WO1994025640A1 - Composition and process for imparting a bright blue color to zinc/aluminum alloy - Google Patents

Composition and process for imparting a bright blue color to zinc/aluminum alloy Download PDF

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Publication number
WO1994025640A1
WO1994025640A1 PCT/US1994/003691 US9403691W WO9425640A1 WO 1994025640 A1 WO1994025640 A1 WO 1994025640A1 US 9403691 W US9403691 W US 9403691W WO 9425640 A1 WO9425640 A1 WO 9425640A1
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Prior art keywords
treatment
weight
seconds
process according
molybdenum
Prior art date
Application number
PCT/US1994/003691
Other languages
French (fr)
Inventor
Hitoshi Ishii
Takao Ogino
Original Assignee
Henkel Corporation
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Application filed by Henkel Corporation filed Critical Henkel Corporation
Priority to US08/535,253 priority Critical patent/US5700334A/en
Publication of WO1994025640A1 publication Critical patent/WO1994025640A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/40Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates
    • C23C22/44Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates containing also fluorides or complex fluorides

Definitions

  • the present invention relates to a treatment process for imparting a blue color to the surface of zinc aluminum alloys, particularly the hot-dip Zn/AI alloy- plated steel sheet that is widely used as a construction material and for house-
  • the 0 present invention relates to a novel composition and process for imparting a bright or brilliant blue color to hot-dip Zn/AI alloy-plated steel sheet, wherein the treatment bath in said process is very stable and the process can be run in simple equipment using lower temperatures and shorter times than in prior methods.
  • Metal coloring methods generally consist of inorganic chemical methods, organic chemical methods, electrolytic methods, and painting. Among these, the inorganic chemical coloring methods are the most advantageous in terms of equipment, cost, and workability. However, while various inorganic chemical 0 coloring methods have been devised for application to aluminum sheet, alumin ⁇ um alloy sheet, and zinc-plated steel sheet, an inorganic chemical coloring pro ⁇ cess has yet to be established for application to hot-dip zinc/aluminum alloy- plated steel sheet.
  • Treatment methods (1) and (2) are described by Takakado Nakayama in The Surface Treatment of Aluminum [Aruminiumu no Hyoomen Shori] (Nikkan Kogyo Shinbun-sha, 1969).
  • Hot-dip zinc/aluminum alloy-plated steel sheet is widely used at present as a construction material and for household electrical appliances. Its surface has a white metallic luster. Although an elegant look is provided by the metallic luster, the appearance of this material is ultimately aesthetically unsatisfactory because it lacks a sense of calmness and quality. Accordingly, there is strong demand for the appearance of a surface-treatment technology for hot-dip zinc/ aluminum alloy-plated steel sheet that will yield a bright blue color which does not clash with but rather is in harmony with its surroundings and which also combines an elegant look with a high metallic luster. Disclosure of the Invention
  • the present invention seeks to introduce a method for im ⁇ parting a bright blue color to the surface of hot-dip zinc/aluminum alloy-plated steel sheet, wherein said method employs the inorganic chemical coloring ap ⁇ proach and does not require large-scale equipment, accomplishes this blue col ⁇ oring faster and at lower temperatures than in previous coloring methods, and does not impair the original metallic luster of hot-dip zinc/aluminum alloy-plated steel sheet.
  • the treatment bath preferably contains a par- ticular quantity of fluoride in order to remove the tough oxidation coating pres ⁇ ent on the surface of hot-dip zinc/aluminum alloy-plated steel sheet and in order to provide a rapid etch of the plating layer.
  • a par- ticular quantity of fluoride in order to remove the tough oxidation coating pres ⁇ ent on the surface of hot-dip zinc/aluminum alloy-plated steel sheet and in order to provide a rapid etch of the plating layer.
  • the process in accordance with the present invention for imparting a bright or brilliant blue color to zinc/aluminum alloy surfaces that contains 0J to 60 weight % of aluminum, particularly those of hot-dip zinc/ aluminum alloy-plated steel sheet characteristically comprises treatment of the surface with a treatment bath that has a pH of 3.5 to 6, that does not contain chromium, and that comprises, preferably consists essentially of, or still more preferably consists of water, a molybdenum compound content of 0.2 to 3.0 weight % calculated as molybdenum, and a fluoride content of 0J to 2.0 weight % calculated as fluorine.
  • An aluminum content of 0J to 60 weight % is required in the zinc/alum ⁇ inum alloy to which the process of the present invention is applied.
  • the desired bright blue color is not obtained when the aluminum content does not fall within this given range.
  • the aluminum content is below 0J weight %, the color darkens and the luster is lost.
  • the coloring reaction does not develop to a satisfactory degree and the color, as a result, remains almost unchanged.
  • the molybdenum compound content in the treatment bath is preferably 0.2 to 3.0 weight % as molybdenum and is obtained by the addition of soluble molybdenum compounds.
  • the rate of the coloring reaction declines at below 5 0.2 weight %, while the use of more than 3.0 weight % is economically unat ⁇ tractive because the activity becomes saturated and no longer improves.
  • the particularly preferred molybdenum content is 0.5 to 2.0 weight %.
  • Operable soluble molybdenum compounds are molybdate salts, phosphomolybdic acid, molybdenum chloride, and the like. 0
  • the treatment bath preferably contains fluoride at 0.1 to 2.0 weight % as fluorine.
  • Operable fluoride 5 sources are specifically exemplified by hydrofluoric acid, sodium fluoride, potas ⁇ sium fluoride, ammonium fluoride, sodium bifluoride, fluosilicic acid, sodium flu ⁇ osilicate, ammonium fluosilicate, fluoboric acid, fluotitanic acid, and fluozirconic acid.
  • the pH of the treatment bath must be adjusted or regulated to 3.5 to 6. o
