WO1991001387A1 - A process of manufacturing particle reinforced metal foam and product thereof - Google Patents
A process of manufacturing particle reinforced metal foam and product thereof Download PDFInfo
- Publication number
- WO1991001387A1 WO1991001387A1 PCT/NO1990/000115 NO9000115W WO9101387A1 WO 1991001387 A1 WO1991001387 A1 WO 1991001387A1 NO 9000115 W NO9000115 W NO 9000115W WO 9101387 A1 WO9101387 A1 WO 9101387A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- metal
- foam
- gas
- melt
- metal foam
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/08—Alloys with open or closed pores
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/08—Alloys with open or closed pores
- C22C1/083—Foaming process in molten metal other than by powder metallurgy
Definitions
- a process of manufacturing particle reinforced metal foam and product thereof A process of manufacturing particle reinforced metal foam and product thereof
- the present invention relates to a process of providing met foam and more particularly to a process resulting in provisi of thin wall close cell particle reinforced metal foam.
- foams There are several ways to produce foams. Different foaming tech niques are known such as incorporating hydrides in the molte metal or adding organic compounds which release gases on heat ing. Vapor deposition on polymeric substrates or casting o metal around granules which are then leached out leaving porous metal structure are other examples of providing metal with cellular structure.
- foams or ation using blowing agents are affecte by the surface tension and viscosity of the actual melt. Th viscosity counteracts bursting of the cell walls during a pro gressive increase in the volume of the formed bubbles, while low surface tension will favour formation of thin bubble walls.
- the properties of foams being gas-in-solid dispersions are largely determined by their density, but the cell size, struc ⁇ ture and their distribution are also important parameters in- fluencing the properties.
- foamed metals are produced by adding a gas evolving compound to the molten metal followed by heating of the resultant mixture to decompose the compound and to produce ex ⁇ panding cellulating gases.
- the foaming compound is usually metal hydride such as TiH 2 or ZrH 2 , and after the foaming step the mould is cooled to form a solid foam material. Cells of non- uniform structure and/or undesirably large size are experienced due to the difficulties with uniform distribution of the evolv ⁇ ing gas through the whole volume of the foamed metal.
- GB patent No. 1.287.994 discloses a process for preparation of metal foams applying a viscosity increasing agent comprising an inert gas or an oxygen containing material gaseous at the melt conditions and treating the thus produced viscous melt with a foaming agent.
- Air, nitrogen, carbon dioxide, argon and water are preferably used in the process as viscosity increasing agents in amounts from 1 to 6 grams per 100 grams of metal alloy.
- Metal hydrides are used as foaming agents (hafnium, titanium or zirconium hydrides) in amounts of from 0,5 to 1,0 grams per 100 grams of alloy.
- the increase in viscosity is enhanced by the presence of a promoter metal, e.g. from 4 to 7 weight% magnesium is used in aluminium alloys.
- a promoter metal e.g. from 4 to 7 weight% magnesium is used in aluminium alloys.
- a good mixing technique is required, the addition of foaming agents is usually carried out at a tempera ⁇ ture lower than addition of the viscosity increasing agent in a separate second vessel.
- the disclosed batchwise process, achiev ⁇ ing better foams with regard to uniform size and distribution of the cells, and claiming a certain reduction in the consumption of foaming agents, is a rather complicated time consuming and expensive process requiring several process steps and uni based on use of expensive heat decomposible gas evolving co pounds (hydrides) .
- European patent application No. 0 210 803 discloses a simil batchwise method of producing foamed metals based on use of fr 0,2 to 8,0 weight% metallic calcium as viscosity adjusting age and titanium hydride in amounts of from 1 to 3 weight% of t molten melt as foaming agent.
- Still another method of producing cellularized metal by decompo sition of a heat-decomposable gas evolving compound in molte metal is disclosed in US patent No. 3.297.431.
- the improvemen comprises addition of an intimately dispersed, finely divide powder to the metal prior to decomposition of the gas evolvin compound (carbonates or hydrides) , or dissolving of gas in th melt.
- the stabilizing powders may be metals or non-metals elements or compounds, and two wettable powders are preferen tially used where one of which forms a solid alloy with th metal.
- the gas is dissolved at one pressure and the evolved at a second lower pressure.
- a drawback in common for the hitherto known processes is tha all of them are batchwise operating processes using either ex pensive gas evolving compounds or dissolved gases as cellulatin means and viscosity increasing or stabilizing additives t achieve quality metal foams.
