WO1989011511A1 - Marine anti-fouling paint - Google Patents

Marine anti-fouling paint Download PDF

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Publication number
WO1989011511A1
WO1989011511A1 PCT/GB1989/000548 GB8900548W WO8911511A1 WO 1989011511 A1 WO1989011511 A1 WO 1989011511A1 GB 8900548 W GB8900548 W GB 8900548W WO 8911511 A1 WO8911511 A1 WO 8911511A1
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formula
groups
polymer
carbon atoms
alkyl
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PCT/GB1989/000548
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French (fr)
Inventor
Robert Lines
Adrian Ferguson Andrews
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Courtaulds Coatings (Holdings) Limited
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Application filed by Courtaulds Coatings (Holdings) Limited filed Critical Courtaulds Coatings (Holdings) Limited
Priority to BR898907442A priority Critical patent/BR8907442A/en
Priority to EP89305149A priority patent/EP0343897A1/en
Publication of WO1989011511A1 publication Critical patent/WO1989011511A1/en
Priority to DK275790A priority patent/DK275790D0/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/14Paints containing biocides, e.g. fungicides, insecticides or pesticides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • C09D5/1656Antifouling paints; Underwater paints characterised by the film-forming substance
    • C09D5/1662Synthetic film-forming substance

Definitions

  • This invention is concerned with anti-fouling marine paints used on surfaces likely to come into contact with aquatic fouling organisms such as algae, seaweed and barnacles, for example on ships or boats, or on the outfalls for cooling water from power stations. More particularly, it is concerned with improvements in binders for such paints.
  • the only commercially significant self-polishing paints employ binders which are copolymers of a triorganotin ester of an olefinically unsaturated carboxylic acid.
  • the triorganotin provides some of the biocidal action of the paints and the triorganotin ester read i ly undergoes the hydrolysis on which the self-polishing action is dependent.
  • the biocidal activity can be augmented by other anti-fouling substances dispersed or dissolved in the paint film.
  • There may be advantages in a self-polishing anti-fouling paint which does not rely on the release of triorganotin groups, both for cost reasons and because the powerful biocidal effects of triorganotin may not be desired.
  • An anti-fouling marine paint according to the invention comprises either a pigmentr which is a marine biocide or a pigment and a separate marine biocide, and a filmforming binder, and is characterised in that the binder is a seawater-insoluble hydrolysable polymer of the formula
  • Z(-O-X) n where Z is the residue of a hydroxy-functional polymer Z(-OH) n which is soluble or dispersible in seawater in its hydrolysed state, n is an integer greater than one and each X independently is a moiety such that the -O-X group hydrolyses in seawater to form an -OH group.
  • a process according to the invention for the production of an anti-fouling marine paint comprises mixing a film-forming binder either with a pigment which is a marine biocide or with a pigment and a separate marine biocide, and is characterised in that the binder is a seawater-insoluble hydrolysable polymer of the formula Z(-O-X) n where Z is the residue of a hydroxy-functional polymer Z(-OH) n which is soluble or dispersible in seawater in its hydrolysed state, n is an integer greater than one and each X independently is a moiety such that the -O-X group hydrolyses in seawater to form an -OH group.
  • soluble or dispersible in its hydrolysed state we mean that the polymer is soluble or dispersible as a colloidal dispersion when substantially all of the groups -O-X have been converted to -OH groups.
  • the polymer will generally become soluble or dispersible in seawater when some but not all of its -O-X groups have been hydrolysed to -OH groups and some remain as -O-X groups.
  • the polymer is gradually dissolved or dispersed from the surface of a ship's or boat's hull onto which it has been coated.
  • groups -O-X are sulphonate ester groups of the formula
  • R is an organic group, e.g. an alkyl or aryl group of up to 8 carbon atoms, linked to the sulphur atom by a carbon-sulphur bond, sulphate ester groups of the formula where R 1 is an organic group, e.g. an alkyl group of up to 8 carbon atoms, linked to the oxygen atom by a carbon-oxygen bond, sulphite ester groups of the formula
  • R 1 has the above meaning, sulphonate ester groups of the formula
  • each R 2 independently is an organic group, e.g. an alkyl group of up to 8 carbon atoms, linked to the oxygen atom by a carbon-oxygen bond, phosphonate ester groups of the formula
  • R 2 has the above meaning and R3 is an organic group, e.g. an alkyl or aryl group of up to 8 carbon atoms, linked to the phosphorus atom by a carbon-phosphorus bond, phosphinate ester groups of the formula where each R 3 independently has the above meaning, silyl ether groups of the formula - OSiR 4 3 , where each R 4 independently is an organic group, e.g. an alkyl or aryl group of up to 8 carbon atoms, linked to the silicon atom by a carbon-silicon bond, and activated carboxylate ester groups of the formula
  • the groups R 5 is an electron-with-drawing polar group, any other groups R 5 being hydrogen or an organic group, e.g. of up to 8 carbon atoms.
  • suitable electron-withdrawing polar groups are halogen atoms or cyano, thiocyanate, sulphone, aldehyde or ketone groups.
  • the group -O-X can be -OOCCCl 3 , - OOCCF 3 , -OOCCHCl 2 , -OOCCH 2 Cl or -OOCCH 2 CN.
  • the hydrolysable polymer has from 10 to 10,000 or more groups -O-X and a molecular weight of from 2.000 to 500,000 or more.
  • the hydroxy-functional polymer is general ly a po lymer hav ing hydroxy groups each bonded to a carbon atom in the polymer, which is otherwise bonded only to carbon and/or hydrogen atoms.
  • the hydroxy-functional polymer is preferably a linear polymer having a hydroxyl value of at least 0.1 meq/g, more preferably at least 0.5 meq/g, and is most preferably an addition polymer.
  • a preferred hydroxy-functional polymer is polyvinyl alcohol.
  • the polyvinyl alcohol preferably has a molecular weight of 2,000 to 500,000, more preferably 5,000 to 50,000.