  • the etching reactivity of the fluorine in the fluoride etchant is too strong at a pH below 3.5. This has the adverse result of reducing the amount of colored coat ⁇ ing that is deposited and thus prevents the appearance of the desired color. In contrast to this, the etching reactivity declines at a pH above 6, which leads to a sharp decline in the rate of the coloring reaction.
  • the pH can be regulated through the use of an alkali such as sodium hydroxide, sodium carbonate, am ⁇ monia, ammonium bicarbonate, potassium hydroxide, and the like, or through the use of an acid such as sulfuric acid, nitric acid, phosphoric acid, and the like.
  • the pH range of 3.8 to 4.5 is particularly preferred.
  • the treatment bath used in the present invention does not require the addition of chromic acid, chromium compounds, etc., and instead all chromium compounds are preferab ⁇
  • the above-described treatment bath is preferably applied to hot-dip zinc/ aluminum alloy-plated steel sheet by spraying or immersion at a treatment tem ⁇ perature of 30' C to 70' C for a treatment time of 1 to 10 seconds.
  • the reactiv- ity of the treatment bath is inadequate at treatment temperatures below 30° C, while treatment temperatures above 70' C do not afford any further increase in reactivity and are therefore economically unattractive.
  • the treatment temper ⁇ ature range of 45° C to 60° C is particularly preferred. Treatment times less than 1 second do not yield the desired coloration due to an inadequate reac- tion.
  • the coloring reaction is saturated at treatment times in excess of 10 sec ⁇ onds, and such treatment times therefore do not yield any further change in col ⁇ or.
  • Treatment times in the range of 2 to 5 seconds are particularly preferred.
  • the hot-dip zinc/aluminum alloy-plated steel sheet is contaminated with adhering oil, dirt, etc., it is preferably subjected to a degreasing process, for example, an alkali or solvent degreasing process, prior to execution of treat ⁇ ment in accordance with the present invention.
  • a degreasing process for example, an alkali or solvent degreasing process
  • washing with water and drying after film formation may be conducted in the present invention on an optional basis.
  • the effect of the present invention is in no way diminished by the execu- tion — after film deposition in accordance with the present invention — of * a post-treatment (such as a chromate treatment, etc.) for the purpose of enhanc ⁇ ing the corrosion resistance of the hot-dip zinc/aluminum alloy-plated steel sheet.
  • a post-treatment such as a chromate treatment, etc.
  • the etching activity of the fluorine in the fluoride present in the treatment bath un ⁇ dergoes major variations as a function of treatment bath pH, and the optimal etching reactivity is maintained in the pH range of 3.5 to 6.
  • the tough oxidation film spontaneously present on the surface of this type of plating layer, only in the optimal pH range is it efficiently dissolved and removed by the fluorine component and the coloring reaction thereby promoted.
  • the metallic luster characteristic of hot-dip zinc/aluminum alloy-plated steel sheet is not impaired because the etching reaction in the invention treatment pro- ceeds uniformly against the subject plating layer.
  • the zinc ion and aluminum ion eluted by the etching reaction are believed to reprecipitate onto the surface of the plating layer as hydrated oxides.
  • the molybdenum compound dis- solved in the treatment bath is reduced to a compound with a lower oxidation number and precipitates onto the surface of the plating.
  • treatment of hot-dip zinc/aluminum alloy-plated steel sheet by the treatment bath of the present invention is believed to cause the development of a bright blue color because a coating consisting of a composite of molybden- urn oxide and hydrated oxides of zinc and aluminum is formed on the surface of the plating layer, and the plating layer retains its metallic luster.
  • any chromium component added to the treatment bath of the present in ⁇ vention acts as an in ⁇ hibitor of the etching reaction and thus, if present in any substantial amount, prevents satisfactory development of the etching reaction and thus renders pre ⁇ cipitation of the colored film inadequate.
  • the etching reaction can be accelerated in the presence of chromium compounds by dropping the pH below 3.5, chromate film precipitation reactions then are believed to proceed in prefer ⁇ ence to molybdenum oxide precipitation in this low pH region, and the yellow color of the chromate film is then produced rather than the blue caused by mo ⁇ lybdenum oxide.
  • This treatment corresponds to the treatment method described in Example 7 of Japanese Patent Application Laid Open Number Sho 61-253381.
  • Comparison Example 6 Comparison Example 6
  • the treatment bath pH which was not adjusted, was 1.75. This treatment corresponds to the treatment method described in Example 1 of Japanese Patent Publication Number Sho 45-32922. Testing
  • TCSS Trichromatic Specification Symbol
  • Comparison Example 4 the bath pH exceeded 6.0 and the bath contained soluble molybdenum compound at less than 0.2 weight % as molybdenum and fluoride at less than 0J weight % as fluorine. As a result, the reactivity was inadequate, and the desired color could not be obtained (as in Comparison Examples 1 and 2) despite a lengthy treatment time of 5 minutes.
  • Comparison Example 5 was an example of the prior art for the blackening of zinciferous-plated materials. Thus, blackening was obtained in this case, but the luster was severely reduced. Moreover, a satisfactory ad ⁇ herence was also not obtained.
  • the treatment bath contained chromic acid and had a low pH of 1.75. This resulted in the precipi ⁇ tation of a chromate film: Not only was a yellow color obtained, but the metallic luster was lost.
  • the process of the present invention for imparting a blue color to hot-dip zinc/aluminum alloy-plated steel sheet is a highly cost-effective inorganic chemical coloring process that is capable of pro- viding high added-value in terms of design and aesthetics.
  • the treatment bath in the invention process is more stable than prior treatment baths and treatment in accordance with the invention process can be run at low ⁇ er temperatures and in less time than in prior processes.

