USRE29459E - Equilibration of lower alkyl substituted polyalkyl aromatic hydrocarbons with reduced disproportionation - Google Patents
Equilibration of lower alkyl substituted polyalkyl aromatic hydrocarbons with reduced disproportionation Download PDFInfo
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- USRE29459E USRE29459E US05/529,304 US52930474A USRE29459E US RE29459 E USRE29459 E US RE29459E US 52930474 A US52930474 A US 52930474A US RE29459 E USRE29459 E US RE29459E
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- silica
- iaddend
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- alumina
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- 150000004945 aromatic hydrocarbons Chemical class 0.000 title claims abstract description 11
- 125000000217 alkyl group Chemical group 0.000 title claims description 8
- 238000007323 disproportionation reaction Methods 0.000 title abstract description 15
- 238000011067 equilibration Methods 0.000 title description 5
- 239000011148 porous material Substances 0.000 claims abstract description 35
- 239000003054 catalyst Substances 0.000 claims abstract description 32
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000006317 isomerization reaction Methods 0.000 claims abstract description 21
- 239000002131 composite material Substances 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims description 27
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 claims description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 16
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 13
- 239000000377 silicon dioxide Substances 0.000 claims description 8
- 239000000395 magnesium oxide Substances 0.000 claims description 7
- LTPBRCUWZOMYOC-UHFFFAOYSA-N Beryllium oxide Chemical compound O=[Be] LTPBRCUWZOMYOC-UHFFFAOYSA-N 0.000 claims description 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- ZCUFMDLYAMJYST-UHFFFAOYSA-N thorium dioxide Chemical compound O=[Th]=O ZCUFMDLYAMJYST-UHFFFAOYSA-N 0.000 claims description 3
- 230000003197 catalytic effect Effects 0.000 claims 1
- 125000001424 substituent group Chemical group 0.000 claims 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 15
- 239000008096 xylene Substances 0.000 description 11
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000000047 product Substances 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical group CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- AFZZYIJIWUTJFO-UHFFFAOYSA-N 1,3-diethylbenzene Chemical compound CCC1=CC=CC(CC)=C1 AFZZYIJIWUTJFO-UHFFFAOYSA-N 0.000 description 2
- QHJMFSMPSZREIF-UHFFFAOYSA-N 1,3-dimethylnaphthalene Chemical compound C1=CC=CC2=CC(C)=CC(C)=C21 QHJMFSMPSZREIF-UHFFFAOYSA-N 0.000 description 2
- DSNHSQKRULAAEI-UHFFFAOYSA-N 1,4-Diethylbenzene Chemical compound CCC1=CC=C(CC)C=C1 DSNHSQKRULAAEI-UHFFFAOYSA-N 0.000 description 2
- XCYJPXQACVEIOS-UHFFFAOYSA-N 1-isopropyl-3-methylbenzene Chemical compound CC(C)C1=CC=CC(C)=C1 XCYJPXQACVEIOS-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000000571 coke Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 229940078552 o-xylene Drugs 0.000 description 2
- HFPZCAJZSCWRBC-UHFFFAOYSA-N p-cymene Chemical compound CC(C)C1=CC=C(C)C=C1 HFPZCAJZSCWRBC-UHFFFAOYSA-N 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 150000005199 trimethylbenzenes Chemical class 0.000 description 2
- ZXKXJHAOUFHNAS-FVGYRXGTSA-N (S)-fenfluramine hydrochloride Chemical compound [Cl-].CC[NH2+][C@@H](C)CC1=CC=CC(C(F)(F)F)=C1 ZXKXJHAOUFHNAS-FVGYRXGTSA-N 0.000 description 1
- IJEBSXFVVHGNQF-UHFFFAOYSA-N 1,3,5-trimethylnaphthalene Chemical compound C1=CC=C(C)C2=CC(C)=CC(C)=C21 IJEBSXFVVHGNQF-UHFFFAOYSA-N 0.000 description 1
- UNEATYXSUBPPKP-UHFFFAOYSA-N 1,3-Diisopropylbenzene Chemical compound CC(C)C1=CC=CC(C(C)C)=C1 UNEATYXSUBPPKP-UHFFFAOYSA-N 0.000 description 1
- SPPWGCYEYAMHDT-UHFFFAOYSA-N 1,4-di(propan-2-yl)benzene Chemical compound CC(C)C1=CC=C(C(C)C)C=C1 SPPWGCYEYAMHDT-UHFFFAOYSA-N 0.000 description 1
- CAFPBRXPZOFXEH-UHFFFAOYSA-N 1,4-diethylnaphthalene Chemical compound C1=CC=C2C(CC)=CC=C(CC)C2=C1 CAFPBRXPZOFXEH-UHFFFAOYSA-N 0.000 description 1
- GFZWCYSEPXDDRI-UHFFFAOYSA-N 1,5-di(propan-2-yl)naphthalene Chemical compound C1=CC=C2C(C(C)C)=CC=CC2=C1C(C)C GFZWCYSEPXDDRI-UHFFFAOYSA-N 0.000 description 1
- WWRCMNKATXZARA-UHFFFAOYSA-N 1-Isopropyl-2-methylbenzene Chemical compound CC(C)C1=CC=CC=C1C WWRCMNKATXZARA-UHFFFAOYSA-N 0.000 description 1
