WO1985003546A1 - Self contained towable power supply for mining machines - Google Patents

Self contained towable power supply for mining machines Download PDF

Info

Publication number
WO1985003546A1
WO1985003546A1 PCT/AU1985/000019 AU8500019W WO8503546A1 WO 1985003546 A1 WO1985003546 A1 WO 1985003546A1 AU 8500019 W AU8500019 W AU 8500019W WO 8503546 A1 WO8503546 A1 WO 8503546A1
Authority
WO
WIPO (PCT)
Prior art keywords
power supply
self contained
towable power
main frame
contained towable
Prior art date
Application number
PCT/AU1985/000019
Other languages
French (fr)
Inventor
Phillip Berriman
Original Assignee
Phillip Berriman
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Phillip Berriman filed Critical Phillip Berriman
Publication of WO1985003546A1 publication Critical patent/WO1985003546A1/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F13/00Transport specially adapted to underground conditions
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00Methods or devices for use in mines or tunnels, not covered elsewhere
    • E21F17/04Distributing means for power supply in mines
    • E21F17/06Distributing electric power; Cable networks; Conduits for cables
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B63/00Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B63/00Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
    • F02B63/04Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16MFRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M3/00Portable or wheeled frames or beds, e.g. for emergency power-supply aggregates, compressor sets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B63/00Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
    • F02B63/04Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators
    • F02B63/044Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators the engine-generator unit being placed on a frame or in an housing
    • F02B2063/045Frames for generator-engine sets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B63/00Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
    • F02B63/04Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators
    • F02B63/044Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators the engine-generator unit being placed on a frame or in an housing
    • F02B63/047Movable engine-generator combinations on wheels

Definitions

  • This invention relates to mining equipment and more particularly provides an improved apparatus for the tramming or flitting of electrically powered underground mining machines such as continuous miners, shuttle cars, breaker feeders, face shearers and similar electrically powered mining machines.
  • junction boxes gate end boxes
  • lengths of cable fixed to each machine. While this arrangement is satisfactory for their normal operation within limited areas it periodically becomes necessary to transport the machines over longer distances of up to 12 to 15 kilometers to enable maintenance or replacement. Typically this was a time consuming and laborious process which involved the installation of additional junction boxes (gate end or flitting boxes) at intervals of about 500 metres along the intended path of travel. The machine was then moved or "trammed" under its own power with the cable being pro ⁇ ressivel connected to each succeeding box. As the power cables however are of the order of 50 to 60 mm in diameter and may weigh several tonnes this operation required the employment of additional cable handling equipment and crew of several men.
  • Such apparatus may comprise a wheel or skid mounted diesel alternator set specifically adapted for underground operation which would preferably have the following overall dimensions: Length 4267 mm
  • Height 1371 to 1471 mm Width 1860 to 1500 mm may further consist of a towable trailer mounting an alternator set adapted to produce for example: 206 KVA at 1000 volts
  • Figure 1 shows a side view of one form of wheel mounted alternator unit
  • Figure 2 shows a top view of the unit of Figure 1.
  • the trailer is designed tobe towered behind the mining equipment being trammed and may be constructed from a 203 x 102 x 6.3 rolled liollow section steel main frame 2,trailing arm suspension 3, with aeon rubber springs 4 or alternative hydraulic suspension.
  • the engine alternator assembly 5 in this case is rigidly secured to a subframe assembly which in turn is resiliently mounted to the main trailer frame 2.
  • a protective roll bar type canopy assembly 6 is also preferably fitted. This may be fabricated from 51/51/3.2 rolle hollow section steel, and boltedto the main frame. With this embodiment it may be used to carry water and fuel tanks 7, and the electrical control cabinet 3. All of these are also resiliently mounted on the frame. Wheel chocks on brackets, retained by chains may also be provided but are not shown in the drawings .
  • the front of the main ; frame also carries a tow bar 8A of any suitable design so as to enable the trailer to be readily hitched to the above mentioned mining machines.
  • Soundproofing panels are preferably fitted to reduce noise levels to less than 95 dba.
  • the tyre rims 9 may be in two parts with a solid 12 mm plate centre c/w triangular usset and fitted with suitable tyres 10 such as "12 PR Alliance steel reinforced roc tread" tyres.
  • suitable tyres 10 such as "12 PR Alliance steel reinforced roc tread" tyres.
  • To resist corrosion all fabricated metal parts are preferably dressed and primed with ' zinc rich primer and two coats of spraying enamel.
  • weather-proofed electrical control panel would be constructed of 10 ⁇ au ⁇ e cold rolled steel sheet and incorporate the following equipment.
  • a suitable form of cabinet 8 for the above electrical control panel would have the following features:
  • Circuit Breaker Circuit Breaker case (CB- c/w thermal/mag trip and shunt trip)
  • the alternator 5 may be of any suitable type however three preferred types arenas follows'i FIRST TYPE: Synchronous Alternator (single wound)
  • the alternator used should also be designed to confor to specifications DIN 42 950, DIN 400 00, IP23 and have a rat valid for continuous duty to VDE 0530 for an ambient temperat of 40 C at 1000 metres altitude.
  • the design should preferab include damping windings, voltage stabalization _ 0.5% potentiomenter adj ⁇ 5%, and insulation of class F(VDE 0530) .
  • the preferred diesel engine 11 would be as follows : Type - Caterpillar 3306