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  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
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Abstract

The rapid, low-temperature formation of a bright blue surface on hot-dip zinc/aluminum alloy-plated steel sheet that contains 0.1 to 60 weight % aluminum in the alloy, or on other surfaces of similar chemical composition, using conventional surface-treatment equipment, is achieved by treating the surface with a treatment bath that has a pH of 3.5 to 6.0 and that contains molybdenum compound at 0.2 to 3.0 weight % as molybdenum and simple or complex fluoride at 0.1 to 2.0 weight % as fluorine.

Description

Description
COMPOSITION AND PROCESS FOR IMPARTING A BRIGHT BLUE COLOR TO
ZINC/ALUMINUM ALLOY
Technical Field
The present invention relates to a treatment process for imparting a blue color to the surface of zinc aluminum alloys, particularly the hot-dip Zn/AI alloy- plated steel sheet that is widely used as a construction material and for house-
5 hold electrical appliances, without at the same time impairing the bright surface appearance (metallic luster or gloss) that is possessed by such plated steel sheet. (The invention will often be described below with respect to plated steel sheet, but it should be understood that most of this discussion applies equally well to any other surface with the same chemical nature.) More specifically, the 0 present invention relates to a novel composition and process for imparting a bright or brilliant blue color to hot-dip Zn/AI alloy-plated steel sheet, wherein the treatment bath in said process is very stable and the process can be run in simple equipment using lower temperatures and shorter times than in prior methods. s Background Art
Metal coloring methods generally consist of inorganic chemical methods, organic chemical methods, electrolytic methods, and painting. Among these, the inorganic chemical coloring methods are the most advantageous in terms of equipment, cost, and workability. However, while various inorganic chemical 0 coloring methods have been devised for application to aluminum sheet, alumin¬ um alloy sheet, and zinc-plated steel sheet, an inorganic chemical coloring pro¬ cess has yet to be established for application to hot-dip zinc/aluminum alloy- plated steel sheet.
In specific terms, the following methods are known for the inorganic 5 chemical coloring of aluminum and aluminum alloy:
(1) The generation of a deep black color by treatment at 80° C for 10 min¬ utes with an aqueous solution of 10 to 20 g/L of ammonium molybdate and 5 to 15 g/L of ammonium chloride;
(2) The generation of a brilliant sudan color by treatment for 5 minutes at 50° C to 70° C with an aqueous solution of 8 g/L of zinc sulfate, 3.3 g/L of sodium molybdate, and 2 g/L of sodium fluoride; and
(3) The formation of a protective film on the surface of aluminiferous materi¬ al using a composition that contains hexavalent chromium, fluoride ion, and a compound selected from molybdic acid and its sodium, potassium, and ammonium salts (Japanese Patent Publication Number Sho 45-32922 [32,922/1970]).
Treatment methods (1) and (2) are described by Takakado Nakayama in The Surface Treatment of Aluminum [Aruminiumu no Hyoomen Shori] (Nikkan Kogyo Shinbun-sha, 1969).
Various coloring methods for zinc-plated steel sheet have also been ex¬ amined, and, as for aluminum and aluminum alloy, the inorganic chemical color- ing methods offer advantages in terms of equipment, cost, and workability and are therefore in wide use. With regard to the inorganic chemical coloring of zinc-plated steel sheet, for example, Japanese Patent Application Laid Open [Kokai] Number Sho 61-253381 [253,381/1986]) discloses
(4) a method for blackening zinc-plated steel sheet using an aqueous solu- tion that contains copper ion and nickel ion.
In addition, the prior art for the coloration of zinciferous-plated steel sheet primarily yields blacks and browns, and a blue color and particularly a bright blue with a metallic gloss have heretofore been unavailable.
The application of prior-art methods (1) to (4) as described above to hot- dip zinc/aluminum alloy-plated steel sheet will now be considered. In the case of treatment methods (1) and (2), their application to hot-dip zinc/aluminum al¬ loy-plated steel sheet does not produce the colors obtained by their application to aluminum or aluminum alloy, and in fact almost no change in color is ob¬ tained in either case. Moreover, since these treatments are intended principally for application to moldings, they require lengthy treatment times of at least" 5 minutes. Because the treatment bath used in treatment method (3) is essenti¬ ally a chromate treatment bath, the precipitated coating consists of a chromate film whose principal component is chromium oxide and which is therefore yel¬ lowish. Moreover, when the pH is increased to 3.5 to 6 in this method, the re- activity is diminished, the chromate coating weight therefore declines, and color¬ ation does not occur. While treatment method (4) does rapidly produce a matte black appearance, this black coating is weakly adhesive, and the execution of some type of post-treatment is required as a result in order to improve its ad¬ herence. In short, it has been determined that the rapid generation of a bright blue appearance cannot be obtained through the application to hot-dip zinc/alumin¬ um alloy-plated steel sheet of a prior coloring method intended for aluminum, aluminum alloy, or zinc-plated steel sheet.
Hot-dip zinc/aluminum alloy-plated steel sheet is widely used at present as a construction material and for household electrical appliances. Its surface has a white metallic luster. Although an elegant look is provided by the metallic luster, the appearance of this material is ultimately aesthetically unsatisfactory because it lacks a sense of calmness and quality. Accordingly, there is strong demand for the appearance of a surface-treatment technology for hot-dip zinc/ aluminum alloy-plated steel sheet that will yield a bright blue color which does not clash with but rather is in harmony with its surroundings and which also combines an elegant look with a high metallic luster. Disclosure of the Invention
