WO1995032301A1 - A method for preparing an organic acid or its salt - Google Patents
A method for preparing an organic acid or its salt Download PDFInfo
- Publication number
- WO1995032301A1 WO1995032301A1 PCT/FI1995/000277 FI9500277W WO9532301A1 WO 1995032301 A1 WO1995032301 A1 WO 1995032301A1 FI 9500277 W FI9500277 W FI 9500277W WO 9532301 A1 WO9532301 A1 WO 9532301A1
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- WO
- WIPO (PCT)
- Prior art keywords
- acid
- bioreactor
- solution
- column
- passed
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/40—Preparation of oxygen-containing organic compounds containing a carboxyl group including Peroxycarboxylic acids
- C12P7/56—Lactic acid
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/40—Preparation of oxygen-containing organic compounds containing a carboxyl group including Peroxycarboxylic acids
Definitions
- the present invention relates to a method for preparing an organic acid or its salt by a continuous process.
- the method of the invention is characterized in that a feed solution is continuously passed into a bioreactor containing microorganisms bound to a solid carrier, the acidic solution withdrawn from the bioreactor is passed through a column of an anion exchanger regen ⁇ erated with alkali metal hydroxide, to which column the acid is bound, the feed solution withdrawn from the anion ex ⁇ change column is recycled to the bioreactor, and at suitable intervals, the feed solution is dis ⁇ placed by water and the anion exchange resin is regen ⁇ erated with alkali metal hydroxide to recover the acid as an alkali salt, whereafter, if acid is the desired end product, the alkali metal salt solution is passed through a col ⁇ umn of a cation exchanger in hydrogen ion form to yield an organic acid.
- the acid formation reaction is some ⁇ what end product-inhibited as regards the acid formed, which thus also retards the reaction. It is known to reduce end product inhibition by adding into the bio ⁇ reactor a suitable adsorbent, such as an anion exchange resin, to which the acid produced is bound. Likewise, it is known to recover the acid from the solution by ion exchange.
- a suitable adsorbent such as an anion exchange resin
- the novelty lies in combining continuous bioconversion (with microorganisms bound to a solid carrier) with continuous separation of the resulting acid (by ion exchange) and pH regulation of the solution (by ion exchange) into a process in which the feed solution is continuously recycled from a bioreactor comprising im ⁇ mobilized microorganisms to an anion exchanger and directly back to the reactor.
- the anion exchanger comprising at least two ion exchange columns, serves as a 'carousel' in which the columns undergo the cycle adsorption - displacement - regeneration - washing - adsorption, etc.
- Feed solution is continuously supplied to the process at the same rate at which acid is pro- cuted in the reactor and bound to the anion exchanger.
- End product inhibition is minimized, since acid is removed from the whole stream to be recycled, instead of only part of the outflow of the bioreactor being recovered as a product fraction.
- Useful anion exchange resins include both strong and weak type anion exchange resins. What is essential is that the resin is capable of binding acid (the acid ion) in a suitable pH range.
- Such resins include Amber- lite IRA 900 (Rohm & Haas), Dowex MSA-1 (Dow Chemicals) and Relite 3 AS (Mitsubishi).
- the method of the invention is capable of pro- ducing water-soluble, natural carboxylic acids obtain ⁇ able by bioconversion, such as itaconic acid, fumaric acid, gluconic acid, citric acid, maleic acid and lactic acid.
- bioconversion such as itaconic acid, fumaric acid, gluconic acid, citric acid, maleic acid and lactic acid.
- acid of a very high purity it is preferable to employ a raw material that is free of other acids. Acids may be removed from the raw material by pretreating the feed solution in an anion exchanger.
- Suitable microorganisms include natural and/or selected microorganisms, or those produced by adap- tation, or those mutated to produce the desired organic acid.
- the bioreactor may be for example a mixed tank, basket, fluidized bed, packed bed, or filter reactor.
