Classifications

• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
  • H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
  • H01H11/0062—Testing or measuring non-electrical properties of switches, e.g. contact velocity

Definitions

• the invention relates to an imaging system.
• the invention relates particularly, but not exclusively, to the imaging and analysis of electric arcs formed during the operation of a miniature circuit breaker.
• MBC's Miniature circuit breakers
• MBB's are in widespread use for overload and short circuit protection in domestic, commercial and industrial installations.
• an electric arc is drawn between the contacts.
• Modern miniature circuit breaker design relies on the control of the arc to limit fault currents thus reducing damage to both the circuit breaker and the installation which it is protecting.
• To achieve a better understanding of the arc behaviour leading to more efficient and economical circuit breaker design more detailed information on arc motion and the factors that influence it is required.
• the object of the invention is to provide an imaging system which is able to provide improved imaging of events even when the imaging is based on a relatively small number of image samples taken at very high sampling rates.
• an imaging system for imaging an event for which event parameters at an array of event locations are sampled by an array of sensors, each sensor being associated with a respective event location, and sampled event parameter values are recorded in memory means, the imaging system comprising first means responsive to the recorded event parameter values for identifying a plurality of groups of event locations, each group of event locations including those event locations at which the event parameter value exceeds a respective event parameter threshold value for the group, second means for identifying, for each group of event locations, event locations at the boundary of an area encompassing the group, and third means responsive to the identified boundary event locations to plot, for each group, a line representing a contour of constant event parameter value corresponding to the threshold value for that group.
• An imaging system in accordance with the invention enables a plurality of ranges of sensed event parameter values to be imaged in a reliable and effective manner even for a low resolution imaging system where conventional image processing techniques (e.g. interpolation techniques) could not be employed to reliably represent the sensed event parameters.
• image processing techniques e.g. interpolation techniques
• Such low resolution systems are of particular use where very high sampling rates are required, for example where the event is of short duration, so that bandwidth requirements prevent the use of high sampling resolutions.
• the improved image enables more effective analysis of imaged events.
• the third means preferably plots a contour line at a distance from the event location indicative of the field to which the sensor responds. This enables the contours to reflect the line of constant event parameter value as sensed by the sensors.
• the third means plots contour lines at distances from the event location which reduce for groups representative of higher threshold values. This enables nesting of the threshold levels to be achieved which provides for easier analysis of the images.
• the images are preferably displayed on a display with area-filling between contour lines with respective colours and/or textures.
• the contour lines are preferably superimposed on a representation of the environment, including the event locations.
• each sensor comprises a photosensitive element and a polymer optical fibre for guiding light from an event location to the photosensitive element.
• polymer optical fibres enable the photosensitive elements to be located away from the event to be sampled in a flexible and cost effective manner.
• a positioning block defining an array of holes with each hole aligned, in use, with a respective event location, and with each polymer optical fibre located in a respective hole, the polymer optical fibres can be arranged to form a friction fit within the holes so that the position of the optical fibres is slidably adjustable along the holes. This enables the polymer optical fibres to be located to give a desired response to a desired field surrounding the event location.
• the photosensitive element comprises a photodiode operated in a reverse bias configuration whereby a current through the photodiode proportional to the light intensity generates a voltage across a load resistor.
• the optical sensitivity can be adjusted without significantly altering the time required to sample a current luminance value.
• each sensor comprises an amplifier for amplifying the sensed luminance signal and the system comprises multiplexer means for multiplexing the signals from a plurality of sensors, flash analogue to digital converter means connected to the multiplexer means for converting successive signals from the multiplexer means into digital values, successive digital values output from the analogue to digital converter being written to respective locations in the memory means.
• High sample rates can be achieved by controlling the multiplexer means, the analogue to digital converter means and write operations for the memory means by a common system clock with one event parameter sample value being stored in the memory means per clock cycle.
• An embodiment of the invention is therefore particularly suitable imaging an event for which the event parameter values change with time, wherein event parameter values for the plurality of event locations are sampled at successive event timings, a set of event parameter samples being recorded for each the event timing.
• An embodiment of the invention enables very high sample rates to be achieved. Indeed, embodiments of the invention have been able to sample images at a sample rate of 1 million images per second.
• an embodiment of the invention is ideally suited for applications where the event is the motion of an electric arc in an electric component, the array of event locations being an array of positions in an arcing chamber.
• a particular embodiment of the invention to be described hereinafter is particularly adapted to image the motion of an electric arc in a miniature circuit breaker.
• a transparent window is provided for viewing the motion of the electric arc.