Abstract

A self contained towable power supply adapted for the tramming or flitting of electrically powered underground mining machines such as continuous miners, shuttle cars, breaker feeders, face shearers and similar electrically powered mining machines comprises an engine (11) and an alternator assembly (5) mounted upon a wheeled trailer (1). The wheeled trailer (1) comprises a rolled hollow section steel main frame (2), trailing suspension (3), with rubber springs (4) or hydraulic suspension and a tow bar (8A). The engine (11) and alternator (5) may be rigidly secured to a sub-frame assembly, which is resiliently mounted upon the trailer main frame (2). A protective roll bar type canopy (6) carrying water and fuel tanks (7), and a control assembly (8) may be bolted to the main frame (2). Alternatively the trailer may be skid mounted by omitting the wheeled sub-frame assembly. By providing mining equipment with a towable power supply, the problem of tramming with power cables is overcome.

Description

Self contained towable power supply for mining machines
This invention relates to mining equipment and more particularly provides an improved apparatus for the tramming or flitting of electrically powered underground mining machines such as continuous miners, shuttle cars, breaker feeders, face shearers and similar electrically powered mining machines.
Presently such machines are powered within the mine from fixed skid mounted substations through junction boxes (gate end boxes) and lengths of cable fixed to each machine. While this arrangement is satisfactory for their normal operation within limited areas it periodically becomes necessary to transport the machines over longer distances of up to 12 to 15 kilometers to enable maintenance or replacement. Typically this was a time consuming and laborious process which involved the installation of additional junction boxes (gate end or flitting boxes) at intervals of about 500 metres along the intended path of travel. The machine was then moved or "trammed" under its own power with the cable being proσressivel connected to each succeeding box. As the power cables however are of the order of 50 to 60 mm in diameter and may weigh several tonnes this operation required the employment of additional cable handling equipment and crew of several men.
It is therefore an object of this invention to ameliorate such disadvantages and accordingly this invention discloses a self contained towable power supply adapted for underground use in the flitting or tramming of electrically powered mining equipment over long distances. Such apparatus according to this invention may comprise a wheel or skid mounted diesel alternator set specifically adapted for underground operation which would preferably have the following overall dimensions: Length 4267 mm
Height 1371 to 1471 mm Width 1860 to 1500 mm In one form it may further consist of a towable trailer mounting an alternator set adapted to produce for example: 206 KVA at 1000 volts
206 KVA at 455 volts or 206 KVA at 1000/455 volts
One preferred embodiment of this invention will now be described with reference to the attached drawings in which: Figure 1 shows a side view of one form of wheel mounted alternator unit; Figure 2 shows a top view of the unit of Figure 1. The trailer is designed tobe towered behind the mining equipment being trammed and may be constructed from a 203 x 102 x 6.3 rolled liollow section steel main frame 2,trailing arm suspension 3, with aeon rubber springs 4 or alternative hydraulic suspension. The engine alternator assembly 5 in this case is rigidly secured to a subframe assembly which in turn is resiliently mounted to the main trailer frame 2.
A protective roll bar type canopy assembly 6 is also preferably fitted. This may be fabricated from 51/51/3.2 rolle hollow section steel, and boltedto the main frame. With this embodiment it may be used to carry water and fuel tanks 7, and the electrical control cabinet 3. All of these are also resiliently mounted on the frame. Wheel chocks on brackets, retained by chains may also be provided but are not shown in the drawings . The front of the main ;frame also carries a tow bar 8A of any suitable design so as to enable the trailer to be readily hitched to the above mentioned mining machines.
Soundproofing panels are preferably fitted to reduce noise levels to less than 95 dba. The tyre rims 9 may be in two parts with a solid 12 mm plate centre c/w triangular usset and fitted with suitable tyres 10 such as "12 PR Alliance steel reinforced roc tread" tyres. To resist corrosion all fabricated metal parts are preferably dressed and primed with' zinc rich primer and two coats of spraying enamel.