  • Polyvinyl alcohol is generally formed by saponification of polyvinyl acetate and preferably has at least 50 mole per cent, for example 60 to 98 mole per cent, of the acetate groups of the Dolyvinyl acetate converted to hydroxyl groups.
  • An alternative hydroxy-functional polymer is a polymer of a hydrolysable acrylic ester monomer such as hydroxyethyl acrylate or hydroxyethyl methacrylate.
  • the hydroxy-functional polymer can alternatively be a hydroxy-functional polyester or polyether.
  • Hydroxy-functional polyesters can be produced by the reaction of a dicarboxylic acid or an anhydride thereof, for example terephthalic, isophthalic, adipic or sebacic acid and/or phthalic anhydride, with an excess of a diol such as ethylene glycol, prop ylene glycol, butane-1,4-diol or neopentyl glycol, and/or an ether glycol.
  • the polyester preferably contains units derived from an ether glycol such as diethylene glycol, triethylene glycol or dipropylene glycol, or it can be a block copolymer containing polyether blocks derived from polyethylene glycol or poly(tetramethylene ether) glycol.
  • the polyester may also contain a small proportion of acid groups which are insufficient to confer water-solubility when the hydroxy groups of the polyester are reacted to form -O-X groups but which promote water-solubility of the polyester containing free hydroxy groups.
  • a suitable hydroxy-functional polyether can for example be formed by reaction of an amine-tipped polyether with an epoxide to form bis(beta-hydroxy) amine groups.
  • the group R is preferably an alkyl group such as methyl, ethyl, propyl, isopropyl, butyl or hexyl but it can alternatively be an aryl group, for example phenyl or p-tolyl.
  • the group R is preferably an unsubstituted hydrocarbon group but can optionally be substituted by an inert substituent such as an alkoxy group or a halogen atom.
  • the group R 1 or R 2 is preferably chosen so that the -O-R 1 or -O-R 2 bond is less labile than the linkage of the -O-X group to the polymer, lest an acid sulphate, sulphite, phosphate or phosphonate group is developed on the polymer residue.
  • acid groups will lead to a water-soluble polymer more quickly than hydroxy groups and hence to unexpectedly rapid dissolution of the paint.
  • alkyl groups R 2 form the most stable ester linkages.
  • the groups R 1 are preferably branched alkyl groups, for example t-butyl, isopropyl or neopentyl groups, for maximum stability of the -O-R 1 linkage.
  • the groups R 3 in the phosphonate or phosphinate ester groups can be any alkyl, aryl or aralkyl group, substituted or unsubstituted.
  • the hydrolysable polymer can be prepared by free radical polymerisation, optionally with one or more co-monomers, of a monomer containing the -O-X group, for example vinyl p-toluenesulphonate.
  • This monomer can be prepared by reaction of potassium tert-butoxide with ethylene glycol di(p-toluenesulphonate) in boiling tertbutanol.
  • An alternative sulphonate monomer is 2-methacryloxyethyl p-toluenesulphonate, which can be prepared from hydroxyethyl methacrylate and p-toluenesulphony!
  • the hydrolysable addition polymer can alternatively be prepared by reaction of a vinyl carboxylate polymer, for example a vinyl acetate or vinyl butyrate polymer, with a trialkyltin methoxide such as tributyltin methoxide, followed by an acid chloride such as methanesulphonyl chloride or p-toluenesulphonyl chloride, according to European Patent Application 217535.
  • the vinyl carboxylate polymer is preferably polyvinyl acetate. At least 30% of the acetate groups, preferably 50 to 70%, are converted to RSO 3 - groups.
  • a hydroxy-functional polymer such as polyvinyl alcohol or poly (hydroxyethyl acrylate) can be sulphonated by treat ment with an alkyl or aryl sulphonyl chloride in pyridine or in an organic solvent in the presence, of a base.
  • a polymer containing sulphate, sulphite, phosphate, phosphonate or phosphinate ester groups can be prepared by the reaction of polyvinyl acetate with an alkyl, preferably branched alkyl, chlorosulphate
  • alkyl preferably branched alkyl, chlorosulphite an alkyl chlorophosphate an alkyl chlorophosphonate
  • a hydroxy-functional monomer such as hydroxyethyl methacrylate can be reacted with an alkyl chlorosulphate, an alkyl chlorosulphite, an alkyl chlorophosphate, an alkyl chlorophosphonate or a phosphinyl chloride and the resulting monomer can be polymerised by free radical polymerisation.
  • the reaction with the acid chloro compound is carried out in the presence of a base, for example triethylamine or pyridine.
  • a polymer containing activated carboxylate ester groups can be prepared by reacting a hydroxy-functional polymer with an acyl chloride of the formula R 5 3 CCOCl in the presence of a tertiary amine.
  • the groups R 4 in the triorganosilyl moiety -SiR 4 3 are preferably alkyl groups such as methyl, ethyl, propyl, isopropyl, butyl or hexyl but can alternatively be aryl, for example phenyl.
  • the group R 4 is preferably an unsubstituted hydrocarbon group but can optionally be substituted by an inert substituent such as an alkoxy group or a halogen atom.
  • the -O-SiR 4 3 silyl ether groups hydrolyse sufficiently rapidly in seawater but less rapidly than the silyl ester groups described in US Patent 4593055.
  • the hydrolysable polymer can be prepared by free radical polymerisation, optionally with one or more comonomers, of an unsaturated monomer containing an -OSiR 3 group or by reacting a seawater-soluble or -dispersible hydroxy-functional polymer, for example polyvinyl alcohol or poly(hydroxyethyl acrylate), with a triorganosilylating agent, for example trimethylsilyl chloride, tert-butyl dimethyl silyl chloride or phenyl dimethyl silyl chloride.
  • the reaction can be carried out in an organic solvent such as dimethylformamide in the presence of a base such as trimethylamine or pyridine at 0 to 20°C.
  • the hydroxy-functional polymer can alternatively be reacted with hexa- methyldisilazane (CH 3 ) 3 SiNSi(CH 3 ) 3 or bis (trimethylsilyl) urea (CH 3 ) 3 Si-NH-CO-NH-Si(CH 3 ) 3 in an organic solvent such as xylene or methyl isobutyl ketone.
  • a hydroxy-functional monomer such as hydroxyethyl methacrylate can be reacted with a triorganosilylating agent such as hexamethyldisilazane or bis(trimethylsilyl) urea to form a silyl ether monomer such as 2-(trimethylsiloxy)-ethyl methacrylate.
  • a triorganosilylating agent such as hexamethyldisilazane or bis(trimethylsilyl) urea