Problems to Be Solved by the Invention Specifically, the present invention seeks to introduce a method for im¬ parting a bright blue color to the surface of hot-dip zinc/aluminum alloy-plated steel sheet, wherein said method employs the inorganic chemical coloring ap¬ proach and does not require large-scale equipment, accomplishes this blue col¬ oring faster and at lower temperatures than in previous coloring methods, and does not impair the original metallic luster of hot-dip zinc/aluminum alloy-plated steel sheet.
Summary of the Invention The inventors proceeded with their investigations after concluding that an elucidation of the following two points would be critical to a resolution of the problems described above for the prior art:
1. the nature of the constituent components of a film having the desired blue color, and
2. the chemical reactivity between the components of the treatment bath and hot-dip zinc/aluminum alloy-plated steel sheet. It was discovered, first, that molybdenum compounds are the optimal treatment bath components for inducing the formation of a blue film on hot-dip zinc/alum¬ inum alloy-plated steel sheet and that achieving the desired colored film using other inorganic compounds is quite problematic.
It was also discovered that the treatment bath preferably contains a par- ticular quantity of fluoride in order to remove the tough oxidation coating pres¬ ent on the surface of hot-dip zinc/aluminum alloy-plated steel sheet and in order to provide a rapid etch of the plating layer. Furthermore, as the result of invest¬ igations into the relationship between pH and the etching reactivity of fluorides, it was determined that these compounds are not active throughout the entire pH range and that only at pH 3.5 to 6 is the reaction rate optimal for the color¬ ing treatment that is the objective of the invention. The inventors discovered that only under this condition is it normally possible to obtain a uniform etch that does not impair the metallic luster. The present invention was achieved based on these discoveries. In specific terms, the process in accordance with the present invention for imparting a bright or brilliant blue color to zinc/aluminum alloy surfaces that contains 0J to 60 weight % of aluminum, particularly those of hot-dip zinc/ aluminum alloy-plated steel sheet, characteristically comprises treatment of the surface with a treatment bath that has a pH of 3.5 to 6, that does not contain chromium, and that comprises, preferably consists essentially of, or still more preferably consists of water, a molybdenum compound content of 0.2 to 3.0 weight % calculated as molybdenum, and a fluoride content of 0J to 2.0 weight % calculated as fluorine. Description of Preferred Embodiments
An aluminum content of 0J to 60 weight % is required in the zinc/alum¬ inum alloy to which the process of the present invention is applied. The desired bright blue color is not obtained when the aluminum content does not fall within this given range. Thus, when the aluminum content is below 0J weight %, the color darkens and the luster is lost. When the aluminum content exceeds 60 0 weight %, the coloring reaction does not develop to a satisfactory degree and the color, as a result, remains almost unchanged.
The molybdenum compound content in the treatment bath is preferably 0.2 to 3.0 weight % as molybdenum and is obtained by the addition of soluble molybdenum compounds. The rate of the coloring reaction declines at below 5 0.2 weight %, while the use of more than 3.0 weight % is economically unat¬ tractive because the activity becomes saturated and no longer improves. The particularly preferred molybdenum content is 0.5 to 2.0 weight %. Operable soluble molybdenum compounds are molybdate salts, phosphomolybdic acid, molybdenum chloride, and the like. 0 The treatment bath preferably contains fluoride at 0.1 to 2.0 weight % as fluorine. The etching reaction rate declines and the coloring reaction rate there¬ fore declines at below 0J weight %. The use of more than 2.0 weight % is economically unattractive due to the absence of additional effects at such lev¬ els. A more preferred fluoride content is 0.3 to 1.0 weight %. Operable fluoride 5 sources are specifically exemplified by hydrofluoric acid, sodium fluoride, potas¬ sium fluoride, ammonium fluoride, sodium bifluoride, fluosilicic acid, sodium flu¬ osilicate, ammonium fluosilicate, fluoboric acid, fluotitanic acid, and fluozirconic acid.
The pH of the treatment bath must be adjusted or regulated to 3.5 to 6. o The etching reactivity of the fluorine in the fluoride etchant is too strong at a pH below 3.5. This has the adverse result of reducing the amount of colored coat¬ ing that is deposited and thus prevents the appearance of the desired color. In contrast to this, the etching reactivity declines at a pH above 6, which leads to a sharp decline in the rate of the coloring reaction. The pH can be regulated through the use of an alkali such as sodium hydroxide, sodium carbonate, am¬ monia, ammonium bicarbonate, potassium hydroxide, and the like, or through the use of an acid such as sulfuric acid, nitric acid, phosphoric acid, and the like. The pH range of 3.8 to 4.5 is particularly preferred. The treatment bath used in the present invention does not require the addition of chromic acid, chromium compounds, etc., and instead all chromium compounds are preferab¬ ly omitted.
The above-described treatment bath is preferably applied to hot-dip zinc/ aluminum alloy-plated steel sheet by spraying or immersion at a treatment tem¬ perature of 30' C to 70' C for a treatment time of 1 to 10 seconds. The reactiv- ity of the treatment bath is inadequate at treatment temperatures below 30° C, while treatment temperatures above 70' C do not afford any further increase in reactivity and are therefore economically unattractive. The treatment temper¬ ature range of 45° C to 60° C is particularly preferred. Treatment times less than 1 second do not yield the desired coloration due to an inadequate reac- tion. The coloring reaction is saturated at treatment times in excess of 10 sec¬ onds, and such treatment times therefore do not yield any further change in col¬ or. Treatment times in the range of 2 to 5 seconds are particularly preferred. When the hot-dip zinc/aluminum alloy-plated steel sheet is contaminated with adhering oil, dirt, etc., it is preferably subjected to a degreasing process, for example, an alkali or solvent degreasing process, prior to execution of treat¬ ment in accordance with the present invention. Moreover, washing with water and drying after film formation may be conducted in the present invention on an optional basis.
