving means
(Mic2A,8,Mic2B,9) to receive contactlessly the
ultrasonic wave generated by the ultrasonic wave
generating means and reradiated by the web;
d. processing means (8 to 10) to combine the outputs from the pick-up ultrasonic receiving means;
e. computing means (13) for processing the outputs from the reference receiving means and from the processing means, and determining the delay time between these outputs.
2. A system according to Claim 1, characterized in that the lateral dimensions of each ultrasonic indicating element in all of the ultrasonic receiving means (Mic1, Mic2A, Mic2B) are at least 10 times less than a wavelength of the
ultrasonic wave in the paper web, and all the ultrasonic indicating elements of the receiving means are placed at a distance from the web which is less than a wavelength of the ultrasonic wave reradiated by the web into air.
3. A system according to Claim 2, characterized in that the distance (1 ) between adjacent pick-up ultrasonic indicating elements, in a plane parallel to the paper web, is half of the wavelength in air at the centre frequency (f0) of a band width used for measurements.
4. A system according to Claim 1, characterized in that the ultrasonic wave generating means (1;20) of the ultrasonic signal and all the ultrasonic receiving means are placed on one side of the paper web.
5. A system according to any one of the preceding Claim, characterized in that the pick-up receiving means
(Mic2a,Mic2b;Mic2A,Mic2B) are placed along a straight line, preferably in the machine direction of the moving paper web in order to obtain the time between the generation of the part of interest of the ultrasound wave and its propagation in the paper web and the reradiation of the same wave at the pick-up means in order to derive the Tensile Stiffness Index in the machine direction.
6. A system according to any one of the preceding Claims, characterized in that the unit of ultrasonic pick-up
receiving means (Mic2a,Mic2b;Mic2A,Mic2B;Mic3A,Mic3B etc) can be oriented obliquely in relation to the reference receiving means (Mic1) at different angles to the machine direction of the moving paper web in order to obtain the time between the generation of the part of interest of the ultrasound wave, its propation and the reradiation of the same wave at the pick-up means in order to derive the Tensile Stiffness Index in the oblique direction.
7. A system according to claim 6, characterized in that the results from measurements in several oblique direction are combined to derive the Tensile Stiffness Index in the cross direction of the paper machine.
8. A system according to Claim 1, characterized in that the indicating elements of the ultrasonic pick-up receiving means
(Mic2a,Mic2b;Mic2A,Mic2B) are located above and close to a rotating cylinder of the paper-making machine provided under the web and are shifted along the direction of movement of the web at a predetermined location (C1) downstream from the line (C2) where the moving web touches the cylinder surface for the first time.
9. A system according to Claim 1, characterized in that a first shield (35) is placed between the ultrasonic wave generating means and the two pick-up receiving means for reducing the amplitude of an airborne ultrasonic wave propagating from the ultrasonic wave generating means (1;20) to the pick-up receiving means (Mic2A, Mic2B).
10. A system according to any one of the preceding Claims, characterized in that at least the ultrasonic indicating elements of the ultrasonic pick-up receiving means (Mic2A, Mic2B) are placed close to the rotating cylinder (3) and are located inside a second shield (6;36) against airborne ultrasonic waves, for example a rubber cylinder, the outer edge of which is located at a location (C1) downstream outside the line (C2) where the moving web touches the cylinder for the first time, and the ultrasonic indicating elements of the pick-up receiving means are placed close to an internal edge of the second shield.
11. A system according to claim 1, characterized in that the computing means (13) determines the delay time as a zero-cross of a Hubert transform of the cross-correlation function between the outputs of the pick-up receiving means and the processor, corresponding to the maximum value of the cross-correlation function.
12. A system according to claim 9, characterized in that a Hubert window is created in the time domain and is shifted until a peak location in time of the cross-correlation function is found and a sharp peak is derived.
13. A system according to Claim 1, characterized in that the ultrasonic wave generating means (20) of the ultrasonic waves comprises dry friction elements in contact with the moving paper web, the contact dimension being much less than a wavelength of the ultrasonic wave (s0) in the paper web of interest to be indicated, and the ultrasonic indicating element (Mic1) of the reference ultrasonic receiving means is placed in close vicinity of the two friction contact area elements.
PCT/SE1995/001144 1994-10-06 1995-10-05 System for measuring ultrasonically the elastic properties of a moving paper web WO1996011395A1 (en)

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EP1985990A2 (en) * 2007-04-25 2008-10-29 Voith Patent GmbH Ultrasonic method for determining the stiffness of a fibrous material web in thickness direction
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