- GSLSBTNLESMZTN-UHFFFAOYSA-N 1-ethyl-3-propan-2-ylbenzene Chemical compound CCC1=CC=CC(C(C)C)=C1 GSLSBTNLESMZTN-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 101100492805 Caenorhabditis elegans atm-1 gene Proteins 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 241000597800 Gulella radius Species 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- -1 alkyl aromatic hydrocarbon Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000008033 biological extinction Effects 0.000 description 1
- 238000000975 co-precipitation Methods 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- QUEBYVKXYIKVSO-UHFFFAOYSA-N m-propyltoluene Chemical compound CCCC1=CC=CC(C)=C1 QUEBYVKXYIKVSO-UHFFFAOYSA-N 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000012452 mother liquor Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C5/00—Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
- C07C5/22—Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by isomerisation
- C07C5/27—Rearrangement of carbon atoms in the hydrocarbon skeleton
- C07C5/2729—Changing the branching point of an open chain or the point of substitution on a ring
- C07C5/2732—Catalytic processes
- C07C5/2735—Catalytic processes with metal oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/16—Clays or other mineral silicates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/615—100-500 m2/g
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/66—Pore distribution
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
Definitions
- This invention relates to a method for the improvement of the catalyzed isomerization of lower alkyl polyalkyl-substituted aromatic hydrocarbons, particularly to the equilibration of non-equilibrium xylene feeds effected by silica-alumina composites. More particularly, it relates to novel catalyst parameters which result in a substantial reduction in the loss to disproportionation by-products normally experienced in the subject isomerization process.
- An undesirable aspect in conventional practice in the foregoing staged conversion and recovery cycle is that a substantial fraction of the process feed is lost because of a concurrent disproportionation reaction.
- a process for the production of p-xylene in which a p-xylene-reduced xylene mixture is isomerized in an extinction recycle process the formation of disproportionation products such as benzene, toluene, and trimethyl benzenes represents an appreciable loss of xylene product or a large process burden where these components of the product stream are recycled to the process together with fresh feed.
- the use of the isomerization catalysts herein results in a large reduction in the disproportionation loss experienced with conventional silica-alumina isomerization catalysts. As much as 40 percent and more of the former loss to disproportionation products is eliminated by employing the high surface area-high pore radius silica-alumina catalysts of the present invention.
- lower alkyl aromatic hydrocarbon isomerization conditions is meant a temperature in the range 700° F. to 1000° F., preferably from about 750° F. to 900° F., and at a liquid hourly space velocity in the range 0.1 to 10, and at a pressure below about 200 p.s.i.g., preferably below about 50 p.s.i.g.
- Aromatic hydrocarbons having an aromatic carbocyclic carbon atom content (ring carbon atoms) in the range below about 13 and which have from 2 to about 4, preferably 2 to 3, lower alkyl groups are satisfactory feeds for the process herein.
- a lower alkyl group is meant an alkyl group having a carbon atom content of less than 4.
- isomerization catalysts comprising silica-alumina which have a surface area in the range 250-400 square meters per gram and for which at least 40 percent of the .[.pores have.]. .Iadd.pore volume is from pores having .Iaddend.a radius greater than 45 A., are satisfactory for use in the instant process.
- the mother liquor remaining after removal by crystallization of p-xylene from an isomeric xylene mixture i.e., a p-xylene reduced xylene feed
- the catalyst is a silica-alumina composite containing about 80 percent of silica, about 20 percent of alumina, the foregoing percentages being by weight, a surface area of 270-350 square meters per gram, with at least about 70 percent of the .[.pores having.]. .Iadd.pore volume is from .Iaddend. a radius greater than 45 A., and with the particle sizing being in the range 0.06-0.1 inch.
