WO1993013374A1 - Process and device for drying/spraying a product - Google Patents
Process and device for drying/spraying a product Download PDFInfo
- Publication number
- WO1993013374A1 WO1993013374A1 PCT/FR1992/001227 FR9201227W WO9313374A1 WO 1993013374 A1 WO1993013374 A1 WO 1993013374A1 FR 9201227 W FR9201227 W FR 9201227W WO 9313374 A1 WO9313374 A1 WO 9313374A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- waveguide
- solution
- suspension
- product
- injected
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/32—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action
- F26B3/34—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action by using electrical effects
- F26B3/347—Electromagnetic heating, e.g. induction heating or heating using microwave energy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/16—Evaporating by spraying
- B01D1/18—Evaporating by spraying to obtain dry solids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
- F26B3/10—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour carrying the materials or objects to be dried with it
- F26B3/12—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour carrying the materials or objects to be dried with it in the form of a spray, i.e. sprayed or dispersed emulsions or suspensions
Definitions
- the present invention relates to a method of drying / atomizing a product in solution or in suspension in a liquid. It also relates to a device for implementing said method.
- the process of the invention makes it possible to dry quickly, homogeneously, in a very small volume and without generating pollution.
- 11 is based on the direct use of the energy of microwave radiation.
- microwaves can be used, the frequency of which is between 800 and 30,000 MHz.
- drying / atomization processes are commonly used, in particular for drying aqueous suspensions of minerals, fruit extracts, pharmaceutical products.
- the product - in solution or in suspension in a liquid generally water - is sprayed into a large chamber, within which a current of hot air is maintained, intended to remove the liquid from the droplets, in a very short time (of the order of 0.5 to 2 s).
- the energy efficiency of this type of drying can be good with a wide range of heat treatment; it is poor if it is desired to obtain dry residues which are uniformly treated and of centered particle size.
- the product in a thin layer on a carpet, can be dried continuously, by passing said carpet through a waveguide or under a slotted guide.
- a slotted guide is described in particular in patent FR 1 488292.
- the product can also be dried batchwise, in small quantities in a single-mode guide or in larger quantities by stirring said product or the waves.
- REPLACEMENT SHEET Microwave energy has also been used to raise the temperature of a liquid; said liquid circulating in a tube which crosses a monomodaL waveguide
- an original use of microwave energy is currently proposed to obtain, in powder form, a product initially in solution or in suspension in a liquid.
- Said product is dried and atomized by injecting it through a waveguide in which an intense electromagnetic field is maintained.
- the invention relates to a process for drying / atomizing a product in solution or in suspension in a liquid, which process comprises:
- a direct energy transfer is carried out in a portion of the waveguide, in free space, until complete vaporization of the liquid and obtaining a dry residue.
- the product in solution or in suspension, is introduced into a monomodal waveguide; it crosses the electromagnetic field maintained in said waveguide and leaves it, in the dry state.
- TE 010 or TM 010 mode is generated in said waveguide, a standing wave characterized by the presence of at least one maximum (belly) of the electric field.
- the solution or suspension is injected in order to transfer energy to it.
- This energy transfer is optimized by carrying out said injection in a direction almost parallel to that of the electric field and better still, in such a direction in a zone for focusing the power of the waves.
- the waveguide is previously perforated for said injection, said perforation advantageously authorizing an injection in a direction almost parallel to that of the electric field.
- the resonant cavity of said waveguide is then advantageously adapted to locate the power at the injection zone.
- Said injection should also be carried out with a minimum of energy to combat the overpressure generated by the evaporation of the liquid within the waveguide.
- We will adjust the injection rate taking into account this fact and we can also counter it by aspirating the powdered product generated.
- the solution or suspension is injected into the waveguide in the form of a continuous jet or sprayed in fine droplets.
- a tube - of a diameter greater than that of the inlet piping - tube intended to guide the powder generated and not the transport of the feed solution or suspension.
- a tube is obviously transparent to microwaves and it is arranged to prevent clogging. It is advantageously made of a self-cleaning substance and / or subjected to vibrations by ultrasound.
- the gas used is advantageously air. It can consist of an inert gas.
- the waveguide is a rectangular parallelepiped and the solution or suspension is injected perpendicular to the longest side of the parallelepiped.
- the waveguide is a cylinder and the solution or suspension is injected along the axis of said cylinder.
- the dry product obtained is advantageously recovered by gravity through an orifice in the waveguide, opposite the orifice for injecting the solution or suspension.
- said orifices must not allow significant wave leakage.
- an apparatus capable of treating a few liters per hour has a volume of the order of a liter while a conventional apparatus of the same capacity has a volume of the order of cubic meter.
- the process of the invention is very clean in that in particular it does not generate pollution and it does not induce any contamination of the product. Said product can be dried without contact with walls and without pollution by a flame. .
- the process of the invention is very flexible. It can be implemented continuously or discontinuously with very low thermal inertia.
- the energy efficiency of said process is high, insofar as the energy is supplied to the core of the material.
- Said method ensures a high degree of homogeneity of treatment, whence obtaining a homogeneous product by quenching the amorphous state of the starting solution or suspension.
