WO1994027186A1 - Resin-coated paper - Google Patents

Resin-coated paper Download PDF

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Publication number
WO1994027186A1
WO1994027186A1 PCT/JP1994/000788 JP9400788W WO9427186A1 WO 1994027186 A1 WO1994027186 A1 WO 1994027186A1 JP 9400788 W JP9400788 W JP 9400788W WO 9427186 A1 WO9427186 A1 WO 9427186A1
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WO
WIPO (PCT)
Prior art keywords
resin
weight
layer
density
coated paper
Prior art date
Application number
PCT/JP1994/000788
Other languages
French (fr)
Japanese (ja)
Inventor
Tetsuya Ashida
Touru Noda
Osamu Kojima
Tomoichi Morita
Nobushige Ikeya
Takuya Seri
Kohhei Nitta
Original Assignee
Mitsubishi Paper Mills Limited
Mitsubishi Kasei Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Paper Mills Limited, Mitsubishi Kasei Corporation filed Critical Mitsubishi Paper Mills Limited
Priority to DE4493152T priority Critical patent/DE4493152T1/en
Priority to DE4493152A priority patent/DE4493152B4/en
Publication of WO1994027186A1 publication Critical patent/WO1994027186A1/en

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Classifications

    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03CPHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
    • G03C1/00Photosensitive materials
    • G03C1/76Photosensitive materials characterised by the base or auxiliary layers
    • G03C1/775Photosensitive materials characterised by the base or auxiliary layers the base being of paper
    • G03C1/79Macromolecular coatings or impregnations therefor, e.g. varnishes
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • D21H19/14Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
    • D21H19/20Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H19/22Polyalkenes, e.g. polystyrene
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/38Coatings with pigments characterised by the pigments
    • D21H19/385Oxides, hydroxides or carbonates
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/80Paper comprising more than one coating
    • D21H19/84Paper comprising more than one coating on both sides of the substrate

Definitions

  • the present invention relates to a paper substrate, in which one side of a paper substrate (hereinafter referred to as a base paper) on which an image forming layer is provided is formed of a resin composition containing a polyolefin resin as a main component.
  • a support for image material which is covered with a resin layer made of a resin composition composed of a resin composition mainly composed of a polyethylene-based resin, and optionally coated on the opposite side of the base paper surface.
  • the present invention relates to a resin-coated paper which is preferably used.
  • the present invention relates to a resin-coated paper-type image material support which has excellent cutability, adhesiveness between a base paper and the resin layer, and is capable of high-speed and stable production. (Background technology)
  • a resin-coated paper having at least one surface of a base paper coated with a film-forming resin for a support for an image material is well known.
  • Japanese Patent Publication No. 55-128584 describes a photographic support in which a base paper is coated with a film-forming resin, preferably a polyolefin resin. Techniques are disclosed.
  • U.S. Pat. No. 3,501,298 discloses that both sides of a base paper are coated with a polyolefin resin. Techniques for photographic supports are disclosed.
  • photographic supports in which both sides of the base paper were coated with polyethylene resin have been used mainly for photographic printing paper.
  • a titanium dioxide pigment is contained in the resin layer on the image forming side of one of these, if necessary, in order to impart sharpness.
  • U.S. Pat. No. 4,774,224 discloses that resin-coated paper having a surface roughness of 7.5 micron AA or less, especially resin-coated paper, has a surface of a base paper.
  • a thermal transfer recording image-receiving element having, as a support, a polyethylene resin-coated paper coated with a polyethylene resin.
  • Japanese Patent Application Laid-Open No. 63-37979 discloses a technique relating to an ink jet recording sheet having a resin-coated paper as a support.
  • 58-95732 discloses that the density is 0.945 g / cm 3 or more and the methylate index is 15 to 40 g / 1. 0 dense volume re ethylene les down RESIN 4 0-7 5 parts by weight and the density is minute 0. 9 3 0 g / cm 3 Ri der hereinafter main zone Les preparative Lee Nde' click Waals forces, '1 ⁇ Cutting properties and curl properties of base paper coated with a polyethylene resin composition consisting of 40 to 25 parts by weight of low-density polyethylene resin at 40 g / 10 minutes There is disclosure of a good photographic support.
  • the polyethylene resin-coated paper is prepared by using a melt extruder on a normally running base paper and using a melt extruder to melt the polyethylene resin composition from the slit die.
  • the material is extruded into a film, cast and coated, pressed between a pressure roll and a cooling roll, and separated from the roll after cooling.
  • a resin composition composed of a conventionally known low-density polyethylene resin and a high-density polyethylene resin is used, a polymer called a cooling roll stain is placed on the cooling roll.
  • stains mainly composed of the ethylene resin composition or a modified product thereof was a tendency for stains mainly composed of the ethylene resin composition or a modified product thereof to occur.
  • Polyethylene-based resin-coated paper is produced by operating a melt extruder continuously for at least two to three days, usually one week, and sometimes for one month from the start of operation. The longer the period of continuous operation, the worse the cleaning and the tendency to accumulate more refrigerated roll dirt.
  • the resin-coated paper there was a problem of causing fatal quality failure. Furthermore, the problem of the transfer of the cooling roll dirt is that the dirt is temporarily transferred to a roll of a laminator or a roll of an emulsion core for producing resin-coated paper. In some cases, it was a serious problem that it was re-transcribed and caused a quality failure. For this reason, it was necessary to take sufficient measures to prevent cooling roll contamination.
  • One side of the base paper is coated with a resin layer composed of a resin composition mainly composed of a polyolefin resin, and the other side of the base paper is mainly composed of a polyethylene resin.
  • the coating resin on the side opposite to the side on which the image forming layer is provided (hereinafter, simply abbreviated as the front side) (hereinafter, simply abbreviated as the back side)
  • the front side the coating resin on the side opposite to the side on which the image forming layer is provided
  • the back side the coating resin on the side opposite to the side on which the image forming layer is provided
  • the front side the coating resin on which the image forming layer is provided
  • the back side If a gel-like foreign substance is present in the layer, the appearance of the image material itself having the support is impaired, and its commercial value is lost.
  • an image forming layer is formed on the resin layer on the front side (hereinafter, simply referred to as a surface resin layer).
  • the present inventors pursued the cause of the generation of the gel-like foreign matter.
  • the melting point of low-density polyethylene resin is around 105 to 110
  • the melting point of high-density polyethylene resin is around 120 to 130 ° C.
  • the melt extrusion temperature from the extrusion die needs to be around 300 ° C to perform thin film coating.
  • a polyethylene molecule in addition to linear carbon as a polymer of ethylene monomer, unsaturated bonds such as carbon-carbon double bonds, and methyl It is known to contain side-chain carbons with groups or more carbon skeletons attached.
  • the temperature around 300 ° C is moderate from the viewpoint of processing suitability, but at the molecular level, it is in a range that promotes activation, and especially for long hours of operation.
  • radicals tend to be generated in the vicinity of unsaturated bonds and side-chain carbons in the molecule due to factors such as a change in the flow of the molten polyethylene resin, and the radicals undergo a chain reaction.
  • the molten polyethylene resin causes a crosslinking reaction and is extruded, accumulates and stays inside the extruder, and sometimes becomes gel-like foreign matter when extruded together with the film. Thought to appear It has come.
  • resin-coated paper as a support for imaging materials is required to have excellent smoothness on the surface of the resin surface.On the other hand, the texture, feel, and stiffness of the imaging material are low. For this reason, there is a demand for a support having a weight that meets the specifications of each user.
  • the most effective way to improve the smoothness of resin-coated paper is to increase the coating amount of the surface resin layer, but reduce the basis weight of the base paper for the increase in the coating amount of the resin layer. If this is done, the above-mentioned properties such as texture, feel, and waist will be significantly degraded, so it is preferable to select a method that reduces the amount of coating on the back resin layer. No. However, in this case, there has been a problem that the image material using the resin-coated paper as a support is curled toward the image forming layer side and is extremely inconvenient to handle.
  • the resin composition for the back resin layer of the resin-coated paper-type image material support is mainly composed of a low-density polyethylene resin and a high-density polyethylene resin.
  • the resin-coated paper can be used as a support.
  • the curl properties of the image material are improved by flattening or curling the curl of the image material slightly on the back side.
  • the support for the image material or the image material having the support for the image material may be a guillotine cutter, a precision print cutter, or a device such as a precision print cutter.
  • One piece is cut to the desired size in the evening, but the image material support is not cut accurately, and whiskers are generated from the cut surface of the image material support, reducing the commercial value. The problem often occurred.
  • the present invention to reduce the occurrence of dirt on the cooling roll during the production, and hence to avoid the problem attributed to the transfer of the dirt on the roll, and to provide an object opposite to the side on which the image forming layer is provided.
  • No gel-like foreign matter is generated in the resin layer on the side, and the properties such as curl physical properties, cutting properties, and adhesion between the back resin layer and the base paper are good, and high-speed production is possible and stable production
  • the base paper surface on the front side is coated with a resin composition containing a polyolefin resin as a main component, and the base paper surface on the back side is mainly made of a polyethylene resin.
  • the present inventors have conducted intensive studies to solve the above-mentioned problems, and as a result, have found that a specific high-density polystyrene and a specific medium-density polyethylene or low-density polystyrene are provided on one side of the base paper. It has been found that by coating with a resin layer comprising ethylene, a resin-coated paper suitable for use as a target support for an image material can be obtained.
  • the present invention provides a resin-coated paper having a resin layer provided on one surface of a base paper, wherein the resin layer has a melt flow rate defined by JISK 670 of 10. Z l 0 min to 4 0. 0 g / ⁇ 0 minutes, and dense Dopo Re ethylene les down resin 9 0 parts by weight to 6 5 parts by weight density of 0. 9 6 0 g / cm 3 or more, main Le walk B over rate 0 2 g Z l 0 min to 2 g Z l 0 min, density force
  • Low density polyethylene resin or medium density It is composed of a polyethylene resin composition obtained by melt-mixing 10 to 35 parts by weight of a polyethylene resin, and has a critical shear rate of 10 (1). Seconds) It relates to resin-coated paper that is:
  • the present invention provides a resin having a methanol flow rate of 10 to 10 g / l 0 min to 40.0 g / l 0 min and a density of 0.96 g / cm 3 or more.
  • a method for producing a resin-coated paper comprising melt-mixing 10 parts by weight to 35 parts by weight of a lene resin, melt-extruding the polyethylene resin composition, and covering the base paper.
  • the present invention also relates to a method for producing a resin-coated paper, wherein the melt-mixed resin composition has a critical shear rate of 10 (1
  • the melt flow rate of the resin layer provided on one side of the base paper is from 0 to 40 minutes, and the density is from 0.930 to 0.9. in 7 1 g / cm 3, the critical shear rate 2 0 (1 second)
  • This also relates to resin-coated paper that is less than or equal to.
  • Figure 1 is a chart showing the relationship between the shear stress and the first normal stress difference and the shear rate.
  • the vertical axis shows the shear stress and the first normal stress difference, and the horizontal axis shows the shear rate.
  • a represents the shear stress
  • b represents the first normal stress difference.
  • the critical shear rate is defined as the difference between the shear stress measured at 240 ° C and the first normal stress using a cone-plate type rotary viscometer by the method described below. The shear rate at the point where
  • the high-density polyethylene resin used for the first resin layer in the resin-coated paper of the present invention is a methyl flow rate (hereinafter, referred to as MFR) specified in JISK670.
  • MFR methyl flow rate
  • the critical shear rate of the high-density polyethylene is preferably about 10 to 100 (1 Z seconds), more preferably 20 to 80 (1 Z seconds). / Second).
  • the high-density polyethylene resin (hereinafter referred to as HDPE) having the above-mentioned physical properties includes not only HDPE alone but also ethylene as the main component. Copolymers with lower-grade olefins such as TEN or And mixtures thereof.
  • the low-density polyethylene resin (LDPE) or the medium-density polyethylene resin (MDPE) used for the resin layer has an MFR of 0.2 g Z 10 min. ⁇ 2 g / l 0 min, Ri preferred and rather is 0. 2 g Z l 0 min or 1.
  • 0 g / 1 range der less than 0 minutes, density 0. 9 3 5 g / cm 3 or less, preferred Or less than 0.930 g / cm 3
  • the proportion of a molecular weight of 500,000 or more is 10% by weight or more, preferably 12% by weight or more, and the critical shear rate is 0.9%. It is less than 5 (1 Z seconds), preferably less than 0.4 (1 Z seconds).
  • the MFR of the LDPE is lower than 0.2 g Zl0 min, the resin mixability, adhesion between the base paper and the resin layer, moldability, etc., will deteriorate, and the LDFR MFR will be lower than 2 g / 10 min. If it is too high, the formability will deteriorate. On the other hand, if the density is higher than 0.935 g Zcm 3 , the adhesion between the base paper and the resin layer, the formability and the like will be poor, and no favorable results will be obtained. On the other hand, if the proportion of the resin having a molecular weight of 500,000 or more is less than 10% by weight, moldability, especially neck-in is large. I don't like it.
  • the molecular weight was measured using Waters' 150-C (column: GMH-XLHT 8 mm 0 X 30 cm X 3 from Tohso-Ichi, solvent: 1, 2, 4-Tri- GPC method using a closed vent benzene, temperature: 135 ° C, flow rate: 1 mlZ min).
  • the critical shear rate of L DPE or M DPE is 0.5
  • Fig. 1 is a chart showing the relationship between the shear stress and the first normal stress difference, and the shear rate.
  • the vertical axis shows the shear stress and the first normal stress difference
  • the horizontal axis shows Indicates the shear rate.
  • the line a in Fig. 1 shows the shear stress
  • the line b shows the first normal I difference.
  • the measurement of the critical shear rate in the present invention is performed by using a cone-plate type rotary viscometer (Rheometrics meter manufactured by Rheometrics Co., Ltd.).
  • the diameter of the cone plate was 25 mm, the angle was 0.1 rad, and the temperature was 240 ° C.
  • the shear stress and the first normal stress difference were equal. It is the shear rate at the point where the curve changes (the intersection of line a and line b).
  • the shear stress and the first normal stress difference can be obtained from the following equations.c
  • Shear stress (viscosity) X (shear rate)
  • the resin layer in the resin-coated paper of the present invention has 90 weights. Parts by weight to 65 parts by weight of the HDPE having the above-mentioned physical properties, and 10 parts by weight to 35 parts by weight of an LDPE or MDPE having the above-mentioned physical properties, which is previously melt-mixed to prepare a polyethylene resin.
  • a compound resin composed of a composition is used. It is necessary that the critical shear rate be 10 (1 second) or less, and a material having a critical shear rate of 8 (1 second) or less is particularly preferable. If the critical shear rate is higher than 10 (1 nosec), gel is likely to be generated, which is not preferable.
  • the composition obtained by melt-mixing the HDPE and the LDPE or the MDPE has a MFR content of preferably 1.4 to 36 g ZL O, more preferably 4 g. . 0 ⁇ 1 5 g Z l at O min Ah is, density 0. 9 3 2 ⁇ 0. 9 7 0 g / cm 3 in which this and is favored arbitrary.
  • the suppression of gel formation according to the present invention is due to the viscoelastic properties of the resin at a high resin temperature during melt extrusion coating, and the above critical shear rate of 10 (1 Z seconds) or less It is considered that the change in the properties of the resin from viscous to elastic at the same time reduces the chance of gelation and suppresses the gel by crushing and kneading the gel.
  • a simple melt-mixing method, a multi-stage melt-mixing method, or the like can be used.
  • a Banbury mixer, a pressure kneader, a heating roll kneader, an extruder, a twin screw extruder and the like are used.
  • HDPE and LDPE or MDPE should not be melt-mixed beforehand, but should be extruded using a melt-coating extruder in a dry-mixed state. In this case, the adhesiveness between the base paper and the resin layer, the mixing property of the resin, the moldability, and the like are deteriorated.
  • the polyethylene-based resin composition used in the resin layer may contain an ultraviolet ray inhibitor, a heat stabilizer, an antistatic agent, an antioxidant, a light stabilizer, a lubricant, a nucleus.
  • Various additives such as a coloring agent and a coloring agent can be appropriately added. These additives are added in advance to the HDPE or LDPE or MDPE to be used, added at the time of melt mixing, or prepared in advance in a so-called masterbatch which is added to these resins at a high concentration. This masterbatch may be added to the resin during melt extrusion coating.
  • Examples of the base paper used in the present invention include natural pulp paper mainly containing natural pulp, mixed paper made of natural pulp and synthetic fiber, synthetic pulp, synthetic fiber, or synthetic resin film. Any of synthetic paper consisting of In addition, the base paper can contain various additives such as a size agent, a paper strength agent, a base, a fixing agent, a pH adjuster, a coloring agent, and a fluorescent whitening agent.
  • the above-mentioned polyethylene-based resin composition is cast on a running base paper from a slit die into a film by using a melt extruder.
  • the so-called melt extrusion coating method for coating is adopted.
  • the melt extrusion temperature is usually 280 ° C or more preferably 340 ° C.
  • Activation treatment such as corona discharge treatment and flame treatment This is preferred.
  • the thickness of the resin layer is not particularly limited, it is generally applied to a thickness of not more than 5 micron or about 50 micron.
  • a resin-coated paper coated with a resin layer composed of a resin composition containing a polyethylenic resin as a main component has an image
  • the resin layer on the side where the forming layer is provided that is, the resin coating amount in the second resin layer and the resin layer on the opposite side to the side where the image forming layer is provided, that is, the resin coating amount in the first resin layer if the difference is on 3 g Z m 2 or more, and this the objects can be effectively attained Ri good of the present invention has been found.
  • the first resin layer is a compound resin prepared by previously melting and mixing a high-density polyethylene resin and a low-density polystyrene resin or a medium-density polyethylene resin.
  • the resin composition is a resin composition and the critical shear rate of the compound resin is 10 (1 / sec) or less, the object of the present invention can be achieved even more effectively. found.
  • the low-density polyethylene resin or the medium-density polyethylene resin may have a mole fraction of 0.2 g Zl 0 min or more and 1 g / 10 min. It has been found that the object of the present invention can be more remarkably achieved by constituting the compound resin with less than the above.
  • the low-density polyethylene resin or the medium-density polyethylene resin of the first resin layer for example, a high-pressure method low-density polyethylene resin (autocrap method low-density polystyrene resin) is used.
  • Various materials such as resins and mixtures thereof can be used.
  • the ratio, density, MFR, and critical shear rate of the low-density or medium-density and high-density polyethylene resins in the first resin layer are determined by the support for the imaging material.
  • the performance as a support for an image material and the like were determined from comprehensive observations as a result of trial and error experiments, and the present invention has been achieved.
  • the amount of high-density polyethylene resin used in a resin composition consisting of high-density polyethylene resin and low- or medium-density polyethylene resin is 90%.
  • the amount of the resin used is less than 65 parts by weight, the curl physical properties, cutting properties, stiffness, etc. of the support for the image material deteriorate, which is a problem.
  • the problem is that the mixing properties, moldability, and the adhesiveness between the base paper and the resin layer are deteriorated.
  • the MFR of the high-density polyethylene resin of the first resin layer is in the range of 1 Og Zl 0 min to 40 g / I 0 min, preferably 10 g Z l 0 min to 30 g Z l O min range It is. If the MFR of the resin is lower than 10 g Z 10 min, the adhesion between the base paper and the resin layer, the high-speed processability, etc. are deteriorated, which is a problem, and is higher than 40 g / 10 min. It is a problem that the mixing property of the resin and the resin, the moldability and the like become poor, and the curl properties tend to be poor.
  • the density of the high-density polyethylene resin is 0.96 g / cm 3 or more, but if the density is less than 0.96 g / cm 3 , der and the like evil rather connexion problem waist is, der 0. 9 6 2 g / cm 3 or more to rather than the preferred ⁇
  • the MFR of the low-density polyethylene resin or the medium-density polyethylene resin of the first resin layer is in the range of 0.2 g Zl 0 min to 2 g Z l 0 min. If the value is lower than 0.2 g Zl 0 min, the mixing properties of the resin, the adhesion between the base paper and the resin layer, and the high-speed processability are deteriorated, which is a problem, and the value is higher than 2 g 10 min. In addition, the molding processability is deteriorated, and the curl physical properties tend to be poor, which is a problem, and is preferably in the range of 0.2 g Z10 minutes to 1 g Z10 minutes. .
  • the low-density or medium-density polyethylene resin has a density of 0.935 g / cm 3 or less, and a density of 0.935 g. If it is higher than / cm 3 , the molding processability of the resin composition and the adhesiveness between the base paper and the resin layer are deteriorated, which is a problem, and preferably 0.99 g / cm 3 or less. is there.
  • the fraction of the resin having a molecular weight of 500,000 or more is 10% by weight or more, and preferably 12% by weight or more. When the fraction of the resin having a molecular weight of 500,000 or more is less than 10% by weight, moldability, especially neck-in is large. That is a problem.
  • the first resin layer is formed using a compound resin prepared by melting and mixing in advance.
  • a simple method for preparing a compound resin by previously melting and mixing a low-density or medium-density polyethylene resin and a high-density polystyrene resin is as follows.
  • a melt mixing method, a multi-stage melt mixing method, or the like can be used.
  • an extruder for example, using an extruder, a twin-screw extruder, a heating roll kneader, a kneader mixer, a pressure kneader, etc., a predetermined amount of low-density or medium-density polyethylen
  • a method in which the resin is mixed with various additives such as an antioxidant and a lubricant, if necessary, and then melted and mixed, and then the mixture is pelletized. Used.
  • the critical shear rate of the above-mentioned compound resin is set to 10 (1 second) or less, especially in order to prevent gel-like foreign substances that are generated over time during extrusion and melt coating. Or less, preferably 8 seconds) or less. If the critical shear rate is higher than 10 (1 Z second), gel-like foreign matter is generated, which is a problem.
  • the effect of preventing the generation of gel-like foreign matter according to the present invention is attributed to the viscoelastic properties of the resin at a high resin temperature during melt extrusion coating. It is considered that the property of the resin changed from viscous to elastic at the critical shear rate, which was attributed to a decrease in the gelation opportunity, gel grinding and improved kneading, etc. .
  • the surface of the resin-coated paper of the present invention on the side on which the image forming layer is provided is preferably coated with a resin composition containing a polyethylene resin as a main component.
  • polyethylene resins include low-density polyethylene resin, medium-density polyethylene resin, high-density polyethylene resin, and linear low-density polyethylene resin.
  • Various resins such as styrene resin, copolymers of ethylene and propylene, butylene, etc., and carboxy-modified polyethylene resin, and mixtures thereof. Can be used.
  • various densities of, MFR, molecular weight but you can use those molecular weight distribution, typically, density 0. 9 1 g / cm 3 ⁇ 0. 9 7 g / cm 3 range, MFR 1 g / 1 0 min Those having a molecular weight of 20,000 to 250,000 can be advantageously used singly or as a mixture.
  • the difference between the coating amount of the resin in the second coating amount of the resin in the resin layer and the first resin layer is, 3 g Zm 2 or more is preferred rather, 5 g Z m 2 or rather to preferred Ri good, 7 g Zm 2 or more is particularly preferred. If the difference between the resin coating amounts on the front and back sides is less than 3 g Zm 2 , the image material using the resin-coated paper as a support is curled on the opposite side of the image forming layer, and the handling is remarkable. This is a problem because it is inconvenient, and furthermore, the cutting property of the support for the image material or the image material having the support for the image material is deteriorated.
  • the image material support or the image material The image material having a support for printing is cut to a desired size by a cutter such as a guillotine cutter, a precision print cutter, or a precision print cutter.
  • a cutter such as a guillotine cutter, a precision print cutter, or a precision print cutter.
  • the image material support is not cut accurately, and a whisker-like object is generated from the cut surface of the image material support, thereby deteriorating the commercial value.
  • the cut surface is good.
  • the support for the image material is cast into a film form from its slit die using a melt extruder of a polyethylene resin composition onto a running base paper. It is preferred to be manufactured by a so-called melt-extrusion coating method of coating by coating. At that time, the temperature of the molten film is more preferably from 280 ° C to 340 ° C.
  • the slit dies T-type dies, L-type dies, and flat type dies are preferred, and the slit opening diameter is 0.1 mm to 2 mm. It is desirable that Before coating the resin composition on the base paper, the base paper is preferably subjected to an activation treatment such as a corona discharge treatment or a flame treatment.
  • a resin layer is coated on a running base paper after spraying an ozone-containing gas onto a molten resin composition in contact with the base paper. May be.
  • the first and second resin layers are sequentially and preferably continuously extruded and coated, that is, the base paper is coated with a so-called tandem extrusion coating method.
  • the first or second resin layer may be formed by a multilayer extrusion coating method in which each of the first and second resin layers has a multilayer structure of two or more layers.
  • the surface of the second resin layer of the support for image materials is processed into a glossy surface, a slightly rough surface described in Japanese Patent Publication No.
  • the first resin layer is usually preferably processed to a matte surface.
  • the thickness of the second resin layer is preferably 9 ⁇ m to 100 ⁇ m, more preferably 12 ⁇ m to 55 ⁇ m. is there.
  • the thickness of the first resin layer is preferably from 5 m to 95 m, but more preferably from 8 m to 50 m.
  • Fatty acid metal salts such as zinc lumitinate, zinc myristate, and calcium palmitate; and the hindered phenols described in JP-A No. 11052/45.
  • Hindered amine, phosphorus-based, sulfur-based antioxidants, and cobalt-based blue pigments such as cobalt blue, ultramarine blue, celium blue, phthalocyanine blue, etc. dye
  • Magenta-colored pigments and dyes such as rut-no-rayette, fast-pawlette, mangan-no-rayet, etc.
  • JP-A-2-254440 Various additives such as a fluorescent whitening agent and an ultraviolet absorber described in the gazette can be appropriately combined and contained. These additives are resin batches or composites.
  • a high-density polyethylene resin and a high-density polyethylene resin are used.
  • the base paper is preferably a natural pulp paper mainly composed of natural pulp (hereinafter, the base paper mainly composed of natural pulp is simply referred to as base paper). Also, a mixed paper made of natural pulp and synthetic pulp or synthetic fiber, or a so-called synthetic paper made of synthetic pulp, synthetic fiber or synthetic resin film may be used.
  • the thickness of the base paper is not particularly limited, but preferably has a basis weight of 40 g / m 2 to 250 g / m.
  • the pulp constituting the base paper that is preferably used is described in JP-A-58-37642, JP-A-60-67940, JP-A-60-696. No. 49, Japanese Patent Application Laid-Open No. 61-35 4 4 2 It is advantageous to use appropriately selected natural pulp as described in each gazette. Natural pulp is bleached in the usual bleaching process of chlorine, hypozincate, chlorine dioxide bleaching, alkali extraction or alkaline treatment, and oxidative bleaching with hydrogen peroxide, oxygen, etc. as necessary. Wood pulp of softwood pulp, hardwood pulp, softwood pulp mixed pulp, etc., which has been subjected to a treatment such as kraft krupp, sanoleite, etc.
  • Various additives can be included in the base paper during preparation of the stock slurry.
  • the size agent include fatty acid metal salts and / or fatty acids, alkyl ketene dimer emulsions described in JP-B-62-73534, or epoxy-modified higher fatty acid amides, alkenyls and alkyl succinic acids.
  • dry paper strength enhancers such as anhydride emulsions and rosin derivatives
  • wet paper strength enhancer such as garment mannan, polyamine polyamide midechlorohydrin resin, etc.
  • Water, water-soluble aluminum salts such as aluminum chloride and bansulfate, etc., as caustic soda, sodium hydroxide, calcium hydroxide, titanium oxide, etc.
  • Soda carbonate, sulfuric acid, etc. -2 0 4 2 5 1 and Japanese Patent Application Laid-Open No. 1-2666537, etc. contain color pigments, coloring dyes, fluorescent brighteners, etc. as appropriate in combination.
  • color pigments coloring dyes, fluorescent brighteners, etc.
  • water-soluble polymers examples include starch-based polymers, polyvinyl-alcohol-based polymers, gelatin-based polymers, and polymers described in Japanese Patent Application Laid-Open No. 1266663/1999.
  • antistatic agents such as lithium amide polymers and cellulose polymers, such as alkali metal salts such as sodium chloride and potassium chloride, calcium chloride, barium chloride, etc.
  • Emulsion, latex, etc. such as alkaline earth metal salts, colloidal metal oxides such as colloidal silica, and organic antistatic agents such as polystyrene sulfonate Classes include ethylene or vinyl acetate copolymer emulsions or latexes, petroleum resin emulsions, and pigments such as clay, kaolin, talc, barium sulfate, and the like. Hydrochloric acid, lithium, etc. as pH regulators such as titanium oxide It is advantageous to incorporate an appropriate combination of additives such as the above-mentioned coloring pigments, coloring dyes, and optical brighteners, such as acid, cunic acid, and caustic soda.
  • additives such as the above-mentioned coloring pigments, coloring dyes, and optical brighteners, such as acid, cunic acid, and caustic soda.
  • the base paper those having a smooth surface with a Beck smoothness of 100 seconds or more specified by JISP 8119 are preferable, and those having a smooth surface of 200 seconds or more are preferable. More preferred.
  • a method for producing a base paper having a Beck smoothness of 100 seconds or more generally, a large amount of hardwood pulp that is short-textile and easily smooth is used, and a long beater is used by a beater.
  • the woven fiber becomes Beat it so that it is less. Specifically, the pulp is beaten so that the weave length of the pulp after beaten becomes 42-45% for the mesh residue and 200-350 CSF for freeness. I prefer to do it.
  • JP-A-58-37642, JP-A-61-2600, JP-A-61-2 JP-A-61-2.
  • uniform formation can be achieved with commonly used paper machines such as fourdrinier and round net paper machines.
  • the paper is formed so that it can be obtained, and after the paper formation, it is subjected to a calendar treatment using a machine calendar, a super calendar, a heat calendar, etc., and the Beck smoothness is 100 seconds or more.
  • Base paper can be manufactured.
  • An undercoat layer as described or exemplified in each of the official gazettes such as Kaihei 1-10102551 and JP-A-11-66035 can be applied.
  • various back coat layers are coated for antistatic and the like. Can be set up.
  • the support for image materials is coated with various photographic constituent layers and is used for color photographic paper, black and white photographic paper, typesetting photographic paper, copy photographic paper, reversal photographic material, silver salt diffusion transfer method. It can be used for various purposes such as negative, positive, and printing materials.
  • a silver chloride, silver bromide, silver chlorobromide, silver iodobromide, silver chloroiodobromide emulsion layer can be provided.
  • a multilayer silver halide color photographic layer can be provided by incorporating a color coupler into the ⁇ -silver halide photographic emulsion layer.
  • a photographic component layer for silver salt diffusion transfer method can be provided.
  • hydrophilic polymers such as polyvinylpyrrolidone, polyvinyl alcohol, and sulfate compounds of polysaccharides are used. Substances can be used.
  • the above-mentioned photographic constituent layer can contain various additives. For example, sensitizing dyes such as cyanine dyes and merosianin dyes; chemical sensitizers such as water-soluble gold compounds and zeolite compounds; Are hardeners such as hydroxytriazole azopyrimidine compounds and mercapto monoheterocyclic compounds, and formalin, vinyl sulfone compounds and aziridines as hardeners.
  • Compounds and other coating aids such as alkylbenzenesulfonates and sulfosuccinates, etc., and anti-fouling agents such as dialkylhydroquinone compounds, and other fluorescent brightening agents
  • Agent, sharpness improving dye, antistatic agent, pH A water-soluble iridium, a water-soluble rhodium compound, and the like can be appropriately combined during the formation and dispersion of a silver halide and a preparation agent, a fogging agent, and the like.
  • the photographic material according to the present invention may be used in accordance with the photographic material, such as exposure, development, stop, and fixation as described in “Photosensitive Material and Handling Method” (Kyoritsu Shuppan, Goro Miyamoto, Photo Technology Course 2). , Bleaching, stable processing, etc.
  • the multi-layer silver halide color photographic material may be processed with a developing solution containing a development accelerator such as benzyl alcohol, a tallium salt, or phendon. Alternatively, it can be processed with a developer substantially free of benzyl alcohol.
  • the support for image materials can be used as a support for various thermal transfer recording image-receiving materials, provided with various thermal transfer recording image-receiving layers.
  • Synthetic resins used for the thermal transfer recording image receiving layer include polyester resin, polyacrylate resin, polycarbonate resin, vinyl acetate resin, polyvinyl butyrate.
  • Resins having ester bond such as resin, polystyrene resin, vinyl toluene clear resin, resin having urethane bond such as polyurethane resin, poly Resins with amide bonds, such as amide resins, resins with urea bonds, such as urea resins, other polylactic acid resins, styrene resins, polyvinyl chloride resins, and vinyl chloride-acetic acid Bull copolymer resins, polyacrylonitrile resins, and the like. In addition to these resins, mixtures or copolymers thereof can also be used.
  • a releasing agent, a pigment, and the like may be added in addition to the synthetic resin.
  • the release agent examples include solid waxes such as polyethylene wax, amide wax, teflon, zero powder, fluorine-based resin, and resin. Ester surfactants, silicone oils, and the like. Of these release agents, silicone oil is the most preferred. As the above silicone oil, an oily substance can be used, but a cured type is preferred. Examples of the curable silicone oil include a reaction-curable silicone, a light-curable silicone, and a catalyst-curable silicone oil. A reaction-curable silicone oil is particularly preferable. Examples of the reaction-curable silicone oil include amino-modified silicone oil, epoxy-modified silicone oil, and the like. The addition amount of the reactive silicone oil is preferably 0.1 to 20 wt% in the image receiving layer. As the above-mentioned pigment, extenders such as silica, calcium carbonate, titanium oxide, and zinc oxide are preferable. The thickness of the image receiving layer is preferably 0.5 to 20 ⁇ m, and more preferably 2 to 10 / m.
  • the support for an image material can be used as a support for various ink jet recording materials provided with various ink receiving layers.
  • Various binders can be contained in the ink receiving layer for the purpose of improving the dryness of the ink and the sharpness of the image.
  • Specific examples of such binders include lime-treated gelatin, acid-treated gelatin, enzyme-treated gelatin, and gelatin derivatives, such as phthalic acid, maleic acid, and fumaric acid.
  • gelatin such as gelatin, etc., ordinary polyvinyl alcohol of various degrees of genation, carboxyl-modified, cation-modified and amphoteric polyvinyl alcohol and derivatives thereof, oxidation Starches such as starch, cationized starch, and etherified starch; cellulose derivatives such as carboxymethyl cellulose; hydroxyl derivatives; polyvinyl derivatives; Pyrrolidone, Polyvinyl pyridinolamide, Polyacrylinoleic acid leader, Acrylinoleic acid Methacrylic acid copolymer salt, Polyethylene Alcohol, polypropylene glycol, polyvinyl ether, alkyl vinyl ether, maleic anhydride copolymer, styrene / maleic anhydride copolymer and Salt, polyethylenim etc.
  • Conjugated gen-based copolymers such as synthetic polymers, styrene / butane diene copolymers, methyl methacrylate / butadiene copolymers Vinyl acetate, vinyl acetate / maleic acid ester copolymer, vinyl acetate / acrylic acid ester copolymer, ethylene ⁇ Vinyl acetate copolymers such as vinyl acetate copolymer Tex, acrylate polymer, methyl acrylate polymer, ethylene acrylate copolymer, styrene acrylate Acrylic polymers such as copolymers, latexes of copolymers, vinylidene chloride copolymer latexes, or various types of these polymers Functional group-modified polymer latex and monomer with functional group-containing monomer such as carbosyl group Butter, aqueous adhesives and Po Li methylation meth click Li rate of the thermosetting synthetic resin such as urea resin, Po Re c letterhead
  • the ink receiving layer of the ink jet recording material may contain various additives in addition to the binder.
  • an anionic surfactant such as a long-chain alkylbenzenesulfonate, a long-chain or branched-chain alkylsulfonate ester salt, a long-chain, preferably Nonionic surfactants such as polyalkylene oxide ethers of phenols containing branched alkyl groups, and polyalkylene oxide ethers of long-chain alkyl alcohols; 7-amino propyl triethoxysilane, such as the fluorinated surfactants described in U.S. Pat. No. 3,003, U.S. Pat. No. 3,589,906, etc.
  • an antioxidant such as a benzotriazole compound having a monoalkyl group at the 2-position, a polyhydric acid described in Japanese Patent Application Laid-Open No. H11-25445
  • a lead brushing agent such as a phenolic compound, fine particles of organic or inorganic particles such as starch granules, barium sulfate, and silicon dioxide with a particle size of 0.2 / m to 5 / m, The organopolysiloxane compound described in Japanese Patent Publication No.
  • the present inventors have found that, in producing a polyethylene resin-coated paper by the extrusion melt coating method, the resin layer can be formed without lowering the productivity.
  • Extensive studies were conducted to provide an extrusion melt-coating method that has good workability and good adhesion between the resin layer and the base paper and that prevents gel formation in the resin layer.
  • the screw speed of the extruder is set to a critical speed (Nc)
  • Nc critical speed
  • Nc The above critical rotation speed (Nc) is determined by the following method.
  • N c is the critical screw speed (rpm)
  • the screw rotation speed of the extruder used in the present invention is a commercially available screw speed installed in the extruder. It can be easily measured with a tachometer.
  • the critical rotation speed is small in order to widen the operating range during extrusion melt coating.
  • a method for reducing the critical rotation speed a method using a resin having a critical shear rate as low as possible within the range permitted by the present invention can be used alone or in combination of two or more. .
  • the base paper In order to extrude and coat the polyethylene resin melt-extruded from the die of the extruder on the base paper, the base paper may be directly extrusion-coated, or the base paper and the polyethylene resin may be extruded.
  • Known surface activities such as corona discharge treatment, flame treatment, anchor coat treatment, etc. are applied to the adhesive surface of the base paper in advance to increase the adhesive strength with the resin. Extrusion coating may be performed after the oxidizing treatment.
  • the extrusion coating can be carried out by using a known method and apparatus.
  • a polyethylene resin is extruded from a die of an extruder at a resin temperature of 280 to 34 ° C.
  • the molten thin film is guided to a pressure roll, and the base paper, the pressure roll, and the cooling roll whose adhesive surface is untreated or subjected to the above-described surface activation treatment and also guided to the pressure roll. This is done by extrusion coating through a varnish.
  • the thickness of the polyethylene resin layer is not particularly limited, but is usually in the range of about 5 to 50.
  • polyethylene resin used as the resin layer high-density polyethylene, low-density polyethylene or medium-density polyethylene is used.
  • base paper preferably used in the present invention
  • commonly used papermaking paper such as a fourdrinier paper machine and a round net paper machine can be used.
  • the substrate can achieve the object of the present invention particularly effectively when the film thickness direction non-uniformity index R py defined below is 140 mV or less. found.
  • the film thickness unevenness index R py referred to in this specification is defined as follows.
  • a sample is moved between two spherical stylus-electron micrometer using a film thickness measuring device that measures the thickness variation of the sample as an electric signal via an electronic micrometer. Scanning at a constant speed of 1.5 m in the papermaking direction of the sample after adjusting the zero point under the condition that the sensitivity range of the meter is 15 m Z soil 3 V In this way, the thickness variation of the sample in the papermaking direction is measured, and the obtained measurement signal value is subjected to a fast Fourier transform by using a FFT analyzer and a time window in a time window.
  • the sample is run between two spherical styluses with a measuring pressure of about 30 g / stroke with a diameter of about 5 mm, and the variation in the thickness of the sample is measured via an electronic micrometer.
  • the sensitivity range of the electronic micrometer is ⁇ 15 m / ⁇ 3 V
  • the thickness variation of the sample in the papermaking direction was measured by scanning at a constant speed of 1.5 mZ in the papermaking direction of the sample, and the obtained measurement value was measured by Ono Sokki ( Co., Ltd.
  • FFT Analyzer CF-300 type machine input signal AC ⁇ 10 mV, sampling 512 points
  • the time window is set to the hanging window
  • the frequency range is set.
  • FFT Fast Fourier transform
  • find the power vector unit: mV
  • Other frequency analysis conditions Is performed under the initial setting conditions of the CF-300 model.
  • An object of the present invention is to use, as a base paper, a resin-coated paper having a thickness unevenness index Rpy of 140 mV or less in the papermaking direction as defined in the present specification, and specifying the coating resin. It has been found that a synergistic effect can be achieved by using a resin composition containing a polyethylene-based compound resin as a main component.
  • the cutting property of the resin-coated paper-type image material support is synergistically improved, and the cut surface is extremely good in the image material support or the image material having the support according to the present invention. is there.
  • an object of the present invention is remarkably achieved by using, as a base paper, a base paper having a film thickness nonuniformity index Rpy of 135 mV or less in the papermaking direction. I found it. Further, an object of the present invention is to provide a low-density polystyrene resin or a medium-density polyethylene resin in a polyethylene-based compound resin, It was found that remarkably achieved by using a material having a roll rate of 0.2 g Zl0 min or more and less than 1 g / 10 min, and reached the present invention. It is.
  • a film thickness unevenness index Rpy in the papermaking direction as defined in this specification is simply referred to as The thickness unevenness index Rpy is a value of 140 mV or less, but a value of 135 mV or less is preferable, and a value of 130 mV or less is more preferable.
  • the base paper having a film thickness non-uniformity index Rpy of 140 mV or less is specifically manufactured by using the following method. The present inventors have studied that it can be obtained by using preferably two or more of the following methods, more preferably three or more methods, and most preferably four or more methods. O became clear
  • hardwood pulp that is short fiber and easily smooth is used in many cases.
  • hardwood pulp described in Japanese Patent Application Laid-Open No. Sho 60-69649 is used in an amount of 60% by weight or more, preferably 75% by weight or more.
  • the pulp is beaten by a beater so that the long fiber content is as small as possible.
  • the beating of pulp is based on the length-weighted average fiber length measured in accordance with JAPAN TAPPI Paper and Pulp Test Method No. 52-89 “Weaving length test method for paper and pulp”. 0.4 to 0.75 mm.
  • 0.45 to 0.7 mra, more preferably 0.45 to 0.65 mm, and the cumulative weight of fiber length 1 mm or less is 7 At least 0%, so that the freeness is between 200 and 330 CSF.
  • the pulp constituting the base paper it is advantageous to use appropriately selected natural pulp as described above, but if necessary, use synthetic pulp or synthetic fiber other than natural pulp. May be used.
  • the natural pulp is bleached normally with chlorine, hypochlorite, and chlorine dioxide bleaching, as well as extraction or alkali treatment with oxidation and, if necessary, oxidation with hydrogen peroxide, oxygen, etc.
  • Wood pulp of softwood pulp, hardwood pulp, and softwood pulp mixed pulp that has been subjected to bleaching and the like and a combination of these treatments is used. , ° Lup, Foodano ,. You can use a variety of things, such as rups.
  • various water-soluble polymers or hydrophilic colloids or latex, antistatic agents The composition consisting of additives is contained by size press, tab size press, or blade coating, or by means of a coating such as jane knife coating. Or it can be painted.
  • a water-soluble polymer or a hydrophilic colloid disclosed in Japanese Patent Application Laid-Open No. Starch-based polymer, polyvinyl alcohol-based polymer, gelatin-based polymer, polyacrylamide-based polymer, cellulosic polymer, etc.
  • the emulsions and latexes include petroleum resin emulsions described in JP-A-55-42027 and JP-A-1-1805338.
  • an antistatic agent such as emulsion or latex of these carboxyl-modified copolymers, sodium chloride is used.
  • Alkali metal salts such as tritium and potassium chloride, alkaline earth metals such as potassium chloride and barium chloride, and colloidal metals such as colloidal silica Pigments such as organic antistatic agents such as oxides and polystyrene sulfonates, such as clay, kaolin, carbonated calcium, talc and barium sulfate
  • colloidal metals such as colloidal silica Pigments such as organic antistatic agents such as oxides and polystyrene sulfonates, such as clay, kaolin, carbonated calcium, talc and barium sulfate
  • pH-adjusting agents such as titanium oxide, hydrochloric acid, phosphoric acid, citric acid, caustic soda, and other additives such as the coloring pigments, coloring dyes and fluorescent brighteners described above. It is advantageous to incorporate them in an appropriate combination.
  • the basis weight is preferably 20 to 200 g Zm 2 .
  • the surface of the support for image material of the present invention on the side where the image forming layer of the base paper is provided is coated with a resin capable of forming a film.
  • a resin capable of forming a film a thermoplastic resin such as a polyolefin resin, a polycarbonate resin, a polyester resin, or a polyamide resin is preferable.
  • a polyolefin resin is more preferred from the viewpoint of melt-extrusion coating properties, and a polyethylene resin is particularly preferred.
  • polyethylene resins include low-density polystyrene resins, medium-density polystyrene resins, high-density polyethylene resins, and linear low-density polyethylene resins.
  • the surface of the second resin layer of the resin-coated paper of the present invention is subjected to an activation treatment such as a corona discharge treatment or a flame treatment. It is possible to apply an undercoat layer as described in Japanese Patent Application Laid-Open No. 9-27440, Japanese Patent Application Laid-Open No. H10-12551, and Japanese Patent Application Laid-Open No. Hei 1-166035. You. Also, after performing an activation treatment such as a corona discharge treatment or a flame treatment on the surface of the first resin layer, it is possible to apply various back coat layers to prevent static electricity and the like. . Ma In addition, the nocturnal coating layer contains the publications of Japanese Patent Publication No. 52-180200, Japanese Patent Publication No.
  • CSR Critical shear rate of resin (1 second)
  • H Depth of screw groove at bottom of hopper (cm)
  • n Number of screw pitch
  • D Barrel inner diameter (cm)
  • the resin pressure (the resin pressure before the breaker plate) at the tip end of the screw extruder used in the present invention can be easily measured with a commercially available resin manometer installed on the extruder. it can. At this time, the point where the resin pressure does not change while the extruder is filled with the resin and the screw is not rotated is defined as a point where the resin pressure is zero.
  • a resin having a low melt flow rate (hereinafter, simply referred to as MFR) specified in JISK 670 as much as possible within the scope of the present invention is used.
  • MFR melt flow rate
  • the critical resin pressure be small in order to widen the operation range during extrusion melt coating.
  • a resin having a viscosity or a critical shear rate as low as possible within the range permitted by the present invention is used.
  • various methods, such as a method for shortening the screw deployment length, and the like can be used alone or in combination of two or more.
  • the extruder is operated at a reduced rotation speed due to cleaning of the die slip, switching of resin, etc., gel may be generated, which may hinder the operation.
  • the generation of gel can be suppressed by setting the resin pressure to be equal to or higher than the critical resin pressure.
  • the base paper In order to extrude and coat the polyethylene resin melt-extruded from the die of the extruder on the base paper, the base paper may be directly extrusion-coated, or the base paper and the polyethylene resin may be extruded.
  • the adhesive surface of the base paper is subjected to a known surface activation treatment such as corona discharge treatment, flame treatment, anchor coat treatment, etc. It may be extrusion coated.
  • the extrusion coating can be carried out by using a known method and apparatus.
  • a polyethylene resin is extruded from a die of an extruder at a resin temperature of 280 to 34 ° C.
  • the molten thin film is guided to a pressure roll, and the base paper and the pressure roll, on which the adhesive surface is untreated or which has been subjected to the above-described surface activation treatment and similarly guided to the pressure roll, are formed. And extrusion coating through a cooling roll.
  • the thickness of the polyethylene resin layer is not particularly limited, but is usually in the range of about 5 to 50.
  • polyethylene resin used as the resin layer examples include: high-density polyethylene, low-density polyethylene, or medium-density polyethylene. Polyethylene is used.
  • the prevention of gel formation according to the present invention is considered to be due to the viscoelastic properties of the resin at a high resin temperature during melt extrusion coating, and the resin pressure at the screw tip is critical resin. It is considered that the increase in the pressure was caused by a decrease in the gelation opportunity, gel grinding, and improved kneading.
  • the present inventors have conducted intensive studies and found that the center plane in the machine direction at a cutoff value of 0.8 mm measured using a stylus type three-dimensional surface roughness meter of the first resin. It has been found that when the average roughness SRa is in the range of 0.6 to 2.0 m, the object of the present invention is particularly effectively achieved.
  • the center plane average roughness SRa at a cut-off value of 0.8 mm measured using a stylus type three-dimensional surface roughness meter referred to in this specification is defined by the following equation.
  • W x represents the length of the sample area in the X-axis direction (papermaking direction)
  • Wy represents the length of the sample area in the Y-axis direction (direction perpendicular to the papermaking direction).
  • Sa represents the area of the sample surface area.
  • sampling is performed at 500 points as data processing in the X-axis direction, and 17 lines or more are performed as scanning in the X-axis direction.
  • An object of the present invention is to provide a resin-coated paper in which the first resin layer has a center plane average roughness SRa in a range of 0.6 to 2.0 m, and has a specific resin as a resin for the first resin layer. It has been found that a synergistic effect can be attained by using a resin composition containing a liethylene-based compound resin as a main component.
  • the contamination of the cooling roll during the production of the resin-coated paper-type image material support is synergistically improved, and in the image material support or the image material having the support according to the present invention, the cooling There is no quality problem due to the transfer of the stains.
  • an object of the present invention is remarkably achieved by processing the center surface average roughness SRa of the backside resin layer surface in the range of 0.8 to 1.6 ⁇ m as referred to in this specification.
  • an object of the present invention is to provide a low-density polyethylene resin or a medium-density polyethylene resin in a polyethylene-based compound resin, It was found that the rate was significantly achieved by using a rate of 0.2 g Zl 0 min or more and lg Z 10 min or less.
  • the first resin layer of the resin-coated paper is preferably processed to have a center plane average roughness SRa in the range of 0.6 to 2.0 m. If the center plane average roughness SRa is less than 0.6 jm, it is difficult to sufficiently prevent the generation of dirt on the cooling roll. In addition, when the support for the image material or the image material having the support is wound into a roll after production, the front and back surfaces tend to adhere and be blocked. On the other hand, even when the center plane average roughness SRa is greater than 2.0 m, the prevention of the generation of dirt on the cooling roll is reduced, and the support for the image material or the image material having the support is rolled. There is a problem that the surface tends to become cloudy when wound up.
  • the center surface average roughness SRa of the backing resin layer surface of the image material support in the present invention is preferably in the range of 0.8 to 1.6 ⁇ m.
  • a cooling roll having a roughness such that SRa in the range is obtained is used as a method of processing the center surface average roughness SRa of the first resin layer surface to a range of 0.6 to 2.0 m. It may be used. Specific examples of the manufacturing method of the chill roll include the embossing method described in Japanese Patent Application Laid-Open No. 60-69444 and Japanese Patent Application Laid-Open No. 62-15047. It can be manufactured by the etching method, dry blast method, liquid honing method, etc. The liquid honing method is preferred. It is preferable that the resin-coated paper is manufactured using a cooling roll before use, and the center-surface average roughness SRa of the back surface of the resin-coated paper is measured and confirmed.
  • a composition comprising various water-soluble polymers or hydrophilic colloids or latexes, antistatic agents, and additives is coated on a base paper using a size press or tab size. Coating such as press or blade coating, air-naive coating It can be included or applied depending on the application.
  • a water-soluble polymer or a hydrophilic colloid a starch-based polymer and a polyvinyl alcohol-based polymer described in Japanese Patent Application Laid-Open No. 1-265337 can be used.
  • Alkaline earth metal salts such as barium chloride
  • Colloidal metal oxides such as colloidal silica
  • organic antistatic agents such as polystyrene sulfonate, etc.
  • Pigments such as cream, kaolin, calcium carbonate, talc, barium sulfate, titanium oxide, etc.
  • phosphate adjusters such as phosphoric acid and quencher It is advantageous to incorporate an appropriate combination of additives such as acid, caustic soda, and the above-mentioned coloring pigments, coloring dyes, and optical brighteners.
  • a flat paper having a Bekk smoothness of 100 seconds or more specified by JISP 8119 is used as the base paper that is preferably used. Those having a smooth surface are preferred, and those having a smooth surface of 200 seconds or more are more preferred.
  • a method for producing a base paper having a Beck smoothness of 100 seconds or more generally, a large amount of hardwood pulp that is short and easy to smooth is used, and a long fiber is obtained by a beater. Beat it to a minimum. Specifically, the beating of the pulp is carried out so that the weave length of the pulp after the beating becomes 42-mesh residue of 20-45% and freeness of 200-350 CSF. This is preferred.
  • HDPE with MFR of 15.0 g / 10 min, density O.SST g Zcm 3 , and a critical shear rate of 60 (1 Z seconds) see Table 1 below
  • the length of the resin-coated portion in the horizontal direction is measured to evaluate the degree of neck-in, and the line of the molten resin film is evaluated.
  • Comprehensive evaluations were made of the degree of occurrence, the presence or absence of film breakage depending on the degree of drawdown, and the forming processability such as flow instability due to surge or draw resonance.
  • the evaluation criteria are as follows: ⁇ : good, ⁇ : slightly bad but no practical problem, X: poor and some practical problem.
  • the sample is separated into the base paper layer and the resin layer, and the area ratio of the base paper layer adhered to the separated resin layer is measured.
  • the evaluation criteria are as follows: :: Area ratio of 100% is good, and ⁇ : Area ratio is less than 100% and is 80% or more. Adhesion is slightly poor, but there is no practical problem. Degree, X: The area ratio is less than 80%, the adhesiveness is poor, and there are some practical problems.
  • the method for evaluating the gel during melt extrusion of the resin was as follows: a set temperature of 32 ° C, 8 hours under conditions of 2.5 kg per hour Off I Lum shaped extrusion was 0.0 1 full I Honoré ⁇ number of 0. 1 mm or more gel that put into the m 2 after measured, you compared to the initial value this and the by Ri gel was evaluated.
  • the evaluation criteria are as follows: :: The number of gels after 8 hours does not change from the initial value, and X: The degree to which the number of gels after 8 hours has increased from the initial value.
  • Table 1 shows the physical properties of HDPE and LDPE used in this example, and Table 2 shows the evaluation results of the obtained resin-coated paper obtained by the above evaluation method.
  • Example 1 Instead of the combination of HDPE and LDPE used in Example 1, various resin compositions combining HDPE and LDPE shown in Table 1 were used, respectively, and resin-coated paper was obtained in the same manner as in Example 1. Table 2 shows the evaluation results of these methods using the above evaluation methods.Examples 10 to 18
  • Examples 10 to 17 were the same as Example 1 except that the combinations of HDPE and LDPE used in Example 1 were replaced with various resin compositions combining HDPE and LDPE shown in Table 1, respectively. Similarly, a resin-coated paper was obtained. Table 3 shows the results of these evaluations using the above evaluation method.
  • Example 18 HDPE and LDPE resin compositions of the same type and composition as in Example 1 were used, and were not melt-mixed but dried and mixed as they were. A resin-coated paper was obtained in the same manner as in Example 1. Table 3 shows the evaluation results by the above evaluation method.
  • the resin-coated paper obtained in Examples 1 to 9 was immersed in a commercially available aqueous solution of hypochlorous acid for 3 days, and the resin layer separated from the base paper was washed with water, air-dried, and then subjected to MFR,
  • MFR force was 1.0 to 40 g / 10 minutes and the density was 0.930 to 0.971 g for all resin layers. / cm 3 , and the critical shear rate was less than 20 (1 second).
  • the resin composition containing 90 to 65 parts by weight of HDPE and 10 to 35 parts by weight of LDPE having the physical properties defined in the present invention, and whose critical shear rate is Resin-coated paper having a resin layer of 10 (1 Z seconds) or less (Examples 1 to 9) has good moldability and adhesiveness, and has low gel and excellent quality. Is understood.
  • the critical shear rate of the resin composition of HDPE and LDPE is higher than 10.0 (1 nosec) (eg, 10, 11, and 13 to 16), the gel content is high. Further, when the composition of HDPE and LDPE is dry-mixed without being melt-mixed (Example 18), the molding processability is poor and a favorable result cannot be obtained.
  • the molding processability of a resin layer is favorable, the adhesiveness of a resin layer and a base paper is excellent, and the polyethylen resin coating paper with few gels is provided.
  • Example 1 9 A mixture of hardwood bleached sulfite pulp and hardwood bleached craft pulp 1: 1. The pulp is beaten to Canadiaan's Standard Freeness of 320 m1, and 3 parts by weight of carotinated starch and anionized are added to 100 parts by weight of pulp. 0.2 parts by weight of polyacrylamide, alkyl ketene dimer emulsion (as ketene dimer) 0.4 parts by weight, polyaminopolyamide the filtrate le arsenide drill down resin 0.4 parts by weight of added pressure, to produce a paper weighing 1 6 0 m 2.
  • the obtained wet paper is dried at 110 ° C, and then 3 parts by weight of a carboxyl-modified polyvinyl alcohol, 0.05 parts by weight of a fluorescent whitening agent, and 0.002 parts by weight of a blue dye parts, Na Application Benefits U arm 4 parts by weight chloride, the click E phosphate 0.2 parts by weight of water 9 3 parts by weight or et consisting impregnating solution 2 5 g / m 2 was impregnated, with hot air at 1 1 0 ° C It was dried and further subjected to super-force rendering at a linear pressure of 90 kg / cm to produce a photographic support base paper. At this time, the Bekk smoothness of the base paper was 200 seconds.
  • the base paper surface (back surface) opposite to the side on which the image forming layer is coated is subjected to a corona discharge treatment, and then the polyethylene resin composition shown in Table 4 is applied to the back surface at a resin temperature of 3.
  • the first resin layer was formed by extruding and coating at 20 ° C. the resin coating amount shown in Table 4 at a running speed of the base paper of 150 m / min.
  • the resin composition consisting of 5 parts by weight was melt-extruded at a resin temperature of 320 ° C and the resin coating amount shown in Table 4 at a running speed of the base paper of 150 m / min and coated. Then, a second resin layer was formed.
  • the front and back sides of the polyethylene resin were melt-extruded and extruded by a so-called tandem method in which the extrusion coating was performed sequentially.
  • the surface of the second resin layer containing the titanium dioxide pigment of the resin-coated paper was processed into a glossy surface, and the surface quality of the first resin layer was processed into a matte surface such as paper.
  • the following back coat coating solution was applied on-machine.
  • the lateral length of the resin-coated portion on the back surface is measured.
  • the evaluation criteria are as follows: ⁇ : good, ⁇ : somewhat bad, but practically no problem, X: bad, some practical problem.
  • a set temperature of 320 and an hour per hour are used as a method for evaluating the gel-like foreign matter at the time of melting and extruding the polyethylene resin composition for the first resin layer.
  • the evaluation criteria were as follows: : The number of gel-like foreign substances after 8 hours did not change from the initial value, ⁇ : The number of gel-like foreign substances after 8 hours increased slightly, but there was a practical problem. To some extent, X: After 8 hours, the number of gel-like contaminants increased significantly from the initial value, indicating that there was some practical problem.
  • each sample was stored in a constant temperature and humidity chamber at 50 ° C and 60% RH for 1 day.
  • Sample base paper layer and first resin layer The adhesiveness between the base paper and the first resin layer was evaluated by measuring the area ratio of the base paper layer adhered to the separated resin layer. Evaluation criteria are as follows: ⁇ : good at 100% area ratio; ⁇ : 80% or more when area ratio is less than 100%; X, area ratio is less than 80%, adhesiveness is poor and there is some practical problem.
  • the curl properties of the image material support were evaluated in the following manner. First, after a corona discharge treatment, a blue-sensitive emulsion layer containing a yellow color coupler, an intermediate layer containing a color-mixing inhibitor, and a magenta layer on the surface of a second resin layer containing a titanium dioxide pigment of an image material support.
  • ultraviolet absorbing layer containing a green-sensitive emulsion layer ultraviolet absorber containing a color coupler, color photographic paper total Zerah Chi down provided red-sensitive emulsion layer and a protective layer containing a cyan color-forming coupler is 8 g Z m 2 It was created. 0 colors sensitive emulsion layer in the silver nitrate.
  • 6 g Z m contains the corresponding silver chlorobromide to 2, further formation of the silver halide, other gelatin required dispersion and film formation, an appropriate amount of capsules re inhibitor, It contained sensitizing dyes, coating aids, hardeners, thickeners, and appropriate amounts of filter dyes.
  • the prepared color printing paper was stored at 35 ° C. At room temperature for 5 days. After color development, the color paper was 8.2 cm x 11.7 cm at 20 ° C and 40% RH. The state of the curl of the color print of the size was evaluated. The evaluation criteria were as follows: ;; slightly minor (curl to the back coat layer side) and extremely flat, good roll physical properties, ⁇ : curl, but practically problematic What X: The curl is large, indicating that there is some practical problem.
  • the above color photographic paper was subjected to a longitudinal print force of 11.7 cm with a longitudinal print cutter. It was cut into pieces as required, and the condition of the cut surface was evaluated. Evaluation criteria are as follows: :: Almost no whisker generated, good cutting performance, ⁇ : Slight whisker generation, but X: whisker generation to the extent that there is no practical problem Most of them have poor cutting properties and have some practical problems.
  • the smoothness of the support for an image material the surface of the above color photographic printing paper was observed with oblique light, and the apparent glossiness was visually evaluated.
  • the evaluation criteria are as follows: ⁇ : high apparent glossiness, good smoothness of the support; ⁇ : slightly low glossiness, slightly inferior To the extent that there is no practical problem, X: the appearance is low, the support has poor smoothness, and there is some practical problem.
  • HDPE High-density polyethylene resin with a density of 0.967 g / cm 3 and an MFR of 15 gZ 10 minutes.
  • the difference between the resin coating amounts in the first and second resin layers is 3 gZm 2 or more, and the polyethylene resin in the back resin layer is the high-density resin according to the present invention.
  • a resin prepared by previously melting and mixing 90 to 65 parts by weight of polyethylene resin and 10 to 35 parts by weight of low-density polyethylene resin.
  • Some imaging material supports (samples ⁇ 2, ⁇ 3, ⁇ 4, ⁇ 5, Na6, and Ni11) have good molding processability of the polyethylene resin composition, and It is clearly understood that this is an excellent support for image materials, which does not generate gel-like foreign matter and has good adhesiveness between base paper and resin layer, curl physical properties, cutting properties and smoothness. .
  • the amount of resin coating in the first and second resin layers is It is clear that the difference is preferably larger than 3 gZm 2 , and the content of HDPE is preferably in the range of 85 to 70 parts by weight.
  • the content of the high-density polyethylene resin is more than 90 parts by weight (sample ⁇ 1), the moldability of the polyethylene resin composition is poor and the gel-like There is a lot of foreign matter, and the adhesion and cutting property between the base paper and the resin are poor, which is a problem.
  • the content of the high-density polyethylene resin is less than 65 parts by weight (sample ⁇ ⁇ 2) is a problem because of poor curl properties.
  • the polyethylene resin composition is simply mixed (sample Nc 10), the moldability and cutability of the polyethylene resin composition are poor. In addition, gel-like foreign matter is often generated from the beginning, which is a problem.
  • the difference between the resin coating amounts in the first and second resin layers is smaller than 3 gZm 2 (samples ⁇ 7, No. 8 and ⁇ 9), the cutting property and the smoothness are poor, which is a problem. is there.
  • Example 19 was carried out in the same manner as in Sample No. 5 except that it was used as a compound resin composition prepared in the same manner as in Sample No. 5 of Example 19. Table 5
  • the first port Re ethylene les down resin in the resin layer is an MFR of 1 0 gZ l 0 minutes ⁇ 4 0 gZ l 0 min, dense potentiation density of 0. 9 6 0 gZcm 3 or more re ethylene les down resin 9 0 by weight parts to 6 5 parts by weight and MFR of 0. 2 gZ l O min ⁇ 2/1 0 min, a density of 0. 9 3 5 g Roh cm 3 or less, molecular weight 5 0 10,000 or more Of low-density polyethylene resin having a fraction of 10% by weight or more and a critical shear rate of 0.5 (1 / sec) or less is melted and mixed in advance with 10 parts by weight to 35 parts by weight.
  • the support for an image material according to the present invention (sample # ⁇ 13 to ⁇ 2), which is a prepared resin composition having a critical shear rate of 10 (1 second) or less. 3) has good molding processability of the polyethylene resin composition, does not generate gel-like foreign matter, and further has an adhesive property between the base paper and the resin layer, a curl property, a cut property and a smoothness. Excellent with good properties It can be clearly seen that this is a supported image material support.
  • the low-density polyethylene resin those having an MFR of less than 1 gZ10 minutes are preferable from the viewpoint of preventing the generation of gel-like foreign substances (samples ⁇ 4 and ⁇ 2 It can be clearly seen that 0 and sample ⁇ (comparison with 21) .
  • the high-density polyethylene resin used in the present invention has a density of 0 from the viewpoint of curl physical properties. It is preferable to use a sample with a particle size of 96.2 e / cm or more (comparison of sample ⁇ 14 and ⁇ 18 with sample ⁇ 19).
  • the moldability, the effect of preventing gel-like foreign matter, the base paper and resin From the viewpoint of the adhesion to the layer, those having an MFR in the range of 10 gZ10 min to 30 gZ10 min are preferable. (Comparison of sample NOL I 4, ⁇ 18, and ffo 22 with ⁇ ⁇ 23) Further, as the compound resin composition used in the practice of the present invention, those having a critical shear rate lower than 8 (1 second) are preferable (sample Nos. 13 to ⁇ 20). And 22 with Sample Nos. 21 and 23).
  • the MFR of the low-density polyethylene resin is larger than 2% / 10 minutes (sample ⁇ 26), the molding processability and the degree of generation of gel-like foreign matter are poor, which is problematic.
  • the low-density polyethylene resin has a molecular weight of 500,000 or more and a fraction of less than 10% by weight (sample Not26 ⁇ ! Fo28), the molding processability is poor. This is a problem and tends to increase the generation of gel-like foreign matter. If the MFR force of the high-density polyethylene resin is greater than 0% / 10 min (Sample No.
  • the length of the resin-coated portion in the horizontal direction is measured to evaluate the degree of neck-in, and the line of the molten resin film is evaluated.
  • Formability was evaluated comprehensively, including the degree of occurrence, the presence or absence of film breakage due to the degree of drawdown, and the instability of flow due to serration or draw resonance.
  • the evaluation criteria are as follows: :: good, ⁇ : slightly bad, but no practical problem, X: poor, practical to some extent.
  • the sample is separated into the base paper layer and the polyethylene layer, and the separated polyethylene layer is separated.
  • the adhesiveness between the base paper and the resin layer was evaluated by measuring the area ratio of the base paper layer adhered to the base layer.
  • the evaluation criteria are as follows: :: Area ratio of 100% is good, and ⁇ : Area ratio is less than 100%, and is 80% or more. , X: The area ratio is less than 80%, the adhesiveness is poor, and there is a practical problem. Degree, represents.
  • the cutability was evaluated by the degree of fluffing of the cut edge obtained by cutting the sample with a commercially available guillotine cutter.
  • abrasion resistance depending on the degree of scratches on the resin layer surface and secondary workability such as stiffness of the resin-coated paper were comprehensively evaluated.
  • the evaluation criteria are as follows: ⁇ : good, ⁇ : somewhat poor but not practically problematic, X: poorly and practically problematic to some extent.
  • Example 22 A 70 e 30 2.3 30 8 Example 23 A 70 e 30 2.3 60 8 Example 24 A 80 e 20 4.4 60 16 Example 25 B 70 e 30 2.8 30 10 Example 26 B 70 e 30 2.8 60 10 Example 27 C 80 f 20 17.0 85 62 Example 28 D 65 g 35 5.2 30 19 Example 29 C 80 f 20 17.0 30 62 Example 30 C 80 f 20 17.0 60 62 Example 31 A 97 e 3 40.0 60 145
  • the resin layer has good molding processability, good adhesion between the resin layer and the base paper, and further, excellent polyethylene which can prevent gelling of the resin layer.
  • Resin-coated paper can be supplied.
  • a mixed pulp consisting of 50% by weight of hardwood bleached kraft pulp, 35% by weight of hardwood bleached sulfurite pulp and 15% by weight of softwood bleached sulfurite pulp has the fiber length shown in Table 10.
  • 100 parts by weight of the pulp, 3 parts by weight of cationized starch, 0.2 parts by weight of anionized polyacrylamide, and alkyl ketene dimer mono-emulsion (Ketene die 0.4 parts by weight of poly (amide chlorohydrin) resin and 0.4 parts by weight of an appropriate amount of fluorescent whitening agent, blue dye and red dye are added to the paper.
  • a preparation slurry was prepared.
  • the stock slurry is placed on a fourdrinier machine running at 200 mZ to give a suitable turbulence to form a web of paper.
  • a three-stage wet press in which the linear pressure is adjusted in the range of 0 kg Z cm, treat with a smoothing roll, and then continue to dry with a dry part of 30 to 70 kg / cm.
  • a two-stage strain press in which the linear pressure was adjusted within a certain range, it was dried.
  • the base paper surface (back surface) opposite to the side on which the image forming layer is coated is subjected to a corona discharge treatment, and the following polyethylene resin composition is combined on the back surface in a combination described in Table 10 below.
  • the material was melt-extruded and coated at a resin temperature of 320 ° C to a resin thickness of 26 zm at a running speed of the base paper of 150 minutes.
  • the following resin compositions of the present invention (1BL) and comparative resin compositions (2BL to 4BL) were used as the polyethylene resin compositions for coating the backside of the base paper.
  • Resin composition (1BL) 80 parts by weight of high-density polyethylene resin (1HD) and 20 parts by weight of low-density polyethylene resin (11d) described in Table 11 Of a polyethylene resin composed of a compound resin with a critical shear rate of 4.4 (1 Z seconds), which was previously melted and mixed using a kneading extruder. Used as pellets.
  • Resin composition (2BL) 80 parts by weight of high-density polyethylene resin (1HD) and 20 parts by weight of low-density polyethylene resin (11d) described in Table 11 Each pellet was added to a melt extruder with simple mixing.
  • Resin composition (3BL) 80 parts by weight of high-density polyethylene resin (4HD) and 20 parts by weight of low-density polyethylene resin (41d) described in Table 11 Of a polyethylene resin composition consisting of a compound resin with a critical shear rate of 17 (1 Z seconds), prepared by pre-melting and mixing using a kneading extruder. Used as a tut.
  • Resin composition (4BL) 50 parts by weight of high-density polyethylene resin (1HD) and 50 parts by weight of low-density polyethylene resin (11d) shown in Table 11 Of a polyethylene resin composition consisting of a compound resin with a critical shear rate of 1.0 (1 Z second) prepared by pre-melting * mixing with a melt extruder. Used as a let.
  • the front and back The melt-extrusion coating of the resin was performed by a so-called tandem method in which the extrusion coating was performed sequentially.
  • the surface of the second resin layer containing the titanium dioxide pigment of the resin-coated paper was processed into a glossy surface, and the surface quality of the first resin layer was processed into a mat surface such as paper.
  • the following back coat coating liquid was applied on-machine.
  • the molding processability of the polyethylene resin composition for the first resin layer, the degree of generation of gel-like foreign matter, and the obtained sample when producing the support for image materials are as described above.
  • the following method was used as a method for evaluating the performance as a support for an image material.
  • the gel-like foreign material was evaluated by measuring the number of gel-like foreign materials of 0.1 dragon or more and comparing it with the initial value.
  • the evaluation criteria were as follows: :: The number of gel-like foreign substances after 8 hours did not change from the initial value, ⁇ : The number of gel-like foreign substances after 8 hours increased slightly, but there was a practical problem. To some extent, X: After 8 hours, the number of gel-like contaminants increased significantly from the initial value, indicating that there was some practical problem.
  • the above-mentioned color photographic paper is subjected to a longitudinal print force with a longitudinal force of 11.7 cm. And the condition of the cut surface was evaluated.
  • the evaluation criteria are: :: hardly any whiskers are generated and extremely good cutting performance, ⁇ : little whiskers are generated, but good cutting performance, ⁇ : whisker generation Slightly large, but to the extent that there is no practical problem.
  • X Severe generation of whiskers, poor cutting properties, and some practical problems.
  • the curl properties of the image material support were evaluated in the following manner.
  • a blue-sensitive emulsion layer containing a yellow color coupler after corona discharge treatment on the surface of the second resin containing the titanium dioxide pigment of the support for the image material, and a color-mixing inhibitor By providing an intermediate layer, a green-sensitive emulsion layer containing a magenta coloring coupler, an ultraviolet absorbing layer containing an ultraviolet absorber, a red-sensitive emulsion layer containing a cyan coloring coupler, and a protective layer, the total amount of gelatin is 8 have created a Color Camera photographic paper is a g Roh m 2.
  • Each color-sensitive emulsion layer comprises a silver chlorobromide corresponding to 0.
  • the paper surface having the film thickness unevenness index Rpy of 140 mV or less was used as a substrate, and the base paper surface opposite to the side on which the image forming layer was provided was the high-density polymer according to the present invention.
  • An imaging material support (sample No. 1) coated with a resin composition consisting of a specific compound resin prepared by melting and mixing a polyethylene resin and a low-density polyethylene resin in advance. , No. 2, No. 5, No. 9, No.
  • the base paper preferably has a thickness unevenness index R py of 135 mV or less, and 13 OmV or less. You can see that things are even better.
  • the film thickness unevenness index Rpy of the base paper is larger than 14 OmV.
  • the critical shear rate is greater than 10 (1 nosec) as the resin composition for coating the backside of the base paper
  • a resin composition composed of a compound resin (3BL) is used ( Samples ⁇ 3, No.7, No.10, No.13, ⁇ 16 and No.20) have a lot of gel-like foreign matter, which is problematic and
  • a resin composition consisting of a compound resin (4BL) containing less than 65 parts by weight of ethylene resin is used (samples No. 4, No. 8, No. 11 and o 14, No.
  • the amount of the high-density polyethylene resin (Table 12) was used.
  • Table 12 shows the obtained results.
  • Table 1 2 Compound for the first fat layer Gel cut for the 1st shelf layer for the 1st column and the m ⁇ (haze) Compound tree Polyethylene tree Difficult to curl 1st layer
  • the criticality was prepared by previously melting and mixing 90 to 65 parts by weight of high-density polyethylene resin and 10 to 35 parts by weight of low-density polyethylene resin.
  • the imaging material support (samples ⁇ 25 to ⁇ 29) of the present invention in which the base paper is coated with a resin composition composed of a compound resin having a shear rate of 10 (1 Z second) or less is used.
  • the resin composition has good molding processability, no gel-like foreign matter is generated, and the cutability of the support for the image material is good. 1 It is clearly seen that this is an excellent support for image materials having good adhesion to the resin layer.
  • the content of the high-density polyethylene resin in the compound resin is preferably in the range of 85 to 70 parts by weight. It is well understood that the range of 80 to 70 parts by weight is more preferable from the viewpoint of the cutting property of the material support.
  • the content of the high-density polyethylene resin is more than 90 parts by weight (Sample No. 24)
  • the moldability of the polyethylene resin composition is poor, and Gel-like contaminants are often generated, and the cutting properties of the support for the image material and the cutting properties between the base paper and the first resin layer are poor, which is a problem, and contains high-density polyethylene resin.
  • the amount is less than 65 parts by weight (sample ⁇ 30), the curl properties are poor, which is a problem.
  • Example 32 The samples of Example 32 were replaced with the pellets of the polylene resin composition for backside coating used in Example 5 ( ⁇ 5).
  • the polyethylene resin composition for the first resin layer has an MFR force of '10 to 40 g / 10 minutes, and a density of 0.96 g / cm or more.
  • Polyethylene resin composition comprising a resin (sample # ⁇ 31) having a critical shear rate of 10 (1 Z seconds) or less. To 4 ⁇ 41), the molding processability of the polyethylene resin composition is good, no gel-like foreign matter is generated, and the cutting property of the support for the image material is good. Curl physical properties and base paper Adhesion between the first resin layer is excellent image material support is good this Togayo Ku seen.
  • a resin having an MFR of less than 1 gZ10 minutes is preferable from the viewpoint of preventing the generation of a gel-like foreign substance.
  • a resin having a density of 0.962 gZ cm 3 or more is preferred from the viewpoint of curl physical properties (sample No.
  • the compound resin has a critical shear rate lower than 8 (1 Z second) (samples ⁇ 31 to ⁇ 38, ⁇ 40 and sample ⁇ 39). And comparison with No. 41).
  • the moldability of the polyethylene resin composition is poor, which is a problem, and the generation of gel-like foreign matter tends to increase.
  • the MFR of the high-density polyethylene resin for the compound resin is greater than 40 gZl0 min (sample no.
  • the problem of 48 is that the molding processability of the polyethylene resin composition, the degree of generation of gel-like foreign matter, and the adhesion between the base paper and the first resin layer are poor.
  • the critical shear rate of the compound resin composition is larger than 10 (1 Z seconds) (samples ⁇ ⁇ 42 to ⁇ 45 and ⁇ 48), gel-like foreign matter is generated. There are many problems.
  • the present invention no gel-like foreign matter is generated in the resin layer on the side opposite to the side on which the image forming layer is provided, and the cutability is remarkably good.
  • the resin layer with paper It is possible to provide an excellent resin-coated paper-type image material support that has good adhesiveness with the resin, can be produced at high speed, and can be produced stably.
  • the length of the resin-coated portion in the horizontal direction is measured to evaluate the degree of neck-in, and the line of the molten resin film is evaluated. Molding processability was evaluated comprehensively, including the degree of occurrence, the presence or absence of film breakage due to the degree of drawdown, and instability of flow due to surge or draw resonance.
  • the evaluation criteria are as follows: :: good, ⁇ : slightly bad, but no practical problem, X: poor, practical to some extent.
  • the sample is separated into the base paper layer and the polyethylene layer, and the separated polyethylene is used.
  • the adhesiveness between the base paper and the resin layer was evaluated by measuring the area ratio of the base paper layer adhered to the lens layer. Evaluation criteria are as follows:: Area ratio is 100% Good: ⁇ : Area ratio is less than 100% and is 80% or more. Adhesion is slightly poor but there is no practical problem. X: Area ratio is less than 80% and adhesion is good. Represents to the extent that there is a bad practical problem.
  • Evaluation methods for gel during resin melt extrusion include screw rotation speed, breaker plate opening ratio, and total number of screen pack meshes.
  • the film was extruded for 8 hours under the condition of a set temperature of 320 and an extrusion rate of 2.5 kg per hour for 0.08 hours after the film was extruded. Ri by the and this is compared with 0. 1 mm or more measured initial value the number of gels in full I in Lum in m 2, and and gel. Evaluation criteria: ⁇ : The number of gels after 8 hours does not change from the initial value. X: The number of gels after 8 hours increased from the initial value.
  • the cutability of a cut sample obtained by cutting a sample with a commercially available guillotine cutter was evaluated based on the degree of fluffing.
  • the evaluation criteria are as follows: ⁇ : good, ⁇ : somewhat bad but not practically problematic, X: poor and somewhat practically problematic.
  • Dummy part Army part 1 / sec rpm% kgf / cm 2 kgf / cm 2 examples 35 A 70 d 30 2.3 35 40 500 12 6 examples 36 A 75 d 25 3.1 35 40 1000 20 12 examples 37 B 80 e 20 17.0 35 10 1000 26 25 Example 38 B 80 e 20 17.0 60 10 500 37 20
  • Example 39 B 80 e 20 17.0 35 40 500 7.25
  • Example 41 C 65 f 35 5.2 35 40 500 15 14
  • the resin layer is excellent in moldability, the adhesiveness between the resin layer and the base paper is good, and the resin layer can be prevented from gelling. Can supply ren-based resin coated paper.
  • a mixture of bleached hardwood pulp and hardwood bleached kraft pulp 1 1.
  • the pulp is beaten to 320 ml of canadian standard freeness, and 100 parts by weight of the pulp is further reduced to 3 parts by weight of carotinized starch and anion.
  • Polyacrylamide 0.2 parts by weight, alkyl ketene dimer emulsion (as ketene dimer) 0.4 part by weight, polyaminopolyamide b Norre arsenide drill down resin 0.4 parts by weight added pressure were making paper having a basis weight of 1 6 0 gZ ni 2.
  • the obtained wet paper was dried at 110 ° C., and subsequently 3 parts by weight of carboxy-modified polyvinyl alcohol, 0.05 part by weight of fluorescent whitening agent, 0.05 part by weight of blue dye 0.000 2 parts by weight, Na Application Benefits U arm 4 parts by weight chloride, click E phosphate 0.2 parts by weight of water 9 3 parts by weight or et consisting impregnating solution 2 5 gZ m 2 impregnated, the finally obtained base paper
  • the film was dried with hot air so that the water content would be 8% with absolutely dry water, and then subjected to super force rendering at a linear pressure of 90 kg / cm to produce a base paper as a support for image materials.
  • the Beck smoothness of the base paper at this time was 200 seconds.
  • the base paper surface (back surface) opposite to the side on which the image forming layer is coated is subjected to a corona discharge treatment, and the back surface is described in Table 17 below.
  • the polystyrene resin composition was melt-extruded and coated at a resin temperature of 320 ° C. to a resin thickness of 25 / m at a running speed of the base paper of 150 mZ.
  • the cooling roll one having a center surface average roughness SRa of the first resin layer surface having the roughness shown in Table 17 was used.
  • the cooling port used was a cooling roller roughened by the liquid honing method, and operation was performed at a cooling water temperature of 12 using this cooling roller.
  • the resin composition consisting of the weight parts was melt-extruded and coated at a resin temperature of 320 to a resin thickness of 32 m at a running speed of the base paper of 150 mZ.
  • the surface of the first resin layer of the resin-coated paper is The following back coat coating solution was applied on machine.
  • colloidal silica Styrene latex
  • RaNaru 1:. 1 Kaka RaNaru is, further Po Li styrene Les emission scan Honoré off O phosphate soda 0 0 Ba click co one preparative coating comprising 2 1 Other suitable amount of coating aid of g / m 2, etc.
  • the liquid was applied at a coating amount of 0.21 g / ⁇ 2 as a latex content (calculated on solid weight) to obtain a support for an image material.
  • the moldability of the polyethylene resin composition for the first resin layer, the degree of generation of cooling roll stains, and the generation of gel-like foreign matter when the support for image materials is manufactured as described above The degree and the method of evaluating the performance of the obtained sample as a support for image materials were evaluated by the methods described below.
  • the lateral length of the resin-coated portion on the back surface is measured.
  • the evaluation criteria are as follows: :: good, ⁇ : somewhat bad, but no practical problem: poor, with some practical problems.
  • the cooling is performed 6 hours after the start of the production of the image material under the production conditions described above.
  • the occurrence of dirt on the roll was visually judged and evaluated,
  • the evaluation criteria were as follows: ⁇ : Good with little generation of dirt on the cooling roll, Slightly high generation of dirt on the cooling roll, but to the extent that there is no practical problem. Represents to some extent a practical problem.
  • a set temperature of 320 ° C. 2.5 per hour 2.5 0 after leaving press to 8 hours full I le ⁇ under conditions of a kg. 0 0 in 1 m 2 of the full I le ⁇ . 1 mm or more gel-like number of foreign matter was measured early in Gel-like foreign substances were evaluated by comparing the values with the values.
  • the evaluation criteria were as follows: : The number of gel-like foreign substances after 8 hours did not change from the initial value, ⁇ : The number of gel-like foreign substances after 8 hours increased slightly, but there was a practical problem. To some extent, X: After 8 hours, the number of gel-like contaminants increased significantly from the initial value, indicating that there was some practical problem.
  • the above-mentioned color photographic paper is subjected to a longitudinal print force of 11.7 cm with a longitudinal print cutter. It was cut into pieces as required, and the condition of the cut surface was evaluated.
  • the evaluation criteria are as follows: ⁇ : Almost no whiskers are generated, and the cutting performance is extremely good. ⁇ : There is a slight whisker generation, but the cutting performance is good. ⁇ : Slight whiskers are generated. There are many, but to the extent that there is no practical problem. X: There are many mustaches, poor cutting properties, and there is a practical problem to some extent.
  • the curl properties of the image material support were evaluated in the following manner.
  • the support for the image material After a corona discharge treatment on the surface of the second resin layer containing the titanium oxide pigment, a blue-sensitive emulsion layer containing a yellow color coupler, an intermediate layer containing a color-mixing inhibitor, a green-sensitive emulsion layer containing a magenta evening color coupler, A color photographic paper having a total amount of gelatin of 8 g Zm 2 was prepared by providing an ultraviolet absorbing layer containing an ultraviolet absorber, a red-sensitive emulsion layer containing a cyan-coloring coupler, and a protective layer. Each color-sensitive emulsion layer comprises a silver chlorobromide corresponding to 0.
  • the evaluation method of the adhesion between the base paper of the support for image material and the first resin layer is as follows. After storing for 1 day in a 50% and 60% RH constant temperature and humidity chamber, the sample is separated from the base paper layer and the first resin layer, and the area ratio of the base paper layer adhered to the separated resin layer is measured. By doing so, the adhesiveness between the base paper and the back resin layer was evaluated. Evaluation criteria are as follows: :: 100% area ratio is good. ⁇ : 80% or more when area ratio is less than 100%. Adhesion is slightly poor, but there is no practical problem. , X: area ratio is 80 %, The degree of adhesion is poor and there is some practical problem.
  • the average roughness SRa of the center surface of the first resin layer surface is 0.6 to 2.0 ⁇ m
  • the polyethylene resin in the first resin layer is the present invention.
  • the support for imaging materials (samples No. 2, No. 3, Nos. 5 to 9 ⁇ 9 and 12), which is a resin, has good molding processability of the polyethylene resin composition.
  • Excellent image material support that does not generate cooling roll stains, generates no gel-like foreign matter, and has good adhesiveness between base paper and resin layer, curl physical properties and cutability.
  • the content of HDPE is preferably in the range of 85 to 70 parts by weight, and from the viewpoint of the effect of improving the cooling roll stains, As the average roughness SRa of the center surface of the backing resin layer surface of the support for the substrate, a range of 0.8 to 1.6 ⁇ m is preferable.
  • the content of the high-density polyethylene resin is more than 90 parts by weight (Sample No. 1), the molding processability of the polyethylene resin composition is poor and the cooling roll There are many problems such as generation of dirt, generation of gel-like foreign matter, and poor adhesion and cutting properties between the base paper and resin, and high-density polyethylene resin. If the content is less than 65 parts by weight (Sample No. 13), the curl properties are poor and there is a problem. When the polyethylene resin composition is simply mixed (sample 11), the molding processability and cutting property of the polyethylene resin composition are poor. From the beginning, gel-like foreign matter is often generated, which is a problem.
  • Example 4 Polyurethane for back coating used in sample No. 7 of 2 Instead of the ren resin composition, a compound prepared in the same manner as in Sample No. 7 of Example 42 using the polyethylene resin shown in Table 18 and the formulation shown in Table 19 The procedure was performed in the same manner as in Sample # ⁇ 7 of Example 42, except that the resin was used as a resin composition.
  • the polyethylene resin in the first resin layer was found to have an MFR force of 10% / 10 minutes to 40 g / 10 minutes, and a density of 0.960 g / cm 3 90 parts by weight to 65 parts by weight of high density polyethylene resin! ⁇ 1? 13 ⁇ 4 is 0. 2 gZ l O min ⁇ 2 g / 1 0 min, a density of 0. 9 3 5 g / cm 3 or less, molecular weight 5 0 10,000 or more in fraction 1 0 wt% or more, critical shear
  • a low-density polyethylene resin having a speed of 0.5 (1 Z seconds) or less is a compound resin composition prepared by previously melting and mixing 10 to 35 parts by weight of a low-density polyethylene resin.
  • the support for an imaging material (sample # ⁇ 14 to No. 24), in which the composition has a critical shear rate of 10 (1 Z seconds) or less, is formed by molding a polyethylene resin composition. Good addition properties, no chill roll contamination, no gel-like foreign matter, good adhesion between base paper and resin layer, good curl properties and good cutability It can be clearly seen that this is a support for image materials.
  • the low-density polyethylene resin those having an MFR of less than 1 gZ10 minutes are preferred from the viewpoint of preventing the generation of gel-like foreign substances (Sample No. 15 and ⁇ ). 21 and Sample No. 22).
  • the high-density polyethylene resin those having a density of 0.962 gZ cm 3 or more are preferable from the viewpoint of the physical properties of the sample (Samples 15 and 19).
  • the sample ⁇ 20) and from the viewpoints of moldability, the effect of preventing gel-like foreign matter, and the adhesion between the base paper and the resin layer, the MFR is 10 g / 10 minutes to 30 minutes. g / 10 min is preferred (Sample No.
  • the MFR of the low-density polyethylene resin is larger than 2 g / 10 minutes (Sample No. 27), the moldability and the degree of generation of gel-like foreign matter are poor, which is a problem.
  • the low-density polyethylene resin has a molecular weight of 500,000 or more and a fraction of less than 10% by weight (samples Na27 to Nd29), the moldability is poor. This is problematic, and the generation of gel-like foreign matter tends to increase.
  • ADVANTAGE OF THE INVENTION According to this invention, generation