One suitable form of weather-proofed electrical control panel would be constructed of 10 σauσe cold rolled steel sheet and incorporate the following equipment.
1000 volt Moulded Case current breakers - Klockner Moellar
NZM9 1000 V Earth fault limit reactor - Trenco 5A inductor
Earth leakage relay - Scanalec 500MA transcore
Ammeter - CT lPH
Voltmeter - 0-11-V Ph selector
Frequency control - Vibratory type ' _ Cable fault lockout - C A 596-046
Door interlock to perspective cover so as to prevent opening of the cabinet door with the engine running. A suitable form of cabinet 8 for the above electrical control panel would have the following features:
Main Isolator - Klockner Moeller NZM 1000V moulded
(Circuit Breaker) case (CB- c/w thermal/mag trip and shunt trip)
Outlet receptical - CMA 300A FLP restrained Control protection - 1000V brush fuses MIMIC type Indicator - EC Healthy panel having these - EC Fault functions - Overload OL Trip - 24V
- Power avail
- Power On
- Shear Pin
Cabinet - 10 gauge cold rolled steel drip proof Circuit Breaker
Mechanical Protection ( - Door circuit breaker handle interloc
- Perspex door circuit breaker trip
, limit engine stop limit
One preferred form of optional soft starter mechanism built into the electrical control panel would be as follows:
Voltage - 415/1000V
Control - Constant voltage current limit ramp
Override - Time limit with alarm shut down
Rated - Three starts/HR
Devices - Rated 600A
Physical size - 950 mm x 750 mm x 250 mm
Shorting - Current sensing relay - close starter shorting contactor when up to speed The alternator 5 may be of any suitable type however three preferred types arenas follows'i FIRST TYPE: Synchronous Alternator (single wound)
Type SDGB 3531 - 4
Enclosure B5/B20 1P23 (VDE/IEC) 40° a b
Regulator Compound
Exciter Rotating AC field with rotating diodes
Protection Integral and protecting against over voltage and over current
Rated - 206 KVA on 165 KW - 1000V 50Hz
119A cont (at 0.8 power factor) 71.4A cont (at 0.4 Power factor 15% IR)
SECOND TYPE Synchronous Alternator (single wound)
Type SDGB 3531 - 4
Enclosure B/B20 IP23 (VDE/IΞC) 40°C a b
Regulator - Compound
Exciter - Rotating AC field with rotating diodes
Protection - Integral over voltage/over current
Rated 206 KVA/165 KW - 455V 50Hz
216A cont (at 0.8) . THIRD TYPE Synchronous Alternator (double wound)
Type SDGB 4045 - 4
Enclosure B/B20 IP23 (VDE/IEC) 40°C amb
Regulator - Compound
Exciter Rotating AC field with rotating diodes
Protection Integral over voltage/over current
Rated 206 KVA/165 KW - 1000/455V 50 Hz 119A cont cos phi 0.8 (455V) . The alternator used should also be designed to confor to specifications DIN 42 950, DIN 400 00, IP23 and have a rat valid for continuous duty to VDE 0530 for an ambient temperat of 40 C at 1000 metres altitude. The design should preferab include damping windings, voltage stabalization _ 0.5% potentiomenter adj ± 5%, and insulation of class F(VDE 0530) . The preferred diesel engine 11 would be as follows : Type - Caterpillar 3306
Cylinders - 6
HP 135 to.155 at-,.1500 rpiri Bore — 121 mm
Stroke - 152 mm
Displacement - 10.5 litre Low idle - 650
Aspiration - + turbo charged, charge cooled/ or natural
-6- This engine would preferably include the following ite and attachments.
- Breather crankcase - Lube oil cooler *
- Fuel and lube oil filters
- Flywheel - SAE 1
- Housing - SAE 1
- Fuel pressure gauge - Hydro-mechanical governor
- Fuel pumps
- Fuel priming pumps
- Fuel transfer pumps
- Water jacket pumps (gear centrifugal) - Suction fan
- Water separator (cat 7N 950)
- Mechanical tachometer and drive
- Air starter
- Vertical Static Capacity Radiator - Flameproofed to Coal Mines Regulation Act NSW (Aust) 1982 or to - National Coal Board Requirements (Great Britain) or - U.S. Bureau of Mines Requirement (USA) or - The requirements of Statutory bodies in other countries
- Design requirements tested to DE OlOO
While this invention has been illustrated and described wit particular reference to one particular embodiment it is to be -understood that a wide variety of modifications apparent to a man skilled in the art may be made within the inventive concept, for example the size and design of the trailer, engine, alternato and associated controls may be varied according to any particular application or design preference.