The effect of the present invention is in no way diminished by the execu- tion — after film deposition in accordance with the present invention — of* a post-treatment (such as a chromate treatment, etc.) for the purpose of enhanc¬ ing the corrosion resistance of the hot-dip zinc/aluminum alloy-plated steel sheet.
The discussion will now turn to what is believed to be the reaction mech- anism during treatment of hot-dip zinc/aluminum alloy-plated steel sheet by the treatment bath in accordance with the present invention, but these statements are not to be construed as limiting the invention. When zinc/aluminum alloy is treated with the treatment bath in accordance with the present invention, the subject alloy surface is first etched due to the activity of the fluorine in the fluor- ide present in the treatment bath. This etching reaction is extremely important since it determines the reaction rate of the colored film-forming reaction. The etching activity of the fluorine in the fluoride present in the treatment bath un¬ dergoes major variations as a function of treatment bath pH, and the optimal etching reactivity is maintained in the pH range of 3.5 to 6. With regard to the tough oxidation film spontaneously present on the surface of this type of plating layer, only in the optimal pH range is it efficiently dissolved and removed by the fluorine component and the coloring reaction thereby promoted. Moreover, the metallic luster characteristic of hot-dip zinc/aluminum alloy-plated steel sheet is not impaired because the etching reaction in the invention treatment pro- ceeds uniformly against the subject plating layer.
In addition, the zinc ion and aluminum ion eluted by the etching reaction are believed to reprecipitate onto the surface of the plating layer as hydrated oxides. Accompanying the elution, i.e., the oxidation, of the aluminum and zinc in the plated steel sheet under consideration, the molybdenum compound dis- solved in the treatment bath is reduced to a compound with a lower oxidation number and precipitates onto the surface of the plating.
Thus, treatment of hot-dip zinc/aluminum alloy-plated steel sheet by the treatment bath of the present invention is believed to cause the development of a bright blue color because a coating consisting of a composite of molybden- urn oxide and hydrated oxides of zinc and aluminum is formed on the surface of the plating layer, and the plating layer retains its metallic luster.
Any chromium component added to the treatment bath of the present in¬ vention, e.g., chromic acid, chromium compounds, and the like, acts as an in¬ hibitor of the etching reaction and thus, if present in any substantial amount, prevents satisfactory development of the etching reaction and thus renders pre¬ cipitation of the colored film inadequate. Although the etching reaction can be accelerated in the presence of chromium compounds by dropping the pH below 3.5, chromate film precipitation reactions then are believed to proceed in prefer¬ ence to molybdenum oxide precipitation in this low pH region, and the yellow color of the chromate film is then produced rather than the blue caused by mo¬ lybdenum oxide.
The invention can be further appreciated by consideration of the follow¬ ing examples.
Examples and Comparison Examples _[_ Test materials
Six types of hot-dip zinc/aluminum alloy-plated steel sheet (plating mass = 120 g/m2) were employed, and these were fabricated using zinc/aluminum alloy plating baths. Six aluminum contents in the plating layers were used: 0.05 weight %, 0J5 weight %, 5 weight %, 15 weight %, 55 weight %, and 70 0 weight %. The aluminum content in the plating film on the test sheet used in a particular example or comparison example is reported in the particular example (Examples 1 to 6) or comparison example (Comparison Examples 1 to 6). 2_ The treatment process 5 The following treatment process steps were performed in each of the examples and comparison examples. The individual conditions concerning the coloring treatment itself are respectively reported in the examples and comparison examples: (1) Degreasing (FINECLEANER™ L4460, alkaline degreaser from Nihon o Parkerizing Company, Limited) at 43° C for 120 seconds by spraying. (2) Water wash (tap water) at ambient temperature for 30 seconds by spraying.
(3) Coloring treatment as described below; the pH was adjusted with sodium hydroxide or sulfuric acid. (4) Water wash (tap water) at ambient temperature for 30 seconds by spraying. (5) Drying at 100° C for 120 seconds
Example 1
The test sheet (aluminum content in plating layer = 5 weight %) was sprayed for 1 second with a treatment bath (pH = 4.0, temperature = 50° C) that contained ammonium molybdate at 2.0 weight % as molybdenum and am¬ monium bifluoride at 0.7 weight % as fluorine. Example 2
The test sheet (aluminum content in plating layer = 0.15 weight %) was immersed for 9 seconds in a treatment bath (pH = 5.7, temperature = 33° C) that contained phosphomolybdic acid at 2.8 weight % as molybdenum, f luosilicic acid at 1.5 weight % as fluorine, and hydrofluoric acid at 0.3 weight % as fluorine (total fluorine = 1.8 weight %). Example 3 The test sheet (aluminum content in plating layer = 55 %) was immersed for 3 seconds in a treatment bath (pH = 3.6, temperature = 67° C) that con¬ tained sodium molybdate at 1.5 weight % as molybdenum and hydrofluoric acid at 0.5 weight % as fluorine. Example 4 The test sheet (aluminum content in plating layer = 0.15 %) was sprayed for 5 seconds with a treatment bath (pH = 4.0, temperature = 60° C) that con¬ tained phosphomolybdic acid at 0.3 weight % as molybdenum and sodium fluor¬ ide at 0J2 weight % as fluorine. Example 5 The test sheet (aluminum content in plating layer = 15 %) was immersed for 3 seconds in a treatment bath (pH = 4.0, temperature = 50° C) that con¬ tained ammonium molybdate at 1.0 weight % as molybdenum and fluosilicic acid at 0.5 weight % as fluorine. Example 6
