AUTOMATICALLY MONITORED DEVICE FOR SCRAPING OFF SOLID DEPOSITS OR SCALE FROM ROTATING SURFACES This invention relates to an automatically monitored device for scraping off solid deposits or scale from rotating surfaces, and in particular it relates to a scraper device cooperating with the metering disc of packaging machines in the pharmaceutical industry in making an electrical monitoring circuit.
Some devices are already known, comprising in general blades or knives adapted to remove, by scraping, the scale possibly deposited on the outer surfaces of rotating members like discs or cylinders. However, said scraper devices have a drawback in that they must be exactly in registry relative to the confronting rotating surface and therefore they may cause serious damages due to friction if the surfaces are not perfectly circular or perfectly centered. In order to obviate to this draw¬ back it would be possible to replace the rigid fastening arrangement of the scraper blades with the application of a resilient member, like for instance a metal spring, which allows said blade to adjust to the possible manufacturing or positioning inaccuracies. However, this approach would make it .possible to subject the scraper
blade only to a continuously constant force, independent upon the nature and consistence of the scale to be scrap¬ ed off.
It is an object of this invention to provide a device adapted to remove, by scraping, solid deposits from rotating surfaces, wherein the force to which said device subjects the rotating surfaces to be treated is provided by resilient pusher means, and the degree of cleaning is automatically monitored through an electri- cal circuit closed by the device against the rotating surface.
One of the main steps characterizing the secondary production of antibiotics is the apportioning of anti¬ biotic powders to suitable sterile bottles. Said operat- ion is performed by means of known metering machines in¬ cluding a conveyor belt for feeding empty bottles at the base of a steel metering disc. Above the disc there is mounted a powder feeding hopper. The metering disc is provided with a certain number of adjustable metering cavities wherein, by means of a suitable air suction and ejection mechanism, there is formed a number of tablets having a metered volume. After the tablets have been ejected by compressed air, they are blown directly in the underlying bottle right at the moment when it is
positioned under the metering disc cavity. The bottles full of antibiotic are then carried along by the conveyor and they are forwarded to further packaging operations. The critical point of these packaging machines is locat- ed at the coupling between the feeding hopper and the
metering disc because, in order to prevent the powder from escaping, between the hopper and the metering disc there is mounted a group of four seals, among which the two side ones are made of teflon and arc shaped in order to assure a side sealing, while two stainless steel blades mounted upstream and downstream of the hopper discharge opening provide sealing in the disc rotating direction. While this sealing arrangement gives on the one hand an effective sealing against the escape and loss of antibiotic powders, on the other hand it makes it impossible to prevent that, between the two teflon arc shaped side sealing members and the surface of the metering disc, where the powder tends to set in that it cannot fall immediately in the underlying cavities, there is a scale formation responsible in the long run for particulate pollution of the antibiotics. In order to prevent this scale from forming it was thought to install a cleaning device for the metering disc cylindrical surface. Then for instance in the
ZANASI AM-300 metering machine, used by the Applicant for packaging antibiotic powders, there is mounted a scraper member comprising a stainless steel blade rigidly fastened to the machine frame in such a way that the free end thereof contacts the cylindrical disc surface
scraping off unwanted scale therefrom.
However the device has the drawbacks and disadvantages mentioned above referring to the possible rotating disc centering inaccuracies. In certain cases the metering disc may suffer unrecoverable surface damages.
The device according to this invention replaces the ZANASI metering machine stiff scraping blade but it should be apparent that it may be used for other types of similarly operated metering machines. The device of this invention will be described more particularly in the following referring to the attached drawing in which:
Figure 1 shows a schematic side elevational view of a rotating disc metering machine provided with a blade scraper known in the art;
Figure 2 shows a schematic front elevational view of the machine shown in Figure 1 , provided with the inventive
device;
Figure 3 is an enlarged perspective view of the scraper
device according to this invention, and
Figure is a schematic longitudinal sectional view of the device shown in Figure 3.