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Abstract

A resin-coated paper having on one side thereof a first resin layer comprising a resin composition having a critical shear rate of 10 sec-1 or less and prepared by melt mixing 90-65 parts by weight of a high-density polyethylene resin having a melt flow rate of 10.0-40.0 g/10 min and a density of 0.960 g/cm3 or above and 10-35 parts by weight of a low-density or medium-density polyethylene resin having a melt flow rate of 0.2-2 g/10 min, a density of 0.935 g/cm3 or less, a content of fractions having a molecular weight of 500 thousand or above of 10 wt.% or above and a critical shear rate of 0.5 sec-1 or less. This paper has a good moldability at the resin layer, is excellent in the adhesion between the resin layer and the base paper, and little forms gel.

Description

明 細 書 樹脂被覆紙 〔技術分野〕  Description Resin-coated paper [Technical field]
本発明は、 紙を基質と して、 その一方の画像形成層を 設ける側の紙基質 (以下、 基紙と言う ) 面がポ リ オ レ フ ィ ン樹脂を主成分とする樹脂組成物から成る樹脂層で被 覆され、 場合によ り その反対側の基紙面がポ リ エチ レ ン 系樹脂を主成分とする樹脂組成物から成る樹脂層で被覆 された、 画像材料用支持体と して好適に用いられる樹脂 被覆紙に関する ものである。 詳し く は冷却ロール汚れの 転写に寄因する問題の発生が無 く 、 かつ画像形成層を設 ける側とは反対側の樹脂層中にゲル状の異物の発生がな く 、 なおかつカール物性、 切断性、 基紙と該樹脂層 との 接着性等の性能が良好で、 更に高速かつ安定生産でき る 樹脂被覆紙型画像材料用支持体に関する ものである。 〔背景技術〕  The present invention relates to a paper substrate, in which one side of a paper substrate (hereinafter referred to as a base paper) on which an image forming layer is provided is formed of a resin composition containing a polyolefin resin as a main component. A support for image material, which is covered with a resin layer made of a resin composition composed of a resin composition mainly composed of a polyethylene-based resin, and optionally coated on the opposite side of the base paper surface. The present invention relates to a resin-coated paper which is preferably used. Specifically, there is no problem caused by transfer of dirt on the cooling roll, no gel-like foreign matter is generated in the resin layer on the side opposite to the side on which the image forming layer is provided, and curl properties and The present invention relates to a resin-coated paper-type image material support which has excellent cutability, adhesiveness between a base paper and the resin layer, and is capable of high-speed and stable production. (Background technology)
従来、 画像材料用支持体のための、 基紙の少 く と も片 面がフ イ ルム形成能ある樹脂で被覆された樹脂被覆紙は よ く 知 られている。 例えば、 特公昭 5 5 - 1 2 5 8 4 号 公報には、 基紙がフ ィ ルム形成能ある樹脂、 好ま し く は ポ リ オ レ フ ィ ン樹脂で被覆された写真用支持体について の技術が開示されている。 米国特許第 3 , 5 0 1, 2 9 8 号 公報には基紙の両面がポ リ オ レ フ イ ン樹脂で被覆された 写真用支持体についての技術が開示されている。 また、 ハロゲン化銀感光材料の迅速写真現像処理方式が適用さ れて以来、 基紙の両面がポ リ エチ レ ン系樹脂で被覆され た写真用支持体が、 写真印画紙用 と して主に実用化され てお り、 必要に応じてその一方の画像形成側の樹脂層中 には鮮鋭度を付与するために、 通常二酸化チタ ン顔料を 含有している。 2. Description of the Related Art Conventionally, a resin-coated paper having at least one surface of a base paper coated with a film-forming resin for a support for an image material is well known. For example, Japanese Patent Publication No. 55-128584 describes a photographic support in which a base paper is coated with a film-forming resin, preferably a polyolefin resin. Techniques are disclosed. U.S. Pat. No. 3,501,298 discloses that both sides of a base paper are coated with a polyolefin resin. Techniques for photographic supports are disclosed. In addition, since the rapid photographic development of silver halide photosensitive materials was applied, photographic supports in which both sides of the base paper were coated with polyethylene resin have been used mainly for photographic printing paper. In general, a titanium dioxide pigment is contained in the resin layer on the image forming side of one of these, if necessary, in order to impart sharpness.
また、 米国特許第 4, 7 7 4, 2 2 4 号公報には、 樹脂被 覆の表面粗さが 7. 5 マイ ク ロイ ンチ一 A A以下である樹 脂被覆紙、 特に基紙の表面をポ リ エチ レ ン樹脂で被覆 し たポ リ ェチ レ ン樹脂被覆紙を支持体と して有する熱転写 記録受像要素が提案されている。 また、 特開昭 6 3 — 3 0 7 9 7 9 号公報には、 樹脂被覆紙を支持体と して有す るイ ン ク ジ エ ツ ト記録用シー ト に関する技術が開示され ている。  U.S. Pat. No. 4,774,224 discloses that resin-coated paper having a surface roughness of 7.5 micron AA or less, especially resin-coated paper, has a surface of a base paper. There has been proposed a thermal transfer recording image-receiving element having, as a support, a polyethylene resin-coated paper coated with a polyethylene resin. Further, Japanese Patent Application Laid-Open No. 63-37979 discloses a technique relating to an ink jet recording sheet having a resin-coated paper as a support.
更に、 写真層を設ける側とは反対側の基紙面を低密度 ポ リ エチ レ ン樹脂と高密度ポ リ エチ レ ン樹脂とを含む樹 脂組成物で被覆 した写真用支持体に関する技術が提案さ れている。 例えば、 特公昭 4 4 - 2 2 9 0 4 号公報には、 密度が 0. 9 1 5 〜0. 9 2 6 g /cm3 であ り、 融解指数が 2. 9 〜 1 6 g Z l 0 分である特定の低密度ポ リ エチ レ ン 樹脂 1 5 〜 6 5 重量% と密度が 0. 9 6 0 〜0. 9 7 5 g / cm3 であ り、 融解指数が 5 〜 1 8 gノ 1 0 分である特定 の高密度ポ リ エチ レ ン樹脂 8 5 〜 3 5 重量%から成る、 高速被覆能力があ り、 かつネ ッ ク イ ン及びピ ン ホールの 発生のないポ リ エチ レ ン組成物で基紙を被覆 した写真用 支持体について の開示がある。 また、 特公昭 4 8 — 9 9 6 3 号公報には、 低密度ポ リ エチ レ ン樹脂 : 高密度ポ リ エチ レ ン樹脂 = 1 : 1 から成る樹脂組成物で基紙を被覆 した、 カ ール物性の点で良好な写真用支持体についての 開示がある。 更に、 特開昭 5 8 — 9 5 7 3 2 号公報には、 密度が 0. 9 4 5 g / cm 3 以上であ り、 メ ノレ ト イ ンデッ ク スが 1 5 〜 4 0 g / 1 0 分である高密度ボ リ エチ レ ン樹 脂 4 0 〜 7 5 重量部と密度が 0. 9 3 0 g / cm 3 以下であ り、 メ ゾレ ト イ ンデッ ク ス力、' 1 〜 4 0 g / 1 0 分である低 密度ポ リ エチ レ ン樹脂 6 0 〜 2 5 重量部とから成るポ リ エチ レ ン樹脂組成物で基紙を被覆 した、 切断性及びカー ル物性の点で良好な写真用支持体についての開示がある。 Furthermore, a technology for a photographic support in which the base paper surface opposite to the side on which the photographic layer is provided is coated with a resin composition containing a low-density polyethylene resin and a high-density polyethylene resin is proposed. Has been done. For example, Japanese Patent Publication No. 44-22904 discloses that the density is 0.915 to 0.926 g / cm 3 and the melting index is 2.9 to 16 g 0 minutes particular low density po re ethylene les down resin 1 5-6 5% by weight and density of 0. 9 6 0 ~0. 9 7 5 g / cm 3 der is, melt index of 5 to 1 8 A high-density coating consisting of 85 to 35% by weight of a specific high-density polyethylene resin that is 10 minutes long There is disclosure of a photographic support in which a base paper is coated with a polyethylene composition that does not generate any light. Japanese Patent Publication No. 48-9963 discloses that a base paper is coated with a resin composition consisting of low-density polyethylene resin: high-density polystyrene resin = 1: 1. There is a disclosure of a photographic support having good physical properties. Further, Japanese Patent Application Laid-Open No. 58-95732 discloses that the density is 0.945 g / cm 3 or more and the methylate index is 15 to 40 g / 1. 0 dense volume re ethylene les down RESIN 4 0-7 5 parts by weight and the density is minute 0. 9 3 0 g / cm 3 Ri der hereinafter main zone Les preparative Lee Nde' click Waals forces, '1 ~ Cutting properties and curl properties of base paper coated with a polyethylene resin composition consisting of 40 to 25 parts by weight of low-density polyethylene resin at 40 g / 10 minutes There is disclosure of a good photographic support.
しか しながら、 これらの先行技術に開示された低密度 ポ リ エチ レ ン樹脂と高密度ポ リ エチ レ ン樹脂から成る樹 脂組成物を用いて も、 紙を基質とする樹脂被覆紙型画像 材料用支持体を生産する場合には、 重大な問題点が発生 する こ とが判明 した。 また、 該樹脂被覆紙型画像材料用 支持体は、 依然と して品質的に重大な問題点を有してい た。  However, even if the resin composition comprising the low-density polyethylene resin and the high-density polyethylene resin disclosed in these prior arts is used, a resin-coated paper-type image using paper as a substrate can be used. Significant problems have been identified in the production of material supports. Further, the resin-coated paper-type imaging material support still has a serious problem in quality.
即ち、 第一に、 ポ リ エチ レ ン系樹脂被覆紙は、 通常走 行する基紙上に溶融押し出 し機を用 いて、 そのス リ ッ ト ダイから溶融したポ リ エチ レ ン系樹脂組成物をフ ィ ルム 状に押 し出 し、 流延して被覆 し、 加圧ロール と冷却ロ ー ルとの間で圧着し、 冷却後ロ ールから剝離される という 一連の工程で生産される。 しか し、 従来公知の低密度ポ リ エチ レ ン樹脂と高密度ポ リ エチ レ ン樹脂とから成る樹 脂組成物を用いた場合には、 冷却ロール上に冷却ロール 汚れと呼称されるポ リ エチ レ ン系樹脂組成物あるいはそ の変性物を主成分とする汚れが発生する傾向があった。 ポ リ エチ レ ン系樹脂被覆紙の生産は、 操業開始から少な く と も 2 〜 3 日、 通常は一週間、 時には 1 ヶ月 間連続し て溶融押し出 し機を稼働して行われるが、 連続して操業 する期間が長 く なればなる程、 始末が悪いこ と に、 冷却 ロール汚れは多 く 蓄積する傾向があった。 That is, first, the polyethylene resin-coated paper is prepared by using a melt extruder on a normally running base paper and using a melt extruder to melt the polyethylene resin composition from the slit die. The material is extruded into a film, cast and coated, pressed between a pressure roll and a cooling roll, and separated from the roll after cooling. Produced in a series of processes. However, when a resin composition composed of a conventionally known low-density polyethylene resin and a high-density polyethylene resin is used, a polymer called a cooling roll stain is placed on the cooling roll. There was a tendency for stains mainly composed of the ethylene resin composition or a modified product thereof to occur. Polyethylene-based resin-coated paper is produced by operating a melt extruder continuously for at least two to three days, usually one week, and sometimes for one month from the start of operation. The longer the period of continuous operation, the worse the cleaning and the tendency to accumulate more refrigerated roll dirt.
ポ リ エチ レ ン系樹脂被覆紙の製造中に、 冷却ロール汚 れが多 く 発生 し始める と冷却ロールからのポ リ エチ レ ン 系樹脂被覆紙の剝離性が悪化して、 冷却ロール と樹脂層 との粘着性が大き く なって冷却ロール側に樹脂層が取ら れる傾向が大き く なるために、 基紙と樹脂層 との接着性 が不均一に弱 く な つた り、 ひどい時には基紙と樹脂層 と が剝離した り して画像材料用支持体用途のための樹脂被 覆紙と しては、 全 く 不適当で商品価値のないものになる という 問題点があった。 また、 蓄積した冷却ロ ール汚れ が該樹脂層に附着 したま ま巻き取られ、 画像形成層を設 ける側の樹脂層面に転写して出現し、 それこ そ画像材料 用支持体用途のための樹脂被覆紙と しては、 致命的な品 質故障を起こすという 問題点があった。 更に、 こ の冷却 ロール汚れの転写の問題は、 汚れが一旦樹脂被覆紙製造 用のラ ミ ネー夕一のロールや乳剤コ一 夕一のロ ールに転 写して、 それが再転写 して品質故障になる という深刻な 問題を引き起こすこ と もあった。 こ のため、 冷却ロ ール 汚れの十分な防止対策を講じる必要があった。 During the production of polyethylene-based resin-coated paper, if the cooling rolls start to become dirty, the separation of the polyethylene-based resin-coated paper from the cooling rolls deteriorates, and the cooling rolls and resin The adhesiveness between the base paper and the resin layer becomes uneven and weak because the adhesiveness between the base paper and the resin layer increases and the tendency for the resin layer to be removed on the cooling roll side increases. There is a problem that the resin and the resin layer are separated from each other so that the resin-coated paper for the support of the image material is completely unsuitable and has no commercial value. In addition, accumulated cooling roll dirt is wound up while being attached to the resin layer, and is transferred to the resin layer surface on which the image forming layer is provided, and appears. As for the resin-coated paper, there was a problem of causing fatal quality failure. Furthermore, the problem of the transfer of the cooling roll dirt is that the dirt is temporarily transferred to a roll of a laminator or a roll of an emulsion core for producing resin-coated paper. In some cases, it was a serious problem that it was re-transcribed and caused a quality failure. For this reason, it was necessary to take sufficient measures to prevent cooling roll contamination.
第二に、 従来公知の低密度ポ リ エチ レ ン樹脂と高密度 ポ リ エチ レ ン樹脂とから成る樹脂組成物を用いた場合に は、 ゲル状の異物が被覆樹脂面に発生する傾向があった。 こ のゲル状の異物は、 やは り始末が悪いこ とに、 連続し て操業する期間が長 く なればなる程多 く 発生する傾向が あつ 7こ  Second, when a resin composition composed of a conventionally known low-density polyethylene resin and a high-density polyethylene resin is used, gel-like foreign matter tends to be generated on the surface of the coating resin. there were. This gel-like contaminant tends to be generated more often as the period of continuous operation becomes longer due to poor disposition.
樹脂被覆紙の製造中にこ のゲル状の異物が発生 し始め る と、 被覆中の樹脂が筋状に薄 く なつた り、 時には樹脂 割れを起こ した り して均一な樹脂被覆紙が得られないと いう重大な問題点が発生 した。 また、 基紙の一方の面が ポ リ オ レ フ ィ ン樹脂を主成分とする樹脂組成物から成る 樹脂層で被覆され、 その反対側の基紙面がポ リ エチ レ ン 系樹脂を主成分とする樹脂組成物から成る樹脂層で被覆 された画像材料用支持体において、 画像形成層を設ける 側 (以下、 単に表側と略す) とは反対側 (以下、 単に裏 側と略す) の被覆樹脂層中にゲル状の異物が存在する と、 該支持体を有する画像材料その ものの外観が損なわれて 商品価値が無 く な って しま う。 特に、 裏側の樹脂層 (以 下、 単に裏樹脂層 と略す) 中にゲル状の異物が発生する と、 表側の樹脂層 (以下、 単に表樹脂層 と略す) 上に画 像形成層、 特にハロ ゲ ン化銀写真構成層を塗設する場合 に、 裏側からの影響によ り塗布が不均一に乱れて しま う ため画像形成層が均一に塗布出来な く な り、 それこ そ致 命的な品質故障が発生する という 問題点があ った。 こ の ため、 ゲル状の異物の十分な防止対策を講じなければな らなかっ た。 If this gel-like foreign matter starts to be generated during the production of resin-coated paper, the resin in the coating will become thinner like streaks and sometimes crack the resin, resulting in a uniform resin-coated paper. A serious problem that could not be achieved. One side of the base paper is coated with a resin layer composed of a resin composition mainly composed of a polyolefin resin, and the other side of the base paper is mainly composed of a polyethylene resin. In a support for an image material covered with a resin layer composed of a resin composition having the following composition, the coating resin on the side opposite to the side on which the image forming layer is provided (hereinafter, simply abbreviated as the front side) (hereinafter, simply abbreviated as the back side) If a gel-like foreign substance is present in the layer, the appearance of the image material itself having the support is impaired, and its commercial value is lost. In particular, when a gel-like foreign matter is generated in the resin layer on the back side (hereinafter, simply referred to as a back resin layer), an image forming layer, particularly, is formed on the resin layer on the front side (hereinafter, simply referred to as a surface resin layer). When applying a silver halide photographic constituent layer, the coating is unevenly disturbed by the influence from the back side As a result, the image forming layer cannot be applied uniformly, which causes a fatal quality failure. For this reason, sufficient measures to prevent gel-like foreign matter had to be taken.
そのため、 本発明者らはこのゲル状の異物の発生原因 の追求を行った。 そ もそ も、 基紙に溶融したポ リ エチ レ ン系樹脂を押 し出 して被覆する場合には、 ポ リ エチ レ ン 系樹脂の融点よ り もかな り高い温度で行われている。 例 えば、 低密度ポ リ エチ レ ン樹脂の融点は 1 0 5 〜 1 1 0 で付近であ り、 高密度ポ リ エチ レ ン樹脂の融点は 1 2 0 〜 1 3 0 °C付近であるのに対し、 押し出 しダイからの溶 融押 し出 し温度は、 薄膜塗布を行う ために 3 0 0 °C付近 で行う必要がある。 一般にポ リ エチ レ ン分子中には、 ェ チ レ ン モ ノ マーの重合体と しての直鎖状の炭素の他に炭 素炭素二重結合のよ う な不飽和結合や、 メ チル基あるい は、 それ以上の炭素骨格を結合 した側鎖状の炭素を含む こ とが知 られている。 ポ リ エチ レ ンに対し、 3 0 0 °C付 近での温度は加工適性面からは適度な温度であるが、 分 子レベルでは活性化を促進させる範囲であ り、 特に長時 間操業では溶融ポ リ エチ レ ン系樹脂の流動変化等の要因 によ り、 分子中の不飽和結合や側鎖状の炭素付近でラ ジ カルが発生 しやすい状態にな り、 ラ ジカルが連鎖反応し て溶融ポ リ エチ レ ン系樹脂が橋かけ反応を起こ して押 し 出 し機内部に蓄積、 滞留 し、 時と してフ イ ル ム と共に押 し出された時にゲル状の異物となって現れる もの と考え るに到つ た。 Therefore, the present inventors pursued the cause of the generation of the gel-like foreign matter. In the first place, when extruding and coating molten polyethylene resin on the base paper, it is performed at a temperature much higher than the melting point of the polyethylene resin. For example, the melting point of low-density polyethylene resin is around 105 to 110, and the melting point of high-density polyethylene resin is around 120 to 130 ° C. On the other hand, the melt extrusion temperature from the extrusion die needs to be around 300 ° C to perform thin film coating. Generally, in a polyethylene molecule, in addition to linear carbon as a polymer of ethylene monomer, unsaturated bonds such as carbon-carbon double bonds, and methyl It is known to contain side-chain carbons with groups or more carbon skeletons attached. For polyethylene, the temperature around 300 ° C is moderate from the viewpoint of processing suitability, but at the molecular level, it is in a range that promotes activation, and especially for long hours of operation. In such a case, radicals tend to be generated in the vicinity of unsaturated bonds and side-chain carbons in the molecule due to factors such as a change in the flow of the molten polyethylene resin, and the radicals undergo a chain reaction. As a result, the molten polyethylene resin causes a crosslinking reaction and is extruded, accumulates and stays inside the extruder, and sometimes becomes gel-like foreign matter when extruded together with the film. Thought to appear It has come.
このよ う なゲル状の異物の発生を防止する方法と して、 押 し出 し加工温度を下げて操業する方法があるが、 その 場合ポ リ エチ レ ン系樹脂と紙との接着性が低下するため、 必要な程度の接着性を維持するためには加工速度が制限 され、 生産性が低下して しま う。 また、 短い周期にて押 し出 し機の分解掃除を行う こ とは効果がある ものの生産 性の低下は避けられない。 また、 本発明者らの検討によ り、 ポ リ エチ レ ン系樹脂組成物中に酸化防止剤を添加す る こ とが、 このゲル状の異物を防止する こ とにある程度 有効である こ とが判明 したが、 多量の酸化防止剤の添加 が必要であ り、 この場合基紙と樹脂層 との接着性が極め て不十分になる という 問題点が発生 した。 特に、 基紙の 走行速度が 1 5 O m Z分以上である高速条件で生産した 場合には、 基紙と樹脂層 との接着性が益々 悪化する とい う 問題点が発生した。  As a method to prevent the generation of such gel-like foreign matter, there is a method in which the extrusion process is performed at a lower temperature, but in this case, the adhesiveness between the polyethylene resin and the paper is reduced. Because of this, processing speeds are limited to maintain the required degree of adhesion, reducing productivity. In addition, although it is effective to disassemble and clean the extruder at short intervals, a reduction in productivity is inevitable. According to the study of the present inventors, addition of an antioxidant to a polyethylene resin composition is effective to some extent in preventing this gel-like foreign matter. However, it was necessary to add a large amount of an antioxidant, and in this case, there was a problem that the adhesion between the base paper and the resin layer was extremely insufficient. In particular, when produced under high-speed conditions in which the running speed of the base paper is 15 OmZ minutes or more, there was a problem that the adhesiveness between the base paper and the resin layer was further deteriorated.
第三に、 画像材料用支持体と しての樹脂被覆紙は表樹 脂面の平滑性に優れた ものが要求されているが、 一方画 像材料と しての質感、 手触り感、 腰な どのためにユーザ 一の規格に合致した重量の支持体が要望されている。 樹 脂被覆紙の平滑性を改良する最も効果的な方法は、 表樹 脂層の被覆量を増加する こ とであるが、 表樹脂層の被覆 量の増加分について基紙の坪量を減少させる と上記した 質感、 手触り感、 腰な どの性能が著 し く 悪化するため裏 樹脂層の被覆量を減少させる方法を選択するのが好ま し い。 しか しながら、 こ の場合該樹脂被覆紙を支持体とす る画像材料は、 画像形成層側にカール して取り扱いが著 し く 不便になる という 問題点が発生 した。 Third, resin-coated paper as a support for imaging materials is required to have excellent smoothness on the surface of the resin surface.On the other hand, the texture, feel, and stiffness of the imaging material are low. For this reason, there is a demand for a support having a weight that meets the specifications of each user. The most effective way to improve the smoothness of resin-coated paper is to increase the coating amount of the surface resin layer, but reduce the basis weight of the base paper for the increase in the coating amount of the resin layer. If this is done, the above-mentioned properties such as texture, feel, and waist will be significantly degraded, so it is preferable to select a method that reduces the amount of coating on the back resin layer. No. However, in this case, there has been a problem that the image material using the resin-coated paper as a support is curled toward the image forming layer side and is extremely inconvenient to handle.
こ のため、 樹脂被覆紙型画像材料用支持体の裏樹脂層 用の樹脂組成物と して、 低密度ポ リ エチ レ ン系樹脂と高 密度ポ リ エチ レ ン系樹脂を主成分とする樹脂組成物を用 い、 該樹脂組成物中の高密度ポ リ エチ レ ン系樹脂の含有 量を多 く して裏樹脂層の密度を高める事によ って、 樹脂 被覆紙を支持体とする画像材料のカ ールを平坦化あるい は裏側に少しカールせ しめて画像材料のカ ール物性を改 良する こ とが行われる。 し力、 しな力 ら、 こ の場合には該 樹脂組成物中の高密度ポ リ エチ レ ン系樹脂の含有量が多 く なればなる程、 例えばその含有量が 6 0 重量%以上、 特に 7 0 重量%以上になる と該樹脂組成物を被覆 した樹 脂被覆紙型画像材料用支持体あるいは該画像材料用支持 体を有する画像材料の切断性が悪 く なる という 問題点が 発生した。 即ち、 該画像材料用支持体あるいは該画像材 料用支持体を有する画像材料は、 ギロチ ンカ ッ ター、 プ リ シジ ョ ン プ リ ン ト カ ツ 夕 一 ( prec i s i on pr i n t c u t t e r ) な どのカ ツ 夕一で所望のサイ ズに切断されるが、 その際画像材料用支持体が正確に切断されず、 画像材料 用支持体の切断面からひげ状の ものが発生して商品価値 を低下させる という 問題点がしばしば発生した。  For this reason, the resin composition for the back resin layer of the resin-coated paper-type image material support is mainly composed of a low-density polyethylene resin and a high-density polyethylene resin. By using the resin composition and increasing the content of the high-density polyethylene resin in the resin composition to increase the density of the back resin layer, the resin-coated paper can be used as a support. The curl properties of the image material are improved by flattening or curling the curl of the image material slightly on the back side. In this case, as the content of the high-density polyethylene resin in the resin composition increases, for example, the content becomes 60% by weight or more, In particular, when the content is 70% by weight or more, there arises a problem that the cutability of the resin-coated paper-type image material support coated with the resin composition or the image material having the image material support deteriorates. . That is, the support for the image material or the image material having the support for the image material may be a guillotine cutter, a precision print cutter, or a device such as a precision print cutter. One piece is cut to the desired size in the evening, but the image material support is not cut accurately, and whiskers are generated from the cut surface of the image material support, reducing the commercial value. The problem often occurred.
更に、 樹脂被覆紙型画像材料用支持体の裏樹脂層の被 覆量を少な く すればする程、 基紙と樹脂層 との接着性が 悪化する という 問題点も発生した。 こ の基紙と樹脂層 と の接着性の問題は、 基紙の走行速度が速 く なればなる程、 顕在化 した。 Furthermore, the smaller the amount of coating of the backing resin layer of the resin-coated paper type image material support, the better the adhesion between the base paper and the resin layer. There was also the problem of worsening. The problem of the adhesion between the base paper and the resin layer became more apparent as the running speed of the base paper increased.
従って、 本発明の目的は、 生産中に冷却ロ ール汚れの 発生が少な く 、 それ故にロール汚れの転写に寄因する問 題の発生がな く 、 かつ画像形成層を設ける側とは反対側 の樹脂層中にゲル状の異物の発生がな く 、 なおかつカー ル物性、 切断性、 裏樹脂層 と基紙との接着性な どの性能 が良好で、 更に高速生産できて、 かつ安定生産でき る、 紙を基質 と して表側の基紙面がポ リ オ レ フ イ ン樹脂を主 成分とする樹脂組成物で被覆され、 裏側の基紙面がポ リ エチ レ ン系樹脂を主成分とする樹脂組成物で被覆された 樹脂被覆紙型画像材料用支持体を提供する こ とである。 本発明のその他の目的は、 以下の明細書の記載から明 ら 力、となろ う。  Accordingly, it is an object of the present invention to reduce the occurrence of dirt on the cooling roll during the production, and hence to avoid the problem attributed to the transfer of the dirt on the roll, and to provide an object opposite to the side on which the image forming layer is provided. No gel-like foreign matter is generated in the resin layer on the side, and the properties such as curl physical properties, cutting properties, and adhesion between the back resin layer and the base paper are good, and high-speed production is possible and stable production The base paper surface on the front side is coated with a resin composition containing a polyolefin resin as a main component, and the base paper surface on the back side is mainly made of a polyethylene resin. To provide a resin-coated paper-type image material support coated with a resin composition as described below. Other objects of the present invention will become clear from the description of the following specification.
〔発明の開示〕  [Disclosure of the Invention]
本発明者らが前述の問題点を解決するために、 鋭意検 討の結果、 基紙の片面上に特定の高密度ポ リ エチ レン と 特定の中密度ポ リ エチ レ ン または低密度ポ リ エチ レ ン と から成る樹脂層で被覆する こ とによ り、 目的 とする画像 材料用支持体と して好適に用いられる樹脂被覆紙が得ら れる こ とが判明 した。  The present inventors have conducted intensive studies to solve the above-mentioned problems, and as a result, have found that a specific high-density polystyrene and a specific medium-density polyethylene or low-density polystyrene are provided on one side of the base paper. It has been found that by coating with a resin layer comprising ethylene, a resin-coated paper suitable for use as a target support for an image material can be obtained.
即ち、 本発明は、 基紙の片面に樹脂層が設け られた樹 脂被覆紙において、 樹脂層が J I S K 6 7 6 0 で規 定される メ ル ト フ ロ ー レー トが 1 0. O g Z l 0 分〜 4 0. 0 g / \ 0 分、 密度が 0. 9 6 0 g / cm3 以上である高密 度ポ リ エチ レ ン樹脂 9 0 重量部〜 6 5 重量部と、 メ ル ト フ ロ ー レー トが 0. 2 g Z l 0分〜 2 g Z l 0分、 密度力That is, the present invention provides a resin-coated paper having a resin layer provided on one surface of a base paper, wherein the resin layer has a melt flow rate defined by JISK 670 of 10. Z l 0 min to 4 0. 0 g / \ 0 minutes, and dense Dopo Re ethylene les down resin 9 0 parts by weight to 6 5 parts by weight density of 0. 9 6 0 g / cm 3 or more, main Le walk B over rate 0 2 g Z l 0 min to 2 g Z l 0 min, density force
0. 9 3 5 g /cm3 以下、 分子量 5 0 万以上の割合が 1 0 重量%以上、 臨界剪断速度が 0. 5 ( 1 秒) 以下である 低密度ポ リ エチ レ ン樹脂または中密度ポ リ エチ レ ン樹脂 1 0 重量部〜 3 5 重量部とを溶融混合 したポ リ エチ レ ン 系樹脂組成物からな り、 かつ該溶融混合 した樹脂組成物 の臨界剪断速度が 1 0 ( 1 秒) 以下である樹脂被覆紙 に係わ る も のであ る。 0.95 g / cm 3 or less, molecular weight of 500,000 or more, 10% by weight or more, and critical shear rate of 0.5 (1 second) or less Low density polyethylene resin or medium density It is composed of a polyethylene resin composition obtained by melt-mixing 10 to 35 parts by weight of a polyethylene resin, and has a critical shear rate of 10 (1). Seconds) It relates to resin-coated paper that is:
また、 本発明は、 メ ノレ ト フ ロ ー レー ト力く 1 0. O g Z l 0 分〜 4 0. 0 g / l 0 分、 密度が 0. 9 6 0 g / cm3 以上 である高密度ポ リ エチ レ ン樹脂 9 0 重量部〜 6 5 重量部 と、 メ ル ト フ ロ ー レ ー ト が 0. 2 g Z l 0分〜 2 g Z l 0 分、 密度が 0. 9 3 5 g Z cm 3 以下、 分子量 5 0 万以上の 割合が 1 0 重量%以上、 臨界剪断速度が 0. 5 ( 1 秒) 以下である低密度ポリ エチ レ ン樹脂または中密度ポ リ ェ チ レ ン樹脂 1 0 重量部〜 3 5 重量部とを溶融混合 し、 該 ポ リ エチ レ ン系樹脂組成物を溶融押出 し して基紙上に被 覆する こ とからなる樹脂被覆紙の製造方法において、 該 溶融混合 した樹脂組成物の臨界剪断速度が 1 0 ( 1 秒) 以下である樹脂被覆紙の製造方法に も係る ものである。 In addition, the present invention provides a resin having a methanol flow rate of 10 to 10 g / l 0 min to 40.0 g / l 0 min and a density of 0.96 g / cm 3 or more. 90 parts by weight to 65 parts by weight of high-density polyethylene resin, melt flow rate of 0.2 g Zl 0 min to 2 g Zl 0 min, density of 0.9 35 g Z cm 3 or less, low molecular weight polyethylene resin or medium density polyethylene with a ratio of molecular weight of 500,000 or more at 10% by weight or more and a critical shear rate of 0.5 (1 second) or less A method for producing a resin-coated paper comprising melt-mixing 10 parts by weight to 35 parts by weight of a lene resin, melt-extruding the polyethylene resin composition, and covering the base paper. The present invention also relates to a method for producing a resin-coated paper, wherein the melt-mixed resin composition has a critical shear rate of 10 (1 second) or less.
更に、 本発明は、 基紙の片面に設けられている樹脂層 の メ ル ト フ ロー レー ト力 ·Π. 0 〜 4 0 Ζ 1 0 分で、 密度 が 0. 9 3 0 〜0. 9 7 1 g / cm3 で、 臨界剪断速度が 2 0 ( 1 秒) 以下である樹脂被覆紙に も係る ものである。Further, according to the present invention, the melt flow rate of the resin layer provided on one side of the base paper is from 0 to 40 minutes, and the density is from 0.930 to 0.9. in 7 1 g / cm 3, the critical shear rate 2 0 (1 second) This also relates to resin-coated paper that is less than or equal to.
〔図面の簡単な説明〕 [Brief description of drawings]
図 1 は、 剪断応力及び第一法線応力差と剪断速度との 関係を表わす図表であ り、 縦軸は剪断応力及び第一法線 応力差を示し、 横軸は剪断速度を示す。 図中、 a は剪断 応力、 b は第一法線応力差を表す。  Figure 1 is a chart showing the relationship between the shear stress and the first normal stress difference and the shear rate. The vertical axis shows the shear stress and the first normal stress difference, and the horizontal axis shows the shear rate. In the figure, a represents the shear stress, and b represents the first normal stress difference.
〔発明を実施するための最良の形態〕  [Best mode for carrying out the invention]
以下、 本発明を詳細に説明する。  Hereinafter, the present invention will be described in detail.
本願明細書において、 臨界剪断速度とは、 コ ー ン · プ レ ー ト型回転式粘度計を用い、 後述する方法によ り 2 4 0 °Cにおいて測定した剪断応力 と第一法線応力差が等し く なる点における剪断速度のこ とをいう。  In the present specification, the critical shear rate is defined as the difference between the shear stress measured at 240 ° C and the first normal stress using a cone-plate type rotary viscometer by the method described below. The shear rate at the point where
本発明の樹脂被覆紙における第 1 の樹脂層に用い られ る高密度ポ リ エチ レ ン樹脂は、 J I S K 6 7 6 0 で 規定される メ ノレ ト フ ロ ー レ ー ト (以下、 M F R という ) 力 l O. O g Z l 0 分〜 40. 0 g Z l 0 分、 好ま し く は 1 0. 0 g / 1 0 分〜 30. 0 g Z l 0 分の範囲であ り、 密度 力く 0. 9 6 0 g / cm3 以上、 好ま し く は 0. 9 6 2 g Z cm 3 以上の ものである。 また、 本発明においては、 高密 度ポ リ エチ レ ンの臨界剪断速度は、 好ま し く は 1 0 〜 1 0 0 ( 1 Z秒) 程度、 よ り好ま し く は 2 0 〜 8 0 ( 1 / 秒) 程度である。 上記の物性を有する高密度ポ リ エチ レ ン樹脂 (以下、 H D P E とレ、う ) と しては、 H D P E単 独の外、 エチ レ ンを主成分と し、 これとプロ ピ レ ン、 ブ テ ン等の低級ひ —ォ レ フ イ ン との共重合体あるいはこれ らの混合物等が挙げられる。 The high-density polyethylene resin used for the first resin layer in the resin-coated paper of the present invention is a methyl flow rate (hereinafter, referred to as MFR) specified in JISK670. Force l O. O g Z l 0 min to 40.0 g Z l 0 min, preferably 10.0 g / 10 min to 30.0 g Z l 0 min, density force Ku 0. 9 6 0 g / cm 3 or more, preferable to rather is more than 0. 9 6 2 g Z cm 3 . In the present invention, the critical shear rate of the high-density polyethylene is preferably about 10 to 100 (1 Z seconds), more preferably 20 to 80 (1 Z seconds). / Second). The high-density polyethylene resin (hereinafter referred to as HDPE) having the above-mentioned physical properties includes not only HDPE alone but also ethylene as the main component. Copolymers with lower-grade olefins such as TEN or And mixtures thereof.
H D P Eの M F R力 1 0. 0 g / 1 0 分よ り 低い場合は、 基紙と樹脂層 との接着性、 成形加工性等が劣化 し、  If the MFR force of the HDPE is lower than 10.0 g / 10 minutes, the adhesiveness between the base paper and the resin layer, moldability, etc. will deteriorate,
4 0. 0 g / 1 0 分よ り高いと樹脂の混合性、 成形加工性 等が悪 く なる。 また、 密度が 0· 9 6 0 g Z cm 3 よ り低い 場合は、 裁断性等の二次加工性が悪化し好ま しい結果が 得られない。 樹脂の M F R及び密度が上記の範囲であれ ば、 各種の M F R、 密度、 分子量、 分子量分布の ものを 単独で又は混合 して使用する こ とができ る。 If it is higher than 40.0 g / 10 minutes, the mixing properties of the resin, the moldability and the like will be poor. On the other hand, when the density is lower than 0.96 g Z cm 3 , the secondary workability such as cutability deteriorates, and a favorable result cannot be obtained. As long as the MFR and density of the resin are within the above ranges, various MFRs, densities, molecular weights and molecular weight distributions can be used alone or as a mixture.
一方、 樹脂層に用い られる低密度ポ リ エチ レ ン樹脂 (以下、 L D P E という ) または中密度ポ リ エチ レ ン樹 脂 (以下、 M D P E という ) は、 その M F Rが 0. 2 g Z 1 0分〜 2 g / l 0分、 好ま し く は 0. 2 g Z l 0 分以上 1. 0 g / 1 0 分未満の範囲であ り、 密度が 0. 9 3 5 g / cm3 以下、 好ま し く は 0. 9 3 0 g /cm3 以下であ り、 分子量 5 0 万以上の割合が 1 0 重量%以上、 好ま し く は 1 2重量%以上であ り、 臨界剪断速度が 0. 5 ( 1 Z秒) 以下、 好ま し く は 0. 4 ( 1 Z秒) 以下の ものである。 On the other hand, the low-density polyethylene resin (LDPE) or the medium-density polyethylene resin (MDPE) used for the resin layer has an MFR of 0.2 g Z 10 min. ~ 2 g / l 0 min, Ri preferred and rather is 0. 2 g Z l 0 min or 1. 0 g / 1 range der less than 0 minutes, density 0. 9 3 5 g / cm 3 or less, preferred Or less than 0.930 g / cm 3 , the proportion of a molecular weight of 500,000 or more is 10% by weight or more, preferably 12% by weight or more, and the critical shear rate is 0.9%. It is less than 5 (1 Z seconds), preferably less than 0.4 (1 Z seconds).
L D P Eの M F Rが 0. 2 g Z l 0分よ り も低いと、 樹 脂の混合性、 基紙と樹脂層 との接着性、 成形加工性等が 悪化し、 2 gノ 1 0分よ り高いと成形加工性が悪 く なる。 また、 密度が 0. 9 3 5 g Zcm3 よ り高いと基紙と樹脂層 との接着性、 成形加工性等が悪 く な り好ま しい結果が得 られない。 また、 樹脂の分子量 5 0 万以上の割合が 1 0 重量%よ り少ない と成形加工性、 特にネ ッ ク イ ンが大き く な り好ま し く ない。 分子量の測定は、 ウ ォ ー ターズ社 製 1 5 0 — C ( カ ラ ム : 東ソ一社製 G M H — X L H T 8 mm 0 X 3 0 cm X 3 本、 溶媒 : 1 , 2 , 4 — ト リ ク ロ 口 ベ ン ゼ ン、 温度 : 1 3 5 °C、 流量 : l mlZ分) を用いる G P C法によ り行な う。 If the MFR of the LDPE is lower than 0.2 g Zl0 min, the resin mixability, adhesion between the base paper and the resin layer, moldability, etc., will deteriorate, and the LDFR MFR will be lower than 2 g / 10 min. If it is too high, the formability will deteriorate. On the other hand, if the density is higher than 0.935 g Zcm 3 , the adhesion between the base paper and the resin layer, the formability and the like will be poor, and no favorable results will be obtained. On the other hand, if the proportion of the resin having a molecular weight of 500,000 or more is less than 10% by weight, moldability, especially neck-in is large. I don't like it. The molecular weight was measured using Waters' 150-C (column: GMH-XLHT 8 mm 0 X 30 cm X 3 from Tohso-Ichi, solvent: 1, 2, 4-Tri- GPC method using a closed vent benzene, temperature: 135 ° C, flow rate: 1 mlZ min).
また、 L D P E または M D P Eの臨界剪断速度は 0. 5 Also, the critical shear rate of L DPE or M DPE is 0.5
( 1 Z秒) 以下である こ とが必要であ り、 こ れよ り大き いと成形加工性、 樹脂層のゲル発生等の問題が生 じる。 (1 Z seconds) or less, and if it is larger than this, problems such as moldability and gelation of the resin layer occur.
図 1 は、 剪断応力及び第一法線応力差と、 剪断速度と の関係を表わす図表であ り、 図 1 における縦軸は剪断応 力及び第一法線応力差を示 し、 横軸は剪断速度を示す。 また、 図 1 中の線 a は剪断応力を示 し、 線 b は第一法線 I心力差を示す。  Fig. 1 is a chart showing the relationship between the shear stress and the first normal stress difference, and the shear rate. In Fig. 1, the vertical axis shows the shear stress and the first normal stress difference, and the horizontal axis shows Indicates the shear rate. The line a in Fig. 1 shows the shear stress, and the line b shows the first normal I difference.
本発明における臨界剪断速度の測定は、 コ ー ン · プレ — ト型回転式粘度計 ( レオ メ ト リ ッ ク社製 レオ メ ト リ ツ ク メ カ 二 カ ノレスぺ ク ト ロ メ ー タ ー、 コ ー ン · プ レ ー ト 直 径 : 2 5 mm、 角度 : 0. 1 rad 、 温度 2 4 0 °C ) を用いて 行ない、 図 1 において、 剪断応力 と第一法線応力差が等 し く なる点 (線 a と線 b との交差点) における剪断速度 である。 剪断応力及び第一法線応力差は次式よ り求め ら れ c  The measurement of the critical shear rate in the present invention is performed by using a cone-plate type rotary viscometer (Rheometrics meter manufactured by Rheometrics Co., Ltd.). The diameter of the cone plate was 25 mm, the angle was 0.1 rad, and the temperature was 240 ° C. In Fig. 1, the shear stress and the first normal stress difference were equal. It is the shear rate at the point where the curve changes (the intersection of line a and line b). The shear stress and the first normal stress difference can be obtained from the following equations.c
剪断応力 = (粘度) X (剪断速度)  Shear stress = (viscosity) X (shear rate)
第一法線応力差 = (第一法線応力差係数) X (剪断速 度) 2 First normal stress difference = (First normal stress difference coefficient) X (Shear rate) 2
本発明の樹脂被覆紙における樹脂層 と しては、 9 0 重 量部〜 6 5 重量部の前記物性を有する H D P E と、 1 0 重量部〜 3 5 重量部の前記物性を有する L D P E または MD P E とを、 予め溶融混合 して調製したポ リ エチ レ ン 系樹脂組成物からなる コ ンパゥ ン ド樹脂が用いられる。 そ して、 その臨界剪断速度が 1 0 ( 1 秒) 以下である こ とが必要であ り、 特に 8 ( 1 ノ秒) 以下の ものが好適 である。 臨界剪断速度が 1 0 ( 1 ノ秒) よ り大きいとゲ ルが生成し易 く 好ま し く ない。 また、 こ の H D P E と L D P E ま たは MD P E とを溶融混合 して得られた組成 物は、 M F Rが好ま し く は 1 . 4 〜 3 6 g Z l O分、 よ り好ま し く は 4 . 0〜 1 5 g Z l O分であ り、 密度が 0 . 9 3 2〜 0 . 9 7 0 g / cm3 である こ とが好ま しい。 The resin layer in the resin-coated paper of the present invention has 90 weights. Parts by weight to 65 parts by weight of the HDPE having the above-mentioned physical properties, and 10 parts by weight to 35 parts by weight of an LDPE or MDPE having the above-mentioned physical properties, which is previously melt-mixed to prepare a polyethylene resin. A compound resin composed of a composition is used. It is necessary that the critical shear rate be 10 (1 second) or less, and a material having a critical shear rate of 8 (1 second) or less is particularly preferable. If the critical shear rate is higher than 10 (1 nosec), gel is likely to be generated, which is not preferable. The composition obtained by melt-mixing the HDPE and the LDPE or the MDPE has a MFR content of preferably 1.4 to 36 g ZL O, more preferably 4 g. . 0~ 1 5 g Z l at O min Ah is, density 0. 9 3 2~ 0. 9 7 0 g / cm 3 in which this and is favored arbitrary.
本発明によ るゲル生成の抑制は、 溶融押出被覆時の高 い樹脂温度下における樹脂の粘弾性的性質に起因する も の と考え られ、 上記 1 0 ( 1 Z秒) 以下の臨界剪断速度 で樹脂の性質が粘性的から弾性的になる こ とによ って、 ゲル化の機会減少、 ゲルの粉砕及び混練等によ り ゲルの 抑制が発現される もの と思われる。  It is considered that the suppression of gel formation according to the present invention is due to the viscoelastic properties of the resin at a high resin temperature during melt extrusion coating, and the above critical shear rate of 10 (1 Z seconds) or less It is considered that the change in the properties of the resin from viscous to elastic at the same time reduces the chance of gelation and suppresses the gel by crushing and kneading the gel.
上記割合の H D P E と L D P E または MD P E とを溶 融混合する方法と しては、 単純溶融混合法、 多段溶融混 合法等を用いる こ とができ る。 例えば、 バンバ リ 一 ミ キ サー、 加圧ニーダ一、 加熱ロール練り機、 押出機、 二軸 押出機等が使用 される。 なお、 H D P E と L D P E また は M D P E とを予め溶融混合する こ とな く 、 乾燥混合の ま まの状態で溶融被覆用押出機を用いて押出被覆した場 合には、 基紙と樹脂層 との接着性、 樹脂の混合性、 成形 加ェ性等が悪 く なる。 As a method of melt-mixing the above ratio of HDPE and LDPE or MDPE, a simple melt-mixing method, a multi-stage melt-mixing method, or the like can be used. For example, a Banbury mixer, a pressure kneader, a heating roll kneader, an extruder, a twin screw extruder and the like are used. HDPE and LDPE or MDPE should not be melt-mixed beforehand, but should be extruded using a melt-coating extruder in a dry-mixed state. In this case, the adhesiveness between the base paper and the resin layer, the mixing property of the resin, the moldability, and the like are deteriorated.
樹脂層に用いるポ リ エチ レ ン系樹脂組成物には、 本発 明の効果を損なわない範囲で、 紫外線防止剤、 熱安定剤、 帯電防止剤、 酸化防止剤、 光安定剤、 滑剤、 核剤、 着色 剤等の各種添加剤を適宜加える こ とができ る。 これらの 添加剤は、 使用する H D P E ま たは L D P E も し く は M D P E に予め加えるか、 溶融混合時に加えるか、 ある いはこれらの樹脂に高濃度に添加 した所謂マスターバッ チを予め調製 し、 こ のマスターバ ッ チを溶融押出被覆時 に該樹脂に添加 して も よい。  As long as the effects of the present invention are not impaired, the polyethylene-based resin composition used in the resin layer may contain an ultraviolet ray inhibitor, a heat stabilizer, an antistatic agent, an antioxidant, a light stabilizer, a lubricant, a nucleus. Various additives such as a coloring agent and a coloring agent can be appropriately added. These additives are added in advance to the HDPE or LDPE or MDPE to be used, added at the time of melt mixing, or prepared in advance in a so-called masterbatch which is added to these resins at a high concentration. This masterbatch may be added to the resin during melt extrusion coating.