- the isomerization is carried out in a fixed bed reactor system under the following conditions:
- the effluent from the above isomerization stage is cooled as required and passed to a stripper column where water and the light aromatics produced in the isomerization are taken as an overhead fraction and the bottoms portion is passed to a second distillation column from which the xylene fraction is recovered as an overhead stream while the heavy aromatic, trimethyl benzenes and the like, produced in the isomerization are withdrawn from the process or a fraction thereof is recycled to the isomerization stage.
- silica-alumina catalysts useful herein are rigid three dimensional networks characterized by uniform pores having relatively large pore diameters. It appears that the combination of physical characteristics, the particular surface area range and uniformly high pore radius, of the catalyst permits a diffusivity relationship favoring the desired isomerization reaction relative to the unwanted disproportionation reaction within the liquid hourly space velocity range specified above.
- Preferred catalyst composites contain silica and alumina in the weight ratio 70-90 and 10-30 respectively, preferably about 80 to 20.
- useful composites may contain minor amounts, about 5 to 15 parts, of such metal oxides as magnesia, zirconia, thoria, beryllia, and the rare earth metal oxides.
- Silica-alumina catalyst composites having the necessary characteristics for use herein are conveniently prepared by the simultaneous co-precipitation or co-gellation (co-gel method) of a mixture of compounds of silicon and aluminum.
- the surface areas of the dried or partially dried composites are in general steamed-down to the useful range at temperatures in the range 500-1300° F., surface area determinations being made by the well known B.E.T. Method using nitrogen (cf. G. M. Schwab, "Handbuck der Katalyse," volume 4, page 195).
- aromatic hydrocarbon feeds desirably employed in the process of the invention include p-xylene reduced (i.e., containing less than the equilibrium amount) C 8 aromatic hydrocarbon mixtures, m-xylene, p-xylene, o-xylene, ethylbenzene, o-cymene, p-cymene, m-cymene, non-equilibrium enzyme mixtures, m-diisopropylbenzene, p-diisopropylbenzene, p-diethylbenzene, m-diethylbenzene, 3-isopropylethylbenzene, m-(n-propyl)-toluene, misitylene, 1,3-dimethylnaphthalene, 1,4-diethylnaphthalene, 1,5-diisopropylnaphthalene, 1,3,5-trimethylnaphthalene, and the like polyalkyl aromatic
- a series of silica-alumina catalysts (80-20 weight ratio) were prepared by the co-gellation method and extruded (one-tenth inch diameter) and tempered. Three catalysts having the characteristics:
- reaction conditions were:
- a silica-alumina catalyst composite was prepared which corresponded to catalyst C in the above examples except that sufficient of magnesium chloride was included in the co-gellation preparative mixture to provide for 5 parts of magnesia in the resulting catalyst.
- This catalyst had a surface area of 336 square meters per grams, with about 69 percent of the .[.pores.]. .Iadd.pore volume .Iaddend.thereof .Iadd.from pores .Iaddend.having a pore radius greater than 45 A.
- the isomerization and disproportionation activities were substantially the same as for catalyst C.
- the magnesia additive had reduced the coking activity (rate of coke lay-down) by about one-half of that for catalyst C.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Dispersion Chemistry (AREA)
- Catalysts (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Disproportionation losses in the isomerization of C8 aromatic hydrocarbons are reduced by the use of silica-alumina catalyst composites with high surface areas and having .[.pore.]. .Iadd.most of its pore volume from pores of .Iaddend. radii .[.in the main.]. above about 45° A.
Description
This invention relates to a method for the improvement of the catalyzed isomerization of lower alkyl polyalkyl-substituted aromatic hydrocarbons, particularly to the equilibration of non-equilibrium xylene feeds effected by silica-alumina composites. More particularly, it relates to novel catalyst parameters which result in a substantial reduction in the loss to disproportionation by-products normally experienced in the subject isomerization process.
It is known to isomerize lower alkyl-substituted aromatic hydrocarbons at elevated temperatures by passing the vaporized feed into contact with a solid silica-alumina catalyst composite for the purpose of altering the isomer distribution of the hydrocarbon feed. The usual objective is to convert the feed into a mixture of isomeric compounds which more nearly approximates the known isomer equilibration composition for the specific feed composite or mixture. In practice, the foregoing equilibration process is coupled with a subsequent separation process utilizing physical or chemical means for the preferential and selective removal of a desired isomer from the equilibrate. By recycle of the residue from the separation stage and repetition of the overall operation one is able to convert a single isomeride or isomeric mixture to a desired specie of the equilibration set.