  • This can be polymerised, optionally with one or more inert comonomers, for example acrylic ester comonomers such as methyl methacrylate, methyl acrylate, ethyl acrylate, butyl acrylate or methoxyethyl acrylate, by free radical polymerisation in an organic solvent such as xylehe or methyl isobutyl ketone.
  • inert comonomers for example acrylic ester comonomers such as methyl methacrylate, methyl acrylate, ethyl acrylate, butyl acrylate or methoxyethyl acrylate
  • the invention includes seawater-insoluble hydrolysable polymers containing these groups, especially as pendent groups bonded to a carbon atom in an addition polymer, and processes for their preparation.
  • the hydrolysable polymer binder is mixed with the pigment or pigments used in the paint and with the marine biocide if this is different from the pigment(s).
  • the pigment generally has a solubility in seawater of below 10 parts per million by weight and is preferably a sparingly soluble pigment having a solubility in seawater of from 0.5 to 10 parts per million, by weight, for example cuprous oxide, cuprous thiocyanate, zinc oxide, zinc chromate, zinc ethylene bis(dithiocarbamate), zinc dimethyl dithiocarbamate or zinc diethyl dithiocarbamate.
  • These sparingly soluble copper and zinc compounds are generally marine biocides.
  • sparingly soluble pigments produce water-soluble metal compounds on reaction with seawater so that the pigment particles do not survive at the paint surface; this aids the smooth dissolution of the paint in relatively moving seawater.
  • Mixtures of sparingly soluble pigments can be used, for example cuprous oxide, cuprous thiocyanate or zinc ethylene bis(dithiocarbamate), which are the most effective biocidal pigments, can be mixed with zinc oxide, which dissolves slightly more rapidly in sea water and is more effective at inducing the smooth dissolution of the paint.
  • the paint composition can additionally or alternatively contain a pigment which is not reactive with seawater and may be highly insoluble in seawater (solubility below 0.5 ppm by weight) such as titanium dioxide or ferric oxide.
  • a pigment which is not reactive with seawater and may be highly insoluble in seawater (solubility below 0.5 ppm by weight) such as titanium dioxide or ferric oxide.
  • highly insoluble pigments are preferably used in proportions up to 40 per cent by weight of the total pigment component of the paint, most preferably less than 20 per cent by weight.
  • the proportion of pigment to polymer binder is preferably such as to give a pigment volume concentration which is above 25 per cent in the dry paint film but below the critical pigment volume concentration; most preferably the pigment volume concentration is from 35-50 per cent.
  • the biocidal effect of the sparingly seawater-soluble pigments may be sufficient so that the paint needs no further biocide.
  • the paint may contain an added biocide, e.g. in an amount up to 50 per cent by weight.of the pigment.
  • Triorganotin salts and oxides such as triphenyltin fluoride, tributyltin fluoride, tributyltin dibromosuccinate, triphenyltin chloride, triphenyltin hydroxide and tributyltin oxide are effective marine biocides and can be used in paints according to the invention.
  • a paint according to the invention comprising a triorganotin salt (up to 25 per cent by volume of the pigment) may have anti-fouling and smoothing properties equal to a triorganotin copolymer paint of much higher triorganotin content.
  • biocides effective as marine anti-fouling agents are dithiocarbamate derivatives such as cuprio ethylene bisfdithiocarbamate) or tetramethyl thiuram disulphide, methylene bis(thiourea), 4-butyl catechol, captan, tetrachloroisophthalonitrile, 1-methylthio-3-(t-butylamino)-5-(cyclopropylamino)-s-triazine, or a halogenated isothiazolone such as 4,5-dichloro-2-octyl-3-isothiazolone.
  • dithiocarbamate derivatives such as cuprio ethylene bisfdithiocarbamate) or tetramethyl thiuram disulphide, methylene bis(thiourea), 4-butyl catechol, captan, tetrachloroisophthalonitrile, 1-methylthio-3-(t-butylamino)-5-(cycl
  • p-Toluenesulphonyl chloride (256g) was dissolved in CH 2 Cl 2 (400ml) and the solution was added dropwise to a solution of 2-hydroxyethyl methacrylate (175g) and triethylamine (136g) in CH 2 Cl 2 (600ml). The mixture was stirred under a nitrogen atmosphere and cooled by an ice bath throughout the addition period. A clear solution was produced. Stirring was continued for several hours. The white precipitate formed was removed by filtration and the filtrate washed with dilute HCl . dilute NaHCO 3 solution and water. The resulting cloudy yellow solution was dried over MgSO 4 and solvent was removed by rotary evaporation.
  • the polymer solution produced could be mixed with cuprous oxide to form a marine anti-foulinq paint.
  • Methyl methacrylate (133.8g), n-butyl acrylate (171.3g) and butan-2-one (MEK) (230g) were placed in a flask and heated to 70°C whilst purging with nitrogen.
  • a solution of 2-methacryloxyethy 1 p-toluenesulphonate (190g) in MEK (230g) at room temperature was also purged with nitrogen for one hour.
  • Azobisisobutyronitrile initiator (2.475g) was dissolved in the methacryloxyethyl p-toluenesulphonate solution, and the same quantity was added directly to the flask contents.
  • the methacryloxyethyl p-toluenesulphonate solution was added dropwise, over a period of 115 minutes, to the stirred methyl methacrylate/butyl acrylate solution, maintaining a slow nitrogen bleed throughout the reaction. During polvmerisation. the solution was diluted to 40% solids to ease stirring. Heating was continued for 3 hours after the end of addition: the flask was removed from the water bath and the contents allowed to cool under nitrogen.
  • the polymer solution was filtered and cast as a film using a cube applicator. It dried to a hard film. On immersion in seawater, the film showed sustained release of p-toluenesulohonate into the seawater. indicating that hydrolysis was taking place.
  • the polymer solution could be mixed with cuprous oxide to form an anti-fouling paint.
  • 2-(Trimethylsiloxy) ethyl methacrylate prepared as described above was polymerised as a 40% solution in a mixture of equal volumes of xylene and methyl isobutyl ketone at 70°C for 5 hours using 1%, by weight of monomer, azobisisobutyronitrile as catalyst.
  • the polymer solution produced could be mixed with cuprous oxide to form an anti-fouling paint.