本発明に使用される基紙と しては、 通常の天然パルプ を主成分とする天然パルプ紙、 天然パルプと合成織維と からなる混抄紙、 合成パルプ、 合成繊維、 あるいは合成 樹脂フ ィ ルムからなる合成紙の何れでも よい。 また、 基 紙には、 サイ ズ剤、 紙力増強剤、 塡料、 定着剤、 pH調整 剤、 着色剤、 蛍光増白剤等の各種の添加剤を含有させる こ とができ る。  Examples of the base paper used in the present invention include natural pulp paper mainly containing natural pulp, mixed paper made of natural pulp and synthetic fiber, synthetic pulp, synthetic fiber, or synthetic resin film. Any of synthetic paper consisting of In addition, the base paper can contain various additives such as a size agent, a paper strength agent, a base, a fixing agent, a pH adjuster, a coloring agent, and a fluorescent whitening agent.
本発明の樹脂被覆紙を製造するには、 走行する基紙上 に上記ポ リ エチ レ ン系樹脂組成物を溶融押出機を用い、 そのス リ ッ ト ダイから フ ィ ルム状に流延して被覆する、 いわゆる溶融押出 し被覆法が採用される。 溶融押出温度 は、 通常 2 8 0 °Cなレ、 し 3 4 0 °Cであるのが好ま し く 、 また、 ポ リ エチ レ ン系樹脂組成物を基紙に被覆する前に、 基紙にコ ロナ放電処理、 火炎処理等の活性化処理を施す こ とが好ま しい。 樹脂層の厚みと して特に制限はないが、 5 ミ ク ロ ンない し 5 0 ミ ク ロ ン程度の厚さ に塗布した も のが一般的である。 In order to produce the resin-coated paper of the present invention, the above-mentioned polyethylene-based resin composition is cast on a running base paper from a slit die into a film by using a melt extruder. The so-called melt extrusion coating method for coating is adopted. The melt extrusion temperature is usually 280 ° C or more preferably 340 ° C. Before coating the polyethylene resin composition on the base paper, Activation treatment such as corona discharge treatment and flame treatment This is preferred. Although the thickness of the resin layer is not particularly limited, it is generally applied to a thickness of not more than 5 micron or about 50 micron.
更に、 本発明者らが、 鋭意検討を行った結果、 基紙の 両面がポ リ エチ レ ン系樹脂を主成分とする樹脂組成物か ら成る樹脂層で被覆された樹脂被覆紙において、 画像形 成層を設ける側の樹脂層、 即ち、 第 2樹脂層中の樹脂の 被覆量と画像形成層を設ける側とは反対側の樹脂層、 即 ち、 第 1 樹脂層中の樹脂の被覆量との差が 3 g Z m 2 以 上であれば、 本発明の目的がよ り効果的に達成される こ とが判明 した。 また、 第 1 樹脂層が高密度ポ リ エチ レ ン 樹脂と低密度ポ リ ェチ レ ン樹脂または中密度ポ リ ェチ レ ン樹脂とを予め溶融 · 混合 して調製したコ ンパゥ ン ド樹 脂組成物であ り、 かつ該コ ンパウ ン ド樹脂の臨界剪断速 度が 1 0 ( 1 /秒) 以下である場合に、 本発明の目的が よ り一層効果的に達成される こ とが判明 した。 また、 該 低密度ポ リ エチ レ ン樹脂または該中密度ポ リ エチ レ ン樹 脂のメ ノレ ト フ 口一 レー ト と して、 0. 2 g Z l 0 分以上 1 g / 1 0 分未満の もので該コ ンパウ ン ド樹脂が構成され る こ とによ り、 本発明の目的は一層顕著に達成される事 が判明 した。 Furthermore, the present inventors have conducted intensive studies, and as a result, it has been found that, on both sides of the base paper, a resin-coated paper coated with a resin layer composed of a resin composition containing a polyethylenic resin as a main component has an image The resin layer on the side where the forming layer is provided, that is, the resin coating amount in the second resin layer and the resin layer on the opposite side to the side where the image forming layer is provided, that is, the resin coating amount in the first resin layer if the difference is on 3 g Z m 2 or more, and this the objects can be effectively attained Ri good of the present invention has been found. The first resin layer is a compound resin prepared by previously melting and mixing a high-density polyethylene resin and a low-density polystyrene resin or a medium-density polyethylene resin. When the resin composition is a resin composition and the critical shear rate of the compound resin is 10 (1 / sec) or less, the object of the present invention can be achieved even more effectively. found. The low-density polyethylene resin or the medium-density polyethylene resin may have a mole fraction of 0.2 g Zl 0 min or more and 1 g / 10 min. It has been found that the object of the present invention can be more remarkably achieved by constituting the compound resin with less than the above.
第 1 樹脂層の低密度ポ リ エチ レ ン樹脂または中密度ポ リ エチ レ ン樹脂と しては、 例えば、 高圧法低密度ポ リ エ チ レ ン樹脂 (オー ト ク レープ法低密度ポ リ エチ レ ン樹脂、 チュ ーブラ法低密度ポ リ エチ レ ン樹脂) 、 直鎖状低密度 ポ リ エチ レ ン樹脂、 中密度ポ リ エチ レ ン樹脂、 エチ レ ン と プロ ピ レ ン、 ブチ レ ン等の ひ ー ォ レ フ イ ン との共重合 体、 カルボキシ変性ポ リ エチ レ ン樹脂及びこれ らの混合 物等各種の ものを使用でき る。 As the low-density polyethylene resin or the medium-density polyethylene resin of the first resin layer, for example, a high-pressure method low-density polyethylene resin (autocrap method low-density polystyrene resin) is used. Ethylene resin, tuber method low density polyethylene resin), linear low density Polyethylene resin, medium-density polyethylene resin, copolymer of ethylene with propylene, butylene and other olefins, carboxy-modified polyethylene Various materials such as resins and mixtures thereof can be used.
第 1 樹脂層の低密度ポ リ エチ レ ン樹脂あるいは中密度 ポ リ エチ レ ン樹脂および高密度ポ リ エチ レ ン樹脂の使用 比率、 密度、 M F Rおよび臨界剪断速度は、 画像材料用 支持体を製造する際の樹脂の混合性、 成形加工性、 ゲル 状異物の防止効果や画像材料用支持体の基紙と樹脂組成 物層 との接着性、 カール物性、 切断性、 手触り感、 腰等 の画像材料用支持体と しての性能な どについて、 試行錯 誤の実験の結果、 総合的な見知から決定され、 本発明に 到った ものである。 特に、 高密度ポ リ エチ レ ン樹脂と低 密度あるいは中密度ポ リ ェチ レ ン樹脂とから成る樹脂組 成物中の高密度ポ リ エチ レ ン樹脂の使用量と しては、 9 0重量部〜 6 5重量部であ り、 好ま し く は 8 5重量部〜 7 0重量部、 よ り好ま し く は 8 0〜 7 0重量部の範囲で ある。 該樹脂の使用量が 6 5重量部よ り少ない と画像材 料用支持体のカール物性、 切断性、 腰等が悪 く な つて問 題である し、 9 0 重量部よ り多いと樹脂の混合性、 成形 加工性、 基紙と樹脂層 との接着性等が悪 く な つて問題で ある。  The ratio, density, MFR, and critical shear rate of the low-density or medium-density and high-density polyethylene resins in the first resin layer are determined by the support for the imaging material. Mixing properties of resin at the time of manufacturing, molding processability, effect of preventing gel-like foreign matter, adhesion between base paper of image material support and resin composition layer, curl physical properties, cutting properties, touch feeling, waist etc. The performance as a support for an image material and the like were determined from comprehensive observations as a result of trial and error experiments, and the present invention has been achieved. In particular, the amount of high-density polyethylene resin used in a resin composition consisting of high-density polyethylene resin and low- or medium-density polyethylene resin is 90%. It is in the range of from 85 to 70 parts by weight, preferably from 85 to 70 parts by weight, and more preferably from 80 to 70 parts by weight. If the amount of the resin used is less than 65 parts by weight, the curl physical properties, cutting properties, stiffness, etc. of the support for the image material deteriorate, which is a problem. The problem is that the mixing properties, moldability, and the adhesiveness between the base paper and the resin layer are deteriorated.
また、 第 1 樹脂層の高密度ポ リ エチ レ ン樹脂の M F R と しては、 1 O g Z l 0分〜 4 0 g / I 0分の範囲であ り、 好ま し く は 1 0 g Z l 0分〜 3 0 g Z l O 分の範囲 である。 該樹脂の M F Rが 1 0 g Z 1 0 分よ り 低い と基 紙と樹脂層 との接着性、 高速加工性等が悪 く な つて問題 である し、 4 0 g / 1 0 分よ り高いと樹脂の混合性、 成 形加工性等が悪 く な り、 またカール物性が悪い傾向 とな つて問題である。 また、 高密度ポ リ エチ レ ン樹脂の密度 と しては、 0. 9 6 0 g /cm3 以上であるが、 密度が 0. 9 6 0 g /cm3 以上よ り低いとカール物性、 腰等が悪 く な つて問題であ り、 好ま し く は 0. 9 6 2 g / cm3 以上であ ο The MFR of the high-density polyethylene resin of the first resin layer is in the range of 1 Og Zl 0 min to 40 g / I 0 min, preferably 10 g Z l 0 min to 30 g Z l O min range It is. If the MFR of the resin is lower than 10 g Z 10 min, the adhesion between the base paper and the resin layer, the high-speed processability, etc. are deteriorated, which is a problem, and is higher than 40 g / 10 min. It is a problem that the mixing property of the resin and the resin, the moldability and the like become poor, and the curl properties tend to be poor. The density of the high-density polyethylene resin is 0.96 g / cm 3 or more, but if the density is less than 0.96 g / cm 3 , der and the like evil rather connexion problem waist is, der 0. 9 6 2 g / cm 3 or more to rather than the preferred ο
一方、 第 1 樹脂層の低密度ボ リ エチ レ ン樹脂または中 密度ポ リ エチ レ ン樹脂の M F R と しては、 0. 2 g Z l 0 分〜 2 g Z l 0分の範囲であるが 0. 2 g Z l 0分よ り低 いと樹脂の混合性、 基紙と樹脂層 との接着性、 高速加工 性等が悪 く な つて問題である し、 2 g 1 0 分よ り高い と成形加工性が悪 く な り、 カ ール物性も悪い傾向 とな つ て問題であ り 、 好ま し く は 0. 2 g Z l 0 分〜 1 g Z l 0 分未満の範囲である。 また、 低密度ポ リ エチ レ ン樹脂ま たは中密度ポ リ エチ レ ン樹脂の密度と しては、 0. 9 3 5 g /cm3 以下であ り、 密度が 0. 9 3 5 g /cm3 よ り高い と樹脂組成物の成形加工性、 基紙と樹脂層 との接着性等 が悪 く なつて問題であ り、 好ま し く は 0. 9 3 0 g / cm3 以下である。 ま た、 該樹脂の分子量 5 0 万以上の分率と しては、 1 0 重量%以上であ り、 好ま し く は 1 2 重量% 以上である。 該樹脂の分子量 5 0 万以上の分率が 1 0 重 量%よ り少ないと成形加工性、 特にネ ッ ク イ ンが大き く なつて問題である。 On the other hand, the MFR of the low-density polyethylene resin or the medium-density polyethylene resin of the first resin layer is in the range of 0.2 g Zl 0 min to 2 g Z l 0 min. If the value is lower than 0.2 g Zl 0 min, the mixing properties of the resin, the adhesion between the base paper and the resin layer, and the high-speed processability are deteriorated, which is a problem, and the value is higher than 2 g 10 min. In addition, the molding processability is deteriorated, and the curl physical properties tend to be poor, which is a problem, and is preferably in the range of 0.2 g Z10 minutes to 1 g Z10 minutes. . The low-density or medium-density polyethylene resin has a density of 0.935 g / cm 3 or less, and a density of 0.935 g. If it is higher than / cm 3 , the molding processability of the resin composition and the adhesiveness between the base paper and the resin layer are deteriorated, which is a problem, and preferably 0.99 g / cm 3 or less. is there. The fraction of the resin having a molecular weight of 500,000 or more is 10% by weight or more, and preferably 12% by weight or more. When the fraction of the resin having a molecular weight of 500,000 or more is less than 10% by weight, moldability, especially neck-in is large. That is a problem.
前述の様に、 第 1 樹脂層は、 予め溶融 ' 混合 して調製 したコ ン ノ ゥ ン ド樹脂を用いて形成される こ とが好ま し い。 低密度ポ リ エチ レ ン樹脂あるいは中密度ポ リ ェチ レ ン樹脂と高密度ポ リ エチ レ ン樹脂とを予め溶融 ' 混合 し てコ ンパウ ン ド樹脂を調製する方法と しては、 単純溶融 混合法、 多段溶融混合法等を用いる こ とができ る。 例え ば、 押 し出 し機、 二軸押 し出 し機、 加熱ロール練り機、 ノく ンバ リ ー ミ キサー、 加圧ニーダ一等を用いて、 所定量 の低密度あるいは中密度ポ リ エチ レ ン樹脂と高密度ポ リ エチ レ ン樹脂、 更に必要に応じて酸化防止剤、 滑剤等の 各種の添加剤を加えて溶融 《 混合 した後、 その混合物を ペレ ツ ト 化する方法が有利に用いられる。 ポ リ エチ レ ン 系樹脂をコ ンパゥ ン ド樹脂と して用いないで溶融押し出 し機に単純混合のま まの状態で直接添加 して溶融押し出 しコ ーティ ン グした場合には、 基紙と樹脂層 との接着性、 樹脂の混合性、 成形加工性等が悪 く な つて問題である。  As described above, it is preferable that the first resin layer is formed using a compound resin prepared by melting and mixing in advance. A simple method for preparing a compound resin by previously melting and mixing a low-density or medium-density polyethylene resin and a high-density polystyrene resin is as follows. A melt mixing method, a multi-stage melt mixing method, or the like can be used. For example, using an extruder, a twin-screw extruder, a heating roll kneader, a kneader mixer, a pressure kneader, etc., a predetermined amount of low-density or medium-density polyethylen It is advantageous to use a method in which the resin is mixed with various additives such as an antioxidant and a lubricant, if necessary, and then melted and mixed, and then the mixture is pelletized. Used. If the polyethylene resin is directly added to the melt extruder in the state of simple mixing without being used as the compound resin, and then melt-extruded and coated, The problem is that the adhesiveness between the base paper and the resin layer, the mixing property of the resin, the moldability and the like are deteriorated.
上記コ ンパウ ン ド樹脂の臨界剪断速度と しては、 特に 押し出 し溶融被覆時に経時的に発生するゲル状の異物を 防止するために該樹脂の臨界剪断速度を 1 0 ( 1 秒) 以下の もの、 好ま し く は 8 秒) 以下の ものが好適 である。 臨界剪断速度が 1 0 ( 1 Z秒) よ り大きい とゲ ル状異物が発生し問題である。 本発明によるゲル状異物 の発生を防止する効果は、 溶融押し出 し被覆時の高い樹 脂温度下における樹脂の粘弾性的性質に起因 している と 考え られ、 臨界剪断速度にて樹脂の性質が粘性的から弾 性的になる こ とによ って、 ゲル化の機会減少、 ゲルの粉 砕及び混練向上等によ り発現された と考え られる。 The critical shear rate of the above-mentioned compound resin is set to 10 (1 second) or less, especially in order to prevent gel-like foreign substances that are generated over time during extrusion and melt coating. Or less, preferably 8 seconds) or less. If the critical shear rate is higher than 10 (1 Z second), gel-like foreign matter is generated, which is a problem. The effect of preventing the generation of gel-like foreign matter according to the present invention is attributed to the viscoelastic properties of the resin at a high resin temperature during melt extrusion coating. It is considered that the property of the resin changed from viscous to elastic at the critical shear rate, which was attributed to a decrease in the gelation opportunity, gel grinding and improved kneading, etc. .
前述の様に、 本発明における樹脂被覆紙の基紙の画像 形成層を設ける側の面は、 ポ リ エチ レ ン系樹脂を主成分 とする樹脂組成物で被覆される こ とが好ま しい。 それら のポ リ エチ レ ン系樹脂と しては、 低密度ポ リ エチ レ ン樹 脂、 中密度ポ リ エチ レ ン樹脂、 高密度ポ リ エチ レ ン樹脂、 直鎖状低密度ポ リ エチ レ ン樹脂、 エチ レ ン とプロ ピ レ ン、 ブチ レ ン等の ひ 一才 レ フ イ ン との共重合体、 カルボキシ 変性ポ リ エチ レ ン樹脂等及びこれらの混合物等各種の も のを使用でき る。 また、 各種の密度、 M F R、 分子量、 分子量分布の ものを使用でき るが、 通常、 密度 0 . 9 1 g / cm3 〜 0 . 9 7 g /cm3 の範囲、 M F R 1 g / 1 0 分〜 3 0 g / 1 0 分、 分子量 2 万〜 2 5 万の範囲の もの を単独にあるいは混合 して有利に使用でき る。 As described above, the surface of the resin-coated paper of the present invention on the side on which the image forming layer is provided is preferably coated with a resin composition containing a polyethylene resin as a main component. Examples of such polyethylene resins include low-density polyethylene resin, medium-density polyethylene resin, high-density polyethylene resin, and linear low-density polyethylene resin. Various resins such as styrene resin, copolymers of ethylene and propylene, butylene, etc., and carboxy-modified polyethylene resin, and mixtures thereof. Can be used. Further, various densities of, MFR, molecular weight, but you can use those molecular weight distribution, typically, density 0. 9 1 g / cm 3 ~ 0. 9 7 g / cm 3 range, MFR 1 g / 1 0 min Those having a molecular weight of 20,000 to 250,000 can be advantageously used singly or as a mixture.
第 2 樹脂層中の樹脂の被覆量と第 1 樹脂層中の樹脂の 被覆量との差は、 3 g Zm 2 以上が好ま し く 、 5 g Z m 2 以上がよ り好ま し く 、 7 g Zm 2 以上が特に好ま し い。 表、 裏の樹脂被覆量の差が 3 g Zm 2 未満である と、 該樹脂被覆紙を支持体とする画像材料は、 画像形成層の 反対側にカ ール してその取り扱いが著し く 不便になって 問題である し、 更に、 画像材料用支持体あるいは該画像 材料用支持体を有する画像材料の切断性が悪 く なって問 題である。 即ち、 画像材料用支持体あるいは該画像材料 用支持体を有する画像材料は、 ギロチ ンカ ッ タ ー、 プ リ ジジ ョ ン プ リ ン ト カ ツ 夕 一 ( precision print cutter) な どのカ ッ ターで所望のサイ ズに切断されるが、 その際画像材料用支持体が正確に切断されず、 画像材料 用支持体の切断面からひげ状の ものが発生 して商品価値 を低下させる という 問題がしばしば発生したが、 本発明 における画像材料用支持体あるいは該画像材料用支持体. を有する画像材料では、 切断面は良好である。 The difference between the coating amount of the resin in the second coating amount of the resin in the resin layer and the first resin layer is, 3 g Zm 2 or more is preferred rather, 5 g Z m 2 or rather to preferred Ri good, 7 g Zm 2 or more is particularly preferred. If the difference between the resin coating amounts on the front and back sides is less than 3 g Zm 2 , the image material using the resin-coated paper as a support is curled on the opposite side of the image forming layer, and the handling is remarkable. This is a problem because it is inconvenient, and furthermore, the cutting property of the support for the image material or the image material having the support for the image material is deteriorated. That is, the image material support or the image material The image material having a support for printing is cut to a desired size by a cutter such as a guillotine cutter, a precision print cutter, or a precision print cutter. In many cases, the image material support is not cut accurately, and a whisker-like object is generated from the cut surface of the image material support, thereby deteriorating the commercial value. In the case of the image material having the body or the support for the image material, the cut surface is good.
画像材料用支持体は、 前述の様に、 走行する基紙上に ポ リ エチ レ ン系樹脂組成物を溶融押し出 し機を用いて、 そのス リ ッ ト ダイからフ イ ルム状に流延して被覆する、 いわゆる溶融押し出 しコ一ティ ン グ法によ って製造され る こ とが好ま しい。 その際、 溶融フ イ ルムの温度は 2 8 0 °C乃至 3 4 0 °Cである こ とがよ り好ま しい。 ス リ ッ ト ダイ と しては、 T型ダイ、 L型ダイ、 フ イ シュ ティ ル型 ダイのフ ラ ッ ト ダイが好ま し く 、 ス リ ッ ト開口径は 0. 1 mm乃至 2 mmである こ とが望ま しい。 また、 樹脂組成物を 基紙にコ ーティ ン グする前に、 基紙にコ ロナ放電処理、 火炎処理な どの活性化処理を施すのが好ま しい。 また、 特公昭 6 1 - 4 2 2 5 4 号公報に記載の如 く 、 基紙に接 する側の溶融樹脂組成物にオゾン含有ガスを吹きつけた 後に走行する基紙に樹脂層を被覆して も良い。 ま た、 第 1 及び第 2 の樹脂層は逐次、 好ま し く は連続的に、 押 し 出 しコーティ ン グされる、 いわゆる タ ンデム押し出 しコ —ティ ン グ方式で基紙に被覆されるのが好ま し く 、 必要 に応 じて第 1 ま たは第 2 の樹脂層の各々 を二層以上の多 層構成にする、 多層押 し出 し コ ーテ ィ ン グ方式で被覆 し て も良い。 ま た、 画像材料用支持体の第 2 表樹脂層面は 光沢面、 特公昭 6 2 - 1 9 7 3 2 号公報に記載の微粗面、 マ ッ ト面あ るいは絹 目面等に加工する こ とが出来、 第 1 樹脂層は通常無光沢面に加工する のが好ま しい。 ま た、 第 2 樹脂層の厚さ と しては、 好ま し く は 9 〃 m〜 l 0 0 〃 mであ り 、 よ り 好ま し く は 1 2 〃 m〜 5 5 〃 mの範囲 である。 第 1 樹脂層の厚さ と しては、 好ま し く は 5 m 〜 9 5 〃 mであ るが、 よ り 好ま し く は 8 〃 m〜 5 0 〃 m の範囲であ る。 As described above, the support for the image material is cast into a film form from its slit die using a melt extruder of a polyethylene resin composition onto a running base paper. It is preferred to be manufactured by a so-called melt-extrusion coating method of coating by coating. At that time, the temperature of the molten film is more preferably from 280 ° C to 340 ° C. As the slit dies, T-type dies, L-type dies, and flat type dies are preferred, and the slit opening diameter is 0.1 mm to 2 mm. It is desirable that Before coating the resin composition on the base paper, the base paper is preferably subjected to an activation treatment such as a corona discharge treatment or a flame treatment. Further, as described in Japanese Patent Publication No. Sho 61-422254, a resin layer is coated on a running base paper after spraying an ozone-containing gas onto a molten resin composition in contact with the base paper. May be. Further, the first and second resin layers are sequentially and preferably continuously extruded and coated, that is, the base paper is coated with a so-called tandem extrusion coating method. Preferred and necessary According to the requirements, the first or second resin layer may be formed by a multilayer extrusion coating method in which each of the first and second resin layers has a multilayer structure of two or more layers. The surface of the second resin layer of the support for image materials is processed into a glossy surface, a slightly rough surface described in Japanese Patent Publication No. 62-19732, a matte surface or a silk surface. The first resin layer is usually preferably processed to a matte surface. The thickness of the second resin layer is preferably 9 μm to 100 μm, more preferably 12 μm to 55 μm. is there. The thickness of the first resin layer is preferably from 5 m to 95 m, but more preferably from 8 m to 50 m.
画像材料用支持体の第 1 及び第 2 樹脂層中には、 各種 の添加剤を含有せ しめる こ とが出来る。 特公昭 6 0 - 3 4 3 0 号、 特公昭 6 3 - 1 1 6 5 5 号、 特公平 1 — 3 8 2 9 1 号、 特公平 1 — 3 8 2 9 2 号、 特開平 1 — 1 0 5 2 4 5 号等の各公報に記載の酸化チ タ ン、 酸化亜鉛、 夕 ル ク、 炭酸カ ルシウ ム等の白色顔料、 ステア リ ン酸ア ミ ド、 ァ ラ キ ジ ン酸ア ミ ド等の脂肪酸ア ミ ド、 ステア リ ン 酸亜鉛、 ステア リ ン酸カ ルシウ ム、 ステア リ ン酸ア ル ミ 二ゥ 厶、 ステア リ ン酸マ グネ シウ ム、 、。ル ミ チ ン酸亜鉛、 ミ リ スチ ン酸亜鉛、 パル ミ チ ン酸カ ル シウ ム等の脂肪酸 金属塩、 特開平 1 一 1 0 5 2 4 5 号に記載の ヒ ン ダー ド フ ヱ ノ ール、 ヒ ン ダ一 ドア ミ ン、 リ ン系、 硫黄系等の各 種酸化防止剤、 コバル ト ブルー、 群青、 セ リ ア ンブル一、 フ タ ロ シアニ ンブル一等のブルー系の顔料や染料、 ル ト ノくィ ォ レ ッ ト、 フ ァ ス トパ'ィ ォ レ ッ ト、 マ ンガンノく ィ ォ レ ツ ト等のマゼン夕系の顔料や染料、 特開平 2 — 2 5 4 4 4 0 号公報に記載の蛍光増白剤、 紫外線吸収剤等 の各種の添加剤を適宜組み合わせて含有せ しめる こ とが 出来る。 それらの添加剤は、 樹脂のマス夕一バ ッ チある いはコ ン ノ、。ゥ ン ドと して含有せ しめるのが好ま しい。 特 に、 本発明の実施に用いられる第 1 樹脂層用のコ ン パゥ . ン ド樹脂組成物中にこれらの添加剤を含有せ しめる方法 と しては、 高密度ポ リ エチ レ ン樹脂と低密度ポ リ エチ レ ン樹脂あるいは中密度ポ リ エチ レ ン樹脂に予め加えるか、 あるいはコ ンパウ ン ド樹脂の調製時に加えるか、 ま たは、 該樹脂に高濃度に添加 したマスタ一バッ チを予め作成し、 こ のマスタ ーバッ チを溶融押し出 し被覆時に該樹脂に加 えて も よい。 Various additives can be contained in the first and second resin layers of the support for image materials. Japanese Patent Publication No. 60-33430, Japanese Patent Publication No. 63-116 1655, Japanese Patent Publication No. 1-38 291, Japanese Patent Publication No. 1-38282, Japanese Patent Publication No. Hei 1-1 White pigments such as titanium oxide, zinc oxide, zinc, and calcium carbonate, stearic acid amide, and arachidic acid acid described in each of the publications such as No. 2525 Fatty acid amides, zinc stearate, calcium stearate, aluminum stearate, magnesium stearate, etc. Fatty acid metal salts such as zinc lumitinate, zinc myristate, and calcium palmitate; and the hindered phenols described in JP-A No. 11052/45. , Hindered amine, phosphorus-based, sulfur-based antioxidants, and cobalt-based blue pigments such as cobalt blue, ultramarine blue, celium blue, phthalocyanine blue, etc. dye, Magenta-colored pigments and dyes such as rut-no-rayette, fast-pawlette, mangan-no-rayet, etc., JP-A-2-254440 Various additives such as a fluorescent whitening agent and an ultraviolet absorber described in the gazette can be appropriately combined and contained. These additives are resin batches or composites. It is preferable to include it as a solvent. In particular, as a method of incorporating these additives into the composite resin composition for the first resin layer used in the practice of the present invention, a high-density polyethylene resin and a high-density polyethylene resin are used. Pre-added to low-density polyethylene resin or medium-density polyethylene resin, added at the time of compound resin preparation, or a master batch added to the resin at a high concentration Alternatively, the master batch may be melt-extruded and added to the resin at the time of coating.
基紙は通常の天然パルプを主成分とする天然パルプ紙 (以下、 天然パルプを主成分とする基紙のこ とを単に原 紙と略す。 ) が好ま しい。 また、 天然パルプと合成パル プ、 合成繊維とからなる混抄紙、 合成パルプ、 合成繊維 あるいは合成樹脂フ ィ ル厶からなるいわゆる合成紙でも よい。 また、 基紙の厚みに関 しては、 特に制限はないが、 その坪量は 4 0 g / m 2 〜 2 5 0 g / m の ものが好ま しい。 The base paper is preferably a natural pulp paper mainly composed of natural pulp (hereinafter, the base paper mainly composed of natural pulp is simply referred to as base paper). Also, a mixed paper made of natural pulp and synthetic pulp or synthetic fiber, or a so-called synthetic paper made of synthetic pulp, synthetic fiber or synthetic resin film may be used. The thickness of the base paper is not particularly limited, but preferably has a basis weight of 40 g / m 2 to 250 g / m.
好ま し く 用い られる原紙を構成するパルプと しては、 特開昭 5 8 — 3 7 6 4 2号、 特開昭 6 0 - 6 7 9 4 0 号、 特開昭 6 0 — 6 9 6 4 9 号、 特開昭 6 1 — 3 5 4 4 2 号 等の各公報に記載してある よ う な適切に選択された天然 パルプを用いるのが有利である。 天然パルプは塩素、 次 亜鉛素酸塩、 二酸化塩素漂白の通常の漂白処理並びにァ ルカ リ 抽出 も し く はアル力 リ 処理および必要に応じて過 酸化水素、 酸素な どによ る酸化漂白処理な ど、 およびそ れらの組み合わせ処理を施した針葉樹パルプ、 広葉樹パ ルプ、 針葉樹広葉樹混合パルプの木材パルプが有利に用 レヽ ら れ、 ま た、 ク ラ フ ト くルプ、 サノレ フ ァ イ ト 0ル プ、 ソーダパルプな どの各種の ものを用レ、る こ とができ る。 原紙中には、 紙料スラ リ ー調製時に各種の添加剤を含 有せしめる こ とができ る。 サイ ズ剤と して、 脂肪酸金属 塩及び 又は脂肪酸、 特公昭 6 2 - 7 5 3 4 号公報に記 載のアルキルケテ ンダイマ ー乳化物あるいはエ ポキ シ化 高級脂肪酸ア ミ ド、 アルケニルまたはアルキルコハク酸 無水物乳化物、 ロ ジ ン誘導体等、 乾燥紙力増強剤と して、 ァニオ ン性、 カチオ ン性あるいは両性のポ リ ア ク リ ルァ ミ ド、 ポ リ ビニルアルコール、 カチオ ン化澱粉、 植物性 ガラ ク ト マ ン ナ ン等、 湿潤紙力増強剤と して、 ポ リ ア ミ ンポ リ ア ミ ドエ ピク ロルヒ ド リ ン樹脂等、 塡料と して、 ク レ ー、 カ オ リ ン、 炭酸カ ル シ ウ ム、 酸化チ タ ン等、 定 着剤と して、 塩化アル ミ ニウム、 硫酸バン土等の水溶性 アル ミ ニウム塩等、 p H調節剤と して、 苛性ソーダ、 炭酸 ソ一ダ、 硫酸等、 その他特開昭 6 3 - 2 0 4 2 5 1 号、 特開平 1 - 2 6 6 5 3 7 号等の各公報に記載の着色顔料、 着料染料、 蛍光増白剤な どを適宜組み合せて含有せ しめ るのが有利である。 The pulp constituting the base paper that is preferably used is described in JP-A-58-37642, JP-A-60-67940, JP-A-60-696. No. 49, Japanese Patent Application Laid-Open No. 61-35 4 4 2 It is advantageous to use appropriately selected natural pulp as described in each gazette. Natural pulp is bleached in the usual bleaching process of chlorine, hypozincate, chlorine dioxide bleaching, alkali extraction or alkaline treatment, and oxidative bleaching with hydrogen peroxide, oxygen, etc. as necessary. Wood pulp of softwood pulp, hardwood pulp, softwood pulp mixed pulp, etc., which has been subjected to a treatment such as kraft krupp, sanoleite, etc. You can use various kinds of materials such as 0 rupe and soda pulp. Various additives can be included in the base paper during preparation of the stock slurry. Examples of the size agent include fatty acid metal salts and / or fatty acids, alkyl ketene dimer emulsions described in JP-B-62-73534, or epoxy-modified higher fatty acid amides, alkenyls and alkyl succinic acids. Anionic, cationic or amphoteric polyacrylamide, polyvinyl alcohol, cationized starch, plant, etc. as dry paper strength enhancers such as anhydride emulsions and rosin derivatives As a wet paper strength enhancer such as garment mannan, polyamine polyamide midechlorohydrin resin, etc. Water, water-soluble aluminum salts such as aluminum chloride and bansulfate, etc., as caustic soda, sodium hydroxide, calcium hydroxide, titanium oxide, etc. Soda carbonate, sulfuric acid, etc. -2 0 4 2 5 1 and Japanese Patent Application Laid-Open No. 1-2666537, etc., contain color pigments, coloring dyes, fluorescent brighteners, etc. as appropriate in combination. Advantageously.
原紙中には、 各種の水溶性ポ リ マー、 帯電防止剤、 添 加剤をスプレーあるいはタブサイ ズプ レ ス によ って含有 せ しめる こ とができ る。 水溶性ポ リ マー と して、 特開平 1 一 2 6 6 5 3 7 号公報に記載の澱粉系ポ リ マー、 ポ リ ビニルアルコール系ポ リ マー、 ゼラチ ン系ポ リ マー、 ポ リ ア ク リ ルア ミ ド系ポ リ マー、 セルローズ系ポ リ マーな ど、 帯電防止剤と して、 塩化ナ ト リ ウム、 塩化カ リ ウム 等のアルカ リ 金属塩、 塩化カルシウム、 塩化バ リ ウム等 のアルカ リ 土類金属塩、 コ ロイ ド状シ リ カ等のコ ロ イ ド 状金属酸化物、 ポ リ スチ レ ンスルホ ン酸塩等の有機帯電 防止剤な ど、 ェマルジ ヨ ン、 ラテ ッ ク ス類と して、 ェチ レ ンー酢酸ビニル共重合体のェマルジ ョ ン またはラテ ツ ク ス、 石油樹脂ェマルジ ヨ ン等、 顔料と して、 ク レー、 カオ リ ン、 タルク、 硫酸バ リ ウム、 酸化チタ ンな ど、 p H 調節剤と して、 塩酸、 リ ン酸、 クェン酸、 苛性ソ ーダな ど、 そのほか前記した着色顔料、 着色染料、 蛍光増白剤 な どの添加剤を適宜組み合わせて含有せ しめるのが有利 である。  In the base paper, various water-soluble polymers, antistatic agents and additives can be incorporated by spraying or tab size press. Examples of the water-soluble polymer include starch-based polymers, polyvinyl-alcohol-based polymers, gelatin-based polymers, and polymers described in Japanese Patent Application Laid-Open No. 1266663/1999. Examples of antistatic agents such as lithium amide polymers and cellulose polymers, such as alkali metal salts such as sodium chloride and potassium chloride, calcium chloride, barium chloride, etc. Emulsion, latex, etc., such as alkaline earth metal salts, colloidal metal oxides such as colloidal silica, and organic antistatic agents such as polystyrene sulfonate Classes include ethylene or vinyl acetate copolymer emulsions or latexes, petroleum resin emulsions, and pigments such as clay, kaolin, talc, barium sulfate, and the like. Hydrochloric acid, lithium, etc. as pH regulators such as titanium oxide It is advantageous to incorporate an appropriate combination of additives such as the above-mentioned coloring pigments, coloring dyes, and optical brighteners, such as acid, cunic acid, and caustic soda.
原紙と しては、 J I S P 8 1 1 9 によ り規定され るベッ ク平滑度が 1 0 0 秒以上の平滑面を有する ものが 好ま し く 、 2 0 0 秒以上の平滑面を有する ものが更に好 ま しい。 ベッ ク平滑度 1 0 0 秒以上の基紙を製造する方 法と しては、 一般的には、 短織維で平滑性のでやすい広 葉樹パルプを多 く 用い、 叩解機によ り長織維分がなるベ く 少な く なる よ う に叩解する。 具体的には、 パルプの叩 解は叩解後のパルプの織維長を 4 2 メ ッ シュ残分が 2 0 〜 4 5 % , 濾水度 2 0 0 〜 3 5 0 C S F になる よ う にす る こ とが好ま しい。 ついで、 内添薬品を添加 した紙料ス リ ラ一について、 特開昭 5 8 — 3 7 6 4 2号、 特開昭 6 1 — 2 6 0 2 4 0 号、 特開昭 6 1 — 2 8 4 7 6 2 号等の 各公報に記載してある よ う な適切な抄紙方法を採用 して 長網抄紙機、 丸網抄紙機な ど通常用い られる抄紙機によ り均一な地合が得られる よ う に抄造 し、 更に抄造後マシ ンカ レ ンダー、 スーパーカ レ ンダ一、 熱カ レ ン ダ一等を 用いてカ レ ン ダー処理を施し、 ベッ ク平滑度 1 0 0 秒以 上の基紙を製造する こ とが出来る。 As the base paper, those having a smooth surface with a Beck smoothness of 100 seconds or more specified by JISP 8119 are preferable, and those having a smooth surface of 200 seconds or more are preferable. More preferred. As a method for producing a base paper having a Beck smoothness of 100 seconds or more, generally, a large amount of hardwood pulp that is short-textile and easily smooth is used, and a long beater is used by a beater. The woven fiber becomes Beat it so that it is less. Specifically, the pulp is beaten so that the weave length of the pulp after beaten becomes 42-45% for the mesh residue and 200-350 CSF for freeness. I prefer to do it. Next, regarding the stock slurries to which the internal additives have been added, JP-A-58-37642, JP-A-61-2600, JP-A-61-2. By adopting an appropriate papermaking method as described in each of the publications such as No. 8 4 7 6 2, uniform formation can be achieved with commonly used paper machines such as fourdrinier and round net paper machines. The paper is formed so that it can be obtained, and after the paper formation, it is subjected to a calendar treatment using a machine calendar, a super calendar, a heat calendar, etc., and the Beck smoothness is 100 seconds or more. Base paper can be manufactured.
第 2 樹脂層上には、 コ ロナ放電処理、 火炎処理な どの 活性化処理を施した後、 特開昭 6 1 - 8 4 6 4 3 号、 特 開平 1 一 9 2 7 4 0 号、 特開平 1 — 1 0 2 5 5 1 号、 特 開平 1 一 1 6 6 0 3 5 号等の各公報に記載も し く は例示 のよ う な下引層を塗設する こ とができ る。 また、 本発明 における樹脂被覆紙の第 1 樹脂層上には、 コ ロナ放電処 理、 火炎処理な どの活性化処理を施した後、 帯電防止等 のために各種のバッ ク コー ト層を塗設する こ とができ る。 また、 ノくッ ク コ ー ト層に、 特公昭 5 2 — 1 8 0 2 0 号、 特公昭 5 7 — 9 0 5 9 号、 特公昭 5 7 - 5 3 9 4 0 号、 特公昭 5 8 — 5 6 8 5 9 号、 特開昭 5 9 — 2 1 4 8 4 9 号、 特開昭 5 8 - 1 8 4 1 4 4 号等の各公報に記載の無 機帯電防止剤、 有機帯電防止剤、 親水性バイ ン ダー、 ラ テ ッ ク ス、 硬化剤、 顔料、 界面活性剤等を適宜組み合わ せて含有せ しめる こ とができ る。 After an activation treatment such as a corona discharge treatment or a flame treatment is performed on the second resin layer, JP-A-6-84643, JP-A-Hei 1992740, JP-A No. An undercoat layer as described or exemplified in each of the official gazettes such as Kaihei 1-10102551 and JP-A-11-66035 can be applied. Further, on the first resin layer of the resin-coated paper according to the present invention, after performing an activation treatment such as a corona discharge treatment and a flame treatment, various back coat layers are coated for antistatic and the like. Can be set up. Also, in the knock coat layer, Japanese Patent Publication No. 52-180,200, Japanese Patent Publication No. 57-950, Japanese Patent Publication No. 57-539940, Japanese Patent Publication No. Organic antistatic agents, organic compounds described in JP-A Nos. 8 — 569859, JP-A-59-2194849, JP-A-58-184414, etc. Antistatic agent, hydrophilic binder, glass Textiles, curing agents, pigments, surfactants, etc. can be included in appropriate combinations.
画像材料用支持体は、 各種の写真構成層が塗設されて カ ラー写真印画紙用、 白黒写真印画紙用、 写植印画紙用、 複写印画紙用、 反転写真材料用、 銀塩拡散転写法ネガ用 及びポジ用、 印刷材料用等各種の用途に用いる こ とがで き る。 例えば、 塩化銀、 臭化銀、 塩臭化銀、 沃臭化銀、 塩沃臭化銀乳剤層を設ける こ とができ る。 ハ π ゲ ン化銀 写真乳剤層にカ ラーカプラーを含有せ しめて、 多層ハロ ゲン化銀カ ラー写真構成層を設ける こ とができ る。 ま た、 銀塩拡散転写法用写真構成層を設ける こ とができ る。 そ れらの写真構成層の結合剤と しては、 通常のゼラチ ンの 他に、 ポ リ ビニル ピロ リ ド ン、 ポ リ ビニルアル コ ール、 多糖類の硫酸エステル化合物な どの親水性高分子物質を 用いる こ とができ る。 ま た、 上記の写真構成層には各種 の添加剤を含有せ しめる こ とができ る。 例えば、 増感色 素と して、 シァニ ン色素、 メ ロ シアニ ン色素な ど、 化学 増感剤と して、 水溶性金化合物、 ィ ォゥ化合物な ど、 力 プ リ 防止剤 も し く は安定剤と して、 ヒ ドロキシー ト リ ア ゾロ ピ リ ミ ジ ン化合物、 メ ルカプ ト 一複素環化合物な ど、 硬膜剤 と してホルマ リ ン、 ビニルスルフ ォ ン化合物、 ァ ジ リ ジ ン化合物な ど、 塗布助剤と して、 アルキルべンゼ ンスル フ ォ ン酸塩、 スルホ コハ ク酸エステル塩な ど、 汚 染防止剤と して、 ジアルキルハイ ドロキノ ン化合物な ど、 そのほか蛍光増白剤、 鮮鋭度向上色素、 帯電防止剤、 p H 調製剤、 カ ブ らせ剤、 更にハロ ゲ ン化銀の生成 · 分散時 に水溶性イ リ ジウ ム、 水溶性ロ ジウ ム化合物な どを適宜 組み合わせて含有せ しめる こ とができ る。 The support for image materials is coated with various photographic constituent layers and is used for color photographic paper, black and white photographic paper, typesetting photographic paper, copy photographic paper, reversal photographic material, silver salt diffusion transfer method. It can be used for various purposes such as negative, positive, and printing materials. For example, a silver chloride, silver bromide, silver chlorobromide, silver iodobromide, silver chloroiodobromide emulsion layer can be provided. C. A multilayer silver halide color photographic layer can be provided by incorporating a color coupler into the π-silver halide photographic emulsion layer. Further, a photographic component layer for silver salt diffusion transfer method can be provided. As binders for these photographic constituent layers, in addition to ordinary gelatin, hydrophilic polymers such as polyvinylpyrrolidone, polyvinyl alcohol, and sulfate compounds of polysaccharides are used. Substances can be used. In addition, the above-mentioned photographic constituent layer can contain various additives. For example, sensitizing dyes such as cyanine dyes and merosianin dyes; chemical sensitizers such as water-soluble gold compounds and zeolite compounds; Are hardeners such as hydroxytriazole azopyrimidine compounds and mercapto monoheterocyclic compounds, and formalin, vinyl sulfone compounds and aziridines as hardeners. Compounds and other coating aids such as alkylbenzenesulfonates and sulfosuccinates, etc., and anti-fouling agents such as dialkylhydroquinone compounds, and other fluorescent brightening agents Agent, sharpness improving dye, antistatic agent, pH A water-soluble iridium, a water-soluble rhodium compound, and the like can be appropriately combined during the formation and dispersion of a silver halide and a preparation agent, a fogging agent, and the like.
本発明に係る写真材料は、 その写真材料に合わせて 「写真感光材料と取扱法」 (共立出版、 宮本五郎著、 写 真技術講座 2 ) に記載されている様な露光、 現像、 停止、 定着、 漂白、 安定な どの処理を行う こ とが出来る。 ま た、 多層ハロ ゲ ン化銀カ ラ ー写真材料は、 ベ ン ジルアル コ ー ル、 タ リ ウム塩、 フ エ二 ド ンな どの現像促進剤を含む現 像液で処理 して も よい し、 ベ ン ジルアル コ ールを実質的 に含ま ない現像液で処理する こ と もでき る。  The photographic material according to the present invention may be used in accordance with the photographic material, such as exposure, development, stop, and fixation as described in “Photosensitive Material and Handling Method” (Kyoritsu Shuppan, Goro Miyamoto, Photo Technology Course 2). , Bleaching, stable processing, etc. Further, the multi-layer silver halide color photographic material may be processed with a developing solution containing a development accelerator such as benzyl alcohol, a tallium salt, or phendon. Alternatively, it can be processed with a developer substantially free of benzyl alcohol.
画像材料用支持体は、 各種の熱転写記録受像層が塗設 されて各種の熱転写記録受像材料用支持体 と して用いる こ とができ る。 それ らの熱転写記録受像層に用い られる 合成樹脂 と しては、 ポ リ エステル樹脂、 ポ リ ア ク リ ル酸 エステル樹脂、 ポ リ カ ーボネー ト樹脂、 ポ リ 酢酸 ビニル 樹脂、 ポ リ ビニルプチラ ー ト樹脂、 スチ レ ンァ ク リ レ ー ト樹脂、 ビニル ト ルエ ンァ ク リ レ ー ト樹脂等のエステル 結合を有する樹脂、 ポ リ ウ レ タ ン樹脂等のウ レ タ ン結合 を有する樹脂、 ポ リ ア ミ ド樹脂等のア ミ ド結合を有する 樹脂、 尿素樹脂等の尿素結合を有する樹脂、 その他ポ リ 力 プロ ラ ク タ ム樹脂、 スチ レ ン系樹脂、 ポ リ 塩化 ビニル 樹脂、 塩化 ビニルー酢酸 ビュル共重合体樹脂、 ポ リ ア ク リ ロ二 ト リ ル樹脂等を挙げ られる。 こ れ ら樹脂に加えて、 こ れ らの混合物 も し く は共重合体等 も使用でき る。 熱転写記録受像層中には、 上記合成樹脂の他に離型剤、 顔料等を加えて も良い。 上記離型剤と しては、 ポ リ ェチ レ ン ワ ッ ク ス、 ア ミ ド ワ ッ ク ス、 テ フ ロ ンノ、0ウ ダ一等の 固形ワ ッ ク ス類、 弗素系、 リ ン酸エス テ ル系界面活性剤、 シ リ コ ー ンオイ ル類等が挙げられる。 これら離型剤の中 でシ リ コ ー ンオイ ルが最も好ま しい。 上記シ リ コ ー ンォ ィ ルと しては、 油状の物も使用でき るが、 硬化型の もの が好ま しい。 硬化型のシ リ コ ー ンオイ ルと しては、 反応 硬化型、 光硬化型、 触媒硬化型等が挙げられるが、 反応 硬化型のシ リ コー ンオイ ルが特に好ま しい。 反応硬化型 シ リ コ ー ンオイ ルと しては、 ァ ミ ノ 変性シ リ コ ー ンオイ ル、 エポキシ変性シ リ コー ンオイ ル等が举げられる。 上 記反応性シ リ コ ー ン オ イ ルの添加量は、 受像層中に 0 . 1 〜 2 0 w t %が好ま しい。 上記顔料と しては、 シ リ カ、 炭 酸カルシウム、 酸化チタ ン、 酸化亜鉛等の体質顔料が好 ま しい。 また、 受像層の厚さ と しては、 0 . 5 〜 2 0 〃 m が好ま し く 、 2 〜 1 0 / mがさ らに好ま しい。 The support for image materials can be used as a support for various thermal transfer recording image-receiving materials, provided with various thermal transfer recording image-receiving layers. Synthetic resins used for the thermal transfer recording image receiving layer include polyester resin, polyacrylate resin, polycarbonate resin, vinyl acetate resin, polyvinyl butyrate. Resins having ester bond such as resin, polystyrene resin, vinyl toluene clear resin, resin having urethane bond such as polyurethane resin, poly Resins with amide bonds, such as amide resins, resins with urea bonds, such as urea resins, other polylactic acid resins, styrene resins, polyvinyl chloride resins, and vinyl chloride-acetic acid Bull copolymer resins, polyacrylonitrile resins, and the like. In addition to these resins, mixtures or copolymers thereof can also be used. In the thermal transfer recording image receiving layer, a releasing agent, a pigment, and the like may be added in addition to the synthetic resin. Examples of the release agent include solid waxes such as polyethylene wax, amide wax, teflon, zero powder, fluorine-based resin, and resin. Ester surfactants, silicone oils, and the like. Of these release agents, silicone oil is the most preferred. As the above silicone oil, an oily substance can be used, but a cured type is preferred. Examples of the curable silicone oil include a reaction-curable silicone, a light-curable silicone, and a catalyst-curable silicone oil. A reaction-curable silicone oil is particularly preferable. Examples of the reaction-curable silicone oil include amino-modified silicone oil, epoxy-modified silicone oil, and the like. The addition amount of the reactive silicone oil is preferably 0.1 to 20 wt% in the image receiving layer. As the above-mentioned pigment, extenders such as silica, calcium carbonate, titanium oxide, and zinc oxide are preferable. The thickness of the image receiving layer is preferably 0.5 to 20 μm, and more preferably 2 to 10 / m.
画像材料用支持体は、 各種のイ ン ク受容層が塗設され て各種のイ ン ク ジエ ツ ト記録材料用支持体と して用いる こ とができ る。 それらのイ ン ク受容層中にはイ ン ク の乾 燥性、 画像の鮮鋭性等を向上させる 目的で各種のバイ ン ダ一を含有せ しめこ とができ る。 それらのバイ ンダ一の 具体例と しては、 石灰処理ゼラ チ ン、 酸処理ゼ ラ チ ン、 酵素処理ゼラチ ン、 ゼラチ ン誘導体、 例えばフ タ ール酸、 マ レイ ン酸、 フマール酸等の二塩基酸の無水物と反応し たゼラ チ ン等の各種のゼラ チ ン、 各種ゲ ン化度の通常の ポ リ ビニルアルコ ール、 カ ルボキ シ変性、 カ チオ ン変性 及び両性のポ リ ビニルアルコ ール及びそれ らの誘導体、 酸化澱粉、 カ チオ ン化澱粉、 エー テル化澱粉等の澱粉類、 カ ルボキ シ メ チ ルセ ノレ ロ ー ス、 ヒ ド ロ キ シェチ ルセ ル 口 ース等のセ ル ロ ー ス誘導体、 ポ リ ビニル ピ ロ リ ド ン、 ポ リ ビニル ピ リ ジゥム ノヽラ イ ド、 ポ リ ア ク リ ノレ酸 リ ー ダ、 ァ ク リ ノレ酸メ タ ク リ ル酸共重合体塩、 ポ リ エチ レ ン グ リ コ ール、 ポ リ プロ ピ レ ン グ リ コ ール、 ポ リ ビニルエーテ ル、 アルキル ビニルエーテル . 無水マ レ イ ン酸共重合体、 ス チ レ ン · 無水マ レ イ ン酸共重合体及びそれ らの塩、 ポ リ エチ レ ンィ ミ ン等の合成ポ リ マー、 スチ レ ン · ブ夕 ジ ェ ン共重合体、 メ チル メ タ ク リ レ ー ト · ブタ ジエ ン共重 合体等の共役ジェ ン系共重合体ラ テ ッ ク ス、 ポ リ 酢酸 ビ ニル、 酢酸 ビニル · マ レ イ ン酸エステル共重合体、 酢酸 ビュル · ァ ク リ ル酸エス テル共重合体、 ェチ レ ン ■ 酢酸 ビニル共重合体等の酢酸 ビュル系重合体ラ テ ッ ク ス、 ァ ク リ ル酸エステル重合体、 メ 夕 ク リ ル酸エステル重合体、 エチ レ ン · ァ ク リ ル酸エス テル共重合体、 ス チ レ ン · ァ ク リ ル酸エステル共重合体等のア ク リ ル系重合体ま たは 共重合体の ラ テ ッ ク ス、 塩化 ビニ リ デ ン系共重合体ラ テ ッ ク ス等或は こ れ らの各種重合体のカ ルボシル基等の官 能基含有単量体に よ る官能基変性重合体ラ テ ッ ク ス、 メ ラ ミ ン樹脂、 尿素樹脂等の熱硬化合成樹脂系等の水性接 着剤及びポ リ メ チル メ タ ク リ レー ト、 ポ リ ウ レ タ ン樹脂、 不飽和ポ リ エステル樹脂、 塩化 ビニル ' 酢酸 ビニル コ ー ポ リ マー、 ポ リ ビニルブチ ラ 一ル、 アルキ ッ ド樹脂等の 合成樹脂系接着剤、 特公平 3 - 2 4 9 0 6 号、 特開平 3 - 2 8 1 3 8 3 号、 特願平 4 — 2 4 0 7 2 5 号等の各公 報に記載のアル ミ ナゾル、 シ リ カ ゾル等の無機系バイ ン ダ一等を挙げる こ とができ、 こ れ らを単独或は併用 して 含有せ しめる こ とができ る。 The support for an image material can be used as a support for various ink jet recording materials provided with various ink receiving layers. Various binders can be contained in the ink receiving layer for the purpose of improving the dryness of the ink and the sharpness of the image. Specific examples of such binders include lime-treated gelatin, acid-treated gelatin, enzyme-treated gelatin, and gelatin derivatives, such as phthalic acid, maleic acid, and fumaric acid. Reacts with the dibasic acid anhydride Various types of gelatin, such as gelatin, etc., ordinary polyvinyl alcohol of various degrees of genation, carboxyl-modified, cation-modified and amphoteric polyvinyl alcohol and derivatives thereof, oxidation Starches such as starch, cationized starch, and etherified starch; cellulose derivatives such as carboxymethyl cellulose; hydroxyl derivatives; polyvinyl derivatives; Pyrrolidone, Polyvinyl pyridinolamide, Polyacrylinoleic acid leader, Acrylinoleic acid Methacrylic acid copolymer salt, Polyethylene Alcohol, polypropylene glycol, polyvinyl ether, alkyl vinyl ether, maleic anhydride copolymer, styrene / maleic anhydride copolymer and Salt, polyethylenim etc. Conjugated gen-based copolymers such as synthetic polymers, styrene / butane diene copolymers, methyl methacrylate / butadiene copolymers Vinyl acetate, vinyl acetate / maleic acid ester copolymer, vinyl acetate / acrylic acid ester copolymer, ethylene ■ Vinyl acetate copolymers such as vinyl acetate copolymer Tex, acrylate polymer, methyl acrylate polymer, ethylene acrylate copolymer, styrene acrylate Acrylic polymers such as copolymers, latexes of copolymers, vinylidene chloride copolymer latexes, or various types of these polymers Functional group-modified polymer latex and monomer with functional group-containing monomer such as carbosyl group Butter, aqueous adhesives and Po Li methylation meth click Li rate of the thermosetting synthetic resin such as urea resin, Po Re c letterhead down resin, Synthetic resin-based adhesives such as unsaturated polyester resin, vinyl chloride 'vinyl acetate copolymer, polyvinyl butyral, and alkyd resin, Japanese Patent Publication No. 3-24906, 3-2 8 1 3 8 3 No. 4, Japanese Patent Application No. 4-2 0 7 2 5 List of inorganic binders such as alumina and silica sol described in each official publication such as No. 4 These can be used alone or in combination.