An undesirable aspect in conventional practice in the foregoing staged conversion and recovery cycle is that a substantial fraction of the process feed is lost because of a concurrent disproportionation reaction. For example, in a process for the production of p-xylene in which a p-xylene-reduced xylene mixture is isomerized in an extinction recycle process, the formation of disproportionation products such as benzene, toluene, and trimethyl benzenes represents an appreciable loss of xylene product or a large process burden where these components of the product stream are recycled to the process together with fresh feed. In a typical petroleum refinery operation it is usually preferred not to recycle such by-products. Consequently, as much as 30-40% of the xylene feed is converted through the disproportionation reaction to less desirable product.
It has now been found that in the isomerization of lower alkyl polyalkyl-substituted aromatic hydrocarbons relative rate differences between the concurrent isomerization and disproportionation reactions of these feeds can be effectively utilized by the employment of a silica-alumina catalyst composite having a surface area in the range 250-400 square meters per gram--preferably 270-350 square meters per gram--and wherein at least 40% of the .[.pores.]. .Iadd.pore volume .Iaddend.of the catalyst .[.have.]. .Iadd.is from pores having .Iaddend.a radius greater than 45 A., preferably greater than 50 A., and less than about 100 A. Surprisingly, the use of the isomerization catalysts herein results in a large reduction in the disproportionation loss experienced with conventional silica-alumina isomerization catalysts. As much as 40 percent and more of the former loss to disproportionation products is eliminated by employing the high surface area-high pore radius silica-alumina catalysts of the present invention.
By lower alkyl aromatic hydrocarbon isomerization conditions is meant a temperature in the range 700° F. to 1000° F., preferably from about 750° F. to 900° F., and at a liquid hourly space velocity in the range 0.1 to 10, and at a pressure below about 200 p.s.i.g., preferably below about 50 p.s.i.g.
Aromatic hydrocarbons having an aromatic carbocyclic carbon atom content (ring carbon atoms) in the range below about 13 and which have from 2 to about 4, preferably 2 to 3, lower alkyl groups are satisfactory feeds for the process herein.
By a lower alkyl group is meant an alkyl group having a carbon atom content of less than 4.
In general, isomerization catalysts comprising silica-alumina which have a surface area in the range 250-400 square meters per gram and for which at least 40 percent of the .[.pores have.]. .Iadd.pore volume is from pores having .Iaddend.a radius greater than 45 A., are satisfactory for use in the instant process.
In a preferred embodiment of the invention the mother liquor remaining after removal by crystallization of p-xylene from an isomeric xylene mixture, i.e., a p-xylene reduced xylene feed, is used as a feed source for a catalyzed xylene isomerization stage in which the catalyst is a silica-alumina composite containing about 80 percent of silica, about 20 percent of alumina, the foregoing percentages being by weight, a surface area of 270-350 square meters per gram, with at least about 70 percent of the .[.pores having.]. .Iadd.pore volume is from .Iaddend. a radius greater than 45 A., and with the particle sizing being in the range 0.06-0.1 inch. The isomerization is carried out in a fixed bed reactor system under the following conditions:
______________________________________ Temperature, ° F. 750-900 Pressure, atmosphere 1.1 Co-feed water-ammonia: Water, p.p.m. of xylene 5 × 10.sup.4 Ammonia, p.p.m. of xylene 100 ______________________________________
The effluent from the above isomerization stage is cooled as required and passed to a stripper column where water and the light aromatics produced in the isomerization are taken as an overhead fraction and the bottoms portion is passed to a second distillation column from which the xylene fraction is recovered as an overhead stream while the heavy aromatic, trimethyl benzenes and the like, produced in the isomerization are withdrawn from the process or a fraction thereof is recycled to the isomerization stage.
The silica-alumina catalysts useful herein are rigid three dimensional networks characterized by uniform pores having relatively large pore diameters. It appears that the combination of physical characteristics, the particular surface area range and uniformly high pore radius, of the catalyst permits a diffusivity relationship favoring the desired isomerization reaction relative to the unwanted disproportionation reaction within the liquid hourly space velocity range specified above.
Preferred catalyst composites contain silica and alumina in the weight ratio 70-90 and 10-30 respectively, preferably about 80 to 20.
In addition, useful composites may contain minor amounts, about 5 to 15 parts, of such metal oxides as magnesia, zirconia, thoria, beryllia, and the rare earth metal oxides.