- the process of the invention can continu- ously produce lactic acid, for example, with microorga ⁇ nisms, such as lactic acid bacteria, immobilized to a fixed bed reactor, for instance.
- Sugar e.g. glucose, lactose, sucrose or xylose, or a sugar-containing solu ⁇ tion, such as molasses, is preferably employed as the raw material.
- the raw material-containing solution is continuously passed into a bioreactor comprising mic ⁇ roorganisms that produce lactic acid and are bound to a solid carrier.
- the lactic acid-containing solution withdrawn from the bioreactor is passed through a col- umn of an anion exchanger, to which column the acid is bound.
- the column As the capacity of the ion exchange column is exhausted, the column is emptied of solution by dis ⁇ placement with water and disconnected from the cycle for regeneration. In that connection, another, regener- ated ion exchange column is connected to the cycle. Regeneration is preferably performed with a sodium hydroxide solution, enabling the resin to become regen ⁇ erated into the hydroxyl form and lactic acid to be recovered as sodium lactate. If desired, the sodium lactate is further passed through a cation exchanger in the hydrogen ion form, wherefrom the product is recov ⁇ ered as lactic acid.
- the novelty lies in combining continuous bioconversion (with microorganisms bound to a solid carrier) with continuous separation of the resulting acid (by ion exchange) and pH regulation of the solution (by ion exchange) into a process in which the feed solution is continuously recycled from a bioreactor comprising immobilized microorganisms to an anion exchanger and back to the reactor.
- the anion exchanger comprising at least two ion exchange columns, serves as a 'carousel' in which the columns undergo the cycle adsorption - displacement - regeneration - washing - adsorption, etc. Feed solution is continuously supplied to the process at the same rate at which acid is produced in the reactor and bound to the anion exchanger.
- the anion exchange resin When the anion exchange resin is regenerated with sodium hydroxide, the product is recovered as sodium lactate, suitable as such for several applications. Potassium hydroxide regeneration respectively yields potassium lactate.
- the alkali metal lactate is further passed into a cation exchanger charged with resin in the hydrogen ion form, operating on the same carousel principle as the anion exchanger.
- a packed column reactor is preferably used.
- the microorganisms are bound to a carrier material having a large surface area.
- the carrier is preferably substantially non- compressible and preferably comprises a continuous matrix having a large surface area or, alternatively, porous or reticular grains having a large surface area.
- the matrix or grains again comprise discrete micro- particles or microfibres.
- Such a carrier material texture affords maximum surface area in view of the immobilization of the bacterial cells.
- a granular or matrix structure is produced when the microparticles or microfibres are bound, compacted, interwoven, adhered or agglomerated together (hereinafter bound together).
- the binding takes place by means of chemical, adhesive or mechanical bonds between certain contact points of the discrete microparticles or microfibres.
- the microfibres or microparticles may comprise any anion exchanging agent wherefrom rough microfibres or microparticles can be formed.
- These substances in ⁇ clude native or regenerated cellulose or rayon, to which an anion exchanger effect has been imparted by derivatizing, synthetic anion exchanger resins, such as phenol formaldehyde resin and agarose-based and dex- trin-based anion exchanger resins.
- a preferred carrier material is a porous granular anion exchanger resin: a cellulose or rayon derivative chemically modified so as to impart to it an anion exchanger effect.
- the carrier mater- ial comprises microfibres or microparticles of diethyl- aminoethylene-substituted cellulose (DEAE cellulose) adhesively bonded with agglomeration to polystyrene (cf. U.S. Patent 4 355 117).
- DEAE cellulose diethyl- aminoethylene-substituted cellulose
- Other suitable agglomer- izing substances include melamine formaldehyde resin and e.g. epoxy resins (cf. DE 31 30 178 C2) .
- Porous, sintered glass or a ceramic material may also be employed as the carrier.
- the bioreactor of the invention has a very high content of bound cells.
