WO1993014155A1 - Crosslinking of rubbers with engineering plastics - Google Patents
Crosslinking of rubbers with engineering plastics Download PDFInfo
- Publication number
- WO1993014155A1 WO1993014155A1 PCT/EP1992/002778 EP9202778W WO9314155A1 WO 1993014155 A1 WO1993014155 A1 WO 1993014155A1 EP 9202778 W EP9202778 W EP 9202778W WO 9314155 A1 WO9314155 A1 WO 9314155A1
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- WO
- WIPO (PCT)
- Prior art keywords
- polymer
- amide
- rubber
- initiator
- process according
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L21/00—Compositions of unspecified rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/01—Hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/02—Copolymers with acrylonitrile
Definitions
- the present invention relates to a process for the crosslinking of rubbers blended with engineering plastics and the products of that process. More particularly, the present invention relates to a process for the crosslinking of blends comprising at least one amide- containing polymer and at least one unsaturated rubber.
- Thermoplastic elastomeric blends which comprise a continuous thermoplastic polymer and a dispersed crosslinked rubber can be prepared by the so-called dynamic crosslinking process, wherein the rubber is crosslinked during mixing with the thermoplastic polymer.
- the temoerature used in the dynamic crosslinking process must be above the melting temperature of the thermoplastic polymer to ensure sufficient mixing.
- Conventional crosslinking agents known to be effective for the rubber employed in the blend may be used in such a process. Several examples of such processes can be found in the prior art.
- J5 9109-539 discloses the vulcanization of a blend of polyamide resin, diene or olefin rubber, liquid diene rubber and a vulcanizing agent.
- vulcanizing agents are disclosed organic peroxides and sulfur.
- J5 9049-246 discloses blends of polyamide and acrylonitrile/butadiene rubber which are crosslinked with sulfur, organic peroxides or maleimides.
- DE 3409414 relates to the same blends of polyamide with acrylonitrile/butadiene rubber which are crosslinked with sulfur or maleimides.
- J5 8206-667 relates to polyamide blends with ethylene/proplyene/diene (EPDM) which are crosslinked with organic peroxides.
- J0 2115-264 relates to blends of polyamide with nitrile rubber which can be crosslinked with sulfur, organic peroxides or maleimides.
- GB 2,208,868 relates to blends of polyamide with nitrile rubber and acrylic rubber wherein sulfur or organic peroxides may be used as the crosslinking agents.
- U.S. Patent 4,173,556 suggests the use of phenolic resin, peroxide, azide, quinoid or accelerated sulfur vulcanization systems for crosslinking blends of polyamides with rubbers.
- the use of a phenylene bismaleimide coagent is also recommended.
- U.S. patent 5,003,003 discloses the curing of a polyolefin containing a functionalized EPM or EPDM in a blend with polyamide.
- curing agents are mentioned peroxides, sulfur, phenol ics and reactive crosslinks with, for example functional groups such as epoxide, amine, alcohol or carboxylic acid which are attached to the EPM or EPDM.
- European Patent Application 382 539 discloses the crosslinking of polyamide blends with ethylene polymers using hexamethylenediamine carbamate as the crosslinking agent.
- U.S. patent 4,501,841 discloses the curing of aramide blends with EPDM wherein the curing agent is a peroxide.
- the goal of the present invention is to provide a novel crosslinking process for crosslinking blends of polyamides with engineering plastics, which process eliminates the disadvantages of the prior art processes and thereby leads to blends exhibiting improved properties.
- a further object of the present invention is to provide a crosslinking process for blends of polyamides and engineering plastics, which process provides more flexibility than prior art processes allowing the man of skill to tailor his process to the particular type of product that he wishes to produce.
- the present invention relates to a process for the cross-linking of a polymer composition which comprises a thermoplastic crystalline or amorphous (co) polymer comprising repeating units containing at least one amide group and 10-90 parts by weight, based on the amount of amide (co)polymer, of an unsaturated natural or synthetic rubber, characterized in that said polymer composition is heated to a temperature above the melting point of said amide (co)polymer and an initiator selected from oligomers of triisopropyl benzene, 1-isopropyl naphthalene dimer, 2-isopropyl naphthalene dimer and intiators represented by the formula I:
- n R 1 and R 2 are i ndependently sel ected from hydrogen , l i near or branched C 1 -C 10 al kyl and C 2 -C 10 al kenyl groups , whi ch may be optional ly substituted with one or more hal ogen atoms, chl ori ne, -C-O-R and -C(O)OR; wherei n R is a hydrogen , or C 1 -C 10 al kyl group ;
- the present invention relates to the use of an initiator selected from oligomers of triisopropyl benzene, 1-isopropylnaphthal ene dimer, 2-isopropyl naphthal ene dimer and initiators represented by the formula I to cross-link a polymer composition which comprises a thermoplastic crystalline or amorphous (co)polymer comprising repeating units containing at least one amide group and 10-90 parts by weight, based on the amount of amide (co)polymer, of an unsaturated natural or synthetic rubber; by addition of said initiator to said polymer composition at a temperature above the melting point of said amide (co)polymer.