- Another object of the invention is to provide a method for up ⁇ grading of scrap metal material.
- Still another object of the invention is to provide a novel type of particle reinforced metal foam having improved mechanical properties.
- Fig. 1 shows schematically in the form of a flow-sheet the process of preparation of metal foam accord ⁇ ing to the invention.
- Fig. 2 displays a natural size contact print of the foamed metal sample prepared according to the invention
- Fig. 3 shows an optical metallograph picture of the closed cell Al-foam structure.
- Fig. 4 illustrates graphically results from a compres ⁇ sion test conducted on foam samples.
- a metal foam of the closed cell type structure having a uniform density and cell structure can be provided simply by feeding of finely dispersed cellulating gas into a molten particle reinforced metal matri composite material (PMMC) .
- PMMC metal matri composite material
- No special additives adjusting th viscosity of the melt or particular precautions with regard t the distribution of the cellulating gas bubbles through the mel were required.
- the gas bubbles rise to the top of the melt an form foam gradually increasing in volume.
- No tendency to burst ing of the foam cells when they reach the melt surface was ob served. This indicates a (highly) stabilized surface of the ga bubbles.
- the upper portion of the foam cake solidifies and ca be easily removed.
- Fig. 2 shows in natural size a photographic picture of th resultant foam sample removed as the solidified top part of th foam cake.
- the cross-section of the sample exhibits a unifor distribution of cells having a diameter in the range of from to 5 mm.
- the density of the sample was measured to 0,2 g/cm 3 .
- the achieved pores (cells) are essentially spherical and closed providing the foamed metal with isotropic properties in all directions, especially with regard to energy adsorption.
- Metallographic examination of the structure on the samples achieved from Example 1 reveals an extremely thin walled foam structure, as illustrated in Fig. 3.
- the wall thickness in this metallograph picture, magnification of 20, is in order of the reinforcing SiC particle size approximately 12 7 um.
- Fig. 4 The mechanical behaviour of the produced foam is represented in Fig. 4 illustrating the results from the testing of compressive stress conducted on the samples from Example 1.
- the achieved flat stress/strain curve from the samples having an initial height of 26 mm applying a crosshead velocity of 2 mm/min. is typical for this type of material as long as the cell structure did not collapse completely.
- the energy absorption of this foam was determined to be 2 kJ/1 foam, which is a very favourable value compared to the values reported in literature for commer ⁇ cially provided Al-foams.
- the achieved improved mechanical properties of the resultant foams are a result of a beneficial influence from the reinforcing particles incorporated in the cell walls.
- a a cellulating gas e.g. N 2 , Ar, C0 2 , He and even pressurized air which is normally easily available at low costs.
- the biggest potential of the presen invention is an up-grading of low grade composite scra material.
- This constantly increasing volume of composite scra today represents a considerable problem since it can not simpl be remelted or incorporated to the recycled secondary aluminium.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Powder Metallurgy (AREA)
- Laminated Bodies (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BR909007549A BR9007549A (en) | 1989-07-17 | 1990-07-11 | PRODUCTION PROCESS OF REINFORCED METALLIC FOAM WITH PARTICLE AND REINFORCED METALLIC FOAM WITH CLOSED CELL PARTICLE |
KR1019920700095A KR100186782B1 (en) | 1989-07-17 | 1990-07-11 | A process of manufacturing particle reinforced metal foam and product thereof |