Claims

The Claims :
1. A self-contained towable power supply adapted for under ground use in the flitting or tramming of electrically powere mining equipment.
2. The self contained towable power supply as claimed in claim 1 and comprising an engine driven alternator set mounte on a wheeled trailer which is adapted to be hitched to said mining equipment.
3. The self contained towable power supply as claimed in claim 1 and comprising a skid mounted alternator set.
4. The self contained towable power supply as claimed in claim 2 wherein the wheeled trailer comprises a high strength steel main frame, trailing or hydraulic suspension, the engine/alternator set being secured to a subframe assembly which is resiliently mounted to said main frame.
5. The self contained towable power supply as claimed in claim 4 wherein a protective canopy assembly is also fitted to the main frame, said canopy being adapted to mount water, fuel tanks and an electrical control cabinet.
6. The self contained towable power supply as claimed in claim 5 wherein the control cabinet includes protection means adapted to prevent the running and/or startinq of the engine when the cabinet is open.
7. The self contained towable power supply as claimed in claim 6 wherein the control cabinet includes a silicon control rectifier based soft electronic starter adapted to provide for the starting of large electric motors, up to 300HP.
8. A self contained towable power supply adapted for under¬ ground use substantially as described herein with reference to the drawings.
PCT/AU1985/000019 1984-02-06 1985-02-06 Self contained towable power supply for mining machines WO1985003546A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AUPG3480 1984-02-06
AUPG348084 1984-02-06

Publications (1)

Publication Number Publication Date
WO1985003546A1 true WO1985003546A1 (en) 1985-08-15

Family

ID=3770494

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/AU1985/000019 WO1985003546A1 (en) 1984-02-06 1985-02-06 Self contained towable power supply for mining machines

Country Status (1)

Country Link
WO (1) WO1985003546A1 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2709722A1 (en) * 1993-09-06 1995-03-17 Le Provost Michel Trailer for an internal combustion engine for sloping ground
FR2709887A1 (en) * 1993-09-07 1995-03-17 Auto Radiateurs Ind Nouvelle S Containerised electrical generator set
WO1996007814A1 (en) * 1994-09-03 1996-03-14 Ruhrkohle Aktiengesellschaft Energy supply train for underground mining
EP2738368A1 (en) * 2012-11-30 2014-06-04 Kohler Co. An enclosure guide system for a towable generator
CN109154234A (en) * 2016-03-02 2019-01-04 康明斯发电机有限公司 With the generating set installation chassis for reducing gap
CN109356716A (en) * 2018-10-29 2019-02-19 江苏康宇发电设备有限公司 A kind of diesel generating set of conveniently moving