- an initiator selected from oligomers of triisopropyl benzene, 1-isopropylnaphthal ene dimer, 2-isopropyl naphthal ene dimer and initiators represented by the formula I to cross-link a polymer composition which comprises a thermoplastic crystalline or amorphous
- the process and use of the present invention provide advantageous properties in the polymer blends which are produced by the process. For example, it is possible to improve the tensile strength of the blends with the present process. It is also possible to tailor the blends using the process of the present invention since the improvement in properties resulting from the process can compensate for the adverse effects of antioxidants or polymer plasticizers which can be added to improve other properties. Further, in many cases other properties of the polymer blend are improved by the process of the present invention, including flow, heat stability and Shore D hardness, for example.
- the present invention relates to a process for the cross-linking of a polymer composition which comprises a thermoplastic crystalline or amorphous (co)polymer comprising repeating units containing at least one amide group and 10-90 parts by weight, based on the amount of amide (co)polymer, of an unsaturated natural or synthetic rubber, characterized in that said polymer composition is heated to a temperature above the melting point of said amide (co)polymer and an initiator selected from oligomers of triisopropyl benzene, 1-isopropylnaphthalene dimer, 2-isopropyl naphthalene dimer and initiators represented by the formula I:
- 1,2-dicyano-1,2-dimethoxy-1,2-diphenylethane 1,2-dicyano-1,2-dimethoxy-1,2-diphenylethane, and oligomers of diisopropylbenzene.
- initiators employed in the process of the present invention can also be found in U.S. patent 3,125,546.
- the initiators are employed for the crosslinking of vinyl chloride polymers with diallyl monomers and a peroxide catalyst.
- Japanese patent application J0 2123-164 published on 2 November 1988 discloses the use of an initiator in accordance with the formula I (Perkadox 30) for the curing of a blend of rubber with polypropylene or polyethylene.
- this publication does not mention blends of rubbers with amide-containing polymers nor does it suggest the advantages of the present initiators when used in the process of the present invention.
- Suitable rubbers for use in the blends crosslinked by the process of the present invention comprise unsaturated rubbers.
- the following rubbers are preferred for use in the blends: poly(butadiene), poly(isoprene), natural rubber, poly(cyclopentadiene), poly(methylcyclopentadiene), polychloroprene, partly dehydro-chlorinated poly(vinyl chloride), butadiene/styrene copolymer, butadiene/acrylonitrile copolymer, partly hydrogenated butadiene/acrylonitrile copolymer, isoprene/styrene copolymer, isobutylene/isoprene copolymer, acrylonitrile/butadiene/styrene terpolymer, ethyl ene/propylene/diene terpolymer,
- isoprene/styrene/acrylonitrile terpolymer rubbery, non-crystalline copolymers of butadiene or isoprene, mixtures of two or more of these rubbers and mixtures of these rubbers with one or more saturated rubbers.
- the preferred rubbers for use in the process of the present invention are nitrile rubbers such as butadiene/acrylonitrile copolymers and partially hydrogenated butadiene/acrylonitrile copolymers.
- nitrile rubbers prepared with 15-60 weight percent, based on the total weight of the rubber, of acrylonitrile, are most preferred.
- Suitable amide-containing polymers for use in the blends crosslinked by the process of the present invention comprise thermoplastic, crystalline or amorphous (co) polymers having repeating units containing amide groups.
- said amide-containing (co)polymer is selected from polycaprolactam (nylon-6), polyhexamethylene-1,4-butylimide (nylon-4,6), polyhexamethyleneadipamide (nylon-6,6),
- polyhexamethyleneazelamide (nylon-6,9), polyhexamethylenesebacamide (nylon-6,10), polyhexamethyleneisophthal amide, polylauryllactam (nylon-12), the polyamide derivative of 11-aminoundecanoic acid and mixtures thereof.