• a method of imaging an event comprising sampling event parameters at an array of event locations using an array of sensors, each sensor being associated with a respective event location, recording sampled event parameter values in real time in memory means and subsequently imaging the recorded event parameter values by: a) identifying a group of event locations at which the event parameter sample value exceeds a predetermined threshold value; b) identifying event locations at the boundary of an area encompassing the group; c) responding to the identified boundary event locations to plot a line representing a contour of constant event parameter value corresponding to the threshold value; and d) increasing the predetermined threshold and repeating steps (a) , (b) and (c) for the increased threshold until a predetermined plurality of contours lines for respective event parameter threshold values have been generated.
• FIG. 1 is a schematic block diagram of the imaging system in accordance with the invention.
• Figure 2 is a perspective view of the mounting of a plurality of optical fibres
• Figure 3 i a cross section illustrating the mounting of an optical fibre
• Figure 4 is a schematic diagram illustrating the positioning of a set of optical fibres in a MCB;
• Figure 5 illustrates a circuit forming an optical sensor for the system of Figure 1;
• Figure 6 is a timing diagram for explaining the operation of part of the optical sensor
• Figure 7 is a schematic block diagram of part of the system of Figure 1;
• Figure 8 illustrates timing circuitry for the system of Figure 1
• Figure 9 illustrates a data buffer between a RAM and a computer forming part of the system of Figure 1;
• Figure 10 is a flow diagram of an imaging process;
• Figures 11 to 16 are illustrations for explaining the operation of the imaging process
• Figure 17 illustrates an example of a current response of a short circuit and a miniature circuit breaker
• Figures l ⁇ A and l ⁇ B are representations of images produced at two timings during an event.
• Figure 1 is a schematic block diagram of an embodiment of the invention.
• an array of up to 45 optical fibres 12 is positioned with optical access to the arc chamber of a circuit breaker 10.
• Optical detector circuitry 14 comprises photosensors for converting the light from each fibre into an analogue signal.
• a multiplexer 16 switches the output from respective photosensor channels to produce a sequence of voltage levels each corresponding to the signal for a particular fibre. This permits use of a single A-D converter 18 and digital data path per group of fibres, thereby significantly reducing cost and circuit complexity. Only one A-D converter for a group of eight fibres is shown for ease of illustration.
• the A-D converter 18 converts analogue voltage levels to 6-bit binary numbers which are then stored at sequential locations in a random access memory (RAM) 20 in real time during the operation of the circuit breaker. Sampling and writing are synchronised with the multiplexer switching so that sequences of 8 digital numbers are written to successive RAM locations so that the RAM location for a particular channel at a particular time is well defined. After the experiment the data are transferred from the RAM 20 to a computer 22 via a digital 1/0 card 24 for permanent storage and analysis.
• RAM random access memory
• the optical fibres 12 are each about 1 metre long polymer optical fibres with a 1mm core diameter.
• Polymer fibres have been used under the arduous conditions encountered in EHV (70 kA at 420 kV) circuit breakers operating at high power. There is apparently no degradation of the fibres under these conditions. Attenuation in polymer fibre is higher than in glass - typically 200 dB km "1 at 665nm, but over relatively short transmission distances required for an embodiment of the invention, attenuation or dispersion do not impose serious limitations.
• the main advantages of polymer fibres lie in the ease of manipulation and an aperture comparable with the resolution required. Polymer fibres are robust and inexpensive and their use greatly simplifies construction of the optical fibre array, and requires no specialised equipment.
• Figure 2 illustrates the mounting of the optical fibres 12.
• the optical fibres are mounted in an array of holes 11 within a fibre positioning block 13 with the fibres withdrawn someway into the holes adjacent a perspex window 15 in the side of the circuit breaker 10.
• the optical fibres 12 form a friction fit within the holes 11 so that the position of the fibres can be slidably adjusted within the holes to restrict the field of view of each fibre to a desired portion of the test volvime and to enable a desired intensity of light to be incident on the fibre end.
• Figure 3 illustrates how the position of the end of the fibre within the hole determines the field of view of the fibre.
• the optimum fibre recess distance for the present embodiment was found to be 25mm giving an estimated radius of view of l.lmm, slightly smaller than the spacing of the fibres (4mm in the contact region) . This gave a reasonable definition of the fibre viewing area and light levels acceptable to the electronic detectors.
• FIG 4 The possible fibre positions relative to the interior components of the circuit breaker are shown in Figure 4.
• 24 represents the moving contact of the circuit breaker
• 26 is the fixed contact of the circuit breaker
• 28 is the arc runner
• 30 is the arc splitter stack.
• the small circles such as 25 represent the event locations, which are to be sampled, that is the positioning of the ends of the optical fibres.
