WO1989008785A1 - Control means for hoisting devices - Google Patents
Control means for hoisting devices Download PDFInfo
- Publication number
- WO1989008785A1 WO1989008785A1 PCT/SE1989/000133 SE8900133W WO8908785A1 WO 1989008785 A1 WO1989008785 A1 WO 1989008785A1 SE 8900133 W SE8900133 W SE 8900133W WO 8908785 A1 WO8908785 A1 WO 8908785A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- piston
- valve
- cylinder
- pressure
- cone
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/20—Other details, e.g. assembly with regulating devices
- F15B15/204—Control means for piston speed or actuating force without external control, e.g. control valve inside the piston
Definitions
- the present invention relates to a control means which is included in hoisting devices, for example in vehicles, where simultaneously aspired to low weight and low cost for the device as well as such fast hoists as can be permitted by the installed hoisting power.
- the means consists of a duoble-acting cylinder with two differently sized piston surfaces and a valve which controls supplied medium to and from the cylinder so that the piston rod of the cylinder can be controlled or steered in two directions.
- the use of the device is limited to such hoisting devices with which large hoisting power is required only in one power direction and where the power in the other power direction largely amounts to what is required to overcome for instance inherent weight and friction.
- the lifting devices in which this invention can be incorporated mention may be made of, for example, bogie hoists and so-called load-lifters on trucks.
- power-demanding movement often comprises if it is performed with the same speed as at maximum force a dominating share of the total time for the movement.
- a bogie hoist the lifting arm performs a very long movement before it reaches the bogie axle and can start to lift this.
- the load platform thus often goes empty during the lifting movement which then in view of the available lifting power with contemporary technique is performed unnecessarily slowly since the volumetric flow and the speed are adapted to the highest permissible load and the highest available power. A faster lifting movement when the load is low is therefore desirable.
- the present invention indicates a solution to this problem whic permits the lines between cylinder and valve as well as the valve itself in view of the lifting movement to only need to be dimensioned in view of the volumetric flow supplied from the pump to the valve and . not for the higher volumetric flow that the speed of the cylinder during idling it itself requires. Both the lines between cylinder and valve and the valve itself can thus be given the smallest possible dimensions and thus weight and cost.
- the present invention is based on the provision in the piston between the piston surface which has a piston rod and the piston surface which lacks a piston rod of a built-in valve.
- This valve can only permit a volumetric flow in one direction going from the piston side with a piston rod towards the side without a piston rod and then only on condition that the pressure on the piston side with a piston rod exceeds the pressure on the piston side without a piston rod by a certain minimum value.
- the outer valve starts to steer the volumetric flow towards the piston side without a piston rod and if the outer valve simultaneously closes and prevents the volumetric flow from passing from the cylinder side where the piston rod is situated a pressure differential will occur across the piston and a certain minimum value determined by the inner valve in the piston a volumetric flow will commence to pass through the valve in the piston from the piston side with a piston rod to the piston side without a piston rod.
- the piston rod starts to move out of the cylinder at a speed which is dependent only on the volumetric flow supplied from the outer valve and the cross- sectional area of the piston rod. The diameter of the piston thus does not affect the speed of the piston rod.
- the volumetric flow supplied is normally the same as that supplied to the outer valve from the pump.
- the pump is usually single and provided with a fixed displacement which means that the volumetric flow in the main can only be varied by varation of the pump speed.
- the speed increase attained when the piston rod moves out of the cylinder will be dependent on the ratio between the area of the piston and the area of the piston rod. If the diameter of the piston rod is 50% respectively 40% of the piston diameter the speed increase upon the movement of the piston rod out of the cylinder will be 4 respectively 6.25 times, in, for example, a bogie hoist a speed increase of 6.25 times is suitable and possiible during the time the lifting arm is performing its long and light-going movement. At the same time as the speed increases and the volumetric flow passes through the valv inside the piston the possible force of the cylinder is limited.
- the pressure on the piston side without a piston rod at which the cylinder can commence supplying power can as above with a piston rod diameter 40% of the piston diameter amount to 52.5-105 bar.
- a very high piston rod speed can be attained when the need of power is low.
- the high speed can, with the invention, be attained at the same time as the outer valve and the line to the cylinder are flowed through by at most the volumetric flow of the pump, i.e. at most by the volumetric flow which goes in the outer valve and line to the cylinder during power-demanding lifts.
- the out valve and lines can thus be dimensioned as small as possible, whereupon the lowest weight and cost can be combined with high speed at low power requirements.
- the force which can be transmitted via the piston rod can now increase since high prssure can now only act on the piston side which lacks a piston rod and the piston side with a piston rod is only exposed to the low pressure that will be a consequence of the flow from the piston-rod side of the cylinder out through the cylinder through the line through valve and thence to the tank.
- the cylinder is now able to generate maximum power during the movement of the piston rod out of the cylinder.
- the outer valve in the present invention can be elaborated in several different ways.
- the pump In vehicles the pump is usually provided with fixed displacement.
- the volumetric flow is proportional to the speed.