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Abstract

A film-forming binder for an anti-fouling marine paint is a seawater-insoluble hydrolysable polymer of the formula: Z(-O-X)n, where Z is the residue of a hydroxy-functional polymer Z(-OH)n which is soluble or dispersible in seawater in its hydrolysed state, n is an integer greater than one and each X independently is a moiety such that the -O-X group hydrolyses in seawater to form an -OH group. The groups -O-X can be sulphonate ester, triorganosilyl ehter, sulphate ester, sulphite ester, sulphinate ester, phosphate ester, phosphonate ester, phosphinate ester or activated carboxylate ester groups. An anti-fouling marine paint comprises such a film-forming binder and either a pigment which is a marine biocide or a pigment and a separate marine biocide, and may be obtained by mixing the binder with the other ingredient(s).

Description

Figure imgf000008_0001
Figure imgf000009_0001
Figure imgf000015_0001
Figure imgf000016_0001
MARINE ANTI-FOULING PAINT Technical Field
This invention is concerned with anti-fouling marine paints used on surfaces likely to come into contact with aquatic fouling organisms such as algae, seaweed and barnacles, for example on ships or boats, or on the outfalls for cooling water from power stations. More particularly, it is concerned with improvements in binders for such paints.
Background Art
The most successful anti-fouling paints in recent years have been self-polishing anti-fouling paints which use binders which are linear polymers containing pendent side groups which are liberated from the polymer on reaction with seawater, the residual polymer being sufficiently dispersible or soluble in seawater to be swept away from the paint surface, exposing a fresh layer of the binder able to undergo a similar reaction with seawater. Such paints are described for example in British Patent 1457590. The gradual thinning of the paint film controls the release of a biocide active against fouling and present either as a pigment in the paint or as a leaving group. The well-known benefits of such self-polishing paints are that the paint film tends to at least retain its initial smoothness and may even become smoother from the action of relatively moving water and that the biocide contained in the paint tends to be delivered from the surface at a uniform or constant rate.
The only commercially significant self-polishing paints employ binders which are copolymers of a triorganotin ester of an olefinically unsaturated carboxylic acid. The triorganotin provides some of the biocidal action of the paints and the triorganotin ester read i ly undergoes the hydrolysis on which the self-polishing action is dependent. The biocidal activity can be augmented by other anti-fouling substances dispersed or dissolved in the paint film. There may be advantages in a self-polishing anti-fouling paint which does not rely on the release of triorganotin groups, both for cost reasons and because the powerful biocidal effects of triorganotin may not be desired. There has been concern about the environmental effect of triorganotin biocides released from yachts in particular.
There have been many proposals for a group which substitutes for the triorganotin in forming an easily hydrolysable ester with a polycarboxylic acid polymer, but a commercial self-polishing paint in which the triorganotin moiety has been replaced is still awaited. International Patent Publication WO 84/02915 suggests a wide range of such groups. European Patent Application 232006 suggests a water-erodible polymer comprising one or more hydrolysable sulphonate or sulphate ester groups which in an aqueous environment will generate by hydrolysis corresponding polymer-bound acid groups.
Disclosure of Invention
We have found new binders having a rate of hydrolysis suitable for use in self-polishing anti-fouling paints.
An anti-fouling marine paint according to the invention comprises either a pigmentr which is a marine biocide or a pigment and a separate marine biocide, and a filmforming binder, and is characterised in that the binder is a seawater-insoluble hydrolysable polymer of the formula
Z(-O-X)n, where Z is the residue of a hydroxy-functional polymer Z(-OH)n which is soluble or dispersible in seawater in its hydrolysed state, n is an integer greater than one and each X independently is a moiety such that the -O-X group hydrolyses in seawater to form an -OH group. A process according to the invention for the production of an anti-fouling marine paint comprises mixing a film-forming binder either with a pigment which is a marine biocide or with a pigment and a separate marine biocide, and is characterised in that the binder is a seawater-insoluble hydrolysable polymer of the formula Z(-O-X)n where Z is the residue of a hydroxy-functional polymer Z(-OH)n which is soluble or dispersible in seawater in its hydrolysed state, n is an integer greater than one and each X independently is a moiety such that the -O-X group hydrolyses in seawater to form an -OH group.
By "soluble or dispersible in its hydrolysed state" we mean that the polymer is soluble or dispersible as a colloidal dispersion when substantially all of the groups -O-X have been converted to -OH groups. The polymer will generally become soluble or dispersible in seawater when some but not all of its -O-X groups have been hydrolysed to -OH groups and some remain as -O-X groups. When sufficient free hydroxy groups have been generated by hydrolysis, the polymer is gradually dissolved or dispersed from the surface of a ship's or boat's hull onto which it has been coated.