• Figure 5 is a circuit diagram for an optical sensor for sensing the light transmitted along an optical fibre from an event location.
• a photodiode 'PD' is used to convert the light transmitted through the optical fibre into an electronic signal.
• the photodiode 'PD' is operated in a reverse bias (photoconductive) configuration whereby the current through the photodiode (proportional to the incident light intensity) generates a voltage across a load resistor H b -
• the value of R b can therefore be optimised to give signals that, after amplification, provide a suitable level for the A-D converter 18.
• a high resistance e.g. lOOk ⁇
• a value of lOk ⁇ has been found to give good definition of arc motion throughout the circuit breaking event in the particular embodiment and at the short circuit current levels employed (3kA) .
• the signal across the load resistor R b is detected by an amplifier stage 'A' based around an LF351 J-F.E.T operational amplifier which provides a high input impedance and fast response at a low cost. This is used in a non-inverting configuration with a gain of 2. The gain prevents instability caused by rapid changes in load from switching in the multiplexer stage.
• a 4.7v Zener diode 'ZD' is placed across the amplifier output to limit the voltage to less than v which is the limit for the operation of subsequent stages.
• the amplifier 'A' responds to a step input signal with a rise time of 2.5 ⁇ s as illustrated in Figure 6.
• Figure 7 illustrates the interconnection of the multiplexer 16, the A/D converter 18 and the RAM 20 in more detail.
• a single clock signal CLK and its inverse are used to control the entire digital recording process.
• ⁇ MHz switching speeds used here
• residual charge on the switching capacitance could disturb the operation of the amplifier circuit and cause crossover of the signal from one channel onto the next.
• a 220 ⁇ resistor is placed between the multiplexer output and ground to rapidly discharge the switching capacitance between channels.
• the analogue signal is digitised by a 6-bit flash A-D converter 18 on the falling edge of the inverted clock signal.
• the 6- bit (plus one overflow bit) digital number is presented at the output of the A-D converter 18 on the next rising edge of the inverted clock signal.
• the overflow bit is designed for use in cascading converters to obtain a higher bit resolution. It is not essential for the present application although it is included in the binary number written to the 32k*8bit RAM 20.
• the RAM memory location is defined by a 15 bit address generated by four 4-bit synchronous counters (not shown) . The count is increased by one on the rising edge of the inverted clock signal. The RAM address uses only 15 bits. The 16th bit is used as a STOP signal so that when all RAM locations have been written to the recording can be halted.
• the timing of the multiplexer switching, a-d conversion and RAM write operations are synchronised so that one sample can be made every clock cycle.
• the rising edge of the clock signal CLK initiates switching of the analogue sensor channel (from say channel 2 to 3) •
• the sampling aperture time is 25ns - significantly less than the time taken for the multiplexer output to change so that the channel 2 can be sampled on the same rising edge of the clock signal before the analogue signal starts to change.
• the clock signal channel 1 is being written to the RAM 20.
• the write pulse to the RAM 20 is removed and, after a short delay (20ns) , converted data for channel 2 are presented to the RAM data ports (but not written) .
• the digital data for channel 2 and the RAM address signals have had sufficient time to stabilise in order to repeat the cycle for the next channel.
• the critical time is the write pulse for the RAM 20 which must be at least 70ns, giving a minimum clock period of l4 ⁇ ns and therefore a theoretical maximum clocking frequency of nearly 8MHz. This provided a recording time of 4.096ms which is usually sufficient to record the entire circuit breaking operation.
• the circuit shown in Figure 8 including a buffer 36, produces the control signals for operation of the counters, A-D conversion and writing to RAM.
• the data acquisition system is organised around pairs of RAMs each sharing common RAM location counters, multiplexer counters and clock signals. This pairing greatly reduces the circuit complexity and size thereby reducing the cost and construction time.
• the elements of the imaging system described above permit the real-time sampling and storage in the RAM(s) 20 of the light intensities experienced during a circuit breaking event, the light intensities forming event parameters representative of that event.
• the recorded results can then be transferred to a computer to complete the imaging process off-line.
• each RAM 20 is addressed separately by a 4-bit address.
• the output buffers of the A-D converter are disabled.
• the address decoding circuitry can then produce a low output enable signal to the relevant RAM and buffer when the correct address is presented. This allows transfer of the data to the computer by re-counting through the memory locations using a computer generated clock signal CLK.