イ ン ク ジ ヱ ッ ト記録材料のイ ン ク受容層中には、 バイ ン ダ一の他に各種の添加剤を含有せ しめる こ とができ る。 例えば、 界面活性剤 と して、 長鎮アルキルベ ンゼンスル フ ォ ン酸塩、 長鎖好ま し く は分枝アルキルスルフ ォ コ ノヽ ク酸エステル塩な どのァニオ ン系界面活性剤、 長鎖、 好 ま し く は分岐アルキル基含有フ ヱ ノ ールのポ リ アルキ レ ンォキサイ ドエ一テル、 長鎖アルキルアルコ ールのポ リ アルキ レ ンォキサイ ドエーテル等の ノ ニオ ン系界面活性 剤、 特公昭 4 7 - 9 3 0 3 号公報、 米国特許 3, 5 8 9, 9 0 6 号明細書等に記載の フ ルォ ロ化 した界面活性剤な ど、 7 — ァ ミ ノ プロ ピル ト リ エ ト キシシラ ン、 N — S (ア ミ ノ エチル) ァ 一 ア ミ ノ プロ ビル ト リ メ ト キシ シラ ンな ど の シ ラ ン カ ッ プ リ ン グ剤、 ポ リ マーの硬膜剤 と して、 活 性ハロ ゲ ン化合物、 ビニルスルフ ォ ン化合物、 ア ジ リ ジ ン化合物、 エポキ シ化合物、 ァ ク リ ロ イ ル化合物、 イ ソ シァ ネ ー ト 化合物等の硬膜剤、 防腐剤 と して、 特開平 1 ― 1 0 2 5 5 1 号公報に記載の P — ヒ ドロキ シ安息香酸 エステル化合物、 ベ ンズイ ソチア ゾロ ン化合物、 イ ソ チ ァ ゾロ ン化合物等、 特開昭 6 3 - 2 0 4 2 5 1 号、 特開 平 1 一 2 6 6 5 3 7 号等の各公報に記載の着色顔料、 着 色染料、 蛍光増白剤な ど、 黄変防止剤と して ヒ ドロキシ メ タ ン ス ル フ ォ ン酸 ソ ー ダ、 P — ト ノレエ ン ス ノレ フ ィ ン酸 ソーダ等、 紫外線吸収剤と して、 ヒ ドロキシ ー ジ 一アル キルフ ヱ二ル基を 2 位に有するベンゾ ト リ ァゾ一ル化合 物な ど、 酸化防止剤と して、 特開平 1 一 1 0 5 2 4 5 号 公報に記載のポ リ ヒ ンダ一 ドフ エ ノ ール化合物な ど、 鉛 筆加筆剤と して、 澱粉粒、 硫酸バ リ ウ ム、 二酸化珪素等 の有機または無機の粒子径 0 . 2 / m〜 5 / mの微粒子、 特公平 4 — 1 3 3 7 号公報に記載のオルガノ ポ リ シロキ サ ン化合物、 p H調節剤と して、 苛性ソー ダ、 炭酸ソ一ダ、 硫酸、 塩酸、 リ ン酸、 クェン酸な ど、 ォ クチルアルコ ー ル、 シ リ コ ン系消泡剤な どの各種の添加剤を適宜組み合 わせて含有せしめる こ とができ る。 The ink receiving layer of the ink jet recording material may contain various additives in addition to the binder. For example, as the surfactant, an anionic surfactant such as a long-chain alkylbenzenesulfonate, a long-chain or branched-chain alkylsulfonate ester salt, a long-chain, preferably Nonionic surfactants such as polyalkylene oxide ethers of phenols containing branched alkyl groups, and polyalkylene oxide ethers of long-chain alkyl alcohols; 7-amino propyl triethoxysilane, such as the fluorinated surfactants described in U.S. Pat. No. 3,003, U.S. Pat. No. 3,589,906, etc. — S (Aminoethyl) α-Aminoprovir Trimethoxysilane Active halogen as a silane coupling agent such as silane and a hardener for polymers. Gen compounds, vinyl sulfone compounds, As hardening agents and preservatives such as diene compounds, epoxy compounds, acryloyl compounds, and isocarbonate compounds, the compounds described in JP-A-1-125551 are disclosed. P—Hydroxybenzoic acid ester compound, Benzoisotia zolone compound, Isochi Azolone compounds, coloring pigments, coloring dyes, fluorescent brighteners described in JP-A-63-20451, JP-A-1266663, etc. Hydroxymethansulfonate soda as a yellowing inhibitor, P-tonolene sonophosphate sodium, etc., etc. As an antioxidant such as a benzotriazole compound having a monoalkyl group at the 2-position, a polyhydric acid described in Japanese Patent Application Laid-Open No. H11-25445 (1) As a lead brushing agent such as a phenolic compound, fine particles of organic or inorganic particles such as starch granules, barium sulfate, and silicon dioxide with a particle size of 0.2 / m to 5 / m, The organopolysiloxane compound described in Japanese Patent Publication No. 4-13337, as a pH regulator, sodium hydroxide, sodium carbonate, sulfuric acid, hydrochloric acid, phosphoric acid, Etc. E phosphate, O Kuchiruaruko Lumpur, Ru can and this that allowed to contain Te appropriate combination shea re co down based defoaming agents which various additives.
さ らに、 本発明者らは、 押出溶融被覆法によ って、 ポ リ エチ レ ン系樹脂被覆紙を製造するにあた り、 生産性を 低下させる こ とな く 、 樹脂層の成形加工性、 樹脂層 と基 紙との接着性が良好で、 樹脂層中のゲル発生を防止する 押出溶融被覆方法を提供すべ く 、 鋭意検討した結果、 基 紙の片面にポ リ エチ レ ン系樹脂を押出被覆して樹脂被覆 紙を製造するに方法において、 ポ リ エチ レ ン系樹脂を押 出機から溶融押出する際、 押出機のス ク リ ュ ー回転数が 臨界回転数 ( N c ) 以上の回転数でポ リ エチ レ ン系樹脂 を溶融押出する こ とによ り、 前記目的が達成される こ と が判明 した。 Further, the present inventors have found that, in producing a polyethylene resin-coated paper by the extrusion melt coating method, the resin layer can be formed without lowering the productivity. Extensive studies were conducted to provide an extrusion melt-coating method that has good workability and good adhesion between the resin layer and the base paper and that prevents gel formation in the resin layer. In the method of producing resin-coated paper by extrusion-coating a resin, when a polyethylene resin is melt-extruded from an extruder, the screw speed of the extruder is set to a critical speed (Nc The above-mentioned object is achieved by melt-extruding the polyethylene resin at the above rotation speed. There was found.
上記した該臨界回転数 ( N c ) は以下の方法によ り求 める。  The above critical rotation speed (Nc) is determined by the following method.
6 0 · H · C S R  6 0HCS R
N c = (1)  N c = (1)
π · D  πD
式中、 N c : ス ク リ ュ ー臨界回転数 ( rpm)  Where N c is the critical screw speed (rpm)
C S R : 樹脂の臨界剪断速度 ( 1 秒)  CSR: Critical shear rate of resin (1 second)
H : ホ ッパー下部のス ク リ ユ ー溝深さ ( cm) D : バレル内径 ( cm) 本発明で採用する押出機のス ク リ ュ ー回転数は、 押出 機に設置してある市販の回転計で容易に測定する こ とが でき る。  H: Depth of screw screw groove at lower part of hopper (cm) D: Barrel inner diameter (cm) The screw rotation speed of the extruder used in the present invention is a commercially available screw speed installed in the extruder. It can be easily measured with a tachometer.
上記した押出機のス ク リ ユーの回転数が上記(1) 式に よ る臨界回転数以上を満足しない場合には樹脂層中のゲ ル発生防止が不十分となるので好ま し く ない。  If the rotational speed of the screw of the extruder is not higher than the critical rotational speed according to the above equation (1), it is not preferable since gel generation in the resin layer is insufficiently prevented.
また、 実際上、 押出溶融被覆時の運転範囲を広 く する には、 臨界回転数が小さいほ うが好ま しい。 臨界回転数 を小さ く する方法と しては、 本発明の許す範囲において でき るだけ臨界剪断速度が低い樹脂を使用する方法等を 単独に、 あるいは 2 つ以上組み合わせて用いる こ とがで き る。  In practice, it is preferable that the critical rotation speed is small in order to widen the operating range during extrusion melt coating. As a method for reducing the critical rotation speed, a method using a resin having a critical shear rate as low as possible within the range permitted by the present invention can be used alone or in combination of two or more. .
上記押出機のダイから溶融押出されたポ リ エチ レ ン系 樹脂を基紙に押出被覆するには、 基紙に直接押出被覆し て も よい し、 また、 基紙とポ リ エチ レ ン系樹脂との接着 力を高めるためにあ らか じめ基紙の接着面にコ ロナ放電 処理、 火炎処理、 ア ンカー コー ト処理等の公知の表面活 性化処理を施したのちに、 押出被覆して も よい。 In order to extrude and coat the polyethylene resin melt-extruded from the die of the extruder on the base paper, the base paper may be directly extrusion-coated, or the base paper and the polyethylene resin may be extruded. Known surface activities such as corona discharge treatment, flame treatment, anchor coat treatment, etc. are applied to the adhesive surface of the base paper in advance to increase the adhesive strength with the resin. Extrusion coating may be performed after the oxidizing treatment.
該押出被覆は公知の方法及び装置を用いて行な う こ と ができ、 例えば、 ポ リ エチ レ ン系樹脂を押出機のダイか ら樹脂温度 2 8 0 〜 3 4 0 °Cで押出 して溶融薄膜とな し 該溶融薄膜を圧着ロールに導き、 一方接着面を未処理或 いは上記した表面活性化処理を施され同 じ く 圧着ロール に導かれた基紙と圧着ロールと冷却ロールを介 して押出 被覆する こ とによ り行なわれる。  The extrusion coating can be carried out by using a known method and apparatus. For example, a polyethylene resin is extruded from a die of an extruder at a resin temperature of 280 to 34 ° C. The molten thin film is guided to a pressure roll, and the base paper, the pressure roll, and the cooling roll whose adhesive surface is untreated or subjected to the above-described surface activation treatment and also guided to the pressure roll. This is done by extrusion coating through a varnish.
上記ポ リ ェチ レ ン系樹脂層の厚みと しては特に制限は ないが、 通常 5 〜 5 0 程度の厚み範囲である。  The thickness of the polyethylene resin layer is not particularly limited, but is usually in the range of about 5 to 50.
樹脂層 と して用いられるポ リ エチ レ ン系樹脂と しては 高密度ポ リ エチ レ ン、 低密度ポ リ エチ レ ン又は、 中密度 ポ リ エチ レ ンが使用される。  As the polyethylene resin used as the resin layer, high-density polyethylene, low-density polyethylene or medium-density polyethylene is used.
本発明に好ま し く 用いられる原紙の抄造には、 長網抄 紙機、 丸網抄紙機等通常用いられる抄紙紙を用いる こ と ができ る。  For the production of base paper preferably used in the present invention, commonly used papermaking paper such as a fourdrinier paper machine and a round net paper machine can be used.
更に本発明者らが鋭意検討の結果、 基質は、 下記で規 定される抄紙方向の膜厚むら指数 R p y が 1 4 0 mV以下本 発明の目的が特に効果的に達成される こ とが判明 した。  Further, as a result of intensive studies by the present inventors, it has been found that the substrate can achieve the object of the present invention particularly effectively when the film thickness direction non-uniformity index R py defined below is 140 mV or less. found.
本明細書で言う膜厚むら指数 R p y とは、 以下の如 く 規 定する。 即ち、 2 つの球状の触針の間に試料を走行させ- 試料の厚み変動を電子マイ ク ロ メ ーターを介 し電気信号 と して測定する フ ィ ルム厚み測定器を用い、 電子マイ ク ロ メ 一ターの感度 レ ン ジが土 1 5 m Z土 3 Vの条件で、 ゼロ点調整後試料の抄紙方向に 1 . 5 m 分の定速で走査 する こ とで試料の抄紙方向の厚み変動を測定 し、 得られ た測定信号値を、 F F Tアナライザーを用いて、 時間窓 にハニン グウ イ ン ドウを使用 して高速フー リ エ変換して. 1 2 8 回の積算の加算平均によ るパワ ースぺク ト ル (単 位 : mV 2 ) を求め、 2 Hz〜 2 5 Hzの周波数域のパワー値 を総和 して 2 3 を掛けた値を 1 2 乗する こ とによ り 求め られる値を膜厚むら指数 Rpy (単位 : raV) と規定す る。 The film thickness unevenness index R py referred to in this specification is defined as follows. In other words, a sample is moved between two spherical stylus-electron micrometer using a film thickness measuring device that measures the thickness variation of the sample as an electric signal via an electronic micrometer. Scanning at a constant speed of 1.5 m in the papermaking direction of the sample after adjusting the zero point under the condition that the sensitivity range of the meter is 15 m Z soil 3 V In this way, the thickness variation of the sample in the papermaking direction is measured, and the obtained measurement signal value is subjected to a fast Fourier transform by using a FFT analyzer and a time window in a time window. Calculate the power spectrum (unit: mV 2) by adding and averaging the eight integrations, sum the power values in the frequency range of 2 Hz to 25 Hz, and multiply by 23. Is defined as the film thickness unevenness index Rpy (unit: raV).
具体的には以下の如 く 求める。 測定圧力が約 3 0 g / ス ト ロ一 クである 2 つの球状の直径約 5 mmの触針の間に 試料を走行させ、 試料の厚み変動を電子マイ ク ロ メ 一夕 一を介 し電気信号と して測定するア ン リ ツ (株) 社製の フ ィ ルム厚み測定器を用い、 電子マイ ク ロ メ 一夕 一の感 度 レ ン ジが ± 1 5 m / ± 3 Vの条件で、 ゼロ点調製後 試料の抄紙方向に 1. 5 m Z分の定速で走査する こ とで試 料の抄紙方向の厚み変動を測定し、 得られた測定値を、 小野測器 (株) 製 F F Tアナライザ一 C F — 3 0 0 型機 (入力信号 A C ± 1 0 mV、 サンプ リ ン グ 5 1 2 点) を用 いて、 時間窓をハニ ン グウ ィ ン ドウ、 周波数 レ ン ジを 5 0 Hzに した処理条件で高速フー リ エ変換 ( F F T ) して、 1 2 8 回の積算の加算平均による リ ニア一スケールでの ノ、。ワ ースベク ト ル (単位 : mV) を求め、 2 Hz〜 2 5 Hzの 周波数域の リ ニァースケールでの各パワー値の自乗を総 和 して得た値に 2 / 3 を掛けて 1 2 乗する こ とによ つ て求める こ とが出来る。 なお、 その他の周波数解析条件 は、 C F - 3 0 0 型機の初期設定条件で行う。 Specifically, it is obtained as follows. The sample is run between two spherical styluses with a measuring pressure of about 30 g / stroke with a diameter of about 5 mm, and the variation in the thickness of the sample is measured via an electronic micrometer. Using a film thickness measuring device manufactured by Anritsu Co., Ltd. to measure as an electric signal, the sensitivity range of the electronic micrometer is ± 15 m / ± 3 V Under the condition, after the zero point preparation, the thickness variation of the sample in the papermaking direction was measured by scanning at a constant speed of 1.5 mZ in the papermaking direction of the sample, and the obtained measurement value was measured by Ono Sokki ( Co., Ltd. FFT Analyzer CF-300 type machine (input signal AC ± 10 mV, sampling 512 points), the time window is set to the hanging window, and the frequency range is set. Fast Fourier transform (FFT) with 50 Hz processing conditions, and linear average scale based on the averaging of 128 integrations. Find the power vector (unit: mV), multiply the value obtained by summing the squares of the power values on the linear scale in the frequency range of 2 Hz to 25 Hz, multiply by 2/3, and multiply by 1 2 You can ask for it by doing. Other frequency analysis conditions Is performed under the initial setting conditions of the CF-300 model.
本発明の目的は、 樹脂被覆紙において、 基紙と して本 明細書で規定される抄紙方向の膜厚むら指数 Rpy が 1 4 0 mV以下の ものを用い、 かつ被覆用樹脂と して特定のポ リ エチ レ ン系コ ンパウ ン ド樹脂を主成分とする樹脂組成 物を用いる こ とによ り相乗的に達成される事を見い出 し た。 特に、 本発明によ り樹脂被覆紙型画像材料用支持体 の切断性が相乗的に改良され、 本発明における画像材料 用支持体あるいは該支持体を有する画像材料では、 切断 面は極めて良好である。 また、 本発明の目的は、 基紙と して本明細書で規定される抄紙方向の膜厚むら指数 Rpy が 1 3 5 mV以下の ものを用いる事によ り、 顕著に達成さ れる事を見い出 した。 更に、 本発明の目的は、 ポ リ ェチ レ ン系コ ンパゥ ン ド樹脂中の低密度ポ リ エチ レ ン樹脂ま たは中密度ポ リ エチ レ ン樹脂と して、 その メ ル ト フ ロ ー レ ー トが 0. 2 g Z l 0 分以上 1 g / 1 0 分未満の ものを 用いる事によ り、 顕著に達成される事を見い出 し、 本願 発明に到った ものである。  An object of the present invention is to use, as a base paper, a resin-coated paper having a thickness unevenness index Rpy of 140 mV or less in the papermaking direction as defined in the present specification, and specifying the coating resin. It has been found that a synergistic effect can be achieved by using a resin composition containing a polyethylene-based compound resin as a main component. In particular, according to the present invention, the cutting property of the resin-coated paper-type image material support is synergistically improved, and the cut surface is extremely good in the image material support or the image material having the support according to the present invention. is there. Further, the object of the present invention is remarkably achieved by using, as a base paper, a base paper having a film thickness nonuniformity index Rpy of 135 mV or less in the papermaking direction. I found it. Further, an object of the present invention is to provide a low-density polystyrene resin or a medium-density polyethylene resin in a polyethylene-based compound resin, It was found that remarkably achieved by using a material having a roll rate of 0.2 g Zl0 min or more and less than 1 g / 10 min, and reached the present invention. It is.
本発明に用いられる天然パルプを主成分とする基紙と しては、 本明細書で規定される抄紙方向の膜厚むら指数 Rpy (抄紙方向の膜厚むら指数 Rpy なる語は、 以下単に 膜厚むら指数 Rpy と略す) が 1 4 0 mV以下の ものである が、 1 3 5 mV以下の ものが好ま し く 、 1 3 0 mV以下の も のが更に好ま しい。 膜厚むら指数 Rpy が 1 4 0 mV以下で ある基紙は、 具体的には以下の方法を用いる こ とによ り、 好ま し く は以下の方法を 2 つ以上、 更に好ま し く は 3 つ 以上、 最も好ま し く は 4 つ以上組み合わせて用いる こ と によ り得られる こ とが本発明者らの検討によ り 明 らかと なった o As the base paper mainly composed of natural pulp used in the present invention, a film thickness unevenness index Rpy in the papermaking direction as defined in this specification (the term film thickness unevenness index Rpy in the papermaking direction is simply referred to as The thickness unevenness index Rpy is a value of 140 mV or less, but a value of 135 mV or less is preferable, and a value of 130 mV or less is more preferable. The base paper having a film thickness non-uniformity index Rpy of 140 mV or less is specifically manufactured by using the following method. The present inventors have studied that it can be obtained by using preferably two or more of the following methods, more preferably three or more methods, and most preferably four or more methods. O became clear
(1) 使用する天然パルプと しては、 短繊維で平滑性の 出やすい広葉樹パルプを多 く 用いる。 具体的には、 例え ば特開昭 6 0 — 6 9 6 4 9 号公報に記載の広葉樹パルプ を 6 0 重量%以上、 好ま し く は 7 5 重量%以上用いる。  (1) As the natural pulp to be used, hardwood pulp that is short fiber and easily smooth is used in many cases. Specifically, for example, hardwood pulp described in Japanese Patent Application Laid-Open No. Sho 60-69649 is used in an amount of 60% by weight or more, preferably 75% by weight or more.
(2) パルプの叩解条件と しては、 叩解機によ り長繊維 分がなるべ く 少な く なる よ う に叩解する。 具体的には、 例えばパルプの叩解は、 JAPAN TAPPI 紙パルプ試験方法 No. 5 2 - 8 9 「紙及びパルプの織維長試験方法」 に準 拠して測定される長さ加重平均繊維長を 0. 4 〜0. 7 5 mm. 好ま し く は 0. 4 5 〜0. 7 mra、 更に好ま し く は 0. 4 5 〜0. 6 5 mm、 繊維長 1 mm以下の累積重量が 7 0 %以上、 濾水 度 2 0 0 〜 3 3 0 C S F になる よ う にする。  (2) The pulp is beaten by a beater so that the long fiber content is as small as possible. Specifically, for example, the beating of pulp is based on the length-weighted average fiber length measured in accordance with JAPAN TAPPI Paper and Pulp Test Method No. 52-89 “Weaving length test method for paper and pulp”. 0.4 to 0.75 mm. Preferably 0.45 to 0.7 mra, more preferably 0.45 to 0.65 mm, and the cumulative weight of fiber length 1 mm or less is 7 At least 0%, so that the freeness is between 200 and 330 CSF.
(3) 内添薬品を添加 した紙料ス ラ リ ーに適切な抄紙方 法を採用 して長網抄紙機によ り均一な地合が得られる よ う に基紙を抄造する。 具体的には、 例えば i ) 紙料スラ リ ーに適切な夕一 ビュ レ ンスを与える。 ϋ ) 特開昭 6 1 一 2 8 4 7 6 2 号公報に記載の様な適切な上部脱水機構 を有する長網抄紙機を用いる。 诅) ウ エ ッ トパー ト のプ レス と しては、 多段のウ エ ッ トプレス、 好ま し く は 3 段 以上のウ エ ッ ト プレスを行い、 プレスパー トの最終段に はス厶ー ジ ン グロールを設ける。 ( 4 ) 湿紙の乾燥途中に緊度プ レ スを用いる。 具体的に は、 例えば特開平 3 - 2 9 9 4 5 号公報に記載の様な多 段の緊度プ レ スを湿紙に行う 。 (3) Use a papermaking method appropriate for the stock slurry to which the internal chemicals have been added, and make a fourdrinier paper machine to produce a base paper so that a uniform formation can be obtained. Specifically, for example, i) Give a stock slurry an appropriate evening bure. ϋ) Use a fourdrinier paper machine having an appropriate upper dewatering mechanism as described in JP-A-6-12847472. Ii) The press of the wet part should be a multi-stage wet press, preferably three or more stages of wet press, and a smooth press at the last stage of the press part. Growl is provided. (4) Use a tension press during the drying of the wet paper. Specifically, for example, a multi-stage tension press as described in JP-A-3-29945 is performed on wet paper.
( 5 ) 基紙を抄紙後マ シ ンカ レ ン ダ一、 スー パ ーカ レ ン ダー、 熱カ レ ン ダ一等を用いてカ レ ンダー処理を行う 。 具体的には、 例えば特開昭 6 0 - 1 2 6 3 9 7 号公報に 記載の熱力 レ ン ダー処理を行う のが好ま しい。  (5) After making the base paper, perform calendar processing using a machine calendar, a super calender, a heat calender, etc. Specifically, for example, it is preferable to perform a thermal rendering process described in Japanese Patent Application Laid-Open No. 60-126379.
基紙を構成するパルプと しては、 前記 した よ う な適切 に選択さ れた天然パルプを用いる のが有利であ るが、 必 要に応 じて天然パルプ以外の合成パルプ、 合成繊維を用 いて も よい。 天然パルプは塩素、 次亜塩素酸塩、 二酸化 塩素漂白の通常の漂白処理並びにアル力 リ 抽出 も し く は アルカ リ 処理お よ び必要に応 じて過酸化水素、 酸素な ど に よ る酸化漂白処理な ど、 およ びそれ らの組み合わせ処 理を施 した針葉樹パルプ、 広葉樹パルプ、 針葉樹広葉樹 混合パルプの木材パルプが用い られ、 ま た、 ク ラ フ ト ノく ルプ、 サルフ ア イ ト ノ、 °ルプ、 フ ー ダノ、。ルプな どの各種の ものを用し、る こ とができ る。  As the pulp constituting the base paper, it is advantageous to use appropriately selected natural pulp as described above, but if necessary, use synthetic pulp or synthetic fiber other than natural pulp. May be used. The natural pulp is bleached normally with chlorine, hypochlorite, and chlorine dioxide bleaching, as well as extraction or alkali treatment with oxidation and, if necessary, oxidation with hydrogen peroxide, oxygen, etc. Wood pulp of softwood pulp, hardwood pulp, and softwood pulp mixed pulp that has been subjected to bleaching and the like and a combination of these treatments is used. , ° Lup, Foodano ,. You can use a variety of things, such as rups.
ま た、 基紙中あ る いは基紙上には、 前述の様に、 各種 の水溶性ポ リ マー も し く は親水性コ ロ イ ドま たは ラ テ ツ ク ス、 帯電防止剤、 添加剤か ら成る組成物をサイ ズプ レ ス も し く はタ ブサイ ズプ レ スあ る いはブ レ ー ド塗工、 ェ ァ ーナイ フ塗工な どの塗工に よ って含有あ る いは塗設せ しめる こ とができ る。 水溶性ポ リ マー も し く は親水性コ ロ イ ド と して、 特開平 1 一 2 6 6 5 3 7 号公報に記載の 澱粉系ポ リ マー、 ポ リ ビニルアル コ ール系ポ リ マー、 ゼ ラ チ ン系ポ リ マー、 ポ リ ア ク リ ルア ミ ド系ポ リ マー、 セ ルロ ーズ系ポ リ マーな ど、 ェマルジ ヨ ン、 ラ テ ッ ク ス類 と して、 石油樹脂ェマルジ ヨ ン、 特開昭 5 5 — 4 0 2 7 号公報、 特開平 1 ― 1 8 0 5 3 8 号公報に記載のェチ レ ン とア ク リ ル酸 (又は メ タ ク リ ル酸) とを少な く と も構 成要素とする共重合体のェマルジ ョ ン も し く はラ テ ツ ク ス、 スチ レ ン 一 ブタ ジエ ン系、 スチ レ ン 一 ア タ リ ノレ系、 酢酸 ビニルー ア ク リ ル系、 エチ レ ン —酢酸 ビニル系、 ブ 夕 ジェ ン 一 メ チル メ タ ク リ レ ー ト系共重合体及びそれ ら のカ ルボキ シ変性共重合体のェマルジ ョ ン も し く はラ テ ッ ク ス等、 帯電防止剤と して、 塩化ナ ト リ ウム、 塩化力 リ ウム等のアルカ リ 金属塩、 塩化カ リ ウ ム、 塩化バ リ ゥ 厶等のアルカ リ 土類金属、 コ ロ イ ド状シ リ カ等の コ ロ イ ド状金属酸化物、 ポ リ スチ レ ンスルホ ン酸塩等の有機帯 電防止剤な ど、 顔料 と して、 ク レ ー、 カ オ リ ン、 炭酸力 ル シゥ ム、 タ ル ク 、 硫酸バ リ ウ ム、 酸化チ タ ンな ど、 p H 調節剤と して、 塩酸、 リ ン酸、 クェ ン酸、 苛性ソ ー ダな ど、 そのほか前記 した着色顔料、 着色染料、 蛍光増白剤 な どの添加剤を適宜組み合わせて含有せ しめる のが有利 である。 Also, as described above, various water-soluble polymers or hydrophilic colloids or latex, antistatic agents, The composition consisting of additives is contained by size press, tab size press, or blade coating, or by means of a coating such as jane knife coating. Or it can be painted. As a water-soluble polymer or a hydrophilic colloid, disclosed in Japanese Patent Application Laid-Open No. Starch-based polymer, polyvinyl alcohol-based polymer, gelatin-based polymer, polyacrylamide-based polymer, cellulosic polymer, etc. Examples of the emulsions and latexes include petroleum resin emulsions described in JP-A-55-42027 and JP-A-1-1805338. Emulsions or copolymers of copolymers containing at least lenic acid and acrylic acid (or methacrylic acid) or latex or styrene-butadiene Diene-based, styrene-acrylonitrile-based, vinyl acetate-acrylic, ethylene-vinyl acetate-based, vinyl acetate-methyl methacrylate-based copolymers and the like As an antistatic agent such as emulsion or latex of these carboxyl-modified copolymers, sodium chloride is used. Alkali metal salts such as tritium and potassium chloride, alkaline earth metals such as potassium chloride and barium chloride, and colloidal metals such as colloidal silica Pigments such as organic antistatic agents such as oxides and polystyrene sulfonates, such as clay, kaolin, carbonated calcium, talc and barium sulfate And pH-adjusting agents such as titanium oxide, hydrochloric acid, phosphoric acid, citric acid, caustic soda, and other additives such as the coloring pigments, coloring dyes and fluorescent brighteners described above. It is advantageous to incorporate them in an appropriate combination.
基紙の厚みに関 しては、 特に制限はないが、 その坪量 は 2 0 〜 2 0 0 g Z m 2の ものが好ま しい。 There is no particular limitation on the thickness of the base paper, but the basis weight is preferably 20 to 200 g Zm 2 .
本発明における画像材料用支持体の基紙の画像形成層 を設ける側の面は、 フ ィ ルム形成能ある樹脂で被覆され る こ とが好ま しい。 それらのフ イ ルム形成能ある樹脂と しては、 ポ リ オ レ フ イ ン樹脂、 ポ リ カーボネー ト樹脂、 ボ リ エステル樹脂、 ポ リ ア ミ ド樹脂な どの熱可塑性樹脂 が好ま し く 、 中でも溶融押 し出 しコーティ ン グ性の点か らポ リ オ レ フ イ ン樹脂が更に好ま し く 、 ポ リ エチ レ ン系 樹脂が特に好ま しい。 それらのポ リ エチ レ ン系樹脂と し ては、 低密度ポ リ エチ レ ン樹脂、 中密度ポ リ エチ レ ン樹 脂、 高密度ポ リ エチ レ ン樹脂、 直鎖状低密度ポ リ エチ レ ン樹脂、 エチ レ ン と プロ ピ レ ン、 ブチ レ ン等の ひ ー ォ レ フ ィ ン との共重合体、 カ ルボキシ変性ポ リ エチ レ ン樹脂 等及びこれらの混合物等各種の ものを使用でき る。 また 各種の密度、 M F R、 分子量、 分子量分布の ものを使用 でき るが、 通常、 密度 0. 9 1 〜0. 9 7 g /cm3 の範囲、 M F R 1 〜 3 0 g / 1 0 分、 分子量 2 万〜 2 5 万の範囲 の ものを単独にあるいは混合 して有利に使用でき る。 ま た、 特公昭 6 0 - 1 7 1 0 4 号公報に記載の電子線硬化 樹脂で被覆 して も よい。 The surface of the support for image material of the present invention on the side where the image forming layer of the base paper is provided is coated with a resin capable of forming a film. Is preferred. As such a resin capable of forming a film, a thermoplastic resin such as a polyolefin resin, a polycarbonate resin, a polyester resin, or a polyamide resin is preferable. Among them, a polyolefin resin is more preferred from the viewpoint of melt-extrusion coating properties, and a polyethylene resin is particularly preferred. Examples of such polyethylene resins include low-density polystyrene resins, medium-density polystyrene resins, high-density polyethylene resins, and linear low-density polyethylene resins. Various resins such as styrene resins, copolymers of ethylene and propylene, butylene, and other olefins, carboxy-modified polyethylene resins, and mixtures thereof Can be used. The various density of, MFR, molecular weight, but you can use those molecular weight distribution, typically, density 0. 9 1 ~0. 9 7 g / cm 3 range, MFR 1 ~ 3 0 g / 1 0 min, a molecular weight Those in the range of 20,000 to 250,000 can be advantageously used alone or as a mixture. Further, it may be coated with an electron beam-curable resin described in Japanese Patent Publication No. 60-171004.
本発明における樹脂被覆紙の第 2 樹脂層面上には、 コ ロナ放電処理、 火炎処理な どの活性化処理を施しだ後、 特開昭 6 1 - 8 4 6 4 3 号公報、 特開平 1 — 9 2 7 4 0 号公報、 特開平 1 — 1 0 2 5 5 1 号公報、 特開平 1 一 1 6 6 0 3 5 号公報に記載のよ う な下引層を塗設する こ と ができ る。 また、 第 1 樹脂層面上には、 コ ロ ナ放電処理 火炎処理な どの活性化処理を施した後、 帯電防止等のた めに各種のバッ ク コー ト層を塗設する こ とができ る。 ま た、 ノく ッ ク コー ト層には、 特公昭 5 2 - 1 8 0 2 0 号公 報、 特公昭 5 7 - 9 0 5 9 号公報、 特公昭 5 7 - 5 3 9 4 0 号公報、 特公昭 5 8 - 5 6 8 5 9 号公報、 特開昭 5 9 — 2 1 4 8 4 9 号公報、 特開昭 5 8 — 1 8 4 1 4 4 号 公報等に記載の無機帯電防止剤、 有機帯電防止剤、 親水 性バイ ンダー、 ラ テ ッ ク ス、 硬化剤、 顔料、 界面活性剤 等を適宜組み合わせて含有せ しめる こ とができ る。 The surface of the second resin layer of the resin-coated paper of the present invention is subjected to an activation treatment such as a corona discharge treatment or a flame treatment. It is possible to apply an undercoat layer as described in Japanese Patent Application Laid-Open No. 9-27440, Japanese Patent Application Laid-Open No. H10-12551, and Japanese Patent Application Laid-Open No. Hei 1-166035. You. Also, after performing an activation treatment such as a corona discharge treatment or a flame treatment on the surface of the first resin layer, it is possible to apply various back coat layers to prevent static electricity and the like. . Ma In addition, the nocturnal coating layer contains the publications of Japanese Patent Publication No. 52-180200, Japanese Patent Publication No. 57-99059, and Japanese Patent Publication No. 57-53940. Inorganic antistatic described in JP-B-58-56859, JP-A-59-218449, JP-A-58-184414, etc. , An organic antistatic agent, a hydrophilic binder, a latex, a curing agent, a pigment, a surfactant, and the like can be appropriately combined and contained.
更に、 本発明者らが鋭意検討した結果、 基紙の片面に ポ リ エチ レ ン系樹脂を押出被覆して樹脂被覆紙を製造す るに方法において、 ポ リ エチ レ ン系樹脂を押出機から溶 融押出する際、 押出機のス ク リ ュ ー先端部の樹脂圧が臨 界樹脂圧(Pc)以上の樹脂圧でポ リ エチ レ ン系樹脂を溶融 押出する こ とによ り、 本発明の目的が特に効果的に達成 される こ とが判明 した。  Further, as a result of diligent studies conducted by the present inventors, a method for producing a resin-coated paper by extrusion-coating one side of a base paper with a polyethylene-based resin is disclosed. When the extruder is melted and extruded, the resin pressure at the tip of the screw of the extruder is higher than the critical resin pressure (Pc). It has been found that the object of the invention is achieved particularly effectively.
上記した該臨界樹脂圧(Pc)は以下の方法によ り求める , P c = ( Z - 77 - C S R ) /9. 8 X 1 0 5 · H ) (2) こ こ で、 Z はス ク リ ュ ー展開長であ り 、 The critical resin pressure described above (Pc) is determined Ri by the following method, P c =. (Z - 77 - CSR) / 9 8 X 1 0 5 · H) (2) in here, Z is scan click The length of the rewind
Ζ = 7Γ · η · D Zcos θ  Ζ = 7Γ · η · D Zcos θ
式中、 Pc : ス ク リ ユ ー先端部の臨界樹脂圧 (Kgf/cm2) Where Pc is the critical resin pressure at the tip of the screw (Kgf / cm 2 )
7} : ( TT N D ) / ( 6 0 H ) で与え られる剪断 速度における 2 4 0 °Cでの樹脂の粘度 ( Nはス ク リ ュ 一回転数)  7}: Viscosity of resin at 240 ° C at shear rate given by (TTND) / (60H) (N is one screw rotation)
C S R : 樹脂の臨界剪断速度 ( 1 秒) H : ホ ッパー下部のス ク リ ユ ー溝深さ ( cm) n : ス ク リ ュ ー ピ ッ チ数 D : バ レ ル内径 ( cm ) CSR: Critical shear rate of resin (1 second) H: Depth of screw groove at bottom of hopper (cm) n: Number of screw pitch D: Barrel inner diameter (cm)
0 : ス ク リ ュ ー ピ ッ チ角 (度)  0: Screw pitch angle (degrees)
本発明で採用する押出機のス ク リ ユ ー先端部の樹脂圧 (ブレーカープレー トの手前の樹脂圧) は、 押出機に設 置してある市販の樹脂圧計で容易に測定する こ とができ る。 この際、 押出機に樹脂を充満させた状態で、 ス ク リ ユ ーを回転させず、 そのま ま樹脂圧が変化しな く なる点 を樹脂圧が零の点とする。  The resin pressure (the resin pressure before the breaker plate) at the tip end of the screw extruder used in the present invention can be easily measured with a commercially available resin manometer installed on the extruder. it can. At this time, the point where the resin pressure does not change while the extruder is filled with the resin and the screw is not rotated is defined as a point where the resin pressure is zero.
上記した押出機のス ク リ ユ ー先端部の樹脂圧が上記 (2) 式による臨界樹脂圧以上を満足しない場合には樹脂層中 のゲル発生防止が不十分となるので好ま し く ない。  If the resin pressure at the screw tip of the extruder does not satisfy the critical resin pressure according to the above formula (2) or more, it is not preferable because the formation of gel in the resin layer is insufficient.
樹脂圧を上昇させる方法と しては、 本発明の許す範囲 においてでき るだけ J I S K 6 7 6 0 で規定される メ ル ト フ ロー レー ト (以下、 単に、 M F R と言う ) の低 い樹脂を使用する方法、 ダイ リ ッ プ開度を小さ く する方 法、 押出機内のブレーカ 一プレー ト の開口面積を小さ く する方法、 ス ク リ ー ンパ ッ ク を押出機内の樹脂の流路に 挿入する方法、 ス ク リ ー ンパッ クの枚数を増やす方法、 さ らに メ ッ シュ数の大きなス ク リ ー ンノ、'ッ ク を使用する 方法等が挙げられるが、 これらの方法を単独、 あるいは 2 つ以上組み合わせて用いる こ とができ る。  As a method of increasing the resin pressure, a resin having a low melt flow rate (hereinafter, simply referred to as MFR) specified in JISK 670 as much as possible within the scope of the present invention is used. How to use, how to reduce die opening, how to reduce opening area of breaker plate in extruder, insert screen pack into resin flow path in extruder Methods, increasing the number of screen packs, screening with a large number of meshes, using a hook, etc. Two or more can be used in combination.
また、 実際上、 押出溶融被覆時の運転範囲を広 く する には、 臨界樹脂圧が小さい方が好ま しい。 臨界樹脂圧を 小さ く する方法と しては、 本発明の許す範囲においてで き るだけ粘度、 あるいは臨界剪断速度が低い樹脂を使用 する方法、 ス ク リ ュ ー展開長を短 く する方法等が挙げら れるが、 これらの方法を単独に、 あるいは 2 つ以上組み 合わせて用いる こ とができ る。 Also, in practice, it is preferable that the critical resin pressure be small in order to widen the operation range during extrusion melt coating. As a method for reducing the critical resin pressure, a resin having a viscosity or a critical shear rate as low as possible within the range permitted by the present invention is used. There are various methods, such as a method for shortening the screw deployment length, and the like. These methods can be used alone or in combination of two or more.
さ らに、 ダイ ス リ ッ プの掃除、 樹脂の切 り替え等で押 出機の回転数を低下させて運転する場合、 ゲルの発生が 生 じ支障をきたす場合があるが、 こ の際、 本発明の実施 によ り、 樹脂圧を臨界樹脂圧以上とする こ とでゲルの発 生を押さえる こ とができ る。  In addition, if the extruder is operated at a reduced rotation speed due to cleaning of the die slip, switching of resin, etc., gel may be generated, which may hinder the operation. However, according to the present invention, the generation of gel can be suppressed by setting the resin pressure to be equal to or higher than the critical resin pressure.
上記押出機のダイから溶融押出されたポ リ エチ レ ン系 樹脂を基紙に押出被覆するには、 基紙に直接押出被覆 し て も よレ、 し、 また、 基紙とポ リ エチ レ ン系樹脂との接着 力を高めるためにあ らか じめ基紙の接着面にコ ロナ放電 処理、 火炎処理、 ア ンカ ー コー ト処理等の公知の表面活 性化処理を施 したのちに、 押出被覆して も よい。  In order to extrude and coat the polyethylene resin melt-extruded from the die of the extruder on the base paper, the base paper may be directly extrusion-coated, or the base paper and the polyethylene resin may be extruded. In order to enhance the adhesive strength with the resin, the adhesive surface of the base paper is subjected to a known surface activation treatment such as corona discharge treatment, flame treatment, anchor coat treatment, etc. It may be extrusion coated.
該押出被覆は公知の方法及び装置を用いて行な う こ と ができ、 例えば、 ポ リ エチ レ ン系樹脂を押出機のダイか ら樹脂温度 2 8 0 〜 3 4 0 °Cで押出 して溶融薄膜とな し. 該溶融薄膜を圧着ロ ールに導き、 一方接着面を未処理或 いは上記 した表面活性化処理を施され同 じ く 圧着ロール に導かれた基紙と圧着ロールと冷却ロールを介 して押出 被覆する こ とによ り行なわれる。  The extrusion coating can be carried out by using a known method and apparatus. For example, a polyethylene resin is extruded from a die of an extruder at a resin temperature of 280 to 34 ° C. The molten thin film is guided to a pressure roll, and the base paper and the pressure roll, on which the adhesive surface is untreated or which has been subjected to the above-described surface activation treatment and similarly guided to the pressure roll, are formed. And extrusion coating through a cooling roll.
上記ポ リ ェチ レ ン系樹脂層の厚みと しては特に制限は ないが、 通常 5 〜 5 0 程度の厚み範囲である。  The thickness of the polyethylene resin layer is not particularly limited, but is usually in the range of about 5 to 50.
樹脂層 と して用い られる ポ リ ェチ レ ン系樹脂と しては. 高密度ポ リ エチ レ ン、 低密度ポ リ エチ レ ン又は、 中密度 ポ リ エチ レ ンが使用 される。 Examples of the polyethylene resin used as the resin layer include: high-density polyethylene, low-density polyethylene, or medium-density polyethylene. Polyethylene is used.
本発明によ るゲルの発生の防止は、 溶融押出被覆時の 高い樹脂温度下における樹脂の粘弾性的性質に起因 して いる と考え られ、 ス ク リ ュ ー先端部の樹脂圧を臨界樹脂 圧以上とする こ とによ り、 ゲル化の機会減少、 ゲルの粉 砕及び混練向上等によ り発現された と考え られる。  The prevention of gel formation according to the present invention is considered to be due to the viscoelastic properties of the resin at a high resin temperature during melt extrusion coating, and the resin pressure at the screw tip is critical resin. It is considered that the increase in the pressure was caused by a decrease in the gelation opportunity, gel grinding, and improved kneading.
更に、 本発明者らが鋭意検討の結果、 第 1 樹脂の触針 式 3 次元表面粗さ計を用いて測定されるカ ツ トオフ値 0. 8 mmでの縦方向 (machine direction)の中心面平均粗 さ SRa が 0. 6 〜 2. 0 mの範囲であれば、 本発明の目的 が特に効果的に達成される こ とが判明 した。  Furthermore, the present inventors have conducted intensive studies and found that the center plane in the machine direction at a cutoff value of 0.8 mm measured using a stylus type three-dimensional surface roughness meter of the first resin. It has been found that when the average roughness SRa is in the range of 0.6 to 2.0 m, the object of the present invention is particularly effectively achieved.
本明細書で言う触針式 3 次元表面粗さ計を用いて測定 されるカ ツ トオフ値 0. 8 mmでの中心面平均粗さ SRa と は、 下式で規定される ものである。
Figure imgf000046_0001
The center plane average roughness SRa at a cut-off value of 0.8 mm measured using a stylus type three-dimensional surface roughness meter referred to in this specification is defined by the following equation.
Figure imgf000046_0001
上式において、 W x は試料面域の X軸方向 (抄紙方向) の長さを表わ し、 W y は試料面域の Y軸方向 (抄紙方向 と垂直な方向) の長さを表わ し、 S a は試料面域の面積 を表わす。 In the above formula, W x represents the length of the sample area in the X-axis direction (papermaking direction), and Wy represents the length of the sample area in the Y-axis direction (direction perpendicular to the papermaking direction). And Sa represents the area of the sample surface area.
具体的には、 触針式 3 次元表面粗さ計及び 3 次元粗さ 解析装置と して、 小坂研究所 (株) 製 S E - 3 A K型機 及び S P A — 1 1 型機を用い、 カ ッ ト オフ値 0. 8 mm、 W x = 2 0 mm. W y = 8 mm. 従って S a = l 6 0 mm2 の 条件で求める こ とが出来る。 なお、 X軸方向のデータ処 理と してはサ ンプ リ ン グを 5 0 0 点行い、 X軸方向の走 查と しては、 1 7線以上行う。 Specifically, the SE-3AK model and SPA-11 model manufactured by Kosaka Laboratories Ltd. were used as the stylus type 3D surface roughness meter and 3D roughness analyzer. 0.8 mm, W x = 20 mm. W y = 8 mm. Therefore, it can be obtained under the condition of S a = l 60 mm 2 . In addition, sampling is performed at 500 points as data processing in the X-axis direction, and 17 lines or more are performed as scanning in the X-axis direction.
本発明の目的は、 樹脂被覆紙において、 第 1 樹脂層の 中心面平均粗さ SRa を 0. 6 〜2. 0 mの範囲に加工し、 かつ第 1 樹脂層用樹脂と して特定のポ リ エチ レ ン系コ ン バウ ン ド樹脂を主成分とする樹脂組成物を用いる こ とに よ り相乗的に達成される事を見い出 した。 特に、 本発明 によ り樹脂被覆紙型画像材料用支持体製造時の冷却ロ ー ル汚れが相乗的に改良され、 本発明における画像材料用 支持体あるいは該支持体を有する画像材料では、 冷却口 ール汚れの転写による品質問題が発生 しない。 また、 本 発明の目的は、 裏側の樹脂層面の本明細書で言う 中心面 平均粗さ SRa を 0. 8 〜 1. 6 〃 mの範囲に加工する事によ り、 顕著に達成される事を見い出 した。 更に、 本発明の 目的は、 ポ リ エチ レ ン系コ ンパウ ン ド樹脂中の低密度ポ リ エチ レ ン樹脂または中密度ポ リ エチ レ ン樹脂と して、 そ の メ ノレ ト フ ロ ー レー トが 0. 2 g Z l 0 分以上 l g Z l 0 分未満の ものを用いる事によ り、 顕著に達成される事 を見い出 した。  An object of the present invention is to provide a resin-coated paper in which the first resin layer has a center plane average roughness SRa in a range of 0.6 to 2.0 m, and has a specific resin as a resin for the first resin layer. It has been found that a synergistic effect can be attained by using a resin composition containing a liethylene-based compound resin as a main component. In particular, according to the present invention, the contamination of the cooling roll during the production of the resin-coated paper-type image material support is synergistically improved, and in the image material support or the image material having the support according to the present invention, the cooling There is no quality problem due to the transfer of the stains. Also, the object of the present invention is remarkably achieved by processing the center surface average roughness SRa of the backside resin layer surface in the range of 0.8 to 1.6 μm as referred to in this specification. Was found. Further, an object of the present invention is to provide a low-density polyethylene resin or a medium-density polyethylene resin in a polyethylene-based compound resin, It was found that the rate was significantly achieved by using a rate of 0.2 g Zl 0 min or more and lg Z 10 min or less.
