SCRAPER BLADE AND CONTROL MECHANISM THEREOF FOR USE IN ROAD LEVELLING
The invention relates to an control mechanism of a scraper blade attachable to a vehicle for use in road levelling. The invention particularly relates to scraper blades which are mounted under a vehicle on the chassis beams for use in road levelling and other road maintenance tasks. This kind of scraper blades provide an alternative to the heavier implements used for operations like dragging, scarifying etc. Furthermore, the blade must be adjustable during motion of the vehicle, so that the angle between the lateral direction of the blade and the driving direction changes permitting the surface material to be displaced either to the roadside or to the middle of the road. Similarly, tilting of the blade in a vertical plane relative to the direction of driving must be possible in order to adapt the blade to the inclination of the ground surface or in order to obtain a desired inclination for the ground surface.
Control mechanisms of this kind for scraper blades have been presented e.g. in the patent publications US 4,258,797 and FI 58378. The former publication presents an undervehicle scraper blade where the angle between the lateral direction of the blade and the direction of motion can be adjusted by means of a hydraulic cylinder and also the tilt angle can be adjusted to some extend by means of a second hydraulic cylinder. The scraper blade is movably attached to the underbody of the vehicle, to a horizontal turntable mounting assembly. The mechanism includes two separate hydraulic units to be controlled for positioning the blade.
The FI patent publication presents a grader, wherein the angle of the blade relative to the driving direction can
be adjusted by changing the length of two hydraulically operated telescopic arms. In addition, the apparatus is provided with two hydraulic cylinders on both sides of the vehicle for lifting and lowering the blade. Also in this case, positioning of the blade requires use of at least two hydraulically adjustable arms.
These apparatuses show several drawbacks in that they are heavy and they have a complicated structure due to the fact that several adjustable members are required.
It is an object of the present invention to remove said drawbacks and to obtain a control mechanism with a simpler and less weighing structure which is easier to use. According to the invention, these objects can be attained by a mechanism having the characteristic features presented in the novelty part of claim 1. By the movements of two mounting points of the blade, located at a distance from each other, along paths according to the invention both tilting of the blade and direction of the blade relative to the driving direction can be accomplished by means of one and the same adjustable member and therefore the control mechanism is much simpler than those of the above solutions.
Some beneficial structural features of the mechanism according to the invention are presented in the enclosed subclaims which simplify the structure and improve its operational capabilities.
The invention will now be further described referring to the enclosed drawings:
Figure 1 shows a side view of the mechanism, Figure 2 shows a side view of the mechanism seen from the other side, Figure 3 shows a view of the mechanism seen from the
back of the blade.
The scraper blade 6 and its control mechanism are attached under the vehicle to the chassis beam 1 e.g. by means of a plate 3 from which the blade is suspended. E.g. bolted joints are used for the attachment and detachment of the plate 3.
The scraper blade and the control mechanism thereof comprise a blade resembling a bulldozer blade "and being provided with an extension blade 13, which itself is known in prior art, movable by means of a hydraulic cylinder 12, and two hydraulic cylinders 2 and 10. The mechanism additionally comprises a pendulum screw 8 and a vertical screw articulation 4 which members are extendable and provided with articulations permitting rotations in directions necessary for the operation of the blade and which constitute the suspensions for the blade. The lower end of the rotatable pin of the vertical screw articulation 4 forms an angle constituting a lever arm 11 for the lateral shift, the lever arm 11 being rotatable only round the axis of the vertical screw articulation 4 and being rigidly attached to the blade in the horizontal plane. The blade 6 is attached to the lever arm 11 by means of a cross articulation 5 allowing turning of the blade backward and forward relative to the cross articulation and turning of the blade in the vertical plane so that tilt of the blade can be adjusted while rigid in the horizontal plane as mentioned earlier.
The second mounting point 7 consists of a cross articulation arranged at the end of the pendulum screw, which functions as a swinging arm 8. The cross articulation 7 allows turning of the blade backward and forward in the same way as in the cross articulation 5. An operating device 10 having an extendable and retractable member, e.g. a hydraulic cylinder, which is controlled
from the driver's cabin, is attached to the chassis at one end and to the swinging arm 8 at the other end by means of ball joints.
The plane of motion of the second mounting point 7 and that of the first mounting point 5 form an acute angle i.e. the pivot line of the swinging arm 8 (dashed line in figure 3) is at angle with the pivot line of the lever arm 11 (i.e. the axis of the vertical screw articulation 4, also shown in figure 3) . This has been realized in practice so that the swinging arm 8, at the upper end thereof, is suspended from a pivot pin whose axis forms a suitable angle with the axis of the vertical screw articulation 4 so that the combined action of the swinging arm 8, the vertical screw articulation 4 and the lever arm 11 thereof permits moving of the blade into* a desired position by means of the hydraulic cylinder 10 so that scraping of the road results in a desired inclination of the road surface and so that, during the motion of the vehicle, displacement of the surface material to the road side or onto the road can be adjustably controlled by a control system located in the driver's cabin.
A hydraulic tilting cylinder 2 is, at its other end, articulated to the backside of the blade at the same place, in the lateral direction of the blade, as the first mounting point 5. In this place, the cylinder lies approximately in the same vertical plane as the lever arm 11. The other end of the cylinder 2 is articulated to the chassis. Tilting of the blade in a vertical plane perpendicular to the lateral direction of the blade can be adjusted by means of the cylinder 2.
Figure 1 also shows how a pressure accumulator 14, provided with a pressure regulating valve 15, is connected to the pressure side of the cylinder 2. The pressure accumulator 14 functions in case of overload, e.g. when
the blade meets with a stone so that hydraulic pressure exceeds the set pressure limit of the pressure regulating valve 15. The valve 15 will then open and the hydraulic liquid will discharge into the pressure accumulator 14 as long as the blade has tilted enough to overcome the obstacle. As soon as the obstacle has been overcome, the hydraulic liquid returns via the check valve 16 passing by the regulating valve 15 and then, by the effect of the overpressure of the liquid in the accumulator, the blade returns to the original position thus permitting uninterrupted continuation of the work.
Position of the blade can be so adjusted that the surface material of the road can be displaced either to the road side or to the road middle.
Lengths of the swinging arm 8 and the vertical screw articulation 4 can be adjusted before the motion of the vehicle using known techniques in order to adjust the mechanism inclusive the blade to a desired position relative to the chassis. As adjustable screws, so-called rigging screws can be used permitting adjustment to be performed from the side.