- the pump is driven by an electric motor the speed of which is influenced by the pressure. It is very common, for example in the case of a bogie hoist, for the start of the pump to be co-ordinated with an electrically controlled directional valve which is included as a subcomponent in the valve. It is also common for the pump to be stopped by pressure switches that trip when the cylinder and the lifting device have reached limit positions. Since lifting devices on vehicles are to stand still during a very large share of a journey the capability of retaining the cylinder in position is very important and leads to a requirement for high tightness in the valve of the cylinder.
- the outer valve switches down the piston-rod speed upon movement out of the cylinder from high speed and low force to low speed at a certain piston-rod force which gives a pressure on the side of the cylinder without a piston rod which lies at a relatively large distance above the pressure at which the cylinder starts generating power and at such a distance from the maximum permissible pressure or the pressure affected by the power switch that this does not risk being attained in any situation liable to occur in view of the operation of the lifting device. It is appropriate to go high in pressure which can safely be carried through and thereby to prolong the rapid movement as long as this can take place.
- the pressure will be very low in the piston-rod side of the cylinder and the speed will also be low whereupon the pressure on the side of the cylinder without a piston rod also falls.
- the external force is usually relatively unchanged if the switching takes place rapidly.
- the pressure that is exerted on the side of the cylinder without a piston rod after the switching shall, at the same external force as priort to the switching, be sufficiently high to overcome via the area of the pilot cone the braking force on the pilot cone from the spring in the position where the valve disc on the piston-rod side of the cylinder is opened and then also be able to overcome the differential pressure acting across the valve cone and endeavouring to close it.
- the primary feature distinguishing the two lifting arrangements is the ratio between the power requirement for the heaviest load and when idling.
- a bogie hoist will, with its unusually low power requirement during the idling movement, be able to be given a faster idling movement than what is possible and also from other viewpoints suitable in the case of a load-lifter.
- the piston rod is steered inside the cylinder until the piston bottoms or comes to lie relatively close to the inner postion.
- the piston movement is unable, owing to an external stop or to bottoming of the piston, to .travel any further, the pressur on the piston-rod side rises.
- valve which is built into the piston of the cylinder, normally can open at a certain pressure drop across the piston of the cylinder throughout the entire range of trav of the cylinder beyond the limited range of travel which lies at the stop position which is indicated by an external stop or by an internal stop in that the piston of the cylinder bottoms in the limit position o the cylinder the valve built into the piston of the cylinder must have the characteristic that the flow path from the piston-rod side of the cylinder to the side of the cylinder without a piston rod is blocked or flow can only take place at such a high pressure drop that for exampl a pressure switch gives a signal whereupon the directional valve in the outer valve closes and the volumetric flow to the cylinder ceases
- the valve built into the piston of the cylinder according to the present invention can be elaborated in a large number of different ways.
- valve in the first instance consists of a spring-loaded check valve of seat type.
- the choice of spring force then gives the opening pressure at the same time as the seat valve gives a reliable and good tightness.
- a first valve which permits flow in one direction with a lowest pressure drop accomplished for example with the above- described spring-loaded check valve is supplemented with a second valve connected in series with the first valve and which is open throughout the entire range of travel of the cylinder except within the range of travel where the valve is to be closed and where it is the position of the piston of and the supplementary valve connected in series that in the vicinity of the bottom position of the piston closes the flow path.
- a supplementary second valve connected in series will be described.
- a single valve which permits flow in one direction with a lowest pressure drop accomplished for example with the above- described spring-loaded check valve within the major share of the flow range, supplemented with an action which causes that opening of the valve within the range of travel at the bottom position of the cylinder at which flow may not take place from the piston-rod side of the cylinder to the side of the cylinder without a piston rod cannot take place or can only take place at a very high pressure drop.
- Fig. 1 shows idle running of a hydraulically or pneumatically driven first piston in the forward direction
- Fig. 2 shows the approximate position at which th first piston and then more specifically its piston rod is loaded
- Fig. 3 shows the position in which the first piston completes its return movement
- Fig. 4 shows an example of the type of bogie hoist for vehicles, to which the invention can be applied
- Fig. 5 shows the firs piston with its piston rod and associated parts in greater detail
- Fig. 5 a-j illustrate certain variants thereof.
- the manoeuvring device 17 incorporates a not-shown pressure source 10 or a pump as well as a similarly not-shown tank 9, in addition to the first hydraulic piston 1 , the piston rod 2 of which for example can manoeuvre the aforesaid crankshaft 16 in a bogie hoist.
- the manoeuvring device 17 includes a fourth, pretensioned check valve 6 in the supply line from the pressure source 10, a 4-way directional valve 7 which for example can be electrically actuated and which steers a pressure medium from the pressure source 10 to either side partly of a second hydraulic piston 11 , partly to either active side of the surface 1 a or 1 b respectively of the first piston 1.
- the second piston 11 is provided partly with a piston rod 12 which with its one end is arranged to influence a first check valve 18, pretensioned for example by means of a spring and with its other end a second check valve 19, pretensioned for example by means of a spring, partly with a spring 8.
- the first piston 1 with associated piston rod 2 is shown more closely in Fig. 5.