- the most preferred amide-containing polymers for use in the process of the present invention are crystalline polyamides having a melting point above 160°C.
- the blends of the present invention comprise the amide-containing polymer and 10-90 parts by weight, based on the amide-containing polymer, of the unsaturated rubber. More preferably, the blends contain 30-70 parts by weight, based on the amide-containing polymer, of unsaturated rubber.
- the crosslinking process of the present invention is carried out at a temperature above the melting point of the amide-containing polymer.
- the temperature must also be sufficiently high to cause decomposition of the initiator.
- the temperature should be maintained as low as possible while satisfying the above two conditions in order to avoid unnecessary thermal degradation of the (co)polymers, which degradation will depend, to a large extent, on the type of (co)polymers employed, as well as the presence or absence of antidegradants.
- Suitable reaction temperatures are in the range of 160-300°C, and more preferably from 200-270°C. Suitable reaction times are strongly dependent upond the degree of crosslinking desired, the polymer blend, the particular initiator employed and the reaction temperature. However, generally the reaction time is in the range of 5 seconds to 15 minutes and more preferably lasts from 15 seconds to 5 minutes. Once crosslinked, the polymer blend may be shaped into the desired article.
- the polymer blend is first heated to a temperature above the melting point of the amide (co)polymer and then the initiator is added to the heated polymer blend. It is preferred to mix the polymer blend and the initiator thoroughly during the crosslinking process. Mixing can be carried out in a batch or continuous process, for example in an internal mixer, a mixing extruder or a kneader.
- the amount of initiator employed, in the present process should be chosen to provide an amount sufficient to achieve the desired degree of crosslinking.
- the amount of initiator will have to be adjusted on the basis of the type of rubber employed. Generally, 0.1 to 10 weight parts of initiator, based on the weight of the rubber, is sufficient. More preferably, 0.5 to 5.0 weight parts of initiator, based on the weight of the rubber, are employed.
- crosslinking coagents are employed in combination with the initiator. These crosslinking coagents lead to higher crosslink density and improvements in some of the properties of the blends. Particular types and amounts of crosslinking coagents can be chosen to tailor a particular blend to a particular application.
- crosslinking coagents are polyunsaturated crosslinking compounds. More particularly, crosslinking coagents such as allyl, styryl, isopropenylbenzene, methyl(meth)acryrate or maleimide-type coagents are preferably employed. Specific examples of crosslinking coagents include: triallylcyanurate, triallylisocyanurate, divinylbenzene, diisopropenylbenzene, oligomers of
- crosslinking coagent employed will depend upon the required amount of additional crosslinking which is desired. Generally, the amount of crosslinking coagent used will be from 0.1 to 5.0 parts by weight, based on the weight of the rubber.
- Other optional ingredients may be present in the process of the present invention. These ingredients can be used to tailor particular products to particular applications, for example, or to prevent unnecessary degradation of the polymer blends under crosslinking conditions.
- Optional ingredients include thermoplastic polymers other than those mentioned above, such as saturated rubbers, for example; fillers such as carbon black, silica, clay, whiting and other mineral fillers; plasticizers, process oils, extender oils, tackifiers, waxes; antidegradants such as stabilizers, antioxidants and antiozonants; adhesion promoters for promoting adhesion between fillers and substrates, and flame retardants.
- fillers such as carbon black, silica, clay, whiting and other mineral fillers
- plasticizers process oils, extender oils, tackifiers, waxes
- antidegradants such as stabilizers, antioxidants and antiozonants
- adhesion promoters for promoting adhesion between fillers and substrates, and flame retardants.
- the present invention also encompasses the use of the initiators of the formula I in the above-described process.
- Krynac ® 2980 ex. Polysar, Nitrile Rubber (NBR), (Acryionitrile content of 29%).
- Krynac ® 5075 ex. Polysar, Nitrile Rubber (NBR), (Acryionitrile content of 50%).
- Buna ® CB-10 ex. C.W. Huls, Butadiene Rubber (BR).
- Luran ® 358N ex. BASF, styrene/acrylonitrile copolymer (SAN)
- Oligomer of diisopropyl benzene (oligomeric Px30).