The test sheet (aluminum content in plating layer = 5 weight %) was im¬ mersed for 2 seconds in a treatment bath (pH = 4.2, temperature = 60° C) that contained ammonium molybdate at 1.0 weight % as molybdenum and ammoni¬ um fluoride at 0.7 weight % as fluorine. Comparison Example 1
The test sheet (aluminum content in plating layer = 70 %) was immersed for 0.7 seconds in a treatment bath (pH = 5.5, temperature = 27° C) that con¬ tained ammonium molybdate at 1.5 weight % as molybdenum and fluosilicic acid at 0.5 weight % as fluorine. Comparison Example 2 The test sheet (aluminum content in plating layer = 0.05 %) was im¬ mersed for 10 seconds in a treatment bath (pH = 3.3, temperature = 70° C) that contained phosphomolybdic acid at 1.0 weight % as molybdenum and hydro¬ fluoric acid at 1.0 weight % as fluorine. Comparison Example 3 The test sheet (aluminum content in plating layer = 5 %) was sprayed for 5 seconds with a treatment bath (pH = 3.0, temperature = 50° C) that con¬ tained ammonium molybdate at 1.0 weight % as molybdenum and hydrofluoric acid at 0.5 weight % as fluorine. Comparison Example 4 The test sheet (aluminum content in plating layer = 5 %) was immersed for 5 minutes in a treatment bath (temperature = 60° C) that contained 8 g/L of zinc sulfate, 3.3 g/L of sodium molybdate (0J 5 weight % as molybdenum), and 2 g/L of sodium fluoride (0.09 weight % as fluorine). The treatment bath pH, which was not adjusted, was 6.2. This treatment corresponded to a treatment described in Takakado Nakayama, The Surface Treatment of Aluminum (Nikkan Kogyo Shinbun-sha, 1969) for imparting a brilliant sudan color to aluminum. Comparison Example 5
The test sheet (aluminum content in plating layer = 5 %) was immersed for 2 seconds in a treatment bath (pH = 3.0, temperature = 30° C) that con- tained 10 g/L of copper ions, 1.5 g/L of nickel ions, and 20 g/L potassium chlor¬ ate. This treatment corresponds to the treatment method described in Example 7 of Japanese Patent Application Laid Open Number Sho 61-253381. Comparison Example 6
The test sheet (aluminum content in plating layer = 15 %) was immersed for 10 seconds in a treatment bath (temperature = 50° C) that contained 0.5 weight % of chromium trioxide, 0.3 weight % of fluoride as HBF4, and sodium molybdate at 0.1 weight % as molybdenum. The treatment bath pH, which was not adjusted, was 1.75. This treatment corresponds to the treatment method described in Example 1 of Japanese Patent Publication Number Sho 45-32922. Testing
The appearance of the test sheets processed in accordance with Examp¬ les 1 to 6 and Comparison Examples 1 to 6 was determined using the trichro¬ matic specification symbols stipulated in JIS Z 8721. The gloss (60°) was mea¬ sured prior to treatment (G1) and after treatment (G2), and these values were used to calculate the gloss change ratio (DG = G2 G1). The adherence of the color film was evaluated based on the nature of its delamination when peeled with cellophane tape. These measurement results are reported in Table 1.
As Table 1 makes clear, a hue (2.5 B to 5 PB) centered on blue with sat¬ uration > 3 was obtained by application of the coloring process in accordance with the present invention to the surface of steel sheet hot-dip plated with Zn/AI alloy that contained 0.1 to 60 weight % Al. Moreover, while coloration occurred to a lightness < 6, a gloss change ratio of at least 0.3 was maintained. In other words, these results confirmed that treatment according to the present invention can impart a blue color with retention of the metallic gloss. Table 1
Identifi¬ TCSS Gloss Delami- cation Values Ratio nation?
Change
Hue L/S
Example 1 5 PB 4/6 0.32 No
Example 2 2.5 B 5/10 0.41 No
Example 3 10 B 6/3 0.46 No
Example 4 2.5 B 5/4 0.35 No
Example 5 2.5 PB 5/8 0.40 No
Example 6 2.5 PB 5/6 0.44 No
Comparison 5 PB 9/1 0.63 No Example 1
Comparison 2.5 B 9/2 0.21 No Example 2
Comparison 5 P 8/2 0.08 No Example 3
Comparison 5 B 8/1 0J3 No Example 4
Comparison 5 R 2/1 0.01 Yes Example 5
Comparison 2.5 Y 8/12 0.06 No Example 6
Notes for Table 1
"TCSS" = Trichromatic Specification Symbol;
"US" = Lightness/Saturation
In contrast to this, in Comparison Example 1, the coloring reaction did not develop to an adequate degree because the aluminum content in the plat¬ ing layer exceeded 60 weight %. In Comparison Example 2, the hydrofluoric acid etching reaction was too strong because the bath pH was below 3.5 and the plating layer contained less than 0J weight % aluminum. This inhibited the precipitation of the color film and also caused a decline in the gloss. In Com¬ parison Example 3, the fluorine etching reaction was again too strong because the bath pH was a low 3.0. This inhibited the precipitation of the color film and destroyed the metallic luster. In Comparison Example 4, the bath pH exceeded 6.0 and the bath contained soluble molybdenum compound at less than 0.2 weight % as molybdenum and fluoride at less than 0J weight % as fluorine. As a result, the reactivity was inadequate, and the desired color could not be obtained (as in Comparison Examples 1 and 2) despite a lengthy treatment time of 5 minutes. Comparison Example 5 was an example of the prior art for the blackening of zinciferous-plated materials. Thus, blackening was obtained in this case, but the luster was severely reduced. Moreover, a satisfactory ad¬ herence was also not obtained. In Comparison Example 6, the treatment bath contained chromic acid and had a low pH of 1.75. This resulted in the precipi¬ tation of a chromate film: Not only was a yellow color obtained, but the metallic luster was lost.
Benefits of the Invention
As discussed in the preceding, the process of the present invention for imparting a blue color to hot-dip zinc/aluminum alloy-plated steel sheet is a highly cost-effective inorganic chemical coloring process that is capable of pro- viding high added-value in terms of design and aesthetics. In addition, the treatment bath in the invention process is more stable than prior treatment baths and treatment in accordance with the invention process can be run at low¬ er temperatures and in less time than in prior processes.