- the cells are very strongly bound, and hence the solution withdrawn from the bio ⁇ reactor to recovery contains essentially no micro ⁇ organism cells.
- the bioreactor may be regenerated by displacing the feed solution from the reactor with hot water and treating the carrier with hot lye, until the regenerant outflow has a uniform light colour. Thereafter the carrier is flushed with water until the pH is about 10, which is followed by neutralization with a suitable dilute acid. Finally the carrier is again flushed with water.
- a solution containing raw material, preferably glucose, and nutrients is pumped into a bioreactor, preferably into a packed bed reactor comprising micro ⁇ organisms bound to a solid carrier.
- Suitable microorganisms include, in the first place, lactic acid bacteria, such as lactic acid bacteria of the genera Aerococcus, Carbobacterium, Enterococcus, Erysipelothrix, Gemella, Globicatella, Lactobacillus, Lactococcus, Leuconostoc, Pediococcus, Streptococcus, Tetragenococcus and Vagococcus. Also moulds, such as Rhizopus moulds, may be employed. Particularly preferred microorganisms include
- Lactobacillus delJbr ⁇ ckx ⁇ Lactobacillus bulgaricus and Lactobacillus leichmanil, and Rhizopus oryzae.
- hexoses than glucose, or substances easily convertible to hexoses (glucose) may be employed as the raw material.
- suitable raw materials include sugar molasses, diffusion juices and starches.
- the lactic acid-containing solution withdrawn from the bioreactor is passed, if necessary, into a purifier unit in which the solution is clarified, and thereafter to an anion exchanger in which the acid is bound as lactate ions with simultaneous release of hydroxyl ions.
- Useful anion exchange resins include both strong and weak type anion exchange resins. What is essential is that the resin is capable of binding the lactate ions in the pH range 3.0-7.0.
- Such resins include Amberlite IRA 900 (Rohm & Haas), Dowex MSA-1 (Dow Chem ⁇ icals) and Relite 3 AS (Mitsubishi).
- the anion exchanger preferably comprises several anion exchange columns, for example 2 to 4 columns. When a lactic acid-containing solution is passed through one column, another column is being regener ⁇ ated. Thus in practice the anion exchange process oper- ates continuously. If necessary, the solution withdrawn from the anion exchange column is passed into a buffer vessel in which the pH is fine tuned.
- a column or column system of a fixed size can be operated in practice in a continuous cycling system with bioreactors of varying sizes and flow rates.
- GDC Granular DEAE cellulose
- U.S. Patent 4 355 117 having a particle size of 350-850 ⁇ m
- the column was filled, the system sterilized and the bacteria immobilized in accordance with the procedure set out below.
- 80 g (200 ml) of granular DEAE cellulose were suspended in distilled water, and the suspension was mixed periodically for 5 hours.
- the hydrated carrier was transferred to a glass column with an inner dia ⁇ meter of 50 mm and height of 150 mm. The bed height was 100 mm. Prior to immobilization, the bed was sterilized with 70% ethanol and flushed with distilled water.
- Lactobacillus delbr ⁇ ckii was cultivated for 2 days in MRS broth. 800 ml of this culture were passed at 40°C through the resin bed at a low flow rate, which was followed by passage of 500 ml of distilled water. About 2.5 x 10 9 bacteria/g dry carrier were bound to the carrier.
- the reaction temperature was 42°C.
- a feed solution was passed through the biocolumn at a rate of 2 1/h (10 bed volumes/h).
- the productivity of the bioreactor was 12 g lactic acid/1 reactor volume/h.
- the reactor was moni ⁇ tored for 6 weeks.
- Two parallel anion exchange columns having a height of 150 mm and a diameter of 50 mm were used, each containing 200 ml of a strong anion exchange resin, Relite 3 AS (Mitsubishi).
- One of the columns was in operation stage and the other in regeneration stage. The operation was controlled by a microprocessor.