Examples of groups -O-X are sulphonate ester groups of the formula
Figure imgf000019_0001
where R is an organic group, e.g. an alkyl or aryl group of up to 8 carbon atoms, linked to the sulphur atom by a carbon-sulphur bond, sulphate ester groups of the formula
Figure imgf000020_0001
where R1 is an organic group, e.g. an alkyl group of up to 8 carbon atoms, linked to the oxygen atom by a carbon-oxygen bond, sulphite ester groups of the formula
Figure imgf000020_0002
where R1 has the above meaning, sulphonate ester groups of the formula
Figure imgf000020_0003
where R has the above meaning, phosphate ester groups of the formula
Figure imgf000020_0004
where each R2 independently is an organic group, e.g. an alkyl group of up to 8 carbon atoms, linked to the oxygen atom by a carbon-oxygen bond, phosphonate ester groups of the formula
Figure imgf000020_0005
where R 2 has the above meaning and R3 is an organic group, e.g. an alkyl or aryl group of up to 8 carbon atoms, linked to the phosphorus atom by a carbon-phosphorus bond, phosphinate ester groups of the formula
Figure imgf000021_0001
where each R3 independently has the above meaning, silyl ether groups of the formula - OSiR4 3, where each R4 independently is an organic group, e.g. an alkyl or aryl group of up to 8 carbon atoms, linked to the silicon atom by a carbon-silicon bond, and activated carboxylate ester groups of the formula
Figure imgf000021_0002
where at least one of the groups R 5 is an electron-with-drawing polar group, any other groups R5 being hydrogen or an organic group, e.g. of up to 8 carbon atoms. Examples of suitable electron-withdrawing polar groups are halogen atoms or cyano, thiocyanate, sulphone, aldehyde or ketone groups. For example the group -O-X can be -OOCCCl3, - OOCCF3, -OOCCHCl2, -OOCCH2Cl or -OOCCH2CN. Generally, the hydrolysable polymer has from 10 to 10,000 or more groups -O-X and a molecular weight of from 2.000 to 500,000 or more.
The hydroxy-functional polymer is general ly a po lymer hav ing hydroxy groups each bonded to a carbon atom in the polymer, which is otherwise bonded only to carbon and/or hydrogen atoms. The hydroxy-functional polymer is preferably a linear polymer having a hydroxyl value of at least 0.1 meq/g, more preferably at least 0.5 meq/g, and is most preferably an addition polymer. A preferred hydroxy-functional polymer is polyvinyl alcohol. The polyvinyl alcohol preferably has a molecular weight of 2,000 to 500,000, more preferably 5,000 to 50,000. Polyvinyl alcohol is generally formed by saponification of polyvinyl acetate and preferably has at least 50 mole per cent, for example 60 to 98 mole per cent, of the acetate groups of the Dolyvinyl acetate converted to hydroxyl groups. An alternative hydroxy-functional polymer is a polymer of a hydrolysable acrylic ester monomer such as hydroxyethyl acrylate or hydroxyethyl methacrylate.
The hydroxy-functional polymer can alternatively be a hydroxy-functional polyester or polyether. Hydroxy-functional polyesters can be produced by the reaction of a dicarboxylic acid or an anhydride thereof, for example terephthalic, isophthalic, adipic or sebacic acid and/or phthalic anhydride, with an excess of a diol such as ethylene glycol, prop ylene glycol, butane-1,4-diol or neopentyl glycol, and/or an ether glycol. To enhance water solubility, the polyester preferably contains units derived from an ether glycol such as diethylene glycol, triethylene glycol or dipropylene glycol, or it can be a block copolymer containing polyether blocks derived from polyethylene glycol or poly(tetramethylene ether) glycol. The polyester may also contain a small proportion of acid groups which are insufficient to confer water-solubility when the hydroxy groups of the polyester are reacted to form -O-X groups but which promote water-solubility of the polyester containing free hydroxy groups.
A suitable hydroxy-functional polyether can for example be formed by reaction of an amine-tipped polyether with an epoxide to form bis(beta-hydroxy) amine groups.
In the sulphonate ester groups RSO3- the group R is preferably an alkyl group such as methyl, ethyl, propyl, isopropyl, butyl or hexyl but it can alternatively be an aryl group, for example phenyl or p-tolyl. The group R is preferably an unsubstituted hydrocarbon group but can optionally be substituted by an inert substituent such as an alkoxy group or a halogen atom.
In the sulphate, sulphite, phosphate and phosphonate ester groups the group R1 or R2 is preferably chosen so that the -O-R1 or -O-R2 bond is less labile than the linkage of the -O-X group to the polymer, lest an acid sulphate, sulphite, phosphate or phosphonate group is developed on the polymer residue. Such acid groups will lead to a water-soluble polymer more quickly than hydroxy groups and hence to unexpectedly rapid dissolution of the paint. In the phosphate and phosphonate ester groups, alkyl groups R2 form the most stable ester linkages. In the sulphate and sulphite ester groups, the groups R1 are preferably branched alkyl groups, for example t-butyl, isopropyl or neopentyl groups, for maximum stability of the -O-R1 linkage.
The groups R3 in the phosphonate or phosphinate ester groups can be any alkyl, aryl or aralkyl group, substituted or unsubstituted.