Claims

Claims
1. A process for imparting a bright blue color to a zinc/aluminum alloy sur¬ face that contains 0J to 60 weight % aluminum by treatment of the surface with an aqueous liquid treatment composition that has a pH of 3.5 to 6, that does not contain chromium, and that contains a molybdenum compound cont¬ ent of 0.2 to 3.0 weight % calculated as molybdenum and a fluoride content of OJ to 2.0 weight % calculated as fluorine.
2. A process according to claim 1 , wherein the pH of the aqueous treatment composition is from 3.8 to 4.5.
3. A process according to claim 2, wherein the molybdenum content of the aqueous treatment composition is from 0.5 to 2.0 weight %.
4. A process according to claim 1 , wherein the molybdenum content of the aqueous treatment composition is from 0.5 to 2.0 weight %.
5. A process according to claim 4, wherein the fluoride content of the aqueous treatment composition is from 0.3 to 1.0 weight %.
6. A process according to claim 3, wherein the fluoride content of the aqueous treatment composition is from 0.3 to 1.0 weight %.
7. A process according to claim 2, wherein the fluoride content of the aqueous treatment composition is from 0.3 to 1.0 weight %.
8. A process according to claim 1 , wherein the fluoride content of the aqueous treatment composition is from 0.3 to 1.0 weight %.
9. A process according to claim 8, wherein the time of treatment is from 1 to 10 seconds, or preferably from 2 to 5 seconds, and the temperature of the treatment composition during treatment is from 30 to 70, or preferably from 45 to 60, ° C.
10. A process according to claim 7, wherein the time of treatment is from 1 to 10 seconds, or preferably from 2 to 5 seconds, and the temperature of the treatment composition during treatment is from 30 to 70, or preferably from 45 to 60, ° C.
11. A process according to claim 6, wherein the time of treatment is from 1 to 10 seconds, or preferably from 2 to 5 seconds, and the temperature of the treatment composition during treatment is from 30 to 70, or preferably from 45 to 60, ° C.
12. A process according to claim 5, wherein the time of treatment is from 1 to 10 seconds, or preferably from 2 to 5 seconds, and the temperature of the treatment composition during treatment is from 30 to 70, or preferably from 45 to 60, ° C.
13. A process according to claim 4, wherein the time of treatment is from 1 to 10 seconds, or preferably from 2 to 5 seconds, and the temperature of the treatment composition during treatment is from 30 to 70, or preferably from 45 to 60, ° C.
14. A process according to claim 3, wherein the time of treatment is from 1 to 10 seconds, or preferably from 2 to 5 seconds, and the temperature of the treatment composition during treatment is from 30 to 70, or preferably from 45 to 60, ° C.
15. A process according to claim 2, wherein the time of treatment is from 1 to 10 seconds, or preferably from 2 to 5 seconds, and the temperature of the treatment composition during treatment is from 30 to 70, or preferably from 45 to 60, ° C.
16. A process according to claim 1, wherein the time of treatment is from 1 to 10 seconds, or preferably from 2 to 5 seconds, and the temperature of the treatment composition during treatment is from 30 to 70, or preferably from 45 to 60, ° C.
17. A process according to any one of claims 1 to 16, wherein the surface treated is that of hot-dip zinc-aluminum alloy-plated steel sheet.
18. An aqueous liquid composition of matter suitable for treating a zinc- aluminum alloy surface to impart a blue color to the surface, said composition consisting essentially of water and:
(A) sufficient acid to give the composition a pH value from 3.5 to 6, or preferably from 3.8 to 4.5;
(B) an amount of dissolved molybdenum containing materials such as to re¬ sult in a concentration from 0.2 to 3.0, or preferably from 0.5 to 2.0, weight % of molybdenum in the composition; and
(C) an amount of dissolved fluoride containing materials such as to result in a concentration from 0J to 2.0, or preferably from 0.3 to 1.0, weight %, measured as fluorine.
PCT/US1994/003691 1993-04-28 1994-04-08 Composition and process for imparting a bright blue color to zinc/aluminum alloy WO1994025640A1 (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0880410A1 (en) * 1996-01-23 1998-12-02 Henkel Corporation Passivation composition and process for coating
EP1080795A2 (en) * 1999-09-03 2001-03-07 Honda Giken Kogyo Kabushiki Kaisha Coating structure having corrosion resistance
EP1086261A1 (en) * 1998-05-28 2001-03-28 BHP STEEL (JLA) PTY. Ltd. An anticorrosion treatment
WO2005021834A1 (en) * 2003-08-26 2005-03-10 Henkel Kommanditgesellschaft Auf Aktien Colour conversion layers on metal surfaces
DE102007005943A1 (en) 2007-02-01 2008-08-07 Henkel Ag & Co. Kgaa Metal pretreatment with luminescent pigments
US7828911B2 (en) 2003-11-07 2010-11-09 Henkel Ag & Co. Kgaa Colored conversion layers devoid of chrome formed on metal surfaces
EP2798098B1 (en) * 2011-12-29 2015-10-14 Adeval Antonioa Meneghesso A composition for pre-treatment of an aluminum surface, a method for preparing and applying the composition, use of the composition and a product
CN114045478A (en) * 2021-10-13 2022-02-15 东莞理工学院 Preparation method of aluminum alloy conductive conversion film