Silica-alumina catalyst composites having the necessary characteristics for use herein are conveniently prepared by the simultaneous co-precipitation or co-gellation (co-gel method) of a mixture of compounds of silicon and aluminum. The surface areas of the dried or partially dried composites are in general steamed-down to the useful range at temperatures in the range 500-1300° F., surface area determinations being made by the well known B.E.T. Method using nitrogen (cf. G. M. Schwab, "Handbuck der Katalyse," volume 4, page 195).
Representative and suitable co-gel-type preparative methods are to be found in the procedures as disclosed in U.S. 3,280,040, U.S. 3,399,132 and U.S. 3,401,125, except that the material other than the precursors for the silica, alumina, or other metal oxide components contemplated herein are omitted. General background information is to be found in the paper, "Control of Physical Structure of Silica-Alumina Catalyst," K. D. Ashley and W. B. Innes, Industrial & Engr. Chem., volume 44, 1952. On the other hand, the pH ranges for the co-gellation, working techniques including ion exchange and base exchange means as disclosed are in general desirably employed as disclosed in the above patent references.
Representative aromatic hydrocarbon feeds desirably employed in the process of the invention include p-xylene reduced (i.e., containing less than the equilibrium amount) C8 aromatic hydrocarbon mixtures, m-xylene, p-xylene, o-xylene, ethylbenzene, o-cymene, p-cymene, m-cymene, non-equilibrium enzyme mixtures, m-diisopropylbenzene, p-diisopropylbenzene, p-diethylbenzene, m-diethylbenzene, 3-isopropylethylbenzene, m-(n-propyl)-toluene, misitylene, 1,3-dimethylnaphthalene, 1,4-diethylnaphthalene, 1,5-diisopropylnaphthalene, 1,3,5-trimethylnaphthalene, and the like polyalkyl aromatic hydrocarbons. The polymethylbenzenes and mixtures thereof are preferred feeds.
The following examples further illustrate the invention.
A series of silica-alumina catalysts (80-20 weight ratio) were prepared by the co-gellation method and extruded (one-tenth inch diameter) and tempered. Three catalysts having the characteristics:
______________________________________ Percent .[.pores >45°.]. Surface .Iadd.pore volume.Iaddend. area, .Iadd.from 45A..Iaddend. M.sup.2 /g. radius Catalyst: A 293 0 B 327 20 C 274 68 ______________________________________
were tested for disproportionation activity using a xylene feed with the following results:
______________________________________ Catalyst: Relative disproportionation ______________________________________ A 1.0 B .71 C .60 ______________________________________
In the foregoing comparison, the process feed had the hydrocarbon composition:
______________________________________ Wt. percent m-Xylene 53.3 Ethylbenzene 25.2 p-Xylene 8.8 o-Xylene 6.6 Toluene 4.7 Other (paraffins and naphthenes) 1.4 ______________________________________
and contained in addition 500 p.p.m. (based upon hydrocarbon) of ammonia and 2.5 × 104 p.p.m. of water. The reaction conditions were:
______________________________________ Temperature, ° F. 750 Pressure, ATM 1 LHSV, v./v./hr.: 3 hr. at 1.76 18.5 hrs. at 0.88 ______________________________________
These data demonstrate that for a minor disproportionation activity .[.the pore radius.]. .Iadd.at least 40% of the pore volume .Iaddend.of a silica-alumina catalyst composite should in the main be .Iadd.from pores having a pore radius .Iaddend.above about 45 A., that is few or none (less than 10 percent) of the catalyst .[.pores should have.]. .Iadd.pore volume should be from pores having .Iaddend.a radius less than about 45 A.
A silica-alumina catalyst composite was prepared which corresponded to catalyst C in the above examples except that sufficient of magnesium chloride was included in the co-gellation preparative mixture to provide for 5 parts of magnesia in the resulting catalyst. This catalyst had a surface area of 336 square meters per grams, with about 69 percent of the .[.pores.]. .Iadd.pore volume .Iaddend.thereof .Iadd.from pores .Iaddend.having a pore radius greater than 45 A. The isomerization and disproportionation activities were substantially the same as for catalyst C. However, the magnesia additive had reduced the coking activity (rate of coke lay-down) by about one-half of that for catalyst C.
The foregoing demonstrates that the addition of a minor amount of magnesia to a silica-alumina isomerization catalyst effectively reduces coke formation without impairing the isomerization activity or increasing the disproportionation activity of the catalyst.