- DOP Dioctylphthalate
- Rubber and amide-containing polymers were dynamically crosslinked in the presence of the initiator using a Haake Rheocord ® System 40 fitted with a mixing chamber (Rheomix ® 600) containing roller rotors. The procedure used was blending the rubber and amide- containing polymer for 3 minutes in the mixing chamber at 260°C. Then the initiator was added and mixing was continued for an additional 10 minutes. The reaction product was granulated and hot-pressed into a 1 mm. thick sheet by compression molding.
- the hot-pressing was carried out by using a 200 x 120 x 1 mm. mold which was filled with the granulated blend and pressed at 260°C with the following program:
- the amount of initiator is expressed as weight parts (wt. pts.) or parts per hundred (phr), based on the total weight of polymer blend (rubber plus amide-containing polymer).
- the reaction temperatures used were 240°C and 280°C, respectively, and instead of a 10 minute mixing period, mixing was continued for 15 and 5 minutes, respectively.
- Vicat Softening Temperature - (DIN 53460: method A, 120°C/hour, 9.81N).
- Compression Set - (DIN 53517A: 72 hours, 23°C) Hardness (Shore D, DIN 53505).
- Melt Volume Index (MVI) measurements were carried out at 260°C and 10 kg. load (Göttfert ® Melt Indexer MP-E, (DIN 53735 and ASTM 1238).
- composition and results of the dynamically cross-linked NBR/PA (60:40) blends in the mixing chamber are given in Table 1.
- a C-C initiator (Px-30) was compared with a peroxide (Tx-101), a bismaleimide (HVA-2 ® ) and a phenolic resin curing agent (SP 1045) in the dynamic cross-linking of an NBR/PA blend.
- the compounds dynamically cross-linked with Px-30 show substantially better tensile strength values than those cross-linked with Tx 101, HVA-2 ® and SP 1045.
- the non-cross-linked control showed low tensile values.
- Tensile values obtained after 1 week conditioning at 23°C, 60% RH were quite similar to those obtained with dried samples (overnight-110°C vacuum).
- Table 2 shows that NBR/PA dynamically cross-linked with Px 30 gave a thermoplastic material with better properties than the control without Px 30.
- Table 5 shows that the tensile strengths of blends with different polyamides were similar. The elongation of the blend with polyamide-12 is better than with PA-6 or PA-6,6.
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP92924640A EP0621886A1 (en) | 1992-01-13 | 1992-11-30 | Crosslinking of rubbers with engineering plastics |
JP5512095A JPH07503982A (en) | 1992-01-13 | 1992-11-30 | Crosslinking of rubber with engineering plastics |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL92200068.2 | 1992-01-13 | ||
EP92200068 | 1992-01-13 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1993014155A1 true WO1993014155A1 (en) | 1993-07-22 |
Family
ID=8210362
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP1992/002778 WO1993014155A1 (en) | 1992-01-13 | 1992-11-30 | Crosslinking of rubbers with engineering plastics |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0621886A1 (en) |
JP (1) | JPH07503982A (en) |
CA (1) | CA2127871A1 (en) |
WO (1) | WO1993014155A1 (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1996001291A1 (en) * | 1994-07-06 | 1996-01-18 | Advanced Elastomer Systems, L.P. | Soft thermoplastic elastomers having improved resistance to oil swell and compression set |
WO2004007617A1 (en) * | 2002-07-12 | 2004-01-22 | Daicel-Degussa Ltd. | Composite dispersion and process for producing the same |
KR100996991B1 (en) * | 2002-07-03 | 2010-11-25 | 다이셀 에보닉 가부시키가이샤 | Resin compositions, composites made by using the same, and process for production thereof |
WO2011110636A1 (en) | 2010-03-10 | 2011-09-15 | Glaxosmithkline Biologicals S.A. | Immunogenic composition |
DE20321889U1 (en) | 2002-08-02 | 2012-03-12 | Glaxosmithkline Biologicals S.A. | vaccine composition |
WO2012032169A1 (en) | 2010-09-10 | 2012-03-15 | The University Of Bristol | Vaccine against n. meningitidis |
US8383742B2 (en) | 2010-07-09 | 2013-02-26 | Olympus Corporation | Rubber composition and thermoplastic resin composition and production method thereof |