- a bacteria-free solution containing 1.2 g/1 of lactic acid was passed through the first column, which had been regenerated with a 4% (w/w) sodium hydroxide solution, at a flow rate of 2 litres/hour. After about
- Two parallel cation exchange columns having a height of 150 mm and a diameter of 50 mm were used, each containing 200 ml of a strong cation exchange resin, Relite C 360 (Mitsubishi).
- a strong cation exchange resin Relite C 360 (Mitsubishi).
- One of the columns was in operation stage and the other in regeneration stage. The operation was controlled by a micropro ⁇ cessor.
- a basic sodium lactate solution (600 ml; sodium lactate content 16 g/1) was passed through the first column - which was in the hydrogen ion form - at a rate of 150 ml/h, and a dilute lactic acid solution was re ⁇ covered. The dilute lactic acid was concentrated by evaporation.
- Example 5 The packed column reactor employed in Example 1 was regenerated by passage of a hot (about 70°C) lye solution (2% NaOH) through the column, until the regen- erant outflow has a uniform light colour.
- the reactor was rinsed with hot (about 70°C) distilled water until the effluent had a pH of about 10.8, and neutralized with a sodium pyrosulfite solution (0.5%) to a pH of about 4.2.
- the reactor was rinsed with d: ' stilled water, thereafter 800 ml of an MRS broth containing lactic acid bacteria at 40°C were passed through the bed at a low flow rate, which was followed by passage of 500 ml of distilled water. About 2.5 x 10 9 bacteria/g dry carrier were bound to the carrier.
- Example 5 Example 5
- Bioconversion of lactic acid with Rhizopus mould The selection of the carrier, filling of the col ⁇ umn and sterilization of the system were performed in accordance with Example 1.
- Rhizopus oryzae was cultured on Potato Dextrose agar plates (Difco) until the mould growth had sporu- lated (about 5 days).
- a dilute spore suspension was collected from the plates with sterile saline solution. 500 ml of this suspension at 30°C were passed through the resin bed at a low flow rate, whereafter 500 ml of distilled water were passed through the bed.
- the temperature of the bioconversion was 30°C.
- a feed solution was passed through the bioreactor at a rate of 2 1/h (10 bed volumes/h).
- the feed solution had the following composition: glucose 10 g/1
- the productivity of the bioreactor was 2 g lactic acid/1 bed volume/h.
- the reactor was run continuously for six weeks.
- Aspergillus niger was cultured on Potato Dextrose agar plates (Difco) until the mould growth had sporu- lated (about 6 days) .
- a dilute spore suspension was collected from the plates with sterile saline solution. 500 ml of this suspension at 30°C were passed through the resin bed at a low flow rate, whereafter 500 ml of distilled water were passed through the bed.
- the temperature of the bioconversion was 30°C.
- a feed solution was passed through the bioreactor at a rate of 2 1/h (10 bed volumes/h).
- the feed solution was saturated with oxygen in an intermediate vessel prior to its passage into the bioreactor.
- the feed solution had the following composition: glucose 10 g/1 corn steep liquor 1.0 g/1 urea 0.1 g/1
- the productivity of the bioreactor was 0.8 g glu- conic acid/1 bed volume/h.
- the reactor was run continu ⁇ ously for four weeks.
- Example 1 The selection of the carrier, filling of the col ⁇ umn and sterilization of the system were performed in accordance with Example 1. Furthermore, the bioreactor was provided with a gas distribution ring below the carrier bed.
- Aspergillus terreu ⁇ was cultured on Czapek agar plates (Difco) until the mould growth had sporulated (about 5 days). A dilute spore suspension was collected from the plates with sterile saline solution. 500 ml of this suspension at 35°C were passed through the resin bed at a low flow rate, whereafter 500 ml of distilled water were passed through the bed.
- the temperature of the bioconversion was 35°C.
- a feed solution was passed through the bioreactor at a rate of 2 1/h (10 bed volumes/h).