The hydrolysable polymer can be prepared by free radical polymerisation, optionally with one or more co-monomers, of a monomer containing the -O-X group, for example vinyl p-toluenesulphonate. This monomer can be prepared by reaction of potassium tert-butoxide with ethylene glycol di(p-toluenesulphonate) in boiling tertbutanol. An alternative sulphonate monomer is 2-methacryloxyethyl p-toluenesulphonate, which can be prepared from hydroxyethyl methacrylate and p-toluenesulphony! chloride in a solvent such as methylene chloride in the presence of a base such as triethylamine. The hydrolysable addition polymer can alternatively be prepared by reaction of a vinyl carboxylate polymer, for example a vinyl acetate or vinyl butyrate polymer, with a trialkyltin methoxide such as tributyltin methoxide, followed by an acid chloride such as methanesulphonyl chloride or p-toluenesulphonyl chloride, according to European Patent Application 217535. The vinyl carboxylate polymer is preferably polyvinyl acetate. At least 30% of the acetate groups, preferably 50 to 70%, are converted to RSO3- groups. Alternatively, a hydroxy-functional polymer such as polyvinyl alcohol or poly (hydroxyethyl acrylate) can be sulphonated by treat ment with an alkyl or aryl sulphonyl chloride in pyridine or in an organic solvent in the presence, of a base.
A polymer containing sulphate, sulphite, phosphate, phosphonate or phosphinate ester groups can be prepared by the reaction of polyvinyl acetate with an alkyl, preferably branched alkyl, chlorosulphate
Figure imgf000024_0001
an alkyl, preferably branched alkyl, chlorosulphite
Figure imgf000024_0005
an alkyl chlorophosphate an alkyl chlorophosphonate
Figure imgf000024_0002
Figure imgf000024_0003
or a phosphinyl chloride respectively, R1, R2
Figure imgf000024_0004
and R 3 having the above meanings. Alternatively, a hydroxy-functional monomer such as hydroxyethyl methacrylate can be reacted with an alkyl chlorosulphate, an alkyl chlorosulphite, an alkyl chlorophosphate, an alkyl chlorophosphonate or a phosphinyl chloride and the resulting monomer can be polymerised by free radical polymerisation. The reaction with the acid chloro compound is carried out in the presence of a base, for example triethylamine or pyridine.
A polymer containing activated carboxylate ester groups can be prepared by reacting a hydroxy-functional polymer with an acyl chloride of the formula R5 3CCOCl in the presence of a tertiary amine. The groups R4 in the triorganosilyl moiety -SiR4 3 are preferably alkyl groups such as methyl, ethyl, propyl, isopropyl, butyl or hexyl but can alternatively be aryl, for example phenyl. The group R4 is preferably an unsubstituted hydrocarbon group but can optionally be substituted by an inert substituent such as an alkoxy group or a halogen atom. The -O-SiR4 3 silyl ether groups hydrolyse sufficiently rapidly in seawater but less rapidly than the silyl ester groups described in US Patent 4593055.
The hydrolysable polymer can be prepared by free radical polymerisation, optionally with one or more comonomers, of an unsaturated monomer containing an -OSiR3 group or by reacting a seawater-soluble or -dispersible hydroxy-functional polymer, for example polyvinyl alcohol or poly(hydroxyethyl acrylate), with a triorganosilylating agent, for example trimethylsilyl chloride, tert-butyl dimethyl silyl chloride or phenyl dimethyl silyl chloride. The reaction can be carried out in an organic solvent such as dimethylformamide in the presence of a base such as trimethylamine or pyridine at 0 to 20°C. The hydroxy-functional polymer can alternatively be reacted with hexa- methyldisilazane (CH3)3SiNSi(CH3)3 or bis (trimethylsilyl) urea (CH3)3Si-NH-CO-NH-Si(CH3)3 in an organic solvent such as xylene or methyl isobutyl ketone. Alternatively, a hydroxy-functional monomer such as hydroxyethyl methacrylate can be reacted with a triorganosilylating agent such as hexamethyldisilazane or bis(trimethylsilyl) urea to form a silyl ether monomer such as 2-(trimethylsiloxy)-ethyl methacrylate. This can be polymerised, optionally with one or more inert comonomers, for example acrylic ester comonomers such as methyl methacrylate, methyl acrylate, ethyl acrylate, butyl acrylate or methoxyethyl acrylate, by free radical polymerisation in an organic solvent such as xylehe or methyl isobutyl ketone.
Hydrolysable polymers containing groups -O-X formula
Figure imgf000026_0001
o
Figure imgf000026_0002
Figure imgf000026_0003
or
Figure imgf000026_0004
Figure imgf000026_0005
Figure imgf000026_0006
have not previously been described. The invention includes seawater-insoluble hydrolysable polymers containing these groups, especially as pendent groups bonded to a carbon atom in an addition polymer, and processes for their preparation.
To form the paint, the hydrolysable polymer binder is mixed with the pigment or pigments used in the paint and with the marine biocide if this is different from the pigment(s). Conventional blending procedures can be used. The pigment generally has a solubility in seawater of below 10 parts per million by weight and is preferably a sparingly soluble pigment having a solubility in seawater of from 0.5 to 10 parts per million, by weight, for example cuprous oxide, cuprous thiocyanate, zinc oxide, zinc chromate, zinc ethylene bis(dithiocarbamate), zinc dimethyl dithiocarbamate or zinc diethyl dithiocarbamate. These sparingly soluble copper and zinc compounds are generally marine biocides. These sparingly soluble pigments produce water-soluble metal compounds on reaction with seawater so that the pigment particles do not survive at the paint surface; this aids the smooth dissolution of the paint in relatively moving seawater. Mixtures of sparingly soluble pigments can be used, for example cuprous oxide, cuprous thiocyanate or zinc ethylene bis(dithiocarbamate), which are the most effective biocidal pigments, can be mixed with zinc oxide, which dissolves slightly more rapidly in sea water and is more effective at inducing the smooth dissolution of the paint.