KR20140083928A (en) * | 2011-06-10 | 2014-07-04 | 렘바가 게타 말레이시아 | Epoxidised natural rubber-based blend with reversible electrical behaviour |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4524831B2 (en) * | 2000-01-31 | 2010-08-18 | 日油株式会社 | Cross-linked polyamide resin |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1053651A (en) * | ||||
US4173556A (en) * | 1976-03-03 | 1979-11-06 | Monsanto Company | Elastoplastic compositions of rubber and polyamide |
EP0389076A1 (en) * | 1989-03-20 | 1990-09-26 | Nippon Oil Co. Ltd. | Thermosetting polymer of ultrahigh resistance to heat |
EP0430092A2 (en) * | 1989-11-29 | 1991-06-05 | Nippon Oil Co. Ltd. | Resin composition |
-
1992
- 1992-11-30 JP JP5512095A patent/JPH07503982A/en active Pending
- 1992-11-30 EP EP92924640A patent/EP0621886A1/en not_active Withdrawn
- 1992-11-30 WO PCT/EP1992/002778 patent/WO1993014155A1/en not_active Application Discontinuation
- 1992-11-30 CA CA002127871A patent/CA2127871A1/en not_active Abandoned
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1053651A (en) * | ||||
US4173556A (en) * | 1976-03-03 | 1979-11-06 | Monsanto Company | Elastoplastic compositions of rubber and polyamide |
EP0389076A1 (en) * | 1989-03-20 | 1990-09-26 | Nippon Oil Co. Ltd. | Thermosetting polymer of ultrahigh resistance to heat |
EP0430092A2 (en) * | 1989-11-29 | 1991-06-05 | Nippon Oil Co. Ltd. | Resin composition |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 14, no. 334 (C-742)(4277) 18 July 1990 * |
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5589544A (en) * | 1994-07-06 | 1996-12-31 | Advanced Elastomer Systems, L.P. | Soft thermoplastic elastomers having improved resistance to oil swell and compression set |
AU692575B2 (en) * | 1994-07-06 | 1998-06-11 | Advanced Elastomer Systems, L.P. | Soft thermoplastic elastomers having improved resistance to oil swell and compression set |
WO1996001291A1 (en) * | 1994-07-06 | 1996-01-18 | Advanced Elastomer Systems, L.P. | Soft thermoplastic elastomers having improved resistance to oil swell and compression set |
US8029910B2 (en) | 2002-07-03 | 2011-10-04 | Daicel-Evonik Ltd. | Resin composition and composite using the composition and production process thereof |
KR100996991B1 (en) * | 2002-07-03 | 2010-11-25 | 다이셀 에보닉 가부시키가이샤 | Resin compositions, composites made by using the same, and process for production thereof |
US7989540B2 (en) | 2002-07-03 | 2011-08-02 | Daicel-Evonik Ltd. | Resin composition and composite using the composition and production process thereof |
WO2004007617A1 (en) * | 2002-07-12 | 2004-01-22 | Daicel-Degussa Ltd. | Composite dispersion and process for producing the same |
US7553912B2 (en) | 2002-07-12 | 2009-06-30 | Daicel-Evonik Ltd. | Composite dispersion and process for producing the same |
DE20321890U1 (en) | 2002-08-02 | 2012-03-12 | Glaxosmithkline Biologicals S.A. | vaccine composition |
DE20321889U1 (en) | 2002-08-02 | 2012-03-12 | Glaxosmithkline Biologicals S.A. | vaccine composition |
WO2011110635A1 (en) | 2010-03-10 | 2011-09-15 | Glaxosmithkline Biologicals S.A. | Immunogenic composition |
WO2011110634A1 (en) | 2010-03-10 | 2011-09-15 | Glaxosmithkline Biologicals S.A. | Vaccine composition |
WO2011110636A1 (en) | 2010-03-10 | 2011-09-15 | Glaxosmithkline Biologicals S.A. | Immunogenic composition |
US8383742B2 (en) | 2010-07-09 | 2013-02-26 | Olympus Corporation | Rubber composition and thermoplastic resin composition and production method thereof |
WO2012032169A1 (en) | 2010-09-10 | 2012-03-15 | The University Of Bristol | Vaccine against n. meningitidis |
KR20140083928A (en) * | 2011-06-10 | 2014-07-04 | 렘바가 게타 말레이시아 | Epoxidised natural rubber-based blend with reversible electrical behaviour |
KR101963354B1 (en) | 2011-06-10 | 2019-03-28 | 렘바가 게타 말레이시아 | Epoxidised natural rubber-based blend with reversible electrical behaviour |
Also Published As
Publication number | Publication date |
---|---|
JPH07503982A (en) | 1995-04-27 |
CA2127871A1 (en) | 1993-07-22 |
EP0621886A1 (en) | 1994-11-02 |
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