- the feed solution was saturated with oxygen in an intermediate vessel prior to its passage into the bioreactor.
- oxygen was passed through the bed via a gas distribution ring below the bed at a rate of 200 ml/h (1 bed volume/h).
- the feed solution had the following composition:
- the bioreactor employed was a 1.5 litre airlift reactor (Braun Melsungen AG) equipped with a central draft tube.
- the carrier in the reactor was maintained in fluidized state by passing sterile air beneath the draft tube.
- the feed solution was introduced to the bottom part of the reactor, and the outlet was taken from the clear top part of the reactor.
- the carrier em ⁇ ployed was a granular DEAE cellulose in accordance with Example 1.
- the reactor was filled, the system steril ⁇ ized and the mould immobilized in accordance with the procedure set out below. 80 g (200 ml) of granular DEAE cellulose were suspended in distilled water, and the suspension was mixed periodically for 5 hours.
- the hydrated carrier was transferred to a sterilized airlift reactor con ⁇ taining 1 1 of 70% ethanol.
- the carrier was sterilized by stirring for 1 h, whereafter the carrier was flushed by displacing the ethanol with distilled water. There ⁇ after the reactor was filled with Potato Dextrose broth (Difco) .
- Aspergillus niger was cultured on Potato Dextrose agar plates (Difco) until the mould growth had sporu- lated (about 6 days) .
- a spore suspension was collected from the plates with sterile saline solution.
- the reac ⁇ tor was aseptically inoculated with 50 ml of this sus ⁇ pension and incubated at 30°C with 2.0 1/min aeration for 72 hours. The temperature of the bioconversion was 30°C.
- a feed solution was passed through the bioreactor at a rate of 2 1/h, and the reactor was aerated at a rate of
- the feed solution had the following compo- sition: glucose 10 g/1 corn steep liquor 1.0 g/1 urea 0.1 g/1
- the productivity of the bioreactor was 0.5 g gluconic acid/1 reactor volume/h.
- the reactor was run continuously for six weeks.
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Abstract
Description
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Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU25668/95A AU2566895A (en) | 1994-05-24 | 1995-05-22 | A method for preparing an organic acid or its salt |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI942403A FI942403A (en) | 1994-05-24 | 1994-05-24 | Process for the preparation of an organic acid or a salt thereof |
FI942403 | 1994-05-24 |
Publications (1)
Publication Number | Publication Date |
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WO1995032301A1 true WO1995032301A1 (en) | 1995-11-30 |
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Application Number | Title | Priority Date | Filing Date |
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PCT/FI1995/000277 WO1995032301A1 (en) | 1994-05-24 | 1995-05-22 | A method for preparing an organic acid or its salt |
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AU (1) | AU2566895A (en) |
FI (1) | FI942403A (en) |
WO (1) | WO1995032301A1 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1999019290A2 (en) * | 1997-10-14 | 1999-04-22 | Cargill, Incorporated | Lactic acid processing; methods; arrangements; and, products |
US6475759B1 (en) | 1997-10-14 | 2002-11-05 | Cargill, Inc. | Low PH lactic acid fermentation |
US7238837B1 (en) * | 1996-10-09 | 2007-07-03 | Aharon Meir Eyal | Process for the recovery of lactic acid from aqueous lactate salt solutions, involving the use of ion exchangers |
US7241918B1 (en) * | 2003-03-18 | 2007-07-10 | Uop Llc | Separation of citric acid from gluconic acid in fermentation broth using a weakly or strongly basic anionic exchange resin adsorbent |