前述の様に、 樹脂被覆紙の第 1 樹脂層は、 中心面平均 粗さ SRa が 0. 6 〜 2. 0 mの範囲に加工される こ とが好 ま しい。 中心面平均粗さ SRa が 0. 6 j m未満であ る場合 には、 冷却ロール汚れの発生を十分に防止する こ とが困 難とな り、 また画像材料用支持体あるいは該支持体を有 する画像材料を製造後ロール状に巻き取った時に表、 裏 の面が接着、 プロ ッ キ ン グする傾向となって問題がある 一方、 中心面平均粗さ SRa が 2. 0 mよ り大きい場合に も、 冷却ロール汚れの発生を防止が低下し、 また画像材 料用支持体あるいは該支持体を有する画像材料をロール 状に巻き取った時に表面が く も る傾向となって問題があ る。 本発明における画像材料用支持体の裏樹脂層面の中 心面平均粗さ SRa と しては 0. 8 〜 1. 6 〃 mの範囲が好ま しい。 As described above, the first resin layer of the resin-coated paper is preferably processed to have a center plane average roughness SRa in the range of 0.6 to 2.0 m. If the center plane average roughness SRa is less than 0.6 jm, it is difficult to sufficiently prevent the generation of dirt on the cooling roll. In addition, when the support for the image material or the image material having the support is wound into a roll after production, the front and back surfaces tend to adhere and be blocked. On the other hand, even when the center plane average roughness SRa is greater than 2.0 m, the prevention of the generation of dirt on the cooling roll is reduced, and the support for the image material or the image material having the support is rolled. There is a problem that the surface tends to become cloudy when wound up. The center surface average roughness SRa of the backing resin layer surface of the image material support in the present invention is preferably in the range of 0.8 to 1.6 μm.
第 1 樹脂層面の中心面平均粗さ SRa を 0. 6 〜2. 0 m の範囲に加工する方法と しては、 その範囲の SRa が得ら れる よ う な粗面度を有する冷却ロールを用いればよい。 冷却ロールの具体的な製造方法と しては、 例えば特開昭 6 0 - 6 9 4 4 号公報、 特開昭 6 2 - 1 5 0 2 4 7 号公 報に記載の型押 し法、 エ ッ チ ン グ法、 ドラ イサン ドブラ ス ト法、 液体ホーニン グ法等で製作する こ とが出来るが. 液体ホーニング法が好ま しい。 尚、 使用に先き立って予 め冷却ロールを用いて樹脂被覆紙を製造し、 該樹脂被覆 紙の裏面の中心面平均粗さ SRa を測定して確認する こ と が望ま しい。  As a method of processing the center surface average roughness SRa of the first resin layer surface to a range of 0.6 to 2.0 m, a cooling roll having a roughness such that SRa in the range is obtained is used. It may be used. Specific examples of the manufacturing method of the chill roll include the embossing method described in Japanese Patent Application Laid-Open No. 60-69444 and Japanese Patent Application Laid-Open No. 62-15047. It can be manufactured by the etching method, dry blast method, liquid honing method, etc. The liquid honing method is preferred. It is preferable that the resin-coated paper is manufactured using a cooling roll before use, and the center-surface average roughness SRa of the back surface of the resin-coated paper is measured and confirmed.
前述の様に、 原紙上には各種の水溶性ポ リ マー も し く は親水性コ ロ イ ドまたはラテ ッ ク ス、 帯電防止剤、 添加 剤から成る組成物をサイ ズプレス も し く はタブサイ ズプ レスあるいはブレー ド塗工、 エア一ナイ フ塗工な どの塗 ェに よ って含有あ る いは塗設せ しめる こ とができ る。 水 溶性ポ リ マー も し く は親水性コ ロ イ ド と して、 特開平 1 - 2 6 6 5 3 7 号公報に記載の澱粉系ポ リ マー、 ポ リ ビ ニルア ル コ ー ル系ポ リ マー、 ゼラ チ ン系ポ リ マー、 ポ リ ア ク リ ルア ミ ド系ポ リ マー、 セ ルロ ーズ系ポ リ マーな ど ェマルジ ヨ ン、 ラ テ ッ ク ス類 と して、 石油樹脂ェマル ジ ヨ ン、 特開昭 5 5 — 4 0 2 7 号公報、 特開平 1 — 1 8 0 5 3 8 号公報に記載のエチ レ ン とア ク リ ル酸 (又は メ タ ク リ ル酸) とを少な く と も構成要素とする共重合体のェ マル ジ ヨ ン も し く はラ テ ッ ク ス、 スチ レ ン 一 ブタ ジエ ン 系、 スチ レ ン 一 ア ク リ ル系、 酢酸 ビニルー ア ク リ ル系、 エチ レ ン 一酢酸 ビニル系、 ブタ ジエ ン 一 メ チル メ タ ク リ レ ー ト系共重合体及びそれ らのカ ルボキ シ変性共重合体 のェマル ジ ヨ ン も し く は ラ テ ッ ク ス等、 帯電防止剤 と し て、 塩化ナ ト リ ウ ム、 塩化カ リ ウ ム等のアルカ リ 金属塩 塩化カ ルシウ ム、 塩化バ リ ウ ム等のアルカ リ 土類金属塩 コ ロ イ ド状シ リ カ等の コ ロ イ ド状金属酸化物、 ポ リ スチ レ ン スルホ ン酸塩等の有機帯電防止剤な ど、 顔料と して ク レ ー、 カ オ リ ン、 炭酸カ ル シ ウ ム、 タ ル ク、 硫酸バ リ ゥ ム、 酸化チタ ンな ど、 p H調節剤 と して、 リ ン酸、 ク ェ ン酸、 苛性ソ ー ダな ど、 そのほか前記 した着色顔料、 着 色染料、 蛍光増白剤な どの添加剤を適宜組み合わせて含 有せ しめる のが有利であ る。 As described above, a composition comprising various water-soluble polymers or hydrophilic colloids or latexes, antistatic agents, and additives is coated on a base paper using a size press or tab size. Coating such as press or blade coating, air-naive coating It can be included or applied depending on the application. As a water-soluble polymer or a hydrophilic colloid, a starch-based polymer and a polyvinyl alcohol-based polymer described in Japanese Patent Application Laid-Open No. 1-265337 can be used. Emulsion, latex, gelatin-based polymer, polyacrylamide-based polymer, cellulosic polymer, etc. Emulsion, ethylene and acrylic acid (or methacrylic acid) described in JP-A-55-42027 and JP-A-1-180538. ) Or at least a copolymer, emulsion, latex, styrene-butadiene, styrene-acrylic, acetic acid Vinyl-acrylic, ethylene mono-vinyl acetate, butadiene-methyl methacrylate copolymers and their carboxy Alkali metal salts such as sodium chloride, potassium chloride, etc. as antistatic agents such as emulsion copolymer or latex of modified copolymer, calcium chloride, etc. Alkaline earth metal salts such as barium chloride Colloidal metal oxides such as colloidal silica, organic antistatic agents such as polystyrene sulfonate, etc. Pigments such as cream, kaolin, calcium carbonate, talc, barium sulfate, titanium oxide, etc., and phosphate adjusters such as phosphoric acid and quencher It is advantageous to incorporate an appropriate combination of additives such as acid, caustic soda, and the above-mentioned coloring pigments, coloring dyes, and optical brighteners.
好ま し く 用い られる原紙と しては、 J I S P 8 1 1 9 に よ り 規定さ れるベ ッ ク平滑度が 1 0 0 秒以上の平 滑面を有する ものが好ま し く 、 2 0 0 秒以上の平滑面を 有する ものが更に好ま しい。 ベッ ク平滑度 1 0 0 秒以上 の基紙を製造する方法と しては、 一般的には、 短繊維で 平滑性のでやすい広葉樹パルプを多 く 用い、 叩解機によ り長繊維分がなるべ く 少な く なる よ う に叩解する。 具体 的には、 パルプの叩解は叩解後のパルプの織維長を 4 2 メ ッ シュ残分が 2 0 〜 4 5 % , 濾水度 2 0 0 〜 3 5 0 C S F になる よ う にする こ とが好ま しい。 ついで、 内添薬 品を添加 した紙料スラ リ ーについて、 特開昭 5 8 - 3 7 6 4 2 号公報、 特開昭 6 1 — 2 6 0 2 4 0 号公報、 特開 昭 6 1 一 2 8 4 7 6 2号公報等に記載してある よ う な適 切な抄紙方法を採用 して長網抄紙機、 丸網抄紙機な ど通 常用い られる抄紙機によ り均一な地合が得られる よ う に 抄造し、 更に抄造後マシ ンカ レ ンダ一、 スーパ一カ レ ン ダー、 熱カ レ ンダ一等を用いてカ レ ンダー処理を施し、 ベ ッ ク平滑度 1 0 0 秒以上の基紙を製造する こ とが出来 る。 また、 本発明の実施に用いられる基紙の厚みに関 し ては、 特に制限はないが、 その坪量は 2 0 〜 2 5 0 g / m 2の ものが好ま しい。 As the base paper that is preferably used, a flat paper having a Bekk smoothness of 100 seconds or more specified by JISP 8119 is used. Those having a smooth surface are preferred, and those having a smooth surface of 200 seconds or more are more preferred. As a method for producing a base paper having a Beck smoothness of 100 seconds or more, generally, a large amount of hardwood pulp that is short and easy to smooth is used, and a long fiber is obtained by a beater. Beat it to a minimum. Specifically, the beating of the pulp is carried out so that the weave length of the pulp after the beating becomes 42-mesh residue of 20-45% and freeness of 200-350 CSF. This is preferred. Next, regarding the stock slurry to which the internal additives have been added, see JP-A-58-37642, JP-A-61-260240, JP-A-61 (1) Adopting an appropriate papermaking method as described in Japanese Patent Publication No. 2 8 4 7 6 2 etc. and using a paper machine usually used such as a fourdrinier paper machine or a round mesh paper machine to form a uniform formation The paper is processed so as to obtain a smoothness, and after the paper formation, a calendering treatment is performed using a machine calendar, a super calender, a heat calender, etc., and a Bekk smoothness of 100 seconds. The above base paper can be manufactured. The thickness of the base paper used in the practice of the present invention is not particularly limited, but preferably has a basis weight of 20 to 250 g / m 2 .
以下、 本発明を実施例について更に具体的に説明する が、 本発明はその要旨を超えない限り これ等の実施例に 限定される ものではない。  EXAMPLES Hereinafter, the present invention will be described more specifically with reference to Examples, but the present invention is not limited to these Examples as long as it does not exceed the gist.
例 1 Example 1
M F R 1 5. 0 g / 1 0 分、 密度 O. S S T g Zcm3 、 臨 界剪断速度 6 0 ( 1 Z秒) の H D P E (後記する表 1 の A ) 7 0 重量部と、 M F R 0. 6 g / l 0 分、 密度 0. 9 2 4 g / cm8 、 分子量 5 0 万の割合が 1 5 重量%以上、 臨 界剪断速度が 0. 0 6 ( 1 ノ秒) の L D P E (表 1 の e ) 3 0 重量部とを予め溶融混合 し、 これを樹脂温度 3 2 0 でで押出機よ り坪量 1 7 0 g Zm2の平滑性の高い紙に厚 さ 2 5 / m となる よ う押出塗工して作製 した。 HDPE with MFR of 15.0 g / 10 min, density O.SST g Zcm 3 , and a critical shear rate of 60 (1 Z seconds) (see Table 1 below) A) 70 parts by weight, MFR 0.6 g / l 0 min, density 0.992 4 g / cm 8 , molecular weight 500,000, proportion of 15% by weight or more, and critical shear rate of 0.0 6 (1 ns) LDPE (e in Table 1) 30 parts by weight was melt-mixed beforehand, and the mixture was extruded at a resin temperature of 320 at a basis weight of 170 g Zm 2 by an extruder. It was manufactured by extrusion coating on high paper to a thickness of 25 / m.
樹脂の溶融押出被覆時の成形加工性の評価方法と して は、 樹脂被覆部分の横方向の長さを測定 してネ ッ ク イ ン の程度を評価する と共に、 溶融樹脂膜のス ジの発生の程 度、 ドローダウ ン性の程度によ る膜切れ発生の有無、 サ 一ジ ン グ又は ドロー レ ゾナ ンスによ る流動の不安定性等 の成形加工性について総合的に評価 した。  As a method for evaluating the moldability during melt extrusion coating of the resin, the length of the resin-coated portion in the horizontal direction is measured to evaluate the degree of neck-in, and the line of the molten resin film is evaluated. Comprehensive evaluations were made of the degree of occurrence, the presence or absence of film breakage depending on the degree of drawdown, and the forming processability such as flow instability due to surge or draw resonance.
評価基準と しては、 〇 : 良好、 △ : やや悪いが実用上 問題がない程度、 X : 悪 く 実用上問題がある程度、 を表 わす。  The evaluation criteria are as follows: 〇: good, △: slightly bad but no practical problem, X: poor and some practical problem.
樹脂被覆紙の基紙と樹脂層 との接着性の評価方法と し ては、 試料を基紙層 と樹脂層 とに剥離し、 剝離した樹脂 層に付着 した基紙層の面積率を測定する こ と に よ り 、 基 紙と樹脂層 との接着性を評価 した。 評価基準と しては、 〇 : 面積率が 1 0 0 %で良好、 △ : 面積率が 1 0 0 %未 満で 8 0 %以上であ り、 接着性がやや悪いが実用上問題 がない程度、 X : 面積率が 8 0 %未満であ り、 接着性が 悪 く 実用上問題がある程度、 を表わす。  As a method for evaluating the adhesiveness between the base paper and the resin layer of the resin-coated paper, the sample is separated into the base paper layer and the resin layer, and the area ratio of the base paper layer adhered to the separated resin layer is measured. Thus, the adhesiveness between the base paper and the resin layer was evaluated. The evaluation criteria are as follows: :: Area ratio of 100% is good, and △: Area ratio is less than 100% and is 80% or more. Adhesion is slightly poor, but there is no practical problem. Degree, X: The area ratio is less than 80%, the adhesiveness is poor, and there are some practical problems.
樹脂の溶融押出時のゲルの評価方法と しては、 設定温 度 3 2 0 °C、 1 時間あた り 2. 5 Kgとなる条件下で 8 時間 フ ィ ルム状に押出 した後の 0. 0 1 m2の フ ィ ノレ厶中におけ る 0. 1 mm以上のゲルの個数を測定し、 初期の値と比較す る こ とによ り ゲルを評価した。 評価基準と しては、 〇 : 8 時間後のゲルの個数が初期値と変わらない、 X : 8 時 間後のゲルの個数が初期値よ り増加 した程度、 を表わす 樹脂被覆紙の二次加工性の評価方法と しては、 試料を 市販のギロチ ン力 ッ 夕一で裁断した切 り 口の状態の毛羽 立ちの程度による裁断性の評価、 樹脂被覆紙の樹脂層面 を相互に重ね擦り合わせた場合の樹脂層表面の傷の程度 によ る耐摩擦性、 樹脂被覆紙の腰等の二次加工性につい て総合的に評価した。 評価基準と しては、 〇 : 良好、The method for evaluating the gel during melt extrusion of the resin was as follows: a set temperature of 32 ° C, 8 hours under conditions of 2.5 kg per hour Off I Lum shaped extrusion was 0.0 1 full I Honoré厶中number of 0. 1 mm or more gel that put into the m 2 after measured, you compared to the initial value this and the by Ri gel Was evaluated. The evaluation criteria are as follows: :: The number of gels after 8 hours does not change from the initial value, and X: The degree to which the number of gels after 8 hours has increased from the initial value. Secondary of resin-coated paper The processability was evaluated by cutting the sample with a commercially available guillotine and evaluating the cutability based on the degree of fluffing of the cut, and rubbing the resin layers of the resin-coated paper with each other. When combined, the friction resistance depending on the degree of scratches on the resin layer surface and the secondary workability such as the stiffness of the resin-coated paper were comprehensively evaluated. Evaluation criteria are: 〇: good,
△ : やや悪いが実用上問題がない程度、 X : 悪 く 実用上 問題がある程度、 を表わす。 △: Slightly bad but not practically problematic, X: Poorly badly practically problematic.
本例に用いた H D P E及び L D P Eの物性を表 1 に示 し、 ま た、 得られた樹脂被覆紙につき上記評価方法によ り得られた評価結果を表 2 に示す。  Table 1 shows the physical properties of HDPE and LDPE used in this example, and Table 2 shows the evaluation results of the obtained resin-coated paper obtained by the above evaluation method.
例 2 〜 9 Examples 2 to 9
例 1 で使用 した H D P E と L D P Eの組合せの代り に . 夫々 表 1 に示す H D P E と L D P E を組合せた種々 の樹 脂組成物を用い、 例 1 と同様に して樹脂被覆紙を得た。 それらにつき上記評価方法によ る評価結果を表 2 に示す, 例 1 0 〜 1 8  Instead of the combination of HDPE and LDPE used in Example 1, various resin compositions combining HDPE and LDPE shown in Table 1 were used, respectively, and resin-coated paper was obtained in the same manner as in Example 1. Table 2 shows the evaluation results of these methods using the above evaluation methods.Examples 10 to 18
例 1 0 〜 1 7 では、 例 1 で使用 した H D P E と L D P Eの組合せの代り に、 夫々 表 1 に示す H D P E と L D P Eを組合せた種々 の樹脂組成物を用いた以外は、 例 1 と 同様に して樹脂被覆紙を得た。 それらにつき上記評価方 法によ る評価結果を表 3 に示す。 Examples 10 to 17 were the same as Example 1 except that the combinations of HDPE and LDPE used in Example 1 were replaced with various resin compositions combining HDPE and LDPE shown in Table 1, respectively. Similarly, a resin-coated paper was obtained. Table 3 shows the results of these evaluations using the above evaluation method.
また、 例 1 8 では、 例 1 と同一の種類及び組成の H D P E及び L D P Eの樹脂組成物を使用 し、 こ れを溶 融混合する こ とな く 、 そのま ま乾燥混合 した もの用いた 以外は、 例 1 と同様に して樹脂被覆紙を得た。 その上記 評価方法によ る評価結果を表 3 に示す。  In Example 18, HDPE and LDPE resin compositions of the same type and composition as in Example 1 were used, and were not melt-mixed but dried and mixed as they were. A resin-coated paper was obtained in the same manner as in Example 1. Table 3 shows the evaluation results by the above evaluation method.
更に、 例 1 〜 9 で得られた樹脂被覆紙を市販の次亜塩 素酸水溶液に 3 日間浸潰 し、 樹脂層 と基紙とを分離 した 分離した樹脂層を水洗、 風乾後、 M F R、 密度及び臨界 剪断速度を前述の方法で測定したと こ ろ、 何れの樹脂層 について も M F R力 1. 0 〜 4 0 g / 1 0 分、 密度が 0. 9 3 0 〜0. 9 7 1 g /cm3 、 臨界剪断速度は 2 0 ( 1 秒) 以下であっ た。 Further, the resin-coated paper obtained in Examples 1 to 9 was immersed in a commercially available aqueous solution of hypochlorous acid for 3 days, and the resin layer separated from the base paper was washed with water, air-dried, and then subjected to MFR, When the density and the critical shear rate were measured by the methods described above, the MFR force was 1.0 to 40 g / 10 minutes and the density was 0.930 to 0.971 g for all resin layers. / cm 3 , and the critical shear rate was less than 20 (1 second).
表 1 table 1
MFR 密 度 好 150万 MFR density good 1.5 million
樹 Ί Π 5/ UTT 5/ し HI •li nの  Π / 5 / UTT 5 / HI • lin
稀% 1/秒  Rare% 1 / sec
A 15 0.967 ― 60 高密度ポリエチレン B 20 0.967 70A 15 0.967 ― 60 High density polyethylene B 20 0.967 70
(HDPE) C 7 0.967 一 27 (HDPE) C 7 0.967 1 27
U Δ) U.9bU 70 U Δ) U.9bU 70
E 30 0.960 80 h e 0.6 0.924 15.0 0.06 低密度ポリエチレン f 0.9 0.924 13.9 0.20E 30 0.960 80 h e 0.6 0.924 15.0 0.06 Low density polyethylene f 0.9 0.924 13.9 0.20
(LDPE) g 1.2 0.918 15.6 0.53 h 3.5 0.926 9.1 1.6 i 0.8 0.923 4.1 1.5 j 0.4 0.923 9.2 0.32 (LDPE) g 1.2 0.918 15.6 0.53 h 3.5 0.926 9.1 1.6 i 0.8 0.923 4.1 1.5 j 0.4 0.923 9.2 0.32
表 2 Table 2
Figure imgf000055_0001
Figure imgf000055_0001
表 3 Table 3
HDPE LDPE HDPE LDPE
加工性 賺生 ゲ ル 加工性 例 描 LL. 中  Workability Note Raw Gel Workability Example Illustrated LL.
梗 頸 PC it 1/秒  Infarction PC it 1 / sec
10 A 95 e 5 30.0 X X X 〇10 A 95 e 5 30.0 X X X 〇
11 C 95 e 5 15.0 X X X 〇11 C 95 e 5 15.0 X X X 〇
12 A 50 e 50 1.0 〇 〇 〇 X12 A 50 e 50 1.0 〇 〇 〇 X
13 D 80 g 20 17.0 〇 〇 X 〇13 D 80 g 20 17.0 〇 〇 X 〇
14 A 80 h 20 17.0 X 〇 X 〇14 A 80 h 20 17.0 X 〇 X 〇
15 D 80 h 20 20.0 X 〇 X 〇15 D 80 h 20 20.0 X 〇 X 〇
16 A 80 i 20 20.0 X 〇 X 〇16 A 80 i 20 20.0 X 〇 X 〇
17 A 80 j 20 9.0 X 〇 〇 〇17 A 80 j 20 9.0 X 〇 〇 〇
18 A 70 e 30 X Δ X X 18 A 70 e 30 X Δ XX
表 2 の結果から、 本発明に規定する物性の H D P E 9 0 重量部〜 6 5 重量部と、 L D P E 1 0 重量部〜 3 5 重 量部を配合 した樹脂組成物で、 かつその臨界剪断速度が 1 0 ( 1 Z秒) 以下の樹脂層を有する樹脂被覆紙 (例 1 〜 9 ) は、 成形加工性及び接着性が良好であ り、 かつゲ ルが少な く 優れた品質の ものである こ とが理解される。 From the results in Table 2, it can be seen that the resin composition containing 90 to 65 parts by weight of HDPE and 10 to 35 parts by weight of LDPE having the physical properties defined in the present invention, and whose critical shear rate is Resin-coated paper having a resin layer of 10 (1 Z seconds) or less (Examples 1 to 9) has good moldability and adhesiveness, and has low gel and excellent quality. Is understood.
一方、 表 3 の結果から、 本発明の要件を具備しない場 合、 例えば、 H D P Eの含有量が 9 0 重量部よ り多い場 合 (例 1 0 〜 1 1 ) には、 成形加工性、 接着性が悪 く ゲ ル も多い。 H D P Eの含有量が 6 5 重量部よ り少ない場 (例 1 2 ) には二次成形加工性が劣り、 また、 L D P E の臨界剪断速度が 0. 5 ( 1 /秒) よ り大きい場合 (例 1 3 〜 1 6 ) にはゲルが多 く 、 L D P E中の分子量 5 0 万 以上の割合が 1 0 重量%よ り少ない場合 (例 1 4 〜 1 7 ) には成形加工性が不良である。  On the other hand, from the results shown in Table 3, when the requirements of the present invention are not satisfied, for example, when the HDPE content is more than 90 parts by weight (Examples 10 to 11), the moldability, Poor nature and many gels. When the content of HDPE is less than 65 parts by weight (Example 12), the formability is poor, and when the critical shear rate of LDPE is greater than 0.5 (1 / sec) (Example) In 13 to 16), there are many gels, and when the ratio of the molecular weight of 500,000 or more in LDPE is less than 10% by weight (Examples 14 to 17), the moldability is poor.
更に、 H D P E と L D P E との樹脂組成物の臨界剪断 速度が 1 0. 0 ( 1 ノ秒) よ り大きい場合 (例 1 0 、 1 1 及び 1 3 〜 1 6 ) にはゲルが多い。 また、 H D P E と L D P Eの組成物を溶融混合せずに、 そのま ま乾燥混合 し た場合 (例 1 8 ) には成形加工性が悪 く 好ま しい結果が 得られない。  Furthermore, when the critical shear rate of the resin composition of HDPE and LDPE is higher than 10.0 (1 nosec) (eg, 10, 11, and 13 to 16), the gel content is high. Further, when the composition of HDPE and LDPE is dry-mixed without being melt-mixed (Example 18), the molding processability is poor and a favorable result cannot be obtained.
本発明によれば、 樹脂層の成形加工性が良好で、 樹脂 層 と基紙との接着性に優れ、 ゲルの少ないポ リ エチ レ ン 系樹脂被覆紙が提供される。  ADVANTAGE OF THE INVENTION According to this invention, the molding processability of a resin layer is favorable, the adhesiveness of a resin layer and a base paper is excellent, and the polyethylen resin coating paper with few gels is provided.
例 1 9 広葉樹漂白サル フ ア イ トパルプと広葉樹漂白 ク ラ フ ト ノ ルプ 1 : 1 の混合ノ、。ルプをカ ナディ ア ン ' ス タ ン ダー ド · フ リ ーネス 3 2 0 m 1に叩解 し、 更にパルプ 1 0 0 重 量部に対 して、 カ オチ ン化澱粉 3 重量部、 ァニオ ン化ポ リ ア ク リ ノレア ミ ド 0. 2 重量部、 アルキルケテ ン ダイ マ 一 乳化物 (ケテ ン ダイ マ ー分 と して) 0. 4 重量部、 ポ リ ア ミ ノ ポ リ ア ミ ドエ ピ ク ロ ル ヒ ド リ ン樹脂 0. 4 重量部を添 加 し、 秤量 1 6 0 m2の紙を製造 した。 得 られた湿紙 を 1 1 0 °Cで乾燥 し、 引き続き カ ルボキ シ変性ポ リ ビニ ルアル コ ール 3 重量部、 蛍光増白剤 0. 0 5 重量部、 青色 染料 0. 0 0 2 重量部、 塩化ナ ト リ ウ ム 4 重量部、 ク ェ ン 酸 0. 2 重量部及び水 9 3 重量部か ら成る含浸液を 2 5 g/m2含浸させ、 1 1 0 °Cの熱風で乾燥 し、 更に線圧 9 0 kgノ cmでスー パ ー力 レ ン ダー処理 して写真用支持体の 基紙を製造 した。 こ の と き の基紙のベ ッ ク平滑度は 2 0 0 秒であ っ た。 Example 1 9 A mixture of hardwood bleached sulfite pulp and hardwood bleached craft pulp 1: 1. The pulp is beaten to Canadiaan's Standard Freeness of 320 m1, and 3 parts by weight of carotinated starch and anionized are added to 100 parts by weight of pulp. 0.2 parts by weight of polyacrylamide, alkyl ketene dimer emulsion (as ketene dimer) 0.4 parts by weight, polyaminopolyamide the filtrate le arsenide drill down resin 0.4 parts by weight of added pressure, to produce a paper weighing 1 6 0 m 2. The obtained wet paper is dried at 110 ° C, and then 3 parts by weight of a carboxyl-modified polyvinyl alcohol, 0.05 parts by weight of a fluorescent whitening agent, and 0.002 parts by weight of a blue dye parts, Na Application Benefits U arm 4 parts by weight chloride, the click E phosphate 0.2 parts by weight of water 9 3 parts by weight or et consisting impregnating solution 2 5 g / m 2 was impregnated, with hot air at 1 1 0 ° C It was dried and further subjected to super-force rendering at a linear pressure of 90 kg / cm to produce a photographic support base paper. At this time, the Bekk smoothness of the base paper was 200 seconds.
次に、 画像形成層を塗設する側とは反対側の基紙面 (裏面) をコ ロ ナ放電処理 した後、 該裏面に表 4 に記載 のポ リ エチ レ ン樹脂組成物を樹脂温度 3 2 0 °Cで表 4 に 記載の樹脂被覆量に基紙の走行速度 1 5 0 m/ 分で溶融 押 し出 し コ ーテ ィ ン グ して、 第 1 樹脂層を形成 した。  Next, the base paper surface (back surface) opposite to the side on which the image forming layer is coated is subjected to a corona discharge treatment, and then the polyethylene resin composition shown in Table 4 is applied to the back surface at a resin temperature of 3. The first resin layer was formed by extruding and coating at 20 ° C. the resin coating amount shown in Table 4 at a running speed of the base paper of 150 m / min.
引 き続き、 基紙の表面をコ ロ ナ放電処理 した後、 該表 面に低密度ポ リ エチ レ ン樹脂 (密度 0. 9 2 0 g/ cm2 、 M F R = 8. 5 g/ 1 0 分) 4 7. 5 重量%、 含水酸化アル ミ ニゥ ム (対二酸化チ タ ンに対 して A1203 分 と して 0. 7 5 重量 で表面加工したアナターゼ型ニ酸化チタ ン顔料 5 0 重量% とステア リ ン酸亜鉛 2. 5 重量%から成 る二酸化チタ ン顔料のマスタ ーバ ッ チ 2 0 重量部、 低密 度ポ リ エチ レ ン樹脂 (密度 0. 9 2 0 g/cm3 、 M F R = 4. 5 gZ l O 分) 6 5 重量部と高密度ポ リ エチ レ ン樹脂 (密度 0. 9 7 0 gZcm3 、 M F R = 7. 0 分) 1Subsequently, after the surface of the base paper was subjected to a corona discharge treatment, a low-density polyethylene resin (density 0.920 g / cm 2 , MFR = 8.5 g / 10 min) 4 7.5 wt%, and the A1 2 0 3 minutes against the hydrated Aluminum Niu arm (vs. dioxide Ji data down Masterbatch of titanium dioxide pigment consisting of 50% by weight of anatase type titanium dioxide pigment and 2.5% by weight of zinc stearate, surface-treated with 0.75% 20 parts by weight, low Density Polyethylene resin (density 0.920 g / cm 3 , MFR = 4.5 gZlO) 65 parts by weight and high density Polyethylene resin (density 0.970 gZcm 3 , MFR = 7.0 min) 1
5 重量部から成る樹脂組成物を樹脂温度 3 2 0 °Cで表 4 に記載の樹脂被覆量に基紙の走行速度 1 5 0 m/分で溶 融押 し出 しコ ーティ ン グして、 第 2 樹脂層を形成 した。 なお、 表、 裏のポ リ エチ レ ン樹脂の溶融押 し出 しコーテ イ ン グは、 逐次押し出 しコーティ ン グが行われる、 いわ ゆる タ ンデム方式で行われた。 その際、 該樹脂被覆紙の 二酸化チタ ン顔料を含む第 2樹脂層の表面はグロ ッ シー 面に、 第 1 樹脂層の面質は紙の如きマ ツ ト面に加工した, 更に、 樹脂被覆紙の第 1 樹脂層面にコ ロナ放電処理後 下記のバッ ク コー ト塗液をオ ンマシ ン塗布した。 乾燥重 量分と して、 コ ロイ ド状シ リ カ : スチ レ ン系ラテ ッ ク ス = 1 : 1 から成り、 更にポ リ スチ レ ンスルフ ォ ン酸ソー ダ 0. 0 2 1 gZm2の他適量の塗布助剤等を含むバッ ク コ — ト塗液をラ テ ッ ク ス分 (固形重量計算で) と して 0. 2 1 gZm2になる塗布量で塗設して画像材料用支持体を得 た。 The resin composition consisting of 5 parts by weight was melt-extruded at a resin temperature of 320 ° C and the resin coating amount shown in Table 4 at a running speed of the base paper of 150 m / min and coated. Then, a second resin layer was formed. The front and back sides of the polyethylene resin were melt-extruded and extruded by a so-called tandem method in which the extrusion coating was performed sequentially. At that time, the surface of the second resin layer containing the titanium dioxide pigment of the resin-coated paper was processed into a glossy surface, and the surface quality of the first resin layer was processed into a matte surface such as paper. After the corona discharge treatment on the first resin layer surface of the paper, the following back coat coating solution was applied on-machine. As a dry Weight content, co Roy de shape Shi Li Ca: styrene Les emission system latte click scan = 1: 1 to become further of port Li steel les Nsurufu O phosphate soda 0. 0 2 1 gZm 2 other suitable amount of back-co including coating aids, etc. - DOO coating liquid la te click scan component (in solid weight calculation) and to 0. 2 1 gZm image material and coating of the coating amount becomes 2 A support was obtained.
以上のよ う に して画像材料用支持体を製造する時の第 1 及び第 2 樹脂層用のポ リ エチ レ ン樹脂組成物の成形加 ェ性並びにゲル状の異物の発生程度及び得られた試料の 画像材料用支持体と しての性能の評価方法と しては、 以 下に記載の方法で評価した。 As described above, the moldability of the polyethylene resin compositions for the first and second resin layers, the degree of the generation of gel-like foreign matter, and the degree of formation are obtained when the support for the image material is produced. Sample The evaluation method of the performance as a support for an image material was evaluated by the following method.
画像材料用支持体製造時の第 1 樹脂層用のポ リ ェチ レ ン樹脂組成物の成形加工性の評価方法と しては、 裏面の 樹脂被覆部分の横方向の長さを測定してネ ッ ク イ ン の程 度を評価する と共に、 溶融樹脂膜の筋の発生の程度、 ド ロ ーダウ ン性の程度によ る膜切れの発生の有無、 サー ジ ングあるいは ドロ一 レ ゾナシス によ る流動の不安定性等 の成形加工性について総合的に評価 した。 評価基準と し ては、 〇 ; 良好、 △ ; やや悪いが実用上問題がない程 度、 X ; 悪 く 実用上問題がある程度、 を表わす。  As a method for evaluating the moldability of the polyethylene resin composition for the first resin layer at the time of manufacturing the support for the image material, the lateral length of the resin-coated portion on the back surface is measured. In addition to assessing the degree of neck-in, the degree of streaking of the molten resin film, the presence or absence of film breakage due to the degree of drawdown, surging or draw resonance Comprehensive evaluations were made of moldability such as flow instability. The evaluation criteria are as follows: 〇: good, △: somewhat bad, but practically no problem, X: bad, some practical problem.
第 1 樹脂層用のポ リ ェチ レ ン樹脂組成物の溶融押 し出 し時のゲル状の異物の評価方法と しては、 設定温度 3 2 0 で、 1 時間あた り 2. 5 k gとなる条件下で 8 時間フ ィ ル 厶状に押し出 した後の 0. 0 1 m 2のフ イ ルム中における 0. 1 mm以上のゲル状の異物の個数を測定し初期の値と比 較する こ とによ り、 ゲル状の異物を評価 した。 評価基準 と しては、 〇 : 8 時間後のゲル状の異物の個数が初期値 と変わ らない、 △ : 8 時間後のゲル状の異物の個数がや や増加 したが、 実用上問題がない程度、 X : 8 時間後の ゲル状の異物の個数が初期値よ り大き く 増加 して、 実用 上問題がある程度、 を表す。 As a method for evaluating the gel-like foreign matter at the time of melting and extruding the polyethylene resin composition for the first resin layer, a set temperature of 320 and an hour per hour are used. the initial values and measured 0. 0 1 m 2 of the full number of 0. 1 mm or more gel-like foreign matter in Lee in Lum after pushed out to 8 hours full i le厶状under conditions of a kg By comparison, the gel-like foreign matter was evaluated. The evaluation criteria were as follows: :: The number of gel-like foreign substances after 8 hours did not change from the initial value, Δ: The number of gel-like foreign substances after 8 hours increased slightly, but there was a practical problem. To some extent, X: After 8 hours, the number of gel-like contaminants increased significantly from the initial value, indicating that there was some practical problem.
画像材料用支持体の基紙と第 1 樹脂層との接着性の評 価方法と しては、 各試料を 5 0 °C 、 6 0 % R Hの恒温恒 湿槽に 1 日間保存した後、 試料の基紙層 と第 1 樹脂層 と に剝離し、 剝離 した樹脂層に付着 した基紙層の面積率を 測定する こ とによ り、 基紙と第 1 樹脂層 との接着性を評 価 した。 評価基準と しては、 〇 ; 面積率が 1 0 0 %で良 好、 △ ; 面積率が 1 0 0 %未満で 8 0 %以上であ り、 接 着性がやや悪いが実用上問題がない程度、 X ; 面積率が 8 0 %未満であ り、 接着性が悪 く 実用上問題がある程度 を表わす。 As a method for evaluating the adhesiveness between the base paper of the imaging material support and the first resin layer, each sample was stored in a constant temperature and humidity chamber at 50 ° C and 60% RH for 1 day. Sample base paper layer and first resin layer The adhesiveness between the base paper and the first resin layer was evaluated by measuring the area ratio of the base paper layer adhered to the separated resin layer. Evaluation criteria are as follows: 〇: good at 100% area ratio; △: 80% or more when area ratio is less than 100%; X, area ratio is less than 80%, adhesiveness is poor and there is some practical problem.
画像材料用支持体のカール物性の評価方法と しては、 以下のよ う に して行った。 まず、 画像材料用支持体の二 酸化チタ ン顔料を含む第 2 樹脂層の表面にコ ロナ放電処 理後黄色発色カプラーを含む青感乳剤層、 色混り 防止剤 を含む中間層、 マゼン 夕発色カプラーを含む緑感乳剤層 紫外線吸収剤を含む紫外線吸収層、 シア ン発色カプラー を含む赤感乳剤層及び保護層を設けてゼラ チ ンの総量が 8 g Z m 2であるカ ラー印画紙を作成した。 各色感乳剤層 は硝酸銀で 0 . 6 g Z m 2に相当する塩臭化銀を含み、 更に ハロゲン化銀の生成、 分散及び成膜に必要なゼラチ ンの 他、 適量のカプ リ 防止剤、 増感色素、 塗布助剤、 硬膜剤 増粘剤及び適量のフ ィ ルター染料等を含んでいた。 次に 作成したカ ラ一印画紙を 3 5 °C . 常湿で 5 日間保存した 後、 カ ラ 一発色現像後 2 0 °C、 4 0 % R Hにおける 8. 2 cm X 1 1 . 7 cmの大き さ のカ ラ ープ リ ン ト のカ ールの状態 を評価 した。 評価基準と しては、 〇 ; ややマイ ナスカ ー ル (バッ ク コ ー ト層側へのカール) 及至平坦であ り、 力 ール物性が良好、 △ ; カールがあるが、 実用上問題がな い程度、 X ; カールが大き く 、 実用上問題がある程度、 を表わす。 The curl properties of the image material support were evaluated in the following manner. First, after a corona discharge treatment, a blue-sensitive emulsion layer containing a yellow color coupler, an intermediate layer containing a color-mixing inhibitor, and a magenta layer on the surface of a second resin layer containing a titanium dioxide pigment of an image material support. ultraviolet absorbing layer containing a green-sensitive emulsion layer ultraviolet absorber containing a color coupler, color photographic paper total Zerah Chi down provided red-sensitive emulsion layer and a protective layer containing a cyan color-forming coupler is 8 g Z m 2 It was created. 0 colors sensitive emulsion layer in the silver nitrate. 6 g Z m contains the corresponding silver chlorobromide to 2, further formation of the silver halide, other gelatin required dispersion and film formation, an appropriate amount of capsules re inhibitor, It contained sensitizing dyes, coating aids, hardeners, thickeners, and appropriate amounts of filter dyes. Next, the prepared color printing paper was stored at 35 ° C. At room temperature for 5 days. After color development, the color paper was 8.2 cm x 11.7 cm at 20 ° C and 40% RH. The state of the curl of the color print of the size was evaluated. The evaluation criteria were as follows: ;; slightly minor (curl to the back coat layer side) and extremely flat, good roll physical properties, △: curl, but practically problematic What X: The curl is large, indicating that there is some practical problem.
画像材料用支持体の切断性の評価方法と しては、 上記 のカ ラー印画紙をプ リ ジジ ョ ン プ リ ン ト カ ッ タ ーで 長さ方向力 1 1 . 7 c mの大き さになる よ う に裁断し、 切断 面の状態を評価 した。 評価基準と しては、 〇 : ヒゲの発 生がほ とんどな く 、 切断性が良好、 △ : やや ヒ ゲの発生 があるが、 実用上問題がない程度、 X : ヒゲの発生が多 く て切断性が悪 く 、 実用上問題がある程度、 を表す。 画像材料用支持体の平滑性の評価方法と しては、 上記 カ ラ ー印画紙の表面を斜光で観察し、 見た目の光沢感を 視覚的に評価 して判定した。 評価基準と しては、 〇 ; 見 た目の光沢感が高 く 、 支持体の平滑性が良好、 △ ; 見た 目の光沢感がやや低 く 、 支持体の平滑性がやや劣るが、 実用上問題がない程度、 X ; 見た目の光沢感が低 く 、 支 持体の平滑性が悪 く 、 実用上問題がある程度、 を表す。  As a method for evaluating the cutting property of the support for image materials, the above color photographic paper was subjected to a longitudinal print force of 11.7 cm with a longitudinal print cutter. It was cut into pieces as required, and the condition of the cut surface was evaluated. Evaluation criteria are as follows: :: Almost no whisker generated, good cutting performance, △: Slight whisker generation, but X: whisker generation to the extent that there is no practical problem Most of them have poor cutting properties and have some practical problems. As a method for evaluating the smoothness of the support for an image material, the surface of the above color photographic printing paper was observed with oblique light, and the apparent glossiness was visually evaluated. The evaluation criteria are as follows: 見: high apparent glossiness, good smoothness of the support; △: slightly low glossiness, slightly inferior To the extent that there is no practical problem, X: the appearance is low, the support has poor smoothness, and there is some practical problem.
得られた結果を表 4 に表わす。 The results obtained are shown in Table 4.
表 4 Table 4
Figure imgf000063_0001
Figure imgf000063_0001
(X) :擁からゲル状の難力 し (X): Difficulty of gelling from holding
なお、 表 1 中の (注 1 ) 〜 (注 3 ) は以下の通りであ る ο Note that (Note 1) to (Note 3) in Table 1 are as follows:
(注 1 ) H D P E : 密度 0. 9 6 7 g/cm3 、 M F R = 1 5 gZ 1 0 分の高密度ポ リ エチ レ ン樹脂。 (Note 1) HDPE: High-density polyethylene resin with a density of 0.967 g / cm 3 and an MFR of 15 gZ 10 minutes.
(注 2 ) L D P E : 密度 0. 9 2 4 gZcm3 、 M F R = 0. 6 g/ 1 0 分、 分子量 5 0 万以上の分率 = 1 5 重量% 臨界剪断速度 = 0. 0 6 ( 1 /秒) の低密度ポ リ エチ レ ン 樹脂。 (Note 2) LDPE: Density 0.924 gZcm 3 , MFR = 0.6 g / 10 min, fraction with molecular weight of 500,000 or more = 15 wt% Critical shear rate = 0.06 (1 / S) low-density polyethylene resin.
(注 3 ) ポ リ エチ レ ン樹脂組成物の調製方法〜コ ンパゥ ン ド : H D P E と L D P E とを混練用押し出 し機を用い て予め溶融 ' 混合 して調製 したコ ンパゥ ン ド樹脂のペレ ッ ト と して使用 した。 単純混合 ; H D P E と L D P E と を単純混合のま ま溶融押し出 し機に添加 して使用 した。  (Note 3) Polyethylene resin composition preparation method ~ Compound: A pellet resin composition prepared by melting and mixing HDPE and LDPE in advance using a kneading extruder. It was used as a kit. Simple mixing: HDPE and LDPE were added to a melt extruder while being used as a simple mixture.
表 4 の結果から、 第 1 及び第 2 樹脂層中の樹脂被覆量 の差が 3 gZm2以上であ り、 かつ裏樹脂層中のポ リ ェチ レ ン樹脂が、 本発明における高密度ポ リ エチ レ ン樹脂 9 0 重量部〜 6 5 重量部と低密度ポ リ エチ レ ン樹脂 1 0 重 量部〜 3 5 重量部とを予め溶融 , 混合 して調製したコ ン パウ ン ド樹脂である、 画像材料用支持体 (試料 Να 2 、 Να 3 、 Να 4 、 Να 5 、 Na 6 及び Ni 1 1 ) は、 ポ リ エチ レ ン樹 脂組成物の成形加工性が良好であ り、 かつゲル状の異物 の発生が無 く 、 更に基紙と樹脂層 との接着性、 カール物 性、 切断性及び平滑性が良好である優れた画像材料用支 持体である こ とがよ く わかる。 特に、 画像材料用支持体 の総合性能から、 第 1 及び第 2樹脂層中の樹脂被覆量の 差と しては、 3 gZm2よ り大きい方が好ま し く 、 また H D P Eの含有量と しては、 8 5 重量部〜 7 0 重量部の 範囲が好ま しいこ とがよ く わかる。 From the results shown in Table 4, the difference between the resin coating amounts in the first and second resin layers is 3 gZm 2 or more, and the polyethylene resin in the back resin layer is the high-density resin according to the present invention. A resin prepared by previously melting and mixing 90 to 65 parts by weight of polyethylene resin and 10 to 35 parts by weight of low-density polyethylene resin. Some imaging material supports (samples Να2, Να3, Να4, Να5, Na6, and Ni11) have good molding processability of the polyethylene resin composition, and It is clearly understood that this is an excellent support for image materials, which does not generate gel-like foreign matter and has good adhesiveness between base paper and resin layer, curl physical properties, cutting properties and smoothness. . In particular, from the overall performance of the support for image materials, the amount of resin coating in the first and second resin layers is It is clear that the difference is preferably larger than 3 gZm 2 , and the content of HDPE is preferably in the range of 85 to 70 parts by weight.
一方、 高密度ポ リ エチ レ ン樹脂の含有量が 9 0 重量部 よ り多い場合 (試料 Να 1 ) には、 ポ リ エチ レ ン樹脂組成 物の成形加工性が悪 く 、 またゲル状の異物の発生が多 く 更に基紙と樹脂との接着性及び切断性が悪 く て問題であ る し、 高密度ポ リ エチ レ ン樹脂の含有量が 6 5 重量部よ り少ない場合 (試料 Να ΐ 2 ) には、 カール物性が悪 く て 問題である。 また、 ポ リ エチ レ ン樹脂組成物の調製方法 と して、 単純混合 した場合 (試料 Nc 1 0 ) には、 ポ リ エ チ レ ン樹脂組成物の成形加工性及び切断性が悪 く 、 また 初期からゲル状の異物の発生が多 く て問題である。 更に 第 1 及び第 2 樹脂層中の樹脂被覆量の差が 3 gZm2よ り 小さ い場合 (試料 Να 7 、 No. 8 及び Να 9 ) には、 切断性や 平滑性が悪 く て問題である。 On the other hand, when the content of the high-density polyethylene resin is more than 90 parts by weight (sample Να1), the moldability of the polyethylene resin composition is poor and the gel-like There is a lot of foreign matter, and the adhesion and cutting property between the base paper and the resin are poor, which is a problem. If the content of the high-density polyethylene resin is less than 65 parts by weight (sample Να ΐ 2) is a problem because of poor curl properties. When the polyethylene resin composition is simply mixed (sample Nc 10), the moldability and cutability of the polyethylene resin composition are poor. In addition, gel-like foreign matter is often generated from the beginning, which is a problem. Further, when the difference between the resin coating amounts in the first and second resin layers is smaller than 3 gZm 2 (samples Να7, No. 8 and Να9), the cutting property and the smoothness are poor, which is a problem. is there.
例 2 0 Example 2 0
実施例 1 9 の試料 Να 5 で用いた裏面被覆用のポ リ ェチ レ ン樹脂組成物の代わり に、 表 5 に記載のポ リ エチ レ ン 樹脂を表 6 に記載の配合で例 1 9 の試料 No. 5 と同様に し て調製したコ ンパゥ ン ド樹脂組成物と して用いる以外は 例 1 9 の試料 Να 5 と同様に実施した。 表 5 Instead of the polyethylene resin composition for coating the back surface used in the sample # α5 of Example 19, the polyethylene resin shown in Table 5 was used instead of the polyethylene resin shown in Table 5 in the formulation shown in Table 6. Example 19 was carried out in the same manner as in Sample No. 5 except that it was used as a compound resin composition prepared in the same manner as in Sample No. 5 of Example 19. Table 5
MFR 密 度 好 150万 MFR density good 1.5 million
樹 脂 種 類 (g/10分) (g/cm3) 社の分率 Resin type (g / 10 min) (g / cm 3 )
(章暈 (1/秒)  (Chapter (1 / second)
A 15 0.967 60A 15 0.967 60
B 20 0.967 70 高密度ポリエチレン C 7 0.967 _ 27 搠旨 (HDPE) D 20 0.960 _ 70 B 20 0.967 70 High density polyethylene C 7 0.967 _ 27 Purpose (HDPE) D 20 0.960 _ 70
E 28 0.967 80J¾± E 28 0.967 80J¾ ±
F 38 0.967 ― 80i¾±F 38 0.967 ― 80i¾ ±
G 45 0.967 80J¾± h 0.6 0.924 15.0 0.06 i 0.9 0.924 13.9 0.20 低密度ポリエチレン j 1.2 0.924 13.4 0.36 搠旨 (LDPE) k 1.2 0.918 15.6 0.53 G 45 0.967 80J¾ ± h 0.6 0.924 15.0 0.06 i 0.9 0.924 13.9 0.20 Low density polyethylene j 1.2 0.924 13.4 0.36 Purpose (LDPE) k 1.2 0.918 15.6 0.53
1 3.5 0.926 9.1 1.6 m 0.8 0.923 4.1 1.5 n 0.4 0.923 9.2 0.32 1 3.5 0.926 9.1 1.6 m 0.8 0.923 4.1 1.5 n 0.4 0.923 9.2 0.32
得られた結果を表 6 に示す。 Table 6 shows the obtained results.
表 6 Table 6
第 1欄旨層用のポリェチレン欄旨»の配合 第 1搠旨層用の 第 1搠旨層用の 繊と  Combination of polyethylene column for layer 1 layer and fiber for layer 1 for layer 1
謝 ポリエチレン樹 ボリエチレン樹 ゲル状 第 1樹 切 平Xie Polyethylene Tree Polyethylene Tree Gel 1st Tree
No. HD P E L D P E 脂 の の難 脂層と カール 断 滑 物 性 往 注 種 類 比 率 種 類 比 率 ( 、上 1 / /秒) の?? 性 No. HD P E L D P E Difficult oil layer and curl of fat Grease slip property Outgoing Species ratio Species ratio (, above 1 // sec)? ? Sex
mm)  mm)
13 A 75 h 25 3. 1 〇 〇 〇 〇 〇 〇 13 A 75 h 25 3.1 〇 〇 〇 〇 〇 〇 〇
14 A 80 h 20 4.4 〇 〇 〇 〇 〇 〇14 A 80 h 20 4.4 〇 〇 〇 〇 〇 〇
15 B 65 h 35 1.7 〇 〇 〇 Δ 〇 〇15 B 65 h 35 1.7 〇 〇 〇 Δ 〇 〇
16 B 70 h 30 2.8 〇 〇 〇 〇 〇 〇16 B 70 h 30 2.8 〇 〇 〇 〇 〇 〇
17 B 75 h 25 3.7 〇 〇 〇 〇 〇 〇17 B 75 h 25 3.7 〇 〇 〇 〇 〇 〇
18 B 80 h 20 6.3 〇 〇 〇 〇 〇 〇18 B 80 h 20 6.3 〇 〇 〇 〇 〇 〇
19 D 80 h 20 6.7 〇 〇 〇 Δ 〇 〇19 D 80 h 20 6.7 〇 〇 〇 Δ 〇 〇
20 A 80 i 20 7.0 〇 〇 〇 〇 〇 〇20 A 80 i 20 7.0 〇 〇 〇 〇 〇 〇
21 A 80 j 20 8.0 〇 Δ 〇 〇 〇 〇21 A 80 j 20 8.0 〇 Δ 〇 〇 〇 〇
22 E 80 h 20 7.3 〇 〇 〇 〇 〇 〇22 E 80 h 20 7.3 〇 〇 〇 〇 〇 〇
23 F 80 h 20 8.2 Δ Δ Δ 〇 〇 〇23 F 80 h 20 8.2 Δ Δ Δ 〇 〇 〇
24 D 80 k 20 17 〇 X 〇 Δ 〇 〇24 D 80 k 20 17 〇 X 〇 Δ 〇 〇
25 A 80 1 20 17 X X 〇 〇 〇 〇25 A 80 1 20 17 X X 〇 〇 〇 〇
26 D 80 1 20 20 X X Δ Δ 〇 〇26 D 80 1 20 20 X X Δ Δ 〇 〇
27 A 80 m 20 20 X X 〇 〇 〇 〇27 A 80 m 20 20 X X 〇 〇 〇 〇
28 A 80 n 20 9.0 X △ 〇 〇 〇 〇28 A 80 n 20 9.0 X △ 〇 〇 〇 〇
29 C 80 h 20 7.5 〇 〇 〇 〇 X 〇29 C 80 h 20 7.5 〇 〇 〇 〇 X 〇
30 G 80 h 20 10.4 X X X 〇 〇 〇 30 G 80 h 20 10.4 XXX 〇 〇 〇