The paint composition can additionally or alternatively contain a pigment which is not reactive with seawater and may be highly insoluble in seawater (solubility below 0.5 ppm by weight) such as titanium dioxide or ferric oxide. Such highly insoluble pigments are preferably used in proportions up to 40 per cent by weight of the total pigment component of the paint, most preferably less than 20 per cent by weight.
The proportion of pigment to polymer binder is preferably such as to give a pigment volume concentration which is above 25 per cent in the dry paint film but below the critical pigment volume concentration; most preferably the pigment volume concentration is from 35-50 per cent.
The biocidal effect of the sparingly seawater-soluble pigments, particularly cuprous oxide, cuprous thiocyanate and zinc ethylene bis(dithiocarbamate), may be sufficient so that the paint needs no further biocide.
For encountering severe fouling the paint may contain an added biocide, e.g. in an amount up to 50 per cent by weight.of the pigment. Triorganotin salts and oxides such as triphenyltin fluoride, tributyltin fluoride, tributyltin dibromosuccinate, triphenyltin chloride, triphenyltin hydroxide and tributyltin oxide are effective marine biocides and can be used in paints according to the invention. A paint according to the invention comprising a triorganotin salt (up to 25 per cent by volume of the pigment) may have anti-fouling and smoothing properties equal to a triorganotin copolymer paint of much higher triorganotin content. In most cases it will be desired to avoid completely the release of triorganotin ions. Examples of other biocides effective as marine anti-fouling agents are dithiocarbamate derivatives such as cuprio ethylene bisfdithiocarbamate) or tetramethyl thiuram disulphide, methylene bis(thiourea), 4-butyl catechol, captan, tetrachloroisophthalonitrile, 1-methylthio-3-(t-butylamino)-5-(cyclopropylamino)-s-triazine, or a halogenated isothiazolone such as 4,5-dichloro-2-octyl-3-isothiazolone.
The invention is illustrated by the following Examples.
Example 1
a) Preparation of 2-methacryloχyethyl p-toluenesulphonate
p-Toluenesulphonyl chloride (256g) was dissolved in CH2Cl2 (400ml) and the solution was added dropwise to a solution of 2-hydroxyethyl methacrylate (175g) and triethylamine (136g) in CH2Cl2 (600ml). The mixture was stirred under a nitrogen atmosphere and cooled by an ice bath throughout the addition period. A clear solution was produced. Stirring was continued for several hours. The white precipitate formed was removed by filtration and the filtrate washed with dilute HCl . dilute NaHCO3 solution and water. The resulting cloudy yellow solution was dried over MgSO4 and solvent was removed by rotary evaporation.
b) Polymer Preparation
190g 2-methacryloxyethyl p-toluenesulphonate prepared as described above was polymerised as a 40% by weight solution in butan-2-one with 1% by weight (based on monomer) azobisisobutyronitrile as catalyst at 70°C for 5 hours.
The polymer solution produced could be mixed with cuprous oxide to form a marine anti-foulinq paint. Examp l e 2
Methyl methacrylate (133.8g), n-butyl acrylate (171.3g) and butan-2-one (MEK) (230g) were placed in a flask and heated to 70°C whilst purging with nitrogen. A solution of 2-methacryloxyethy 1 p-toluenesulphonate (190g) in MEK (230g) at room temperature was also purged with nitrogen for one hour. Azobisisobutyronitrile initiator (2.475g) was dissolved in the methacryloxyethyl p-toluenesulphonate solution, and the same quantity was added directly to the flask contents. The methacryloxyethyl p-toluenesulphonate solution was added dropwise, over a period of 115 minutes, to the stirred methyl methacrylate/butyl acrylate solution, maintaining a slow nitrogen bleed throughout the reaction. During polvmerisation. the solution was diluted to 40% solids to ease stirring. Heating was continued for 3 hours after the end of addition: the flask was removed from the water bath and the contents allowed to cool under nitrogen.
The polymer solution was filtered and cast as a film using a cube applicator. It dried to a hard film. On immersion in seawater, the film showed sustained release of p-toluenesulohonate into the seawater. indicating that hydrolysis was taking place.
The polymer solution could be mixed with cuprous oxide to form an anti-fouling paint.
Example 3
a) Preparation of 2-(trimethylsiloxy) ethyl methacrylate
200 ml toluene containing 73ml hvdroxvethyl methacrylate and 23ml hexamethyl di si lazane was heated to reflux. 2 to 4 drops (CH3)3SiCl were aαded to the refluxing solution. A white precipitate was seen. Ammonia was evolved. After one hour of refluxing at 116°C the precipitate nad disappeared and a clean solution remained. A 25ml sample taken from the solution was examined by NMR and showed substantially complete conversion of hydroxyl groups to trimethylsilyl ether groups. The solvent was evaporated leaving 37.5g product.
b) Polymer preparation
2-(Trimethylsiloxy) ethyl methacrylate prepared as described above was polymerised as a 40% solution in a mixture of equal volumes of xylene and methyl isobutyl ketone at 70°C for 5 hours using 1%, by weight of monomer, azobisisobutyronitrile as catalyst. The polymer solution produced could be mixed with cuprous oxide to form an anti-fouling paint.
Example 4
40.4g 2-(trimethylsiloxy) ethyl methacrylate, 40.0g methyl methacrylate and 51.2g butyl acrylate were copolymerised in butan-2-one using 1% azobisisobutyronitrile catalyst by the procedure of Example 2 to produce a polymer solution suitable for use as the binder of an anti-fouling paint in admixture with cuprous oxide.