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CN104532227A (en) * 2003-06-05 2015-04-22 金属涂层国际公司 Compositions and methods for darkening and imparting corrosion-resistant properties to zinc or other active metals
CN113265606B (en) * 2021-05-27 2022-11-01 马鞍山钢铁股份有限公司 Heat treatment method for regulating surface color of aluminum-silicon coating thermoformed steel to be blue or light blue and thermoformed steel

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US1798218A (en) * 1925-03-23 1931-03-31 Pacz Aladar Coating and coloring metals
US3703418A (en) * 1966-11-16 1972-11-21 Hiroshi Iijima Method of preventing rust on steel surface
US3920488A (en) * 1973-05-17 1975-11-18 Alusuisse Process for coloring aluminum black

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1798218A (en) * 1925-03-23 1931-03-31 Pacz Aladar Coating and coloring metals
US3703418A (en) * 1966-11-16 1972-11-21 Hiroshi Iijima Method of preventing rust on steel surface
US3920488A (en) * 1973-05-17 1975-11-18 Alusuisse Process for coloring aluminum black

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0880410A1 (en) * 1996-01-23 1998-12-02 Henkel Corporation Passivation composition and process for coating
EP0880410A4 (en) * 1996-01-23 1999-04-07 Henkel Corp Passivation composition and process for coating
EP1086261A1 (en) * 1998-05-28 2001-03-28 BHP STEEL (JLA) PTY. Ltd. An anticorrosion treatment
EP1086261A4 (en) * 1998-05-28 2003-05-21 Bhp Steel Jla Pty Ltd An anticorrosion treatment
EP1080795A2 (en) * 1999-09-03 2001-03-07 Honda Giken Kogyo Kabushiki Kaisha Coating structure having corrosion resistance
EP1080795A3 (en) * 1999-09-03 2003-10-15 Honda Giken Kogyo Kabushiki Kaisha Coating structure having corrosion resistance
WO2005021834A1 (en) * 2003-08-26 2005-03-10 Henkel Kommanditgesellschaft Auf Aktien Colour conversion layers on metal surfaces
US8293029B2 (en) 2003-08-26 2012-10-23 Henkel Ag & Co. Kgaa Colored conversion layers on metal surfaces
US7828911B2 (en) 2003-11-07 2010-11-09 Henkel Ag & Co. Kgaa Colored conversion layers devoid of chrome formed on metal surfaces
US8268096B2 (en) 2003-11-07 2012-09-18 Henkel Ag & Co. Kgaa Colored conversion layers devoid of chrome formed on metal surfaces
DE102007005943A1 (en) 2007-02-01 2008-08-07 Henkel Ag & Co. Kgaa Metal pretreatment with luminescent pigments
EP2798098B1 (en) * 2011-12-29 2015-10-14 Adeval Antonioa Meneghesso A composition for pre-treatment of an aluminum surface, a method for preparing and applying the composition, use of the composition and a product
CN114045478A (en) * 2021-10-13 2022-02-15 东莞理工学院 Preparation method of aluminum alloy conductive conversion film

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