表 6 の結果から、 第 1 樹脂層中のポ リ エチ レ ン樹脂が M F Rが 1 0 gZ l 0 分〜 4 0 gZ l 0 分、 密度が 0. 9 6 0 gZcm3 以上である高密度ポ リ エチ レ ン樹脂 9 0 重 量部〜 6 5 重量部と M F Rが0. 2 gZ l O 分〜 2 / 1 0 分、 密度が 0. 9 3 5 gノ cm3 以下、 分子量 5 0 万以上 の分率が 1 0 重量%以上、 臨界剪断速度が 0. 5 ( 1 / 秒) 以下である低密度ポ リ エチ レ ン樹脂 1 0 重量部〜 3 5 重量部とを予め溶融 ' 混合 して調製したコ ンパゥ ン ド 樹脂組成物であ り、 かつ該組成物の臨界剪断速度が 1 0 ( 1 秒) 以下の ものである、 本発明における画像材料 用支持体 (試料 Να 1 3 〜 Να 2 3 ) は、 ポ リ エチ レ ン樹脂 組成物の成形加工性が良好であ り、 かつゲル状の異物の 発生がな く 、 更に基紙と樹脂層 との接着性、 カール物性 切断性及び平滑性が良好である優れた画像材料用支持体 である こ とがよ く わかる。 The results in Table 6, the first port Re ethylene les down resin in the resin layer is an MFR of 1 0 gZ l 0 minutes ~ 4 0 gZ l 0 min, dense potentiation density of 0. 9 6 0 gZcm 3 or more re ethylene les down resin 9 0 by weight parts to 6 5 parts by weight and MFR of 0. 2 gZ l O min ~ 2/1 0 min, a density of 0. 9 3 5 g Roh cm 3 or less, molecular weight 5 0 10,000 or more Of low-density polyethylene resin having a fraction of 10% by weight or more and a critical shear rate of 0.5 (1 / sec) or less is melted and mixed in advance with 10 parts by weight to 35 parts by weight. The support for an image material according to the present invention (sample # α13 to Δα2), which is a prepared resin composition having a critical shear rate of 10 (1 second) or less. 3) has good molding processability of the polyethylene resin composition, does not generate gel-like foreign matter, and further has an adhesive property between the base paper and the resin layer, a curl property, a cut property and a smoothness. Excellent with good properties It can be clearly seen that this is a supported image material support.
特に、 低密度ポ リ エチ レ ン樹脂と しては、 ゲル状の異 物の発生を防止する観点から、 その M F Rが 1 gZ 1 0 分未満の ものが好ま しい (試料 Να ΐ 4 並びに Να 2 0 と試 料 Ν( 2 1 との比較) こ とがよ く わかる。 また、 本発明に 用い られる高密度ポ リ エチ レ ン樹脂と しては、 カール物 性の観点から、 その密度が 0. 9 6 2 e/cm 以上の もの が好ま し く (試料 Να 1 4 並びに Να 1 8 と試料 Να 1 9 との 比較) 、 また、 成形加工性、 ゲル状異物の防止効果及び 基紙と樹脂層 との接着性の観点から、 その M F Rが 1 0 gZ l O 分〜 3 0 gZ 1 0 分の範囲の ものが好ま しい (試料 NOL I 4 、 Να 1 8 並びに ffo 2 2 と ΝΟ· 2 3 との比較) こ とがよ く わかる。 更に、 本発明の実施に用いられる コ ンパウ ン ド樹脂組成物と しては、 その臨界剪断速度が 8 ( 1 Ζ秒) よ り も低いものが好ま しい (試料 No. 1 3 〜 Να 2 0 並びに 2 2 と試料 No. 2 1 並びに 2 3 との比較) こ とがよ く わかる。 In particular, as the low-density polyethylene resin, those having an MFR of less than 1 gZ10 minutes are preferable from the viewpoint of preventing the generation of gel-like foreign substances (samples Ναΐ4 and Να2 It can be clearly seen that 0 and sample Ν (comparison with 21) .The high-density polyethylene resin used in the present invention has a density of 0 from the viewpoint of curl physical properties. It is preferable to use a sample with a particle size of 96.2 e / cm or more (comparison of sample Να14 and Να18 with sample Να19). Also, the moldability, the effect of preventing gel-like foreign matter, the base paper and resin From the viewpoint of the adhesion to the layer, those having an MFR in the range of 10 gZ10 min to 30 gZ10 min are preferable. (Comparison of sample NOL I 4, Να 18, and ffo 22 with ΝΟ · 23) Further, as the compound resin composition used in the practice of the present invention, those having a critical shear rate lower than 8 (1 second) are preferable (sample Nos. 13 to Να20). And 22 with Sample Nos. 21 and 23).
一方、 低密度ポ リ エチ レ ン樹脂の M F Rが 2 % / 1 0 分よ り大きい場合 (試料 Να 2 6 ) には、 成形加工性及び ゲル伏の異物の発生程度が悪 く て問題である し、 また、 低密度ポ リ エチ レ ン樹脂の分子量 5 0 万以上の分率が 1 0 重量%よ り低い場合 (試料 Not 2 6 〜! fo 2 8 ) には、 成 形加工性が悪 く て問題である し、 ゲル状異物の発生が多 く なる傾向がある。 また、 高密度ポ リ エチ レ ン樹脂の M F R力 0 % / 1 0 分よ り大きい場合 (試料 No. 3 0 ) に は、 成形加工性、 ゲル状の異物の発生程度及び基紙と樹 脂層 との接着性が悪 く て問題である。 また、 コ ンパゥ ン ド樹脂組成物の臨界剪断速度が 1 0 ( 1 秒) よ り大き い場合 (試料 Να 2 4 〜 Not 2 7 及び Να 3 0 ) には、 ゲル伏 の異物の発生が多 く て問題である。  On the other hand, when the MFR of the low-density polyethylene resin is larger than 2% / 10 minutes (sample Να26), the molding processability and the degree of generation of gel-like foreign matter are poor, which is problematic. On the other hand, if the low-density polyethylene resin has a molecular weight of 500,000 or more and a fraction of less than 10% by weight (sample Not26 ~! Fo28), the molding processability is poor. This is a problem and tends to increase the generation of gel-like foreign matter. If the MFR force of the high-density polyethylene resin is greater than 0% / 10 min (Sample No. 30), the moldability, the degree of gel-like foreign matter generation, the base paper and the resin This is a problem because of poor adhesion to the layer. In addition, when the critical shear rate of the compound resin composition is larger than 10 (1 second) (samples Να24 to Not27 and Να30), the generation of gel-like foreign matter is high. It is a problem.
本発明によ り、 画像形成層を設ける側とは反対側の樹 脂層中にゲル状の異物の発生がな く 、 かつ該樹脂層 と基 紙との接着性が良好であ り、 そ してカール物性、 切断性 及び平滑性の良好な、 更に高速生産できて、 かつ安定生 産でき る、 優れた樹脂被覆紙型画像材料用支持体を提供 でき る。 例 2 1 According to the present invention, no gel-like foreign matter is generated in the resin layer on the side opposite to the side on which the image forming layer is provided, and the adhesiveness between the resin layer and the base paper is good. As a result, it is possible to provide an excellent resin-coated paper-type image material support which has good curl properties, cutability and smoothness, can be produced at high speed, and can be produced stably. Example 2 1
M F R 1 5. 0 8// 1 0 1^11 、 密度0. 9 6 7 gZcm3 の 高密度ポ リ エチ レ ン 7 0 重量部と M F R O. 6 g/ 1 0 min 、 密度 0. 9 2 4 g/cm3 、 分子量 5 0 万以上の分率 が 1 5 重量%、 臨界剪断速度が 0. 0 6 ( 1 ノ秒) の低密 度ポ リ エチ レ ン 3 0 重量部とを予め溶融混合 し、 これを 樹脂温度 3 2 0 °Cで押出機よ り坪量 1 7 0 gZm2の平滑 性の高い紙に厚さ 2 5 m となる よ う押出塗工 して作成 した。 MFR 1 5. 0 8 / / 1 0 1 ^ 11, density 0.9 6 7 dense potentiation Re ethylene les down 7 0 parts by weight of GZcm 3 and MFR O. 6 g / 1 0 min , density 0.9 2 Pre-melt 30 parts by weight of low-density polyethylene with 4 g / cm 3 , a molecular weight of 500,000 or more, a fraction of 15% by weight, and a critical shear rate of 0.06 (1 second) The mixture was mixed and extruded on a highly smooth paper having a basis weight of 170 gZm 2 by an extruder at a resin temperature of 320 ° C. so as to have a thickness of 25 m.
樹脂の溶融押出被覆時の成形加工性の評価方法と して は、 樹脂被覆部分の横方向の長さを測定してネ ッ ク イ ン の程度を評価する と共に、 溶融樹脂膜のス ジの発生の程 度、 ドローダウ ン性の程度による膜切れの発生の有無、 サー ジン グあるいは ドロ一 レ ゾナ ンスによる流動の不安 定性等の成形加工性について総合的に評価 した。 評価基 準と しては、 〇 : 良好、 △ : やや悪いが実用上問題がな い程度、 X : 悪 く 実用上問題がある程度、 を表す。  As a method for evaluating the moldability during melt extrusion coating of the resin, the length of the resin-coated portion in the horizontal direction is measured to evaluate the degree of neck-in, and the line of the molten resin film is evaluated. Formability was evaluated comprehensively, including the degree of occurrence, the presence or absence of film breakage due to the degree of drawdown, and the instability of flow due to serration or draw resonance. The evaluation criteria are as follows: :: good, △: slightly bad, but no practical problem, X: poor, practical to some extent.
ポ リ エチ レ ン系樹脂被覆紙の基紙と樹脂層 との接着性 の評価方法と しては、 試料を基紙層 とポ リ エチ レ ン層 と に剝離し、 剝離したポ リ エチ レ ン層に付着した基紙層の 面積率を測定する こ とによ り、 基紙と樹脂層 との接着性 を評価 した。 評価基準と しては、 〇 : 面積率が 1 0 0 % で良好、 △ : 面積率が 1 0 0 %未満で 8 0 %以上であ り. 接着性がやや悪いが実用上問題がない程度、 X : 面積率 が 8 0 %未満であ り、 接着性が悪 く 実用上問題がある程 度、 を表す。 As a method for evaluating the adhesiveness between the base paper and the resin layer of the polyethylene resin-coated paper, the sample is separated into the base paper layer and the polyethylene layer, and the separated polyethylene layer is separated. The adhesiveness between the base paper and the resin layer was evaluated by measuring the area ratio of the base paper layer adhered to the base layer. The evaluation criteria are as follows: :: Area ratio of 100% is good, and △: Area ratio is less than 100%, and is 80% or more. , X: The area ratio is less than 80%, the adhesiveness is poor, and there is a practical problem. Degree, represents.
樹脂の溶融押出時のゲルの評価方法と しては、 設定温 度 3 2 0 ° ( 、 1 時間あた り 2. 5 k gとなる条件下で 8 時間 フ ィ ル厶状に押出 した後の 0 . 0 1 m 2のフ ィ ル厶中におけ る 0 . 1 mm以上のゲルの個数を測定し初期の値と比較する こ とによ り、 ゲルを評価 した。 評価基準と しては、 〇 : 8 時間後のゲルの個数が初期値と変わらない。 X : 8 時 間後のゲルの個数が初期値よ り増加 した程度、 を表す。 As a method for evaluating the gel at the time of melt extrusion of the resin, a set temperature of 32 ° (2.5 kg per hour, after extruding the film into a film for 8 hours) 0. 0 1 m 0 that put the full I le厶中of 2.1 Ri by the and this for measuring the number of mm or more gel compared to the initial value was evaluated gel. is an evaluation criteria , 〇: The number of gels after 8 hours does not change from the initial value X: The degree to which the number of gels after 8 hours has increased from the initial value.
ポ リ エチ レ ン系樹脂被覆紙の二次加工性の評価方法と しては、 試料を市販のギロチ ンカ ッ ターにて裁断した切 り 口の状態の毛羽立ちの程度によ る裁断性の評価、 樹脂 被覆紙の樹脂層面をお互いに重ね擦り合わせた場合の樹 脂層表面の傷の程度によ る耐擦性、 樹脂被覆紙の腰等の 二次加工性について総合的に評価 した。 評価基準と して は、 〇 ; 良好、 △ ; やや悪いが実用上問題がない程度、 X ; 悪 く 実用上問題がある程度、 を表す。  As a method of evaluating the secondary workability of a polyethylene resin-coated paper, the cutability was evaluated by the degree of fluffing of the cut edge obtained by cutting the sample with a commercially available guillotine cutter. In addition, when the resin layer surfaces of the resin-coated paper were overlapped and rubbed with each other, abrasion resistance depending on the degree of scratches on the resin layer surface and secondary workability such as stiffness of the resin-coated paper were comprehensively evaluated. The evaluation criteria are as follows: 良好: good, △: somewhat poor but not practically problematic, X: poorly and practically problematic to some extent.
例 2 2 〜 3 1 Example 2 2 to 3 1
ポ リ エチ レ ン樹脂組成物を表 7 に示 した樹脂種類に変 えた以外は、 例 2 1 と同様に行な った。 The procedure was performed in the same manner as in Example 21 except that the polyethylene resin composition was changed to the resin types shown in Table 7.
表 7 Table 7
Mr K . JS J M J Mr K. JS J M J
樹 脂 種 類 g/10分 g/cra3 J¾±の分率 Resin type g / 10 min g / cra 3 J¾ ± fraction
章暈% 1/秒  Chapter halo% 1 / sec
A 15 0.967 60 卨密度ポリエチレン B 20 0.967 70 A 15 0.967 60 Low density polyethylene B 20 0.967 70
(HDPE) C 20 0.960 70 (HDPE) C 20 0.960 70
D 7 0.967 27 低密度ポリエチレン e 0.6 0.924 15.0 0.06 D 7 0.967 27 Low density polyethylene e 0.6 0.924 15.0 0.06
(LDPE) f 1.2 0.918 15.6 0.53 g 3.5 0.926 9.1 1.6 (LDPE) f 1.2 0.918 15.6 0.53 g 3.5 0.926 9.1 1.6
得られた結果を表 8 および表 9 に表す。 Tables 8 and 9 show the obtained results.
表 8 Table 8
HDPE LDPE m スクリュー スクリュー 回織 繊 試 料 m 比 率 比 率 HDPE LDPE m Screw Screw Weaving fiber Sample m Ratio Ratio
軍暈部 章暈部 1/秒 rpm rpm 例 22 A 70 e 30 2.3 30 8 例 23 A 70 e 30 2.3 60 8 例 24 A 80 e 20 4.4 60 16 例 25 B 70 e 30 2.8 30 10 例 26 B 70 e 30 2.8 60 10 例 27 C 80 f 20 17.0 85 62 例 28 D 65 g 35 5.2 30 19 例 29 C 80 f 20 17.0 30 62 例 30 C 80 f 20 17.0 60 62 例 31 A 97 e 3 40.0 60 145 Military halo Aroha 1 / s rpm rpm Example 22 A 70 e 30 2.3 30 8 Example 23 A 70 e 30 2.3 60 8 Example 24 A 80 e 20 4.4 60 16 Example 25 B 70 e 30 2.8 30 10 Example 26 B 70 e 30 2.8 60 10 Example 27 C 80 f 20 17.0 85 62 Example 28 D 65 g 35 5.2 30 19 Example 29 C 80 f 20 17.0 30 62 Example 30 C 80 f 20 17.0 60 62 Example 31 A 97 e 3 40.0 60 145
表 9 Table 9
Figure imgf000076_0001
表 8 の結果から、 ス ク リ ユ ー回転数が臨界回転数以上 の溶融押出条件にて被覆したポ リ エチ レ ン系樹脂被覆紙 (例 2 2 〜 2 7 ) は、 ゲルの発生がな く 、 成形加工性、 樹脂層 と基紙との接着性が良好である優れたポ リ ェチ レ ン系樹脂被覆紙である こ とがよ く わかる。
Figure imgf000076_0001
From the results in Table 8, it can be seen that gel-coated polyester resin-coated paper (Examples 22 to 27) coated under melt extrusion conditions with a screw rotation speed higher than the critical rotation speed did not generate gel. In addition, it can be clearly seen that this is an excellent polyethylene resin-coated paper having good moldability and good adhesion between the resin layer and the base paper.
一方、 高密度ポ リ エチ レ ンの M F R力く 1 0 g / 1 0 分 よ り小さい場合 (例 2 8 ) には、 二次加工性が悪 く 問題 である。 押出機のス ク リ ユ ー回転数が臨界回転数よ り小 さい場合 (例 2 9 〜 3 1 ) には、 ゲルが悪 く て問題であ る。 また、 高密度ポ リ エチ レ ンの含有量が 9 0 重量部よ り多い場合 (例 3 1 ) には、 ゲル、 基紙と樹脂層 との接 着性、 成形加ェ性が悪 く て問題である。 On the other hand, when the MFR of high-density polyethylene is smaller than 10 g / 10 min (Example 28), the secondary workability is poor, which is a problem. If the screw speed of the extruder is lower than the critical speed (Examples 29-31), the gel is bad and a problem. In addition, the content of high-density polyethylene is 90 parts by weight. If the amount is too large (Example 31), the adhesion between the gel and the base paper and the resin layer and the moldability are poor, which is a problem.
本発明によ り、 樹脂層の成形加工性が良好で、 樹脂層 と基紙との接着性が良好であ り、 さ らに、 樹脂層のゲル を防止でき る、 優れたポ リ エチ レ ン系樹脂被覆紙を供給 でき る。  ADVANTAGE OF THE INVENTION According to the present invention, the resin layer has good molding processability, good adhesion between the resin layer and the base paper, and further, excellent polyethylene which can prevent gelling of the resin layer. Resin-coated paper can be supplied.
例 3 2 Example 3 2
広葉樹漂白 ク ラ フ トパルプ 5 0 重量%、 広葉樹漂白サ ル フ ア イ トパルプ 3 5 重量%及び針葉樹漂白サル フ ア イ トパルプ 1 5 重量%から成る混合パルプを表 1 0 に記載 の繊維長になる よ う に叩解後、 パルプ 1 0 0 重量部に対 して、 カチオ ン化澱粉 3 重量部、 ァニオ ン化ポ リ ア ク リ ルア ミ ド 0 . 2 重量部、 アルキルケテ ンダイマ 一乳化物 (ケテ ンダイ マ ー分と して) 0 . 4 重量部、 ポ リ ア ミ ドエ ピク ロ ル ヒ ド リ ン樹脂 0 . 4 重量部及び適当量の蛍光増白 剤、 青色染料、 赤色染料を添加 して紙料ス ラ リ ーを調製 した。 その後、 紙料スラ リ ーを 2 0 0 mZ分で走行して いる長網抄紙機にのせ適切なター ビュ レ ンスを与えつつ 紙匹を形成し、 ゥ エ ツ トパー トで 1 5 〜 1 0 0 k g Z cmの 範囲で線圧が調節された 3 段のウ エ ッ トプレスを行った 後、 ス厶ー ジ ン グロールで処理し、 引き続 く 乾燥パー ト で 3 0 〜 7 0 k g / c m範囲で線圧が調節された 2 段の緊度 プレスを行った後、 乾燥した。 その後、 乾燥の途中で力 ルポキシ変性ポ リ ビニルアルコール 4 重量部、 蛍光増白 剤 0 . 0 5 重量部、 青色染料 0 . 0 0 2 重量部、 塩化ナ ト リ ウム 4 重量部及び水 9 2 重量部から成るサイ ズプレス 液を 2 5 gZm2サイ ズプレス し、 最終的に得られる基紙 水分が絶乾水分で 8 重量%になる よ う に乾燥 し、 表 1 0 に記載の条件でマシ ンカ レ ンダ—処理した後温度 1 5 0 °C、 線圧 1 5 0 kg/ cmの条件で熱ソ フ ト カ レ ンダー処理 して坪量 1 7 0 g/m2の表 1 0 に記載される膜厚むら指 数 R p y を有する画像材料用支持体の基紙を製造 した。 A mixed pulp consisting of 50% by weight of hardwood bleached kraft pulp, 35% by weight of hardwood bleached sulfurite pulp and 15% by weight of softwood bleached sulfurite pulp has the fiber length shown in Table 10. After the beating, 100 parts by weight of the pulp, 3 parts by weight of cationized starch, 0.2 parts by weight of anionized polyacrylamide, and alkyl ketene dimer mono-emulsion (Ketene die 0.4 parts by weight of poly (amide chlorohydrin) resin and 0.4 parts by weight of an appropriate amount of fluorescent whitening agent, blue dye and red dye are added to the paper. A preparation slurry was prepared. After that, the stock slurry is placed on a fourdrinier machine running at 200 mZ to give a suitable turbulence to form a web of paper. After performing a three-stage wet press in which the linear pressure is adjusted in the range of 0 kg Z cm, treat with a smoothing roll, and then continue to dry with a dry part of 30 to 70 kg / cm. After a two-stage strain press in which the linear pressure was adjusted within a certain range, it was dried. Then, during the drying process, 4 parts by weight of lipoxy-modified polyvinyl alcohol, 0.05 parts by weight of a fluorescent whitening agent, 0.002 parts by weight of a blue dye, and sodium chloride A size press solution consisting of 4 parts by weight of lithium and 92 parts by weight of water was subjected to a size press of 25 gZm 2 and dried so that the finally obtained base paper had a moisture content of 8% by weight on a dry basis. Machine calendering under the conditions described in 10 and then heat soft calendering at a temperature of 150 ° C and a linear pressure of 150 kg / cm, and a basis weight of 170 g / It was produced base paper of the image material support having a thickness unevenness exponential R py listed in Table 1 0 m 2.
次に、 画像形成層を塗設する側とは反対側の基紙面 (裏面) をコ ロナ放電処理した後、 該裏面に表 1 0 に記 載の組み合わせで下記のポ リ エチ レ ン樹脂組成物を樹脂 温度 3 2 0 °Cで 2 6 z mの樹脂厚さ に基紙の走行速度 1 5 0 分で溶融押し出 しコ ーティ ン グした。  Next, the base paper surface (back surface) opposite to the side on which the image forming layer is coated is subjected to a corona discharge treatment, and the following polyethylene resin composition is combined on the back surface in a combination described in Table 10 below. The material was melt-extruded and coated at a resin temperature of 320 ° C to a resin thickness of 26 zm at a running speed of the base paper of 150 minutes.
基紙の裏面被覆用のポ リ ェチ レ ン樹脂組成物と して、 下記の本発明における樹脂組成物 ( 1 B L ) また比較用 の樹脂組成物 ( 2 B L 〜 4 B L ) を用いた。  The following resin compositions of the present invention (1BL) and comparative resin compositions (2BL to 4BL) were used as the polyethylene resin compositions for coating the backside of the base paper.
樹脂組成物 ( 1 B L ) : 表 1 1 に記載の高密度ポ リ エ チ レ ン樹脂 ( 1 H D ) 8 0 重量部と低密度ポ リ エチ レ ン 樹脂 ( 1 1 d ) 2 0 重量部とを混練押 し出 し機を用いて 予め溶融 ' 混合 して調製した、 臨界剪断速度が 4. 4 ( 1 Z秒) である コ ンパウ ン ド樹脂から成るポ リ エチ レ ン樹 脂組成物のペ レ ツ ト と して使用 した。  Resin composition (1BL): 80 parts by weight of high-density polyethylene resin (1HD) and 20 parts by weight of low-density polyethylene resin (11d) described in Table 11 Of a polyethylene resin composed of a compound resin with a critical shear rate of 4.4 (1 Z seconds), which was previously melted and mixed using a kneading extruder. Used as pellets.
樹脂組成物 ( 2 B L ) : 表 1 1 に記載の高密度ポ リ エ チ レ ン樹脂 ( 1 H D ) 8 0 重量部と低密度ポ リ エチ レ ン 樹脂 ( 1 1 d ) 2 0 重量部のそれぞれのペ レ ツ トを単純 混合のま ま溶融押し出 し機に添加 して使用 した。 樹脂組成物 ( 3 B L ) : 表 1 1 に記載の高密度ポ リ エ チ レ ン樹脂 ( 4 H D ) 8 0 重量部と低密度ポ リ エチ レ ン 樹脂 ( 4 1 d ) 2 0 重量部とを混練押 し出 し機を用いて 予め溶融 ' 混合 して調製した、 臨界剪断速度が 1 7 ( 1 Z秒) である コ ンパウ ン ド樹脂から成るポ リ エチ レ ン樹 脂組成物のペレ ツ ト と して使用 した。 Resin composition (2BL): 80 parts by weight of high-density polyethylene resin (1HD) and 20 parts by weight of low-density polyethylene resin (11d) described in Table 11 Each pellet was added to a melt extruder with simple mixing. Resin composition (3BL): 80 parts by weight of high-density polyethylene resin (4HD) and 20 parts by weight of low-density polyethylene resin (41d) described in Table 11 Of a polyethylene resin composition consisting of a compound resin with a critical shear rate of 17 (1 Z seconds), prepared by pre-melting and mixing using a kneading extruder. Used as a tut.
樹脂組成物 ( 4 B L ) : 表 1 1 に記載の高密度ポ リ エ チ レ ン樹脂 ( 1 H D ) 5 0 重量部と低密度ポ リ エチ レ ン 樹脂 ( 1 1 d ) 5 0 重量部とを溶融押し出 し機を用いて 予め溶融 * 混合 して調製した、 臨界剪断速度が 1. 0 ( 1 Z秒) である コ ンパウ ン ド樹脂から成るポ リ エチ レ ン樹 脂組成物のペ レ ツ ト と して使用 した。  Resin composition (4BL): 50 parts by weight of high-density polyethylene resin (1HD) and 50 parts by weight of low-density polyethylene resin (11d) shown in Table 11 Of a polyethylene resin composition consisting of a compound resin with a critical shear rate of 1.0 (1 Z second) prepared by pre-melting * mixing with a melt extruder. Used as a let.
引き続き、 基紙の表側の面をコ ロナ放電処理した後、 該表面に低密度ポ リ エチ レ ン樹脂 (密度 0. 9 2 0  Subsequently, the front surface of the base paper was subjected to corona discharge treatment, and then a low-density polyethylene resin (density 0.920
gZcm3 、 M F R = 8. 5 / 1 0 分) 4 7. 5 重量%、 含 水酸化アル ミ ニウム (対二酸化チタ ンに対 して A1203 分 換算で 0. 7 5 重量% ) で表面処理したアナターゼ型ニ酸 化チタ ン顔料 5 0 重量% とステア リ ン酸亜鉛 2. 5 重量% から成る二酸化チタ ン顔料のマスターバッ チ 2 0 重量部、 低密度ポ リ エチ レ ン樹脂 (密度 0. 9 2 0 gZcm3 、 M F R = 4. 5 gZ l O 分) 6 5 重量部と高密度ポ リ エチ レ ン 樹脂 (密度 0. 9 7 0 g/cm3 、 M F R = 7. 0 g/ 1 0 分) 1 5 重量部から成る樹脂組成物を樹脂温度 3 2 0 °Cで 3 2 mの樹脂厚さ に基紙の走行速度 1 5 0 mZ分で溶融 押し出 しコーティ ング した。 なお、 表、 裏のポ リ ェチ レ ン樹脂の溶融押 し出 しコーティ ン グは、 逐次押 し出 し コ 一ティ ン グが行われる、 いわゆる タ ンデム方式で行われ た。 その際、 該樹脂被覆紙の二酸化チタ ン顔料を含む第 2 樹脂層の表面はグロ ッ シ一面に、 第 1 樹脂層の面質は 紙の如きマ ッ ト面に加工した。 gZcm 3, MFR = 8. 5/ 1 0 min) 4 7.5 wt%, at containing hydroxide Aluminum bromide (vs. 0.7 5 wt% against to A1 2 0 3 minutes converted into titanium dioxide emissions) 20 parts by weight of a titanium dioxide pigment masterbatch composed of 50% by weight of anatase-type titanium dinitrate pigment and 2.5% by weight of zinc stearate, a low-density polyethylene resin ( Density 0.920 gZcm 3 , MFR = 4.5 gZlO content) 65 parts by weight and high-density polyethylene resin (density 0.970 g / cm 3 , MFR = 7.0 g) The resin composition consisting of 15 parts by weight was melt-extruded and coated at a resin temperature of 320 ° C. to a resin thickness of 32 m at a running speed of the base paper of 150 mZ. In addition, the front and back The melt-extrusion coating of the resin was performed by a so-called tandem method in which the extrusion coating was performed sequentially. At this time, the surface of the second resin layer containing the titanium dioxide pigment of the resin-coated paper was processed into a glossy surface, and the surface quality of the first resin layer was processed into a mat surface such as paper.
更に、 樹脂被覆紙の第 1 樹脂層面にコ ロ ナ放電処理後 下記のバ ッ ク コー ト塗液をオ ンマ シ ン塗布 した。 乾燥重 量分と して、 コ ロ イ ド状シ リ カ : スチ レ ン系ラ テ ッ ク ス = 1 : 1 力、 ら成 り 、 更にポ リ スチ レ ン スルフ ォ ン酸 ソ 一 ダ 0 . 0 2 1 g Z m 2の他適量の塗布助剤等を含むバ ッ ク コ 一 ト塗液をラテ ッ ク ス分 (固形重量計算で) と して 0 . 2 1 m 2になる塗布量で塗設して画像材料用支持体を得 た。 Furthermore, after the corona discharge treatment on the first resin layer surface of the resin-coated paper, the following back coat coating liquid was applied on-machine. As dry weight, it is composed of colloidal silica: styrene-based latex = 1: 1 force, and polystyrene sulfonate soda 0 . 0 2 1 g Z m latte click scan min the bus click co one preparative coating solution containing other suitable amount of coating aid, etc. 2 (in solid weight calculation) and to 0. 2 1 m 2 to become the coating In this manner, an image material support was obtained.
以上のよ う に して画像材料用支持体を製造する時の第 1 樹脂層用のポ リ ェチ レ ン樹脂組成物の成形加工性並び にゲル状の異物の発生程度及び得られた試料の画像材料 用支持体と しての性能の評価方法と しては、 以下に記載 の方法で評価した。  As described above, the molding processability of the polyethylene resin composition for the first resin layer, the degree of generation of gel-like foreign matter, and the obtained sample when producing the support for image materials are as described above. As a method for evaluating the performance as a support for an image material, the following method was used.
画像材料用支持体製造時の第 1 樹脂層のポ リ エチ レ ン 樹脂組成物の成形加工性の評価方法と しては、 裏面の樹 脂被覆部分の横方向の長さを測定 してネ ッ ク イ ンの程度 を評価する と共に、 溶融樹脂膜の筋の発生の程度、 ドロ 一ダウ ン性の程度によ る膜切れの発生の有無、 サー ジン グあるいは ドロ ー レ ゾナシスによる流動の不安定性等の 成形加工性について総合的に評価 した。 評価基準と して は、 〇 : 良好、 △ : やや悪いが実用上問題がない程度、As a method for evaluating the moldability of the polyethylene resin composition of the first resin layer during the production of the support for imaging materials, the length of the resin-coated portion on the back surface in the horizontal direction is measured. In addition to assessing the degree of hot water, the degree of streaking of the molten resin film, the presence or absence of film breakage due to the degree of drawdown, anxiety of flow due to servicing or draw resonance Comprehensive evaluations were made of moldability such as qualitative properties. As evaluation criteria : 〇: good, △: slightly bad, but practically no problem,
X : 悪 く 実用上問題がある程度、 を表わす。 X: Bad, indicates some degree of practical problem.
第 1 樹脂層用のポ リ エチ レ ン樹脂組成物の溶融押 し出 し時のゲル状の異物の評価方法と しては、 設定温度 3 2 0 °C、 1 時間あた り 2. 5 k gとなる条件下で 8 時間フ ィ ル ム状に押 し出 した後の 0 . 0 1 m 2のフ ィ ルム中におけるAs a method for evaluating the gel-like foreign matter at the time of melting and extruding the polyethylene resin composition for the first resin layer, a set temperature of 320 ° C and an hour 2.5 in 0.0 1 off I in Lum in m 2 after leaving press to 8 hours full I Le beam shaped under conditions of a kg
0 . 1 龍以上のゲル状の異物の個数を測定し初期の値と比 較する こ とによ り、 ゲル状の異物を評価 した。 評価基準 と しては、 〇 : 8 時間後のゲル状の異物の個数が初期値 と変わ らない、 △ : 8 時間後のゲル状の異物の個数がや や増加 したが、 実用上問題がない程度、 X : 8 時間後の ゲル状の異物の個数が初期値よ り大き く 増加 して、 実用 上問題がある程度、 を表す。 The gel-like foreign material was evaluated by measuring the number of gel-like foreign materials of 0.1 dragon or more and comparing it with the initial value. The evaluation criteria were as follows: :: The number of gel-like foreign substances after 8 hours did not change from the initial value, Δ: The number of gel-like foreign substances after 8 hours increased slightly, but there was a practical problem. To some extent, X: After 8 hours, the number of gel-like contaminants increased significantly from the initial value, indicating that there was some practical problem.
画像材料用支持体の切断性の評価方法と しては、 上記 のカ ラ 一印画紙をプ リ ジジ ョ ン プ リ ン ト カ ッ タ ーで 長さ方向力 1 1 . 7 c mの大き さ になる よ う に裁断し、 切断 面の状態を評価 した。 評価基準と しては、 ◎ : ヒゲの発 生がほ とんどな く 、 切断性が極めて良好、 〇 : ヒゲの発 生が少 しあるが、 切断性が良好、 △ : ヒゲの発生がやや 多いが、 実用上問題がない程度、 X : ヒゲの発生が多 く て切断性が悪 く 、 実用上問題がある程度、 を表す。  As a method of evaluating the cutting property of the support for image materials, the above-mentioned color photographic paper is subjected to a longitudinal print force with a longitudinal force of 11.7 cm. And the condition of the cut surface was evaluated. The evaluation criteria are: :: hardly any whiskers are generated and extremely good cutting performance, 良好: little whiskers are generated, but good cutting performance, Δ: whisker generation Slightly large, but to the extent that there is no practical problem. X: Severe generation of whiskers, poor cutting properties, and some practical problems.
画像材料用支持体のカール物性の評価方法と しては、 以下のよ う に して行った。 まず、 画像材料用支持体の二 酸化チタ ン顔料を含む第 2 樹脂面にコ ロナ放電処理後黄 色発色カ プラーを含む青感乳剤層、 色混り 防止剤を含む 中間層、 マゼ ン タ発色カプラーを含む緑感乳剤層、 紫外 線吸収剤を含む紫外線吸収層、 シア ン発色カ プラ ーを含 む赤感乳剤層及び保護層を設けてゼラチ ンの総量が 8 g ノ m2である カ ラ ー印画紙を作成した。 各色感乳剤層は硝 酸銀で 0. 6 g/m2に相当する塩臭化銀を含み、 更にハロ ゲン化銀の生成、 分散及び成膜に必要なゼラチ ンの他、 適量のカプ リ 防止剤、 増感色素、 塗布助剤、 硬膜剤、 増 粘剤及び適量のフ ィ ルタ ー染料等を含む。 次に、 作成し たカ ラ ー印画紙を 3 5 ° ( 、 常湿で 5 日間保存した後、 力 ラー発色現像後 2 0 で、 4 0 % R Hにおける 8. 2 cmx i 1. 7 cmの大き さのカ ラ 一プ リ ン 卜 のカ ールの状態を評価 した。 評価基準と しては、 〇 : ややマイ ナスカール (バ ッ ク コー ト層側へのカール) 及至平坦であ り、 カール物 性が良好、 △ : カールがあるが、 実用上問題がない程度, X : カールが大き く 、 実用上問題がある程度、 を表わす c 画像材料用支持体の基紙と第 1 樹脂層 との接着性の評 価方法と しては、 各試料を 5 0 で、 6 0 % R Hの恒温恒 湿槽に 1 日間保存した後、 試料の基紙層 と裏面の樹脂層 とに剝離 し、 剝離した樹脂層に付着した基紙層の面積率 を測定する こ とによ り、 基紙と裏樹脂層 との接着性を評 価 した。 評価基準と しては、 〇 : 面積率が 1 0 0 %で良 好、 △ : 面積率が 1 0 0 %未満で 8 0 %以上であ り、 接 着性がやや悪いが実用上問題がない程度、 X : 面積率が 8 0 %未満であ り、 接着性が悪 く 実用上問題がある程度、 を表わす。 得られた結果を表 1 0 に表わす。 The curl properties of the image material support were evaluated in the following manner. First, a blue-sensitive emulsion layer containing a yellow color coupler after corona discharge treatment on the surface of the second resin containing the titanium dioxide pigment of the support for the image material, and a color-mixing inhibitor By providing an intermediate layer, a green-sensitive emulsion layer containing a magenta coloring coupler, an ultraviolet absorbing layer containing an ultraviolet absorber, a red-sensitive emulsion layer containing a cyan coloring coupler, and a protective layer, the total amount of gelatin is 8 have created a Color Camera photographic paper is a g Roh m 2. Each color-sensitive emulsion layer comprises a silver chlorobromide corresponding to 0. 6 g / m 2 in nitric acid and silver, further generation of of silver halide, other gelatin required dispersion and film formation, an appropriate amount of capsules Li Contains inhibitors, sensitizing dyes, coating aids, hardeners, thickeners, and appropriate amounts of filter dyes. Next, the prepared color photographic paper was stored at 35 ° (5 days at normal humidity), and after color development, the color photographic paper was 8.2 cm x i 1.7 cm at 40% RH. The condition of the curl of the color print was evaluated as follows: 〇: Slightly negative curl (curl toward the back coat layer side) Good curl physical properties, △: Curled, but not practically problematic, X: Large curl, practically problematic, c As a method for evaluating the adhesiveness of a sample, each sample was stored at 50% in a 60% RH constant temperature and humidity chamber for one day, and then separated from the base paper layer of the sample and the resin layer on the back surface. The adhesiveness between the base paper and the backing resin layer was evaluated by measuring the area ratio of the base paper layer adhered to the separated resin layer. 〇: Area ratio of 100% is good, and △: Area ratio of less than 100% is 80% or more, and adhesion is slightly poor but there is no practical problem. X: Area ratio Is less than 80%, indicating that the adhesion is poor and there is some practical problem. The results obtained are shown in Table 10.
表 1 0 Table 10
Figure imgf000084_0001
Figure imgf000084_0001
(X) :初期からゲル状の難が した (X): Gel-like difficulty from the beginning
表 1 1 Table 11
MFR 密 度 好 150万 MFR density good 1.5 million
樹 脂 種 類 の分率  Percentage of resin species
(g/10分) (g/cm3) (重暈%) (1/秒) (g / 10 min) (g / cm 3 ) (heavy halo%) (1 / sec)
1 HD 15 0.967 ― 601 HD 15 0.967 ― 60
2HD 20 0.967 70 高密度ポリエチレン 3HD 7 0.967 27 麵 (HDPE) 4HD 20 0.960 70 2HD 20 0.967 70 High density polyethylene 3HD 7 0.967 27 麵 (HDPE) 4HD 20 0.960 70
5HD 28 0.967 _ 80 5HD 28 0.967 _ 80
6HD 38 0.967 ― 80以上6HD 38 0.967 ― 80 or more
7HD 45 0.967 80 7HD 45 0.967 80
1 1 d 0.6 0.924 15.0 0.061 1 d 0.6 0.924 15.0 0.06
21 d 0.9 0.924 13.9 0.20 低密度ポリエチレン 31 d 1.2 0.924 13.4 0.36 觀 ( DPE) 41 d 1.2 0.918 15.6 0.53 21 d 0.9 0.924 13.9 0.20 Low density polyethylene 31 d 1.2 0.924 13.4 0.36 views (DPE) 41 d 1.2 0.918 15.6 0.53
51 d 3.5 0.926 9.1 1.6 51 d 3.5 0.926 9.1 1.6
61 d 0.8 0.923 4.1 1.561 d 0.8 0.923 4.1 1.5
71 d 0.4 0.923 9.2 0.32 71 d 0.4 0.923 9.2 0.32
なお、 表 1 0 中の (注 1 ) 〜 (注 2 ) は以下の通り であNote that (Note 1) and (Note 2) in Table 10 are as follows.
-3 -3
(注 1 ) 叩解後のパルプについて J A P A N T A P P I 紙パルプ試験方法 Nd 5 2 - 8 9 「紙及びパルプ繊維長 試験方法」 に準拠して測定した長さ加重平均繊維長 (Note 1) Regarding pulp after beating JP A P A N T A P P I Paper pulp test method Nd 52-8 9 Length-weighted average fiber length measured in accordance with `` Paper and pulp fiber length test method ''
(mm) を表す。 測定はカヤーニ社製 F S - 1 0 0 型機で 行ラ。 (mm). Measurements were taken with a Kajaani FS-100 model.
(注 2 ) 本文明細書に規定された方法で測定 した基紙の 膜厚むら指数 R p y ( m V ) を表わす。  (Note 2) Indicates the film thickness unevenness index R py (mV) of the base paper measured by the method specified in the main text.
表 1 0 の結果から、 膜厚むら指数 R p yが 1 4 0 m V 以下である紙を基質と して、 画像形成層を設ける側とは 反対側の基紙面が、 本発明における高密度ポ リ エチ レ ン 樹脂と低密度ポ リ エチ レ ン樹脂とを予め溶融 · 混合 して 調製 した特定のコ ンパゥ ン ド樹脂から成る樹脂組成物で 被覆された画像材料用支持体 (試料 No. 1 、 No. 2 、 No. 5 、 No. 9 、 No. 1 2 、 Να 1 5 、 Να 1 8 および Nc 2 2 ) は、 樹脂 組成物の成形加工性が良好であ り、 ゲル状の異物の発生 が無 く 、 かつ画像材料支持体の切断性が顕著に改良され て良好であ り、 更にカール物性及び基紙と第 1 樹脂層 と の接着性が良好である優れた画像材料用支持体である こ とがよ く わかる。 特に、 画像材料用支持体の切断性の観 点から、 基紙と しては、 その膜厚むら指数 R p yが 1 3 5 m V以下の ものが好ま し く 、 1 3 O m V以下の ものが 更に好ま しいこ とがよ く わかる。  From the results shown in Table 10, the paper surface having the film thickness unevenness index Rpy of 140 mV or less was used as a substrate, and the base paper surface opposite to the side on which the image forming layer was provided was the high-density polymer according to the present invention. An imaging material support (sample No. 1) coated with a resin composition consisting of a specific compound resin prepared by melting and mixing a polyethylene resin and a low-density polyethylene resin in advance. , No. 2, No. 5, No. 9, No. 12, 1α 15, Να 18 and Nc 22) have good moldability of the resin composition, An excellent support for an image material which is free from generation, has a remarkably improved cutability of the support for the image material, and has good curl properties and good adhesion between the base paper and the first resin layer. It is easy to see that In particular, from the viewpoint of the cutting properties of the support for image materials, the base paper preferably has a thickness unevenness index R py of 135 mV or less, and 13 OmV or less. You can see that things are even better.
一方、 基紙の膜厚むら指数 R p yが 1 4 O m V よ り大 きい場合 (試料 No. 2 3 ) には、 画像材料用支持体の切断 性が悪 く て問題である。 また、 基紙の裏面被覆用の樹脂 組成物と して、 臨界剪断速度が 1 0 ( 1 ノ秒) よ り大き ぃ コ ンパウ ン ド樹脂 ( 3 B L ) から成る樹脂組成物を用 いた場合 (試料 Να 3、 No. 7 、 No. 1 0、 No. 1 3 、 Να 1 6 お よび No. 2 0 ) には、 ゲル状の異物の発生が多 く て問題で ある し、 高密度ポ リ エチ レ ン樹脂の含有量が 6 5 重量部 よ り少ないコ ンパウ ン ド樹脂 ( 4 B L ) から成る樹脂組 成物を用いた場合 (試料 No. 4 、 No. 8 , No. 1 1 、 o. 1 4 、 No. 1 7 および Να 2 1 ) には、 カ ール物性が悪 く て問題で ある。 また、 樹脂組成物の調製方法と して、 単純混合 し た場合 (試料 No. 5 ) には、 樹脂組成物の成形加工性及び 切断性が悪 く 、 更に初期からゲル状の異物の発生が多 く て問題である。 On the other hand, the film thickness unevenness index Rpy of the base paper is larger than 14 OmV. In a severe case (Sample No. 23), the cutting ability of the support for the imaging material is poor, which is a problem. When the critical shear rate is greater than 10 (1 nosec) as the resin composition for coating the backside of the base paper, a resin composition composed of a compound resin (3BL) is used ( Samples Να3, No.7, No.10, No.13, Να16 and No.20) have a lot of gel-like foreign matter, which is problematic and When a resin composition consisting of a compound resin (4BL) containing less than 65 parts by weight of ethylene resin is used (samples No. 4, No. 8, No. 11 and o 14, No. 17 and Να 21) have problems with poor curl properties. In addition, as a method of preparing the resin composition, when the resin composition is simply mixed (Sample No. 5), the moldability and cutting property of the resin composition are poor, and the generation of gel-like foreign matter from the initial stage. Many problems.
例 3 3 Example 3 3
例 3 2 の試料 Not 5 において用いた裏面被覆用のポ リ ェ チ レ ン樹脂組成物のペ レ ツ ト の代わ り に、 表 1 2 に記載 の量の高密度ポ リ エチ レ ン樹脂 (表 1 1 記載の 1 H D ) と表 1 2 に記載の量の低密度ポ リ エチ レ ン樹脂 (表 1 1 に記載の 1 1 d ) とを混練押 し出 し機を用いて予め溶融 • 混合 して調製した、 臨界剪断速度が表 1 2 に記載の通 りである コ ンノ、。ゥ ン ド樹脂から成るポ リ エチ レ ン樹脂組 成物のペ レ ツ トを用いる以外は例 3 2 の試料 No. 5 と同様 に実施した。  Instead of the pellets of the polyethylene resin composition for the back coating used in the sample Not 5 of Example 32, the amount of the high-density polyethylene resin (Table 12) was used. Preliminary melting of 1HD in Table 11) and low-density polyethylene resin (11d in Table 11) in the amount described in Table 12 using a kneading extruder. A compound prepared by mixing and having a critical shear rate as shown in Table 12 below. The procedure was performed in the same manner as in Sample No. 5 of Example 32, except that a pellet of a polyethylene resin composition composed of a resin was used.
得られた結果を表 1 2 に示す。 表 1 2 第 1 脂層用のコンパゥンド綳旨 第 1欄旨層用の 第 1棚旨層用の ゲル状 切 と第 m ^ (章暈部) コンパゥンド樹 ポリエチレン樹 の難 断 カール 1搠旨層Table 12 shows the obtained results. Table 1 2 Compound for the first fat layer Gel cut for the 1st shelf layer for the 1st column and the m ^ (haze) Compound tree Polyethylene tree Difficult to curl 1st layer
No. の姓 性 物 性 との鶴 高密度ポリエ 低密度ポリエ 加工性 の離 性 チレン桉 ffl旨 チレン棚旨 ( 1 /秒) No.'s family name Crane with physical properties High-density polye Low-density polye Workability of releasable
24 95 5 30 X X X 〇 X24 95 5 30 X X X 〇 X
25 90 10 10 △ Δ Δ 〇 Δ25 90 10 10 △ Δ Δ 〇 Δ
26 85 15 6.2 〇 〇 〇 〇 〇 26 85 15 6.2 〇 〇 〇 〇 〇
27 80 20 4.4 〇 〇 ◎ 〇 〇 27 80 20 4.4 〇 〇 ◎ 〇 〇
28 70 30 2.8 〇 〇 ◎ 〇 〇 28 70 30 2.8 〇 ◎ ◎ 〇 〇
29 65 35 2.2 〇 〇 ◎ Δ 〇 29 65 35 2.2 〇 〇 ◎ Δ 〇
30 50 50 1.0 〇 〇 ◎ X 〇 30 50 50 1.0 〇 〇 ◎ X 〇
表 1 1 の結果から、 高密度ポ リ エチ レ ン樹脂 9 0 〜 6 5 重量部と低密度ポ リ エチ レ ン樹脂 1 0 〜 3 5 重量部と を予め溶融 · 混合 して調製した、 臨界剪断速度が 1 0 ( 1 Z秒) 以下である コ ンパウ ン ド樹脂から成る樹脂組 成物で基紙が被覆された本発明における画像材料用支持 体 (試料 Να 2 5 〜 Να 2 9 ) は、 樹脂組成物の成形加工性 が良好であ り、 ゲル状の異物の発生が無 く 、 かつ画像材 料用支持体の切断性が良好であ り、 更にカ ール物性及び 基紙と第 1 樹脂層 との接着性が良好である優れた画像材 料用支持体である こ とがよ く わかる。 特に、 画像材料用 支持体の総合性能から、 コ ンパウ ン ド樹脂中の高密度ポ リ エチ レ ン樹脂の含有量と しては、 8 5 〜 7 0 重量部の 範囲が好ま し く 、 画像材料用支持体の切断性の観点から 8 0 〜 7 0 重量部の範囲が更に好ま しいこ とがよ く わか る。 From the results in Table 11, the criticality was prepared by previously melting and mixing 90 to 65 parts by weight of high-density polyethylene resin and 10 to 35 parts by weight of low-density polyethylene resin. The imaging material support (samples Να 25 to Να 29) of the present invention in which the base paper is coated with a resin composition composed of a compound resin having a shear rate of 10 (1 Z second) or less is used. In addition, the resin composition has good molding processability, no gel-like foreign matter is generated, and the cutability of the support for the image material is good. 1 It is clearly seen that this is an excellent support for image materials having good adhesion to the resin layer. In particular, from the overall performance of the support for imaging materials, the content of the high-density polyethylene resin in the compound resin is preferably in the range of 85 to 70 parts by weight. It is well understood that the range of 80 to 70 parts by weight is more preferable from the viewpoint of the cutting property of the material support.
一方、 高密度ポ リ エチ レ ン樹脂の含有量が 9 0 重量部 よ り多い場合 (試料 No. 2 4 ) には、 ポ リ エチ レ ン樹脂組 成物の成形加工性が悪 く 、 またゲル状の異物の発生が多 く 、 更に画像材料用支持体の切断性及び基紙と第 1 樹脂 層 との切断性が悪 く て問題である し、 高密度ポ リ エチ レ ン樹脂の含有量が 6 5 重量部よ り少ない場合 (試料 Να 3 0 ) には、 カール物性が悪 く て問題である。  On the other hand, when the content of the high-density polyethylene resin is more than 90 parts by weight (Sample No. 24), the moldability of the polyethylene resin composition is poor, and Gel-like contaminants are often generated, and the cutting properties of the support for the image material and the cutting properties between the base paper and the first resin layer are poor, which is a problem, and contains high-density polyethylene resin. If the amount is less than 65 parts by weight (sample Να30), the curl properties are poor, which is a problem.
例 3 4 Example 3 4
実施例 3 2 の試料 Ν(λ 5 で用いた裏面被覆用のポ リ ェチ レ ン樹脂組成物のペ レ ッ ト の代わ り に、 表 1 1 に記載の ポ リ エチ レ ン樹脂を表 1 3 に記載の配合で例 3 2 の試料 No. 5 と同様に調製したコ ンパゥ ン ド樹脂から成る ポ リ ェ チ レ ン樹脂組成物のペレ ツ トを用いる以外は例 3 2 の試 料 Να 5 と同様に実施した。 The samples of Example 32 were replaced with the pellets of the polylene resin composition for backside coating used in Example 5 (λ5). A pellet of a polyethylene resin composition composed of the same resin as the sample No. 5 of Example 32 using the polyethylene resin in the formulation shown in Table 13 is used. Except for the above, the procedure was the same as for sample # α5 in Example 32.
得られた結果を表 1 3 に示す。 Table 13 shows the obtained results.
表 1 3 Table 13
Figure imgf000091_0001
Figure imgf000091_0001
表 1 3 の結果から、 第 1 樹脂層用のポ リ エチ レ ン樹脂 組成物が、 M F R力、' 1 0 〜 4 0 g/ 1 0 分、 密度が 0. 9 6 0 g/cm 以上である高密度ポ リ エチ レ ン樹脂 9 0 〜 6 5 重量部と M F Rが 0. 2 〜 2 gZ 1 0 分、 密度が 0. 9 3 5 gZcm3 以下、 分子量 5 0 万以上の分率が 1 0 重量 %以上、 臨界剪断速度が 0. 5 ( 1 Z秒) 以下である低密 度ポ リ エチ レ ン樹脂 1 0 〜 3 5 重量部とを予め溶融 ' 混 合 して調製 したコ ンパゥ ン ド樹脂から成る ポ リ エチ レ ン 樹脂組成物であ り、 かつ該コ ンパウ ン ド樹脂の臨界剪断 速度が 1 0 ( 1 Z秒) 以下の ものである画像材料用支持 体 (試料 Να 3 1 〜 Να 4 1 ) は、 ポ リ エチ レ ン樹脂組成物 の成形加工性が良好であ り、 ゲル状の異物の発生がな く かつ画像材料用支持体の切断性が良好であ り、 更にカ ー ル物性及び基紙と第 1 樹脂層 との接着性が良好である優 れた画像材料用支持体である こ とがよ く わかる。 The results in Table 13 show that the polyethylene resin composition for the first resin layer has an MFR force of '10 to 40 g / 10 minutes, and a density of 0.96 g / cm or more. there dense potentiation re ethylene les down resin 9 0-6 5 parts by weight and MFR of 0. 2 ~ 2 gZ 1 0 min, a density of 0. 9 3 5 gZcm 3 below, molecular weight 5 0 10,000 or more the fraction is 1 A compound prepared by previously melting and mixing 10 to 35 parts by weight of a low-density polyethylene resin having a critical shear rate of 0.5% by weight or less and a critical shear rate of 0.5% or less (1Z seconds) or less. Material (Polyethylene resin composition) comprising a resin (sample # α31) having a critical shear rate of 10 (1 Z seconds) or less. To 4α41), the molding processability of the polyethylene resin composition is good, no gel-like foreign matter is generated, and the cutting property of the support for the image material is good. Curl physical properties and base paper Adhesion between the first resin layer is excellent image material support is good this Togayo Ku seen.