WO2008150298A1 (en) * | 2007-06-08 | 2008-12-11 | Uop Llc | Separation of citric acid from gluconic acid in fermentation broth using a weakly or strongly basic anionic exchange resin adsorbent |
EP2239333A1 (en) * | 2009-04-07 | 2010-10-13 | Sanovations B.V. | Processes for recovery of organic acids from aqueous solutions obtained from bio-organic materials |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4467034A (en) * | 1981-08-11 | 1984-08-21 | Hoechst Aktiengesellschaft | Process for the production of D-lactic acid with the use of Lactobacillus bulgaricus DSM 2129 |
DD285792A5 (en) * | 1989-07-06 | 1991-01-03 | Univ Halle Wittenberg | METHOD FOR SEPARATING AND PROCESSING ORGANIC SOLVENTS FROM FERMENTATION MESDIA |
WO1993006226A1 (en) * | 1991-09-13 | 1993-04-01 | Purdue Research Foundation | Fermentation process for producing lactic acid |
-
1994
- 1994-05-24 FI FI942403A patent/FI942403A/en not_active Application Discontinuation
-
1995
- 1995-05-22 WO PCT/FI1995/000277 patent/WO1995032301A1/en active Application Filing
- 1995-05-22 AU AU25668/95A patent/AU2566895A/en not_active Abandoned
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4467034A (en) * | 1981-08-11 | 1984-08-21 | Hoechst Aktiengesellschaft | Process for the production of D-lactic acid with the use of Lactobacillus bulgaricus DSM 2129 |
DD285792A5 (en) * | 1989-07-06 | 1991-01-03 | Univ Halle Wittenberg | METHOD FOR SEPARATING AND PROCESSING ORGANIC SOLVENTS FROM FERMENTATION MESDIA |
WO1993006226A1 (en) * | 1991-09-13 | 1993-04-01 | Purdue Research Foundation | Fermentation process for producing lactic acid |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7238837B1 (en) * | 1996-10-09 | 2007-07-03 | Aharon Meir Eyal | Process for the recovery of lactic acid from aqueous lactate salt solutions, involving the use of ion exchangers |
WO1999019290A2 (en) * | 1997-10-14 | 1999-04-22 | Cargill, Incorporated | Lactic acid processing; methods; arrangements; and, products |
WO1999019290A3 (en) * | 1997-10-14 | 1999-08-26 | Cargill Inc | Lactic acid processing; methods; arrangements; and, products |
US6229046B1 (en) | 1997-10-14 | 2001-05-08 | Cargill, Incorported | Lactic acid processing methods arrangements and products |
US6320077B1 (en) | 1997-10-14 | 2001-11-20 | Cargill, Incorporated | Lactic acid processing; methods; arrangements; and, product |
US6475759B1 (en) | 1997-10-14 | 2002-11-05 | Cargill, Inc. | Low PH lactic acid fermentation |
US6534679B2 (en) | 1997-10-14 | 2003-03-18 | Cargill, Incorporated | Lactic acid processing; methods; arrangements; and, products |
US7144977B2 (en) | 1997-10-14 | 2006-12-05 | Cargill, Incorporated | Lactic acid processing; methods; arrangements; and, products |
US7241918B1 (en) * | 2003-03-18 | 2007-07-10 | Uop Llc | Separation of citric acid from gluconic acid in fermentation broth using a weakly or strongly basic anionic exchange resin adsorbent |
US7439392B2 (en) | 2003-03-18 | 2008-10-21 | Uop Llc | Separation of citric acid from gluconic acid in fermentation broth using a weakly or strongly basic anionic exchange resin adsorbent |
WO2008150298A1 (en) * | 2007-06-08 | 2008-12-11 | Uop Llc | Separation of citric acid from gluconic acid in fermentation broth using a weakly or strongly basic anionic exchange resin adsorbent |
EP2239333A1 (en) * | 2009-04-07 | 2010-10-13 | Sanovations B.V. | Processes for recovery of organic acids from aqueous solutions obtained from bio-organic materials |
Also Published As
Publication number | Publication date |
---|---|
FI942403A (en) | 1995-11-25 |
AU2566895A (en) | 1995-12-18 |
FI942403A0 (en) | 1994-05-24 |
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