- the first piston 1 has two active sides or surfaces 1a and 1b, against which the driving pressure of the drive medium from the pressure source 10 can exercise its effect during different parts of the movement of the first piston 1 in reciprocating directions. It should be noted that the one active surface 1a, to the left in Fig. 5, is chosen not unessentially larger than the second active surface 1b.
- the directional valve 7 When the first piston 1 is to perform a return movement, i.e. when the pair of bogie wheels is to be lowered again, the directional valve 7 is activated to its right-hand position according to Fig. 3.
- the pressure medium from the pressure source 10 is conduct via the fourth check valve partly to the right-hand side of the second piston 11 , causing the second piston 11 to move towards the left according to Fig. 3 and to open the first check valve 18, and partly towards the right-hand side of the first piston 1 , whereby the return flow from the left-hand side of the first piston 1 passes via the first check valve 18 to the tank 9, and when the first piston 1 reaches its left-hand turning position - seen in Fig.
- the shut-off valve 5 makes contact with the cylinder bottom of the piston 1 , whereby the shut-off valve 5 is moved as above and prevents the cone 4 from moving from the seat 3a. In other words, in this position the channel 3 is definitely blocked irrespective of any pressure difference. By this means it is possible - if so desired - to shut off the driving pressure in a not-shown manner with the aid of, for example, pressure switches.
- the directional valve 7 When the directional valve 7 is moved to the neutral position the first piston 1 is locked in its chosen position partly by the first check valve 18 and partly by the fourth check valve 6.
- the invention is intended in the first instance for bogie hoists but is also usable in other contexts in which it is desired to speed up one running period in relation to another running period with a different load.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Actuator (AREA)
- Fluid-Driven Valves (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI904551A FI92243C (en) | 1988-03-15 | 1990-09-14 | Adjustment system for lifting equipment |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE8800925-3 | 1988-03-15 | ||
SE8800925A SE461419B (en) | 1988-03-15 | 1988-03-15 | DEVICE BY A PISTON IN A BOOKLIFT |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1989008785A1 true WO1989008785A1 (en) | 1989-09-21 |
Family
ID=20371693
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/SE1989/000133 WO1989008785A1 (en) | 1988-03-15 | 1989-03-15 | Control means for hoisting devices |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0424389A1 (en) |
AU (1) | AU3293489A (en) |
FI (1) | FI92243C (en) |
SE (1) | SE461419B (en) |
WO (1) | WO1989008785A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1997041357A1 (en) * | 1996-04-29 | 1997-11-06 | Andreas Grasl | Pneumatic cylinder, in particular for actuating fume extraction valves in fume and heat extraction plants |
US6071096A (en) * | 1997-04-25 | 2000-06-06 | Grasl; Andreas | Pneumatic cylinder, in particular for actuating fume extraction valves in fume and heat extraction plants |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE396985B (en) * | 1974-10-31 | 1977-10-10 | Nordberg Carl Eric Bertil | CONTROL DEVICE FOR ONE OR MORE IN A BOOK LIFT INCLUDING UNDERSTANDING HYDRAULIC PISTON |
EP0057996A1 (en) * | 1981-01-21 | 1982-08-18 | John Paul Conway | Fluid piston device |
EP0060945A1 (en) * | 1977-10-11 | 1982-09-29 | John Paul Conway | Fluid piston device |
-
1988
- 1988-03-15 SE SE8800925A patent/SE461419B/en not_active IP Right Cessation
-
1989
- 1989-03-15 AU AU32934/89A patent/AU3293489A/en not_active Abandoned
- 1989-03-15 WO PCT/SE1989/000133 patent/WO1989008785A1/en active IP Right Grant
- 1989-03-15 EP EP19890903853 patent/EP0424389A1/en not_active Withdrawn
-
1990
- 1990-09-14 FI FI904551A patent/FI92243C/en not_active IP Right Cessation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE396985B (en) * | 1974-10-31 | 1977-10-10 | Nordberg Carl Eric Bertil | CONTROL DEVICE FOR ONE OR MORE IN A BOOK LIFT INCLUDING UNDERSTANDING HYDRAULIC PISTON |
EP0060945A1 (en) * | 1977-10-11 | 1982-09-29 | John Paul Conway | Fluid piston device |
EP0057996A1 (en) * | 1981-01-21 | 1982-08-18 | John Paul Conway | Fluid piston device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1997041357A1 (en) * | 1996-04-29 | 1997-11-06 | Andreas Grasl | Pneumatic cylinder, in particular for actuating fume extraction valves in fume and heat extraction plants |
US6071096A (en) * | 1997-04-25 | 2000-06-06 | Grasl; Andreas | Pneumatic cylinder, in particular for actuating fume extraction valves in fume and heat extraction plants |
Also Published As
Publication number | Publication date |
---|---|
FI92243B (en) | 1994-06-30 |
FI904551A0 (en) | 1990-09-14 |
FI92243C (en) | 1994-10-10 |
SE461419B (en) | 1990-02-12 |
AU3293489A (en) | 1989-10-05 |
SE8800925L (en) | 1989-09-16 |
SE8800925D0 (en) | 1988-03-15 |
EP0424389A1 (en) | 1991-05-02 |
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