• the independent clock signal and interface to the computer are shown schematically in Figure 9-
• the independent clock CLK is generated by a clock integrated circuit 40 which is programmable by a 3-bit number of 8MHz down to 62.5kHz in factors of 2. This number is held by a latch 4l until the clock is addressed whereupon the address decode circuitry 42 opens the latch 4l allowing the 3-bit number to be read from the lowest 3 bits of the data line. When the address is changed the latch 4l holds the 3 bit clock speed number even if the data lines change. At the start of the run all counters have been re ⁇ set so the STOP signal (bit 16 of the RAM location counters) is low. When GO becomes high the independent clock signal is transmitted by the three-input NAND.
• the independent clock signal CLK is admitted to the data acquisition cards 24 via the 2 input NAND. Data acquisition then proceeds automatically and stops automatically when all RAM locations have been written to.
• the GO signal is also buffered to an external connector for use in triggering external equipment such as a digital storage oscilloscope and the capacitor discharge used to test the MCB, thus allowing accurate synchronisation of different recording instruments.
• the direction of the tri-state data buffers 48, 50 is controlled by the READ signal with a high on this line allowing data transfer to the computer (for reading RAM data) and a low allowing transfer from the computer (for setting clock speed).
• Data buffers 44 and 46 are fixed and unidirectional). All other signals are simply buffered and are therefore directly under computer control.
• the computer end of the interface between the RAM 20 and the computer 22 is a 24 channel programmable digital 1/0 card 24. This allows configuration of the 24 channels as inputs or outputs and transfer of data to/from imaging software via the card.
• the data from each RAM 20 are read into the computer in the order in which they were recorded by addressing the RAM 20 then, with GO held low and READ held high, re-counted under computer control. The data are then stored on a disc or other mass storage device.
• the image construction software was developed to analyse the large quantity of optical fibre data and to present these data as an image of the arc alongside other important information such as voltage, current and estimated contact position.
• the image of the arc is presented as a plot of 5 light intensity contours although it will be appreciated that the number of intensity contours can be adapted to the particular imaging requirements of a specific application. It is a relatively straightforward process in conventional image processing to form contour plots for a continuous function by joining points of constant intensity to form a line. Also, with a conventional, high resolution image, it is possible to simply plot the points and a line will be built up. However, such conventional approaches are not possible in the present case because the available sample points are so few so that at a given time the number of points within any narrow intensity band would probably be close to zero. In the present situation the contour line needs to be explicitly drawn because of the low resolution.
• Each contour line is associated with a different intensity threshold. All the sensor channels giving an intensity greater than or equal to a threshold level are considered to lie inside the contour and are marked "in”; all those giving values lower than the threshold are considered to lie outside the contour and are marked “out”. In general the "in” channels will form 2-D areas where light from the arc is above the intensity threshold.
• Figure 10 represents the process of generating the contours.
• step SO a first threshold is set and then, in step 1, the sensor channels giving an intensity value greater than or equal to a first threshold are identified.
• step S2 the sensor channels that lie on the edge of an area of "in” channels are identified. These channels constitute what will be referred to as a "boundary” and the centre points of the optical fibres as “boundary points". On a map of the circuit breaker this would produce a series of points at the centre of the optical fibre positions at the edge of a region. These can be joined to make a line, represented by the solid line in Figure 11. However, it will be noted that for a spur or an area encompassing only two fibre positions no area would be enclosed by a line joining the boundary points. Accordingly, the image would not faithfully represent the spatial distribution of intensity.
• step S3 a contour line is drawn around the area of "in” channels at a distance from the centre of each boundary point that is indicative of the area over which the optical fibres are sensitive or representative.
• This line will be referred to as a "contour” and is represented by the dotted line in Figure 11.
• step S5 the next threshold is taken and steps SI, S2 and S3 are repeated for the next threshold. This process repeats until contours for all the thresholds have been plotted (in the present example 5 thresholds are processed) .
• Step S2 for boundary tracing will now be described in more detail.
• the boundary is traced by examining each point of the optical fibre array in turn.
• the fibre identifications are held in an array that records which channels are adjacent to which, but does not represent the actual positions of the optical fibres in the arc chamber.
• Each channel is checked in turn starting at the upper left corner of the array and moving from left to right. If a particular channel is marked "in” then it may be a new boundary point unless it is already part of a previous boundary in which case it is ignored (for a given threshold there may be more than one illuminated area and therefore more than one boundary) .
• the program steps clockwise around adjacent array elements until the next "in" point is found. This is achieved in the following way.
• Figure 13 is a schematic illustration of different types of boundary configurations.
• Figure 13a represents a multiple boundary.
• Figure 13b represents a boundary with a "hole” and
• Figure 13c represents a boundary with an "island”.
• a spurious boundary can start inside another boundary and break through to the exterior so that it never returns to its starting point. This can be overcome, however, by aborting the current boundary when the number of points in it exceeds the number of available channels.