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE683106C (en) * 1937-04-24 1939-10-30 Kloeckner Humboldt Deutz Akt G Welding unit consisting of an internal combustion engine and dynamo
FR1122155A (en) * 1955-02-17 1956-09-03 Protective support frame for motor-pump unit
GB1113526A (en) * 1965-08-11 1968-05-15 Warsop Power Tools Ltd Supporting motors
US3478958A (en) * 1968-01-11 1969-11-18 Ingersoll Rand Co Housing for portable machines
US4079262A (en) * 1975-12-16 1978-03-14 Contraves Ag Mobile current consumer device
AU501214B2 (en) * 1976-03-19 1979-06-14 Gardner-Denver Company Enclosed compressor unit
FR2420043A1 (en) * 1978-03-16 1979-10-12 Maco Meudon Sa Mobile air compressor - is driven by IC engine enclosed in noise reducing enclosure ventilated by fan
EP0019523A1 (en) * 1979-05-10 1980-11-26 Manutention, Automatismes Servitudes Compact electricity generation set
AU8368182A (en) * 1981-05-18 1982-11-25 Envirotech Corp. (Eimco Mining Machinery) Battery powered mining vehicle

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE683106C (en) * 1937-04-24 1939-10-30 Kloeckner Humboldt Deutz Akt G Welding unit consisting of an internal combustion engine and dynamo
FR1122155A (en) * 1955-02-17 1956-09-03 Protective support frame for motor-pump unit
GB1113526A (en) * 1965-08-11 1968-05-15 Warsop Power Tools Ltd Supporting motors
US3478958A (en) * 1968-01-11 1969-11-18 Ingersoll Rand Co Housing for portable machines
US4079262A (en) * 1975-12-16 1978-03-14 Contraves Ag Mobile current consumer device
AU501214B2 (en) * 1976-03-19 1979-06-14 Gardner-Denver Company Enclosed compressor unit
FR2420043A1 (en) * 1978-03-16 1979-10-12 Maco Meudon Sa Mobile air compressor - is driven by IC engine enclosed in noise reducing enclosure ventilated by fan
EP0019523A1 (en) * 1979-05-10 1980-11-26 Manutention, Automatismes Servitudes Compact electricity generation set
AU8368182A (en) * 1981-05-18 1982-11-25 Envirotech Corp. (Eimco Mining Machinery) Battery powered mining vehicle

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2709722A1 (en) * 1993-09-06 1995-03-17 Le Provost Michel Trailer for an internal combustion engine for sloping ground
FR2709887A1 (en) * 1993-09-07 1995-03-17 Auto Radiateurs Ind Nouvelle S Containerised electrical generator set
WO1996007814A1 (en) * 1994-09-03 1996-03-14 Ruhrkohle Aktiengesellschaft Energy supply train for underground mining
AU683398B2 (en) * 1994-09-03 1997-11-06 Ruhrkohle Aktiengesellschaft Energy supply train for underground mining
US5810134A (en) * 1994-09-03 1998-09-22 Ruhrkohle Ag Underground energy-supply train
EP2738368A1 (en) * 2012-11-30 2014-06-04 Kohler Co. An enclosure guide system for a towable generator
US8960708B2 (en) 2012-11-30 2015-02-24 Kohler Co. Enclosure guide system for a towable generator
CN109154234A (en) * 2016-03-02 2019-01-04 康明斯发电机有限公司 With the generating set installation chassis for reducing gap
CN109154234B (en) * 2016-03-02 2021-02-12 康明斯发电机有限公司 Generator set mounting chassis with reduced clearance
CN109356716A (en) * 2018-10-29 2019-02-19 江苏康宇发电设备有限公司 A kind of diesel generating set of conveniently moving
CN109356716B (en) * 2018-10-29 2020-11-20 江苏康宇发电设备有限公司 Diesel generating set convenient to move

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