Claims (9)
1. The process for the catalytic isomerization of an alkyl substituted polyalkyl aromatic hydrocarbon feed which comprises contacting the feed with a silica-alumina isomerization catalyst at a temperature in the range from about 700° F. to 1000° F., at a liquid hourly space velocity in the range from about 0.1 to 10, and at a pressure below about 200 p.s.i.g., wherein said catalyst consists essentially of a silica and alumina composite having a surface area in the range from about 250 to 400 square meters per gram, wherein at least 40 percent of the catalyst .Iadd.pore volume is from .Iaddend.pores .[.have.]. .Iadd.having .Iaddend.a radius greater than about 45 A., said feed having an aromatic carbocyclic carbon atom content below about 13, and having from 2 to about 4 of the same or different lower alkyl substituent groups; and said composite having a silica to alumina weight ratio in the range from about 70-90 to about 10-30, respectively.
2. The process as in claim 1 further characterized in that the feed is a polymethylbenzene, in that the surface area is in the range from about 270-350 square meters per gram, and in that at least about 70 percent of the .Iadd.pore volume is from .Iaddend.pores .[.have.]. .Iadd.having .Iaddend.a radius greater than 45 A.
3. The process as in claim 2 further characterized in that less than about 10 percent of the .Iadd.pore volume is from .Iaddend.pores .[.have.]. .Iadd.having .Iaddend.a radius less than 45 A.
4. The process as in claim 2 further characterized in that the composite contains, in addition to the silica and alumina, an amount in the range from about 5 to 15 parts by weight of an oxide selected from the group consisting of magnesia, zirconia, thoria and beryllia.
5. The process as in claim 4 further characterized in that the oxide is magnesia and in that the silica to alumina weight ratio is about 80 to 20, respectively.
6. The process as in claim 1 further characterized in that the composite contains, in addition to the silica and alumina, an amount in the range from about 5 to 15 parts by weight of an oxide selected from the group consisting of magnesia, zirconia, thoria, and beryllia.
7. The process as in claim 5 further characterized in that the feed is a p-xylene reduced C8 aromatic hydrocarbon mixture.
8. The process as in claim 1 further characterized in that the pore radius is greater than 50 A.
9. The process as in claim 1 further characterized in that the temperature is in the range from about 750° F. to 900° F.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US05/529,304 USRE29459E (en) | 1970-01-14 | 1974-12-05 | Equilibration of lower alkyl substituted polyalkyl aromatic hydrocarbons with reduced disproportionation |
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Application Number | Priority Date | Filing Date | Title |
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US294870A | 1970-01-14 | 1970-01-14 | |
US05/529,304 USRE29459E (en) | 1970-01-14 | 1974-12-05 | Equilibration of lower alkyl substituted polyalkyl aromatic hydrocarbons with reduced disproportionation |
Related Parent Applications (1)
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US294870A Reissue | 1970-01-14 | 1970-01-14 |
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USRE29459E true USRE29459E (en) | 1977-10-25 |
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US05/529,304 Expired - Lifetime USRE29459E (en) | 1970-01-14 | 1974-12-05 | Equilibration of lower alkyl substituted polyalkyl aromatic hydrocarbons with reduced disproportionation |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3211798A (en) * | 1962-06-21 | 1965-10-12 | Sinclair Research Inc | Method for transalkylation and isomerization of methyl benzenes |
US3214485A (en) * | 1962-06-21 | 1965-10-26 | Sinclair Research Inc | Method for the isomerization of methyl benzenes |
US3293314A (en) * | 1965-03-04 | 1966-12-20 | Chevron Res | Equilibration of lower alkyl substituted aromatic hydrocarbons |
US3793384A (en) * | 1971-03-12 | 1974-02-19 | Ici Ltd | Hydrocarbon conversion processes and catalysts |
-
1974
- 1974-12-05 US US05/529,304 patent/USRE29459E/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3211798A (en) * | 1962-06-21 | 1965-10-12 | Sinclair Research Inc | Method for transalkylation and isomerization of methyl benzenes |
US3214485A (en) * | 1962-06-21 | 1965-10-26 | Sinclair Research Inc | Method for the isomerization of methyl benzenes |
US3293314A (en) * | 1965-03-04 | 1966-12-20 | Chevron Res | Equilibration of lower alkyl substituted aromatic hydrocarbons |
US3793384A (en) * | 1971-03-12 | 1974-02-19 | Ici Ltd | Hydrocarbon conversion processes and catalysts |
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