特に、 コ ンパウ ン ド樹脂用の低密度ポ リ エチ レ ン樹脂 と しては、 ゲル状の異物の発生を防止する観点か ら、 そ の M F Rが 1 gZ l 0 分未満の ものが好ま しい (試料 No. 3 2並びに No. 3 8 と試料 No. 3 9 との比較) こ とがよ く わ かる。 また、 コ ンパウ ン ド樹脂用の高密度ポ リ エチ レ ン 樹脂と しては、 カール物性の観点から、 その密度が 0. 9 6 2 gZ cm3 以上の ものが好ま し く (試料 No. 3 2 並びに Not 3 6 と試料 Να 3 7 との比較) 、 また、 ポ リ エチ レ ン樹 脂組成物の成形加工性、 ゲル状の異物の防止効果及び基 紙と第 1 樹脂層 との接着性の観点から、 その M F R力 1 0 〜 3 0 gZ l 0 分の範囲の ものが好ま しい (試料 ΝαIn particular, as a low-density polyethylene resin for a compound resin, a resin having an MFR of less than 1 gZ10 minutes is preferable from the viewpoint of preventing the generation of a gel-like foreign substance. (Comparison of sample No. 32 and sample No. 38 with sample No. 39). As the high-density polyethylene resin for the compound resin, a resin having a density of 0.962 gZ cm 3 or more is preferred from the viewpoint of curl physical properties (sample No. Comparison between 32 and Not36 and sample # α37), the moldability of the polyethylene resin composition, the effect of preventing gel-like foreign matter, and the adhesion between the base paper and the first resin layer From the perspective of sex, its MFR power A sample in the range of 10 to 30 gZ l 0 min is preferable (sample Να
3 2 、 No. 3 6 並びに No. 4 0 と No. 4 1 との比較) こ と力 よ く わかる。 更に、 コ ンパウ ン ド樹脂と しては、 その臨界 剪断速度が 8 ( 1 Z秒) よ り も低い ものが好ま しい (試 料 Να 3 1 〜 Να 3 8 並びに Να 4 0 と試料 Να 3 9 並びに No. 4 1 との比較) こ と力 よ く わかる。 32, No. 36, and a comparison between No. 40 and No. 41). Further, it is preferable that the compound resin has a critical shear rate lower than 8 (1 Z second) (samples Να31 to Να38, Να40 and sample Να39). And comparison with No. 41).
一方、 コ ンパ ウ ン ド樹脂用の低密度ポ リ エチ レ ン樹脂 の M F Rが 2 g / 1 0 分よ り大きい場合 (試料 No. 4 4 ) には、 ポ リ エチ レ ン樹脂組成物の成形加工性及びゲル状 の異物の発生程度が悪 く て問題である し、 また、 コ ンパ ゥ ン ド樹脂用の低密度ポ リ エチ レ ン樹脂の分子量 5 0 万 以上の分率が 1 0 重量%よ り低い場合 (試料 No. 4 3 〜 Να On the other hand, when the MFR of the low-density polyethylene resin for the compound resin is larger than 2 g / 10 minutes (Sample No. 44), the polyethylene resin composition This is a problem because the moldability and the degree of generation of gel-like foreign matter are poor, and the fraction of a low-density polyethylene resin for a compound resin having a molecular weight of 500,000 or more is 100,000. % By weight (Sample No. 43 to Να
4 6 ) には、 ポ リ エチ レ ン樹脂組成物の成形加工性が悪 く て問題である し、 ゲル状異物の発生が多 く なる傾向が ある。 また、 コ ンパウ ン ド樹脂用の高密度ポ リ エチ レ ン 樹脂の M F Rが 4 0 gZ l 0 分よ り大きい場合 (試料 No.In the case of 46), the moldability of the polyethylene resin composition is poor, which is a problem, and the generation of gel-like foreign matter tends to increase. When the MFR of the high-density polyethylene resin for the compound resin is greater than 40 gZl0 min (sample no.
4 8 ) には、 ポ リ エチ レ ン系樹脂組成物の成形加工性、 ゲル状の異物の発生の程度及び基紙と第 1 樹脂層 との接 着性が悪 く て問題である。 また、 コ ンパウ ン ド樹脂組成 物の臨界剪断速度が 1 0 ( 1 Z秒) よ り大きい場合 (試 料 Να 4 2 〜 Να 4 5 及び Να 4 8 ) には、 ゲル状の異物の発 生が多 く て問題である。 The problem of 48) is that the molding processability of the polyethylene resin composition, the degree of generation of gel-like foreign matter, and the adhesion between the base paper and the first resin layer are poor. When the critical shear rate of the compound resin composition is larger than 10 (1 Z seconds) (samples 試 α42 to Να45 and Να48), gel-like foreign matter is generated. There are many problems.
本発明によ り、 画像形成層を設ける側とは反対側の樹 脂層中にゲル状の異物の発生がな く 、 かつ切断性が顕著 に良好であ り、 そ してカール物性及び基紙との該樹脂層 との接着性の良好な、 更に高速生産できて、 かつ安定生 產でき る、 優れた樹脂被覆紙型画像材料用支持体を提供 でき る。 According to the present invention, no gel-like foreign matter is generated in the resin layer on the side opposite to the side on which the image forming layer is provided, and the cutability is remarkably good. The resin layer with paper It is possible to provide an excellent resin-coated paper-type image material support that has good adhesiveness with the resin, can be produced at high speed, and can be produced stably.
例 3 5 Example 3 5
M F R 1 5. 0 8 1 0 |1^11 、 密度0. 9 6 7 gZcm3 の 高密度ポ リ エチ レ ン 7 0 重量部と M F R 0. 6 g/ 1 0 min 、 密度 0. 9 2 4 g/cm3 、 分子量 5 0 万以上の分率 が 1 5 重量%、 臨界剪断速度が 0. 0 6 ( 1 Z秒) の低密 度ポ リ エチ レ ン 3 0 重量部とを予め溶融混合 し、 これを 樹脂温度 3 2 0 °Cで押出機よ り坪量 1 7 0 gZm2の平滑 性の高い紙に厚さ 2 5 / m となる よ う 押出塗工して作成 した。 MFR 1 5.08 1 0 | 1 ^ 11, density 0.96 7 gZcm 3 70 parts by weight of high-density polyethylene and MFR 0.6 g / 10 min, density 0.92 4 g / cm 3 , molecular weight of 500,000 or more, 15% by weight, critical shear rate: 0.06 (1 Z second) Low-density polyethylene: 30 parts by weight This was extruded on a highly smooth paper having a basis weight of 170 gZm 2 by an extruder at a resin temperature of 320 ° C. so as to have a thickness of 25 / m by extrusion coating.
樹脂の溶融押出被覆時の成形加工性の評価方法と して は、 樹脂被覆部分の横方向の長さを測定 してネ ッ ク イ ン の程度を評価する と共に、 溶融樹脂膜のス ジの発生の程 度、 ドロ ー ダウ ン性の程度による膜切れの発生の有無、 サー ジ ン グあるいは ドロー レ ゾナ ンスによる流動の不安 定性等の成形加工性について総合的に評価 した。 評価基 準と しては、 〇 : 良好、 △ : やや悪いが実用上問題がな い程度、 X : 悪 く 実用上問題がある程度、 を表す。  As a method for evaluating the moldability during melt extrusion coating of the resin, the length of the resin-coated portion in the horizontal direction is measured to evaluate the degree of neck-in, and the line of the molten resin film is evaluated. Molding processability was evaluated comprehensively, including the degree of occurrence, the presence or absence of film breakage due to the degree of drawdown, and instability of flow due to surge or draw resonance. The evaluation criteria are as follows: :: good, △: slightly bad, but no practical problem, X: poor, practical to some extent.
ポ リ ェチ レ ン系樹脂被覆紙の基紙と樹脂層 との接着性 の評価方法と しては、 試料を基紙層 とポ リ エチ レ ン層 と に剝離し、 剝離したボ リ エチ レ ン層に付着 した基紙層の 面積率を測定する こ とによ り、 基紙と樹脂層 との接着性 を評価 した。 評価基準と しては、 〇 : 面積率が 1 0 0 % で良好、 △ : 面積率が 1 0 0 %未満で 8 0 %以上であ り 接着性がやや悪いが実用上問題がない程度、 X : 面積率 が 8 0 %未満であ り、 接着性が悪 く 実用上問題がある程 度、 を表す。 As a method of evaluating the adhesiveness between the base paper and the resin layer of the polyethylene-based resin-coated paper, the sample is separated into the base paper layer and the polyethylene layer, and the separated polyethylene is used. The adhesiveness between the base paper and the resin layer was evaluated by measuring the area ratio of the base paper layer adhered to the lens layer. Evaluation criteria are as follows:: Area ratio is 100% Good: Δ: Area ratio is less than 100% and is 80% or more. Adhesion is slightly poor but there is no practical problem. X: Area ratio is less than 80% and adhesion is good. Represents to the extent that there is a bad practical problem.
樹脂の溶融押出時のゲルの評価方法と しては、 ス ク リ ユ ー回転数、 ブ レ ー カ ー プ レ ー ト の開口率、 ス ク リ ー ン パ ッ ク の総メ ッ シュ数を表 1 5 の条件となる よ う 変えて 設定温度 3 2 0 、 押出量が 1 時間あた り 2. 5 k gとなる 条件下で 8 時間フ ィ ルム状に押出 した後の 0 . 0 1 m 2のフ ィ ルム中における 0 . 1 mm以上のゲルの個数を測定 し初期 の値と比較する こ とによ り、 ゲルを評価 した。 評価基準 と しては、 〇 : 8 時間後のゲルの個数が初期値と変わ ら ない。 X : 8 時間後のゲルの個数が初期値よ り増加 した を表す。 Evaluation methods for gel during resin melt extrusion include screw rotation speed, breaker plate opening ratio, and total number of screen pack meshes. The film was extruded for 8 hours under the condition of a set temperature of 320 and an extrusion rate of 2.5 kg per hour for 0.08 hours after the film was extruded. Ri by the and this is compared with 0. 1 mm or more measured initial value the number of gels in full I in Lum in m 2, and and gel. Evaluation criteria: 〇: The number of gels after 8 hours does not change from the initial value. X: The number of gels after 8 hours increased from the initial value.
ポ リ エチ レ ン系樹脂被覆紙の二次加工性の評価方法と しては、 試料を市販のギロチ ンカ ッ ターにて裁断した切 り 口の状態の毛羽立ちの程度による裁断性の評価、 樹脂 被覆紙の樹脂層面をお互いに重ね擦り合わせた場合の樹 脂層表面の傷の程度によ る耐擦性、 樹脂被覆紙の腰等の 二次加工性について総合的に評価 した。 評価基準と して は、 〇 : 良好、 △ : やや悪いが実用上問題がない程度、 X : 悪 く 実用上問題がある程度、 を表す。  As a method for evaluating the secondary workability of a polyethylene-based resin-coated paper, the cutability of a cut sample obtained by cutting a sample with a commercially available guillotine cutter was evaluated based on the degree of fluffing. When the resin layer surfaces of the coated paper were overlapped and rubbed with each other, the abrasion resistance depending on the degree of scratch on the resin layer surface and the secondary workability such as the stiffness of the resin coated paper were comprehensively evaluated. The evaluation criteria are as follows: 〇: good, △: somewhat bad but not practically problematic, X: poor and somewhat practically problematic.
例 3 6 〜 4 1 Example 3 6 to 4 1
ポ リ エチ レ ン樹脂組成物を表 1 4 、 表 1 5 に示 した樹 脂種類および割合に変え、 例 3 5 と同様に行な った。 表 14 The procedure was the same as in Example 35, except that the polyethylene resin composition was changed to the resin types and proportions shown in Tables 14 and 15. Table 14
MFR 密 度 好 150万 MFR density good 1.5 million
掛 HS  Hanging HS
g/10分 g/cm3 章暈% 1/秒 高密度ポリエチレン A 15 0.967 60 g / 10 min g / cm 3 chapter halo 1 / sec High density polyethylene A 15 0.967 60
(HDPE) B 20 0.960 70 (HDPE) B 20 0.960 70
C 7 0.967 27 低密度ポリエチレン d 0.6 0.924 15.0 0.06 C 7 0.967 27 Low density polyethylene d 0.6 0.924 15.0 0.06
(LDPE) e 1.2 0.918 15.6 0.53 f 3.5 0.926 9.1 1.6 (LDPE) e 1.2 0.918 15.6 0.53 f 3.5 0.926 9.1 1.6
得られた結果を表 1 5 および表 1 6 に表丈。 The results obtained are shown in Table 15 and Table 16.
表 1 5 Table 15
HDPE LDPE スクリユ- ブレ-カ-ブレ-ト スクリ-ンバ 7ク HDPE LDPE SCREEN BRAKE CARBRATE SCREEN BANK 7k
試 料 回繊 の開口率 嘛ンュ 搠旨圧 搠旨圧 種 類 比 率 比 率 数 Opening rate of sample fiber 繊 搠 圧 圧 搠 搠 搠 搠 比 搠 比 搠
章暈部 軍暈部 1/秒 rpm % kgf/cm2 kgf/cm2 例 35 A 70 d 30 2.3 35 40 500 12 6 例 36 A 75 d 25 3.1 35 40 1000 20 12 例 37 B 80 e 20 17.0 35 10 1000 26 25 例 38 B 80 e 20 17.0 60 10 500 37 20 Dummy part Army part 1 / sec rpm% kgf / cm 2 kgf / cm 2 examples 35 A 70 d 30 2.3 35 40 500 12 6 examples 36 A 75 d 25 3.1 35 40 1000 20 12 examples 37 B 80 e 20 17.0 35 10 1000 26 25 Example 38 B 80 e 20 17.0 60 10 500 37 20
例 39 B 80 e 20 17.0 35 40 500 7 .25 例 40 A 97 d 3 40.0 60 10 1000 16 18 例 41 C 65 f 35 5.2 35 40 500 15 14 Example 39 B 80 e 20 17.0 35 40 500 7.25 Example 40 A 97 d 3 40.0 60 10 1000 16 18 Example 41 C 65 f 35 5.2 35 40 500 15 14
表 1 6 Table 16
Figure imgf000099_0001
表 1 5 の結果から、 押出機のス ク リ ユ ー先端部の樹脂 圧が臨界樹脂圧以上である溶融押出条件にて被覆 したポ リ エチ レ ン系樹脂被覆紙 (例 3 5 〜 3 8 ) は、 ゲルの発 生がな く 、 成形加工性、 樹脂層 と基紙との接着性が良好 である優れたポ リ エチ レ ン系樹脂被覆紙である こ とがよ く わかる。 特に回転数が低 く て も樹脂圧が臨界樹脂圧以 上である場合 (例 3 7 ) でもゲルの発生がないこ とがわ 力、る。
Figure imgf000099_0001
From the results in Table 15, it can be seen from the results that the resin pressure at the extruder screw tip is higher than the critical resin pressure by melt extrusion conditions. Polyethylene resin-coated paper (Examples 35 to 38) ) Clearly shows that it is an excellent polyethylene-based resin-coated paper that does not generate gel and has good moldability and good adhesion between the resin layer and the base paper. In particular, even when the rotational speed is low, even when the resin pressure is equal to or higher than the critical resin pressure (Example 37), it is clear that no gel is generated.
—方、 押出機のス ク リ ュ 一先端部の樹脂圧が臨界樹脂 圧よ り小さ い場合 (例 3 9 及び 4 0 ) には、 ゲルが悪 く て問題である。 高密度ポ リ エチ レ ンの含有量が 9 0 重量 部よ り多い場合 (例 4 0 ) には、 ゲル、 基紙と樹脂層 と の接着性、 成形加工性が悪 く て問題である。 また、 高密 度ポ リ エチ レ ンの M F Rが 1 0 g Z 1 0 分よ り小さい場 合 (例 4 1 ) には、 二次加工性が悪 く 問題であ る。 On the other hand, if the resin pressure at the tip of the screw of the extruder is lower than the critical resin pressure (Examples 39 and 40), the gel is bad and a problem. When the content of the high-density polyethylene is more than 90 parts by weight (Example 40), the adhesiveness between the gel and the base paper and the resin layer and the formability are poor, which is a problem. Also, if the MFR of high-density polyethylene is smaller than 10 g In this case (Example 41), secondary workability is poor and a problem.
本発明に よ り 、 樹脂層の成形加ェ性が良好で、 樹脂層 と基紙 との接着性が良好であ り 、 さ らに、 樹脂層のゲル を防止でき る、 優れたポ リ エチ レ ン系樹脂被覆紙を供給 でき る。  ADVANTAGE OF THE INVENTION According to the present invention, the resin layer is excellent in moldability, the adhesiveness between the resin layer and the base paper is good, and the resin layer can be prevented from gelling. Can supply ren-based resin coated paper.
例 4 2 Example 4 2
広葉樹漂白サルフ ア イ トパルプと広葉樹漂白 ク ラ フ ト パルプ 1 : 1 の混合ノ、。ルプをカ ナディ ア ン · ス タ ン ダ一 ド · フ リ ー ネス 3 2 0 m lに叩解 し、 更にパルプ 1 0 0 重 量部に対 して、 カ オチ ン化澱粉 3 重量部、 ァニオ ン化ポ リ ア ク リ ルア ミ ド 0 . 2 重量部、 アルキルケテ ン ダイ マ一 乳化物 (ケテ ン ダイ マー分 と して) 0. 4 重量部、 ポ リ ア ミ ノ ポ リ ア ミ ドエ ピ ク ロ ノレ ヒ ド リ ン樹脂 0 . 4 重量部を添 加 し、 坪量 1 6 0 gZ ni 2の紙を製造 した。 得 られた湿紙 を 1 1 0 °Cで乾燥 し、 引 き続き カ ルボキシ変性ポ リ ビニ ルア ル コ ール 3 重量部、 蛍光増白剤 0. 0 5 重量部、 青色 染料 0. 0 0 2 重量部、 塩化ナ ト リ ウ ム 4 重量部、 ク ェ ン 酸 0 . 2 重量部及び水 9 3 重量部か ら成る含浸液を 2 5 gZ m 2含浸させ、 最終的に得 られる基紙水分が絶乾水分 で 8 重量 にな る よ う に熱風で乾燥 し、 更に線圧 9 0 k g / c mでスーパー力 レ ン ダー処理 して画像材料用支持体 の基紙を製造 した。 こ の と き の基紙のベ ッ ク 平滑度は 2 0 0 秒であ っ た。 A mixture of bleached hardwood pulp and hardwood bleached kraft pulp 1: 1. The pulp is beaten to 320 ml of canadian standard freeness, and 100 parts by weight of the pulp is further reduced to 3 parts by weight of carotinized starch and anion. Polyacrylamide 0.2 parts by weight, alkyl ketene dimer emulsion (as ketene dimer) 0.4 part by weight, polyaminopolyamide b Norre arsenide drill down resin 0.4 parts by weight added pressure were making paper having a basis weight of 1 6 0 gZ ni 2. The obtained wet paper was dried at 110 ° C., and subsequently 3 parts by weight of carboxy-modified polyvinyl alcohol, 0.05 part by weight of fluorescent whitening agent, 0.05 part by weight of blue dye 0.000 2 parts by weight, Na Application Benefits U arm 4 parts by weight chloride, click E phosphate 0.2 parts by weight of water 9 3 parts by weight or et consisting impregnating solution 2 5 gZ m 2 impregnated, the finally obtained base paper The film was dried with hot air so that the water content would be 8% with absolutely dry water, and then subjected to super force rendering at a linear pressure of 90 kg / cm to produce a base paper as a support for image materials. The Beck smoothness of the base paper at this time was 200 seconds.
次に、 画像形成層を塗設する側と は反対側の基紙面 (裏面) をコ ロ ナ放電処理 した後、 該裏面に表 1 7 に記 載のポ リ エチ レ ン樹脂組成物を樹脂温度 3 2 0 °Cで 2 5 / mの樹脂厚さ に基紙の走行速度 1 5 0 mZ分で溶融 押 し出 しコーティ ン グした。 こ の際、 冷却ロ ールと して は、 該第 1 樹脂層面の中心面平均粗さ S R a が表 1 7 に 記載した粗面度となる も のを用いた。 尚使用 した冷却口 ールは液体ホーニ ン グ法で粗面化された冷却ロ ールで、 こ の冷却ロールを用いて冷却水温度 1 2 でで操業した。 Next, the base paper surface (back surface) opposite to the side on which the image forming layer is coated is subjected to a corona discharge treatment, and the back surface is described in Table 17 below. The polystyrene resin composition was melt-extruded and coated at a resin temperature of 320 ° C. to a resin thickness of 25 / m at a running speed of the base paper of 150 mZ. At this time, as the cooling roll, one having a center surface average roughness SRa of the first resin layer surface having the roughness shown in Table 17 was used. The cooling port used was a cooling roller roughened by the liquid honing method, and operation was performed at a cooling water temperature of 12 using this cooling roller.
引き続き、 基紙の表面をコ ロナ放電処理 した後、 該表 面に低密度ポ リ エチ レ ン樹脂 (密度 0. 9 2 0 g/cm3 、 M F R = 8. 5 g/ 1 0 分) 4 7. 5 重量%、 含水酸化アル ミ ニゥム (対二酸化チタ ンに対して A 1203 分 と して 0. 7 5 重量 で表面処理したアナ夕一ゼ型ニ酸化チタ ン顔 料 5 0 重量% とステア リ ン酸亜鉛 2. 5 重量%から成る二 酸化チタ ン顔料のマスタ 一バ ッ チ 2 0 重量部、 低密度ポ リ エチ レ ン樹脂 (密度 0. 9 2 0 g/cm3 、 M F R = 4. 5 g/ 1 0 分) 6 5 重量部と高密度ポ リ エチ レ ン樹脂 (密 度 0. 9 7 0 g/cm3 . M F R = 7. 0 gZ l O 分) 1 5 重 量部から成る樹脂組成物を樹脂温度 3 2 0 でで 3 2 m の樹脂厚さ に基紙の走行速度 1 5 0 mZ分で溶融押 し出 しコーティ ン グした。 なお、 表、 裏のポ リ エチ レ ン樹脂 の溶融押 し出 しコ ーテ ィ ン グは、 逐次押し出 しコ ーテ ィ ン グが行われる、 いわゆる タ ンデム方式で行われた。 そ の際、 該樹脂被覆紙の二酸化チタ ン顔料を含む第 2 樹脂 層の表面はグ α ッ シ一面に加工した。 Subsequently, after the surface of the base paper was subjected to corona discharge treatment, a low-density polyethylene resin (density 0.920 g / cm 3 , MFR = 8.5 g / 10 minutes) was applied to the surface. 7.5 wt%, a 1 2 0 3 minutes and to 0.7 5 surface-treated with weight analysts evening one peptidase type two titanium oxide emissions Pigments 5 0 for hydrated Aluminum Niumu (vs. titanium dioxide emissions 20 parts by weight of a titanium dioxide pigment master batch consisting of 2.5% by weight of zinc stearate and 2.5% by weight of zinc stearate, low-density polyethylene resin (density 0.920 g / cm 3 , MFR = 4.5 g / 10 min) 65 parts by weight and high-density polyethylene resin (density 0.970 g / cm 3. MFR = 7.0 gZO min) 15 The resin composition consisting of the weight parts was melt-extruded and coated at a resin temperature of 320 to a resin thickness of 32 m at a running speed of the base paper of 150 mZ. Melt extrusion coating of polyethylene resin The next extrusion coating was performed in a so-called tandem method, in which case the surface of the second resin layer containing the titanium dioxide pigment of the resin-coated paper was entirely covered with a gasket. Processed to.
更に、 樹脂被覆紙の第 1 樹脂層面に .コ ロナ放電処理後 下記のバッ ク コー ト塗液をオ ンマ シ ン塗布した。 乾燥重 量分と して、 コ ロ イ ド状シ リ カ : スチ レ ン系ラテ ッ ク スFurthermore, after the corona discharge treatment, the surface of the first resin layer of the resin-coated paper is The following back coat coating solution was applied on machine. As dry weight, colloidal silica: Styrene latex
= 1 : 1 カヽ ら成 り 、 更に ポ リ スチ レ ン ス ノレ フ ォ ン酸 ソ ー ダ 0 . 0 2 1 g / m 2の他適量の塗布助剤等を含むバ ッ ク コ 一 ト塗液をラテ ッ ク ス分 (固形重量計算で) と して 0 . 2 1 g / πι 2になる塗布量で塗設して画像材料用支持体を得 た。 = 1:. 1 Kaka RaNaru is, further Po Li styrene Les emission scan Honoré off O phosphate soda 0 0 Ba click co one preparative coating comprising 2 1 Other suitable amount of coating aid of g / m 2, etc. The liquid was applied at a coating amount of 0.21 g / πι 2 as a latex content (calculated on solid weight) to obtain a support for an image material.
以上のよ う に して画像材料用支持体を製造する時の第 1 樹脂層用のポ リ エチ レ ン樹脂組成物の成形加工性、 冷 却ロール汚れの発生程度、 ゲル状の異物の発生程度及び 得られた試料の画像材料用支持体と しての性能の評価方 法と しては、 以下に記載の方法で評価 した。  As described above, the moldability of the polyethylene resin composition for the first resin layer, the degree of generation of cooling roll stains, and the generation of gel-like foreign matter when the support for image materials is manufactured as described above The degree and the method of evaluating the performance of the obtained sample as a support for image materials were evaluated by the methods described below.
画像材料用支持体製造時の第 1 樹脂層用のポ リ ェチ レ ン樹脂組成物の成形加工性の評価方法と しては、 裏面の 樹脂被覆部分の横方向の長さを測定してネ ッ ク イ ン の程 度を評価する と共に、 溶融樹脂膜の筋の発生の程度、 ド ロ ーダウ ン性の程度によ る膜切れの発生の有無、 サー ジ ン グあるいは ドロー レ ゾナシス による流動の不安定性等 の成形加工性について総合的に評価 した。 評価基準と し ては、 〇 : 良好、 △ : やや悪いが実用上問題がない程度 : 悪 く 実用上問題がある程度、 を表わす。  As a method for evaluating the moldability of the polyethylene resin composition for the first resin layer at the time of manufacturing the support for the image material, the lateral length of the resin-coated portion on the back surface is measured. In addition to evaluating the degree of neck-in, the degree of streaking of the molten resin film, the presence or absence of film breakage due to the degree of drawdown, the flow due to surge or draw resonance Formability such as instability was evaluated comprehensively. The evaluation criteria are as follows: :: good, △: somewhat bad, but no practical problem: poor, with some practical problems.
第 1 樹脂層用のポ リ ェチ レ ン樹脂組成物の溶融押し出 し時の冷却ロール汚れの評価方法と しては、 前記の製造 条件下で画像材料製造時に製造開始から 6 時間後に冷却 ロール上の汚れの発生状況を視覚的に判定 して評価 した, 評価基準と しては、 〇 : 冷却ロール汚れの発生が少な く 良好、 冷却ロール汚れの発生がやや多いが、 実用上 問題がない程度、 X : 冷却ロ ール汚れの発生が多 く て、 実用上問題がある程度、 を表す。 As a method for evaluating the contamination of the cooling roll when the polyethylene resin composition for the first resin layer is melt-extruded, the cooling is performed 6 hours after the start of the production of the image material under the production conditions described above. The occurrence of dirt on the roll was visually judged and evaluated, The evaluation criteria were as follows: 〇: Good with little generation of dirt on the cooling roll, Slightly high generation of dirt on the cooling roll, but to the extent that there is no practical problem. Represents to some extent a practical problem.
第 1 樹脂層用のポ リ エチ レ ン樹脂組成物の溶融押 し出 し時のゲル状の異物の評価方法と しては、 設定温度 3 2 0 °C . 1 時間あた り 2. 5 k gとなる条件下で 8 時間フ ィ ル 厶状に押 し出 した後の 0 . 0 1 m 2のフ ィ ル厶中における 0 . 1 mm以上のゲル状の異物の個数を測定し初期の値と比 較する こ とによ り、 ゲル状の異物を評価 した。 評価基準 と しては、 〇 : 8 時間後のゲル状の異物の個数が初期値 と変わ らない、 △ : 8 時間後のゲル状の異物の個数がや や増加 したが、 実用上問題がない程度、 X : 8 時間後の ゲル状の異物の個数が初期値よ り大き く 増加 して、 実用 上問題がある程度、 を表す。 As a method for evaluating the gel-like foreign matter at the time of melt-extrusion of the polyethylene resin composition for the first resin layer, a set temperature of 320 ° C. 2.5 per hour 2.5 0 after leaving press to 8 hours full I le厶状under conditions of a kg. 0 0 in 1 m 2 of the full I le厶中. 1 mm or more gel-like number of foreign matter was measured early in Gel-like foreign substances were evaluated by comparing the values with the values. The evaluation criteria were as follows: :: The number of gel-like foreign substances after 8 hours did not change from the initial value, Δ: The number of gel-like foreign substances after 8 hours increased slightly, but there was a practical problem. To some extent, X: After 8 hours, the number of gel-like contaminants increased significantly from the initial value, indicating that there was some practical problem.
画像材料用支持体の切断性の評価方法と しては、 上記 のカ ラ 一印画紙をプ リ ジジ ョ ン プ リ ン ト カ ッ ターで 長さ方向力 1 1 . 7 c mの大き さ になる よ う に裁断し、 切断 面の状態を評価 した。 評価基準と しては、 ◎ : ヒゲの発 生がほ とんどな く 、 切断性が極めて良好、 〇 : ヒゲの発 生が少しあるが、 切断性が良好、 △ : ヒゲの発生がやや 多いが、 実用上問題がない程度、 X : ヒゲの発生が多 く て切断性が悪 く 、 実用上問題がある程度、 を表す。  As a method for evaluating the cutting property of the image material support, the above-mentioned color photographic paper is subjected to a longitudinal print force of 11.7 cm with a longitudinal print cutter. It was cut into pieces as required, and the condition of the cut surface was evaluated. The evaluation criteria are as follows: ◎: Almost no whiskers are generated, and the cutting performance is extremely good. 〇: There is a slight whisker generation, but the cutting performance is good. Δ: Slight whiskers are generated. There are many, but to the extent that there is no practical problem. X: There are many mustaches, poor cutting properties, and there is a practical problem to some extent.
画像材料用支持体のカール物性の評価方法と しては、 以下のよ う に して行った。 まず、 画像材料用支持体の二 酸化チタ ン顔料を含む第 2 樹脂層面にコ ロナ放電処理後 黄色発色カプラ ーを含む青感乳剤層、 色混り 防止剤を含 む中間層、 マゼ ン 夕発色カプラーを含む緑感乳剤層、 紫 外線吸収剤を含む紫外線吸収層、 シア ン発色カ プラ ーを 含む赤感乳剤層及び保護層を設けてゼラ チ ンの総量が 8 g Z m 2であるカ ラー印画紙を作成した。 各色感乳剤層は 硝酸銀で 0. 6 g / m 2に相当する塩臭化銀を含み、 更にハ ロ ゲ ン化銀の生成、 分散及び成膜に必要なゼラ チ ンの他 適量のカプ リ 防止剤、 増感色素、 塗布助剤、 硬膜剤、 増 粘剤及び適量のフ ィ ルタ ー染料等を含む。 次に、 作成 し たカ ラー印画紙を 3 5 °C、 常湿で 5 日間保存 した後、 力 ラ ー発色現像後 2 0 °C、 4 0 % R Hにおける 8. 1 c m X 1 1 . 7 c mの大き さのカ ラ ープ リ ン トのカールの伏態を評価 した。 評価基準と しては、 〇 : ややマイ ナスカール (バ ッ ク コー ト層側へのカ ール) 乃至平坦であ り、 カ ール物 性が良好、 △ : カールがあるが、 実用上問題がない程度 X : カ ールが大き く 、 実用上問題がある程度、 を表わす, 画像材料用支持体の基紙と第 1 樹脂層 との接着性の評 価方法と しては、 各試料を 5 0 て、 6 0 % R Hの恒温恒 湿槽に 1 日間保存した後、 試料の基紙層 と第 1 樹脂層 と に剝離し、 剝離した樹脂層に付着 した基紙層の面積率を 測定する こ と によ り 、 基紙と裏樹脂層 との接着性を評価 した。 評価基準と しては、 〇 : 面積率が 1 0 0 %で良好. △ : 面積率が 1 0 0 %未満で 8 0 %以上であ り、 接着性 がやや悪いが実用上問題がない程度、 X : 面積率が 8 0 %未満であ り、 接着性が悪 く 実用上問題がある程度、 を 表わす。 The curl properties of the image material support were evaluated in the following manner. First, the support for the image material After a corona discharge treatment on the surface of the second resin layer containing the titanium oxide pigment, a blue-sensitive emulsion layer containing a yellow color coupler, an intermediate layer containing a color-mixing inhibitor, a green-sensitive emulsion layer containing a magenta evening color coupler, A color photographic paper having a total amount of gelatin of 8 g Zm 2 was prepared by providing an ultraviolet absorbing layer containing an ultraviolet absorber, a red-sensitive emulsion layer containing a cyan-coloring coupler, and a protective layer. Each color-sensitive emulsion layer comprises a silver chlorobromide corresponding to 0. 6 g / m 2 with silver nitrate, further c b generation of gain down and silver, other suitable amount of coupler Li of Zerah Chi emissions required dispersion and deposition Contains inhibitors, sensitizing dyes, coating aids, hardeners, thickeners, and appropriate amounts of filter dyes. Next, the prepared color photographic paper was stored at 35 ° C and normal humidity for 5 days, and then developed at 20 ° C and 40% RH at 20 ° C after color development. Curl prints of cm-size color prints were evaluated. The evaluation criteria are as follows: :: Slightly negative curl (curl to the back coat layer side) or flat, good curl physical properties, △: Curled, but practically problematic Degree of absence X: The scale is large and presents some problems in practical use. The evaluation method of the adhesion between the base paper of the support for image material and the first resin layer is as follows. After storing for 1 day in a 50% and 60% RH constant temperature and humidity chamber, the sample is separated from the base paper layer and the first resin layer, and the area ratio of the base paper layer adhered to the separated resin layer is measured. By doing so, the adhesiveness between the base paper and the back resin layer was evaluated. Evaluation criteria are as follows: :: 100% area ratio is good. △: 80% or more when area ratio is less than 100%. Adhesion is slightly poor, but there is no practical problem. , X: area ratio is 80 %, The degree of adhesion is poor and there is some practical problem.
得られた結果を表 1 7 に表わす。 The results obtained are shown in Table 17.
表 17 Table 17
Figure imgf000106_0001
Figure imgf000106_0001
(X) :初期からゲル状の難力 し^ ; (X): Gel-like difficulty from the beginning ^ ;
(注 1 ) H D P E : 密度 0. 9 6 7 g/ cm3 、 M F R = 1 5 gZ 1 0 分の高密度ポ リ エチ レ ン樹脂。 (Note 1) HDPE: density 0. 9 6 7 g / cm 3 , MFR = 1 5 gZ 1 0 minute dense potentiation Re ethylene les down resin.
(注 2 ) L D P E : 密度 0. 9 2 4 gZcm3 、 M F R =(Note 2) LDPE: Density 0.92 4 gZcm 3 , MFR =
0. 6 g/ 1 0 分、 分子量 5 0 万以上の分率 = 1 5 重量% 臨界剪断速度 = 0. 0 6 ( 1 Z秒) の低密度ポ リ エチ レ ン 樹脂。 Low-density polyethylene resin with 0.6 g / 10 min, fraction with a molecular weight of 500,000 or more = 15% by weight Critical shear rate = 0.06 (1 Z second).
(注 3 ) ポ リ エチ レ ン樹脂組成物の調製方法〜コ ンパゥ ン ド ; H D P E と L D P E とを混練用押し出 し機を用い て予め溶融 · 混合 して調製 したコ ンパゥ ン ド樹脂のペ レ ッ ト と して使用 した。 単純混合 : H D P E と L D P E と を単純混合のま ま溶融押し出 し機に添加 して使用 した。 (注 4 ) 本文明細書に規定された方法で測定 した、 画像 材料用支持体の第 1 樹脂層面の中心面平均粗さ S R a ( u m ) を表す。  (Note 3) Preparation method of polyethylene resin composition-compound: A resin resin prepared by previously melting and mixing HDPE and LDPE using a kneading extruder. Used as a let. Simple mixing: HDPE and LDPE were added to a melt extruder as they were in simple mixing. (Note 4) Indicates the average roughness SRa (um) of the center surface of the first resin layer surface of the support for image materials, measured by the method specified in the specification.
表 1 7 の結果から、 第 1 樹脂層面の中心面平均粗さ S R a が 0. 6 〜 2. 0 〃 mであ り、 かつ第 1 樹脂層中のポ リ エチ レ ン樹脂が、 本発明における高密度ポ リ エチ レ ン樹 脂 9 0 重量部〜 6 5 重量部と低密度ポ リ エチ レ ン樹脂 1 0 重量部〜 3 5 重量部とを予め溶融 * 混合 して調製 した コ ンパ ウ ン ド樹脂である画像材料用支持体 (試料 ΝΟ· 2、 No. 3、 No. 5 〜 Να 9 及び 1 2 ) は、 ポ リ エチ レ ン樹脂組 成物の成形加工性が良好であ り、 冷却ロール汚れの発生 が無 く 、 かつゲル状の異物の発生が無 く 、 更に基紙と樹 脂層 との接着性、 カール物性及び切断性が良好である優 れた画像材料用支持体である こ とがよ く わかる。 特に、 画像材料用支持体の総合性能から、 H D P E の含有量と しては、 8 5 重量部〜 7 0 重量部の範囲が好ま し く 、 又 冷却ロ ール汚れの改良効果の点から、 画像材料用支持体 の裏樹脂層面の中心面平均粗さ S R a と しては、 0. 8 〜 1 . 6 〃 mの範囲が好ま しレ、こ と力、'よ く わかる。 From the results shown in Table 17, the average roughness SRa of the center surface of the first resin layer surface is 0.6 to 2.0 μm, and the polyethylene resin in the first resin layer is the present invention. 90 to 65 parts by weight of the high-density polyethylene resin and 10 to 35 parts by weight of the low-density polyethylene resin in The support for imaging materials (samples No. 2, No. 3, Nos. 5 to 9α9 and 12), which is a resin, has good molding processability of the polyethylene resin composition. Excellent image material support that does not generate cooling roll stains, generates no gel-like foreign matter, and has good adhesiveness between base paper and resin layer, curl physical properties and cutability. It is easy to see that In particular, From the viewpoint of the overall performance of the support for image materials, the content of HDPE is preferably in the range of 85 to 70 parts by weight, and from the viewpoint of the effect of improving the cooling roll stains, As the average roughness SRa of the center surface of the backing resin layer surface of the support for the substrate, a range of 0.8 to 1.6 μm is preferable.
一方、 高密度ポ リ エチ レ ン樹脂の含有量が 9 0 重量部 よ り多い場合 (試料 No. 1 ) には、 ポ リ エチ レ ン樹脂組成 物の成形加工性が悪 く 、 また冷却ロール汚れの発生が多 く 、 更にゲル状の異物の発生が多 く 、 なお更に基紙と樹 脂との接着性及び切断性が悪 く て問題である し、 高密度 ポ リ エチ レ ン樹脂の含有量が 6 5 重量部よ り少ない場合 (試料 No. 1 3 ) には、 カール物性が悪 く て問題である。 また、 ポ リ エチ レ ン樹脂組成物の調製方法と して、 単純 混合 した場合 (試料 1 1 ) には、 ポ リ エチ レ ン樹脂組 成物の成形加工性及び切断性が悪 く 、 また初期からゲル 状の異物の発生が多 く て問題である。 更に、 第 1 樹脂層 面の中心面平均粗さ S R a が 0. 6 u mよ り小さ い場合 (試料 Να 4 ) には、 冷却ロール汚れが多 く て問題である し、 一方第 1 樹脂層面の中心面平均粗さ S R a が 2. 0 mよ り大き い場合 (試料 Not 1 0 ) には、 やは り冷却口 ール汚れが多 く て問題である し、 この場合には、 画像材 料用支持体を巻き取った後に表側の鏡面が随所で く も り が生 じる という 問題も発生した。  On the other hand, when the content of the high-density polyethylene resin is more than 90 parts by weight (Sample No. 1), the molding processability of the polyethylene resin composition is poor and the cooling roll There are many problems such as generation of dirt, generation of gel-like foreign matter, and poor adhesion and cutting properties between the base paper and resin, and high-density polyethylene resin. If the content is less than 65 parts by weight (Sample No. 13), the curl properties are poor and there is a problem. When the polyethylene resin composition is simply mixed (sample 11), the molding processability and cutting property of the polyethylene resin composition are poor. From the beginning, gel-like foreign matter is often generated, which is a problem. Further, when the average roughness SRa of the center surface of the first resin layer surface is smaller than 0.6 μm (sample Να4), there is a problem because the cooling roll is more contaminated. When the average roughness of the center plane SRa is larger than 2.0 m (Sample 10), the cooling hole is still dirty, which is a problem. After the material support was wound up, there was also a problem that the front side mirror surface was fogged everywhere.
例 4 3 Example 4 3
実施例 4 2 の試料 Not 7 で用いた裏面被覆用のポ リ ェチ レ ン樹脂組成物の代わ り に、 表 1 8 に記載のポ リ エチ レ ン樹脂を表 1 9 に記載の配合で実施例 4 2 の試料 No. 7 と 同様に して調製 したコ ンパゥ ン ド樹脂組成物 と して用い る以外は実施例 4 2 の試料 Να 7 と同様に実施 した。 Example 4 Polyurethane for back coating used in sample No. 7 of 2 Instead of the ren resin composition, a compound prepared in the same manner as in Sample No. 7 of Example 42 using the polyethylene resin shown in Table 18 and the formulation shown in Table 19 The procedure was performed in the same manner as in Sample # α7 of Example 42, except that the resin was used as a resin composition.
表 1 8 Table 18
MFR 密 度 肝 150万 MFR density liver 1.5 million
樹 脂 種 類 以上の分率  Resin type More fraction
(g/10分) (g/cm3) ( 1 /秒) (g / 10 min) (g / cm 3) ( 1 / sec)
A 15 0.967 ― 60A 15 0.967 ― 60
B 20 0.967 70 卨密度ポリエチレン C 7 0.967 27 櫬旨 (HDPE) D 20 0.960 70 B 20 0.967 70 卨 High density polyethylene C 7 0.967 27 櫬 (HDPE) D 20 0.960 70
E 28 0.967 80以上 E 28 0.967 80 or more
F 38 0.967 80以上F 38 0.967 80 or more
G 45 0.967 80以上 h 0.6 0.924 15.0 0.06 i 0.9 0.924 13.9 0.20 低密度ポリエチレン j 1.2 0.924 13.4 0.36 欄旨 (LDPE) k 1.2 0.918 15.6 0.53 G 45 0.967 80 or more h 0.6 0.924 15.0 0.06 i 0.9 0.924 13.9 0.20 Low density polyethylene j 1.2 0.924 13.4 0.36 Column (LDPE) k 1.2 0.918 15.6 0.53
1 3.5 0.926 9.1 1.6 m 0.8 0.923 4.1 1.5 n 0.4 0.923 9.2 0.32 1 3.5 0.926 9.1 1.6 m 0.8 0.923 4.1 1.5 n 0.4 0.923 9.2 0.32
得られた結果を表 1 9 に示す。 Table 19 shows the obtained results.
表 1 9 Table 19
Figure imgf000112_0001
Figure imgf000112_0001
表 1 9 の結果から、 第 1 樹脂層中のポ リ エチ レ ン樹脂 が、 M F R力 1 0 %/ 1 0 分〜 4 0 g/ 1 0 分、 密度が 0. 9 6 0 g/ cm3 以上である高密度ポ リ エチ レ ン樹脂 9 0 重量部〜 6 5 重量部と!^1 ? 1¾が0. 2 gZ l O 分〜 2 g / 1 0 分、 密度が 0. 9 3 5 g/cm3 以下、 分子量 5 0 万 以上の分率が 1 0 重量%以上、 臨界剪断速度が 0. 5 ( 1 Z秒) 以下である低密度ポ リ エチ レ ン樹脂 1 0 重量部〜 3 5 重量部とを予め溶融 ' 混合 して調製 した コ ンパゥ ン ド樹脂組成物であ り、 かつ該組成物の臨界剪断速度が 1 0 ( 1 Z秒) 以下の ものである画像材料用支持体 (試料 Να 1 4 〜 No. 2 4 ) は、 ポ リ エチ レ ン樹脂組成物の成形加 ェ性が良好であ り、 冷却ロール汚れの発生が無 く 、 かつ ゲル状の異物の発生が無 く 、 更に基紙と樹脂層 との接着 性、 カール物性及び切断性が良好である優れた画像材料 用支持体である こ とがよ く わかる。 From the results in Table 19, the polyethylene resin in the first resin layer was found to have an MFR force of 10% / 10 minutes to 40 g / 10 minutes, and a density of 0.960 g / cm 3 90 parts by weight to 65 parts by weight of high density polyethylene resin! ^ 1? 1¾ is 0. 2 gZ l O min ~ 2 g / 1 0 min, a density of 0. 9 3 5 g / cm 3 or less, molecular weight 5 0 10,000 or more in fraction 1 0 wt% or more, critical shear A low-density polyethylene resin having a speed of 0.5 (1 Z seconds) or less is a compound resin composition prepared by previously melting and mixing 10 to 35 parts by weight of a low-density polyethylene resin. The support for an imaging material (sample # α14 to No. 24), in which the composition has a critical shear rate of 10 (1 Z seconds) or less, is formed by molding a polyethylene resin composition. Good addition properties, no chill roll contamination, no gel-like foreign matter, good adhesion between base paper and resin layer, good curl properties and good cutability It can be clearly seen that this is a support for image materials.
特に、 低密度ポ リ エチ レ ン樹脂と しては、 ゲル状の異 物の発生を防止する観点から、 その M F Rが 1 gZ l 0 分未満の ものが好ま しい (試料 No. 1 5 並びに Να 2 1 と試 料 No. 2 2 との比較) こ とがよ く わかる。 また、 高密度ポ リ エチ レ ン樹脂と しては、 カ ール物性の観点から、 その 密度が 0. 9 6 2 gZ cm3 以上の ものが好ま し く (試料 1 5 並びに No. 1 9 と試料 Να 2 0 との比較) 、 また、 成形 加工性、 ゲル状異物の防止効果及び基紙と樹脂層 との接 着性の観点から、 その M F Rが 1 0 g/ 1 0 分〜 3 0 g / 1 0 分の範囲の ものが好ま しい (試料 No. 1 5、 Να 1 9 並びに Να 2 3 と No. 2 4 との比較) こ と力 よ く わかる。 更 に、 本発明の実施に用いられる コ ンパウ ン ド樹脂組成物 と しては、 その臨界剪断速度が 8 ( 1 Z秒) よ り も低い ものが好ま しい (試料 Να ΐ 4 〜Να 2 1 並びに Να 2 3 と試 料 Να 2 2 並びに Να 2 4 との比較) こ とがよ く わかる。 In particular, as the low-density polyethylene resin, those having an MFR of less than 1 gZ10 minutes are preferred from the viewpoint of preventing the generation of gel-like foreign substances (Sample No. 15 and Να). 21 and Sample No. 22). As the high-density polyethylene resin, those having a density of 0.962 gZ cm 3 or more are preferable from the viewpoint of the physical properties of the sample (Samples 15 and 19). And the sample α20), and from the viewpoints of moldability, the effect of preventing gel-like foreign matter, and the adhesion between the base paper and the resin layer, the MFR is 10 g / 10 minutes to 30 minutes. g / 10 min is preferred (Sample No. 15, 、 α 19 And 比較 α23 vs. No.24). Further, as the compound resin composition used in the practice of the present invention, those having a critical shear rate lower than 8 (1 Z seconds) are preferable (samples Ναΐ4 to Να21 And Να23 with the samples Να22 and Να24).
一方、 低密度ポ リ エチ レ ン樹脂の M F Rが 2 g / 1 0 分よ り大きい場合 (試料 No. 2 7 ) には、 成形加工性及び ゲル状の異物の発生程度が悪 く て問題である し、 また、 低密度ポ リ エチ レ ン樹脂の分子量 5 0 万以上の分率が 1 0 重量%よ り低い場合 (試料 Na 2 7 〜Nd 2 9 ) には、 成 形加工性が悪 く て問題である し、 ゲル状の異物の発生が 多 く なる傾向がある。 また、 高密度ボ リ エチ レ ン樹脂の M F R力 4 0 g Z 1 0 分よ り大きい場合 (試料 Not 3 1 ) には、 成形加工性、 ゲル状の異物の発生程度及び基紙と 樹脂層 との接着性が悪 く て問題である。 また、 コ ンパゥ ン ド樹脂組成物の臨界剪断速度が 1 0 ( 1 Z秒) よ り大 きい場合 (試料 Να 2 5 〜 Να 2 8 及び Να 3 1 ) には、 ゲル 状の異物の発生が多 く て問題である し、 又冷却ロール汚 れの発生が多 く なる傾向がある。  On the other hand, when the MFR of the low-density polyethylene resin is larger than 2 g / 10 minutes (Sample No. 27), the moldability and the degree of generation of gel-like foreign matter are poor, which is a problem. On the other hand, if the low-density polyethylene resin has a molecular weight of 500,000 or more and a fraction of less than 10% by weight (samples Na27 to Nd29), the moldability is poor. This is problematic, and the generation of gel-like foreign matter tends to increase. When the MFR force of the high-density polyethylene resin is greater than 40 g Z 10 min (Sample Not 31), the moldability, the degree of gel-like foreign matter generation, and the base paper and resin layer This is a problem due to poor adhesion to the adhesive. When the critical shear rate of the compound resin composition is greater than 10 (1 Z seconds) (samples Να25 to Να28 and Να31), gel-like foreign matter is not generated. This is a problem, and there is a tendency that the occurrence of contamination of the cooling roll is increased.
本発明によ り、 生産中に冷却ロール汚れの発生が少な く 、 それ故に冷却ロール汚れの転写による問題の発生が な く 、 かつ画像形成層を設ける側とは反対側の樹脂層中 にゲル状の異物の発生がな く 、 なおかつ該樹脂層 と基紙 との接着性が良好であ り、 そ してカール物性及び切断性 の良好な、 更に高速生産できて、 かつ安定生産でき る、 優れた樹脂被覆紙型画像材料用支持体を提供でき る。 ADVANTAGE OF THE INVENTION According to this invention, generation | occurrence | production of a chill roll stain during production is small, therefore, there is no problem by transfer of a chill roll stain, and gel is formed in the resin layer opposite to the image formation layer side. No foreign matter in the form of a solid, good adhesion between the resin layer and the base paper, good curl physical properties and cuttability, high-speed production, and stable production. An excellent resin-coated paper type image material support can be provided.