DE90910522T DE69006359T2 (en) | 1989-07-17 | 1990-07-11 | METHOD FOR PRODUCING A DISPERSION-FASTENED METAL FOAM AND METHOD FOR PRODUCING IT. |
DE199090910522T DE483184T1 (en) | 1989-07-17 | 1990-07-11 | METHOD FOR PRODUCING A DISPERSION-FASTENED METAL FOAM AND METHOD FOR PRODUCING IT. |
SU905011037A RU2046151C1 (en) | 1989-07-17 | 1990-07-11 | Method of producing foamed metal |
AT90910522T ATE100867T1 (en) | 1989-07-17 | 1990-07-11 | PROCESS FOR THE PRODUCTION OF A DISPERSION-STRENGTHENED METAL FOAM AND PROCESS FOR ITS PRODUCTION. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NO892925 | 1989-07-17 | ||
NO892925A NO172697C (en) | 1989-07-17 | 1989-07-17 | PROCEDURE FOR THE MANUFACTURING OF PARTICULAR REINFORCED METAL FOAM AND RESULTING PRODUCT |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1991001387A1 true WO1991001387A1 (en) | 1991-02-07 |
Family
ID=19892250
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/NO1990/000115 WO1991001387A1 (en) | 1989-07-17 | 1990-07-11 | A process of manufacturing particle reinforced metal foam and product thereof |
Country Status (13)
Country | Link |
---|---|
EP (1) | EP0483184B1 (en) |
JP (1) | JP2635817B2 (en) |
KR (1) | KR100186782B1 (en) |
AT (1) | ATE100867T1 (en) |
BR (1) | BR9007549A (en) |
CA (1) | CA2064099A1 (en) |
DE (2) | DE483184T1 (en) |
DK (1) | DK0483184T3 (en) |
ES (1) | ES2049037T3 (en) |
HU (1) | HU210524B (en) |
NO (1) | NO172697C (en) |
RU (1) | RU2046151C1 (en) |
WO (1) | WO1991001387A1 (en) |
Cited By (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1992021457A1 (en) * | 1991-05-31 | 1992-12-10 | Alcan International Limited | Process and apparatus for producing shaped slabs of particle stabilized foamed metal |
DE4233695A1 (en) * | 1992-10-07 | 1994-04-14 | Wicona Bausysteme Gmbh | Fastening decorative facade plate to building - involves bolts with frusto=conical heads held in undercut blind bores in plates by spreader rings |
WO1994017218A1 (en) * | 1993-01-21 | 1994-08-04 | Alcan International Limited | Production of particle-stabilized metal foams |
WO1994029490A1 (en) * | 1993-06-04 | 1994-12-22 | Bayerische Motoren Werke Aktiengesellschaft | Method and device for manufacturing a composite component |
DE19501659C1 (en) * | 1995-01-20 | 1996-05-15 | Daimler Benz Ag | Method for producing component made of metal foam |
WO1997011843A1 (en) * | 1995-09-29 | 1997-04-03 | Norsk Hydro Asa | Building element |
WO1999011832A1 (en) * | 1997-08-30 | 1999-03-11 | Honsel Ag | Alloy for producing metal foamed bodies using a powder with nucleating additives |
DE19813176A1 (en) * | 1998-03-25 | 1999-09-30 | Fraunhofer Ges Forschung | Composite material component, especially an optionally foamable die cast metal matrix composite component, is produced |
WO2000073694A1 (en) | 1999-05-26 | 2000-12-07 | Thermotite As | Heat-insulated steel pipe for deep-sea pipelines and method for producing the same |
US6516962B1 (en) * | 1999-10-06 | 2003-02-11 | Atecs Mannesmann Ag | Telescopic boom for cranes |
US6660224B2 (en) | 2001-08-16 | 2003-12-09 | National Research Council Of Canada | Method of making open cell material |
US6840301B2 (en) | 2001-08-17 | 2005-01-11 | Cymat Corp. | Method and apparatus for low pressure aluminum foam casting |
US6866084B2 (en) | 2000-02-25 | 2005-03-15 | Cymat Corporation | Method and means for producing moulded foam bodies |
US7108828B2 (en) | 2001-08-27 | 2006-09-19 | National Research Council Of Canada | Method of making open cell material |
US7175689B2 (en) | 2001-06-15 | 2007-02-13 | Huette Klein-Reichenbach Gesellschaft Mbh | Process for producing a lightweight molded part and molded part made of metal foam |
US7410523B2 (en) * | 2002-11-19 | 2008-08-12 | Honda Motor Co., Ltd. | Foaming agent for manufacturing a foamed or porous metal |
US7481964B2 (en) | 2002-03-04 | 2009-01-27 | Cymat Corp. | Sealed impeller for producing metal foam and system and method therefor |