The metering machine shown in Figures 1 and 2 substant- ially comprises an upper hopper 1 having a small barrel
2 holding the antibiotic powder to be metered. Underneath upper hopper 1 there is provided a lower hopper 3 wherein a rotatingly mounted flap operates to support the meterd outflow of the powder in the lower clockwise rotating metering disc 4, as shown in Figure 2. Under¬ neath metering disc a conveyor belt 5 moves linearly in the direction of the arrows in Figure 2, and it carries bottles 6 to be filled with the tablets ejected in a vertical direction by metering disc 4. In the lower portion of the metering machine, as shown in Figure 1, there is provided a scraper means 7 in tight abutment with metering disc 4 cylindrical surface. The modification introduced in the same metering machine according to this invention provides, as an alternative to scraper 7, an improved device 8 substantially adapted to perform the same functions as scraper 7 without its
drawbacks. Inventive device 8 comprises a box-like frame including
two mirror-like identical halves 9, 9 ' fastened to each other by means of two transverse screws; in each half 9, 9' of the box-like frame there is removably received a scraper member 10, 10' whose chisel-like free end is urged outwards by a coil spring 11 coiled around a shank shaped extension of scraper 10, 10', and whose pushing
force is controlled by means of a coaxial screw provided at the inner end of member 10, 10'.
As it is best shown in Figure 4,the two scraper members 10,10' are mounted at an angle within inner cavity 12 whose purpose is to collect the scale fragments removed by the chisel shaped ends of scrapers 10, 10'. Cavity 12 is communicated with the outside through two rectangularly shaped openings located above and below the two scraper members 10, 10', at a concave contoured wall provided to match dosing disc 4 cylindrical circumferential surface. In order to remove wastes deriving from the scale scrap¬ ed off the surface of disc 4 by scrapers 10, 10', there is provided an air flow suction and, for said purpose, inner cavity 12 is communicated for flow with a suction device (not shown), through a duct 13.
In order to continuously monitor the automatic operation of the production process, and to take proper action when the degree of cleanliness provided by scraper memb-
ers 10, 10' is no longer satisfactory, the pair of scrapers are inserted in a single electrical circuit substantially comprising, in addition 'to said scrapers, an electrical power source and a ohmmeter, while the circuit is closed through the contact of the pair of scraper members 10, 10' with metering disc 4 metal
surface.
When , due to particular reasons , the scrapers cannot make it to thoroughly remove the scale off the. metering disc , the contact with said disc metal surface is progressively jeopardized by the build up of scale waste whereby the electrical resistance increases and a signal is given by said ohmmeter which may be a conventional ohmmeter with a moving indicator or for instance by a digital multiple meter adapted to measure , with a selected frequency , the resistance value and to continuously send said value to a computer which proces¬ ses the received data in order to stop automatically the device on reaching an established value of electrical resistan- ce, or to send a feedback signal to the process operator, which signal enables him to take action for cleaning operations and putting back into service the device. In order to enable them to be effectively inserted in the resistance measuring circuit metal scraper members 10, 10* are electrically connected, by means of suitable lead with respective connecting terminals 14, project-
ing out of box-like frame 9, 9' -to which the pair of leads of the control circuit are to be connected. It is pointed out herein that the device described above is designed in such a way as to be easily assembled and disassembled into the components thereof because, at the end of any production run or production batch a careful
washing and sterilizing operation has to be performed at 121 °C temperature. The materials chosen, i.e. polytetra- fluoroethylene for parts 9, 9' of the box-like housing and stainless steel for the pair of scraper members 10, 10' completely satisfy the operational requirements owing to their resistance to the deformation and to the sterilization temperature. In fact, following a number of sterilizing operations, neither the device frame nor the various components have shown any deformation, in particular concerning the seats wherein the scraper memb¬ ers are received. On the inside of the pair of components 9 and 9' the machining of the cavity is carefully controlled in order to prevent formation of sharp edges which might cause buildup of deposits from the powder scraped off the metering disc. On the inside of both parts of the pair there is provided a seat wherein the scraper member is received together with its special calibrated spring. This approach is particularly import-
ant in that the metering discs have slightly different diameters due to tolerances and besides either the discs or the supporting shaft may have a certain degree of eccentricity.