• a spurious interior boundary can be formed consisting of usually four interior points. This can be overcome by marking this as a boundary but eliminating it in the contour plotting routine.
• a complex hole or an island can be recorded as a boundary. This can be overcome by marking and eliminating as described above. However, even if it were to be recorded, it is not likely to cause serious problems and may even be useful.
• step S2 enables a sequence of optical fibre identifiers that form the boundary of a region of "in" channels to be identified. It is now necessary to draw a contour around the boundary on the 2-D map of the circuit breaker arc chamber.
• the centre point co-ordinates are obtained from a look-up table using the optical fibre identifier held by the boundary array.
• outward corners have an angle of > ⁇ between the two boundary (centre point) lines that form the corner whereas inward corners have ⁇ ⁇ .
• the multi-valued nature of the angular co-ordinates and the fact that shapes can appear in any orientation relative to the co ⁇ ordinate system means that the criteria have to be defined more carefully.
• the pairs of contour lines forming inward pointing corners are drawn by plotting to the intersection of the two contour lines. At outward pointing corners the two contour lines are drawn fully then joined by a geometrical arc.
• the contours may be plotted as lines or filled with colours using a conventional area-fill technique to provide a more "solid" image.
• Short circuit currents of up to lOkA have been generated by the discharge of a bank of capacitors charged from a rectified mains source to a maximum D.C. voltage of 380 volts.
• the discharge was initiated electronically by the triggering of an silicon controlled rectifier (SCR) .
• SCR silicon controlled rectifier
• a four channel digital storage oscilloscope was operated at a sample rate of lMs/s (giving a duration of 10ms) to record the arc current and voltage.
• the SCR and the oscilloscope were both triggered by the GO signal from the imaging system described above.
• a typical short circuit current pulse with a peak of 3-4kA and duration of 6.3ms is shown in Figure 17.
• FIG. 17 A typical current recording for discharge through a miniature circuit breaker is also shown in Figure 17.
• Two images for respective timings during a circuit breaker event are illustrated in Figures l8A and l ⁇ B, respectively.
• Figure 18A represents an image generated 1430 ⁇ s into a specific circuit breaker event when the moving contact 24 has just opened. At the time a current of 2888 Amps at 32 volts was recorded. The arc is represented by 4 concentric arc contours Cl, C2, C3 and C4. The dashed lines represent the internal components of the circuit breaker 24, 26, 28 and 30 (compare Figure 4) and the dashed circles represent the fibre positions 25.
• Figure l ⁇ B represents a later stage 1980 ⁇ s into the event when the moving contact 24 is more fully open. At this time a current of 3240 Amps at 116 Volts was recorded. At this stage the arc is represented by five contours Cl, C2, C3, C4 and C5.
• Each series of contours in the order Cl to C4 and Cl to C5 represents thresholds of increasing brightness.
• the contours would be displayed in colour and the spaces inside the contours would preferably be filled-in with a colour or pattern by conventional area-fill software to aid evaluation of the image.
• the effect of nesting the contours by reducing the distance from the centres of the event locations (i.e. the fibre centres) in accordance with the increasing threshold values can clearly be seen.
• An imaging system for imaging an event which occurs at high speed with a very high sample rate.
• a specific embodiment of the invention permits the study the motion of the electric arc formed during the breaking operation of a miniature circuit breaker under short circuit conditions. Over 4000 images can be captured at a rate of 1 image per ⁇ s.
• a computer program uses the optical information to display an image of the arc on the screen.
• the invention is not limited in thereto and that many modifications and/or additions are possible within the scope of the amended claims.
• the invention is not limited to the imaging of circuit breaking events in circuit breakers, but is of application to imaging events in general.
• the invention is of particular application to the imaging of high speed events which are sampled at a low resolution.
• the imaging of the event is performed by software, it is apparent that one or more of the logical operations performed during the construction of the image can be implemented by means of special purpose hardware logic.

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• Engineering & Computer Science (AREA)
• Manufacturing & Machinery (AREA)
• Photometry And Measurement Of Optical Pulse Characteristics (AREA)

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• 1992
  • 1992-08-21 GB GB9217842A patent/GB2269957B/en not_active Expired - Fee Related
• 1993
  • 1993-08-20 WO PCT/GB1993/001784 patent/WO1994005026A1/en active IP Right Grant
  • 1993-08-20 EP EP93919463A patent/EP0656146B1/de not_active Expired - Lifetime
  • 1993-08-20 AU AU49678/93A patent/AU4967893A/en not_active Abandoned
  • 1993-08-20 DE DE69315081T patent/DE69315081T2/de not_active Expired - Fee Related

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