CZ304437B6 (en) * | 2001-06-15 | 2014-05-07 | HĂśTTE KLEIN-REICHENBACH GESELLSCHAFT M. B. H. | Process for producing a lightweight molded body and molded body made of metal foam |
CN111434788A (en) * | 2019-01-15 | 2020-07-21 | 杨怡虹 | Production and preparation method of composite foamed aluminum material |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5112697A (en) * | 1989-09-06 | 1992-05-12 | Alcan International Limited | Stabilized metal foam body |
NO981119L (en) | 1998-01-14 | 1999-07-15 | Norsk Hydro As | Coachbuilding |
RU2193948C2 (en) * | 1999-07-06 | 2002-12-10 | Лебедев Виктор Иванович | Method for making porous metal and articles of such metal |
US6343640B1 (en) * | 2000-01-04 | 2002-02-05 | The University Of Alabama | Production of metal/refractory composites by bubbling gas through a melt |
US6464933B1 (en) | 2000-06-29 | 2002-10-15 | Ford Global Technologies, Inc. | Forming metal foam structures |
DE102005037069B4 (en) * | 2005-08-05 | 2010-03-18 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Porous composites based on a metal and process for their preparation |
JP4189401B2 (en) * | 2005-10-05 | 2008-12-03 | 本田技研工業株式会社 | Method for producing foamed aluminum |
DE102008000100B4 (en) | 2008-01-18 | 2013-10-17 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | A process for producing a lightweight green body, then manufactured lightweight green body and method for producing a lightweight molded article |
CN110052594B (en) * | 2019-04-25 | 2024-01-02 | 清华大学 | Foam metal preparation method and foam metal preparation device |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1259163A (en) * | 1960-05-24 | 1961-04-21 | Lor Corp | Foaming granulated aluminum |
US3297431A (en) * | 1965-06-02 | 1967-01-10 | Standard Oil Co | Cellarized metal and method of producing same |
US3816952A (en) * | 1969-02-19 | 1974-06-18 | Ethyl Corp | Preparation of metal foams with viscosity increasing gases |
FR2282479A1 (en) * | 1974-08-19 | 1976-03-19 | Pechiney Aluminium | Foamed aluminium alloy - made by casting alloy contg. hydrogen and oxygen and permitting expansion on release of gases |
-
1989
- 1989-07-17 NO NO892925A patent/NO172697C/en unknown
-
1990
- 1990-07-11 DE DE199090910522T patent/DE483184T1/en active Pending
- 1990-07-11 WO PCT/NO1990/000115 patent/WO1991001387A1/en active IP Right Grant
- 1990-07-11 EP EP90910522A patent/EP0483184B1/en not_active Expired - Lifetime
- 1990-07-11 KR KR1019920700095A patent/KR100186782B1/en not_active IP Right Cessation
- 1990-07-11 DE DE90910522T patent/DE69006359T2/en not_active Ceased
- 1990-07-11 DK DK90910522.3T patent/DK0483184T3/en active
- 1990-07-11 JP JP2510702A patent/JP2635817B2/en not_active Expired - Fee Related
- 1990-07-11 HU HU9200169A patent/HU210524B/en not_active IP Right Cessation
- 1990-07-11 AT AT90910522T patent/ATE100867T1/en not_active IP Right Cessation
- 1990-07-11 BR BR909007549A patent/BR9007549A/en not_active IP Right Cessation
- 1990-07-11 RU SU905011037A patent/RU2046151C1/en not_active IP Right Cessation
- 1990-07-11 ES ES90910522T patent/ES2049037T3/en not_active Expired - Lifetime
- 1990-07-11 CA CA002064099A patent/CA2064099A1/en not_active Abandoned
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1259163A (en) * | 1960-05-24 | 1961-04-21 | Lor Corp | Foaming granulated aluminum |
US3297431A (en) * | 1965-06-02 | 1967-01-10 | Standard Oil Co | Cellarized metal and method of producing same |
US3816952A (en) * | 1969-02-19 | 1974-06-18 | Ethyl Corp | Preparation of metal foams with viscosity increasing gases |
FR2282479A1 (en) * | 1974-08-19 | 1976-03-19 | Pechiney Aluminium | Foamed aluminium alloy - made by casting alloy contg. hydrogen and oxygen and permitting expansion on release of gases |
Cited By (24)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1992021457A1 (en) * | 1991-05-31 | 1992-12-10 | Alcan International Limited | Process and apparatus for producing shaped slabs of particle stabilized foamed metal |