Claims

1. An anti-fouling marine paint comprising either a pigment which is a marine biocide or a pigment and a separate marine biocide, and a film-forming binder, characterised in that the binder is a seawater-insoluble hydrolysable polymer of the formula Z(-O-X)n where Z is the residue of a hydroxy-functional polymer Z(-OH)n which is soluble or dispersible in seawater in its hydrolysed state, n is an integer greater than one and each X independently is a moiety such that the -O-X group hydrolyses in seawater to form an -OH group.
2. A paint according to claim 1, characterised in that the polymer includes groups -O-X which are sulphonate ester groups of the formula
Figure imgf000031_0001
where R is an alkyl or aryl group of up to 8 carbon atoms
3. A paint according to claim 1, characterised in that the polymer includes groups -O-X which are silyl ether groups of the formula -OSi(R4)3 where each R4 independently is an alkyl or aryl group of up to 8 carbon atoms.
4. A paint according to claim 1, characterised in that the polymer includes groups -O-X which are phosphate ester groups of the formula
Figure imgf000031_0002
where each R2 independently is an alkyl group having up to 8 carbon atoms, or phosphonate ester groups of the formula
Figure imgf000032_0001
where R 2 has the above meaning and R3 is an alky! or aryl group of up to 8 carbon atoms, or phosphinate ester groups of the formula
Figure imgf000032_0002
where each R 3 independently has the above meaning, or sulphate ester groups of the formula
Figure imgf000032_0003
where R1 is a branched alkyl group of up to 8 carbon atoms, or sulphite ester groups of the formula
Figure imgf000032_0004
where R1 has the above meaning, or sulphinate ester groups of the formula
Figure imgf000032_0005
where R is an alkyl or aryl group of up to 8 carbon atoms, or
activated carboxylate ester groups of the formula
Figure imgf000032_0006
where at least one of the groups R5 is an electron-with-drawing polar group, any other groups R5 being hydrogen or an organic group of up to 8 carbon atoms.
5. A paint according to any of claims 1 to 4, characterissed in that the hydroxy-functional polymer Z(-OH)n is polyvinyl alcohol
6. A paint according to any of claims 1 to 4, characterised in that the hydroxy-functional polymer Z(-OH)n is a polymer of hydroxyethyl acrylate or hydroxyethyl methacrylate.
7. A paint according to any of claims 1 to 4, characterised in that the hydroxy-functional polymer Z(-OH)n is a hydroxy-functional polyester or polyether.
8. A seawater-insoluble hydrolysable polymer of the formula Z(-O-X)n where Z is the residue of a hydroxy-functional polymer Z(-OH)n which is soluble or dispersible in seawater in its hydrolysed state, n is an integer greater than one and each X independently is a moiety such that the -O-X group hydrolyses in seawater to form an -OH group, in which the groups O-X are selected from sulphonate ester groups of the formula
Figure imgf000033_0001
where R is an alkyl or aryl group of up to 8 carbon atoms, phosphate ester groups of the formula
Figure imgf000033_0002
where each R2 independently is an alkyl group of uo to 8 carbon atoms, phosphonate ester groups of the formula
-
Figure imgf000034_0001
where R2 has the above meaning and R3 is an alkyl or aryl group of up to 8 carbon atoms, sulphinate ester groups of the formula
Figure imgf000034_0002
where R has the above meaning, phosphinate ester groups of the formula
Figure imgf000034_0003
where R3 has the above meaning, and silyl ether groups of the formula -OSi(R4)3 where each R4 independently is an alkyl or aryl group of up to 8 carbon atoms.
9. A seawater-insoluble hydrolysable polymer containing groups of the formula -O-X as pendent groups bonded to a carbon atom in an addition polymer, where the groups -O-X are sulphonate ester groups of the formula
Figure imgf000034_0004
where R is an alkyl or aryl group of up to 8 carbon atoms, phosphate ester groups of the formula
Figure imgf000035_0001
where each R2 independently is an alkyl group of up to 8 carbon atoms, phosphonate ester groups of the formula
Figure imgf000035_0002
where R 2 has the above meaning and R3 is an alkyl or aryl group of up to 8 carbon atoms, sulphinate ester groups of the formula
Figure imgf000035_0003
where R has the above meaning, phosphinate ester groups of the formula
Figure imgf000035_0004
where each R 3 independently has the above meaning, or silyl ether groups of the formula -OSi(R4)3 where each R4 independently represents an alkyl or aryl group of up to 8 carbon atoms.
10. A polymer according to claim 8 or 9, in which the groups -O-X are silyl ether groups.
11. A process for the production of a seawater-insoluble hydrolysable polymer of the formula Z(-O-X)n, where Z is the residue of a hydroxy-functional polymer Z(-OH)n which is soluble or dispersible in seawater in its hydrolysed state, n is an integer greater than one and the groups -O-X are sulphonate ester groups of the formula
Figure imgf000036_0001
where R represents an alkyl or aryl group of up to 8 carbon atoms, characterised in that either (a) a hydroxy-functional polymer is reacted with a sulphonyl chloride of the formula RSO2Cl in the presence of a base or (b) a hydroxy-functional monomer is reacted with a sulphonyl chloride of the formula RSO2Cl in the presence of a base, and is polymerised, optionally with one or more co-monomers, by free radical polymerisation.
12. A process for the production of a seawater-ihsoluble hydrolysable polymer of the formula Z(-O-X)n where Z is the residue of a hydroxy-functional polymer Z(-OH)n which is soluble or dispersible in seawater in its hydrolysed state, n is an integer greater than one and the groups -O-X are silyl ether groups of the formula -OSi(R4)3 where each R 4 is an alkyl or aryl group of up to 8 carbon atoms, characterised in that either (a) a hydroxy-functional polymer is reacted with a triorganosilylating agent or (b) a hydroxy-functional monomer is reacted with a triorganosilylating agent and is polymerised, optionally with one or more co-monomers, by free radical polymerisation.
PCT/GB1989/000548 1988-05-23 1989-05-19 Marine anti-fouling paint WO1989011511A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
BR898907442A BR8907442A (en) 1988-05-23 1989-05-19 MARITIME INK WITH PROPERTIES THAT PREVENT INCRUSTATION, POLYMER CAPABLE OF SUFFERING HYDROLYSIS AND INSOLUBLE IN SEA WATER AND PROCESS FOR THE PRODUCTION OF A POLYMER CAPABLE OF SUFFERING HYDROLYSIS AND INSOLUBLE IN SEAWATER
EP89305149A EP0343897A1 (en) 1988-05-23 1989-05-22 Seawater-insoluble hydrolysable polymers and marine anti-fouling paint containing them
DK275790A DK275790D0 (en) 1988-05-23 1990-11-20 MARIN ANTI-REMOVAL PAINTING

Applications Claiming Priority (2)

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GB888812172A GB8812172D0 (en) 1988-05-23 1988-05-23 Marine antifouling paint
GB8812172.8 1988-05-23

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GB2351498A (en) * 1999-06-26 2001-01-03 Hyundai Electronics Ind Benzenesulphonyloxyalkyl (meth)acrylate polymers

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EP3483225B1 (en) * 2016-07-11 2023-03-29 Kuraray Co., Ltd. Coating composition for repelling aquatic organisms

Citations (3)

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EP0204456A1 (en) * 1985-05-17 1986-12-10 Nippon Paint Co., Ltd. A hydrolyzable resin composition and an antifouling coating composition containing the same
EP0217535A2 (en) * 1985-08-27 1987-04-08 Raychem Limited Preparation of side-chain polymers
EP0232006A2 (en) * 1986-01-22 1987-08-12 Imperial Chemical Industries Plc Compositions for surface treatment, polymers therefor, and method of surface treatment

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EP0204456A1 (en) * 1985-05-17 1986-12-10 Nippon Paint Co., Ltd. A hydrolyzable resin composition and an antifouling coating composition containing the same
EP0217535A2 (en) * 1985-08-27 1987-04-08 Raychem Limited Preparation of side-chain polymers
EP0232006A2 (en) * 1986-01-22 1987-08-12 Imperial Chemical Industries Plc Compositions for surface treatment, polymers therefor, and method of surface treatment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2351498A (en) * 1999-06-26 2001-01-03 Hyundai Electronics Ind Benzenesulphonyloxyalkyl (meth)acrylate polymers
GB2351498B (en) * 1999-06-26 2004-09-08 Hyundai Electronics Ind Organic anti-reflective polymer and preparation thereof
US6956091B2 (en) 1999-06-26 2005-10-18 Hyundai Electronics Industries Co., Ltd. Organic anti-reflective polymer and preparation thereof

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DK275790A (en) 1990-11-20
JPH03505885A (en) 1991-12-19
AU3689189A (en) 1989-12-12
DK275790D0 (en) 1990-11-20
KR900701942A (en) 1990-12-05

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