- They may especially be aqueous or alcoholic solutions or suspensions.
- liquids containing alcohol or other solvents will be treated with the usual precautions.
- the drying can go as far as a thorough heat treatment of the dry product, initially in solution or suspension.
- This variant of the invention can be developed in the context of the treatment of aqueous solutions containing uranium and / or plutonium salts, in particular nitrates.
- the method of the invention can advantageously be implemented in many fields.
- a waveguide the cavity of which can be adapted, and which comprises at least two opposite orifices, one upper for the injection of the solution or suspension, the other lower for the evacuation powdery product and generated gases; said orifices being advantageously positioned along an axis almost parallel to the electric field;
- Said magnetron associated with a high-voltage transformer transforms, in a manner known per se, the energy of the network into microwave energy.
- the transmitted wave propagates in the waveguide.
- the cavity of the latter is adapted by, in particular, bringing into play, on the side opposite to said magnetron, a short-circuit piston and, on the magnetron side, an iris and / or impedance matching pistons and / or impedance screws (staub ).
- Said adaptation consists in focusing the energy at the desired location (advantageously the zone of injection and passage of the product).
- the wave and the material interact directly in a portion of the waveguide.
- Said waveguide is perforated right through, in at least one place.
- the upper port is used for injection, the lower port for recovery.
- the diameter of said orifices is limited in order not to cause significant wave leakage. In principle, it must be less than 20 mm (at 2450 MHz), it being understood that the limit value of said diameter depends on the frequency of the wave.
- the cavity is adapted for this purpose.
- the waveguide can be cylindrical or parallelepiped (rectangle). In the case of a cylindrical waveguide, there is generally only one pair of orifices, in the axis of the cylinder.
- a rectangular parallelepiped waveguide there are one or more pairs of orifices on the longest sides of the parallelepiped. Near the upper orifices, there are means - nozzles - for injecting the solution or suspension to be treated; near the lower orifices, means for recovering the treated product and the gases generated.
- Said gases are generally evacuated by suction. Take care not to drag the powdered product with them. To this end, a cleanable filter may be used.
- means can be found to channel the powdered product generated.
- said means may consist of an annular gas curtain or of a tube transparent to microwaves and arranged to prevent clogging.
- annular gas curtain it can be generated using a circular slot provided on the waveguide, supplied by a manifold maintained at a pressure compatible with the flow rate of solution or suspension to be treated and the diameter of the dried product discharge orifice. It emerges from the above remarks that the device for implementing the method of the invention is neither complicated nor bulky.
- the liquid to be treated - solution or suspension - is stored in (1).
- E is injected through the nozzle (2) into the waveguide (3). Its injection rate is regulated in (4) (pump whose motor is slaved to a flow meter).
- the waveguide (3) is of parallelepiped shape. Its cavity is adapted, magnetron side by impedance screws (5) and side opposite to said magnetron, by a short circuit piston (6). The adjustment of said screws (5) and of said piston (6) makes it possible to position a maximum of power at the level of the injection axis.
- Said waveguide comprises, facing each other, two orifices (7 and 8), the upper one (7) for introducing the liquid into the waveguide (3), the other lower ( 8) for the evacuation of gases and powder.
- the diameter of said orifices should be less than 20 mm (at 2450 MHz), to avoid any significant wave leakage.
- the liquid then the powder generated are channeled within said waveguide (3) by an air curtain (9).
- compressed air is sent to (10).
- the dry product is recovered in (12), using an endless extraction screw, in the form of a powder.
- (13) we have schematized a cleanable filter plane, which retains said powder. The filter is regularly unclogged by back pressure.
- a device of this type - without air curtain - was used for drying / atomizing, according to the invention, an aqueous solution containing, by weight, 50% of water, 50% silica.
- the colloidal silica solution was injected at a rate of approximately 4 kg / h at approximately 0.5 bars, at the level of the upper orifice.
- the temperature in the waveguide is about 100-1 ° C.
- the dryer / atomizer chamber should have had a volume of approximately 3 m 3 .