DE4233695A1 (en) * | 1992-10-07 | 1994-04-14 | Wicona Bausysteme Gmbh | Fastening decorative facade plate to building - involves bolts with frusto=conical heads held in undercut blind bores in plates by spreader rings |
WO1994017218A1 (en) * | 1993-01-21 | 1994-08-04 | Alcan International Limited | Production of particle-stabilized metal foams |
US5622542A (en) * | 1993-01-21 | 1997-04-22 | Alcan International Limited | Particle-stabilized metal foam and its production |
WO1994029490A1 (en) * | 1993-06-04 | 1994-12-22 | Bayerische Motoren Werke Aktiengesellschaft | Method and device for manufacturing a composite component |
DE19501659C1 (en) * | 1995-01-20 | 1996-05-15 | Daimler Benz Ag | Method for producing component made of metal foam |
WO1997011843A1 (en) * | 1995-09-29 | 1997-04-03 | Norsk Hydro Asa | Building element |
WO1999011832A1 (en) * | 1997-08-30 | 1999-03-11 | Honsel Ag | Alloy for producing metal foamed bodies using a powder with nucleating additives |
US6332907B1 (en) | 1997-08-30 | 2001-12-25 | Honsel Gmbh & Co. Kg | Alloy for producing metal foamed bodies using a powder with nucleating additives |
DE19813176A1 (en) * | 1998-03-25 | 1999-09-30 | Fraunhofer Ges Forschung | Composite material component, especially an optionally foamable die cast metal matrix composite component, is produced |
DE19813176C2 (en) * | 1998-03-25 | 2000-08-24 | Fraunhofer Ges Forschung | Process for the production of composite parts |
WO2000073694A1 (en) | 1999-05-26 | 2000-12-07 | Thermotite As | Heat-insulated steel pipe for deep-sea pipelines and method for producing the same |
US6516962B1 (en) * | 1999-10-06 | 2003-02-11 | Atecs Mannesmann Ag | Telescopic boom for cranes |
US6866084B2 (en) | 2000-02-25 | 2005-03-15 | Cymat Corporation | Method and means for producing moulded foam bodies |
US7175689B2 (en) | 2001-06-15 | 2007-02-13 | Huette Klein-Reichenbach Gesellschaft Mbh | Process for producing a lightweight molded part and molded part made of metal foam |
US7195662B2 (en) | 2001-06-15 | 2007-03-27 | Huette Klein-Reichenbach Gesellschaft Mbh | Device and process for producing metal foam |
CZ304437B6 (en) * | 2001-06-15 | 2014-05-07 | HĂśTTE KLEIN-REICHENBACH GESELLSCHAFT M. B. H. | Process for producing a lightweight molded body and molded body made of metal foam |
US6660224B2 (en) | 2001-08-16 | 2003-12-09 | National Research Council Of Canada | Method of making open cell material |
US6840301B2 (en) | 2001-08-17 | 2005-01-11 | Cymat Corp. | Method and apparatus for low pressure aluminum foam casting |
US7108828B2 (en) | 2001-08-27 | 2006-09-19 | National Research Council Of Canada | Method of making open cell material |
US7481964B2 (en) | 2002-03-04 | 2009-01-27 | Cymat Corp. | Sealed impeller for producing metal foam and system and method therefor |
US7410523B2 (en) * | 2002-11-19 | 2008-08-12 | Honda Motor Co., Ltd. | Foaming agent for manufacturing a foamed or porous metal |
CN111434788A (en) * | 2019-01-15 | 2020-07-21 | 杨怡虹 | Production and preparation method of composite foamed aluminum material |
CN111434788B (en) * | 2019-01-15 | 2021-10-19 | 杨怡虹 | Production and preparation method of composite foamed aluminum material |
Also Published As
Publication number | Publication date |
---|---|
EP0483184B1 (en) | 1994-01-26 |
BR9007549A (en) | 1992-06-30 |
KR920703862A (en) | 1992-12-18 |
KR100186782B1 (en) | 1999-05-01 |
HU210524B (en) | 1995-04-28 |
JPH04506835A (en) | 1992-11-26 |
NO172697B (en) | 1993-05-18 |
NO892925L (en) | 1991-01-18 |
DE483184T1 (en) | 1992-08-13 |
DE69006359T2 (en) | 1994-05-11 |
CA2064099A1 (en) | 1991-01-18 |
DE69006359D1 (en) | 1994-03-10 |
DK0483184T3 (en) | 1994-05-30 |
EP0483184A1 (en) | 1992-05-06 |
HU9200169D0 (en) | 1992-06-29 |
RU2046151C1 (en) | 1995-10-20 |
ES2049037T3 (en) | 1994-04-01 |
HUT60791A (en) | 1992-10-28 |
JP2635817B2 (en) | 1997-07-30 |
ATE100867T1 (en) | 1994-02-15 |
NO172697C (en) | 1993-08-25 |
NO892925D0 (en) | 1989-07-17 |
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