Claims

請 求 の 範 囲 The scope of the claims
1. 紙基体及び該紙基体の片面上に設け られた第 1 樹 脂層から成る樹脂被覆紙において、 該第 1 樹脂層が、 J I S K 6 7 6 0 で規定される メ ノレ ト フ ロ ー レ ー ト 力 1 0. 0 g/ 1 0 分〜 4 0. 0 gZ 1 0 分、 密度が 0. 9 6 0 gZcm3 以上である高密度ポ リ エチ レ ン樹脂 9 0 重量部 〜 6 5 重量部と、 J I S K 6 7 6 0 で規定される メ ル ト フ ロ ー レ ー ト が 0. 2 g/ 1 0 分〜 2 / 1 0 分、 密 度が 0. 9 3 5 gZcm3 以下、 分子量 5 0 万以上の割合が 1 0 重量%以上、 臨界剪断速度が 0. 5 ( 1 Z秒) 以下で ある低密度ポ リ エチ レ ン樹脂または中密度ポ リ エチ レ ン 樹脂 1 0 重量部〜 3 5 重量部とを溶融混合 したポ リ ェチ レ ン系樹脂組成物からな り、 かつ該溶融混合 した樹脂組 成物の臨界剪断速度が 1 0 ( 1 Z秒) 以下である樹脂被 覆紙。 1. In a resin-coated paper comprising a paper substrate and a first resin layer provided on one surface of the paper substrate, the first resin layer is formed of a metal flow defined by JISK6706. -1.0 g / 10 min to 40.0 gZ 10 min, high-density polyethylene resin with a density of 0.960 gZcm 3 or more 90 parts by weight to 65 parts by weight parts and, JISK 6 7 6 0 is the main le walk b Moltrasio over preparative is 0. 2 g / 1 0 min to 2/1 0 min defined by, density is 0. 9 3 5 gZcm 3 or less, the molecular weight 10% by weight or less of low-density polyethylene resin or medium-density polyethylene resin with a ratio of 500,000 or more at 10% by weight or more and a critical shear rate of 0.5 (1Z second) or less A resin coating comprising a polyethylene resin composition obtained by melt mixing 35 parts by weight with a resin composition having a critical shear rate of 10 (1 Z second) or less. paper.
2. 該低密度ポ リ エチ レ ン または該中密度ポ リ ェチ レ ン の メ ノレ ト フ 口 一 レー トが 0. 2 8// 1 0 分〜 1 gZ l O 分である請求の範囲第 1 項に記載の樹脂被覆紙。 2. The low density po Re ethylene les down or claims intermediate density Po Li E Ji les down the main Honoré walk opening one rate is 0.2 8 / / 1 0 min ~ 1 gZ l O min 2. The resin-coated paper according to item 1.
3. 該第 1 の樹脂層の触針式 3 次元表面粗さ計を用い て測定される力 ッ トオフ値 0. 8 mmでの縦方向の中心平均 粗さ S R a が 0. 6 〜2. 0 mである請求の範囲第 1 項に 記載の樹脂被覆紙。  3. The average longitudinal roughness SR a of the first resin layer measured with a stylus-type three-dimensional surface roughness meter at a cut-off value of 0.8 mm is 0.6 to 2. 2. The resin-coated paper according to claim 1, which has a length of 0 m.
4. 紙基体の該第 1 樹脂層が設けられる面と反対側の 面にフ イ ルム形成能のある樹脂からなる第 2 樹脂層が設 けられている請求の範囲第 1 項に記載の樹脂被覆紙。4. A second resin layer made of a film-forming resin is provided on the surface of the paper base opposite to the surface on which the first resin layer is provided. The resin-coated paper according to claim 1, wherein the paper is coated.
5. 該第 2 樹脂層が設けられている紙基体の面の抄紙 方向の膜厚むら指数 R p yが 1 4 O m V以下である請求 の範囲第 4 項に記載の樹脂被覆紙。 5. The resin-coated paper according to claim 4, wherein a thickness unevenness index R py in the papermaking direction of the surface of the paper substrate on which the second resin layer is provided is 14 OmV or less.
6. 該第 2 樹脂層上に画像形成層が設けられている請 求の範囲第 4 項に記載の樹脂被覆紙。  6. The resin-coated paper according to claim 4, wherein the image forming layer is provided on the second resin layer.
7. 該画像形成層がハロゲン化銀写真構成層である請 求の範囲第 6 項に記載の樹脂被覆紙。  7. The resin-coated paper according to claim 6, wherein said image forming layer is a silver halide photographic constituent layer.
8. 該第 2 樹脂層の樹脂の被覆量が該第 1 樹脂層の樹 脂の被覆量よ り 3 gZcm2 以上多い請求の範囲第 4 項に 記載の樹脂被覆紙。 8. resin-coated paper according to paragraph 4 scope of coverage of the resin of the second resin layer is first tree fat resin layer coverage by Ri 3 GZcm 2 or more claims.
9. 該第 2 樹脂層中に二酸化チタ ン顔料が含まれる請 求の範囲第 4 項に記載の樹脂被覆紙。  9. The resin-coated paper according to claim 4, wherein the second resin layer contains a titanium dioxide pigment.
10. 該フ ィ ルム形成能のある樹脂がポ リ オ レ フ イ ン樹 脂である請求の範囲第 4 項記載の樹脂被覆紙。  10. The resin-coated paper according to claim 4, wherein the resin capable of forming a film is a polyolefin resin.
11. ポ リ オ レ フ イ ン樹脂がポ リ エチ レ ン系樹脂である 請求の範囲第 1 0 項記載の樹脂被覆紙。  11. The resin-coated paper according to claim 10, wherein the polyolefin resin is a polyethylene resin.
12. J I S K 6 7 6 0 で規定される メ ノレ ト フ ロ ー レー トが 1 0. 0 gZ 1 0 分〜 4 0. 0 g/ 1 0 分、 密度が 0. 9 6 0 gZcm3 以上である高密度ポ リ エチ レ ン樹脂 9 0 重量部〜 6 5 重量部と、 J I S K 6 7 6 0 で規定 される メ ル ト フ ロ ー レー トが 0. 2 g/ 1 0 分〜 2 g/ 1 0 分、 密度が 0. 9 3 5 g/cm3 以下、 分子量 5 0 万以上 の割合が 1 0 重量%以上、 臨界剪断速度が 0. 5 ( 1 / 秒) 以下である低密度ポ リ エチ レ ン樹脂または中密度ポ リ エチ レ ン樹脂 1 0 重量部〜 3 5 重量部とを溶融混合 し . 該ポ リ エチ レ ン系樹脂組成物を溶融押出 し して紙基体上 に被覆する こ とからなる樹脂被覆紙の製造方法において. 該溶融混合 した樹脂組成物の臨界剪断速度が 1 0 ( 1 / 秒) 以下である樹脂被覆紙の製造方法。 12.When the mole flow rate specified by JISK 670 is 100.0 gZ 10 min to 40.0 g / 10 min, and the density is 0.96 gZcm 3 or more. 90 to 65 parts by weight of a certain high-density polyethylene resin and the melt flow rate specified in JISK 670 are 0.2 g / 10 minutes to 2 g / 1 0 min, a density of 0. 9 3 5 g / cm 3 or less, molecular weight 5 0 10,000 or more ratio of 1 0% by weight or more, low density port Li the critical shear rate is 0.5 (1 / sec) or less Ethylene resin or medium density A resin-coated paper comprising melt-extruding 10 parts by weight to 35 parts by weight of a polyethylene resin and extruding the polyethylene-based resin composition to coat on a paper substrate. A method for producing a resin-coated paper, wherein the melt-mixed resin composition has a critical shear rate of 10 (1 / sec) or less.
13. 押出機のス ク リ ュ ー先端部の樹脂圧が臨界樹脂圧 以上の樹脂圧でポ リ エチ レ ン系樹脂を溶融押出する請求 の範囲第 1 2 項に記載の製造方法。  13. The production method according to claim 12, wherein the resin pressure at the screw tip of the extruder is higher than the critical resin pressure, and the polyethylene resin is melt-extruded.
14. 押出機のス ク リ ュ ー回転数が臨界回転数以上の回 転数でポ リ エチ レ ン系樹脂を溶融押出する請求の範囲第 14. Claims that melt extrude the polyethylene resin at a screw speed of the extruder at or above the critical speed.
1 2項に記載の製造方法。 12. The production method according to item 2.
15. 紙基体及び該紙基体の片面に設け られている第 1 樹脂層から成る樹脂被覆紙において、 該第 1 樹脂層の 15. In a resin-coated paper comprising a paper substrate and a first resin layer provided on one surface of the paper substrate,
J I S K 6 7 6 0 で規定される メ ノレ ト フ 口 一 レ ー ト 力 M . 0 〜 4 0 g/ 1 0 分で、 密度が 0. 9 3 0 〜 0. 9 7 1 gノ cm3 で、 臨界剪断速度が 2 0 ( 1 Z秒) 以下である 樹脂被覆紙。 JISK 6 7 6 0 at defined the main Honoré walk opening one record over preparative force M. In 0 ~ 4 0 g / 1 0 min, density of 0. 9 3 0 ~ 0. 9 7 1 g Roh cm 3 A resin-coated paper having a critical shear rate of 20 (1 Z seconds) or less.
16. 該臨界剪断速度が 1 5 ( 1 Z秒) 以下である請求 の範囲第 1 5 項に記載の樹脂被覆紙。  16. The resin-coated paper according to claim 15, wherein the critical shear rate is 15 (1 Z seconds) or less.
17. 紙基体の該第 1 樹脂層が設け られる面と反対側の 面にフ ィ ルム形成能のある樹脂から成る第 2 樹脂層が設 けられている請求の範囲第 1 5 項に記載の樹脂被覆紙。  17. The method according to claim 15, wherein a second resin layer made of a film-forming resin is provided on a surface of the paper base opposite to the surface on which the first resin layer is provided. Resin coated paper.
18. 該第 2 樹脂層上に面像形成層が設け られている請 求の範囲第 1 7 項に記載の樹脂被覆紙。  18. The resin-coated paper according to claim 17, wherein a surface image forming layer is provided on the second resin layer.
19. 該画像形成層がハ ロ ゲ ン化銀写真構成層である請 求の範囲第 1 8 項に記載の樹脂被覆紙。 19. When the image forming layer is a silver halide photographic constituent layer, Item 18. The resin-coated paper according to Item 18.
PCT/JP1994/000788 1993-05-17 1994-05-16 Resin-coated paper WO1994027186A1 (en)

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DE4493152T DE4493152T1 (en) 1993-05-17 1994-05-16 Resin coated paper
DE4493152A DE4493152B4 (en) 1993-05-17 1994-05-16 Resin coated paper

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JP5/114849 1993-05-17
JP11484993 1993-05-17
JP31553293A JPH0736147A (en) 1993-05-17 1993-12-15 Base for image forming material
JP5/315532 1993-12-15

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JPH11271927A (en) 1998-01-20 1999-10-08 Mitsubishi Paper Mills Ltd Supporting body for image material

Citations (9)

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Publication number Priority date Publication date Assignee Title
JPS5895732A (en) * 1981-12-03 1983-06-07 Fuji Photo Film Co Ltd Substrate for photographic paper
JPS60150049A (en) * 1984-01-17 1985-08-07 Mitsubishi Paper Mills Ltd Substrate for photographic printing parer
JPH0258043A (en) * 1988-08-24 1990-02-27 Oji Paper Co Ltd Substrate for photographic printing paper
JPH0258042A (en) * 1988-08-24 1990-02-27 Oji Paper Co Ltd Substrate for photographic printing paper
JPH0311842A (en) * 1989-06-08 1991-01-21 Toshiba Corp Illegal token detection and elimination device
JPH0342655A (en) * 1989-07-10 1991-02-22 Mitsubishi Paper Mills Ltd Base for resin coated photographic paper
JPH0365948A (en) * 1989-08-03 1991-03-20 Mitsubishi Paper Mills Ltd Photographic base
JPH04172340A (en) * 1990-11-05 1992-06-19 Oji Paper Co Ltd Manufacturing method of supporting body for photographic printing paper excellent in cutting performance
JPH05100357A (en) * 1991-10-03 1993-04-23 Mitsubishi Paper Mills Ltd Photographic substrate

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Publication number Priority date Publication date Assignee Title
JPS5841500B2 (en) * 1975-03-31 1983-09-12 富士写真フイルム株式会社 Support for photographic paper
DE4220737C2 (en) * 1991-09-09 1998-06-04 Mitsubishi Paper Mills Ltd Photographic support material

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5895732A (en) * 1981-12-03 1983-06-07 Fuji Photo Film Co Ltd Substrate for photographic paper
JPS60150049A (en) * 1984-01-17 1985-08-07 Mitsubishi Paper Mills Ltd Substrate for photographic printing parer
JPH0258043A (en) * 1988-08-24 1990-02-27 Oji Paper Co Ltd Substrate for photographic printing paper
JPH0258042A (en) * 1988-08-24 1990-02-27 Oji Paper Co Ltd Substrate for photographic printing paper
JPH0311842A (en) * 1989-06-08 1991-01-21 Toshiba Corp Illegal token detection and elimination device
JPH0342655A (en) * 1989-07-10 1991-02-22 Mitsubishi Paper Mills Ltd Base for resin coated photographic paper
JPH0365948A (en) * 1989-08-03 1991-03-20 Mitsubishi Paper Mills Ltd Photographic base
JPH04172340A (en) * 1990-11-05 1992-06-19 Oji Paper Co Ltd Manufacturing method of supporting body for photographic printing paper excellent in cutting performance
JPH05100357A (en) * 1991-10-03 1993-04-23 Mitsubishi Paper Mills Ltd Photographic substrate

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DE4493152T1 (en) 1995-06-01
JPH0736147A (en) 1995-02-07

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