Landscapes
- Engineering & Computer Science (AREA)
- Microbiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molecular Biology (AREA)
- Biotechnology (AREA)
- Biomedical Technology (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Electromagnetism (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Drying Of Solid Materials (AREA)
- Constitution Of High-Frequency Heating (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP93902369A EP0617783A1 (en) | 1991-12-23 | 1992-12-22 | Process and device for drying/spraying a product |
JP5511491A JPH07506526A (en) | 1991-12-23 | 1992-12-22 | Drying/spraying method and equipment for its implementation |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR91/16053 | 1991-12-23 | ||
FR9116053A FR2685461A1 (en) | 1991-12-23 | 1991-12-23 | DRYING / ATOMIZATION PROCESS AND DEVICE FOR IMPLEMENTING SAME. |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1993013374A1 true WO1993013374A1 (en) | 1993-07-08 |
Family
ID=9420423
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/FR1992/001227 WO1993013374A1 (en) | 1991-12-23 | 1992-12-22 | Process and device for drying/spraying a product |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0617783A1 (en) |
JP (1) | JPH07506526A (en) |
AU (1) | AU3357493A (en) |
CZ (1) | CZ154694A3 (en) |
FR (1) | FR2685461A1 (en) |
RU (1) | RU94031203A (en) |
WO (1) | WO1993013374A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5328240B2 (en) * | 2008-06-30 | 2013-10-30 | 大川原化工機株式会社 | Fine particle drying equipment |
CN112107873B (en) * | 2020-08-31 | 2023-03-17 | 武汉市格勒特新材料有限公司 | Vertical device and method for preparing superfine powder through spray pyrolysis |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2473539A (en) * | 1944-11-02 | 1949-06-21 | Guardite Corp | High-frequency drying |
FR1488292A (en) * | 1966-04-08 | 1967-07-13 | Cryodry Corp | Energy distribution device for microwave treatment chambers |
EP0039517A1 (en) * | 1980-05-06 | 1981-11-11 | Kabushiki Kaisha Toshiba | Apparatus for treating powdery materials utilizing microwave plasma |
EP0121306A2 (en) * | 1983-03-07 | 1984-10-10 | Granger Haugh | Heating and drying device and method |
DE3544270A1 (en) * | 1985-12-14 | 1987-06-25 | Kraftanlagen Ag | Method and device for drying contaminated fluids and solutions |
US4714812A (en) * | 1985-05-08 | 1987-12-22 | John F. Woodhead, III | Apparatus and method for processing dielectric materials with microwave energy |
EP0252542A1 (en) * | 1986-06-06 | 1988-01-13 | UNIVERSITE DE BORDEAUX I Etablissement public à caractère scientifique, culturel et professionnel | Modular device for the use at microwaves for heating, drying or torrefying a material |
WO1989012207A1 (en) * | 1988-06-03 | 1989-12-14 | Glatt Maschinen- Und Apparatebau Ag | Process and device for drying a particulate material |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58124538A (en) * | 1982-01-21 | 1983-07-25 | Toshiba Corp | Fluidized bed reaction treatment with microwave heating |
JPS63130101A (en) * | 1986-11-20 | 1988-06-02 | New Japan Radio Co Ltd | Microwave dryer |
JPS6485103A (en) * | 1987-09-24 | 1989-03-30 | Tdk Corp | Spray dryer |
-
1991
- 1991-12-23 FR FR9116053A patent/FR2685461A1/en not_active Withdrawn
-
1992
- 1992-12-22 AU AU33574/93A patent/AU3357493A/en not_active Abandoned
- 1992-12-22 CZ CZ941546A patent/CZ154694A3/en unknown
- 1992-12-22 JP JP5511491A patent/JPH07506526A/en active Pending
- 1992-12-22 EP EP93902369A patent/EP0617783A1/en not_active Ceased
- 1992-12-22 WO PCT/FR1992/001227 patent/WO1993013374A1/en not_active Application Discontinuation
- 1992-12-22 RU RU94031203/06A patent/RU94031203A/en unknown
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2473539A (en) * | 1944-11-02 | 1949-06-21 | Guardite Corp | High-frequency drying |
FR1488292A (en) * | 1966-04-08 | 1967-07-13 | Cryodry Corp | Energy distribution device for microwave treatment chambers |
EP0039517A1 (en) * | 1980-05-06 | 1981-11-11 | Kabushiki Kaisha Toshiba | Apparatus for treating powdery materials utilizing microwave plasma |
EP0121306A2 (en) * | 1983-03-07 | 1984-10-10 | Granger Haugh | Heating and drying device and method |
US4714812A (en) * | 1985-05-08 | 1987-12-22 | John F. Woodhead, III | Apparatus and method for processing dielectric materials with microwave energy |
DE3544270A1 (en) * | 1985-12-14 | 1987-06-25 | Kraftanlagen Ag | Method and device for drying contaminated fluids and solutions |
EP0252542A1 (en) * | 1986-06-06 | 1988-01-13 | UNIVERSITE DE BORDEAUX I Etablissement public à caractère scientifique, culturel et professionnel | Modular device for the use at microwaves for heating, drying or torrefying a material |
WO1989012207A1 (en) * | 1988-06-03 | 1989-12-14 | Glatt Maschinen- Und Apparatebau Ag | Process and device for drying a particulate material |
Non-Patent Citations (3)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 12, no. 382 (C-535)12 Octobre 1988 * |
PATENT ABSTRACTS OF JAPAN vol. 13, no. 290 (C-614)(3638) 5 Juillet 1989 * |
PATENT ABSTRACTS OF JAPAN vol. 7, no. 225 (C-189)(1370) 6 Octobre 1983 * |
Also Published As
Publication number | Publication date |
---|---|
JPH07506526A (en) | 1995-07-20 |
EP0617783A1 (en) | 1994-10-05 |
CZ154694A3 (en) | 1995-01-18 |
FR2685461A1 (en) | 1993-06-25 |
AU3357493A (en) | 1993-07-28 |
RU94031203A (en) | 1996-06-20 |
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